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Cr-Mo Welding
Electrodes
for the Power Generating Industry
ESAB Welding &
Cutting Products
Description Page
Process Description ...................................................................................................................... 1
Cr-Mo Selection Guide .................................................................................................................. 2
Product Offering
.5% Mo ...................................................................................................................................3-5
1.25% Cr, .5% Mo ..................................................................................................................6-9
2.25% Cr, 1% Mo ...............................................................................................................10-13
5% Cr, .5% Mo ...................................................................................................................14-16
9% Cr - 1% Mo ...................................................................................................................17-18
Modified 9% Cr-Mo-V .........................................................................................................19-25
FOR MORE INFORMATION - Certified Material Test Report (CMTR)
Atom Arc 9015-B9 ................................................................................................................... 26
Contact: Atom Arc 9018-B9 ................................................................................................................... 27
Dual Shield B9 ........................................................................................................................ 28
ESAB Welding & Cutting Products Tigrod ER90S-B9 .................................................................................................................... 29
Customer Service Center Creep Data Chart
P. O. Box 517 Atom Arc 9015-B9 ................................................................................................................... 30
801 Wilson Avenue Atom Arc 9018-B9 ................................................................................................................... 30
Hanover, PA 17331 Dual Shield B9 ........................................................................................................................ 30
Tigrod ER90S-B9 .................................................................................................................... 30
TELEPHONE: 717/637-8911 (General Office) ASME Certificates
800/933-7070 (Customer Service - TOLL FREE) Ashtabula, OH facility .............................................................................................................. 31
FACSIMILE: 800/444-8911 (Customer Service - TOLL FREE) Hanover, PA facility ................................................................................................................. 32
Safety Data Sheets ...................................................................................................................... 33
The information contained herein is based on data and information
developed in the laboratories of ESAB Welding & Cutting Products (Seller),
but is presented without guarantee or warranty and the Seller makes no
recommendation for and disclaims any liability incurred from any use
thereof, including without limitation, any use in a commercial process not
controlled by the Seller, and any use in violation of any existing patent,
foreign or domestic, or of applicable laws and regulations.
Power Generation Technology Because of the wide variety of creep resistant steel types,
Creep resistant steels were originally developed to the selection of filler materials is also varied. Historically
provide improved strength at elevated temperatures. products such as 1.25% Cr, .5% Mo or 2.25% Cr, 1%
These creep resistant steels were metallurgically Mo would have been used. Today however, due to the
designed with additions of chromium, molybdenum and increased demand for energy, utilities are operating their
other similar alloys to produce the needed strength and facilities under peak load conditions causing them to
making darkness disappear. creep resistance required in most steam generating choose another grade such as P91 over one of the other
facilities. Applications include heat exchangers, creep resistant steels.
header systems, and associated piping within a power The designation most often associated for the applicable
generation facility. Some of the most common grades filler metals for welding P91 grade steels is a B9. ESAB
of creep resistant steels include P11, P22, P5 and P91. offers a complete line of B9 filler metals for the SMAW,
When you use ESAB products, Each of these grades has a varying amount of Cr-Mo and GTAW, FCAW and SAW processes. Each of these
amazing things happen. other assorted alloys added. products is tested in accordance to the respective AWS
In the harsh environments of the power Creep resistant steels require the use of comparable filler specification and can be certified to the respective ASME
metals that perform at the same level as that of the steel. specification, if need be. Each lot of material is lot tested
generation world, even everyday jobs and certified prior to the sale. If additional testing is
It is essential that the choice of filler metals complement
arent simple. Fortunately, your choice the steels while optimizing the creep resistance. In required, ESAB can accommodate such testing.
of a welding and cutting manufacturer addition, the mechanical properties of the filler materials Throughout the years, the Atom Arc, Arcaloy and Dual
should adequately produce the toughness needed during Shield brand names have been synonymous with
is. As the global authority on welding
the start-up phase of the plant equipment. both fossil fuel facilities and nuclear power plants. The
and cutting, ESAB offers the broadest engineering design built into these products has provided
W E L D I N G + C U T T I N G + A U T O M AT I O N = P O W E R G E N E R AT I O N S O L U T I O N S selection of world-class products fabricators with the highest level of reliability possible.
that meet the tough demands of the The technical information contained within this catalog
industry. From turbine plants to nuclear provides the supporting data to substantiate our vast
knowledge and experience in the development of
containment vessels, choose ESAB for products to support the power generation industry. Since
powerful solutions. all such product is produced in accordance with the
ASME Quality Assurance System, customers can take
comfort in the fact that these products meet or exceed
their most stringent specifications. Feel free to contact us
for further information or to discuss a specific application.
esabna.com + 1.800.ESAB.123
1
CR-MO ALLOY
ATOM ARC 7018-Mo
SELECTION GUIDE
OK Flux 10.62/
Atom Arc 9018-CM OK Autrod 13.20SC Dual Shield 9000-B3 Atom Arc 7018-Mo electrodes contain 0.5% Mo as alloy
2-1/4% Cr-1% Mo 22 P#5A Tigrod ER90S-B3 Coreweld 90-B3 Typical Charpy V-Notch
Atom Arc 8018-B3L OK Flux 10.63/ addition. They are recommended for welding low-alloy, high
OK Autrod 13.20SC tensile steels of 50 ksi (345 MPa) minimum yield strength and Impact Properties
0.5% molybdenum steels and pipes. They are widely employed
Atom Arc 8018-B6 in the fabrication and erection of boilers, pressure piping and Testing
3% Cr-1% Mo 21 P#5A Tigrod ER80S-B6 Dual Shield B6
Atom Arc 8018-B6L Temperature Condition Ft.-lbs J
tubing, and other pressure vessel applications.
Atom Arc 8018-B6 Stress Relieved
5% Cr-1/2% Mo 5 P#5B Tigrod ER80S-B6 Dual Shield B6 -20F (-30C) 69 94
Atom Arc 8018-B6L 8 hr. @ 1150oF (620oC)
Classification and Approvals
9% Cr-1% Mo 9 P#5B Atom Arc 8018-B8 Tigrod ER80S-B8 n MIL-E-0022200/7 MIL-7018-A1 Stress Relieved
30F (0C) 108 146
n A.B.S.- AWS A5.5: E7018-A1 8 hr. @ 1150oF (620oC)
Atom Arc 9015-B9
9% Cr-1% Mo-V-Nb-N 91 P#5B Tigrod ER90S-B9 Dual Shield B9 n AWS/ASME SFA 5.5: E7018-A1H4R Stress Relieved
Atom Arc 9018-B9 10F (-10C) 135 183
13 hr. @ 1150oF (620oC)
Complimentary Products
GTAW (Spoolarc 83)
Typical Mechanical Properties
SMAW (Atom Arc 7018-Mo) w/ ESAB OK Flux 10.62
SAW (Spoolarc 40B) Stress relieved 1hr. @ 1150F (620C)
ksi MPa
Spoolarc U515 is a submerged arc wire that is used for Typical Wire Chemistry
TIGROD ER80S-B2 is a chrome-moly Tigrod used for Stress Relieved 1hr. @ 1375F (746C)
joining creep resistant steels of the 0.5% Cr - 0.5% Mo, welding Cr-Mo steels up to 1.25% Cr and .5% Mo. Typical C Mn Si P S Cr Mo
1% Cr - 0.5% Mo, and 1.25% Cr - 0.5% Mo grades. These ksi MPa applications include process piping, heat exchangers, and
0.1% 0.7% 0.2% 0.01% 0.01% 1.5% 0.5%
copper-coated rods are primarily used to fabricate and repair pressure vessel fabrication.
Yield Strength 80 552
power piping and boilers in the power generation industry. Tensile Strength 93 642
Classification and Approvals Typical Undiluted Weld Metal Analysis
TIGROD ER80S-B2 is embossed on both ends with the Elongation % in 2" 26% n AWS/ASME SFA 5.23: EB2R OK Flux 10.62
alloy identification.
C Mn Si P S Cr Mo Cu
Typical Undiluted Weld Metal Analysis Fluxes 0.05% 0.71% 0.19% 0.011% 0.007% 1.6% 0.52% 0.52%
Classification and Approvals OK Flux 10.62 is a high basicity flux with excellent mechanical
n AWS/SFA 5.28: ER80S-B2 C Mn Si P S Cr Mo X-Factor OK Flux 10.63
properties.
0.08% 0.5% 0.4% 0.007% 0.01% 5.8% 0.5% <15 OK Flux 10.63 is a low residual, highly basic flux for welding C Mn Si P S Cr Mo Cu X-Factor
creep resistant steels.
Shielding Gas 0.05% 0.70% 0.19% 0.011% 0.004% 1.6% 0.52% 0.52% <15
100% Argon Storage and Reconditioning
Store open electrodes in a dry place Complimentary Products
GTAW (Tigrod ER80S-B2)
Complimentary Products SMAW (Atom Arc 8018-CM)
SMAW (Atom Arc 8018-CM) Ordering Information FCAW (Dual Shield 8000-B2)
Storage and Reconditioning
FCAW (Dual Shield 8000-B2) TIG80SB2 1/16X36X10#T/30#CT E2............................ 250JF48 Store unopened bags at 68oF +/- 18oF (20oC +/- 10oC)
TIG80SB2 3/32X36X10#T/30#CT E2............................ 250JF50 Recondition electrodes at 570oF +/- 45oF (300oC +/- 25oC) for 2- 4
SAW (Spoolarc U515 w/ OK Flux 10.62) Typical Mechanical Properties
TIG80SB2 1/8X36X10#T/30#CT E2.............................. 250JF52 hrs
TIG80SB2 5/32X36X10#T/30#CT E2............................ 250JF54 Stress Relieved 1 hr. @ 1275oF (690oC)
with OK Flux 10.62 Ordering Information
ksi MPa U515 CU 3/32X65#CL ...................................................2184F30
Yield Strength 76 520 U515 CU 1/8X65#CL .....................................................2184F32
U515 CU 5/32X65#CL ...................................................2184F34
Tensile Strength 88 610 U515 CU 3/16X65#CL ...................................................2184F35
Elongation % in 2" 26% U515 CU 3/32X800#DR ................................................2186F10
U515 CU 1/8X800#DR ..................................................2186F12
U515 CU 5/32X800#DR ................................................2186F14
Stress Relieved 8 hr. @ 1275oF (690oC) U515 CU 1/8 700#DR ....................................................2186F52
with OK Flux 10.62 U515 CU 1/4X600#DR ................................................. 218EFLS
ksi MPa U515 CU 1/8X800#DR ..................................................2186F12
U515 CU 1/16X900#OMP 2/PLT .................................. 218UF48
Yield Strength 75 515
OK FLUX 10.62 55# BAG ........................................106200000A
Tensile Strength 87 600 OK FLUX 10.63 55# BAG ........................................106300000A
Elongation % in 2" 27%
Typical Undiluted Weld Metal Analysis Stress Relieved 1 hr. @ 1375oF (746oC)
C Mn Si P S Cr Mo X-Factor
ksi MPa
0.07% 0.50% 0.40% 0.005% 0.003% 9% 1% <15
Yield Strength 102 704
Tensile Strength 119 821
Storage and Reconditioning Elongation % in 2" 19%
Store open electrodes in a dry place.
TIGROD ER80S-B8 is a solid wire for TIG welding requiring
Atom Arc 9015-B9 is designed to weld the modified 9% Stress Relieved 2 hr. @ 1400F (760C)
creep strength. This 9% Cr - 1% Mo Tigrod is used to weld Ordering Information Cr - 1% Mo steels known by the designations T91, P91 or
9% chromium - 1% Molybdenum steels (ASTM Section IX, Grade 91. These steels are designed to provide improved
TIG80SB8 1/16X36X10#T/30#CT E2........................ 259971281 ksi MPa
P No 5B, Group 1) such as ASTM A335 Grade P9 or ASTM TIG80SB8 3/32X36X10#T/30#CT E2........................ 259971299 creep strength, toughness fatigue and oxidation, and
A213 Grade T9. Yield Strength 86 593
TIG80SB8 1/8X36X10#T/30#CT E2.......................... 259971307 corrosion resistance at elevated temperatures.
TIG80SB8 5/32X36X10#T/30#CT E2........................ 259971315 Tensile Strength 106 731
TIGROD ER80S-B8 is embossed on both ends with the This product is specially formulated with a combined Mn + Ni Elongation % in 2" 23%
alloy identification. < 1.20% to meet numerous customers specifications while
producing an X-Factor <15.
Classification and Approvals Typical Undiluted Weld Metal Analysis
n AWS A5.28: ER80S-B8 Classification and Approvals C Mn Si P S Cr Mo X-Factor
n AWS/ASME SFA 5.5: E9015-B9H4R
0.1% 0.85% 0.19% 0.009% 0.009% 8.6% 1% <15
Shielding Gas
100% Argon Application
This electrode is used to weld high temperature steam pipe, Storage and Reconditioning
heat exchangers and boiler units. Store open electrodes at 225oF (105oC) to 300oF (150oC)
Complimentary Products Recondition electrodes at 700oF (371oC) for 1 hour
SMAW (Atom Arc 8018-B8)
FCAW (Dual Shield B8) Preheat Information
The recommended preheat temperature for 9CrMo steels is
Ordering Information
400-500F depending on thickness. Post weld heat treatment AA 9015-B9 3/32X14X10#HS.................................... 255061335
is generally required. AA 9015-B9 1/8X14X10#HS ...................................... 255061343
AA 9015-B9 5/32X14X10#HS.................................... 255061350
AA 9015-B9 3/16X14X10#HS.................................... 255061368
Complimentary Products
GTAW (Tigrod ER90S-B9)
FCAW (Dual Shield B9)
Product Data Sheet ................................... SSP-1017 Product Data Sheet ................................... SSP-1023
20 21
ATOM ARC 9018-B9 DUAL SHIELD B9
HISTORICAL DATA
* This data is compiled from 8 different lots within the time period Classification and Approvals
of March 2007 to February 2008.
Storage and Reconditioning*
n AWS/ASME A5.29: E91T1-B9M-H8 Store open electrodes at 300oF (150oC)
Recondition electrodes at 300oF (150oC) for 1 hour
Application *Note: If packaged on a plastic spool, remove spool from plastic
Dual Shield B9 has been formulated for use with 75% Argon/ bag before placing in oven. Store at 125oF (52oC).
Actual Mechanical Analysis** 25% CO2 shielding gas. This product operates well out-of-
Min Median Max position, especially in the 6 oclock position on pipe producing a
flat to slightly convex weld bead. Ordering Information
Mechanical Analysis 1400oF (760oC) @ 2 hrs. DS B9 045x15#PSP VP..............................................242250041
DS B9 045x33#BAWS VP ..........................................242250033
Yield (ksi) 93 96 124 Shielding Gas DS B9 1/16x33#BAWS VP ........................................242250017
Tensile (ksi) 112 115 141 75% Ar/25% CO2
% Elongation 18 20 23
Complimentary Products
X-Factor 8 12 14
SMAW (Atom Arc 9015-B9 and/or 9018-B9)
Diffusible H2 (ml/100gr) 0.3 1.7 1.9 GTAW (Tigrod ER90S-B9)
Charpy V-notch (Ft.-lbs) 39 60 80
** The data above was derived in the PWHT condition at 1 hour at 1375F +/- 25F.
This data is compiled from 8 different tests within the time period of March 2007 to February 2008.
** The data above was derived in the PWHT condition at 1400F +/- 25F at 2 hours.
This data is compiled from 8 different tests within the time period of February 2007 to May 2008.
Tradename Diffusible Hydrogen to AWS A4.3 Tradename Diffusible Hydrogen to AWS A4.3
Atom Arc 9015-B9 GC Atom Arc 9018-B9 GC
Average Value Average Value
2.6 2.2
Classification ml/100 gr Classification ml/100 gr
E9015-B9H4R E9018-B9H4R
Length/Pkg Type Reduction in Area 60% Length/Pkg. Type Reduction in Area 62%
14" Elongation % in 2" 25% 14" Elongation % in 2" 24%
Concentricity 2% Concentricity 2%
Cu Al N Nb As Sb Sn X-Factor Cu Al N Nb As Sb Sn X-Factor
0.04% <0.01% 0.039% 0.04% 0.0017% 0.0005% 0.0023% 10 0.12% <0.01% 0.044% 0.03% 0.002% 0.001% 0.0047% 14
These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/heat test. These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/ heat test.
26 27
DUAL SHIELD B9 TIGROD ER90S-B9
CERTIFIED MATERIAL TEST REPORT CERTIFIED MATERIAL TEST REPORT
Diameter Diameter
0.045" 1/8"
Actual Charpy V-Notch
Length/Pkg. Type Impact Properties Length
33# Spool 14"
Testing
Temperature Condition Ft.-lbs J
Heat/PKG Code No. Heat/PKG Code No.
N/A Stress Relieved 12/2032-3-2
70F (21C) 38 52
2 hr @ 1400oF (760oC)
Lot No. Lot No.
87006 3-2
Radiography Radiography
Satisfactory Satisfactory
Cu Al N Nb As Sb Sn X-Factor Cu Al N Ti X-Factor
0.04% <0.01% 0.035% 0.03% 0.0005% 0.0005% 0.0037% 12 0.14% 0.015% 0.020% 0.01% 10
These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/ heat test.
These properties represent a single test performed on a given lot/heat of material. The properties may change on another lot/heat test.
28 29
ESAB Cr-Mo P-91 ESAB ASME CERTIFICATE
FILLER METAL CREEP DATA
30 31
ESAB ASME CERTIFICATE SAFETY DATA SHEETS
Safety Data Sheets (SDS) are provided for all filler metal products regardless of their respective
manufacturing location. A specfic SDS file can be downloaded from www.esabna.com (website)
or by contacting ESAB directly.
SDS files are organized by their respective product family, ie. Atom Arc Low Hydrogen Welding
Electrodes contain all EXX15 and EXX18 grade of product. Note: below are the various file names
and products included.
32
33
NOTES NOTES
34 35
World leader in welding and
cutting technology and systems
ESAB operates at the forefront of welding and cutting technology. Over one hundred years of continuous
improvement in products and processes enables us to meet the challenges of technological advances in every
sector in which ESAB operates.
At ESAB, quality is an ongoing process that is at the heart of all our production processes and facilities worldwide.
Multinational manufacturing, local representation and an international network of independent distributors bring
the benefits of ESAB quality and unrivaled expertise in materials and processes within reach of all our customers,
wherever they are located.
COR-1078 5m 3/10