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Products Overview
2
Control Valves??
Like a domestic water tap;
but sophisticated
p Actuator
Actuator
Control
Valve
Valve
Valve Bonnet
Body
Assembly
Valve
Body
A3899
The ISA (I
Th (Instrument
t t Society
S i t off America)
A i ) defines
d fi a control
t l
valve as a power operated device that modulates the fluid
flow rate in a process control system. A control valve consists
of a valve body assembly connected to an actuator mechanism.
mechanism
The actuator, in response to a signal from the controlling
system, can change the position of a flow-controlling element
in the control valve.
valve
7
Control Valve p
parameters
Body sizes Actuator type
Materials of Fail safe action
construction Manual over-ride
Body style Positioner
Connection style Other valve mounted
instruments &
Trim style accessories
Capacity
9
Body
y size and end connections
Body sizes: to 72
End connections: Flanged, welded, screwed, other specials
Flanged Screwed
Butt weld
10
Control Valve p
parameters
Materials of construction: Manual over-ride
Iron, brass, steel, stainless handwheel
steel,
t l special
i l alloy
ll metalst l Positioner
plastics, elastomers Pneumatic
Actuator type: El t
Electro-pneumatic
ti
Pneumatic, electric, Other valve mounted
hydraulic
instruments & accessories
Spring assisted, springless
Position switches
Fail safe action Position transmitter
Close, open, llock-in-last
Cl ki l t Electric solenoids
position
Trip valves
Volume booster
11
Why
y do we need standards??
Avoid chaos
To reach global market
Help customers to buy competitive products
Help manufacturers to build products to a defined
specification
Levell th
L the playing
l i fifield
ld so th
thatt lik
like equipment
i t are
interoperable, enable 1-1 substitution, easy to compare
13
International Standards
Units of measure
Pressure: psi, bar, kg/cm2
Flow: m3/hr, tons/hr, scfh, NM3/hr
Temperature: deg C, deg F
P
Pressure and
dTTemperature ratings
i
ANSI class 150, 300, 600, 900, 1500, 2500, 4500
API 10,000
10 000 psi
Nominal pipe size and schedule / thickness
(e-g) 2
2 sch 40
(e-g) 100 mm OD / 6 mm thick
Flange-to-flange
Flange to flange distance / face-to-face
face to face distance
14
International Standards
End Connections
Flanged: RF, RTJ, FF
RF
Flangeless / wafer
RTJ
Single flange
Rotary valves
Ball valves
Butterfly
Eccentric Plug (e-Plug)
16
Sliding
g Stem Control Valves
Angle
3-way
Globe
y-e Globe & Angle
easy-
easy g valves
Globe models: ED, ES, ET, EW, & EZ
Angle models: EAD, EAS, EAT, EAZ
Can handle a wide variety of liquids and gases
Available sizes: 1/2 to 24
Available ratings: ANSI class 150 to 600
Connections: Flanged, screwed, butt weld, socket weld, etc.
Materials: Cast iron, Carbon steel (WCC, LCC), Stainless Steel (316
SST), Alloy steel (WC9, C12) and High Nickel Alloys (Monel, Hastelloy
B / C, Aluminum Bronze, etc)
Trim interchangeability
Example: Can convert ED to ET (or) EAD to EAS with ease and minimum
expense.
y-e Globe: cage
easy-
easy g guided
g
I l
Inlet Outlet
y-e Angle
easy-
easy g cage
g guided
g
Available Sizes: 1 to 8
Facilitates easy piping
Self draining
G d for
Good f erosive
i services
i
Flow down recommended
Optional
O i l Li
Liner at outlet
l
protects body
Longer life
cage
g guided
g valves application g
guidelines
Suitable for clean liquids and gases
NOT recommended for fluids with suspended
p p
particles as p
particles
can trap between plug & cage clearance and cause stickiness
Also NOT suitable for viscous liquids
Full pressure drop capability in flowing and shut-off conditions
Balanced plugs use piston rings (or) seal rings in their plugs to
seal off leak path between the cage and plug
Seal materials determine temperature limit
Noise reduction and anti-Cavitation
anti Cavitation features are achieved by
special cage designs
Flow direction: Up or Down depending on cage type and
application
y-e Globe post g
easy-
easy guided
3-way
y valves YD & YS
YS
3-way
y valves cage
g guided
g
Used for in throttling & on-off applications
Can be used in Converging (flow-mixing)
(flow mixing) or Diverging (flow-
(flow
splitting) services
Can handle a wide variety of liquids and gases
Available sizes: 1/2 to 8
Available ratings: ANSI class 150 to 600
Connections: Flanged as standard. Others on request.
Body materials: WCC and 316 SST as standard. Others on
request.
t
Balanced and unbalance plug designs
Balanced plug permits use of smaller actuators.
26
3-way
y valve cage
g guided
g
Full
u p pressure
essu e d
drop
op capab
capability
y in flowing
o gaand
d sshut-off
u o
conditions
Balanced plugs use seal rings (or) piston rings to
seal off leak path between the cage and plug
Seal materials determine temperature limit
EH and HP series High
g Pressure valves
ANSI class 900, 1500 or 2500 as standard
Optional
p Intermediate Ratings
g
Globe and Angle designs
Rugged
ugged cage o
or post gu
guiding
d g
Sizes: 1 to 20.
Connections: Flanges, socket weld, and butt weld
as standard. Others on request.
Body materials: WCC, 316 SST, WC9, C12 as
standard.
t d d OthOthers on request.
t
Noise and Cavitation control trims available
Balanced
B l d and
d unbalance
b l plug
l d designs
i
EH and HP valve features and application
g
guidelines
Very similar to easy-e series
Top entry body
Quick change trim
Actuator can be replaced without depressurizing valve body
Hardened stainless steel trim as standard
Cage
g gguided valves not recommended for unclean fluids
Full pressure drop capability
Balanced or unbalanced p
plug
g options
p
Flow direction: Up or Down depending on cage design
and/or application
HP versus EH
Cage design
HP: cage retains seat-ring (similar to easy-e series )
EH: hung cage design; cage does not retain seat-ring
Allows thermal expansion of cage without affecting seat ring
gasket load
Gives longer thermal-cycle life
b d
body
cage
seat ring
easy-e
Family
A l V
Angle Valves
l Gl b Valves
Globe V l Push-Down-To
P hD T Cryogenic
C i Expanded
E d d Large Globe
L Gl b High-Pressure
Hi hP
Open Valves Valves Ends Valves Valves Valves
EAT ET ETR EZ C
EZ-C EWT
EWT-1
EZ EWND-1
EWNT-1
EWNT 2
EWNT-2
EK
EK-R
(Obsolete)
EP, EAP
EWP
(Obsolete)
Design
g GX control valve
Design
g GX field reversible feature
Design
g CP Chemical Valve
Compact and light weight, specifically
designed for Chemical industry in ANSI
Classes 150 & 300 ratings
Body materials: WCC, LCC, 304L SST,
316L SST, Alloy 20, Monel, Hastelloy B2,
Hastelloy C as standard
standard.
Special alloy materials provide long service
life in corrosive chemical applications
Whi
Whisper-I
I cage
40
Water Spray
Steam
outlet
W t inlet
Water i l t
Steam inlet
Dirty
ty Service
Se ce Trim ((DST)
S ) - Features
eatu es
Multistage anti-cavitation trim
Maximum of 6-stages
Protect against damaging cavitation up to
4000 psid
Anti-clogging trim to eliminate plugging
Large size flow paths to pass particulates up
to 3/4 size in diameter
Protected seat design
Shutoff function separate from throttling
function
All clearance flow subject to a staged
pressure drop
Provides long life tight shutoff
Flow-up & Flow-down configurations
NACE and non-NACE options
NotchFlo DST - Features
z Multiple Pressure staging; Maximum of 4
stages
z Protects against damaging cavitation up to
2600 psid
z Can ppass particles
p upp to 1/2 size in diameter
z Eliminates clearance flow erosion
z Protected seat maintains shutoff integrity
z Hardened trim materials
z NACE & Non-NACE options
z Available in globe or angle valves: 11 to 66
z ANSI class 600 to 1500 ratings
z Flow-upp configuration
g
Out Gass
Gassing
g Valve
a e So
Solutions
ut o s
DST-G trim
Handles out-gassing and erosion due
sand particles
3-stage pressure drop device
2-stage DST to take care of erosion due to
sand particles
Plug
1-stage lower cage (last stage) to break up
flow jets to reduce out-gassing vibration Inlet
2nd stage
Redistributes pressure drops between Pressure
stages so as to keep gas volumes low in Drop
DST stages 1st Stage
Pressure Lower
Out-gassing occurs at the lower cage Drop cage
((last stage)
g ) (Slotted)
Forged
2-phase fluid formed outside lower cage Block Body Expanded
outlet area
Special body cavity allows fluid
expansion Outlet
51
Rotary Valves
Vee--Ball Valves: V150, V200 & V300
Vee
Flanged: V150 & V300
Flangeless
g wafer: V200
Interchangeable trim components between V150,
V200 and V300
R d
Reduces spare parts
t iinventory
t
Soft and Metal seal options
Heavy duty metal seals
Suited for tough applications and Bi-directional
flow capability
Segmented V-notch ball
Provides a shearing action and equal percentage
flow characteristic
Vee--Ball Valves: V150, V200 & V300
Vee
Vee--Ball Valves: V150, V200 & V300
Vee
One piece body
Eliminates potential leak paths in two
two-piece
piece body designs No need to
remove actuator or disassemble valve body to access the seal. No
special tools required to replace seals.
Taper key for ball & shaft connection and splined shaft
Minimal lost motion
300:1 Flow Turn Down Ratio
Class VI Shutoff with Composition Ball Seal (Forward Flow), Class IV
with Flat Metal Seal (Forward Flow), Class IV with HD Metal Seal (Bi-
directional)
Body Material: WCC, 316L SST, 317 SST, Avesta, Hatelloy C, Monel
as standard; other special alloys on request
Vee-Ball Product Offerings
CL150 CL300 CL600
1
1 1/2 V200
V200
2
V200
3
4 V300
6
Valve 8
Si 10
Size
12 V150
14
16
16
20
24
CV500 eplug
g Rotary
y Control Valve
Eccentric V-notched Ball minimizes seat ring
contact for reduced wear and friction
Straight-through
S i h h h fl
flow d
design
i provides
id greater
flow capacity and minimizes damage to internal
parts when used in erosive fluid applications
V-notch gives high (200:1) flow turn down ratio
One piece body and patented, self-centering,
reversible seat ringg allows forward or reverse
flow, bi-directional shutoff and long seat life
Oversized shaft diameters and rugged trim
parts allow high
p g ppressure drops
p
Optional sealed bearing prevents particle
buildup and valve shaft seizure in severe
applications.
CV500 eplug
g Rotary
y Control Valve
Drive Shaft
Valve Inlet
Rotary
y High
g Tier Solution
62
Sizes 88- 24
24, ANSI B16.34
B16 34 compliant
V260 Options
16 V260/1061-130
65
1051/1052
2052
Manual Operators
Piston Actuators
1061 1061
585C
1066
Conventional Positioners
3710
3620JP
3582
3582i
FIELDVUE
U Digital
g ta Valve
a e Co
Controllers
t o e s ((DVC)
C)
DVC6000
DVC5000
DVC2000
Current to Pneumatic Converters
846
i2P
546
646
Trip
p valve,, Volume Booster
2625 volume
booster
377 trip valve
Solenoid valves
Solenoid Valves
4200 Electronic Position Transmitter
Tri Loop
DLC3000
249B w/2500 249B cut view
249B+2500
Accessories
Pressure Controllers