Ascon Manual

Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/ DIN - 48 x 96
8
ASCON spa
X5 line c
User manual M.I.U.X5 -2/01.01 Cod. J30-478-1AX5 I E
ISO 9001
C e r t i f i e d
ASCON spa
20021 Bollate
(Milano)
via Falzarego, 9/11
Tel. +39 02 333 371
Fax +39 02 350 4243
http://www.ascon.it
e-mail info@ascon.it
Process controller
with PROFIBUS DP
and Modbus Master/Slave
1/ DIN - 48 x 96
8
X5 line c
X5
I1 I2 I3
45.80
50
45.80
Information
c Please, read carefully these instructions before proceeding with the installation of the
controller.
Class II instrument, rear panel mounting.
NOTES This controller has been designed with compliance to:
ON ELECTRIC Regulations on electrical apparatus (appliance, systems and installations) according to
the European Community directive 73/23 CEE amended by the European Comunity direc-
SAFETY AND tive 93/68 CEE and the Regulations on the essential protection requirements in electrical
ELECTROMAGNETIC apparatus EN 61010-1 (IEC 1010 - 1) : 90 +A1:92 + A2:95.
COMPATIBILITY Regulations on Electromagnetic Compatibility according to the European Community
directive n89/336/CEE, amended by the European Community directive n 92/31/CEE and
the following regulations:
- Regulations on RF emissions
EN50081 - 1 residential environments
EN50081 - 2 for industrial environments
- Regulation on RF immunity
EN500082-2 for industrial equipment and system
It is important to understand that its responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC. This device has no user service-
able parts and requires special equipment and specialised engineers.
Therefore, a repair can be hardly carried on directly by the user. For this purpose, the
manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility
are marked with the B sign, at the side of the note.
2
Table of contents
TABLE OF CONTENTS
1 INTRODUCTION.............................................................................................................page 4 5 DISPLAYS..................................................................................................................................page 53
1.1 PRODUCT CODING..........................................................................................page 5
6 COMMANDS ........................................................................................................................page 54
2 INSTALLATION .................................................................................................................page 6 6.1 COMMANDS FROM KEYBOARD ........................................................page 55
2.1 DESCRIPTION.........................................................................................................page 6 6.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 58
2.2 OPERATING CONDITIONS ...........................................................................page 8 6.3 COMMANDS FROM SERIAL COMMUNICATION
2.3 INSTALLATION ........................................................................................................page 9 (PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)
3 ELECTRICAL CONNECTIONS ................................................................page 10 7 SETPOINT PROGRAMMER ( OPTIONAL )...................................page 59

3.1 TERMINATION UNIT .........................................................................................page 10 7.1 PROGRAM ORGANISATION .....................................................................page 59
3.2 CABLING LAYOUT.............................................................................................page 11 7.2 OPERATING CONDITIONS ........................................................................page 60
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12 7.3 PARAMETERISATION - PROGRAM MENU ................................page 62
7.4 PROGRAM STATUS DISPLAYING.........................................................page 64
4 OPERATIONS ......................................................................................................................page 22 7.5 RUN/STOP OF A PROGRAM .................................................................page 65
4.1 KEYS FUNCTIONS AND DISPLAY .......................................................page 22
4.2 DATA SETTING.......................................................................................................page 24
4.3 CONFIGURATION ................................................................................................page 25 8 TECHNICAL SPECIFICATIONS .............................................................page 69
4.4 PARAMETERISATION .......................................................................................page 34
4.5 PARAMETERS .........................................................................................................page 42
4.6 ACCESS LEVELS .................................................................................................page 50
3
1 - Introduction
1 INTRODUCTION
POWERFUL FEATURES Resources Operating mode

AND A WIDE RANGE Memory Chip Control Alarms Retransmission
Data copy/Data store
OF FUNCTIONALITIES (option)
Main universal input (option) PV/SP

Congratulations for having cho- OP1
PV
sen these universal controllers. 1 OP1 OP2 OP3 OP4 OP5 OP6
Single
They are the best result of our Auxiliary input OP2 2
action
OP5 OP1 OP2 OP3 OP4 OP6
experience in designing and man- AUX
ufacturing of smart, powerful and OP3 3 OP1 OP2 OP3 OP4 OP5 OP6
Digital input IL1
high reliable controllers. 4 OP1 OP5 OP2 OP3 OP4 OP6
IL2 OP4 Double
The process controllers of the IL3 action
5 OP5 OP2 OP1 OP3 OP4 OP6
X5 series have been designed OP5
for the industrial environment, 6 OP5 OP6 OP1 OP2 OP3 OP4
are provided with a complete set OP6
7 Valve OP1 OP2 OP3 OP4 OP5 OP6
of functions, as a true univer- (option)
X5
sal instrument. Setpoint Fuzzy tuning with automatic selection Continuous tuning
One shot One shot Adaptive

They can be used as Auto tuning Natural Frequency
Controllers-Programmers with 4 Digital inputs (IL1,IL2 or IL3) functions
Setpoint profiles of 16 segments. Modbus (option)

RS485
Master
link to other
instruments
Modbus (option)
RS485
Slave
Parameterisation
Supervision
(option)
4
1 - Introduction
1.1 MODEL CODE Line Modello basic Accessories

Model: X5 A B C D E F G 0
The complete code is displayed Basic product code Power Supply Colour
on the instrument label. Outputs User manual
B C D Serial + mathematical package (MP) Setpoint
The information about product Options
coding are accessible from the
front panel by mean of a partic- Power supply A Options D
ular procedure described at sec- 100 - 240V~ (- 15% + 10%) 3 None 0
X5 24V~ or 24V Frequency input
tion 5.1 page 53. 5 1
I1 I2 I3 2nd SSR drive/analogue
output (OP6 4
45.80 Outputs OP1 - OP2

Relay - Relay
Triac - Triac
B
1
5
Frequency input + OP6 6
Instrument label
50 Serial Communications C
Setpoint Programmer
Not fitted
E
0
45.80 None 0
Mathematical package (MP) 1
4 programs with 16 segments 4
RS485 Modbus/Jbus SLAVE User manual F

P/N ; X5-3150-0000 + Mathematical package 5 Italian/English (std)
CONF : 0
S/N : A0A-9919/0013 RS485 Modbus/Jbus French/English 1
V~(L-N).100240V 50/60 Hz - 4W SLAVE + MASTER + (MP) 6 German/English 2
PROFIBUS DP SLAVE Spanish/English 3
+ Mathematical package 7
RS485 Modbus/Jbus Front panel colour G
SLAVE + PROFIBUS + (MP) 8 Dark (std) 0
Beige 1
5
2 - Installation
2 INSTALLATION 2.1 GENERAL DESCRIPTION
IP 20 Termination Unit
EN61010 - 1 (IEC1010 - 1)
Installation must only be carried out by
qualified personnel.
Panel
surface
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
B symbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.
B Product code label

To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
Mounting clamps
in a cubicle.
Sealing front panel gasket
Front panel
IP65 protection
EN 650529 (IEC 529)
6
2 - Installation
2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT
48 mm 65 mm min
1.89 in 2.56 in min
96 mm
3.78 in
113 mm min
4.45 in min
10 mm max 10 mm max
0.39 in max 0.39 in max
3.62+0.031 in
92+0.8 mm
110 mm
4.33 in
45+0.6 mm
1.78+0.023 in
7
2 - Installation
2.2 ENVIRONMENTAL RATINGS B
Operating conditions
M Altitude up to 2000 m
T Temperature 050C
%Rh Relative humidity 595 % non-condensing
Special conditions Suggestions
M Altitude > 2000 m Use 24V~ supply version
T Temperature >50C Use forced air ventilation
%Rh Humidity > 95 % Warm up
P Conducting atmosphere Use filter
Forbidden Conditions D
C Corrosive atmosphere
E Explosive atmosphere
8
2 - Installation
2.3 PANEL MOUNTING
2.3.1 INSERT 2.3.2 INSTALLATION 2.3.3 CLAMPS 2.3.4 INSTRUMENT

THE INSTRUMENT SECURING REMOVING UNPLUGGING B
1 Prepare panel cut-out 1 Fit the mounting clamps 1 Insert the screwdriver in the 1 Push and
2 Check front panel gasket 2 Push the mounting clamps clips of the clamps 2 Pull to remove the instrument
position towards the panel surface to 2 Rotate the screwdriver
3 Insert the instrument through secure the instrument Electrostatic discharges can
the cut-out damage the instrument
1M
1
Before removing the instrument
the operator must discharge
1 himself to ground
1
2
3
2
1
2
1 2
1
9
3 - Electrical Connections
3 ELECTRICAL 3.1 TERMINATION UNIT B

CONNECTIONS Rear 5.7 mm
1 13 25 terminal 0.22 in
cover
DP 1 13 25 L Cable size
(master) 2 14 26 0,51,5 mm2
RS485
RS485
(Slave)
Profibus
DN 2 14 26 N (22 a 16 AWG)
DG 3 C 15 C 27 0,5
3 Nm 15 27
VP 4 16 28 NC
5 17 POT 29 C OP3
35 screw terminals M3
LOGIC
INPUT
1 4 16 28
6 18 0% 30 NO
2 REM Option terminals
7 19 31 NO
3 OP1 5 17 29
8 20 32 C Holding screw 0.5 Nm
OP5
OP6
(option) OP2
9 21 33 NO
A 6 18 30 Positive screw
10 22 N/C 34 NO
IN1
b RTD IN2 OP4 driver PH1
11 23 (option) 35 C
TC B 7 19 31 Negative screw
12 24 36 24V driver 0,8 x 4 mm
mV/V/mA OUT
8 20 32 Terminals
9 21 33 Pin connector
q 1.4 mm 0.055 in max
10 34
Fork-shape
AMP 165004
11 23 35 5.5 mm - 0.21 in
Stripped wire
12 24 36 L L 5.5 mm - 0.21 in
10
PRECAUTIONS B 3.2 PRECAUTIONS AND ADVISED CONDUCTOR COURSE B

Despite the fact that the instru-
ment has been designed to work Conduit for supply and output cables
in an harsh and noisy environ-
mental (level IV of the industrial A B A B
standard IEC 801-4), it is recom-
mended to follow the following
suggestions. 1 13 25 1 13 25
A 2 14 26 2 14 26
3 15 27 3 15 27
All the wiring must comply with
the local regulations. 4 16 28 4 16 28
The supply wiring should be rout- 5 17 29 5 17 29
ed away from the power cables. 6 18 30 6 18 30

Avoid to use electromagnetic 7 19 7 19
31 31
contactors, power Relays and
8 20 32 8 20 32
high power motors nearby.
Avoid power units nearby, espe- 9 21 33 9 21 33
cially if controlled in phase angle 10 34 10 34 A= Supply

11 23 35 11 23 35 B= Outputs
Keep the low level sensor input 12 24 36 12 24 36
C= Analog inputs
wires away from the power lines D= Analogue output
and the output cables. E= Digital input
If this is not achievable, use Serial Comm.s
shielded cables on the sensor EDC DC EDC DC
input, with the shield connected
to earth. Conduit for low level sensor cables
11
3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B

Retransm. Commands Supervisory
V~
Notes:
Power 1] Make sure that the power supply voltage is
supply [3] the same indicated on the instrument.
switch
RS485 2] Switch on the power supply only after that
all the electrical connections have been
completed.
3] In accordance with the safety regulations,
0.5A T
1 13 25 the power supply switch shall bring the
2 14 26
identification of the relevant instrument. The
V~ power supply switch shall be easily acces-
3 C C 15 27 sible from the operator.
OP3 Allarme
4 16 28 4] The instrument is protected with a 0.5 A~
T fuse. In case of failure it is suggested to
5 IL1 17 29
[6] [5] return the instrument to the manufacturer
6 IL2 18 30 for repair.
OP1 [5]
7 IL3 19 31 5] To protect the instrument internal circuits
[6] use:
8 20 32
[6] [5] - 2 A~ T fuses for Relay outputs
9 21
OP2
33 - 1 A~ T fuses for Triac outputs
10 34 Servomotor 6] Relay contacts are already protected with
varistors.
11 23 35
Rj
Pt100 Only in case of 24 V ~ inductive loads,
24V
12 24 36 I use model A51-065-30D7 varistors (on
C request)
420mA
Transmitter
12
3.3.1 POWER SUPPLY B 3.3.2 PV CONTROL INPUT B

Switching power supply with mul- A L-J-K-S-R-T-B-N-E-W thermocouple type
tiple isolation and internal fuse Connect the wires with the polarity as shown
Standard version: Use always compensation cable of the correct type 11
nominal voltage: for the thermocouple used
100 - 240V~ (-15% + 10%) The shield, if present, must be connected to a prop-
Frequency 50/60Hz er earth. 12 wire resistance
Low Voltage version: 150 max
Nominal voltage: B For Pt100 resistance
24V~ (-25% + 12%) thermometer
Frequency 50/60Hz If a 3 wires system is used, use always cables of the 10
or 24V (-15% + 25%) same diameter (1mm2 min.) A
Power consumption 3VA max Line 20 /lead maximum resistance Only for two wires sys-
When using a 2 wires system, use always cables of the b
11 tem, put a jumper
Included
0.5A T fused same diameter (1,5mm2 min.) and put a jumper between between terminals 11
25 L
terminals 11 and 12 12 and 12
B
Supply
26 N
C For T (2x RTD Pt100) Special
A When the distance between the controller and the
27 sensor is 15 mt. using a cable of 1.5 mm2 diame- A
10 Use wires of the same
ter, produces an error on the measure of 1C. R1 length and 1.5 mm2
11 size.
B
R1 + R2 must be <320 R2 20 /lead maximum
resistance.
12
A
13
3.3.2 PV CONTROL INPUT B 3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B
C For mA, mV C1 With 2 wires transducer Using the frequency input,

the IN1 input is not yet avail- +5V
Transmitters able 10K
V,mV mA 36 24V
11 PV [1] 23
mA
420mA Low level: 10K
Rj Hz
11 02Volt /0.5mA max
12 Rj High level: 24
324Volt / ~ 0 mA max
12
Frequency range:
Input resistance = 30 per mA 02KHz / 020KHz
Input resistance > 10M per mV selectable in configuration
Input resistance = 10K per Volt C2 With 3 wires transducer mode
Use sensors with an NPN out-
Transmitters put or a clean contact
36 24V
PV [1]
mA
11
420mA Rj
12
[1] Auxiliary power supply for exter-

nal transmitter 24V 20%/30mA
max without short circuit protec-
tion
14
3.3.4 AUXILIARY INPUT B 3.3.5 DIGITAL INPUT B
A - From Remote Setpoint B- From Potentiometer The input is active when the TTL NPN Isolated
o.c. o.c. contact
logic state is ON, corre-
3
Current 0/420mA for the measure of the position sponding to the contact Com.
C1
Input resistance = 30 of the motor or the valve closed
5 IL 1
100% from 100 to 10K max C2
Voltage 15V, 05V, 010V The input is inactive when the 6 IL 2
Input resistance = 300K logic state is OFF, corre-
pot.h Operating Total C3
sponding to the contact open 7 IL 3
travel travel
pot.I distance distance
18
Rj 0%
19
mV-V mA
16
100%
Not available with frequency
input 17
0%
18
15
3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B

The functionality associated to Control outputs Alarms Retransmission
each of the OP1, OP2, OP4,
Main Secondary
OP5 and OP6 output is defined AL1 AL2 AL3 AL4 PV / SP
during the configuration of the (Heat) (Cool)
instrument. A Single OP1 OP2 OP3 OP4 OP5 OP6
The suggested combinations
are: B action OP5 OP1 OP2 OP3 OP4 OP6
D OP1 OP2 OP3 OP4 OP5 OP6
E Double OP1 OP5 OP2 OP3 OP4 OP6
F action OP5 OP2 OP1 OP3 OP4 OP6
G OP5 OP6 OP2 OP3 OP4
L Valve drive OP1 OP2 OP3 OP4 OP5 OP6
where:
OP1 - OP2 Relay or Triac output

OP3 - OP4 Relay outputs
OP5 - OP6 Analogue/ digital control or retransmission outputs
16
3.3.6-A SINGLE ACTION RELAY 3.3.6-C DOUBLE ACTION

(TRIAC) CONTROL OUTPUT B RELAY (TRIAC)/RELAY (TRIAC) CONTROL OUTPUT B
Fuse Fuse
31 31 32
OP1 [1] Coil of the heat OP1 [1] Coil of the heat OP2 [1]
load contactor load contactor
32 32 33
Fuse Coil of the heat
load contactor
3.3.6-B1 SINGLE ACTION SSR DRIVE 3.3.6-D1 DOUBLE ACTION

CONTROL OUTPUT B RELAY (TRIAC)/SSR DRIVE CONTROL OUTPUT B
Static Fuse Staic
Relay 31 Relay
8 8
OP1 [1] Coil of the heat
OP5 load contactor OP5
32
Heat 9 Cool 9
load load
3.3.6-B2 SINGLE ACTION 3.3.6-D2 HEAT / COOL CONTROL OUTPUT

ANALOGUE OUTPUT B RELAY (TRIAC)/ANALOGUE B
mA mV,V Fuse
8 31 mA mV,V
Heat 8
OP5 OP1 [1] Coil of the heat Cool
load load contactor OP5
9 32 load
9
17
3.3.6-E1 DOUBLE ACTION CONTROL OUTPUT Notes for pages 17 - 18 - 19

DIGITAL / RELAY (TRIAC) B OP1 - OP2 Relay output
SPST Relay N.O., 2A/250 V~
Static
Relay 32 for resistive load,
8 Fuse 2A~ T
OP2 [1]
OP5 OP1 - OP2 Triac output
33
Heat 9 Fuse N.O. contact for resistive load of up to 1A/250
Coil of the heat V~ max
load load contactor
Fuse 1A ~ T
3.3.6-E2 HEAT / COOL CONTROL OUTPUT Isolated digital outputs OP5-OP6
ANALOGUE/RELAY(TRIAC) B 024V, 20%, 30 mA max
Isolated analogue outputs OP5-OP6
mA mV,V 32 0/420mA, 750 / 15V max
8 0/15V, 010V, 500 / 20mA max
Heat OP5 OP2 [1]
load
33
9
Fuse
[1] Varistor for inductive load 24V~ only
Coil of the heat
load contactor
3.3.6-F1 DOUBLE ACTION CONTROL OUTPUT

DIGITAL / DIGITAL B
Static Static
Relay Relay
8 20
OP5 OP6
Heat 9 21 Cool
load load
18
3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT 3.3.6-G MOTOR POSITIONER OUTPUT

DIGITAL / ANALOGUE B RELAY (TRIAC) / RELAY (TRIAC)
Valve drive PID
Static
Relay V,mV mA without potentiometer
8 20 3 pole output with NO contacts
OP5 OP6 Cool (raise, lower, stop)
load
Heat 9 21
load
31
Raise
3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT OP1
ANALOGUE / DIGITAL B 32 V~ M
~
OP2 Lower
Static
mA mV,V Relay 33
8 20
Heat OP5 OP6
load
9 21 Cool
load
3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT

ANALOGUE / ANALOGUE B
mA mV,V V,mV mA
8 20
Heat OP5 OP6 Cool
load load
9 21
19
3.3.7 OP1-2-3-4 ALARM OUTPUTS B 3.3.8 OP5 AND OP6 (OPTION) 3.3.9 SERIAL COMMUNICATIONS
ANALOGUE CONTROL OUTPUTS B (OPTION) B
NC Fuse
28 mA mV,V
MASTER SLAVE
[1] AL3 load 8 1 13
OP3
Heat
29 V~ load
OP5
C
[1] AL3 load 9 2 14
30
NO Fuse 3 C C 15
Fuse V,mV mA
34 20 Galvanic isolation
OP4 [1] AL4 load OP6 Cool 500V~/1 min
load
35 V~ 21 Compliance to the EIA RS485 standard
for Modbus/Jbus
e The relay/triac output OP1, OP2, can be Termination setting dip switches
used as alarm outputs only if they are not OP5 and OP6 outputs can be configured for MASTER 1 2 3 4
used as control outputs. control action
or PV / SP retransmission
Galvanic isolation
Fuse
31 500V~/1 min
[1] AL1 load 0/420mA, 750 / 15V max
OP1 SLAVE
0/15V, 010V, 500 / 20mA max
32 V~
A
OP2 [1] AL2 load Please, read the
33 user instructions on
Fuse the X5 controllers
[1] Varistor for inductive load 24V~ only MODBUS/JBUS
protocol
20
3.3.10 PROFIBUS DP (OPTION) B
DP Termination resistors 220 and To make the connections easier, a D-Sub type (9 poles) connec-
1 390 (1/4 W, 5%) for external tor: model AP-ADP-PRESA-DSUB/9P
mounting on the initial and end- Must be used with a 9PIN male ERNI type part no. 103648 or sim-
DN
2 ing PROFIBUS stations only. ilar connector.
DG
3 DP 5
220 9
DN Initial
VP 390
4 PROFIBUS
DG station
390
6
VP 1
Galvanic isolation
500 V~ / 1 min 4-40UNC-2B 33
Compliance to the EIA RS485 DP

standard for PROFIBUS DP Description according to
DN Other X5 D-SUB 9 poles Signal
Connecting cable: PROFIBUS specifications
PROFIBUS
twisted pair cable as per DG stations 1 3 RxD/TxD-P (DP) Receive
data plus
data/transmission
PROFIBUS spec.s
RxD/TxD-N (DN) Receive data/transmission
VP
(e.g. Belden B3079A) 2 8 data negative
Max lenght: Data transmission potential
100 m at 12 Mb/sec DP
3 5 DGND (DG) (ground to 5V)
220
Supply voltage of the termi-
DN Ending 4 6 VP (VP) nating resistance-P, (P5V)
390 PROFIBUS
DG station Detailed information concerning wiring and cables can be found on
390
VP the PROFIBUS Product Guide or on Internet at:
http://www.profibus.com/online/list
21
4 - Operation
4 OPERATION 4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE
Digital input status LEDs (yellows) Over Under

- IL1 active range range
- IL2 active
- IL3 active
X5
I1 I2 I3
____ 8888
8888 ----
PV control input in engineering units
Status LEDs (greens)
} Communications running
45.80 % Control output
Tuning running
{ Manual operating mode
50 or Program status (see page 64)
Timer/Program running
Program Waiting
45.80 SP operating Setpoint
(Local/Remote or Stored)
Remote Setpoint active
First stored Setpoint active Control output LEDs (red)
Second stored Setpoint active OP1/OP4 ON - OP2/OP4 OFF
Third stored Setpoint active
Run/stop Timer or a program
Alarm status LEDs (reds)
AL1 ON
AL2 ON Entry key for selection and value setting confirmation
AL3 ON
AL4 ON
Auto/Man Setpoint setting
Menu access
22
4 - Operation
4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE
A X5
The parameter setting procedure
has a timeout. If no keys are Parameter value
pressed for, at least, 30 seconds,
the controller switches back,
automatically, to the operator
35.0
mode.
P.b. Parameter mnemonic
After having selected the para-

meter or the code, press $
and % to display or modify the
value.
Back to the previous parameter
The value is entered when the
next parameter is selected, by
pressing the key.
Pressing the back key or Entry key for selection
after 30 seconds from the last and value setting confirmation
modification , the value doesn't
change. Value modification
From every parameter, pressing Access to the menu for:

the key, the controller switch- - Parameter setting
es to the operator mode. - Configuration
- Access selection
23
4 - Operation
4.2 PARAMETER SETTING
4.2.1 NUMERIC ENTRY 4.2.2 MNEMONIC CODES SETTING

(i.e. the modification of the Setpoint
274.8 Operator
mode (e.g. configuration see page 26)
value from 275.0 to 240.0 ) 275.0 working Setpoint
displayed Press the $ or % to display the next or previous mnemonic
for the selected parameter.
Press $ or % momentar- Continued pressing of $ or % will display further mnemonics
ily to change the value of 1 unit Local at a rate of one mnemonic every 0.5 sec. The mnemonic displayed
every push 274.8 Setpoint display at the time the next parameter is selected, is the one stored in the
Continued pressing of $ or 275.0 parameter.
% changes the value, at rate
that doubles every second. Lower
Releasing the button the rate of
change decreases. 274.8 Setpoint
C Engineering
Units f Degree
Fahrenheit
In any case the change of the modification Unit Degree Unit
value stops when it has reached
230.0 Centigrade
the max/min limit set for the para-

Raise
meter.
f Degree
Fahrenheit none no units
defined
In case of Setpoint modification:
274.8 Unit Unit
press $ or % once to dis- 240.0
play the local Setpoint instead after 2 sec.
of working Setpoint.
C Degree
Centigrade
To evidence this change the dis-
play flashes once. Then the
C Setpoint entry.
The operation is Unit ph Ph
Setpoint can be modified 240.0 acknowledged by Unit

one flash of the
display.
24
4 - Operation
4.3 CONFIGURATION PROCEDURE

Enter the configuration
password
274.8 Operator
Mode Conf Configuration
menu 33 from -999...9999
(33 default from factory)
275.8 Menu C.pas Must be equal to the
value
of the parameter
Press the key until
C.Pas (see page.50)
NO Back to the operator mode

OK
Yes
Inputs Setpoint Output Digital inputs Alarm s Output
Configuration Configuration Configuration configuration configuration Configuration
InP. S.P. Out L.inP ALM EHit

Conf Conf Conf Conf Conf Conf
(see page 26) (see page 27) (see pages 28 e 29) (see page 30) (see page 31)
25
4 - Operation
4.3.1 INPUTS CONFIGURATION
Tab. 1 Input type Tab. 2 Engineering units

InP. LINEAR INPUT
ONLY Value Description IPInp.
nP. Value Description U nit
tc. j 0600C 321112F none None
Conf 0 tc. k 01200C 322192F C Degree centigrade
N of decimals tc. l 0600C 321112F f Degree Fahrenheit
sc.dd 0 /1 /2 /3 tc. s 01600C
01600C
322912F
322912F
MA mA
tc. r MU mV
tc. t -200400C -328752F U Volt
0 tc. b 01800C 323272F bar bar
0=10
Inp. Input type sc.lo Low range
from min range
tc. n 01200C
tc.ni 01100C
322192F
322012F
psI PSI
rh Rh
see table 1 up to Sc.Hi
tc.U3 02000C 323632F ph Ph
9999 tc.U5 02000C 323632F Hz Hertz
none High range tc. E 0600C 321112F
Unit Engineering sc.Hi from Sc.Lo cuSt Custom range on request
Units to max range
rtd1 -200600C -3281112F
see table 2
no rtd2 -99.9...300.0C -99.9572.0F
Square root del.t -50.050.0C -58.0122.0F
Sqr no / yes M.50 050 mV
M.300 0300 mV
no
0=5 05 Volt Engineering
Linear inputs 1=5 15 Volt units
CHar characterisation
no / yes
0=10 010 Volt
0=20 020 mA
4=20 420 mA
Frq.L 02.000 Hz Frequency
Frq.H 020.000 Hz (option)
26
4 - Operation
4.3.2 SETPOINT CONFIGURATION
Tab. 3 Setpoint type

S.P. Value Description
loc Local only
SP
. t
. y
Conf reM Remote only

l=r Local/remote only
loc.t Local - trim
reM.t Remote - trim
Prog Programmed (option)
Loc
Setpoint Tab. 4 Rem. Setpoint rs.In
S.P.ty type Value Description
see table 3 0=5 05 Volt
no 1=5 15 Volt
0=10 010 Volt
S.P.tr Stored
Setpoint Tracking 0=20 020 mA
see page 43 4=20 420 mA
no/ yes REMOTE INPUT
ONLY
P.Sec
S.P.tM Time units
and Setpoint 4=20
slope
P.Sec/
P.Min/
rS.In Remote
Setpoint input
see table 4
P.Hr is not present if the
frequency input is active
27
4 - Operation
4.3.3 OUTPUT CONFIGURATION
Out WITH OPTIONAL OP6 ANALOGUE

WITH OP5 ANALOGUE OUTPUT
OUTPUT NOT USED AS COOL CON-
Conf NOT USED AS CONTROL OUTPUT
TROL OUTPUT
OFF none none

Pid:r Secondary output 1st retransmitted 2nd retransmitted
Control S.C.OP (Cool) rt. 1 output selection rt. 2 output selection
Cn.ty type
see table 5
(Heat/Cool only)
see table 7
none / P.U. / S.P. none / P.U. / S.P.
no 4=20 4=20
OFF Cool output on OP5 st
1 retransmission 2nd retransmission
Main output C.OP.5 (Heat/Cool only) O.rt.1 output O.rt.2 output
M.C.OP (Heat) no / yes see table 8 see table 8
see table 6
OFF 0 0
Main output 1st retransmission 2nd retransmission
S.Out safety value
OFF/ -100+100%
rt.L1 low range
whole range
rt.L2 low range
whole range
OFF 9999 9999

Main output 1st retransmission 2nd retransmission
F.Out forcing value
OFF/ -100+100%
rt.H1 high range
whole range
rt.H2 high range
whole range
28
4 - Operation
RETRANSMISSION
When OP5 and OP6 outputs are Retransmission
Tab. 5 Control mode Tab. 7
Secondary output not configured as control out- r
# t.H1 high
(Cool) put, they can retransmit the PV range
Value Description Cn.ty Value Description
Not used
SC
. O
. P or SP linearised value. r# t.H2
Of.re Reverse action On - Off Off Retransmitted Example:
Of.di Direct action OP 2 Relay / Triac Digital
Digital signal
r
# t. 1 signal T/C S,
pid.d Direct action P.I.D. log none P.U. / S.P range 01600C
pid.r Reverse action
U.dir Direct action Modul.
0=5
1=5
05 Volt
15 Volt
r# t. 2 Output range, 420 mA
DC Retransmitted signal PV on
U.reU Reverse action valves 0=10 010 Volt Output 8001200C range
. n Linear
H.Cl Heat/
0=20 020 mA
420 mA
signal
O
# r. t.I range
mA
H.CO. l Oil charac. 4=20 0=5 /1=5 /0=10
H.CH . 2 Water charac.
Cool
O# r. t.2 0=20 / 4=20 20
#retr = 4=20
Retransmission #rt.H = P.U.
Tab. 8
Main Output outputs The following parameters define #rt.L1 = 800
Tab. 6
(Heat) Or. t.1 the low and high range. #rt.H1 =1200
Value Description MC
. O
. P Value Description Or. t.2 Retransmission
Off Not used 0=5 05 Volt r
# t.L1 low
OP 1 Relay / Triac Digital 1=5 15 Volt range
log Digital signal 0=10 010 Volt r# t.L2
0=5 05 Volt 0=20 020 mA 4
1=5 15 Volt 4=20 420 mA C
DC
0=10 010 Volt 800 1200 1600
signal
0=20 020 mA With rt. l I greater than
4=20 420 mA rt.H1 it is possible to obtain
a reverse scale.
29
4 - Operation
4.3.4 DIGITAL INPUTS CONFIGURATION 4.3.5 ALARM S CONFIGURATION
Tab. 10 Digital Inputs

L.inp functions Il1 ALM
Il2 OFF
Conf Value Description Il3 Conf
Off Not used AL. 1 AL1 alarm type
see table 11
l=r Local/Remote
A.Man Auto/Man
s.p. 1 1st stored Setpoint NOT AVAILABLE
OFF s.p. 2 2nd stored Setpoint
s.p. 3 3rd stored Setpoint OF AL. 1 = OFF
IL1 IL1 digital input
function keb.I Keyboard lock [1] OP1 and OP2 outputs can be OP1
see table 10 slo.1 s.p. slope disable used as alarm outputs if they
OFF H.pU Measure hold are not used as control out- A1.Ou AL1 addressing
OP1 / OP2 [1]
F.Out Output forcing mode OP3 / OP4 [2]
function Prg.1 1st program
puts.
no
see table 10 Prg.2 2nd program up to
[2] OP3 and OP4 can be related AL1 latching
OFF Prg.3 3 program
rd
3
to the program (if option Ltch no / yeS
Prg.4 4 program
th

function r.=H. Program Run/Stop
installed).
see table 10 rSt Program reset no

AL1 start-up
BLck Reset blocking bloc disabling
no / yeS
30
4 - Operation
Tab. 11 Alarm type

Al 1
OFF OFF OFF Al 2
Al 3
AL. 2 AL2 alarm type
see table 11 AL. 3 AL3 alarm type
see table 11 AL. 4 AL4 alarm type
see table 11 Value Description Al 4
Not used or used by the
Off programme (AL3/AL4)
High
NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE fs.H active
Absolute
OF AL. 2 = OFF OF AL. 3 = OFF OF AL. 4 = OFF Low
fs.l active
OP2 OP3 OP4 High
AL2 addressing AL3 addressing AL4 addressing deU.H active
A2.Ou OP1 / OP2 [1] A3.Ou OP1 / OP2 [1] A4.Ou OP1 / OP2 [1] Low
Deviation
OP3 / OP4 [2] OP3 / OP4 [2] OP3 / OP4 [2] deU.l active
no no no Out Band
AL21 latching AL3 latching AL4 latching
band active
Ltch no / yeS Ltch no / yeS Ltch no / yeS
lba Loop break alarm
no no no
AL2 start-up AL3 start-up AL4 start-up
bloc disabling
no / yeS
bloc disabling
no / yeS
bloc disabling
no / yeS
31
4 - Operation
4.3.6 AL1, AL2, AL3, AL4 ALARMS CONFIGURATION [A] OPERATING [D] LOOP BREAK ALARM LBA
CONDITIONS
It is possible to configure up to 4 Alarm occurrence display Absolute alarm
alarms: AL1, AL2, AL3, AL4 (see This function can be enabled by On When the controller connection to
page 31) selecting, for each of them: the configuration software. Active high the sensor is discontinued or other
A the type and the operating condi- (please read the user instruction Off -fsH faults are detected in the control
hyd hyu
tion of the alarm (table 11 page on the "X5 LINE MODBUS On
loop, the AL1 alarm becomes
31) /JBUS PROTOCOL", supplied Active low active, after a predefined time of 1
B the functionality of the alarm separately) -fsl Off to 9999 sec., from the detection of
acknowledge (latching) #ltch Low range High range the failure. (see page 22)
C the start-up disabling (blocking) Alarm threshold The alarm state ceases when the
The type of alarm is presented
#bloc flashing, on the front panel in Deviation alarm fault condition is no longer present.
D the physical output of the alarm alternation with the PV value. SP
On
O
# pI O
# p2 O
# p3 Active high
-deH
#Op4 Off
hyd hyu
On
The outputs can be used for
alarms if they are not used as con- 3deH Active low
-del
SP
Off
trol outputs - range + range
(see par. 3.3.7 page 20) Alarm threshold
It is possible to route up to 4 alarm 275.0 Band alarm
mA
to a single output (OR of the alarms). SP
On C
Active out
-bnd Off
The red led of the activated

hyd hyu hyd hyu
e In case of ON-OFF control, the
SP SP
alarm output is on. full scale full scale
LBA alarm is not active.
32 Alarm threshold
4 - Operation
[B] ALARM [C] START-UP DISABLING

ACKNOWLEDGE
FUNCTION
Yes SP Disable
ILba The alarm, once occurred, is pre-

sented on the display until to the time
of acknowledge. The acknowledge Bloc
SP
On
Off
ramp
down
Start-up
operation consists in pressing any SP
275.0 key.
threshold
=
SP range
SP ramp
OP1
Yes SP
On
Disable up
Off
Ltch Start-up
After this operation, the alarm leaves

the alarm state only when the alarm
condition is no longer present.
33
4 - Operation
4.4 PARAMETERISATION - MAIN MENU
274.8 Operator
mode
A
275.0 The parameter setting procedure
has a timeout. If no keys are
pressed for, at least, 30 seconds,
the controller switches back, auto-
matically, to the operator mode.
Setpoint
programmer menu
(if the option is installed)
Setpoint
menu Prog Alarm
menu
PID
menu
Tuning
menu
S.P. Menu AL PId Tune

Menu Menu Menu Menu
(see page 36) (see pages 62 and 63) (see page 37) (see page 38) (see page 39)
34
4 - Operation
After having selected the parameter or the code,

press $ or % to modify the value (see page
24) The value is entered when the next parameter
is selected, by pressing the key.
Pressing go back to the Operator mode
Input Output Communication Access Configuration

menu menu menu menu menu
InP Out CoMM AccS Conf

Menu Menu Menu Menu Menu
(see page 39) (see page 40) (see page 41) (see page 50) (see page 25)
35
4 - Operation
Loc 4.4.1 PARAMETERISATION - SETPOINT MENU

S.P. Setpoint menu
L=r Setpoint selection Depending on the configuration index shown on page 27, the
Menu local/remote
Loc / reM
following parameters are present or not.
[1] The units of the slope parameters are Digit/sec, digit/min. digit/hr
LOCAL/REMOTE,
LOCAL ONLY REMOTE OR PROGRAMMED LOCAL OR REMOTE WITH TRIM ONLY
INDEX L# oc INDEX L# =r r # eM P # rog INDEX L# oc.t r# eM.t
none 1:00 L.range
Stored Setpoint Ratio Setpoint Setpoint
S.Sel selection
none/ S.LOC/
rtio -9.9999.99 S.P. L low limit
full scale
S.SP. 1 / S.SP. 2/
0 S.SP
. 3 0 H.range
Remote Setpoint
S.P. 1 1st stored Bias Setpoint bias
full scale
S.P. H high limit
full scale
Setpoint
full scale
0 OFF
2nd stored Slope up
S.P. 2 Setpoint
full scale
SL. u 0ff/19999
digit/..[1]
0 OFF
3th stored Slop down
S.P. 3 Setpoint
full scale
SL. d 0ff /19999
digit/..0ff/19999
digit/..[1]
36
4 - Operation
4.4.2 PARAMETERISATION - ALARMS MENU
Alarms 1 1 [1] A code, specifying the n and the

AL menu
hy.Iu Alarm 1 hysteresis
asymmetric upper hy.3u Alarm 3 hysteresis
asymmetric upper
alarm type that has been configured
(see page 31), is displayed. At this
05% Span 05% Span
Menu in engineering units in engineering units
point, the user must enter the thresh-
1 1 old value, according to the following
hy.Id Alarm 1 hysteresis

asymmetric lower hy.3d Alarm 3 hysteresis
asymmetric lower
table.
05% Span 05% Span

in engineering units in engineering units N and
0 1 1 Type and value Mode
Param.
1--- Alarm threshold 1
[1] see table tf1- Alarm delay
OFF/1...9999 tf3- Alarm delay
OFF/1...9999 Absolute Active high -fs.H
full scale Active low -fs.l
0 1 1
Deviation Active high -de.H
Alarm threshold 2
2--- [1] see table hy.2u Alarm 2 hysteresis
asymmetric upper hy.4u Alarm 4 hysteresis
asymmetric upper full scale Active low -de.l
05% Span 05% Span
in engineering units in engineering units Band Active
0 1 1 full scale out of band -bnd
3--- Alarm threshold 3
[1] see table hy.2d Alarm 2 hysteresis
asymmetric lower hy.4d Alarm 4 hysteresis
asymmetric lower
L.B.A.
05% Span 05% Span Active high
in engineering units in engineering units 19999 sec -lba
0 1 1
Alarm threshold 4 Alarm delay Alarm delay
4--- [1] see table tf2- OFF/1...9999 tf4- OFF/1...9999
37
4 - Operation
4.4.3 PARAMETERISATION - PID MENU (not shown for ON-OFF control action)
PID Menu
PID
Menu
5:0 OFF 5:0

Proportional
P.b. band d.Err Error
dead band P.b. C Proportional
Cool channel
band
0.5999.9%c.s. 0ff/0.1...10.0 digits 0.5999.9%c.s.
60 1:00 YES
60
Integral Overshoot control Heat / Cool
t.i. time O.C. 0.011.00
Algorithm OK
t.i. C Cool
Integral time
0ff/19999 sec (not displayed if NO
0ff/19999 sec
Heat/Cool)
12:0 50:0 12:0
Derivative Manual reset
t.d. time M.reS 0ff/1100% output t.d. C Cool
Derivative time
0ff/0.1999.9 sec (not displayed if 0ff/0.1999.9 sec
Heat/Cool)
38
4 - Operation
4.4.4 PARAMETERISATION 4.4.5 PARAMETERISATION

TUNING MENU (not shown for ON-OFF control action) INPUT MENU
for AT
Tune Tuning
menu
#No InP Input
menu
OK
Menu
Menu #yeS
Calculated Proportional
p.b. band [1] (display only)
(available when adaptive
tune is selected)
OFF
Calculated Integral Filter time constant
t.i. time [1] (display only)
t.FiL (user enabled/disabled)
Off/0.299.9 seconds
tune is selected)
no 0
Initial Calculated derivative Measure bias
tune tune start
(One shot tune)
t.d. time [1] (display only)
In.Sh -6060 digit
no/yes tune is selected)
no 0:11
Continuous [1] These values Sampling time
AdPt Tune start
Adaptive Tune (A.T.)
are not automati-
cally stored on the
T.SaM 0.110.0 seconds
no/yes PID menu parame-

ters P.b.,t.i.,t.d.
39
4 - Operation
4.4.6 PARAMETERISATION - OUTPUT MENU

10:0
Out Output
menu t.c. Cycle time
(time proportional only)
0.2100.0 sec
Menu 0:0
Control Output low limit Valve drive Heat / Cool
OP. L (not available in algorithm Algorithm
Heat/Cool configuration)
0100%
100:0 60 0:5
Control output Motor travel time Dead band
OP. H high limit MU.tM 15600 seconds d.bnd 0.05.0%
0100%
On-Off PID Off 0:5 10:0
Algorithm Algorithm Control output Minimum Cool
OP.r rate limit MU.hy output step t.c. C cycle time
(time proportional only)
(user enabled/disabled) 0.15.0%
0ff/0.0199.99%sec 0.2100.0 sec.
Off 100:0
Control Output Cool control output
1 St.OP soft start value OP.C.H high limit
(PID only)
(user enabled/disabled)
Op.hy Output hysteresis
05% Span 10
0ff/1100%
Off
0.0100.0%
in engineering units Soft start function Cool output rate limit
ST.tM activation time Op.rC (user enabled/disabled)
19999 sec. 0ff/0.0199.99%sec
40
4 - Operation
4.4.7 PARAMETERISATION - SERIAL COMMUNICATION MENU

Serial CoMM
communication Depending on serial communication choosen (see model code on page 5), there are the follow-
menu Menu ing parameters:
RS485 Modbus/Jbus Index

SLAVE + PROFIBUS DP c= 7-8
RS485 Modbus/Jbus Index
SLAVE c= 5
1 1
Add.S SLAVE address
communication
(if option installed)
RS485 Modbus/Jbus
SLAVE + MASTER
Index
c= 6 Add.S SLAVE address
communication
(if option installed)
0ff / 1247 0ff / 1247
9600 no 9600
SLAVE baud rate MASTER SLAVE baud rate
bdr.S 1200/2400 MaSt enable bdr.S 1200/2400
4800/9600/19200 no / yeS 4800/9600/19200
JbuS 9600 JbuS
Pro.S SLAVE
communication protocol bdr.M MASTER baud rate
1200/2400 Pro.S
Communication
protocol
MbuS / jbuS 4800/9600/19200 MbuS / jbuS
none JbuS 3
Parity MASTER PROFIBUS DP
PAr.y none/EVEn/odd Pro.M communication protocol Add.P address
MbuS / jbuS 3124
41
4 - Operation
4.5 PARAMETERS 4.5.1 SETPOINT MENU
For a simpler use of the con- Setpoint Otherwise, the Setpoint value is 1st stored
troller, its parameters have been S
# P. . L low limit reached according to the con- S
# P . . 1 Setpoint
organised in menu, according to Setpoint figured rate of change. 2nd stored
their functionality area. S# P. . H high limit S# P . . 2 Setpoint
High and low limit of the The new Setpoint value is called 3th stored
Setpoint SP. "Target Setpoint". It can be dis- S # P . . 3 Setpoint
The minimum span (S.P.L - S.P.H) played by means the parameter Values of the three Setpoints,
must be greater than 100 digit. #t.S.P. that are activated by mean of
(see procedure at page 53). logic inputs, communication
Setpoint parameters, and keyboard. The
s
# l. u ramp up When Remote Setpoint is con- Setpoint active is indicated by
Setpoint figured, we suggest to disable the , or green led.
s# l. d ramp down #sl. u and #sl. d parameters
This parameter specifies the Off. See also page 56.
maximum rate of change of the
Setpoint.
Adjustable in digit/sec.,digit/min,
and digit/hour (see page 27) Example Target Setpoint
= 350C
Setpoint
change
When the parameter is OFF, #sL. u = 10
this function is disabled and Initial digit/minute
Setpoint
the new Setpoint is reached = 250C
immediately after being t t = 10
entered.
42
4 - Operation
Stored Setpoint Remote Setpoint Bias and Ratio

Remote
S
# P
. t
. r tracking r
# tio Setpoint Ratio Remote
signal
(see chapter 4.3.2 at page 27) Ratio is the coeff. which defines
Two different operation mode the remote Setpoint span with 10V ab
can be set: respect to the input span. bias = 20
ratio = 0.1
A- Stand-by mode # no
The memorised Setpoint is Remote a b
active until its command is b
# ias Setpoint bias = 100
ratio = 0.1
active too. Then the controller Bias defines the starting point of
goes back to the Local Setpoint analogue Remote Setpoint in
Range
which becomes the operating eng. units corresponding to the -200 0 20 100 600 C
one. low limit (current or voltage) of LR a (b ) b (a ) HR
the remote signal. Remote
B- Tracking mode #yeS Setpoint span
Once the memorised Setpoint is
active, it remains operating also
when it command is not active
anymore.
The previous Local Setpoint
value will be lost. PV = Process variable
LR = PV low limit
HR = PV high limit
SR = Remote Setpoint
a (a) = SR starting point
b (b) = SR ending point
43
4 - Operation
4.5.1 MEN SETPOINT
If SR starting point is lower then If SR starting point is higher Working Setpoint (SP) as Examples:
the ending point, both then the ending point, both combination of Local Local Setpoint (SL) with an
expressed in engineering units: expressed in engineering units Setpoint (SL) and remote sig- external Trim with multiplying
nal coeff. of 1/10:
biaS= starting point = a biaS= starting point = a Setpoint type = Loc.t
Setpoint type Loc.t rtio= 0.1
b-a b - a
rtio= rtio= (table 3, page 27) biaS= 0
HR - LR HR - LR SP = SL + (rtio REM)
Example: Example: + biaS Remote Setpoint (SR) with an
biaS= 20 biaS= 100 internal Trim with multiplying
rtio= rtio= Setpoint type reM.t coeff. of 1/5:
100 - 20 80 20 - 100 - 80 (table 3, page 27) Setpoint type = reM.t
= = 0.1 = = - 0.1
600 - (-200) 800 600 - (-200) 800 SP = REM + (rtio SL) rtio= 0.2
+ biaS biaS= 0
SIGN = Remote signal Remote Setpoint range equal to

percentage the Input range:
SPAN = HR-LR Setpoint type = Loc.t
rtio = 1
SIGN * SPAN
REM = biaS= LR
100 SL = 0
44
4 - Operation
4.5.2 ALARM MENU 4.5.3 PID MENU

(see also pages 32 and 33) Not present with On-Off main Derivative
Asymmetric Alarm output. t
# d. . Time
h
# y-u upper alarm t
# F1 delay Cool Derivative
hysteresis Delay time for alarm activation. Proportional t# d. . C Time
OFF: alarm activated immedi- p
# b. . Band It is the time required by the pro-
Asymmetric ately Cool Proportional portional term P to reach the level of
h
# y-d lower alarm 1...9999: alarm activated only if p# b. . C Band D. When Off it is not included.
hysteresis the condition persists for the set This parameter specifies the pro-
time portional band coefficient that Overshoot
Example with high absolute alarm
Alarm threshold multiplies the error (SP - PV) O
# C
. . control
On (Automatically disabled when the
Integral adaptive tune is running)
Off t
# i. . Time This parameter specifies the
Cool integral span of action of the overshoot
#hy-d = #hy-u
t# i. . C Time control. Setting lower values
It is the integral time value, that (1.00>0.01) the overshoot
The parameter can be set specifies the time required by the generated by a Setpoint change
between 0 and 5% of the con- integral term to generate an output is reduced. The overshoot con-
figured Span and set in equivalent to the proportional term. trol doesnt affect the effective-
Engineering units. e.g. When Off the integral term is not ness of the PID algorithm.
Range = -200600C included in the control algorithm. Setting 1, the overshoot control
Span = 800C is disabled.
Max Hysteresis = 5% 800= 40C
For symmetrical hysteresis set

h
# y-d =h
# y-u
45
4 - Operation
4.5.3 PID MENU 4.5.4 TUNING MENU (not shown for ON-OFF main control output)
Manual See page also 57 The Fuzzy-Tuning determines Natural frequency

M
# r
. es reset Two tuning method are provided: automatically the best PID term with tuning start
This term specifies the value of Initial one shoot Fuzzy-Tuning respect to the process behaviour.
the control output when PV = SP, Continuous, self learning The controller provides 2 types of PV variable
in a PD only algorithm (lack of Adaptive Tuning one shot tuning algorithm, that End of the tuning
the Integral term). are selected automatically accord- operating and setting
of the new calculated
ing to the process condition when terms.
Error the operation is started.
d
# e
. rr Dead Band STEP response
Control output
Inside this band for (PV - SP), the con-

SP
trol output does not change to pro-
Setpoint change End of the tuning
tect the actuator (output Stand-by) operating and setting of This type is selected when the PV
the new calculated is close to the SP Setpoint.
terms.
PV variable This method has the advantage
Start of autotune
operation of a better accuracy in the term
Control output
calculation with a reasonable
speed calculation.
This type is selected when, at
the start of the autotune oper- The Fuzzy Tuning determines
ation, the PV is far from the automatically the best method
Setpoint of more than 5% of the to use to calculate the PID
span. This method has the big term, according the process
advantage of fast calculation, conditions.
with a reasonable accuracy in
the term calculation.
46
4 - Operation
4.5.5 INPUT MENU
The self-learning adaptive auto- basis of this data and their sta- Input Sampling
tune is not intrusive. It doesnt tistical values, stored in the t
# f
. il filter t
# S
. aM Time
affect the process, at all, during instrument, it modifies auto- Time constant, in seconds, of Sampling time, in seconds, of
the phase of calculation of the matically the PID term parame- the RC input filter on the PV the instrument. This parameter
optimal terms parameters. ters. input. When this parameter is is normally used when control-
It is the ideal for all applications Off the filter is bypassed. ling slow process, increasing the
Continuous adaptive tune where it is required to change sampling time from 0.1 to 10
continuously the PID terms para- Filter response seconds.
Perturbation meters, in order to adjust the PID 100%
to the changes of the process 63,2% PV
New dynamic conditions.

parameters
In case of power off with the 0 Filter Time
It is particularly suitable for Adaptive Tune enabled, the time
controlling process whose values of the PID terms para-
control characteristics change meters are stored, in order to Measure
with time or are not linear in be reused at the next power I
# n.sh Bias
relation to the Setpoint values. on. This value is added to the mea-
It doesnt require any operation At power on the Adaptive Tune sured PV input value. Its effect
by the user. It is simple and starts automatically. is to shift the whole PV scale of
works fine: it samples continu- its value (60 digits).
ously the process response to
the various perturbations, deter-
mining the frequency and the
amplitude of the signals. On the
47
4 - Operation
4.5.6 OUTPUT MENU
Control output Control Output Soft start of the Minimum

O
# p.hy hysteresis O
# p. l low limit s
# t.Op control output M
# U.hy step
SP It specifies the minimum value of It specifies the value at which It specifies the minimum allowed
On
the control output signal. the control output is set during time of activation of the output
Off
It is applied in manual mode, too. the start up phase. to a motor positioner that pro-
hy duces a sensible effect. It is
Control output Soft start related to the deadband of the
The parameter can be set O
# p. H high limit s
# t.tM time positioner
between zero and 5% of the Cool output This value specifies the time the
configured Span and set in O# p.CH
. high limit start up phase lasts. The start Heat/Cool
Engineering units. It specifies the maximum value up phase starts at power up of d
# b
. nd deadband
e.g. the control output can be set. It the controller This parameter specifies the
Range = -200600C is applied in manual mode, too. OP width of the deadband between
Span = 800C 100% the Cool and the Heat channel
Max Hysteresis = 5% 800= 40C Heat output Soft-Start #Op.r
O
# p.r maximum rate
phase
Speed in
Heat / Cool Algorithm
Control output Cool output %/sec Heat
t
# c. . cycle time O# p.rC maximum rate
#st.Op Time
100%
Heat Cool
Cool This value, specified in %/sec-
t# c. . C cycle time onds, with range from 0.01 to
Start-up #Op.H.
SP
#OpC.H
Its the cycle time of the logic 99.99%/sec. provides the max- Travel
control output. The PID control imum rate of change of the out- M
# U.tM time 100%
P.b. d.bnd P.b. / C
0 0 100%
output is provided by the pulse put. When set to Off this func- It provides the time required to Heat output Cool output
width modulation of the wave- tion is disabled. the motor positioner to go from
form. the 0% position to 100%
48
4 - Operation
4.5.7 SERIAL COMMUNICATION MENU (OPTION)
X5 45.80 C - PROFIBUS DP SLAVE

SLAVE address Three serial comm.s options
A
# dd.S communication
- 1247
are available:
50
45.80
MASTER (Process Field bus protocol)
RS485
SLAVE A - Modbus/Jbus SLAVE Modbus/Jbus Industrial standard for peripheral
A
# dd.P Profibus DP The parameters value can be read devices connection to a machine
address and when possible modified. C1 X3
45.80 in a plant.
- 3124 125.4 45.80
All the instrument connected to B - Modbus/Jbus MASTER SLAVE 1 The protocol installed in this con-
the same supervisor must have with Mathematical package SLAVE 2 SLAVE 3 troller, offers the following advan-
different addresses. Mathematical package Example: tages against the standard normally
If set Off the serial comm.s is The transmission and inquiry of The MASTER (X5) reads the supplied by other suppliers:
not active. parameters value to all the process variable from SLAVE 1 Communications baudrate
SLAVE devices using Modbus/Jbus (C1) and SLAVE 2 (X3). It com- Up to 12 Mb/sec with
b
# dr.S Baud rate SLAVE (e.g. PLC, etc.) is pairs the two values and send the electric isolation.
MASTER allowed. higher to the SLAVE 3 (PLC). The list of data transfer (profile
b# dr.M Baud rate file) is user configurable.
It provides the baud rate in the The mathematical package can The available math. operations It can be set by means the
range from 1200 to 19.200 manipulate the received data by are: configuration software (see
bit/sec. means the serial comm.s. separate manual)
+ - / > <
P
# Ar.y Parity
*
May be set even EVEn or odd To define the controller operations
odd. of this option, the configuration
If None is set, parity will be software must be used (see sep-
excluded. arate user manual).
49
4 - Operation
4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION
274.8 Operator
Pressing
go back to the Operator
[1] With the level of access set to full,
all the related parameters are dis-
mode mode played.
275.8
Press until
fUll Access
to all the levels Oper Operator
level Access
Ac.le [1]
Ac.le
AccS Access
menu
Menu Enter password
for access enable
none Execute
the following C.pas Change the
Configuration
from -999 to 9999 EHec operations
EHec password
(11 default value from factory)
11 If the password entered corre-

sponds to the one stored in the
A.pas
A.pas [A] parameter, the
access configuration page is
YES
yes A/M enable
/ nO
33 Enter
the Configuration
displayed. E.AMn C.pas password
OK
NO
50
4 - Operation
X5
45.80
50
45.80
During the up-download of the data
to/from the Memory chip, the controller
Edit Access
to the edit level
display shows the segment clockwise
rotation of the digits.
C.pot Calibrate
the potentiometer
Ac.le EHec (if present)
The valve
A.pas Change
the Access pass- load Load the data
from Memory chip stor Download the data
to Memory chip O go to low scale
EHec word
EHec EHec pot.l When the indication
(the valve) is stopped,
confirm the calibra-
tion value using
II Enter [A]
the Access Confirm and return
255 $ or %
The valve
A.pas password
back to the pot.H go to full scale
Operator mode
51
4 - Operation
4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

Group of parameters Code Access level The parameters in the access
With the access level Edit, the level fast are recalled on the
read Visible
user defines which groups and
parameters are accessible to
pId Hide Not visible
front panel through the pro-
cedure of fast parameter
the operator Menu access illustrated in par. 5.2
page 53. The maximum number
After selecting and confirming of fast parameters is 10.
the access level Edit, enter in the Group of parameters Code Access level
parameters menu. Visible and changeable At the end of the parameter list
AItr
The code of the access level is
displayed on the front panel.
35.0 fast Included in Fast view
of the selected group, the con-
troller quits from the Edit access
p.b. read Visible only level.
Press the $% keys to select Hide Not visible and not changeable Therefore, the Edit level must
the proper level. be selected for each group of
parameters
The access level of groups and

parameters, is activated through
Oper Access
level operator
Ac.le
Confirm
52
5 - Displays
5 DISPLAYS 5.1 STANDARD DISPLAY 5.2 FAST VIEW

(fast access to the parameters)
274.8 Manual
mode 274.8 Operator mode
Automatic mode With this procedure, simple and
63 63 fast, up to 10 parameters, select-
275.0 275.0 Fast view ed through the fast view (see par
parameter 4.6 page 52) are displayed and
can be modified by the oper-
no One shot
tune start
ator without requiring the stan-
dard parameter setting proce-
Product
274.8 Engineering
tune no/yes
dure.
identification units Press $% in order to mod-
C ify the parameters
00A Software 365.8 Alarm 3 threshold
The value is entered by press-
ing key
rel. release
3fs.H
(high absolute
alarm)
63.0 Main output
(during the program
full scale On left side, please find as an
example a list of parameters on
Op run only)
Fast view menu.
A B C D
3150 Base Target

none Stored Setpoint
Hard
product code
(see page 5) 300.0 Setpoint value
local mode only s.sel
selection
none/s.LOC/
s.sp. I . /s.sp . /
. 2
t.s.p. (not displayed if the
Slopes are disabled) s.sp
. 3.
Back to the Operator mode Back to the Operator mode

53
6 - Commands
6 COMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES
The commands can be

entered in 3 ways:
6.1 KEYPAD 6.2 DIGITAL INPUTS 6.3 SERIAL

see page 55 see page 58 COMMUNICATIONS
see the manual on this topic
Setpoint modification
Manual mode
Local/remote selection
Stored Setpoint display
Tune Run / Stop
Program start/stop
(see page 66)
54
6 - Commands
6.1 KEYPAD COMMANDS
6.1.1 SETPOINT MODIFICATION 6.1.2 AUTO/MANUAL MODE
The Setpoint is directly modi-

fied with the $% keys. 274.8 Operator
Select
manual
green
274.8 274.8 Operator
mode
(automatic)
Once entered, the new value is 63 mode
{ 63 63
checked and becomes operating
after 2 seconds. The end of this
275.0 led on
275.0 275.0
phase is flagged by flashing Example of
momentarily the display with SP. Setpoint modifica-
tion from 275.0 to The bumpless action is present
350.0 Modification of control switching between AUTO, MAN
output value and vice versa.
274.8 Modified A AUTO MAN AUTO
Setpoint value The new value is immediately 100%
350.0 working without any confirm.

Setpoint SP
SP (PV)
PV
SP
Op.r
0 SP = PV
100% output OP OPMAN=OPAUTO
after 2 seconds Modify
the output
value
274.8 O
co
change
OP
OP
Y
35 0 OPAUTO=OPMAN
274.8 Flash momentarily

the SP value to
275.0 AIn case of power failure, the
350.0 confirm that it has
become operating.
AUTO/MAN status and the
back to the opera- Back to the output value remain stored in
operator mode the controller memory.
tor mode
55
6 - Commands
6.1.3 LOCAL/ REMOTE SELECTION 6.1.4 STORED SETPOINTS SELECTION (see also pages 42, 43)
274.8 S.P. The Setpoint is directly modified with the $% keys.

Once entered, the new value is checked and becomes operating
after 2 seconds. The end of this phase is flagged by flashing momen-
275.0 Menu tarily the display with SP.
Stored
Setpoint
displays
none
s.sel
Local/remote
selection
loc S.LOC
l=r s.sel
Select reM
The selected
Setpoint becomes
1st stored
Setpoint s.s.p.1 The selected Setpoint
becomes operating
remote
l=r operating pressing the s.sel pressing the
key.
When in Remote, 2nd stored The three
the green led Setpoint
leds flag the Setpoint
Select
local
loc is on 3th stored
Setpoint
s.s.p.3 operating.
Back to the
l=r Back to the operator mode
s.sel
operator mode
56
6 - Commands
6.1.5 TUNE RUN / STOP
This controller is provided with

2 different Tuning algorithm: Press until
Fuzzy tune (one shot tune) Fuzzy Tune Adaptive Tune
for calculating the optimal PID start-up start-up
terms parameters
Adaptive Tune (continuous tune)
for a continuous calculation of
the PID terms parameters.
no no
tune Adpt
274.8 Operator
mode
The command
275.0 Confirm yes The command start/stop Confirm yes start/stop is executed
yes is executed pressing the yes pressing the
to start tune key. to start Adpt key.
When the controller is When the controller is
press until calculating the PID para- calculating the PID
meters, the green parameters, the green
Confirm
no
no led is ON. Confirm
no
no led is flashing
(blinking)
Tune Tuning
menu to stop tune to stop Adpt
Menu After the execution of the tuning, the When this function is in progress, the
calculated values are automatically calculated values are visible in the
presented in the PID menu. Tuning menu but cannot be modified.
57
6 - Commands
6.2 DIGITAL INPUTS 6.2.1 DIGITAL INPUTS COMMANDS FOR LOCAL-REMOTE SETPOINT
COMMANDS
Parameter Performed operation
Function Notes
A function is assigned, through value Off On
the configuration procedure to
each IL1, IL3 and IL3 digital None
O
# FF Not used
input. (see the parameters set-
ting at tab. 10 at page 30).
Set manual mode
A# M . an Automatic Manual
The configured function is acti- With the keypad locked the commands from
vated when the digital input (free Keyboard lock
k # eb.I Unlock Locked digital inputs and serial communications are
still operating
voltage contact or open collec- Normal
PV The value of PV is frozen at the time the digital
tor output) is in the On state
(closed). It is deactivated by set-
measure hold H # p . U operation
PV is hold
input goes to the close state
Setpoint slopes Rate limiting Normal When the input is in the on state, the Setpoint is
ting the input to the Off state inhibition S # lo.1 is active operation changed in steps
(open). Normal Forced With ON command the output is equal to the
The activation of the function
Output forcing mode
F # O . ut output output forced value ( see page 28)
through the digital input has the 1st stored
highest priority than through the Setpoint s # p . . 1 Local 1st SP The permanent closure forces the chosen stored
value. Setpoint modification is not possible.
keypad or through the serial
2nd stored The impulsive closure, selects the stored value.
communication.
Setpoint s
# p
. . 2 Local 2nd SP Setpoint modification is allowed.
If more than one digital input is selecting a Setpoint,
3th stored the last to be activated is the operating one.
Setpoint s
# p . . 3 Local 3th SP (see page 43)
Set Remote
mode l# =r Local Remote
Reactivation Reactivation of The blocking function is activated on closing
of blocking b # LcK blocking the command from digital inputs
58
7 - Programmed Setpoint
7 PROGRAMMED 7.1 PROGRAM STRUCTURE

SETPOINT The program consists of a The program consists of: Ramp
INTRODUCTION sequence of segments. 1 initial segment named O
1 end segment named f
When the Setpoint programmer For each segment, it is specified: 114 normal segments #s.p.==
option (mod. X5-3 4 ) is pre- the Setpoint
sent, up to four programs are to reach Initial segment - 0 #ti.==
available. s
# p
. . alvays Its main purpose is to define the
the duration present value the process variable has Dwell
MAIN CHARACTERISTICS of the segment to maintain before starting the
4 program, 16 segments t
# i
. . program.
max/program the state of the OP3 output
start, stop, hold etc, com- End segment - F #s.p.==
#ti.==
mands from the keypad #s.p.== Its main purpose is to define the
time base in seconds, min- value the process variable has Step
utes or hours to maintain at the end of the pro-
continuous or up to 19999 gram and until further changes
time cycling of the program of Setpoint. #s.p.==
two digital outputs (OP3 and
OP4) related to the program. #ti.== Normal segments - ===
#ti.== = 0
setting of the maximum These segments build up the
allowed deviation from the profile program. There are 3 s.p. = Target Setpoint
Setpoint types of segments: ti. =Duration
=Previous segment
=Current segmente
=Next segment
59
EXAMPLE OF SETPOINT PROFILE 7.2 SETPOINT PROGRAMMER
C Setpoint #sp. 4 #sp. 9 7.2.1 MAXIMUM

Maximum #sp.10 ALLOWED
#sp. 3 allowed deviation DEVIATION ( band )
350 band #sp.11
300 #sp. 2 If the PV controlled input value
#sp.12
exceeds the band, centred
250
Program #sp. I #sp.13 around the SP, the segment time
start is extended of the same time the
200 #sp.14
PV input stays out of the band.
The band width is defined in a
150 parameter of the program seg-
ment.
100 #sp. f The actual segment period is
calculated as ti.=. = +Ti
50
#sp. 0
0 30 50 70 80 110 170 190 210 230 250 time
Segment Initial 1 2 3 4 5 9 10 11/12 13 14 End
Time t0 t1 t2 t3 t4 t5 t9 t10 t11/t12 t13 t14
OP3 digital
# Io
C
output #Opn
OP4 digital
#CIo
output #Opn
60
OPERATION
A. Ramp 7.2.2 RE-START OF A PROGRAM AFTER A POWER FAILURE
#band The parameter f # ail . spec- If #Cont is selected, If r# aMp is selected,

ifies the behaviour of the pro- the execution of the program the execution of the program
grammer at power up (see page starts from the point reached at starts from the point reached at
#band
SP 62). Selected between the fol- the power failure time. the power failure time.
lowing 3 choices: In this case, the programs con-
All the parameters, like tinue with PV reaching SP with
PV C
# ont Continue Setpoint and the remaining a ramp, whose slope corre-
Ti time are restored at the values sponds to the one of the seg-
#ti.--
#res Reset they had at power off. ment running at the power off.
Power off during a dwell
#ti.-- + Ti
r
# aMp Ramp SP
Power Off Power Off
B. Dwell
PV
SP #band ti Power Off time ti

#band Power off during a ramp
PV If #res is selected,
Power Off
at power on the program ends
Ti and goes back to local mode.
#ti.--
ti.-- + Ti ti
61
7.3 PARAMETERISATION - PROGRAM MENU (OPTION)
274.8 Operator
mode Prog Program
menu
275.8 Menu
Program number Program status N of segments

Pr.no 1/ 2/ 3/ 4 Stat res = reset n.Seg 114 max
Hold = hold
run = start
Restart N of program cycles

Fail after a power off
Cont = continue
Cyc. Off / 19999
[1] Two digital outputs are pro-
vided to be configured for res = reset
raMp = continue
program purposes. These
with the slope
output are usually OP3 and
OP4. If this functionality is not Time units Allowed deviation
required, it can be inhibited Unit p.sec = seconds band Off / 0...span/10
by setting Off the corre- p.Min = minutes
sponding parameter. p.hr = hours
62
Continue for
Segment 0 Segment 1
ti. 0 time ti. 1 time all the 14 normal
segments
0.1999.9 Unit 0.1999.9 Unit
Segment 0 Segment 1 End

s.P. 0 Setpoint s.P. 1 Setpoint s.P. f segment Setpoint
whole range whole range whole range
Segment 0 Segment 1 End segment

OP. 3 Digital output [1] OP. 3 Digital output [1] OP. 3 digital output[1]
Clo = closed Clo = closed Clo = closed
Opn = open Opn = open Opn = open
Off = inhibited Off = inhibited Off = inhibited
Segment 0 Segment 1 End segment

OP. 4 Digital output [1] OP. 4 Digital output [1] OP. 4 digital output[1]
Clo = closed Clo = closed Clo = closed
Opn = open Opn = open Opn = open
Off = inhibited Off = inhibited Back to the 1st parameter Off = inhibited
63
7.4 PROGRAM STATUS DISPLAYING
The function mode of the program as well On program run mode, each 3 sec. the dis-
its status is displayed clearly by means the play shows alternatively:
and; leds as follows: - number of running program;
- number of operating segment as well its
status.
The control output value can be displayed
during the program run using the procedure
Function Status Led at page 53.

Local Reset OFF OFF X5 Number of running Program
(program n 3)
Program run Run ON OFF
Program hold Hold ON ON 246.9 each 3 sec. Operating segment
and its status
Program hold for Hold
ON ON
63
PV outside Error band back
22.05 (Segment n12) - ramp up
Program end (reset) End ON OFF

(Segment n12) - ramp down
(Segment n12) - dwell
(End segment)
Program end
64
7.5 START/STOP OF A PROGRAM
The various commands, sup- Type of Local Programmed Programmed The different phase are dis-
operating
ported by the controller, are dif- setpoint played in a chained way, just for
ferent for each of the following Execution Hold
easing the understanding of the
operating phases: Phase Start of a of a program of a program functionality.
program
A] when in Local Setpoint mode Two different mode for starting
A B C
B] during the execution of a pro- and stopping a program are pro-
gram Setting
vided:
Supported
C]when the program is in hold commands of Local direct mode with the key
setpoint
(see page 66)
Commands supported by the through the parameter menu
controllers When the (see page 67)
Program Program Program program is
start hold continuation ended it comes
back to normal
mode
Program Program Program

stop stop stop
in local mode in local mode in local mode
65
7.5.1 START/STOP OF A PROGRAM BY DIRECT MODE WITH
Program
selection
274.8 Operator
mode 3
50 (local Setpoint) 50
275.0 pr.no
Program
start Note:
To reset the program see pro-
Program number dis- cedure at page 67
playing
Program
running
274.8 and
led
continuously on 275.0
1 Program hold
50
Pr.no
274.8 and alternatively
Program hold

led continuously on
275.0 Continue up to the
program end
66
7.5.2 START/HOLD/STOP OF A PROGRAM THROUGH THE PARAMETER MENU
Reset procedure Program

selection
274.8 Operator
mode 3 run
50 (local Setpoint)
Pr.no Stat
275.0
Program start
Program
Press until
running
Prog Program
led
continuously on
HoLd
50
menu
Stat
Menu Program hold
Program hold
led
continuously on
reS
2 N of program Stat
Pr.no Program reset
67
7.5.3 DIGITAL INPUT COMMANDS FOR SETPOINT PROGRAMMER FUNCTION (OPTION)
Parameter Performed operation

Function Notes
value Off On

None
O
# FF Not used
Set manual mode

A# M . an Automatic Manual
With the keypad locked the commands from
Keyboard lock
k # eb.I Unlock Locked digital inputs and serial communications are
still operating
PV Normal The value of PV is frozen at the time the digital
measure hold H # p . U operation
PV is hold
input goes to the close state
Setpoint slopes Rate limiting Normal When the input is in the on state, the Setpoint
inhibition S # lo.1 is active operation is changed in steps
Normal Forced Digital input ON means activation forcing output
Output forcing
F # O . ut operation output value value (see page 28)
1st Program 1st
selection P # rg.1 Local
program
2nd Program 2nd
selection P # rg.2 Local program Program selection by permanent closure
3rd Program 3rd of the digital input
selection P # rg.3 Local program
4th Program 4th
selection P # rg.4 Local
program
Program When the input is in the On state, the program is
Start/Hold r # = . H. HOLD RUN executed up to the end. When off, the program
is forced in hold.
Program Normal Program Digital input ON means program reset and
reset r # St operation reset control switching to Local setpoint
Reactivation Reactivation The blocking function is activated on closing
of blocking blck of blocking the command from digital inputs
68
8 - Technical Specifications
8 TECHNICAL SPECIFICATIONS
Features
Description
at 25C env. temp.
Total configurability From keypad or serial communication the - the type of Setpoint - the type and functionality of the alarms
(see chapter 4.3 page 25) user selects: - the type of control algorithm - control parameter values
- the type of input - the type of output - access levels
A/D converter with resolution of 160.000 points
Common Update measurement time: 50 ms
Sampling time::0.110.0 sec. Configurable
characteristics Input shift: - 60+ 60 digit
Input filter with enable/disable: 0.199.9 seconds
Accuracy 0.25% 1 digits for temperature sensors Between 100240V~
0.1% 1 digits (for mV and mA) the error is minimal
Resistance Pt100 a 0C 2 or 3 wires Max. wire Res:
thermometer connection 20 max (3 wires)
(IEC 751)
(forT: R1+R2 C/F selectable Burnout Sensitivity: 0.1C/10 E. T.
PV Input must be <320) (with any combination) <0.1C / 10 Wire Res.
(see pages13,14 L,J,T,K,S, R, B, N, E, W3, W5 Internal cold junction Line: 150 max
and page 26) (IEC 584) compensation con NTC Input drift:
Thermocouple
Rj >10M Error 1C/20C 0.5C <2V/C.Env. Temp
C/F selectable Burnout <5V / 10 Wire Res.
DC input (current) 4-20mA, 0-20mA Rj =30
Burnout. Engineering units
0-50mV, 0-300mV Rj >10M conf. decimal point

position Input drift:
DC input (voltage) with or without <0.1% / 20C Env. Temp.
1-5, 0-5, 0-10V Rj>10K Init. Scale -9999999 <5V / 10 Wire Res.
Full Scale -9999999
Frequency (option) Low level 2V (min. range of 100 digits)
0-2.000 / 0-20.000Hz High level 4 - 24V
69
Features
Description
at 25C env. temp.
Remote Current
Setpoint 0 / 4-20mA Rj = 30 Bias in engineering units and range
Not isolated Ratio from -9.99+99.99
Auxiliary inputs Voltage Local + Remote Setpoint
accuracy 0.1% 1-5, 0-5, 0-10V Rj = 30OK
Potentiometer from 100 to 10K Feedback valve position
The closure of the Auto/Man mode change, Local/Remote Setpoint mode change, 3 Stored Setpoint activation, keyboard lock, measure
Digital inputs external contact hold, slope inhibit and output forcing
3 logic produces any of the
following actions:
Program hold/run (if option installed)
Control output Alarm Alarm Alarm Alarm Retransmission
Main Secondary
AL1 AL2 AL3 AL4 PV / SP
(Heat) (Cool)
Single OP1 OP2 OP3 OP4 OP5 OP6
action Relay/Triac Relay/Triac Relay Relay Analog./Digital Analog./Digital
1 single or Analog./Digital Relay/Triac Relay/Triac Relay Relay Analog./Digital
double action OP1 OP2 OP3 OP4 OP5 OP6
Operating mode PID loop or Relay/Triac Relay/Triac Relay Relay Analog./Digital Analog./Digital
and Outputs On/Off with
1, 2,3 or 4 Double Relay/Triac Analog./Digital Relay/Triac Relay Relay Analog./Digital
alarms action
Heat / Cool OP5 OP2 OP1 OP3 OP4 OP6
Analog./Digital Relay/Triac Relay/Triac Relay Relay Analog./Digital
Analog./Digital Analog./Digital Relay/Triac Relay/Triac Relay Relay
Valve drive Relay/Triac Relay/Triac Relay Relay Analog./Digital Analog./Digital
70
Features
Description
at 25C env. temp.
Algorithm PID with overshoot control or On-off - PID with valve drive algorithm,for controlling motorised positioners
Proportional band (P) 0.5999.9%
Integral time (I) 19999 sec
Derivative time (D) 0.1999.9 sec OFF = O
Error dead band 0.110.0 digit
Overshoot control 0.011.00
Manual reset 0100% Single action
Cycle time (Time proportional only) 0.2100.0 sec PID algorithm
Min./Max output limits 0100% separately adjustable
Control output rate limit 0.0199.99%/sec
Soft-start output value 1100% - Time 19999 sec
OFF = O
Control mode Output safety value -100100%
Control output forcing value -100100%
Control output hysteresis 05% Span in engineering units On-Off algorithm
Dead band 0.05.0%
Cool proportional band (P) 0.5999.9%
Cool integral time (I) 19999 sec
OFF = O Double action
Cool derivative time (D) 0.1999.9 sec PID algorithm
Cool cycle time (Time proportional only) 0.2100.0 sec (Heat / Cool)
Control output high limit 0100%
Cool output max. rate 0.0199.99%/sec OFF = O
Motor travel time 15600 sec
Valve drive PID algorithm
Motor minimum step to 0.15.0% Raise/Stop/Lower
Feedback potentiometer 100 10K
71
Features
Description
at 25C env. temp.
OP1-OP2 outputs SPST Relay N.O., 2A/250V~ for resistive load
Triac, 1A/250V~ for resistive load
OP3 output SPDT relay N.O., 2A/250V~ for resistive load
OP4 output RSPST relay N.O. 2A/250V~ for resistive load
Analogue / digital Galvanic isolation: 500 V~/1 min Analogue: 0/15V, 010V, 500 / 20mA max,
Control or PV/SP Short circuit protected 0/420mA, 750 / 15V max
OP5 and Digital: 0/24V 10%- 30mA max
OP6 (option) outputs retransmission Resolution 12bit
Accuracy: 0.1 % for solid state relay
Hysteresis 05% Span in engineering units
Active high Deviation threshold range
Action type Band threshold 0range
AL1 - AL2 - AL3 - AL4 Active low Absolute threshold whole range
alarms Action
Sensor break, heater break alarm
Special functions Acknowledge (latching), activation inhibit (blocking)
Connected to Timer or program (if options installed) (only OP3-OP4)
Local + 3 memorised
Remote only
Local and Remote Up and down ramps 0.1...999.9 digit/min or digit/hour (OFF=0)
Setpoint Low limit: from low range to high limit
Local with trim High limit: from low limit to high range
Remote with trim
Programmable If option installed
72
Features
Description
at 25C env. temp.
4 programs, 16 segments (1 initial and 1 end)
Programmable Setpoint From 1 to 9999 cycles or continuous cycling (Off)
(optional) Time values in seconds, minutes and hours
Start, stop, hold, etc. activated from the keypad, digital input and serial communications
Fuzzy-Tuning type . The controller selects automatically the best Step response
method according to the process conditions Natural frequency
Tuning
Adaptive Tune self-learning, not intrusive, analysis of the process response to perturbations and continuously calculation of the PID
parameters
Auto/Man station Standard with bumpless function,
by keypad, digital input or serial communications
RS485 isolated, SLAVE Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/sec, 3 wires
Serial comm. (option) RS485 isolated, MASTER Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/sec, 3 wires
RS485 asynchronous / isolated, PROFIBUS DP protocol, from 9600 bit/sec at 12MB/sec selectable, max lenght 100m (at 12 Mb/sec.)
Auxiliary Supply +24V 20% 30mA max - for external transmitter supply
Measure input Detection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display
Operational Control output Safety and forcing value -100%...100% separately adjustable
safety Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time
Access protection Password to access the configuration and parameters data - Fast wiew
Power supply 100 - 240V~ (-15% + 10%) 50/60Hz or
(fuse protected) Power consumption 5W max
24V~ (-15% + 25%) 50/60Hz e 24V (-15% + 25%)
Safety Compliance to EN61010-1 (IEC 1010 1), installation class 2 (2500V) pollution class 2, instrument class II
General Electromagnetic
compatibility Compliance to the CE standards (see page 2)
characteristics
Protection
EN60529 (IEC 529) IP65 front panel
Dimensions 1/ DIN - 48 x 96, depth 110 mm, weight 380 gr. max
8
73
Warranty
. net
G.&P. Grafica & Pubblicit Gazzaniga (BG) e-mail: G & P @ m a i l - g a t e
1 WARRANTY
We warrant that the products will

be free from defects in material
and workmanship for 3 years from
the date of delivery.
The warranty above shall not
apply for any failure caused by the
use of the product not in line with
the instructions reported on this
manual.
74
ASCONS WORLDWIDE SALES NETWORK
SUBSIDIARY DISTRIBUTORS
FRANCE ARGENTINA GREECE BRANCH OFFICE

ASCON FRANCE MEDITECNA S.R.L. CONTROL SYSTEM Phone +34 93 311 98 11
Phone 0033 1 64 30 62 62 Phone +5411 4585 7005 Phone +30 31 521 055-6 Fax +34 93 311 93 65
Fax 0033 1 64 30 84 98 Fax +5411 4585 3434 Fax +30 31 515 495 Phone +34 91 656 04 71
BRANCH OFFICE Fax +34 91 677 21 26
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Phone 0033 4 74 27 82 81 IPA INDUSTRIAL PYROMETER Fax +30 1 646 6862 SWITZERLAND
Fax 0033 4 74 27 81 71 (AUST) PTY.LTD CONTROLTHERM GMBH
Phone +61 8 8352 3688 HOLLAND Phone +41 1 954 37 77
Fax +61 8 8352 2873 HSD INSTRUMENTS Fax +41 1 954 37 78
Phone +31 78 617 03 55
FINLAND & ESTONIA Fax +31 78 618 26 68 TURKEY
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Phone +351 21 989 0738
GERMANY Fax +351 21 989 0739 UNITED KINGDOM
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Phone +49 2365 915 220 SPAIN Phone +44 20 8568 4664
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Phone +34 94 453 50 78
Fax +34 94 453 51 45
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Process controller

3 ELECTRICAL CONNECTIONS ................................................................page 10 7 SETPOINT PROGRAMMER ( OPTIONAL )...................................page 59

POWERFUL FEATURES Resources Operating mode

Main universal input (option) PV/SP

One shot One shot Adaptive

Controllers-Programmers with 4 Digital inputs (IL1,IL2 or IL3) functions

Setpoint profiles of 16 segments. Modbus (option)

1.1 MODEL CODE Line Modello basic Accessories

45.80 Outputs OP1 - OP2

RS485 Modbus/Jbus SLAVE User manual F

2 INSTALLATION 2.1 GENERAL DESCRIPTION

B Product code label

Sealing front panel gasket

2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT

2.2 ENVIRONMENTAL RATINGS B

%Rh Relative humidity 595 % non-condensing

Special conditions Suggestions

M Altitude > 2000 m Use 24V~ supply version

T Temperature >50C Use forced air ventilation

%Rh Humidity > 95 % Warm up

P Conducting atmosphere Use filter

2.3 PANEL MOUNTING

2.3.1 INSERT 2.3.2 INSTALLATION 2.3.3 CLAMPS 2.3.4 INSTRUMENT

3 ELECTRICAL 3.1 TERMINATION UNIT B

PRECAUTIONS B 3.2 PRECAUTIONS AND ADVISED CONDUCTOR COURSE B

The supply wiring should be rout- 5 17 29 5 17 29

ed away from the power cables. 6 18 30 6 18 30

cially if controlled in phase angle 10 34 10 34 A= Supply

3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B

3.3.1 POWER SUPPLY B 3.3.2 PV CONTROL INPUT B

3.3.2 PV CONTROL INPUT B 3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B

C For mA, mV C1 With 2 wires transducer Using the frequency input,

[1] Auxiliary power supply for exter-

3.3.4 AUXILIARY INPUT B 3.3.5 DIGITAL INPUT B

3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS (OPTION) B

OP1 - OP2 Relay or Triac output

3.3.6-A SINGLE ACTION RELAY 3.3.6-C DOUBLE ACTION

3.3.6-B1 SINGLE ACTION SSR DRIVE 3.3.6-D1 DOUBLE ACTION

3.3.6-B2 SINGLE ACTION 3.3.6-D2 HEAT / COOL CONTROL OUTPUT

3.3.6-E1 DOUBLE ACTION CONTROL OUTPUT Notes for pages 17 - 18 - 19

3.3.6-F1 DOUBLE ACTION CONTROL OUTPUT

3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT 3.3.6-G MOTOR POSITIONER OUTPUT

3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT

3.3.10 PROFIBUS DP (OPTION) B

Compliance to the EIA RS485 DP

4 OPERATION 4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE

Digital input status LEDs (yellows) Over Under

Auto/Man Setpoint setting

4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE

After having selected the para-

From every parameter, pressing Access to the menu for:

4.2 PARAMETER SETTING

4.2.1 NUMERIC ENTRY 4.2.2 MNEMONIC CODES SETTING

the max/min limit set for the para-

Setpoint can be modified 240.0 acknowledged by Unit

4.3 CONFIGURATION PROCEDURE

NO Back to the operator mode

InP. S.P. Out L.inP ALM EHit

4.3.1 INPUTS CONFIGURATION

Tab. 1 Input type Tab. 2 Engineering units

4.3.2 SETPOINT CONFIGURATION

Tab. 3 Setpoint type

Conf reM Remote only

4.3.3 OUTPUT CONFIGURATION