3D

Form Press
Technology

ADHESIVES

3D Foil Laminating
The process of laminating 3D
foils on routed and shaped
wood based materials (mainly
MDF) is predominantly found in
the production of furniture fronts
(kitchen doors, panelled doors,
wardrobe doors) and door panels.
Low viscous, easy to spray dispersions based on polyurethane
(PUR) are primarily used.
They feature:
high temperature resistance
high water and steam
resistance
good adhesion to PVC,
PP, PET and ABS foils
very high green strength

Copyright by KLEIBERIT Brandname of KLEBCHEMIE GmbH & Co. KG

Dispersions on PVAC basis are

used in 3D laminating of veneer
for products such as door panels.

KLEIBERIT PUR Dispersions

KLEIBERIT Supratherm 430
Highly heat resistant 1 component PUR dispersions with built-in hardener. Mixing in of hardener is not required, no pot life concerns. Very
low reactivation temperatures enable use with
all standard foils and especially with high gloss
foils and thin foils which can not tolerate high
activation temperature. Exceptionally high heat
resistance of up to 130C possible for finished
products. Very easy processing with manual
spray guns as well as spraying machines and
robotic applications.

KLEIBERIT Supratherm 432

Cost effective 2 component PUR dispersion with
long pot life. Low reactivation temperature from
55C and high temperature resistance without
hardner 80C, with hardener 110C.
KLEIBERIT Supratherm 436
Premium PUR dispersions for either 1 or 2 component use. Can be used on all foils available
on the market. Very low reactivation temperatures from 50C for excellent results with high
gloss foils and thin foils. Very high temperature
resistance without hardener 90C, with hardener 120C.

KLEBCHEMIE
M. G. Becker GmbH & Co. KG
Max-Becker-Str. 4
76356 WEINGARTEN
GERMANY
Phone +49 7244 62-0
Fax +49 7244 700-0
www.kleiberit.com

KLEBSTOFFE ADHESIVES

Processing
Processing

KLEIBERIT PVAC Dispersions

KLEIBERIT PVAC Dispersions

Polyurethane dispersions are sprayed onto

the work piece. Due to the porosity, the adhesive is applied twice in the edge and routed
areas. The coat weight on flat surfaces is approx. 50 g/m, and in the edges and routed
areas approx. 100 g/m. The pieces can be
placed into the membrane or vacuum press
after approx. 30 to 60 minutes drying time
(depending on ambient temperature and humidity, until complete drying).
The adhesive is reactivated with the pressure
and the temperature, and the foil is laminated
onto the work piece.

KLEIBERIT 303
Suitable for veneer bonding
High quality bond, D3 in accordance
to DIN/EN 204
Good water and steam resistance
High green strength to counter
act high material memory immediately
after press opening

MDF or Chipboard
Improvement
To improve coarsely porous MDF and chipboard, the edges can be pre-treated with
KLEIBERIT 555.6.
KLEIBERIT 555.6 can be applied with a
roller or by spraying and can be stacked for
curing without sticking together. After curing,
a smooth, closed surface area can be produced through sanding.

With veneer bonding the adhesive is usually

applied to the veneer (with a roller or an applicator). The veneer is also slightly dampened to avoid veneer cracking or breakage
while pressing. The veneer is then placed
onto the work piece immediately after the
adhesive is applied, and the piece is then
placed into the membrane press.

Color of
dispersion

Color after
drying

Viscosity
[mPa.s]

Hardener

Reactivation Optim. nozzle

diameter
[mm]

430.2

blue

bluish transparent

800

internal hardener

up to 72 h

1.2 1.7

430.3

white

transparent

800

internal hardener

up to 72 h

1.2 1.7

430.4

white

white

800

internal hardener

up to 72 h

1.2 1.7

430.6

blue

bluish transparent

2500

internal hardener

up to 72 h

1.7 2.0

430.7

white

transparent

2500

internal hardener

up to 72 h

1.7 2.0

430.8

white

white

2500

internal hardener

up to 72 h

1.7 2.0

430.9

white

fluorescent

2500

internal hardener

up to 72 h

1.7 2.0

431.7

white

transparent

2000

internal hardener

up to 72 h

1.0 1.7

432.4

blue

bluish transparent

800

5 % 807.0

up to 72 h

1.2 1.7

432.5

white

transparent

800

5 % 807.0

up to 72 h

1.2 1.7

432.6

blue

bluish transparent

2200

5 % 807.0

up to 72 h

1.7 2.0

432.7

white

transparent

2200

5 % 807.0

up to 72 h

1.7 2.0

436.1

white

transparent

100

5 % 807.0

up to 24 h

0.8 1.3

436.2

blue

bluish transparent

800

5 % 807.0

up to 72 h

1.2 1.7

436.3

white

transparent

800

5 % 807.0

up to 72 h

1.2 1.7

436.4

white

white

800

5 % 807.0

up to 72 h

1.2 1.7

436.5

white

fluorescent

800

5 % 807.0

up to 72 h

1.2 1.7

436.6

blue

bluish transparent

2200

5 % 807.0

up to 72 h

1.7 2.0

436.7

white

transparent

2200

5 % 807.0

up to 72 h

1.7 2.0

436.8

white

white

2200

5 % 807.0

up to 72 h

1.7 2.0

439.3

white

opaque transparent

800

5 % 807.0

up to 72 h

1.0 1.7

Reference value for

spray pressure*
[bar]

Nozzle: 1,4 = 1,5 - 2,5

Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,0 = 3,0 - 6,0
Nozzle: 1,4 = 2,0 - 4,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 0,8 = 1,3 - 3,0
Nozzle: 1,3 = 1,3 - 3,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,4 = 1,5 - 2,5
Nozzle: 1,6 = 1,5 - 3,0
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,7 = 2,0 - 4,0
Nozzle: 2,0 = 2,5 - 4,5
Nozzle: 1,0 = 2,5 - 3,5
Nozzle: 1,4 = 1,5 - 2,5

Reactivation
temp.
[C ]

Heat resistance
(depending on material)
[C]

from 50

to 120

from 50

to 120

from 50

to 120

from 50

to 120

from 50

to 120

from 50

to 120

dries white, very well suited for dark MDF and thin foils

from 50

to 120

fluorescent version of 430.7 for improved application control with UV light,

especially for automatic lines

from 50

to 120

suitable for small nozzle diameters, nozzles do not clog, especially for
automatic lines, very uniform surface, ideal for high gloss foils

from 55

without hardener: 80
with hardener: 110

from 55

without hardener: 80 cost effective

with hardener: 110

from 55
from 55
from 55
from 50
from 50
from 50
from 50
from 50
from 50
from 50

from 55

Characteristics

very high heat resistance

for dark MDF, thin foils and high gloss foils, suitable for automatic
application, especially smooth application

without hardener: 80
with hardener: 110 especially smooth application, for dark MDF, thin foils and high gloss foils,
without hardener: 80 suitable for automatic application
with hardener: 110
without hardener: 80
with hardener: 120
without hardener: 90
with hardener: 120
without hardener: 90
with hardener: 120
without hardener: 90
with hardener: 120
without hardener: 90
with hardener: 120
without hardener: 90
with hardener: 120
without hardener: 90
with hardener: 120
without hardener: 90
with hardener: 120

suitable for very small nozzle diameters, especially fine spaying possible,
suitable for high density MDF

low reactivation temperature, very high heat resistance, cost effective

fluorescent version of 436.3 for improved application control with UV light,

especially for automatic lines
for dark MDF, thin foils and high gloss foils, suitable for automatic
application, especially smooth application
dries white, very well suited for dark MDF and thin foils

suitable for small nozzle diameters, cost effective alternative for 3D furniture
without hardener: 80 fronts and lamination for automotive interiors
with hardener: 120 The product has a high tack in a dry state.
Therefore, do not stack adhesive coated panels without a separating layer.

*Due to the large number of spray pistols, the ideal spray pressure for the respective application (depending on the diameter of spray nozzle in use) must be determined in own tests.

KLEBCHEMIE M. G. Becker GmbH & Co. KG Max-Becker-Str. 4 76356 WEINGARTEN/GERMANY Phone +49 7244 62-0 Fax +49 7244 700-0

w w w. k l e i b e r i t . c o m

05/2014

Product

Copyright by KLEIBERIT Brandname of KLEBCHEMIE GmbH & Co. KG

1C / 2C PUR Dispersions

1 C Latent Reactive PUR Dispersions

KLEIBERIT PUR Adhesive Systems for 3D-Technology