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IJPDLM
37,8 Postponement: an evolving
supply chain concept
Christopher A. Boone, Christopher W. Craighead and
594 Joe B. Hanna
Auburn University, Auburn, Alabama, USA
Received January 2006
Revised July 2007
Accepted July 2007 Abstract
Purpose The purpose of this paper is to assess and document the progress of postponement
research, identify current gaps, and provide direction for future research efforts.
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Introduction
Supply chain management strategies and techniques are as varied as the disciplines
from which they originate and the customers they are to serve. Though varied in
method, the intent of many of these strategies is consistent: reduce uncertainty and cost
while satisfying customer needs. The focus of this research effort, postponement, is an
attempt to do both. Simply stated, postponement refers to a concept whereby activities
in the supply chain are delayed until a demand is realized (Bucklin, 1965; Van Hoek,
2001). Researchers suggest that postponement has the potential to improve
responsiveness while reducing inventory, transportation, storage, and obsolescence
costs (Yang et al., 2004a).
International Journal of Physical Postponements potential to create such significant supply chain improvement has
Distribution & Logistics Management not gone unnoticed by practitioners. Postponement has a long history of practical
Vol. 37 No. 8, 2007
pp. 594-611 business application dating back to the 1920s (CLM, 1995). Often, referenced examples
q Emerald Group Publishing Limited
0960-0035
of postponement include Benetton, Whirlpool, and Hewlett Packard. Benetton used
DOI 10.1108/09600030710825676 postponement to improve its responsiveness to customer demands. By postponing the
dyeing of its garments, Benetton is better positioned to respond to demands for popular Progress of
colored clothing and reduce excess inventory of less-popular colors (Dapiran, 1992). postponement
Postponing the shipment of appliances to Sears until a customer order is received,
allowed Whirlpool to realize a significant reduction in inventory and transportation research
costs (Waller et al., 2000). Hewlett Packard postponed final assembly of its DeskJet
printers until the very late stages of the supply chain. This postponement of final
assembly, combined with the shift of assembly locations closer to customers, resulted 595
in a more cost-efficient production process while reducing transportation and logistics
costs (Feitzinger and Lee, 1997).
Postponement has an equally extensive history in academic literature.
Postponement literature dates back to 1950 when Alderson argued that overall costs
could be reduced by postponing a differentiating stage of production (Alderson, 1950).
Bucklin (1965) extended the concept of postponement by viewing it as an opportunity
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to shift the risk of owning goods from one position in a supply chain to another.
Postponement was later described as consisting of five specific types: labeling,
packaging, assembly, manufacturing, and time (Zinn and Bowersox, 1988). This
perception of postponement continues, in part, to this day.
In 2001, Van Hoek presented a review of postponement literature published prior to
1999. In this review, Van Hoek (2001) identified gaps in the existing literature and
issued five challenges for future postponement researchers:
(1) postponement as a supply chain concept;
(2) integrating related supply chain concepts;
(3) postponement in the globalizing supply chain;
(4) postponement in the customized supply chain; and
(5) methodological upgrading of postponement.
The goal of these five challenges was to re-conceptualize postponement, capture its
dynamics, and improve the methodological robustness of the concept. Since, Van
Hoeks review, the amount of postponement literature has grown significantly.
Reasons for the increased interest in postponement vary. Postponement has
surfaced in a variety of ways including time and form postponement. While many
researchers have focused solely or primarily on either time or form postponement,
recent researchers (Rabinovich and Evers, 2003; Tibben-Lembke and Bassok, 2005)
have developed models illustrating the potential performance enhancements that can
be gained by implementing a hybrid approach using multiple types of postponement or
postponement in conjunction with other production enhancements.
Growth in postponement is partially reflective of the increased demand for
customized products. In order to enhance product offerings, many organizations are
altering their supply chains to accommodate mass customization processes (Su et al.,
2005). The newly created supply chain structures often involve time postponement or
delaying product differentiation points until customer orders have actually been
received.
The desire to control inventory risks and logistics costs has also led to the adoption
of other types of postponement techniques by organizations (Chiou et al., 2002). For
example, many organizations are now utilizing form postponement to delay
differentiation in the manufacturing process, hoping to reduce inventory
IJPDLM obsolescence and other logistics costs (Rabinovich and Evers, 2003). Still other
37,8 researchers suggest the growth is related to increasing interest in agility and
e-business (Yang et al., 2004b). The increased interest in postponement is most likely a
combination of many factors including response to growth in competition, more
sophisticated consumers, growing product varieties, and shortening product life cycles
(Bowersox et al., 1999).
596 This growth provided the impetus for this research effort. We reviewed
postponement research and assessed the progression of postponement thought and
theory by seeking to determine how recent literature addresses Van Hoeks five
challenges as well as identifying new needs. In short, the purpose of this paper is to
document the progress of postponement research, identify current gaps, and provide
direction for future research efforts.
The remainder of this paper is organized as follows. First, we present each of Van
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Hoeks (2001) challenges. Second, we use postponement literature published from 1999
to 2006 to assess and document the progress towards achieving each of the challenges.
Finally, we pose five new challenges for future postponement researchers.
Research approach
An effective review creates a firm foundation for advancing knowledge, facilitates
theory development, closes areas where a plethora of research exists, and uncovers
areas where research is needed (Webster and Watson, 2002). Thus, to document the
progress of postponement research, identify current gaps, and provide direction for
future research efforts, we reviewed literature published since Van Hoeks (2001)
rediscovery article. We utilized multiple electronic databases to identify relevant
research efforts. Since, major contributions are likely to be published in referred
journals (Webster and Watson, 2002), we limited our search to scholarly journal
articles whose primary focus was postponement. We also limited our search to
research published from 1999 to 2006. The beginning date for the review was selected
to insure inclusion of postponement related research published during the lag time
between the conclusion of Van Hoeks review in 1998 and its publication in 2001. This
review does not consider unpublished papers, papers in non-academic journals, or
papers presented at conferences.
Challenges
Table I provides an overview of the progress towards Van Hoeks challenges as well as
future extensions of these efforts that may be pursued.
Postponement in the globalizing Research has explored the use of postponement in more
supply chain countries, however, studies that include multiple countries are
lacking. Future research should address this need by designing
and implementing postponement studies that transcend
national and cultural borders
Postponement in the customized Several typologies related to postponement in the supply chain
supply chain have been proposed in the literature. Some of these extend
beyond the manufacturing context. Future research should
continue in this direction towards other aspects of the supply
chain such as upstream activities
Methodological upgrading of There has been a methodological shift in the research to
postponement more quantitative methods. Although we found no multiple
method studies, we believe that methodological diversity is an Table I.
encouraging sign. In addition to multiple methods, we believe Overview of original
that future efforts should utilize more experimental methods challenges
relationship was somewhat expected because, though the concepts are distinguishable,
they are frequently related decisions. Some even suggest that customization can be
done only if there is some form of postponement either in the assembly state, assembly
area, supplier delivery, or in the design phase (Prasad et al., 2005). However, this
relationship is well documented and does not represent an extension or integration of
postponement with other supply chain concepts.
Identified here is the literature addressing the integration of postponement with
other concepts. We targeted research that contributes to the theory of postponement as
a concept capable of influencing the entire supply chain. To date, much of this research
appears to have been restricted to the relationship between postponement and
outsourcing to 3PL providers.
Outsourcing refers to the strategy in which organizations employ the services of an
external provider (Bolumole, 2001). Historically, outsourcing was limited to selecting
the cheapest alternative that met service requirements. However, todays relationships
are more strategic and often tailored to specific services such as packaging, quality
control, and information services (Skjoett-Larsen, 1999).
This change in the nature of the relationships has resulted in a trend towards the
use of third party providers for some postponement related activities (Twede et al.,
2000) and a growth in postponement services provided by third-party providers
(Van Hoek, 2000). Yang and Burns (2003) discuss much of the research relating
postponement and outsourcing. Citing real-world examples from Gillette (Gander and
Whitworth, 2000), Barilla (Battezzati and Magnani, 2000) and Hewlett Packard (Twede
et al., 2000), they suggest that the implementation of postponement facilitates
outsourcing to third parties.
Other researchers have focused directly on the relationships between fundamental
concepts such as transportation and inventory management. For example,
transportation, and its related environmental issues, is identified as a key
consideration when implementing a postponement strategy (Yang et al., 2005b). The
relationship between postponement and inventory performance (Rabinovich and
Evers, 2003) and location (Bailey and Rabinovich, 2005) has also been investigated.
The identified research linking postponement to supply chain-related concepts is
evidence of progress toward meeting the second challenge. However, there remain
insufficient studies to sufficiently investigate the link between postponement and other
supply chain strategies (Yang et al., 2004b). This gap offers future researchers many
IJPDLM opportunities to contribute to the conceptual richness of postponement through its
37,8 continued cross-fertilization with other supply chain strategies such as VMI, ECR,
quick response, and lean.
samples of European companies. Van Hoek and Dierdoncks (2000) survey of 782
Dutch companies revealed postponement as a significant economic concept in The
Netherlands. Using cases involving four different companies, Van Hoek et al. (1999)
found that both strategic and operating characteristics influence the feasibility of
postponement in restructuring European supply chains. Similarly, Battezzati and
Magnani (2000) identified a largely under-exploited opportunity for the use of
postponement in the Italian fast moving consumer good market. Furthermore, the case
by Ghemawat and Nueno (2006) provides an example of how an apparel firm in Spain
utilizes postponement.
Other research targeted postponement in Asian countries. Chiou et al.s (2002)
survey of 102 firms found that postponement strategies are practiced widely by
information technology firms in Taiwan. Additionally, Huang and Los (2003)
investigation of Taiwans two largest personal computer producers highlighted the
need for postponed manufacturing to support its global supply chain structure.
Wanke and Zinn (2004) explored postponement and related issues in South
America. They performed a multiple industry investigation of firms in Brazil and
found that the strategies should vary by operational, product and demand factors.
Again, our review revealed that postponement research has extended to include an
international perspective. However, the challenge of developing a global perspective of
postponement continues. For example, research that directly compares the application of
postponement in different countries is still noticeably absent. Identification of key enablers
and inhibitors of postponement across countries and continents is also still needed.
and its supply chain. This topology is especially useful in that it reinforces the idea of
using postponement to combat uncertainty throughout the supply chain.
From our review, it appears that researchers have begun to address Van Hoeks
challenge to develop postponement typologies. By expanding postponement thought to
include varied supply chain structures, degrees of uncertainty, and levels of
modularization, Ernst and Kamrad (2000), and Yang et al. (2004a) have responded to
Van Hoeks challenge to develop typologies using operating circumstances impacting
feasibility and validity of postponement. However, opportunities still exist for the
development of additional typologies and for the development of typologies that
extend postponement beyond the manufacturing context such as upstream
postponement (Waller et al., 2000).
1965-1998 1999-2006
Research method Number Percentage Number Percentage
Theoretical/conceptual 7 33 9 20
Cases 6 29 10 22
Simulation or calculation model 4 19 19 41
Multi-method 0 0 0 0 Table III.
Survey, interview, or questionnaire 4 19 8 17 Methodological
Total articles 21 46 categorization
IJPDLM the results from Van Hoeks review and the findings from our categorization of the
37,8 46 articles.
The most significant change, in terms of research methodologies applied, is the
increase in the number of simulation and mathematical-based research efforts.
The proportion of theoretical/conceptual, cases, and surveys all decreased, whereas the
proportion of simulation or calculation model more than doubled (from 19 to 41 percent).
602 We found little evidence of progress towards utilizing multi-method research efforts
called for by Van Hoek. However, we believe that the relative shift of methods is an
encouraging sign for the postponement body of knowledge. Specifically, we believe
that the shift to simulation and mathematical modeling is a sign of maturing
literature as these methods tend to be more appropriate for more detailed analysis.
Although the shift in methods is perhaps a good sign, there are still areas of need
within the postponement research.
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Our review provides an opportunity to assess the general strengths and weaknesses
of current postponement research. As McGrath (1981) suggests, it is not possible to
conduct an unflawed study:
It is always desirable to maximize: (A) generalizability with respect to populations; (B)
precision in control and measurement of variables related to the behavior(s) of interest; and
(C) existential realism, for the participants, of the context within which those behaviors are
observed. But, alas, ceteris is never parabus, in the world of research . . . The very choices and
operations by which one can seek to maximize any one of these will reduce the other two.
McGrath (1981) describes this as a three-horned dilemma.
The flawed research methodologies limit the conclusions that can be drawn (Scandura
and Williams, 2000). Figure 1 shows the strengths and weaknesses of different
research methodologies by grouping-related methodologies into quadrants. The
postponement research identified during this review fell into all but one of these
quadrants. This was expected as Quadrant II includes more scientific and
laboratory-based research methodologies.
Quadrant I contains both field studies and field experiments. These research
methodologies, like the case-based research efforts identified during our review, occur
However, we believe that more efforts are needed to fully meet this challenge.
New challenges
Thus, far, we have restated Van Hoeks five challenges and reviewed the current
progress towards meeting these challenges. As highlighted above, we identified
varying degrees of progress on the challenges. We also identified opportunities for
researchers to continue the progress in these five areas.
In addition to Van Hoeks challenges, we propose additional challenges that we feel,
if addressed, could significantly enhance the postponement body of knowledge. We
derived these insights from our review of the recent research extensions and
expansions of the postponement concept, and the original literature that Van Hoek
analyzed. Based on this extensive review of the literature (past and present), we
propose five new challenges.
downstream portion of the supply chain (Pagh and Cooper, 1998), the interaction
between modularization and postponement (Ernst and Kamrad, 2000), or the degree of
customization (Lampel and Mintzberg, 1996). Our broader view of postponement
requires a complete supply chain view (Yang and Burns, 2003).
(Lee, 2002). As shown in Table IV, we question the use of postponement in this
situation. Postponement is often found where uncertainty exists such as supply chains
that involve innovative products. For examples, past literature provides examples of
opportunities for product postponement (Brown et al., 2000) and production
postponement (Feitzinger and Lee, 1997) when the supply chain revolves around an
innovative product. However, what opportunities exist for postponement within
Product
design Purchasing Production Logistics Price Product
postponement postponement postponement postponement postponement postponement
Efficient
supply
chains ? ? ? ? ? ?
Risk-hedging
supply
chains X X
Responsive
supply Table IV.
chains X X X X X Matching supply chains
Agile supply with postponement
chains X X X X X X strategies
IJPDLM supply chains involving functional products? For example, could logistics
37,8 postponement serve as a means for creating cost efficiencies in an efficient supply
chain?
Risk hedging supply chains are those characterized by low demand and
high-supply uncertainty (Lee, 2002). We have provided a starting point for matching
appropriate postponement strategies in Table IV. We list a few research questions that
606 could be investigated relative to the matching in this table. What are the effective
means of utilizing purchasing postponement when there is a high uncertainty of
supply? This question could be viewed in light of various factors such as uncertainty of
price, supplier performance, and supply availability. Could logistics postponement
provide the pooling and sharing needed to combat supply disruptions in a risk-hedging
supply chain? The overarching question here is how can upstream activities be
postponed in light of supply uncertainty? Equally important, is when should upstream
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Limitations
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Our review included 46 postponement research efforts published between 1999 and
2006. While efforts were made to be all-inclusive, relevant research efforts may have
inadvertently been omitted. However, we believe this review is an accurate
representation of the body of postponement research published during the specified
timeframe and therefore feel that confidence may be placed on the resulting
assessments.
Closing remarks
Once viewed as a limited supply chain strategy, postponement is in the midst of a
resurgence of interest. Practitioners and researchers alike are now beginning to view
postponement as a potential tool for reconfiguring the entire supply chain.
The objective of this paper was to use the challenges of past research as a measure
of the progress of postponement. Our review revealed a significant increase in the
number of postponement research efforts, many of which at least partially addressed
past challenges. We identified several opportunities to continue addressing these past
challenges and present new challenges for future researchers.
When concluding his review, Van Hoek (2001) intentionally omitted the term
conclusion. Instead, he opted for closing remarks, suggesting that postponement
researchers were not yet in a position to make conclusions. Based on our review, we
concur and also opted for closing remarks. Our hope is that our work, like Van Hoeks,
will serve as a foundation for and measure of future postponement research efforts.
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Further reading
Er, M. and MacCarthy, B. (2006), Managing product variety in multinational corporation supply
chains, Journal of Manufacturing Technology Management, Vol. 17 No. 8, pp. 1117-38.
Gil, N., Tommelein, I.D. and Schruben, L.W. (2006), External change in large engineering design
projects: the role of the client, IEEE Transactions on Engineering Management, Vol. 53
No. 3, pp. 426-39.
Li, S., Ragu-Nathan, B., Ragu-Nathan, T.S. and Rao, S.S. (2006), The impact of supply chain
management practices on competitive advantage and organizational performance,
OMEGA: The International Journal of Management Science, Vol. 34, pp. 107-24.
Wadhwa, S., Bhoon, K.S. and Chan, F.T.S. (2006), Postponement strategies through business
process redesign in automotive manufacturing, Industrial Management & Data Systems,
Vol. 106 No. 3, pp. 307-26.
and has participated in government funded transportation research. He is also an active member
of several professional organizations and regularly conducts professional training seminars for
various organizations. His area of interest in supply chain management allows him to instruct
undergraduate, graduate, and executive education students at Auburn University. Prior to
entering academia, He gained professional experience working for Phillips Petroleum Company,
Phillips 66 Chemical Company, and Coopers and Lybrand. Joe B. Hanna is the corresponding
author and can be contacted at: hannajb@auburn.edu
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