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firing method
TABLE OF CONTENTS
5.0 EQUIPMENT
12.0 SAFETY
REFERENCED DRAWING:
5.0 EQUIPMENT
Combustion Equipment Details For Internal Oil Firing Method :
Burner Type : 1 no. / 02 nos. High Velocity Burner.
Fuel : HSD
Mounting of Burner : Will be fired through bottom manholes with
appropriate straight or angle cones per nozzle
orientation.
Combustion Air
Blower : 3500 N Cu. M at 600 mm WC
Ignition : With the help of spark ignition and LPG pilot
burner that is integral part of burner.
Flame Length : 300 mm Max. at high temperature
Burner Management Train : Comprises of HSD flow control valve, Oil
Pressure regulator Ignition transformer.
Compressed Air line with FRL & control valve unit &
LPG pilot ignition system line.
6.0 TEMPERATURE CONTROL
6.1.1 The High velocity burners will be controlled manually by continuous monitoring
of temperature recorder.
6.1.2 Control of temperature will be done by manual adjustment of HSD flow/pressure
and by butterfly valves of blower (combustion air).
6.1.3The turndown ratio of the high velocity burner is to the tune of 20:1 which gives
high degree of control at all stages of firing, as the primary flame of the burner is
enclosed in the main combustion chamber & at no time, the flame impinges on the
vessel surface, totally avoiding hot spots.
7.0 SITE ELECTRICAL POWER REQUIREMENTS
The electrical power requirement within 3 metres of our equipment at site is 415 volts, 3
phase, 4 wire, 50 Hz supply of following capacity:
1. Combustion Air Blowers (15 Kw X 2 Nos) = 30.00 kW
2. Pump & Other Accessories (Approx.) = 4.00 kW
3. Lighting and others (1kW) = 1.00
kW
35.00 kW
8.0 TEMPERATURE RECORDING
8.1.1 The thermocouple wire (T/C) will be of CR-Al i.e. K type of 21/22 SWG, which
will be attached to the shell by means of Thermocouple nuts.
8.1.2 Copper constantan compensating cables will be used for the connection
between T/C wire and temperature recorder. The copper lead (+ve) will be connected
to the Cr-Al conductor (non magnetic) and the constantan lead (-ve) lead to the Ni.Al
conductor (magnetic).
8.1.3 Each thermocouple will be connected to a calibrated continuously
monitoring temperature recorder, thus providing temperature chart print out
giving information on temperature variations and trends during the SR cycle.
8.1.4 The chart will be presented as a record of the heat treatment cycle. The recorder
will be adjusted for a range of 0 C 1200 C with appropriate chart speed.
8.1.5 Latest Calibration certificate of the thermocouple wire & temperature recorder will
be submitted before start of the SR cycle.
8.1.6 The temperature recorder will be calibrated at intervals not exceeding 6 months.
8.1.7 The thermocouple location on the vessel will be as per Drg. No.
9.0 STRESS RELIEVING PROCEDURE
9.1.1 Before final placement of the tank on ground supports or on platform, 1 layer of
mineral wool, 100 mm thk. insulation material of density of 100 kg/m3 shall be laid
on ground/support, so that the base of the tank rests on the insulated
ground/support. Then the entire vessel shell and roof will be externally insulated
with one layer 100mm thk. insulation material of density of 100 kg/m3. The
insulation mats will be enmeshed in chicken wire mesh. All the gaps between the
insulation mats will be plugged before SR.
9.1.2 Thermocouples will be located circumferentially as per codes requirement &
staggered. Thermocouples will be attached to the vessel as described above.
9.1.3 01 no. High Velocity burner (HSD fired) will be inserted from bottom manhole
openings available on the tank. The approx. amount of HSD required for stress
relieving shall be +/-55 liters per ton weight of the tank.
9.1.4 The combustion equipment will comprise of burner, blower, pilot burner with
spark ignition system, flexible hoses, control station.
9.1.5 The HT cycle will be conforming to API 650 as detailed in section 4 above.
9.1.6 Heat cycle profile control will be achieved by controlling fuel flow and
combustion airflow through regulating valves.
9.1.7 The placement of equipment will be as per GA Drawing
10.0 RESOURCES AND PERSONNEL PLAN
10.1 Site Organisation & Manpower Planning
Project Manager
Site Heat Treatment Supervisor (Site)
Heat Treatment Technicians Cum Operators(Site)
Insulation Lagers
Helpers as and when required
10.2 Equipment List
For above work we will mobilize 2 sets of High Velocity Burner system along
with sufficient spares and accessories as listed below.
High Velocity Burner set comprising of
Burner complete with Injector, pilot burner
Combustion Air Blowers with starters
Spark Plugs
Oil Station
Ignition Panel
24 Point Temperature Recorders
Wire type thermocouples As Required
Flexible hoses from Oil station to burner As Required
Compensating cables As Required
Thermal insulation supply and application may be subcontracted to an
independent agency for faster work under our direct supervision & control.
11.0 DOCUMENTATION AND RECORDS
11.1.1 A site supervisor will be appointed to liase with the client site representative and
ensure compliance of procedural requirements. The site supervisor will be responsible
for all documentation.
11.1.2 The documentation will comprise of the following:
1) Approved Specific Heat Treatment Procedure
2) Details of thermocouple layout
3) Heat Treatment Record Sheets as applicable
4) Time Temperature Chart with details of heat treatment specifications,
job specifications, chart speed, date of operation etc.
5) Recorder and thermocouple calibration certificates
12.0 SAFETY
12.1.1 All burner and associated equipment will be checked and test fired prior to
dispatch to site.
12.1.2 The site engineer will be designated as the safety officer on site to ensure that all
site operation is carried out in accordance with accepted safe working practices. He
will be responsible to ensure that all site safety requirements are fully met an d
complied with