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Fisher Valve Division

Products Overview
2

Fisher Valve Division


Fisher is the world leader in providing Control
Valves, Instrumentation and Performance
S i
Services tto Process
P Control
C t l IIndustries.
d ti Fi
Fisher
h
is known for its time-proven and innovative
products, services and solutions that are
d i
designedd to hhelp
l customers to:
reduce capital costs
reduce plant maintenance costs
reduce cost of regulatory compliance
increase p
plant / p
process availability
y
increase equipment reliability
reduce process variability
i
increase profit
fit opportunity
t it
3

Fisher Valve Division


Products Include:
Control Valves
Actuators
Field Instruments
Accessories
4

Control Valves??
Like a domestic water tap;
but sophisticated
p Actuator

Used to adjust flow of fluids


Positioner
going
i through
h h iit
Instead of a manual knob,
control valves have an Valve body
actuator that is activated
remotely
Control Valve Assembly

Actuator

Control
Valve

Valve
Valve Bonnet
Body
Assembly
Valve
Body
A3899

Figure 1-1. Control Valve Assembly


6

Control Valve Assembly

The ISA (I
Th (Instrument
t t Society
S i t off America)
A i ) defines
d fi a control
t l
valve as a power operated device that modulates the fluid
flow rate in a process control system. A control valve consists
of a valve body assembly connected to an actuator mechanism.
mechanism
The actuator, in response to a signal from the controlling
system, can change the position of a flow-controlling element
in the control valve.
valve
7

Control Valve Installed at site


8

Control Valve p
parameters
Body sizes Actuator type
Materials of Fail safe action
construction Manual over-ride
Body style Positioner
Connection style Other valve mounted
instruments &
Trim style accessories
Capacity
9

Body
y size and end connections
Body sizes: to 72
End connections: Flanged, welded, screwed, other specials

Flanged Screwed
Butt weld
10

Control Valve p
parameters
Materials of construction: Manual over-ride
Iron, brass, steel, stainless handwheel
steel,
t l special
i l alloy
ll metalst l Positioner
plastics, elastomers Pneumatic
Actuator type: El t
Electro-pneumatic
ti
Pneumatic, electric, Other valve mounted
hydraulic
instruments & accessories
Spring assisted, springless
Position switches
Fail safe action Position transmitter
Close, open, llock-in-last
Cl ki l t Electric solenoids
position
Trip valves
Volume booster
11

International Standards organizations


g
ANSI: American National Standards Institute
ASME: American Society of Mechanical Engineers
ASTM: American Society for Testing Materials
ISA: Instrument Society of America, now referred as The
Instrumentation, Systems, and Automation Society
IEC International
IEC: I t ti l Electrotechnical
El t t h i l Commission
C i i
API: American Petroleum Institute
NACE: The National Association of Corrosion Engineers. It
is now referred NACE International
12

Why
y do we need standards??
Avoid chaos
To reach global market
Help customers to buy competitive products
Help manufacturers to build products to a defined
specification
Levell th
L the playing
l i fifield
ld so th
thatt lik
like equipment
i t are
interoperable, enable 1-1 substitution, easy to compare
13

International Standards
Units of measure
Pressure: psi, bar, kg/cm2
Flow: m3/hr, tons/hr, scfh, NM3/hr
Temperature: deg C, deg F
P
Pressure and
dTTemperature ratings
i
ANSI class 150, 300, 600, 900, 1500, 2500, 4500
API 10,000
10 000 psi
Nominal pipe size and schedule / thickness
(e-g) 2
2 sch 40
(e-g) 100 mm OD / 6 mm thick

Flange-to-flange
Flange to flange distance / face-to-face
face to face distance
14

International Standards
End Connections
Flanged: RF, RTJ, FF
RF
Flangeless / wafer
RTJ
Single flange

Welded: Butt weld, socket weld,


Screwed Socket weld
Flangeless / Wafer Butt weld
Mounting methods (NAMUR, ISO, etc.)
Materials of construction (WCC, 316SST, PTFE, Nitrile)
Instrument signals (4 ~ 20 mA, 3 ~15 psi, HART, Fieldbus)
Control valve body
y styles
y
Sliding stem valves
Globe
Angle
3-way
y
Steam Conditioning valves
and other specials

Rotary valves
Ball valves
Butterfly
Eccentric Plug (e-Plug)
16

Sliding
g Stem Control Valves

Angle
3-way
Globe
y-e Globe & Angle
easy-
easy g valves
Globe models: ED, ES, ET, EW, & EZ
Angle models: EAD, EAS, EAT, EAZ
Can handle a wide variety of liquids and gases
Available sizes: 1/2 to 24
Available ratings: ANSI class 150 to 600
Connections: Flanged, screwed, butt weld, socket weld, etc.
Materials: Cast iron, Carbon steel (WCC, LCC), Stainless Steel (316
SST), Alloy steel (WC9, C12) and High Nickel Alloys (Monel, Hastelloy
B / C, Aluminum Bronze, etc)
Trim interchangeability
Example: Can convert ED to ET (or) EAD to EAS with ease and minimum
expense.
y-e Globe: cage
easy-
easy g guided
g

Direct acting body Reverse acting body


(push down to close) (push down to open)
Models: ED, ES, ET, Models: EDR, ESR, ETR
EWD, EWS, EWT
19

y-e Globe: Flow profile


easy-
easy

I l
Inlet Outlet
y-e Angle
easy-
easy g cage
g guided
g
Available Sizes: 1 to 8
Facilitates easy piping
Self draining
G d for
Good f erosive
i services
i
Flow down recommended

Optional
O i l Li
Liner at outlet
l
protects body
Longer life
cage
g guided
g valves application g
guidelines
Suitable for clean liquids and gases
NOT recommended for fluids with suspended
p p
particles as p
particles
can trap between plug & cage clearance and cause stickiness
Also NOT suitable for viscous liquids
Full pressure drop capability in flowing and shut-off conditions
Balanced plugs use piston rings (or) seal rings in their plugs to
seal off leak path between the cage and plug
Seal materials determine temperature limit
Noise reduction and anti-Cavitation
anti Cavitation features are achieved by
special cage designs
Flow direction: Up or Down depending on cage type and
application
y-e Globe post g
easy-
easy guided

Seat Ring Retainer Guide Bushing

Seat Ring Valve Plug

Direct acting body


(push down to close)
Models: EZ/EWZ
post g
guided valves application g
guidelines
Suitable for all types of liquids and gases
Ideal for viscous liquids
Full pressure drop capability for shut-off; lower
pressure drop for flowing condition
Unbalanced plug
Plug size limited to 4 due actuator availability

Noise reducing (or) anti-Cavitation trims not available


Flow direction: always Up
24

3-way
y valves YD & YS

YS
3-way
y valves cage
g guided
g
Used for in throttling & on-off applications
Can be used in Converging (flow-mixing)
(flow mixing) or Diverging (flow-
(flow
splitting) services
Can handle a wide variety of liquids and gases
Available sizes: 1/2 to 8
Available ratings: ANSI class 150 to 600
Connections: Flanged as standard. Others on request.
Body materials: WCC and 316 SST as standard. Others on
request.
t
Balanced and unbalance plug designs
Balanced plug permits use of smaller actuators.
26

3-way
y valve cage
g guided
g

Balanced Plug Unbalanced Plug

Similar to hot & cold water


mixer in the shower
3-way cage guided valves application
guidelines
g
Suitable for clean liquids and gases
NOT recommended for fluids with suspended particles
as particles can trap between plug & cage clearance
and cause stickiness
Also NOT suitable for viscous liquids

Full
u p pressure
essu e d
drop
op capab
capability
y in flowing
o gaand
d sshut-off
u o
conditions
Balanced plugs use seal rings (or) piston rings to
seal off leak path between the cage and plug
Seal materials determine temperature limit
EH and HP series High
g Pressure valves
ANSI class 900, 1500 or 2500 as standard
Optional
p Intermediate Ratings
g
Globe and Angle designs
Rugged
ugged cage o
or post gu
guiding
d g
Sizes: 1 to 20.
Connections: Flanges, socket weld, and butt weld
as standard. Others on request.
Body materials: WCC, 316 SST, WC9, C12 as
standard.
t d d OthOthers on request.
t
Noise and Cavitation control trims available
Balanced
B l d and
d unbalance
b l plug
l d designs
i
EH and HP valve features and application
g
guidelines
Very similar to easy-e series
Top entry body
Quick change trim
Actuator can be replaced without depressurizing valve body
Hardened stainless steel trim as standard
Cage
g gguided valves not recommended for unclean fluids
Full pressure drop capability
Balanced or unbalanced p
plug
g options
p
Flow direction: Up or Down depending on cage design
and/or application
HP versus EH
Cage design
HP: cage retains seat-ring (similar to easy-e series )
EH: hung cage design; cage does not retain seat-ring
Allows thermal expansion of cage without affecting seat ring
gasket load
Gives longer thermal-cycle life

b d
body

cage

HP valve seat ring EH valve


retainer

seat ring
easy-e
Family

A l V
Angle Valves
l Gl b Valves
Globe V l Push-Down-To
P hD T Cryogenic
C i Expanded
E d d Large Globe
L Gl b High-Pressure
Hi hP
Open Valves Valves Ends Valves Valves Valves

EAD ED EDR ET-C EWD EUT EHD,EHT


EWD-1 EHS,
EHAD & EHAT

EAS ES ESR EWT-C EWS

EAT ET ETR EZ C
EZ-C EWT
EWT-1

EZ EWND-1
EWNT-1
EWNT 2
EWNT-2

EK
EK-R
(Obsolete)

EP, EAP
EWP
(Obsolete)
Design
g GX control valve
Design
g GX field reversible feature
Design
g CP Chemical Valve
Compact and light weight, specifically
designed for Chemical industry in ANSI
Classes 150 & 300 ratings
Body materials: WCC, LCC, 304L SST,
316L SST, Alloy 20, Monel, Hastelloy B2,
Hastelloy C as standard
standard.
Special alloy materials provide long service
life in corrosive chemical applications

Optional ENVIRO-SEAL packing provides


superior stem seal, reduces packing
maintenance and controls toxic emissions
System 9000 compact actuator: Reduces
maintenance costs, field reversible,
minimizes product variations, integrally
mounted FIELDVUE smart positioner
positioner.
Design
g CP Special materials
316L SST: Low carbon version of 316 SST,
resistant to weld sensitization
Alloy 20: High Nickel SST, excellent corrosion
resistance to acid services
Monel: Nickel Copper
pp alloy,
y, recommended for
Oxygen service
Hastelloy C: An universal corrosion resistant
material,, recommended for acid services
Hastelloy B2: Nickel-Molybdinum alloy, corrosion
resistant, good HydroCl service
36

1018S Chemical Valve


Fisher-Gulde type 1018S
Size : 1/2
1/2 - 4
4
Rating : ANSI class 150 & 300
Body Materials : WCC,
CC LCC,
CC 30 304L SS
SST,
316L SST, Alloy 20 and Hastelloy C as
standard
Its unique body internal with minimum
dead space makes it ideal for
polymerization applications
Type
yp RSS lined globe
g valve
g Size : 1/2 - 4
g Rating : ANSI class 150 & 300
g Body Materials : Ductile Iron as
standard; other Stainless steel and alloy
materails on request
g Top
op eentry
y des
design
g aallows
o s easy in-line
e
maintenance and minimizes the transfer
of pipeline stresses (reduces any
potential for leakage at the valve body
joint and seat ring).
Type
yp RSS lined globe
g valve
PFA lined globe valve with
PTFE bellows seal and
reinforced PTFE trim parts
PTFE bellows seal provides
zero packing
ki lleakk ffor greater
t
than than 500,000 full stroke
cycles of valve stem.
Dovetail seal anchoring
provide a mechanical bond,
effectively preventing
detachment of the lining from
the cast valve body.
Whisper Trims
For aerodynamic noise control in vapor, gas, or
steam services.
Used in easy-e series (except EZ), EH and HP and
other special valves.
Principle
p of operation:
p Valve noise is shifted
outside of human audible range
Whisper-I trim can reduce noise up to 18 decibels
p
compared to standard trim
Whisper III can reduce noise up to 30 decibels
when compared to standard trim.
Whisper-III cage

Whi
Whisper-I
I cage
40

Whisper III Level D cage


g cut view
41

Whisper Trim Cage


g drilling
g
42

Whisper Trim Cage


g drilling
g
WhisperFlo Trim
Used in easy-e series (except
EZ), EH and HP and other
special valves
valves.
Up to 40 decibels noise
reduction
U
Uses llaser cutt di
discs
Cavitrol III anti
anti--cavitation trims

Cavitrol III 1-stage trim


45

Cavitrol III anti


anti--cavitation trims

Cavitrol III 3-stage trim


CAV4 High
C g Pressure
essu e co
control
t o valve
a e
Design TBX Steam Conditioning valve

Water Spray

Steam
outlet

W t inlet
Water i l t
Steam inlet
Dirty
ty Service
Se ce Trim ((DST)
S ) - Features
eatu es
Multistage anti-cavitation trim
Maximum of 6-stages
Protect against damaging cavitation up to
4000 psid
Anti-clogging trim to eliminate plugging
Large size flow paths to pass particulates up
to 3/4 size in diameter
Protected seat design
Shutoff function separate from throttling
function
All clearance flow subject to a staged
pressure drop
Provides long life tight shutoff
Flow-up & Flow-down configurations
NACE and non-NACE options
NotchFlo DST - Features
z Multiple Pressure staging; Maximum of 4
stages
z Protects against damaging cavitation up to
2600 psid
z Can ppass particles
p upp to 1/2 size in diameter
z Eliminates clearance flow erosion
z Protected seat maintains shutoff integrity
z Hardened trim materials
z NACE & Non-NACE options
z Available in globe or angle valves: 11 to 66
z ANSI class 600 to 1500 ratings
z Flow-upp configuration
g
Out Gass
Gassing
g Valve
a e So
Solutions
ut o s
DST-G trim
Handles out-gassing and erosion due
sand particles
3-stage pressure drop device
2-stage DST to take care of erosion due to
sand particles
Plug
1-stage lower cage (last stage) to break up
flow jets to reduce out-gassing vibration Inlet

2nd stage
Redistributes pressure drops between Pressure
stages so as to keep gas volumes low in Drop
DST stages 1st Stage
Pressure Lower
Out-gassing occurs at the lower cage Drop cage
((last stage)
g ) (Slotted)
Forged
2-phase fluid formed outside lower cage Block Body Expanded
outlet area
Special body cavity allows fluid
expansion Outlet
51

Rotary Valves
Vee--Ball Valves: V150, V200 & V300
Vee
Flanged: V150 & V300
Flangeless
g wafer: V200
Interchangeable trim components between V150,
V200 and V300
R d
Reduces spare parts
t iinventory
t
Soft and Metal seal options
Heavy duty metal seals
Suited for tough applications and Bi-directional
flow capability
Segmented V-notch ball
Provides a shearing action and equal percentage
flow characteristic
Vee--Ball Valves: V150, V200 & V300
Vee
Vee--Ball Valves: V150, V200 & V300
Vee
One piece body
Eliminates potential leak paths in two
two-piece
piece body designs No need to
remove actuator or disassemble valve body to access the seal. No
special tools required to replace seals.
Taper key for ball & shaft connection and splined shaft
Minimal lost motion
300:1 Flow Turn Down Ratio
Class VI Shutoff with Composition Ball Seal (Forward Flow), Class IV
with Flat Metal Seal (Forward Flow), Class IV with HD Metal Seal (Bi-
directional)
Body Material: WCC, 316L SST, 317 SST, Avesta, Hatelloy C, Monel
as standard; other special alloys on request
Vee-Ball Product Offerings
CL150 CL300 CL600
1
1 1/2 V200
V200
2
V200
3
4 V300
6
Valve 8
Si 10
Size
12 V150
14
16
16
20
24
CV500 eplug
g Rotary
y Control Valve
Eccentric V-notched Ball minimizes seat ring
contact for reduced wear and friction
Straight-through
S i h h h fl
flow d
design
i provides
id greater
flow capacity and minimizes damage to internal
parts when used in erosive fluid applications
V-notch gives high (200:1) flow turn down ratio
One piece body and patented, self-centering,
reversible seat ringg allows forward or reverse
flow, bi-directional shutoff and long seat life
Oversized shaft diameters and rugged trim
parts allow high
p g ppressure drops
p
Optional sealed bearing prevents particle
buildup and valve shaft seizure in severe
applications.
CV500 eplug
g Rotary
y Control Valve

Oversized shaft diameters and rugged trim parts


g p
allow high pressure drops
p
Optional sealed bearing prevents particle buildup
and valve shaft seizure in severe applications
V500 eplug
g Rotary
y Control Valve
Eccentric Ball minimizes seat ring contact for
reduced wear and friction
Straight-through
S i h h h fl
flow d
design
i minimizes
i i i d
damage
to internal parts when used in erosive fluid
applications
One piece body and patented, self-centering,
reversible seat ring allows forward or reverse
flow, bi-directional shutoff and long seat life
Oversized shaft diameters and rugged trim
parts allow high pressure drops
Optional
p sealed bearing
gpprevents pparticle
buildup and valve shaft seizure in severe
applications.
V500 eplug
g Rotary
y Control Valve

Trim available in 316 SST, 316 SST with Alloy


6 hard-faced,
hard faced, Solid Alloy 6, and Solid VTC
Ceramic.
Ideal for erosive applications.
Reduced Port, Reduced
Follo er Shaft
Follower FullBore
Ball
Ball Valve (V-
(V-250)
Bearing Main Shaft Bearing

Drive Shaft
Valve Inlet

Seal Protector Ring Ball Seal


v250

Major Features Applications Limitations


High Capacity Gas pipeline Cost
Control (reduced bore) Actuator Requirement
Rugged - Long Life
Bi-directional shutoff
Fi
Figure 9 14 Reduced
9-14. R d d Port,
P t Full
F ll Ball,
B ll Valve
V l Design
D i
61

V260 Pipeline Severe Service Ball Valve

Rotary
y High
g Tier Solution
62

V260 Pipeline Severe Service Ball Valve

Flanged Class 150/300/600# Full Ball


V l ffor gas ttransmission
Valve i i and d liquid
li id
pipeline service.

Sizes 88- 24
24, ANSI B16.34
B16 34 compliant

V260A- with Aerodome attenuator


for up to -20
20 dBA reduction

V260B- with Hydrodome attenuator

V260C- std. full-bore ball valve


63

V260 Options

ENVIRO-SEAL Dual seals &


Packing 2 stage domes
64

16 V260/1061-130
65

24 V260B - Bettis G series - DVC6030


Eccentric Disk Butterfly
y Control Valves
High performance butterfly valves. Available
in ANSI class 150 through 1500 rating
Flangeless wafer and Single flanged
(Lugged) body designs.
Pressure-assisted seal designs
g with full
ANSI class bubble-tight bi-directional shutoff
capabilities.
Splined drive shaft minimizes lost motion and
allows the use of standard Fisher rotary
actuator for throttling applications
Several patented dynamic seals for a wide
range of demanding applications
Eccentric Disk Butterfly Control Valves
8500 series
Available in sizes 2
through 72 inches
inches.
Carbon and Stainless
Steel bodies. Other
materials on request
Current Valve Platform Offering
Offering- A41/8560
A41/ 8560 available in
2-12
2 -12 WCC and 316SST bodies
Class 150, 300 in Wafer and
Single Flange
PTFE Soft, Novex and Phoenix
seal constructions
PTFE, Graphite and Enviro
PTFE Enviro-seal
seal
packing
Double-D shaft for A41 and
splined shaft for 8560
NACE MR0175-2002
New Fisher Rotary Valves
Automated on-off Traditional Control Expanded Control

POSI-SEAL A81 Fisher 8580 valve with Fisher Control-Disk valve


valve with rack & 2052, spring with 2052, spring
pinion actuator & diaphragm actuator & diaphragm actuator

Replaces POSI- Replaces Fisher New Opportunity :


SEAL A41 valve 8560 & 8510B valve with Replaces Poor
1051 & 1052 Performing HPBV and
competes against
i
Segmented Ball Valves
70
Baumann General Service & Niche
Application
pp valves
Pneumatic Spring and Diaphragm
Actuators

Type 667 & 657 actuators


for Sliding Stem valves
Replacement
p of 1051/1052 by
y 2052

1051/1052

2052
Manual Operators
Piston Actuators
1061 1061

585C

1066
Conventional Positioners
3710

3620JP
3582

3582i
FIELDVUE
U Digital
g ta Valve
a e Co
Controllers
t o e s ((DVC)
C)

DVC6000

DVC5000

DVC2000
Current to Pneumatic Converters

846
i2P

546

646
Trip
p valve,, Volume Booster

2625 volume
booster
377 trip valve
Solenoid valves
Solenoid Valves
4200 Electronic Position Transmitter
Tri Loop

TRILOOP is used with digital positioner using


HART Protocol
TRILOOP converts t HART signal
i l iinto
t analog
l
signal 4 20 mA.

H.A.R.T : Highway Addressable Remote Transducer protocol


Pneumatic hook-
hook-up
p
Displacement type level instruments

DLC3000
249B w/2500 249B cut view
249B+2500
Accessories
Pressure Controllers

4150/4160 4190 series


4150K/4160K Pressure Controller
QUESTIONS???