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File: HE-101 - Main condenser.BJT Date: 7/22/2016 Time: 7:04:44 AM
Description
Heading
Company: Harman fino Chem
Location:
Service of Unit: Main condenser Our Reference: Rajasekhar
Item No.: HE-101 Your Reference:
Date:01.12.10 Rev No.: 00 Job No.:
Hot Side Cold Side
Fluid name Methanol+ Water water
Remarks
Application Options
Hot side application Narrow range condensation
Condensation curve Specified in input
Condenser type Normal
Process Data
Hot Side Cold Side
In Out In Out
Fluid quantity, total kg/h 1784
Vapor quantity kg/h 1784
Liquid quantity kg/h 1784
Temperature C 64.83 64.83 35 40
Dew / Bubble point C 64.83
Operating pressure (absolute) mmHq 760 1471.1
Databanks
Exchanger Type
Front head type B - bonnet bolted or integral with tubesheet
Shell type E - one pass shell
Rear head type M - bonnet
Exchanger position Horizontal
Tubes
Tube type Plain Fin height mm
Tube outside diameter 19.05 mm Fin thickness mm
Tube wall thickness 1.6 mm Fin density #/m
Tube wall specification Average Surface area per unit length m
Tube material Carbon Steel Outside/Inside surface area ratio
Tube pattern Triangular
Tube pitch 32 mm
Pass layout Program will optimize Open space between shell ID and outermost tube
Impingement protection type Program PercShellID Distance
Outer tube limit diameter mm at top, S1 mm
at bottom, S2 mm
at sides, S3 mm
Pool boiler options
Provide disengagement space in shell 1
Percent of shell diameter for disengagement
Baffles
Number of intermediate supports
Baffle type Single segmental
at inlet
Baffle cut (% of diameter) 30
at outlet
Baffle cut orientation Horizontal
Rating/Simulation
Nozzles
Diameter Quantity Orientation Dome OD
mm mm
Hot Side Inlet
Hot Side Outlet
Hot Side Condensate
Cold Side Inlet
Cold Side Outlet
Heat Exchanger Thermal Design Hetran 11.1 Page 6
File: HE-101 - Main condenser.BJT Date: 7/22/2016 Time: 7:04:45 AM
Nozzles
Hot Side Cold Side
Nozzle flange rating Program Program
Nozzle flange type Program Program
Design Constraints
Increment Minimum Maximum
Shell diameter mm
Tube length 2000 mm
Tube passes Program
Baffle spacing 250 250 mm
Materials
Cylinder - hot side SS 304
Cylinder - cold side Carbon Steel
Tubesheet SS 304
Double tubesheet (inner)
Baffles SS 304
Tube material Carbon Steel
Specifications
Hot Side Cold Side
Design Code ASME Code Sec VIII Div 1 Design pressure kgf/cm2
Service class Normal Design temperature C
TEMA class B - chemical service Vacuum design pressure kgf/cm2
Material standard ASTM Test pressure kgf/cm2
Dimensional standard ANSI - American Corrosion allowance mm
Heat Exchanger Thermal Design Hetran 11.1 Page 7
File: HE-101 - Main condenser.BJT Date: 7/22/2016 Time: 7:04:45 AM
Thermal Analysis Options
Hot Side Cold Side
Heat transfer coefficient kcal/(h*m2*C)
Heat transfer coefficient multiplier 0.8 0.8
Pressure drop multiplier 1.2 1.2
Change Codes
Heat Exchanger Thermal Design Hetran 11.1 Page 8
File: HE-101 - Main condenser.BJT Date: 7/22/2016 Time: 7:04:45 AM
Thermal Details - General
Total heat exchanged kcal/h 467811 Type BEM hor 1 ser 1 par
Overall coef. - dirty kcal/(h*m2*C) 569.4 Shell size 598 2000 mm
Effective surface area m2 30.5 Tube No-OD 262 19.05 mm
MTD corrected C 27.25 Baffles single seg 29 % hor
MTD correction factor 1 Tube passes 4 quad
Crossflow 70.22
Clearance: Baffle hole - tube od 12.35 0.79
Clearance: Shell id - baffle od 11.79 4.76
Clearance: Shell id - bundle otl 5.64 14.33