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Effects of using screening materials in the graded aggregate base layer of flexible pavements
Sung-Hee Kima, Jidong Yanga* and Jayhyun Kwonb
a
Civil and Construction Engineering, Kennesaw State University, 1100 South Marietta Parkway, Marietta, GA 30060, USA; bApplication
Technology Manager, Tensar International Corporation, Alpharetta, GA 30009, USA
Introduction
The ever-increasing cost of oil and gas by-products has
motivated road management agencies and the aggregate
industry to pursue alternative materials and/or construction technologies to reduce the cost for pavement
rehabilitation and construction. Over years, the Georgia
aggregate industry has stockpiled several million tons of
screening materials (No. 810 and M10), which are
underutilised finer aggregates for pavement construction.
This staggering amount of screening materials provides a
potential and less expensive source for pavement
construction in Georgia. The main objective of this study
was to investigate the potential impacts of using No. 810
screening materials in a Graded Aggregate Base (GAB)
layer, and in particular, how GAB strength and pavement
performance change with varying amount of No. 810
screening materials in the GAB layer. As such, a practical
amount of screening materials can be determined and
adopted for pavement construction and rehabilitation in
Georgia.
In consultation with the Georgia Department of
Transportation (GDOT) and Georgia Construction Aggregate Association, and considering the States current
practices, two aggregate groups, limestone (Group I) and
granite (Group II), were selected for this study. One source
(013C) was chosen for Group I and three sources (028C,
048C, and 158C) were chosen for Group II. The source
locations are indicated in Figure 1.
To ascertain the morphological difference of aggregates
across sources selected, University of Illinois Aggregate
Image Analyzer (UIAIA) was utilised to obtain three
Literature review
Previous research indicates that the resilient behaviour of
granular materials is associated with the degree of
saturation, dry density, fines content, aggregate gradation,
aggregate type and shape. For mix design, it is extremely
important to consider how the strength changes when these
factors vary in content. This section provides a review of
Figure 1.
Source location
GAB character
LA abrasion (%)
I
II
II
II
Dalton
Hitchcock
Norcross
Walton County
Limestone
Mylonitic Gneiss
Granite Gneiss
Biotite Gneiss
25
18
45
41
2.702
2.697
2.684
2.640
013C
028C
048C
158C
Retained on 12.5 mm
Retained on 4.75 mm
FE ratio
Surf texture
Angularity
FE ratio
Surf texture
Angularity
FE ratio
Surf texture
4.68
1.52
2.70
32.81
2.66
1.40
1.74
19.27
523.95
279.25
420.11
15.16
6.01
1.88
2.94
32.71
3.52
1.26
2.06
27.97
681.48
306.54
490.71
18.42
3.91
1.39
2.65
25.43
5.38
1.46
3.16
30.58
4.11
1.86
2.91
25.60
3.18
0.97
2.18
27.30
614.64
305.22
466.04
14.50
5.75
1.36
2.88
36.81
3.58
1.26
2.33
25.05
652.01
426.25
524.89
11.76
4.24
1.85
2.62
25.84
5.25
1.76
3.30
30.00
5.50
1.73
3.13
31.74
3.42
1.18
2.10
28.04
716.23
309.36
482.37
20.09
5.20
1.63
2.84
24.02
3.98
1.28
2.47
29.43
635.05
301.52
468.01
18.50
4.73
1.35
2.58
25.82
4.97
1.74
2.89
28.90
4.34
1.58
2.79
25.32
3.08
1.15
1.77
24.01
562.97
262.50
418.40
16.32
4.45
1.66
2.64
27.79
3.63
1.05
1.91
28.42
690.39
310.15
465.27
19.82
5.27
1.56
2.82
29.30
5.63
1.45
2.81
34.13
4
Table 3.
12.5 mm
4.75 mm
Morphological index
Between sources
t statistic
p value
t statistic
p value
t statistic
p value
Angularity
013C
013C
013C
013C
013C
013C
013C
013C
013C
1.237
2 0.041
2 0.199
0.733
1.465
0.356
2.628
2.299
0.296
0.225
0.967
0.843
0.469
0.150
0.724
0.013*
0.026*
0.769
3.133
3.116
20.111
20.252
20.501
21.497
2.080
2.560
21.157
0.002**
0.003**
0.912
0.802
0.618
0.139
0.041*
0.013*
0.251
1.392
2 1.158
2 1.182
2 0.134
2 0.458
0.953
0.470
2 1.346
2 1.570
0.170
0.250
0.241
0.894
0.649
0.344
0.640
0.182
0.121
FE ratio
ST
028C
048C
158C
028C
048C
158C
028C
048C
158C
Table 4.
Proctor test
The optimum moisture content and maximum dry density
were measured in conformance with ASTM D1557 using
the four different aggregate sources prior to CBR tests. For
each source of aggregates, the proctor test was conducted
with varying levels of screening materials in the mix, as
follows:
100% regular GAB
75% GAB with 25% 810 screenings
50% GAB with 50% 810 screenings
Morphological index
Angularity
FE ratio
ST
12.5 mm
4.75 mm
F statistic
p value
F statistic
p value
F statistic
p value
1.174
1.050
3.298
0.316
0.356
0.043*
7.168
0.893
8.643
0.001**
0.412
0.000**
3.197
1.081
1.712
0.045*
0.343
0.186
Figure 2.
Figure 3.
142
013C
Poly. (100%)
142
Poly. (75%/25%)
Poly. (50%/50%)
138
138
Dry Density (pcf)
140
136
134
132
028 C
Poly. (100%)
Poly. (75%/25%)
Poly. (50%/50%)
140
136
134
132
130
130
128
126
128
0
10
12
14
137
135
6
8
10
Moisture Content (%)
12
158 C
Poly. (100%)
134
Poly. (75%/25%)
Poly. (50%/50%)
132
Dry Density (pcf)
134
133
132
131
14
136
048C
Poly. (100%)
Poly. (75%/25%)
Poly. (50%/50%)
136
130
128
126
130
124
129
128
0
10
12
Figure 4.
122
0
10
12
14
Figure 5.
benefit cost analysis and pavement performance evaluation may be needed to identify if adding 25% screening
materials is beneficial to lower the construction cost while
maintaining a structurally sound pavement.
In comparison, CBR values for Group II (028C, 048C
and 158C) sources are higher and in the range of 46 53
when 100% GAB was used. A decreasing trend in CBR
was observed for all Group II sources as more GAB was
replaced by the screening materials. This may imply that
the gradations of Group II GAB sources were already well
graded and adding more fines could result in a loss of
interlocking among aggregates. The level of decrease in
CBR varied depending on aggregate sources and grading.
In particular, 048C source experiences the largest drop in
CBR as the screening materials were added. Figure 7
shows the gradation changes for Group II sources when the
original GAB is replaced by 25% screening materials.
As shown in Figure 7, replacing 25% GAB with screening
materials results in gradation curves exceeding the upper
limit of GDOTs GAB gradation requirement.
Pavement performance evaluation
MEPDG simulation conditions
The design of the aggregate base layer, which is a
constitutive component of pavement structure, might be
better evaluated by way of the overall pavement
performance. For this evaluation, SR 17/US78 project
was utilised as a test section. MEPDG program Version
Figure 6.
Figure 7.
MEPDG inputs.
Traffic data
Structure
Materials inputs
Pavement performance
In MEPDG simulations, alligator cracking, permanent
deformation and IRI were estimated based on the inputs in
Table 5. Figure 8 shows the evolution of alligator
cracking. Except for the GAB layer, other layers inputs
remained the same. Level 2 CBR values were entered in
Pavement ME depending on the screening contents as
shown in Figure 5.
The upper limit of vertical axis (y-axis) represents the
design limit value of each performance index. The design
limit for alligator cracking was set as 15%, which is
commonly used in Georgia. As shown in Figure 8, the
amount of alligator cracking was predicted to decrease as
more screening materials were added for limestone source
(013C). This decreasing trend for 013C is likely due to the
resulting higher density and stiffer GAB layer as more
screening materials are added. For Group II sources,
alligator cracking was predicted to increase over time, but
not exceed the failure criterion. However, alligator
cracking increased dramatically as 25% of screening
materials was added. As shown previously, Group II
sources with 25% of screening materials exceeded the
upper limit of GDOTs GAB gradation requirement, and
further investigations are needed prior to the adoption of
screening materials in the GAB layer.
Figure 9 shows the total rut depths of the pavement
structures simulated. There appears to be little
performance difference (about 0.01 inches) in rut depth
between the two design alternatives because the trends of
evolution are quite similar and overlapping each other.
For a 20-year simulation, the rut depths were predicted
to be lower than the design limit of 0.5 inch. Therefore,
one could conclude that use of screening materials up to
25% of GAB would likely not result in significant
performance difference in terms of permanent
deformation.
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Figure 9.
Figure 10.
IRI prediction.
Conclusions
This paper documents a study on the effect of No. 810
screening content in GAB layer on the GAB strength and
overall pavement performance. One limestone source (013C)
and three granite sources (028C, 048C and 158C) in Georgia
were selected. Three content levels of screening materials in
GAB materials, i.e. 0%, 25% and 50%, were studied. The
results indicated that the effect varies and depends on the
source and the amount of screening materials used.
Morphological analysis showed that Group I limestone
source has significantly lower angularity and ST compared
to Group II granitic gneiss sources. This partially explains
References
Al-Rousan, T., et al., 2007. Evaluation of image analysis
techniques for quantifying aggregate shape characteristics.
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