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    Surface discontinuities

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    26157-PT3

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    Surface discontinuities

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    76 Ansichten18 Seiten

    PT3

    Hochgeladen von

    forcefdbk2
    Surface discontinuities

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    © All Rights Reserved
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    pe 621.980.2 .620.191 DEUTSCHE NORM December 1991 Surface discontinuities DIN Bolts, serene and suds subject to spell requirement oR: isosisrs:i98) EN 26 157 English version of DIN EN 26 157 Part 3) Parts This standard incorporates the English version of ISO 6157-8, Verbindungselemente; Oberflachentehler; ‘This standard, together withthe December 1981 ‘Schrauben fur speziele Anforcerungen fcition of DIN EN 26 157 Part 1, superseges (180 6187-9: 1988) October 1884 edition of DIN267 Part 8 European Standard EN 26 157-3: 1991 has the status of a DIN Standard. ‘A comma is used as the decimal marker. National foreword ‘This standard hes been published in sccordance with & decision taken by CEN/TC 186 to adopt, without alteration, Intomnatianal Standards I80 6187-7 snd I80 6167-8 ac European Standards, The responsible Gorman body invalved in ts publication Is the NormengusschuB Mechanische Verbindungselemente (Fasteners Standards Committee), Frovious to thei adoption, the ISO Standards referred to were in any case applicable forall bolts, serews and studs made totherslevant DIN ISO Standarde. Hence, even without the decision of CER/TC 186, would have beon necessary to adopt ‘em, nine wit he polly of tne Normenausschus Mechaniscne Veroinaungselemente providing for the gradual acoption of ISO product standards as German Standards, DIN EN 26 157 Parts 1 and 9 apply for all bolts. screws and studs covered in exieting DIN ISO Standards and future DINEN Standards and are also to be Implemented inthe case of products sll manutactured to DIN Standards In whieh reference Is made to DIN 267 Part 18. Uniess ctnerwise agreed, ine present standard appiies for bolts, screws and studs of property classes up to 10.8. Ine specifications given here are less extensive then In DIN 267 Part 19; In perticular, there ere no specifications with regard to surtace discontinuities on the thread, nor are cracks inthe head of hexagon socket screws dealt with. If the scope of the specifications fs deemed inadequate for a given application, then the use of DIN EN 26 157 Part should be agreed In most respects, DIN EN 26 157 Part 3 corresponds to the October 1984 edition of DIN 267 Part 19, except that it only covers botte, ecrewe and etude of property clase 12.9, and applies in oadee whara it we used by ypeLial agrocment, ‘The DIN Standard correaponding tothe ISO Standarcs referred to above and in clause 2 of te EN are as follows: 180 Standard DIN Standard 1802859 DIN 40080 's0z69 DIN Is0.s269 We0GrG-1 BIN ENZE 107 Part t Continued overieat, EN comprises 15 pages. Sa Yerg Sm Bo a acne TN ToGo Sunes DINEN 6187 Band Engl. Price group 11 ‘opyrght by the DIN Deutsches Institut ur Normang FV Ved May 24 150845 2016 Page 2 DIN EN 26157 Part Standards referred to. land not included in Retoronces DINZO7 Par 18 Fasteners: technical deivery conditions; surface diacontiuities on bots, screws and studs 180 6767-1: 1986 Fasteners; surface discontinuities; bolts, screws and studs for general requirements Other relevant document Supplement 2 to DING1 Fasteners; synopsis of avaliable ISO Standards and DIN Standards Previous editions DIN 267 Part 19: 08.81, 08.81, 10.84, Amendments. In comparison with the October 1984 edition of DIN 267 Part 19, the following amendments have been mace. 18) The scope of the standard has bean limited to bolts, aoraws and studs subject to special requirements 'b) The standard now applies only for bolts, screws and studs with a nominal thread dlameter of § mm or more. ©). Specifiations regarding forging bursts and shesr bursts have been amended. International Patent Classification F168 29/00 48.8 36/00 ‘opyright by the DIN Deutsches Institut ur Normang FV Ved May 24 150452 2016 EUROPEAN STANDARD EN 26 157-3 NORME EUROPEENNE EUROPAISCHE NORM october 191 UDG 621.862.2 620.191 Deccriptore: Fasteners, boite, screws, studs, surface defects, English version Fastenare Surface discontinuities Part: Bolts, screws and studs for special requirements (180 6157-3: 1988) lgments de tiation; détauts de surface, __Verbindungselemente; Oberfiichenfehler, Partie 3: Boulone, vie et gouione peur ‘Toll: Senrauben fOr Derondere Anforde- applications particuteres rungen (80 8157-8: 1988) (80 6157-31985) ‘This European Standard wes approved by CEN on 1991-10-10 and is identical to the 180 Standard as referred to, CEN mempers are Nound to comply with the CEN/CENELEC Interna! Regulations which stipulate the concltions for giving this European Stendard the status of « national etandard without any alteration. Up-to-date ists and bibliographical references concering such national standards may be ‘obtained on application tothe Central Secretariat or to any GEN member. ‘This European Slandardexistsin three offical versions (English, French, German), Aversion In any other language made by transition under tne responsiblity of a GEN member into its own language and noted lo the Central Secretariat has the same statue as the official CEN members are the national standards bodies of Austra, Beigium, Denmark, Finland, France, Cermany, Greece, lesland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Swaden, Switzeriand and United Kingdom. CEN European Committee for Standardization Comité Européen de Normalisation Europaisches Komitee fOr Normung Central Sacratarlat: rue de Stassart 36, B-1050 Brussels (©1901. Copyright reserved ta all CEN members. ef, No. EN 26 187-9: 1901 & ‘opyright by the DIN Deutsches Institut ur Normang FV Ved May 24 150452 2016 Page 2 Foreword In 1990, 190 6167-9: 1988 was eubmitted to the GEN PQ procedure Following the positive result ofthe PQ, CEN/BT agreed to submit ISO 8187-3: 1988 with the following medications to Formal Vote. In the French version, replace: "bouton’ by vis “bouton, vs" by ‘vis. In accordance with the CEN/CENELEG Internal Regulations, the following countriee are bound to implament thie European ‘Standard: Austra, Belgium, Denmark, Finland, France, Germany. Grasce, Iceland, land, tly, Luxembourg, Netherlands, ‘Norway, Perlugal, Spain, Sweden, Swltzerlend and United Kingdom, Endorsement notice ‘The text of the international Standard 180 6157-9: 1988 was approved by CEN ae 2 European Standard with agreed common ‘mocitioations as given above, ‘opyright by the DIN Deutsches Institut ur Normang FV Ved May 24 150458 2016 1 Scope and field of application 1.1 This part of ISO 6167 estabishes limits for various types of surface discontinuities on bolts, screws and studs for special requirements It applies to bolts, sews and studs with = nominal tread glameters 5 mm and larger; — product grades A and B: — nominal enghts / < 10d for ionger i specitiect; = property case 12.9; — property classes 8.9, 9.9 and 10.9 when specitiog in product standards or agreed betwoon supplier ane purchaser. 4.2 Where the permissibie fimits for surface discontinuities indicated in clause 3 occur, the minimum values for the ‘mechenical and functional properties specified in ISO 086-1 should atl be mat. When fatigue etength requirements ae specified, the fatigue sswength should not be lower than that obtained on bolts ‘without defects taken from the came lt 1 The figures in clause 3 are exampies onl. They apply coespon Ing lg wo omer eypes of bots, sorews ana tue ‘opyright by the DIN Deutsches Institut ur Normang FV Ved May 24 1504 206 eN20167-9 2 Theinivduel igure svn he suave chcontnutio enageerated fn sre coun foray 2. References 180 468, Surface roughness — Parameters, their valves and ‘general rules for specifying requirements. $0.81, Mechanical properties of fasteners — Part 1: Botts, screws and studs, 180 2859, Sampling procedures and tables for inspection by atenbutes. 180 2260, Fasteners — Acceptance inspection. 3. Types, causes, appearance and limits of curface discontinuities a1 Cracks A crack ie 2 clean (erystaline) fracture passing through oF cross the gran houndaies and may possibly folow inclusions ‘of foreign elements, Cracks are normelly ceused by overstress- ing the motal during forging or aller forming operations, or ‘ring heat treatment. Where parts are subjected to significant reheating, cracks usually wre discoloured by scale. Page 4 EN26 187-9: 1901 3.1.1. Quench cracks ‘Cause ‘Quench cracks may occur during hardening due to excessively high thermal and tansformation stresses. Quench a i eee at ee ee eee ce ‘Appearance comer ent woop ‘Quench crack circum: Quench crack ‘extension of crack in \eae (Quench crack a oot s p Trmnverse ‘Quench crack, section. r A Cauench crack | Stra af treed main qe ‘cognac f { Quench crack seross washer face be oe comer cach eesng Sanh ? } . Ars Stet Nosenen eek Limits Quench cracks of any depth, any length, or in any location are not permitted. 312 ering eet aune | Fagg Sao ny roi eu fora operators wd WG oH eo OH dT akon rome eye soto te r Tie Tenaga ot agee aaa Deo or with foi cca: b < kd NOTE ~ Th frock oo sche e818 1 smi tenet Ved May 24 1504 206 Page 5 3.1.3 Forging bursts —— See Appearance f Fersing bee Forging bursts: Cc _ (7 T i I t SO OW tering tute —- / — vos — oO) E — No forging burst in the flats of hexagon bolts and screws shal extend into the crown circle on the top ofthe head surface {chamfer circa) or into the underheed bearing surface. Forging bursts occurring at the intersection of two wrenching flats shall not reduce tha width across corners below the specified minimum. Forging bursts in the raced pariphery of indented head bolts and sccews shall not excood a width of 0.0641 oF have 2 depth extending balow the indented portion Ciroular head screws. Flanges of bolts and serews and peripheries of circular head screws may have forging bursts, but they shall not exceed the following limits Width of forging bursts 0.084, with only one forging burst (0.08. iwith two or more forging bursts, one of which may extend vo 0,084.) Depth of forging bursts: ood» 1) = nominal tee elsmeae 21, ~ baad orange lamatie opyreht bythe Ved May 24 150455 2016 Deutsches Instat Pur Normang BV Page 6 N26 157-3: 1997 31.4 Sheer bursts Gas Bn ny FS Sab Tag Fan pe oa eg SOAS Seinen oa shorty akan ti hear had rc Toman FA OR KEY a Shot wring hd eo: vw © OaSome + tet oss etd seater nets at of eagle sl endo fr ce bp ft nd oo oe ee ee ere ce iad ana de berate an alu cae wt tO 0rhe SyRRSeS sl ada clr ae screws ange tete andes oir raha pica ryhaveste Dn, vo oar be 084 roe sib Ok fewer nrg sma tA may ms 1h at ee hice ee aoc moron soe Ved May 24 150456 2016 Page 7 3.1.5 Forging cracks in socket head screws Cause ‘Gracks inthe perihery, In the top surface and on the indented portion (hexagon socket] may ocbur on the Inner and outer faces dus to cut-off of wire section, choor and compressive stress during forging operations ond countarsinking of hese. “Appearance ‘opyright. by the Ved May 24 1504357 2016 Pormiare — done not extend more than. hat the cttance between the pecghary of the heed and the eocket Not permissible — _— connects socket and edge of ha Not permisbie ~ potential imersecting dsconsnuites a Seemed Peciie Perini Not prise — emia J ta ee oho DK Deutsches Insit Fur Normng FV Page 8 oveerance (ernest a et pert — uot mig Smt nese ceots orev dang hy < 0,030," 0,13 mm max. in the fifet area by « 01080: 1.8 mm max » 03 FL No cracks permissible rea. nares “tie eriesle — bono som wisbere wisn D dene etoecn ofa 2 r= ep enapere sca eh sore by the DX Deaache ata Far Noman EY We! May 24 15:04:59 2006 Page ® en 26 187-3: 1981 Timi ‘Asser or apis 2.2 Raw material seams and laps ‘Cracks extending from the socket to the outor face and cracks with e waveree indicating @ potential to Intersect re not permissible. Cracks within 0,21 of the battom of the socket are not parmizzble. Cracks located elepwhere In the socker are permissible, provided thar they do not exceed @ length of 0,251 and @ depth of 0.034, (0,18 ren rt.) ‘One crack in the longitudinal drsetion with @ depth not exceeding 0,084 (0,13 mm max.) at the haad/shank intersection and on the top of the head is permissible. Longitudinal cracks with 2 depth not exceeding 0,064, (4,6 ram max. tocated in the periphery oe permissible. 2 narrow, generally straight or smooth curved line descontinuity unring longhuainaly on the tne26, shank oF heed, Cause ‘Seams and laps are inherent inthe row material from which fasieners re made, ‘Appesrance E90 0: seam. ussatystsight or \(__ sooth curved foe econtinuty ' \ running inguinal Lap o seam. usually straight or / smoot curve ne eccetinuty \ sea Permissible depth: 0.0160" + 0,1 mm: 04 mn man. laps or seams axtend into the head. they shai not exceed the permissible limits for width and depth specified for bursts (ave 3.1.3). 1) d= nominal trea cametor ‘opyright by the DIN Deutsches Ved May 24 1505.00 2016 institu Pur Normang BV Page 10 33 Voids ‘A void isa shallow pocket or hollow on the surface of @ bolt or screw due to nonfiling of metal during foraing or upsetting. Couse ‘Wolds ore produced by marks and impressions due to chips (shear burs] or by rust formation on the raw mate “They are not elmineted auring forging or upsetting operations, ‘Appearance nite Bepith, fof vere: Area of al voids: The combined surface are of al voids on the bearing face shall not exceed 5 % of the total area, 1d = nominal hea dlameter ‘opyright by the DIN Deutsches Institut ur Normang FV Ved May 24 1505.01 2016 34 Folds Page 11 EN 26 157-919004 ‘A Told @ doubling over ot metal which occurs atthe surface of the fasuaner during forging. SE a SST a FT TORT Sane ma — =x =o ee smoulder femener ‘between flange and driving part EI eR haere Peri, fold ssa rotet rot sen [war a RR TTT Sumeercanoe en 2s Tet mat Tete riep et gom t SS SSE a oS rane: ‘Too! mark— ee mem. = a ET Cinnanancaee opyreht bythe ve May 24 15502 Deutsches Instat Pur Normang BV 206 Page 12 N26 197-0: 1001 3.6 Laps on the thread ‘A lapis afold-over of metal in the thread. Laps generally show a pattern of consistency between the same product, that i laps wil be ‘identically located and with the same cirecton of traverse between al products. ‘Cause Folds and lope on the thread occur during col-forming of the thread by rating Lape ana sears net permissible Lote incon Major diameter Major Somerer Phch emer Minor demeter Major mater . fe \ Pitch dmecer - Miner dame 1) Hy = depth of tread Tints {Laps of any depth ot length are not permitted in the following places ~ atthe root ofthe thread; at the loaded fank of seraw theoad below the pitch diameter, even if they start beyond the pitch die- meter. ‘The folowing laps ate permissible = laps in the crest of the threads of 0.25 1, max. = crest ofthe threads nat entirely rolled out, maximum hatf @tuen on ane thead: laps halow the pitch diameter, if they run on the non loaded flank towards the major diameter and not deeper than 0,25 #7; and not longer than half a twin on one thread, 37 Damages Damages are indentations of any surtace of a bolt or screw. ‘Cause ‘Damages, for exaraple dante, scrapes, nicks ana gouges, ee produced By exiemal action during manuTeciure and handing of bolts and screws, for sxamala during taading “Appearance | No precise geometrical shape, location or direction, idontfable ae external action. ‘amie ‘Damages as described above sna not cause rejection uniess ican be shown that they impair function or usabity ‘Dents, scrapes, nicks and gouges on the first three thresds shall De such that they allow te screwing on of @ ‘going gauge with torque values of 00013 max., in newton motes, A specific agreement on packaging, for example, may be necescary in order to avoid damage during transport. ‘opyright by the DIN Deutsches Institut ur Normang FV Wed May 24 1505.03 2016 Page 13 N26 157-3: 1994 a ecto. 3 8 oe oe : F Bee es a a ila : ig Fa xfs i & Eee il 2 z i ? 2 238 fi [ovo [ee i | 2 i ue poe 2 s oes 3 wo |} i ie SP [oso * # | é aay “ | 5 z ee 2 [owe a e} ib fae i [ae a 2 z a1'0 ao 8 os woo | so om woo | a | oso | me wna [atom | seo | seme | to wn | RE = cre | son | a as meu pe eves Pur 22/7) sofimueg wee pO sey sta18 124008 UoBEKey UO =49K) ‘ssane s80..§ sising BuB05, ier BuiBiog, HO Sthaama a oR Seninuaucosip eoepans omtesued — 4 0100. IN DextschesInsitl Pur Norman FV 5.0505 2006 opyright by Wed! May 2 opyreht bythe ve May 24 15.050 Page 14 EN 2657-9: 1991 4. Inspection and evaluation procedure For the acceptance inspection procedure, see ISO 3269. Sur- face costings shall be removed before examination if identifi cation of the surface diacontinuitos ie impaired. NOTE — The 1994 ection of 150 2269 gles no speciistions on ‘anping plane for erfoce lecontruliee of fstonar. Uti this hes ‘been completed, the applicable sampling pan is given inthe annex, 4.1. Principles “The manufacturer is ented to use any inspection procedures ‘but due care shal be faken to ensure that products conform to ‘this part of ISO 6187 ‘The purchaver may use the inspection procedure specified in this clause at hi acceptance inspection in order to decice ‘whether 2 lot of fasteners may be accepted or rejected. This, procedure shall aloo be applied when conformance 10 specif- featon is disputed, unless some other acceptance procedure hhas been agreed between the manufacturer and the purchaser [the Une of ordering the fasteners. 42 Non-destructive testing A random sample shat be taken trom thet in accordance with table 2n the annex and subjected to elther visual tests or other Deutsches Instat Pur Normang BV 206 suitable testa, e.g. magnetic techniques or eddy current. fo ‘defective product Ie found the lot shal be eccepted (soe azo |44), f defective products ae found these shall form the lot ize {or the procedures given in 43, 4.3. Destructive testing If defective products are detected by the provewures aiven ‘42, then a secondary sample shall be taken from the defective produets, in accordance with table 3in the annex. consisting of the products indicating the most serious defects ard sectioned ‘at 00° through the discontinuity where the gresteet cepth ie expected. 44 Evaluation {fon visual inspection any product is found with quench cracks in any location, or folds at interior corners or balow the bearing surfoce, except “clover leat” folds in non-circular shoulder fasteners, the lot ehall be subject to rection. Ht on the destructive test any product is found wath forging cracks, bursts, sams and laps, vod, tool marks or damages vihich exceed the alowable limits as specified for the epphoable type of dlcontinuity, the lot shell be eubject to rejection. ‘opyright by the Wed May 24 Page 15 N26 197-9: 1699 Annex Sampling plan for surface discontinuities [This annex forms an incegral part ofthis standard.) ‘Sampling for surface discontinuities shall be carried out using the sample sizes given in table 2 and using the principles and Procedures given in louse &, Table 2 — Sample sizes for visual and non-destructive testing toreica™ ‘Semple we N * Ne 1200 Fy 121

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