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TABLE OF CONTENTS
LIST OF ILLUSTRATIONS
Denimis a sturdy cotton warp-faced twill textile in which the weft passes under two or
more warp threads. This twill weaving produces the familiar diagonal ribbing of the denim that
distinguishes it from cotton duck (a linen canvas).
It is a characteristic of most indigo denim that only the warp threads are dyed, whereas
the weft threads remain plain white. As a result of the warp-faced twill weaving, one side of the
textile then shows the blue warp threads and the other side shows the white weft threads. This is
why blue jeans are white on the inside. The indigo dyeing process, in which the core of the warp
threads remains white, creates denim's fading characteristics, which are unique compared to every
other textile.
The term "Denim" has originated from the city of Nimes in France where "serge de Nimes" was
manufactured. Denim is made from a vat dye, the Indigo dye, which is applied to cotton fabric in
loosely held form in layers. As far as manufacturing process of denim is concerned, it is similar to
that of Grey fabric up to the process of weaving with the only difference that in case of Denim
Fabric, it is dyed at the stage of sizing where as in case of Grey Fabric, the decision regarding
dyeing stage depends upon the finished product.
The manufacturing process is broadly divided in 5 steps
1.
2.
3.
4.
5.
Spinning
Warp preparation (dyeing and sizing process)
Denim Washing
Weaving
Finishing
Stone wash
Microsanding
2. Chemical washes
- Denim bleaching
- Enzyme wash
- Acid wash
Types of Denim are given below:
-
Dry Denim
Selvage Denim
Stretch Denim
Poly Denim
Ramie Cotton Denim
3
China
297
India
23
81
North America
Europe
41
Latin America
46
Africa
15
Australia
513
S.NO
SOURCE NAME
COST
NATURE OF
FABRIC
LOCATION
CONTACT
Bengaluru
08586982075
Chennai
09840655503
Link international
INR 205/mt
ThakurdasCoithram
INR 150/mt
INR 200/kg
Denim
Tirupur
08048427651
S.P. Exports
INR 245/kg
slub,cross Denim
Salem
08045357006
KG fabrics ltd
INR 300/kg
Stretch denim
Coimbatore
08377808696
INR 400/mt
Stretch denim
Bengaluru
08046048621
SI manufacturing
&trading company
Texcraft
INR 405/mt
Knit denim
Tirupur
------
F.C overseas
Denim chambray
Bengaluru
------
INR 150/mt
Indigo denim
Namakkal
08048018513
10
J star international
INR 100/kg
Knitted denim
Chennai
08048019785
S.No
SOURCE
NAME
Devi
Enterprise
MaaDurga
Textiles
Ram
Laxman
Mills
COST
INR
450/Kg
INR
115/Kg
INR
150/kg
NATURE OF
FABRIC
LOCATION
Gujarat
-
Delhi
Indigo fabric
Tamilnadu
Neha
Textile
mills
INR
150/meter
Khadi Indigo
dyed
Gujarat
Artex
Fabrics
Private ltd.
INR
300/meter
100% cotton,
dyed, rigid
Kolkata
Vinod
Denim
Limited
INR
200/meter
Jay Vishnu
Textiles
INR
200/Kg
100%
Cotton,100%
Lycra
Gujarat
Indigo dyed
TamilNadu
CONTACT
No. 155/2 Vasoya,
Industrial Estate, Maya
cinema road , new G-ward,
Opp. Gulshan party block,
Kubernagar, Ahmedabad382340, Gujarat
phone no: 08048084843
IX/6053, Guru
Harkishangali, opp. ICICI
Bank, Gandhi nagar, New
Delhi-110031, Delhi
Phone : 8042952219
1/66 A, Mallasumuthram
main road Vaiyappamalai
post, TiruchengodeTaluk,
Namakkal district,
Namakkal-637410,
Tamilnadu
Phone : 8048018513
B Tejendra 3, opposite
Ashima mill, behind
anupam cinema, Khokhara,
Ahmedabad3800008, Gujarat
Near Barabazargurudwara,
Kolkata
302, Shivalik, Ambavadi,
Ambavadi, Ahmedabad,
Gujarat 380006
Phone:079 2642 3322
2/229-f, Ganesh complex,
Kilathupalayam,
Tthukulimain road,
10
Atman
Associates
Aura
Herbal
Textiles
ltd.
A TO Z
Cotton
Centre
INR
185/meter
INR
375/meter
Cotton denim
Organic denim
Gujarat
Gujarat
S.
NO.
1.
2.
4.
5.
SOURCE NAME
Textile Innovators
Corp.
SM Denim
COST
NATURE OF
FABRIC
LOCATION
INR
205
per
meter
North
Carolina,
USA
INR
275
per
meter
INR
325
per
meter
Karachi,
Pakistan
Istanbul
Montaki Canada
Inc.
INR
300
per
meter
Canada
VicunhaTextil SA
INR
275
per
meter
Kipas Denim
INR
140
per
meter
Winsing Denim
Fabric Company
Limited
INR
205
per
meter
Brazil
Bangkok,
Thailand
Foshan,
China
CONTACT
101 Forest St.
Box 8
Windsor NC
27983 US
North
Carolina,
United States
D-11, S.I.T.E.
Karachi SC
74000 PK
EurenMahGul
baher Cad
Istanbul
34540 TR
10422 Rue
Relmont,
Pierrefonds,
AQC H8Y
2J2, Canada
RuaIvai, 207,
Sao Paulo,
Brazil
919/597 48th
Floor, Jewelry
Trad Center,
Silom Road,
Silom,
Bangrak,
Bangkok,
10500,
Thailand
Tel -66-26303975
No.74, Jiangdi
Third
Road,Zhangch
a,ChanchengD
Wijaya Polymers
Inc.
INR
230
per
meter
INR
110
per
meter
Mississauga
, Canada
Dhaka,
Bangladesh
istrict Foshan,
China
Tel - 86-75782138111
Timeless Dr.
OAKVILLE
, Ontario
L6L 6V4,
Mississauga,
Canada
Tel - (416)
876-1389
3337
House No.
37(2nd& 3rd
floor), road
No. 19,
Nikunia 2,
khilkel, Dhaka
1229
Bangladesh
Tel - +880154315763
10
Fashion Apparel
Sourcing
INR
150
per
meter
Karachi,
Pakistan
C Mezaline
floor,
Khyaban-eJaami,DHA
Phase 7,
Karachi,
Pakistan
Tel - 92-2135406823
24
In domestic and national market, denim fabric is sold in per Kilogram basis, whereas in
international market, denim fabric is sold in per meter basis. It is cheaper to get fabric on
per kilogram basis but the quality of the fabric is not guaranteed. It may be useful to the
local tailor shop but for bulk manufacturing and for brands of denim garments this source
would not be appropriate.
More of national market and international market sells denim fabric in per meter basis and
the price range varies as nature of fabric varies.
In domestic market, the costliest place to source is Tirupur whereas the cheapest is
Chennai. In national market, the costliest place to source is Gujrat whereas cheapest place
is Tamil Nadu. In international market, the costliest place to source is Canada whereas
cheapest place is Thailand and Bangladesh.
In a wider view, sourcing of denim fabric can be done from many places but the above
tables conclude that the best supplier and place to source denim fabric on the basis of cost
are ThakurdasCoithram (Chennai), Neha Textile Mills (Gujrat), Narula and sons company
Ltd (Thailand)
10
11
NAME OF
S.NO
COMPANY
COST
NATURE
PER
OF
WASHES GARMENT
CONTACT
Stone
washes
Mustard
1
TYPES
OF
LOCATION
WASHES
Denim pants
Chennai
08048414195
INR 160
Tie and
Denim capris dye wash
Chennai
09962796813
INR 150
Denim shirts
Bengaluru
09886477797
Bengaluru
09972366489
ltd
ABC export
2
company
A.R.textiles
Reliance
4
industries ltd
Pan America
Denim
INR 180
apparels
Stone
wash,
enzyme
wash
Stone
wash, acid
wash,ball
wash
Stone
INR 145
Denim shirts wash, ball Bengaluru
wash,
enzyme
wash
Table 5: Domestic denim garment suppliers
12
08043047333
NAME OF
S.NO
COMPANY
COST
PER
WASH
TYPE
TYPES OF
WASHES
LOCATION
Indibala
INR 130
Ladies
Jeans
Stone washes,
towel washes
Uttar Pradesh
Garden silk
mills ltd.
INR 140
Denim
shirt
ball wash,
enzyme wash
Maharashtra
SaiCorpIndiaSouternAsiana
Industrials
Private Ltd.
INR 145
Zero Plus
Fashion
AVS Fashion
Jeans
Tamil Nadu
INR 155
Ladies
Skirt
Towel wash,
stone wash,
Tamil Nadu
INR 155
Jeans
Stone wash,
ball wash,
enzyme wash
Gujarat
13
CONTACT
A-38,SECTOR67, Noida, Uttar
Pradesh, India.
Phone: 91-01202472200
Address: Manek
Mahal, Veer
Nariman Road,
Churchgate,
Mumbai,
Maharashtra
400020
Phone:022 2282
6979
SaravanaBhavana
m, No.1, 6th St,
Murugu Nagar,
Chennai, Tamil
Nadu -600042
Phone: 044 4314
4452
26, Mahasakthi
Nagar,
Samundipuram
South, Tirupur 641 603.
Contact: Mrs.
LokeshSamy
Phone:
8807229018
7, Amardeep
Estate,
Opp. Anupam
Cinema,
Nr. Gayatri Dairy,
Khokhara,
Ahmedabad.
Shivam
6
Garments
INR 140
Pantosscope
One Private
Limited
INR 145
Indo shine
Industries
INR 135
Primex
Clothing Pvt.
Ltd.
INR 155
Mens
Jeans
Stone wash
Mens
Stone wash,
Maharashtra
Maharashtra
Jeans
towel wash
Mens
Denim
Stone wash,
Uttar Pradesh
Tamil Nadu
Arvind Ltd.
INR 210
Jeans
Gujarat
towel wash,
ball wash
14
Contact: Vishal
Patel
Ahmedabad382405
Phone:
8043046650
S.
NO.
1.
2.
3.
4.
5.
NAME OF
COMPANY
All
American
Denim Wash
& Co.
Consolidate
Dyeing
A Tekstil
Ltd.
COST
OF
WASH
TYPE OF
GARMENT
TYPE
OF
WASH
Denim-wear;
Jeans
Stone
Wash,
Sand
Wash
INR
200 TO
250
Denim-wear
Men and
Women;
Jeans
Enzyme
Wash,
Bleach
Wash,
Ice and
Snow
Wash
INR
170
Denim Jeans;
Casual
Stone
Wears
Wash
Skirts and
Shorts
INR
240
Stone
Wash,
Bleach
Wash,
Sand
Wash
Corporacion
TextilDomin
icana
INR
150 TO
200
Jeans;
Dress/Casual
Shirts
Ayaz& Co.
INR
150 TO
170
Stone
Denim Jeans; Wash,
Casual Wear Sand
Wash
LOCATION
Los Angeles,
CA, USA
Medley, FL,
USA
Turkey
Dominican
Republic
Pakistan
15
CONTACT
2932 E. 11th
Street
Los Angeles,
CA 90023
Phone: (323)
265-2626
9002 NW
106th Street
Medley, FL
33178
Phone: (305)
883-2242
BarakfakihSan
ayiBolgesi No:
60 Kestel,
Turkey
AV.
LiperonEsq.
AV. Mirador
Sur Zona
Industrial de
Herrera Santo
Domingo,
Dominican
Republic
Phone:
(809)530-6679
12-E
PchsDefence
Road, Lahore,
Pakistan
Phone:
92425813530
The above tables conclude that the charges for applying different washes costs 130 to 250
as per the washes, nature of denim fabric and the quantity of washes applied.
The best place to get washes done on the basis of cost are SaiCorpIndia- SouternAsiana
Industrials Private Ltd. (Tamil Nadu), Indibala(Uttar Pradesh), Ayaz& Co.(Pakistan)
Generally, the cost of embroidering on denim garment cost 0.75 paise to 1 INR per 1000
stitches.
16
Sr.
No
TRIMS
Threads
Zipper
Snap
button
DOMETIC
SOURCE NAME
Magnum Threads
Private Limited
INR 4
per
spool
INR 8
per
piece
Madura Coats
Limited
Success Trading
Limited
Omkar
COST
INR
12 per
piece
Rivets
Enterprises
INR 3
per
piece
Elastic
Maltex Fashions
Private Limited
INR
15 per
meter
LOCATION
17
CONTACTS
GEM paints
limited,Bangalore Karnataka
560058 tell - 09886594614
Sr.
No
1.
TRIMS
Threads
Zipper
Snap
button
Rivets
Elastic
SOURCE
NAME
Threads
India
Limited
Variety
Fashion
Crafts
Sheel Sagar
Garment
Accessories
Galaxy
Trading
Corporation
Star Elastics
& Tape Co.
COST
LOCATION
INR 3
per
spool
Kanpur
India
INR 9
per
piece
Lakshmi
Nagar,
Tiruppur
INR 12
per
piece
Sahibabad
Industrial
Area,
Ghaziabad
INR 3
per
piece
INR
Masjid,
Mumbai
Karol Bagh,
New Delh
18 per
meter
CONTACTS
D3-A, PankiInd Estate, Kanpur,
India
Tel phone - 91-5112-282001-9
28, LAXMI NAGAR, MAIN
ROAD, OPP. J.V. TAPES
BUILDING, Tirupur - 641602,
Tamil Nadu, India
Tel - +919360399075
No. A-178, Basement, Shivalik,
New Delhi, Delhi 110017
Tel - 011 2668 4701
Office no, 208, K K arcade, No. 98,
Narayan dhuru Street masjid bunder
west -400003, Maharashtra
India
LGF- 7, D.R.Chambers,
Deshbandhu, DB Gupta Road,
Karol Bagh, New Delhi, Delhi
110005
Tel - 011 4557 4366
18
Sr.
No
TRIMS
SOURCE
NAME
COST
LOCATION
CONTACTS
Block A,58 Building,No.1
Jixiang Road,Pingxi
Community,Pingdi
Street,Longgang District.
Shenzhen - 518117,
Guangdong, China
Tel - +8615815557994
House-79, Block-A, New
Airport Road, Banani,
Dhaka, Bangladesh
Industrial Zone, Yatagal,
Uragasmanhandiva,
dehiwala- Mount Lavinia10350, Colombo, Sri
Lanka
Thread
Shenzhen Tesida
Textile Goods
Co., Ltd
Zipper
Bestway Zipper
& Accessories
INR 7
per
piece
Snap
Button
Crescent Button
Manufacturing
INR
15 per
Piece
Colombo
Sri lanka
Rivet
Advance Zippers
INR 6
per
piece
Colombo
Sri Lanka
127 Union
Place, Colombo, Sri lanka
Elastic
INR
15 per
meter
China
INR 55
per rolls
Shenzhen,
China
Dhaka
Bangladesh
Generally, trims used in denim garments are threads, snap buttons, rivets, zipper, and
elastic.
The costliest place to source trims is from china. China sells trims expensive as compared
to other place
The best place to source trims on the basis of cost is Bangalore, Delhi, Dhaka, Colombo.
19