Beruflich Dokumente
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Energy
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Department of Chemical Engineering, National Taiwan University of Science and Technology, 43, Keelung Rd., Sec. 4, Taipei 106-07, Taiwan
Department of Chemical Engineering, Can Tho University, 3-2 Street, Can Tho City, Viet Nam
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 27 March 2013
Received in revised form
7 March 2014
Accepted 5 April 2014
Available online xxx
This study provides an alternative way to produce biodiesel from low quality feedstock oil. Feedstock oil
with high water and free fatty acid contents can be hydrolyzed into fatty acids using conventional
methods or subcritical water processes. Fatty acids produced can be reacted with methanol to produce
fatty acid methyl esters under conditions developed in this work, which is much milder than the supercritical methanol condition and without the use of catalyst. Using palmitic acid and oleic acid as the
model free fatty acid, at 175e205 C, 2.0e2.8 MPa and with a fatty acid:methanol:water ratio of 1:2:0.05
(w/w/w), a conversion of 96.5% can be achieved in 3e4 h. The method can be applied to feedstock with
water content up to 15%.
2014 Elsevier Ltd. All rights reserved.
Keywords:
Biodiesel
Catalyst free
Esterication
Subcritical water
Subcritical methanol
1. Introduction
Biodiesel is a biodegradable and non-toxic alternative for petrodiesel, derived from animal fats, plant oils or lipids from various
microorganisms. It has received much attention in recent years due
to reasons such as, it is capable of replacing petro-diesel in boilers
and internal combustion engines without the need of major
modication [1], it provides a near-zero sulfur and aromatic content fuel, and it produces lower exhaust emissions in terms of unburnt hydrocarbon, carbon monoxide and particulate matter
hereby reducing harmful emissions [2,3]. Blending of biodiesel
from different oil sources helps improve its physical and chemical
properties and resolves cold ow properties and oxidative stability
[4,5]. Recent research also shows that biodiesel blended in lowsulfur diesel fuel greatly improved its lubrication properties
without negative effects to the diesel fuel properties [6].
Despite of several advantages of biodiesel over petro-diesel,
economical considerations have posed certain limitations to its
industrialization. Many studies have suggested that oil feedstock
Abbreviations: AOCS, American Oil Chemists Society; FA, fatty acids; FFA, free
fatty acids; FAME, fatty acid methyl esters.
* Corresponding author. Tel.: 886 2 27376612.
E-mail address: yhju@mail.ntust.edu.tw (Y.-H. Ju).
http://dx.doi.org/10.1016/j.energy.2014.04.013
0360-5442/ 2014 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Go AW, et al., Catalyst free esterication of fatty acids with methanol under subcritical condition, Energy
(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013
Fig. 1. Subcritical Water Reactor (1. Nitrogen gas cylinder, 2. Safety valve, 3. Check
valve, 4. Inlet valve 5. Pressure gauge, 6. Filter, 7. Outlet valve, 8. Reactor, 9. Glass
chamber).
Please cite this article in press as: Go AW, et al., Catalyst free esterication of fatty acids with methanol under subcritical condition, Energy
(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013
bath for a predetermined time. After the reaction, the bottle was
quenched in an ice-water bath and water and hexane were
immediately added to stop the reaction. Separation of the product
was done following the same procedure above, except that the
wash water obtained was measured of its pH using a pH meter
(model UB-10 by Denver Instruments, USA). The organic phase was
washed at least 5 times with 20 ml of deionized water until the pH
was close to neutral in order to remove sulfuric acid before analysis
of the products to avoid damaging the capillary column.
2.4. Gas chromatography analysis
Analysis of unreacted FA together with the FAME produced was
performed using high temperature chromatography (HTGC),
following the method described elsewhere [12]. In brief a 20 mg
aliquot from the collected reaction products was dissolved in ethyl
acetate and ltered through magnesium sulfate lter in order to
remove moisture. From the prepared samples, 0.5 ml was injected
into the gas chromatography column. External calibration curves
were generated using 0.2e20 mg of pure standard dissolved in 1 ml
ethyl acetate. Calibration curves were generated by tting a straight
line with the y-intercept passing through zero (R2 > 0.992).
Qualitative and quantitative analyses of FAME and unreacted FA
in each sample was performed using a Shimadzu GC2010 (Kyoto,
Japan) equipped with a split-injector and a FID (ame ionization
detector). Separation was carried out on a ZB-5HT (5% phenyl)methylpolysiloxane nonpolar column (15 m 0.32 mm i.d.,
0.1 mm lm thickness) (Zebron, Phenomenex, Torrance, CA, USA).
Both injector and detector temperatures were set at 370 C. The
temperature program was set at 80 C, increase to 365 C at 15 C/
min and held for 8 min. Total analysis time was 29 min. Nitrogen
was used as the carrier gas with a linear velocity of 30 cm/s at 80 C.
Data analysis was carried out by the software GC Solution version
2.3, Shimadzu.
(100 C and 374 C, respectively). For mixture of water and methanol at temperature between 100 C and 240 C, since methanol
(200 C; 40 bar) has a much higher vapor pressure than that of
water (200 C; 15 bar), it ensures that water is at the subcritical
state.
3.1. Effects of different methanol loading on conversion
Esterication reactions are widely utilized in the production of
esters used as solvents in various applications like cosmetics and
lubricant industry [10]. These reactions are typically catalyzed using mineral acids. Esterication of FA is thermodynamically
reversible; due to the competitive formation of FA in the presence
of water the net reaction rate of ester formation is low and would
reach certain equilibrium. Since the reaction is controlled by
equilibrium, it would require certain conditions to push the reaction in favor of ester formation [16].
Ju et al. [12] reported that when palmitic acid reacts with
methanol (palmitic acid: methanol: water 1:24:0.05, w/w/w)
under subcritical water condition (175 C, 24 bar), FAME conversion
can only reach 35% after a reaction time of 4 h. According to the
esterication reaction scheme, increasing the amount of methanol
should be benecial to promote ester formation. However, when
the amount of methanol was increased, instead of increasing FAME
conversion as expected, it actually decreased as shown in Fig. 2. It
can be seen clearly from Fig. 2 that in contrary to adding more
methanol, decreasing methanol loading up to a methanol to oil
ratio of 2 improved FAME conversion. By just heating the reactor to
175 C, which took about 30 min, FAME conversion can be over 35%
when low methanol loading is used.
The difference in the highest FAME conversion that can be
attained between palmitic acid and oleic acid can be explained by
the nature of the two carboxylic acids. Reactivity of carboxylic
carbon chain in both esterication and transesterication are
related not only to its carbon chain length but also to the carboxyl
Fig. 2. FAME (wt.%) in the product produced from palmitic acid (A) and oleic acid (B)
into their respective methyl ester. Reaction was terminated after 30 min upon heating
up from 30 C to 175 C and 0.1 MPa to 2.0 MPa with different weight ratios of MeOH/
FA. Error bars indicate the standard deviation of triplicate trials carried out in this
study.
Please cite this article in press as: Go AW, et al., Catalyst free esterication of fatty acids with methanol under subcritical condition, Energy
(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013
moiety [17]. The study by Aranda et al. [17] showed that protonation of the carboxylic moiety for oleic acids has lower activation
energy than palmitic acid for its transition state in an acid catalyzed
reaction, which is attributed to the polarity of the double bond
present in oleic acid. Thus even at higher methanol loading oleic
acid showed higher conversion than palmitic acid. While at lower
methanol loading conversion for both fatty acids are improved,
oleic acid seemed to have slowed down reaction rate, which could
be due to the increase in the reverse reaction rate thus resulting in a
lower net reaction rate.
Further investigations were done using oleic acid to evaluate
the effect of time on conversion as it is found to be the most
abundant fatty acid in most plant oils. In Fig. 3 it can be seen that
with methanol loading less than 4 and greater than 1, >90 wt.%
FAME yield could be achieved after 4 h of reaction at 175 C.
Prolonging the reaction over 4 h had negligible effect on
increasing FAME yield. At higher methanol loading (oleic
acid:methanol 1:4, w/w), it can be observed that both lower
reaction rate and nal FAME yield were obtained. The highest
FAME yield obtained was observed at an oleic acid to methanol
ration of 1:2 (w/w). However, further decreasing in oleic acid to
methanol ratio below 1:2 (w/w) resulted in the decrease of both
reaction rate and FAME yield. From the kinetic point of view, the
use of excess methanol is to suppress the reverse reaction of FAME
to FA but adding too much methanol would dilute the FA concentration and thus decrease the rate of reaction. A similar
observation was reported by Minami and Saka [15] during esterication of oleic acid under supercritical methanol condition in
which a FAME yield of 94 wt.% was obtained when the oleic acid to
methanol ratio used was 1:0.9 (v/v), while only 80 wt.% FAME
yield was achieved when the ratio used was 1:5.4.
3.2. Effects of temperature on yield of non-catalytic esterication
Temperature not only affects the reaction rate but also equilibrium of the reaction. Fig. 4 shows the time courses of FAME yield at
different temperatures. Although increasing temperature increased
the rate of FAME formation, the esterication reaction seems to
always reach equilibrium at a FAME yield of w96%. This is in
agreement with the results reported by Kusdiana and Saka [9] and
Minami and Saka [15] on the supercritical methanol esterication
Fig. 3. Effect of methanol amount on the time courses of FAME yield in the esterication of oleic acid with methanol under subcritical water condition (175 C, 2.0 MPa).
Initial water content 0.05 g/g oleic acid. Error bars indicate the standard deviation of
triplicate trials carried out in this study.
Fig. 4. Effect of temperature on time courses of FAME yield in the esterication of oleic
acid with methanol under subcritical water condition. Oleic acid/methanol/water 1/
2/0.05 (w/w/w). Error bars indicate the standard deviation of triplicate trials carried
out in this study.
Fig. 5. Effect of water amount on FAME yield in the esterication of oleic acid with
methanol under subcritical water condition. (Amount of methanol used 2 g/g oleic
acid, reaction time 4 h.) Error bars indicate the standard deviation of triplicate trials
carried out in this study.
Please cite this article in press as: Go AW, et al., Catalyst free esterication of fatty acids with methanol under subcritical condition, Energy
(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013
Fig. 6. pH of water at different temperatures and pressure. (Data obtained from International Association for the Properties of Water and Steam.) [21].
Fig. 8. Effect of water on esterication of oleic acid in acid catalyzed and subcritical
water processes. Error bars indicate the standard deviation of triplicate trials carried
out in this study.
Fig. 7. Effect of methanol on esterication of oleic acid in acid catalyzed and subcritical
water processes. Error bars indicate the standard deviation of triplicate trials carried
out in this study.
Fig. 9. pH of washing water after each stage of washing in acid catalyzed esterication
(deionized water with pH 6 was used in washing).
Please cite this article in press as: Go AW, et al., Catalyst free esterication of fatty acids with methanol under subcritical condition, Energy
(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013
Fig. 10. Typical chromatograms showing the formation of methyl stearate under subcritical water condition (a. methyl myristoleate, b. methyl myristate, c. methyl palmitoleate, d.
methyl palmitate, e. heptadecenoate, f. methyl oleate and methyl linoleate, g. methyl stearate, h. methyl eicosenoate, i. oleic acid).
water under supercritical methanol conditions. This further provides evidence that the much milder subcritical water condition
than that of supercritical methanol is sufcient to drive the reaction
forward and that the ionic species of water do play a role in the
formation of FAME.
In addition to ionic species produced from water molecules at
conditions above 200 C, methanol could also have acted as an acid
catalyst as it nears its supercritical state, specially that it is the
closest analog of water in view of its molecular structure. Since it is
also available in much greater amounts than water the effects of
water as catalyst do not seem evident at temperatures higher than
200 C compared to results obtained at 175 C.
3.4. Comparison with conventional acid catalyzed esterication
Conventional esterication processes typically use mineral acids
such as sulfuric acid as catalyst. In this study, sulfuric acid at 5 wt.%
Please cite this article in press as: Go AW, et al., Catalyst free esterication of fatty acids with methanol under subcritical condition, Energy
(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013
Table 1
Comparison of different methods for esterication of fatty acid with methanol.
Method
Temperature ( C)
65 C
0.1
70 C
0.1
15%
0.1
5%
70 C
Pressure (MPa)
Catalyst/FA (wt%)
3.0%
Alcohol/FA
(nA/nFA)
Water
content (%)
Time (h)
Yield (%)
Reference
10%
48
w95%
[19]
95.3%
[18]
w5.1
98.2%
[23]
4%
94%
[17]
130 C
130 C
200 C
e
2.0
e
e
3
15
e
e
1
0.75
35%
58.3%
[17]
[11]
43
42
20
2.0
2.6
2.8
2.8
e
e
e
e
e
e
e
42
42
7
10
18
18
18
10%
e
e
w10%
w5%
w5%
w15%
0.07
0.13
0.75
1.33
4.5
3.5
4.5
w97%
95.8
w94%
w88%
96.3%
w95%
w95%
[19]
[24]
[15]
[10]
This study
This study
This study
350
300
270
250
195
205
205
C
C
C
C
C
C
C
and 10 wt.% (based on fatty acid weight) was used as the catalyst to
convert oleic acid into oleic acid methyl ester. From Fig. 7, it can be
seen that at a methanol to FA weight ratio of 2, maximum FAME
was reached for both sulfuric acid catalyzed and subcritical processes. From these results it can be further seen that the subcritical
water process behaved much like an acid catalyzed reaction as
previously suspected. Moreover even with the conventional process it would require the same amount of methanol as in the
subcritical water process. At lower methanol loading longer reaction time or higher catalyst loading is required. The conventional
process is affected by the dilution effect of methanol at high
methanol loading to a lesser extent than the subcritical water
process due to the much higher catalytic activity of mineral acid it
uses. Although high methanol loading may seem to help lowering
down the amount of catalyst required for the conventional process,
it has a disadvantage of resulting in a lower overall productivity
when carried out in a reactor with xed volume.
It is generally believed that water content of more than 1%
would greatly inhibit esterication reaction, but as can be seen in
Fig. 8 the acid catalyzed esterication seems to be able to tolerate
high amounts of water. This was also reported by Kusdiana and
Saka [19] who employed 3% sulfuric acid as catalyst to esterify oleic
acid and achieved >90% FAME after 48 h with water contents up to
30%. At subcritical water conditions and at higher temperature of
about 200 C, much higher water content can be tolerated and
water seems to behave much more like an acid catalyst as previously suspected. This could be due to the higher activity of the ions
present at this state.
For the subcritical water process, washing of the product stream
would not be needed since no catalyst is being used. As for the
conventional process several washing steps are required. Fig. 9,
shows the number of washing steps required in removing the
catalyst. It requires at least 5 washings before the pH of the
water approaches neutrality and it was also noticed that up to 11%
of product could be lost after several washing steps (data not
shown).
Compared to conventional acid-catalyzed process, the subcritical water process offers several advantages: (1) no catalyst is
required; (2) no washing step is needed which reduces the product
losses due to washing; (3) no generation of wastewater; (4) ease
of methanol recovery, since during cool down methanol can be
evaporated and recovered separately. Further improvements to the
process scheme could lead to fewer steps in biodiesel production,
incorporating methanol recovery, moisture removal and cooling
0.01
down of the system in one step, which further reduces the associated production cost. A major disadvantage of the process is the
long reaction time (4 h) required to achieve conversion > 95%.
3.5. Thermal stability of oleic acid and methyl oleate under
subcritical conditions of solvent mixture (methanolewater)
To ensure that no side reaction products were formed during the
esterication of fatty acid with methanol under subcritical water
condition, detail comparisons of the product chromatograms with
that of the FAME and FA standards were conducted. The analytical
grade oleic acid used in this study was analyzed and found to have
certain peculiar peaks between 6 and 7 min as compared to standard grade oleic acid. These were suspected to be fatty acids of
shorter carbon chains since verication by titration resulted to
w99% fatty acid by weight.
Even at prolonged chromatographic analysis up to 29 min and at
365 C, no oxidative products or polymeric carbon chains were
found. Upon closer inspection there is a small peculiar peak that
appeared at a retention time of 8.4 min. The reaction products were
further veried with a 37 FAME mix and the peak at 8.5 min is
identied as methyl stearate (C18:0). Shin et al. [22] reported that
minimal degradation of oleic acid was found at temperatures from
300 C to 370 C with an operating pressure of 20 MPa. Degradation
products of oleic acid exposed to subcritical water at 300 C for
30 min were mainly positional isomers and hydrogenation of
double bonds resulting to formation of stearic acid [22]. Hydrogenation could be the probable reason for the formation of methyl
stearate under subcritical water condition, especially due to the
prolonged time of the reaction (4 h). At temperatures above 300 C
degradation of stearic acid was not observed but degradation of
unsaturated fatty acids (oleic and linoleic), even in a short reaction
time of 10 min did occur [22]. Therefore, in biodiesel production,
temperature below 300 C is recommended to avoid formation of
pyrolysis products. The other small peaks between 5.5 and 7.5 min
were identied as FAME of C14:0, C16:1, C16:0 and C17:1 (see
Fig. 10).
Oleic and linoleic acids typically comprises up to 60e70% of the
fatty acid of vegetable oil. Although supercritical methanol method
has high tolerance to water, use of high temperature results in the
degradation of unsaturated fatty acids as reported by Shin et al. [22]
in which the recovery of fatty acids (oleic and linoleic) were below
90% at temperatures higher than 300 C. From the results of the
study it is evident that the use of subcritical water process not only
Please cite this article in press as: Go AW, et al., Catalyst free esterication of fatty acids with methanol under subcritical condition, Energy
(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013
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(2014), http://dx.doi.org/10.1016/j.energy.2014.04.013