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Chem. Ind. Chem. Eng. Q. 22 (2) 137144 (2016) CI&CEQ

MARIJA R. MILADINOVI1 FURTHER STUDY ON KINETIC MODELING


MARIJA B. TASI1 OF SUNFLOWER OIL METHANOLYSIS
OLIVERA S. STAMENKOVI1
CATALYZED BY CALCIUM-BASED
VLADA B. VELJKOVI1
DEJAN U. SKALA2
CATALYSTS
1
University of Ni, Faculty of Article Highlights
Technology, Leskovac, Serbia Kinetics of methanolysis reaction catalyzed by calcium-based catalysts
2
University of Belgrade, Faculty of Kinetic model involves TAG mass transfer and chemically controlled regions
Technology and Metallurgy, Effects of reaction conditions on parameters of the kinetic models are analyzed
Belgrade, Serbia
Abstract
SCIENTIFIC PAPER The kinetic model, which was originally developed for sunflower oil methanol-
ysis catalyzed by CaOZnO, was examined for several other calcium-based
UDC 662.756.3:544.4:663:66:546.41
catalysts like neat CaO, quicklime and Ca(OH)2. This model including triacyl-
DOI 10.2298/CICEQ150618027M glycerols mass transfer- and chemically-controlled regimes demonstrated a
good agreement with the experimental data in terms of a high coefficient of
determination (0.9710.022) and acceptable mean relative percentage devi-
ation (15.9%). Hence, this model is recommended for modeling the kinetics of
sunflower oil methanolysis over calcium-based catalysts under widely ranging
reaction conditions.
Keywords: biodiesel; calcium-based catalysts; kinetics; methanolysis;
modeling.

Biodiesel, which is commonly produced from the possibility of preparation from natural [12,13] or
plant oils and animal fats by alcoholysis (usually waste [14,15] sources.
methanolysis), is an alternative fuel for diesel engines The kinetic models that have been used so far
as being based on renewable raw materials, easily for methanolysis reaction over calcium-based catal-
available, technically appropriate, economically com- ysts suppose zero [16,17] or first [2,3,5,10,11] order
petitive and environmentally beneficial. Although the with respect to triacylglycerols (TAGs). Some
current production of biodiesel is mainly carried out by researchers suppose [2,13] that the order of this
homogeneous base-catalyzed methanolysis of edible reaction varies from the zeroth order in the beginning
vegetable oils, it is expected that it will soon be rep- to the first one in the later period of methanolysis.
laced by heterogeneous catalysis based on the use of Also, separate correlations for mass transfer- and
basic solid metal oxides, hydroxides and complexes, reaction rate-controlled stages of the methanolysis
zeolites, hydrotalcites or supported catalysts. Because reaction of the first order with respect to TAGs are
of high basicity, mild reaction condition, high biodiesel reported [3,4]. Luki et al. [10,11] have recently com-
yield, low cost and easy preparation, calcium com- bined these two correlations into a single one that
pounds, such as oxide [13], hydroxide [4] or meth- predicts the reaction rate during the whole course of
oxide [5], are increasingly used in biodiesel pro- methanolysis of refined and used sunflower oil over
duction from various oily or fatty feedstocks. Calcium CaO.ZnO. Moreover, this model has successfully
oxide (CaO) is used as neat [13,6], doped [7,8], been employed by Snchez et al. [15] for describing
supported [9] or mixed [10,11]. Its great advantage is the kinetics of jojoba oil methanolysis over mussel
shell-CaO. Hence, this model might be powerful for
Correspondence: V.B. Veljkovi, University of Ni, Faculty of modeling the kinetics of methanolysis of different
Technology, 16000 Leskovac, Bulevar osloboenja 124, Serbia. feedstocks over various calcium-based catalysts.
E-mail: veljkovicvb@yahoo.com
Therefore, the present work focuses on the ade-
Paper received: 18 June, 2015
Paper revised: 12 July, 2015 quacy, reliability and accuracy of the kinetic model of
Paper accepted: 12 July, 2015

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M.R. MILADINOVI et al.: FURTHER STUDY ON KINETIC MODELING Chem. Ind. Chem. Eng. Q. 22 (2) 137144 (2016)

Luki et el. [10] for the sunflower oil methanolysis


dx A k ( k mt,A )0 1+ x A
catalyzed by several solid calcium-based catalysts = (1 x A ) (2)
dt k + ( k mt,A ) 1+ x A
like neat CaO, quicklime and Ca(OH)2. This work was 0

aimed at testing the generalization capability of this


where xA is the TAG conversion degree, t is time, k is
kinetic model under widely ranging reaction con-
the pseudo first-order reaction rate constant, (kmt,A)0 is
ditions in the presence of the above-mentioned cal-
the overall TAG volumetric mass transfer coefficient
cium-based catalysts on the basis of statistical eval-
at the beginning of the process, and and are fitting
uation. In addition, this model was compared with the
parameters. Thus, the model includes four para-
model of Miladinovi et al. [13] that has recently been
meters: , , k and (kmt,A)0. The detailed derivation of
verified for several calcium-based catalyst [18].
Eq. (2) can be found elsewhere [3,10].
Theoretic background The homogeneously catalyzed methanolysis
The accepted kinetic model is based on several reaction is ignorable due to negligible leaching of the
common assumptions [10]: catalyst. This is experimentally verified for neat CaO
1. The overall methanolysis reaction is repre- [19], a CaO-based catalyst [20] and Ca(OH)2 [4] in
sented by the following stoichiometric equation: batch stirred reactors. Since CaO.ZnO is practically
insoluble in methanol, homogeneous catalysis is also
Catalyst

A + 3B 3R + S
(1) considered as negligible [10]. According to Granados
et al. [1], the contribution of the homogeneous meth-
where A is TAG, B is methanol, R is fatty acid methyl anolysis arising from the leached calcium species is
esters (FAMEs), i.e., biodiesel and S is glycerol. In negligible if the catalyst loading is larger than 1% to
fact, this reaction is a complex one that occurs via the oil, this condition being fulfilled in the above-men-
three consecutive reversible reactions where mono- tioned studies.
and diacylglycerols (MAGs and DAGs, respectively) The internal diffusion rate inside catalyst par-
are formed as intermediates. Since concentrations of ticles does not influence the methanolysis reaction
MAGs and DAGs are too small because of their much rate. This assumption is verified for neat CaO [3] and
faster consumption rates, compared to that of TAGs, Ca(OH)2 [4]. Also, powdered quicklime is a meso-
Eq. (1) can represent the complex methanolysis porous material with pores significantly greater than
reaction: the diameter of a typical TAG molecule which mini-
1, The reaction mixture is perfectly mixed, so its mizes internal diffusion limitations [13]. In addition,
composition and the catalyst space distribution are CaOZnO is characterized as a catalyst with small
uniform. surface area and low porosity [10].
2. The methanolysis occurs at the catalyst par- The neutralization of free fatty acids is negligible
ticles surface between methoxide ions adsorbed on because of their very small content in the oil used
the active centers and TAG molecules in the liquid (acid value of 0.24-0.29 mg KOH/g) [3,4,10,13]. Also,
phase close to the active centers. the saponification reaction is ignorable and conse-
3. The rate of methanol mass transfer towards quently, the catalyst amount remains constant during
catalytically active sites, the reverse reaction rate as the methanolysis.
well as the adsorption/desorption rates of methanol,
FAME and glycerol do not limit the overall process EXPERIMENTAL
rate.
4. The methanolysis process is controlled by Experimental data
TAG mass transfer limitation in the initial reaction The experimental data for the sunflower oil
period and by the chemical reaction in the latter methanolysis reactions catalyzed by neat CaO [3],
period. The mass transfer limitation, caused by the quicklime [13], Ca(OH)2 [4] and CaO.ZnO [10] in
small available active specific catalyst surface [3,4], batch stirred reactors were taken from the earlier
depends on the formation of fine emulsion of meth- investigations. Median particle size, median pore dia-
anol into the oil. In addition, FAMEs act as a cosol- meter, specific surface area, basic strength and
vent, enhancing the miscibility of the reactants and basicity of the used catalysts are presented in Table
increasing the TAG mass transfer rate and the meth- 1. The reaction conditions (type and volume of reac-
anolysis reaction rate. The first order reaction rate law tor, methanol-to-oil mole ratio, catalyst loading, tem-
with respect to TAG is adopted: perature and stirring speed) applied in the above-
mentioned studies are given in Table 2.

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M.R. MILADINOVI et al.: FURTHER STUDY ON KINETIC MODELING Chem. Ind. Chem. Eng. Q. 22 (2) 137144 (2016)

Table 1. Textural properties, basic strength and basicity of used catalyst; Dmed, particle - median particle size, Dmed, pore median pore
diameter and SBET specific surface area

Sample Dmed, particle / m Dmed, pore / nm SBET / m2 g1 Basic strength H_ Basicity, mmol/g Reference
CaO 2.8 15.2 13.7 15<H_<18.4 2.46 [21]
Qucklime <500 18.8 9.5 15<H_<18.4 2.16 [13]
Ca(OH)2 2.0 - - - - [4]
CaOZnO 4.3 - 3.1 9.3<H_<10 0.58 [11]

Modeling techniques and computer software RESULTS AND DISCUSSION


Kinetic parameters of Eq. (2) were obtained by
Kinetic modeling of sunflower oil methanolysis
fitting the sets of experimental data using the Mathe-
matica v.9 (trial version). A demonstration [22] which Predicted values of parameters of the kinetic
generated realistic-looking curves was modified and model, Eq. (2), as well as R2- and MRPD-values as
rewritten using Eq. (2) in order to provide both good the statistical measures of their adequacy, reliability
initial value guessing and computing of each kinetic and accuracy, are presented in Table 3. The kinetic
parameter. model shows very high R2 (0.9710.022) for all four
TAG and FAME concentrations, cA and cR, were catalysts, showing that it predicts the time variation of
calculated from values of TAG conversion degree as TAG conversion degree within the ranges of the reac-
follows: tion conditions applied reliablly. In addition, the
MRPD of 15.9% (based on a set of 240 data) shows
c A = c A0 (1 x A ) (3) a good agreement between the predicted and expe-
c R = 3c A0 x A (4) rimental values of TAG conversion degree. Thus, the
kinetic model is reliable and accurate not only for
Statistical estimation of kinetic models CaOZnO but also for neat CaO, quicklime and
The significance of the models was statistically Ca(OH)2.
evaluated from the coefficient of determination (R2) Recently, Tasi et al. [16] have recommended
and the mean relative percent deviation (MRPD), the kinetic model of Miladinovi et al. [13] as general
respectively: for describing the kinetics of sunflower oil methanol-
n
ysis over calcium-based catalyst. This is a three-para-
(y )
2
y a,i meter model:
p,i

R2 = i =1
n
(5) dx A (1 x A )(c C0 + 3c A0 x A )
= km (7)
( y p,i y m )
2
dt K + c A0 (1 x A )
i =1

100
n
y p,i y a,i where xA is the conversion degree of TAG, t is time,
MRPD =
n
i =1
y a,i
(6) cA0 is the initial TAG concentration, K is the model
parameter defining the TAG affinity for the catalyst
where yp and ya are predicted and experimental active sites, cC0 is the hypothetic initial FAME concen-
values of the TAG conversion degree (%), ym is the tration corresponding to the initial available active cat-
mean value of the TAG conversion degree (%), and n alyst surface and km is the apparent reaction rate
is the number of experimental runs. constant:

Table 2. Reaction conditions (type and volume of reactor, methanol-to-oil molar ratio, catalyst loading, temperature and stirring speed)
applied in the studies of sunflower oil methanolysis catalyzed by the calcium compounds; BSR batch stirred reactor

Reaction conditions
Catalyst Catalyst amount Temperature Stirring intensity Reactor volume Reference
MeOH/oil mole ratio Reactor type
% C rpm mL
CaO 1-10 60 6:1 900 BSR 250 [3]
Quicklime 1-10 60 6:1 - 18:1 900 250 [13]
Ca(OH)2 1-10 60 6:1 900 250 [4])
CaOZnO 2 60-96 10:1 300 300 [10]
0.5, 1, 2 60 6:1, 10:1 300, 1000 1000 [11]

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Table 3. Parameters and statistical estimation of kinetic models for methanolysis of sunflower oil

Catalyst Temperature Methanol-to-oil Parameters Statistical evaluation


Type Amount C mole ratio k / min-1 (kmt,A)010
4
R2 MRPD
mass% min
-1 %

CaO 1.0 60 6:1 1.00 0.067 3.480 200 0.990 11.5


2.5 10.600 120 0.991 11.7
5.0 20.750 80 0.991 10.0
10.0 20.800 78 0.992 19.2
Quicklime 1.0 60 6:1 1.00 0.042 6.219 200 0.975 15.2
2.5 10.331 120 0.927 16.0
5.0 18.993 80 0.958 16.2
10.0 19.474 78 0.989 10.5
1.0 12:1 0.047 6.219 200 0.977 17.4
2.5 9.183 120 0.933 34.0
5.0 13.718 80 0.938 25.8
10.0 14.065 78 0.903 28.6
1.0 18:1 0.048 4.523 200 0.969 15.3
2.5 10.331 120 0.988 9.6
5.0 13.717 80 0.954 33.3
10.0 14.892 78 0.929 18.9
Ca(OH)2 1.0 60 6:1 1.00 0.021 1.440 213 0.979 17.8
2.5 0.042 5.100 177 0.998 5.5
5.0 0.064 10.200 95 0.996 11.1
10.0 0.077 10.200 95 0.995 15.8
. a
CaO ZnO 2.0 60 10:1 1.37 0.043 2.100 378 0.960 21.7
70 1.75 0.051 24.400 167 0.989 11.4
84 1.27 0.083 28.500 192 0.992 2.8
96 2.90 0.120 326.000 215 0.994 1.8
b -6 -5 c d
Mussel shell CaO 6-10 45-65 6:1-12:1 0.23 6.5910 -1.6810 - 59.7 na na
a
Values of parameters were taken from Luki et al.[10]; values of parameters were taken Snchez et al. [15] for the jojoba oil methanolysis; cthe parameter
b

is a function of methanol concentration; dnot available

k m = kc B0c cat (8) trations. Figures 1 and 2 show the variation of TAG
and FAME concentrations with the progress of the
where k is the actual reaction rate constant, while cB0
sunflower oil methanolysis catalyzed by neat CaO,
and ccat are initial concentrations of methanol and
quicklime and Ca(OH)2. As it can be seen, the calcul-
catalyst, respectively. Equation (7) is shown as a
ation of FAME and TAG concentrations obtained by
reliable predictor of the time variation of TAG con-
Eq. (2) agree quite well with the experimental concen-
version degree in the sunflower oil methanolysis over
trations independently of methanol-to-oil molar ratio
the same calcium-based catalysts used in the present
and catalyst amount.
study within the ranges of the reaction conditions
So far, different mechanisms of methanolysis
applied as indicated by high coefficient of determin-
ation (R2 > 0.93) and relatively small MRPD (9.1%) reaction catalyzed by calcium-based catalysts have
[18]. Based on the MRPD, the model of Miladinovi et been proposed in the literature [2,3,23], but the exact
al., Eq. (7), is better for CaO, quicklime and CaO.ZnO, nature of any of them has not been confirmed yet.
while the model of Luki et al., Eq. (2), is more The results of the present kinetic analysis might indi-
adequate for Ca(OH)2. cate the possible reaction mechanism of methanol-
The kinetic model of Luki et al., Eq. (2), was ysis reaction catalyzed by calcium-based catalysts.
used for calculation of TAG and FAME concentrations Probably, methanolysis reaction proceeds through the
during the sunflower oil methanolysis over the cal- simplified Eley-Rideal mechanism when the chemical
cium-based catalysts. The accuracy of the kinetic reaction at the catalyst surface controls the reaction
models was examined by comparing the predicted rate [10]. According to this mechanism, the adsorbed
and experimental values of FAME and TAG concen- molecules of methanol react with TAG molecules

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located near the catalyst surface. In the initial reaction Influence of reaction conditions on kinetic parameters
period the overall methanolysis process rate is limited Values of the parameters of Eq. (2), , , k and
by the TAG mass transfer to active sites on the cat- (kmt,A)0, for the methanolysis reaction over CaOZnO
alyst surface. In the later period of reaction, the reac- were taken from the works of Luki et al. [10], while
tion rate at the catalyst surface becomes slower than values for the catalytic reaction systems using neat
the TAG mass transfer rate toward the catalyst sur- CaO, quicklime and Ca(OH)2 were calculated by fit-
face as a consequence of FAME formation and better ting the experimental data (20 data sets).
oil dispersion, so TAG consumption at catalyst sur- In general, the reaction rate constant, k, seems
face begins to control the overall rate of reaction. to depend on type and amount of catalyst, methanol-
to-oil molar ratio and reaction temperature, as it can
be concluded from Table 3. The catalyst amount does
not affect the reaction rate constant in the case of
neat CaO and quicklime, as well as CaOZnO [11].
However, in the case of Ca(OH)2 it increases expo-
nentially with increasing the catalyst amount, which is
attributed to the enhanced possibility of adsorbed
molecules for the reaction at higher catalyst amount
[4]. For three CaO-based catalysts the reaction rate
constant k reduces with decreasing their basicity in
the following order: neat CaO > quicklime > CaO.ZnO.
It seems that the methanol-to-oil molar ratio does not
or very slightly affect the reaction rate constant for
quicklime (Table 3) and CaOZnO [11]. As expected,
the reaction rate constant increases with increasing
the reaction temperature in the CaOZnO reaction
system [10]. The k-value depends on temperature in
accordance to the Arrhenius equation, as shown by
Snchez et al. [15] for the jojoba oil methanolysis
over mussel shell CaO with the activation energy of
55.09 J/mol. However, the k-value for this process is
much lower than those for the sunflower oil methanol-
ysis, as it can be seen in Table 3, because of the
difference in the chemical composition of the two oils.
While sunflower oil consists of TAGs predominantly,
jojoba oil has no TAGs in their structure but long
straight ester chains [15], which slows down the
methanolysis reaction.
-Values for the CaOZnO reaction system
range between 1.37 and 2.90 [10], and no obvious
dependence on temperature is observed. However,
the constant -value of 1.000.01 is determined for
other three reaction systems using neat CaO, quick-
lime and Ca(OH)2 at a constant temperature (60 C).
Snchez et al. [15] reported much lower -value
(0.23) for the jojoba oil methanolysis over mussel
shell CaO that was not dependent on reaction tem-
perature and methanol-to-oil molar ration in the
ranges of 45 to 65 C and 6:1 to 12:1, respectively.
Figure 1. The comparison of TAG and FAME concentrations The fitting parameter appears to depend on
calculated by Eq (2) with the experimental data (TAG: solid the type and amount of catalyst. For the same other
symbols and FAME: open symbols) at the methanol-to-oil mole
conditions, its value increases in the following order:
ratio of 6:1 (catalyst amount, %: 1 , 2.5 , 5 and 10 - )
CaOZnO, then Ca(OH)2 and finally neat CaO and
(a) neat CaO, (b) quicklime and (c) Ca(OH)2 (TAG: straight line
and FAME: dashed line). quicklime that have the same -value. The -value of

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M.R. MILADINOVI et al.: FURTHER STUDY ON KINETIC MODELING Chem. Ind. Chem. Eng. Q. 22 (2) 137144 (2016)

Figure 2. The influence of methanol-to-oil mole ratio on the FAME concentration calculated by Eq. (2) (straight line) at various quicklime
amounts: a) 1, b) 2.5, c) 5 and d) 10% (methanol-to-oil mole ratio: 6:1 - ; 12:1 - and 18:1 - ; reaction temperature: 60 C).

59.7 for mussel shell CaO in the range of catalyst The mass transfer coefficient, (kmt,A)0, is depen-
amount of 6 to 10% [15] is close to those for neat dent on the type and amount of catalyst, methanol-to-
CaO and quicklime in the range of catalyst amount of -oil mole ratio and reaction temperature. Figure 3
5 to 10%. For CaOZnO [11], neat CaO, quicklime shows the dependence of (kmt,A)0 on the amount of
and Ca(OH)2 the parameter decreases with inc- various catalysts. The same value of (kmt,A)0 is obs-
reasing the catalyst amount according to a power law erved for the neat CaO and quicklime reaction sys-
function. The value of this parameter depends on the tems, which is higher than that for the Ca(OH)2 reac-
time when the critical TAG conversion is achieved tion system. For all reaction systems, (kmt,A)0 inc-
and the change of the limiting reaction regime occurs reases with increasing the catalyst amount, reaching
[11]. At lower catalyst amounts a longer reaction time a plateau approximately at the catalyst amount of 5%.
is required for achieving the critical TAG conversion This means that the increase of the catalyst amount
at which the reaction rate is enhanced. For the cat- above 5% had no significant effect on the overall pro-
alyst amount of 1%, the -value is 1300 for CaOZnO cess rate in the initial reaction period. For the
[11], while only 200-213 for neat CaO, quicklime and CaOZnO reaction system, (kmt,A)0 increases with inc-
Ca(OH)2. This difference could be attributed to differ- reasing the catalyst amount in the range from 0.5 to
ent values of -parameter for CaOZnO ( = 2.01), on 2.0% [11].
one hand and neat CaO, quicklime and Ca(OH)2 In the quicklime reaction system at a constant
( = 1.00), on the other hand. Methanol-to-oil mole catalyst amount, (kmt,A)0 decreases with the increase
ratio does not influence the -value in the quicklime of methanol-to-oil molar ratio from 6:1 to 12:1, but it
reaction system. In the case of CaOZnO, the depen- remains almost constant with further increase of
dence of on reaction temperature is not obvious. methanol-to-oil mole ratio (Table 3). This observation

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M.R. MILADINOVI et al.: FURTHER STUDY ON KINETIC MODELING Chem. Ind. Chem. Eng. Q. 22 (2) 137144 (2016)

means that the mass transfer rate is enhanced at Nomenclature


higher methanol amount due to higher oil-methanol cA Concentration of TAG, mol/dm3
interfacial area because of the lower density of the cA0 Initial concentration of TAG, mol/dm3
reaction mixture enabling more efficient mixing. As cB0 Initial concentration of TAG, mol/dm3
expected, (kmt,A)0 increases with increasing the reac- cR Concentration of FAME, mol/dm3
tion temperature in the CaOZnO reaction system k Reaction rate constant, Eq. (2), min-1
probably because of a faster formation of emulsifying (kmt,A)0
Overall TAG volumetric mass transfer coef-
agents stabilizing the emulsion [10]. However, Sn- ficient at the beginning of the process, min-1
chez et al. [15] noticed no effect of catalyst amount MRPD Mean relative percent deviation, %
and reaction temperature on the (kmt,A)0 for mussel n Number of experimental runs
shell CaO and its increase with increasing the meth- R 2
Coefficient of determination
anol concentration in the range of methanol-to-jojoba t Time, min
oil molar ratio from 6:1 to 12:1. xA Degree of TAG conversion
ya Experimental values of the TAG conversion
degree, %
ym Mean value of the TAG conversion degree, %
yp Predicted values of the TAG conversion deg-
ree, %
Greek symbols
, Fitting parameters

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MARIJA R. MILADINOVI1 DALJE PROUAVANJE KINETIKOG


MARIJA B. TASI1 MODELOVANJA METANOLIZE SUNCOKRETOVOG
OLIVERA S. STAMENKOVI1
ULJA KATALIZOVANE NEKIM KALCIJUMOVIM
VLADA B. VELJKOVI1
DEJAN U. SKALA2
JEDINJENJIMA
1
Univerzitet u Niu, Tehnoloki fakultet, Kinetiki model, koji je prvobitno razvijen za metanolizu suncokretovog ulja katalizovanog
Leskovac, Srbija CaOZnO, primenjen je na nekoliko drugih katalizatora na bazi kalcijuma, kao to su ist
2
Univerzitet u Beogradu, Tehnoloko- CaO, negaeni kre i Ca(OH)2. Ovaj model, koji ukljuuje reime kontrolisane prenosom
-metalurki fakultet, Beograd, Srbija
mase triacilglicerola i hemijskom reakcijom, pokazao je dobro slaganje sa eksperimen-
NAUNI RAD talnim podacima, to je potvreno visokim koeficijentom determinacije (0,9710,022) i
prihvatljivim srednjim relativnim procentim odstupanjem (15,9%). Stoga se ovaj model
preporuuje za modelovanje kinetike metanolize suncokretovog ulja u prisustvu kataliza-
tora na bazi kalcijuma u irokom opsegu reakcionih uslova.
Kljune rei: biodizel, katalizatori na bazi kalcijuma, kinetika, metanoliza, mode-
lovanje

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