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Article history: In the present work supercritical uid extraction (SFE) with carbon dioxide was performed to obtain
Received 30 September 2015 oil from Pistacia khinjuk (P. khinjuk) stocks fruit, for the rst time. Response surface methodology (RSM)
Received in revised form 5 December 2015 was used to optimize the process and evaluate the effect of different operating parameters including
Accepted 5 December 2015
pressure (1224 MPa), temperature (3555 C), ow rate (26 g/min) and extraction time (0300 min)
Available online 9 December 2015
on the total oil yield. The relationship between the yield of P. khinjuk fruit oil and the extraction variables
was determined by a second order poly-nominal equation applying the central composite design (CCD).
Keywords:
The maximum oil yield was found to be 78.10 wt% under optimal conditions pressure of 23.39 MPa,
Supercritical uid extraction
Pistacia khinjuk oil
temperature of 55 C, CO2 ow rate of 4.37 g/min and dynamic extraction time of 286.45 min. Sovovs
Prediction mathematical model was applied to describe adequately the kinetic behavior of the extraction process.
RSM The concentration of hardly accessible solute (xk ), the mass transfer coefcients in the uid phase (kf )
Mathematical modeling and solid phase (ks ) as well as the oil solubility in supercritical CO2 (yr ) were used as tting parameters.
The chemical composition of the extracts was identied by gas chromatography spectrum (GC) analysis.
Moreover the physicochemical properties of the oil samples were measured to characterize the oil quality.
The desired and promised nutritional properties of the oil proposed that it can be considered as a good
product in the future food industry.
2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.supu.2015.12.004
0896-8446/ 2015 Elsevier B.V. All rights reserved.
266 G. Sodeian et al. / J. of Supercritical Fluids 110 (2016) 265274
Simulation of a supercritical extraction process via mathemati- the extracted oil were determined to evaluate the suitability of P.
cal modeling is required to determine the parameters which used khinjuk fruit oil as an edible nutritional oil.
in the prediction, optimization and scale up of the process. Wide
variety of kinetic models have been established and developed to be 2. Material and methods
employed in supercritical uid extraction [17]. The models gener-
ally divided into three main groups based on different approaches: 2.1. Materials
empirical models, models developed by analogies between heat
The P. khinjuk fruits used in this study were picked from wild
and mass transfer, and models based on differential mass balances
plants during September 2014 from high-areas (graphical coor-
integration [18,19].
dinate included 39 29 north latitude and 51 39 east longitude)
Scientic sources reviews showed that many attempts have
of Kazerun in the Fars province, Iran. The CO2 gas (99.90% purity)
been made on extraction of oil and essential oil from different parts
was purchased from Aboughaddareh Gas Factory. Hexane with a
of P. khinjuk applying distillate water [20] and organic solvents such
purity of 99.99% was provided by Merck (German Company). To
as ethanol [5], methanol [21] and n-hexane [22]. But there has not
prepare the samples before performing the tests, the samples were
yet been any reports on supercritical uid extraction of oil from
washed with distilled water, to remove possible dusts or other
P. khinjuk fruit in the literature. For this purpose, response surface
major surcial pollutions, and dried in shadow under ambient
methodology (RSM) with Central Composite Design (CCD) was used
temperature until the associated unbound water was completely
to realize the effect of process variables (pressure, temperature, sol-
removed. Moisture of fruit is one of the most important factors
vent ow rate and dynamic time) on the extraction yield and then to
inuencing extraction yield. Therefore, moisture content of seeds
determine optimal conditions. A mathematical model was utilized
were determined directly by oven drying at 100105 C for 10 h.
to investigate the kinetic behavior of the SFE. The model parame-
The seeds were placed in desiccator until constant weight was
ters consisting of mass transfer coefcient in solid and uid phases,
achieved (measured at less than 4% for original sample). They were
oil solubility into SC-CO2 and initial oil content in intact cells were
crushed in a mill and then granulated based on a desired size using
optimized by differential evolution (DE) algorithm. The predictive
a sieve and shaker.
ability of the model was validated by comparing the experimental
data with the model results through a statistical parameter of abso- 2.2. Methods
lute average relative deviation (AARD). Fatty acids composition of
the extracts, obtained with SFE and Soxhlet methods, was specied 2.2.1. Extraction of oil by classical method
by gas chromatography. Finally the physicochemical properties of Fifty grams of ground P. Khinjuk fruits were put into a glass thim-
ble and moved to a Soxhlet apparatus in order to extract the oil of
Table 1 the sample. Five hundred mililiter of n- hexane was used as an
Coded and uncoded values of the independent variables applied in the experimental extraction solvent at 78 C for 8 h. The residual solvent was elim-
design. inated from the extract under vacuum at 40 C applying a rotary
Coded levels Pressure Temperature Mass-ow rate Extraction vacuum evaporator. After evaporation of the solvent, the mass of
(MPa) ( C) (g/min) time (min) the recovered oil was measured gravimetrically, and then the oil
2 12 35 2 60
sample was kept in dark until being needed for analysis.
1 15 40 3 120
0 18 45 4 180 2.2.2. Supercritical uid extraction procedure
1 21 50 5 240 The extraction experiments were carried out in a bench scale SC-
2 24 55 6 300
CO2 apparatus shown in Fig. 1. Ground P. khinjuk fruits (5 g), mixed
G. Sodeian et al. / J. of Supercritical Fluids 110 (2016) 265274 267
Table 2
Experimental results and predicted yields obtained from RSM design for extraction of P. khinjuk fruit oil.
Std. run Point type Pressure (x1 ) Temperature (x2 ) Flow rate (x3 ) Time (x4 ) Experimental yield Predicted yield
uniformly with 1 mm diameter glass beads, and were loaded into and maintained at this temperature for 35 min. Helium (of 99.99%
the extraction vessel. The extractor had a capacity of 74 ml with purity) was utilized as the carrier gas, with a ow rate of 1 cm3 /min.
internal diameter and height of 0.025 m and 0.15 m respectively. The analysis was performed with a detector temperature of 250 C
Carbon dioxide was fed from a gas tank equipped with a condenser and an injector temperature of 220 C and a 1 L sample, with split
to keep CO2 liqueed. A pump was used to put the liqueed carbon injection (1:20).
dioxide under the needed pressure. The high pressure carbon diox-
ide was passed through a surge tank before feeding to the packed 2.4. Design of experiments
bed vessel. The surge tank and the vessel were designed as shell and
tube where the warm water was circulated in their shell at constant The response surface methodology (RSM) was utilized to deter-
temperature. In this study, the static time was considered about mine the optimal conditions for supercritical carbon dioxide
30 min by feeding SC-CO2 to the vessel while the outlet back pres- extraction of oil from the P. khinjuk fruit. The effects of four inde-
sure valve was closed. The dynamic conditions were then initialized pendent variables, namely pressure (X1 , MPa), temperature (X2 ,
by opening the back pressure valve. To prevent the back pressure C), mass-ow rate (X , g/min) and dynamic time (X , min) on
3 4
valve from freezing, it was wrapped with heating element. The tem- the extraction yield were investigated using the Central Composite
perature of sample collection was kept at below 0 C by using ice Design (CCD). The coded values of the variables and their related
and salt bath during the dynamic extraction time. The quantity of un-coded levels used in the experimental design are presented in
samples was measured gravimetrically, subsequently the samples Table 1. As introduced in Table 2, a total number of 30 experiments
stored in a sealed dark container which was maintained in a freezer with the four factors at ve levels of variation were dened from
until needed for analysis. Each experiment was performed in trip- CCD, which includes 16 factorial points (point 1 to point 16), 8 axial
licate and nally their mean values were reported. The extraction points (point 17 to point 24) and 6 central points (point 25 to point
yield was calculated according to Eq. (1) 30).
Relevance of the oil yield (Y) to the coded independent variables
Oil yield (%)
is expressed by the following second-order polynomial model:
Amount of extracted oil (g)
= 100% (1)
4
4
4
4
Amount of total oil in initial ground sample (g)
Y = 0 + i Xi + ii Xi2 + ij Xi Xj + Error (2)
i=1 i=1 i=1 j>1
2.3. Gas chromatography where, 0 is a constant, i , ii and ij are the linear, quadratic
and interaction terms, respectively. Xi and Xj are the coded
The quantitative determination of fatty acids in the P. khin- degrees of independent parameters. The stated unknown regres-
juk fruit oil was performed in a gas chromatograph (YL CLARITY, sion coefcients were established by tting the model with respect
model 6500), equipped with a split 1/20 injector and FID detec- to experimental data points. All experiments were randomly car-
tor, using a Wcot Fused Silica Coating CPsil 88 for FAME capillary ried out in triplicate in order to minimize systematic errors, and
column (0.25 mm i.d. 100 m, lm thickness 25 mChompack the validity of the model was assessed through analysis of variance
the Nethrlands). The initial temperature of the column was main- (ANOVA), coefcient of determination (R2 ) and adjusted coefcient
tained at 110 C for 10 min and raised to 200 C at a rate of 10 C/min, of determination (adj. R2 ). The design matrix of CCD and the oil
268 G. Sodeian et al. / J. of Supercritical Fluids 110 (2016) 265274
yield measured at different experimental conditions are shown in extraction regions x0 is the initial total concentration of the solute
Table 2. Analysis of the results was carried out by Design expert in the bed (g solute/g solute-free feed). xk is the initial content of
(trial version 7.0.0, Stat Ease, USA) software. barely accessible solute inside the particles (g solute/g solute-free
feed). s and f are the densities of solid and uid phases (kg/m3 ),
2.5. Mathematical modeling respectively. is the void fraction of the bed (m3 /m3 ), a is the spe-
cic interfacial area of the solid particles (m2 /m3 ), yr is the extract
In this section, the extended Lacks plug ow model proposed solubility in SC-CO2 (g solute/g solvent), t is extraction time (s). ks
by Sovov [23] was used to study the extraction of oil from a milled and kf are the solid and uid phases mass transfer coefcients (m/s),
solid matrix into supercritical uid. In the model a part of total ini- respectively. x0 was determined by Soxhlet extraction technique,
tial solute within solid phase is considered to be trapped in intact solid density was calculated according to Rahman [24], bed poros-
cells and is hardly accessible while the rest existing in broken cells ity was easily calculated considering the mass and the density of
is readily exposed to the solvent on the surface of the particles. particles and the extractor volume. Finally, the oil solubility was
Extraction time is divided into three periods which is attributed to taken as an adjustable parameter of the model.
the above description. During the rst period the easily accessible
solute covers the external surface of the solid particles through- 2.6. Differential evolution (DE) algorithm
out the bed and the extraction happens at a constant rate which is
controlled by the resistance of the solvent lm surrounding the par- Differential evolution (DE) method, an almost novel optimiza-
ticles. After the rst period the free solute of the particles at the bed tion technique, uses a simple evolution strategy signicantly
entrance is fully exhausted and the inaccessible solute which is pre- making it easy to use, fast and capable in terms of numerical opti-
sented in interior sections of these particles begins to be extracted mization which is more likely to nd the true global optimum
based on the diffusion mechanism. This trend is consistent dur- of a function. Similar to genetic algorithms (GAs), the DE algo-
ing the second extraction period from the inlet to the outlet of the rithm is based on population, using similar operators like crossover,
bed, so the extraction rate is simultaneously determined by the mutation, and selection. While simple GA uses a binary coding to
diffusion and convection rates. When the second period nishes, represent problem parameters, DE uses real coding of oating point
the all particles have only the inaccessible solute which is situated numbers. In DE, the mutation operator is addition instead of bit-
deeper inside them, and the extraction process is affected just by wise ipping which is used in GA. In order to create new solution
the internal mass transfer resistance. The model assumes that the strings, DE utilizes non-uniform crossover and tournament selec-
ow regime is a plug and axial dispersion is negligible. Particle size tion operators. DEs main advantages are as follows: ease of use,
distribution and initial solute content are uniform in the extractor. its simple structure, robustness, and speed. Functions can be opti-
Finally the bed porosity, pressure and temperature are constant. mized through this technique with real variables and many local
According to the differential mass balance equations for the solid optima. Depending upon the type of problem for which DE is used,
and uid phases, Sovov developed the following expressions to one can adopt different strategies. These can vary based on the
describe the specic amount of extracted solute e (g solute/g solute- vector for perturbation, the number of vectors considered to be
free feed) as a function of a specic quantity of solvent q (g solvent/g perturbed, and nally the type for crossover to be used. Depending
solute-free feed) which is consumed during the three different on the specic problem applied, choosing number of population
periods: (NP), scaling factor (F), and crossover constant (CR) would vary and
is often difcult, but some general guidelines are available. Nor-
mally, NP should be about 510 times the number of parameters
qyr [1 exp (Z)]
q < qm in a vector. As for F, it lies in the range 0.41.0. Initially F = 0.5 can
be tried then F and/or NP is increased if the population converges
yr [q qm exp (Zw Z)]
e= qm q < qn
prematurely. As a rst choice for CR, 0.1 is good, but generally CR
x0 yr ln 1 + exp Wx0 1 exp [W (qm q)] xk qn q should be as large as possible [25]. Babu and Munawar [25] reported
W yr x0 more details of basic version of DE (pseudo code), its strategies, and
(3) selection of operating parameters. In the current work, the parame-
ter values used for DE are: Population size (NP)=100; Scaling factor
(F) = 0.8; Crossover constant (CR)=1. As of now, DE has been suc-
Where cessfully applied for solving several complex problems which in
(x0 xk ) turn is now being known as a potential technique for more precise
qm = (4)
yr Z and faster optimization [26]. In this study, DE was utilized to deter-
mine adjustable parameters of the mathematical model, such as
1 x + (x0 xk ) exp(Wx0 /yr )
qn = qm + ln k (5) mass transfer coefcient in uid and solid phase, oil solubility and
W x0 initial mass fraction of oil in intact cells through minimizing error
Zw yr
x exp between the model results and experimental values of oil yield.
0 [W (q qm )] xk
= ln (6)
Z Wx0 x0 xk
3. Result and discussion
kf af
Z= (7)
q(1
)s 3.1. Analysis of the RSM model
ks a
W= (8) The analysis of variance (ANOVA) was performed using the
)
q(1
data listed in Table 2 with the purpose of examining signicance
qm and qn are q values when extraction of the solute within the of the variables as linear, quadratic, or interaction coefcients of
particles begins and the easily accessible solute is fully extracted, the RSM model. Those variables and their interactions with higher
respectively. q is specic mass ow rate of the solvent. Z and W are regression coefcient and smaller p-value (p < 0.05) have a remark-
dimensionless mass transfer parameters in solid and solvent phases able inuence on the oil yield [27]. Therefore the non-signicant
being proportional to the mass transfer coefcients of two phases. variables (p > 0.05) were removed from the initial model and the
zw is dimensionless boundary coordinate between slow and fast experimental data retted with respect to the signicant variables
G. Sodeian et al. / J. of Supercritical Fluids 110 (2016) 265274 269
Table 3
RSM model adequacy and ANOVA analysis.
Source Std. dev R-square Adjusted R-square Predicted R-square p-Value PRESS
0.65x1 x3 1.11x1 x4 0.23x2 x3 + 0.22x2 x4 0.94x3 x4 Table 3, and the estimated regression coefcients with standard
errors are shown in Table 4.
The model summary statistics were carried out on the experi-
mental data in this present study and the results are given in Table 3. 3.2. Effect of operating parameters
From the results, it was found that, quadratic model was suitable
for prediction of experiments. In this section the inuences of various independent parameters
The high adequacy of the model can be easily evidenced by R2 on the extraction yield are shown through response surface plots
and Adj. R2 of 0.9890 and 0.9788, respectively. The adjusted R2 which presented in Fig. 2af the surface plots were obtained by
value of the model exhibits that 0.9788 of total variations related changing two parameters within their experimental ranges while
to the extraction yield caused by the effective operating parame- the other parametes were maintained at their respective central
ters including pressure, temperature, CO2 ow rate and dynamic levels as shown in Table 1. The solid particle size was considered
extraction time. The low value of coefcient variation (C.V = 3.25) to be constant in all experiments at 0.6 mm. Fig. 2a as a response
showed the reliability of experiments conducted. Adequate pre- surface graph illustrates the interactive effect of pressure and tem-
cision 36.06 indicated an adequate signal as this value should be perature on the total oil yield at a xed CO2 mass ow rate of 4 g/min
above 4 explaining the signal to noise to navigate the design space and an extraction time of 180 min. At a constant temperature the
excellently. The p-value of the lack of t is 0.3094, which suggests yield of oil was considerably affected by increasing pressure until
that insignicant lack of t is good for data tness to the model. about 21 MPa and then the slope of the graph decreased. As the
This result shows that the RSM model is capable to predict the pressure went up, the density of the solvent would increase, caus-
experimental data in the range of operating conditions. The opti- ing an enhancement in SC-CO2 solvating power and therefore led to
mized parameters were determined by applying Eq. (9) as follows: higher oil recovery. On the other hand, higher pressure had a neg-
pressure = 23.39 MPa, temperature = 55 C, ow rate = 4.37 g/min, ative quadratic effect on the oil yield. This was probably due to the
time = 286.45 min which resulted in oil yield of 78.10%. The results facilitated solute-solvent repulsion resulting from the highly com-
of the complete analysis of variance (ANOVA) are presented in the pressed CO2 [28,29]. Therefore, it should be taken into account that
270 G. Sodeian et al. / J. of Supercritical Fluids 110 (2016) 265274
55
Fig. 2. Response surface plots for the oil yield as a function of: (a) pressure and temperature; (b) pressure and CO2 ow; (c) pressure and dynamic time; (d) CO2 ow rate
and temperature; (e) dynamic time and temperature; (f) dynamic time and CO2 ow rate.
very high pressures showed little impact on the oil yield because pressure is raised with increasing temperature, which leads to an
of the explained opposing effects of pressure. Temperature has two enhancement in the supercritical uid solubility. Thus increasing
counteracting effects on the oil yield, for this reason evaluation of its temperature changes the solubility of the SC-CO2 depending on
inuence on the process is more complicated than that of pressure. whether the solvent density or the extract vapor pressure is pre-
When the temperature rises, the density of SC-CO2 reduces, result- vailing factor [30,31]. At a selected pressure the oil yield gradually
ing in a decreased solvent power. Conversely, the extract vapor lessened as temperature increased before critical value of 45 C,
G. Sodeian et al. / J. of Supercritical Fluids 110 (2016) 265274 271
conrming that density is more effective than the extract vapor (a) 90
pressure. Further increase in temperature above the critical point 80
favored the efciency of the extract. The effect of SC-CO2 ow 70
rate and pressure on the extraction yield at 45 C and 180 min
Extraction yield %
60
are depicted in Fig. 2b. Increasing the ow rate from 2 g/min to 50 Model results
about 4.37 g/min decreased the lm thickness around the particles 40
15 MPa
throughout the bed which lowered the external mass transfer resis- 30
tance; consequently the extraction efciency was enhanced. The 20 21 MPa
oil recovery seemed to be constant for ow rates above 4.37 g/min 10 Optimal conditions
due to two intersection effects happened in this region. The resi- 0
dence time of the uid decreased while the external mass transfer 0 50 100 150 200 250 300
coefcient increased, so these opposite phenomena canceled their Time (min)
effects out leading to the almost constant oil yield [32]. The reason
(b) 80
was that the SC-CO2 ow rate had a reciprocal highly positive linear
70
(p < 0.0001) and signicantly negative quadratic effect (p < 0.0001)
on the oil recovery. According to the Fig. 2b the interaction effect 60
Extraction yield %
of extraction pressure and the solvent ow rate is clearly signif- 50
icant in the range of the lower amount of the variables. Fig. 2c 40 35 C
shows the effects of pressure and dynamic time on the extrac- 30 55 C
tion yield at xed 4 g/min and 45 C. In this research, prior to
20 Optimal conditions
dynamic extraction a static time of 30 min was considered for all
10 Model prediction
experiments in order to improve the extract yield due to possible
equilibrating impact on the extract transfer from the solid parti- 0
0 20 40 60 80 100 120 140 160 180 200
cles to the supercritical solvent [33]. Increasing extraction dynamic
Time (min)
time makes improvement in the oil yield because of consuming
fresh solvent passing through the bed until there is inuential (c) 90
mass transfer driving force between the solid and uid phases. As 80
summarized in Table 3, dynamic time has an extremely positive
70
linear effect (p < 0.0001) and signicant negative quadratic effect
Extraction yield %
60
(p < 0.05) on the extraction yield. At the higher range of dynamic
time, the stated dual counter effects cancel each other and the driv- 50 Model prediction
ing force is slightly removed, therefore the enhancing trend of the 40
oil recovery is almost stopped [33,34]. The interaction of dynamic 3 g/min
30
timepressure and dynamic time-ow rate displayed signicant 20 5 g/min
effect (p < 0.05) while the interaction of ow rate-temperature
10
and timetemperature showed insignicant effect (p > 0.05) on the Optimal conditions
0
total yield as visualized by response surfaces plots which indicated
0 50 100 150 200 250 300
in Fig. 2. Time (min)
Fig. 3. Effect of process parameters on the extraction yield of P. khinjuk fruit oil
3.3. The mathematical modeling of the supercritical extraction versus time. (a) 50 C and 5 g/min: (b) 18 MPa and 4 g/min; (c) 40 C and 21 MPa.
Table 5
Adjusted parameters for mathematical model at different experimental conditions.
Pressure (MPa) Temperature ( C) Mass ow rate (g/min) Xk /X0 kf 106 (m/s) ks 109 (m/s) yr AARD (%)
Table 6 Acknowledgment
Fatty acids composition of P. khinjuk oil obtained by the SC-CO2 and Soxhlet extrac-
tion methods.
The authors gratefully acknowledge the University of Kashan,
Fatty acids (wt%) n-Hexane SFE especially deputy of research, for their nancial support. Also, the
Palmitic acid (C16:0) 22.43 21.70 authors would like to thank laboratory of Nargesoil company, Shi-
Palmitoleic acid (C16:1) 4.50 4.70 raz city, for their cooperation in this project.
Stearic acid (C18:0) 2.10 2.00
Oleic acid (C18:1) 57.60 57.30
Linoleic acid (C18:2) 12.10 13.10
Linolenic acid (C18:3) 0.64 0.90 References
Other 0.63 0.30
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