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Catalytic technology for cellulosic biomass conversion has been proven to be a promising approach for
valuable chemical feedstock production. However, its recalcitrant nature is a major limitation to unlocking
the carbohydrate biopolymer content and their subsequent conversion into 5-hydroxymethylfural (HMF).
This paper investigates the production of HMF using glucose, cellulose, sugarcane bagasse and rice husk
as the feedstocks. Acid dehydration of the carbohydrate sources was conducted in a biphasic system of
waterMeTHF modified with N-methyl-2-pyrrolidone (NMP) over a phosphated TiO2 catalyst. The catalyst
displayed a very good catalytic performance for the conversion of glucose into HMF (91% yield). More so, it
is suitable for the selective conversion of mechanocatalytic depolymerized cellulose to 74.7% yield of HMF.
Cellulosic biomass could also be directly converted into HMF and furfural in reasonable yields. The effi-
Received 14th April 2016, ciency of biomass-to-HMF production was further advanced after biomass fractionation treatment. Re-
Accepted 17th May 2016
markable yields of 72% and 65% HMF were produced from sugarcane bagasse and rice husk, respectively.
DOI: 10.1039/c6cy00820h
Finally, the reaction kinetics of solubilized cellulose to HMF conversion was investigated and a simplified ki-
netic model comprising two reaction steps was developed: (1) hydrolysis of cello-oligomers to glucose and
www.rsc.org/catalysis (2) glucose dehydration to HMF.
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tandem with mineral acids constitute the dominant catalyst furfural, titaniumIV) butoxide, n-butanol, ammonium hydroxide
system (homogeneous catalysis) used for acid dehydration of solution (28 wt%), ammonium phosphate monobasic,
carbohydrates in biphasic media.23,2629 Despite their effec- n-methyl-2-pyrrolidone, sodium hydroxide, barium hydroxide,
tiveness to produce high yields of HMF, they are still faced zinc chloride and aluminium chloride hexahydrate were
with the challenge of safe handling and corrosion hazards obtained from Sigma-Aldrich. 2-Methyltetrahydrofuran and
for large-scale processing. Meanwhile, solid acids may poten- hydrochloric acid (32 wt%) were purchased from Merck
tially overcome the above-mentioned limitations, though they Millipore. TinIV) chloride pentahydrate and copperII) chlo-
present additional challenges of low product yield compared ride dihydrate were both supplied by Ajax Finechem. De-
to homogeneous catalysts and sometimes require frequent re- pithed sugarcane bagasse was provided by Sugar Research
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generation due to deactivation arising from partial/complete Institute, Queensland University of Technology, and rice husk
active site blockage by deposited humin compounds. Conse- was obtained from local suppliers. All the chemicals were
quently, the emphasis is to design an effective single catalyst used without further purification. Ultrapure water (18.2 M
system that is recalcitrant to humin formation. Zeolites,30,31 cm1) from the ELGA distillation system was used for all
heteropoly acids,3234 sulfonated polymers,35 phosphates,36,37 the experiments.
metal oxides38 and mesoporous metal phosphates39,40 are
some of the solid acids reported to have good catalytic perfor- 2.2. Catalyst preparation
mance for biphasic dehydration of carbohydrates. Recently, Neutral amine solgel technique was used to prepare
we reported the development of phosphated TiO2 by a two- phosphated TiO2 nanoparticles using titaniumIV) butoxide as
step synthesis method as a highly active and selective catalyst the TiO2 precursor. The sol was prepared by dropwise addi-
for the conversion of carbohydrates to HMF.41,42 The excel- tion of the alkoxide precursor into an aqueous solution of
lent catalytic behavior of phosphated TiO2 was rationalized in ammonium phosphate monobasic containing n-butanol un-
terms of its TiOP bonding, resulting in an acid bifunctional der stirring. The mole ratio of butanol/alkoxide/ammonium
nanoparticle with high surface acidity.41 The reaction me- phosphate/water in the initial mixture is 1/0.125/0.0124/2. Fi-
dium was found to play a complementary role in favouring nally, the pH of the solution was controlled and maintained
the formation of the desired product. By using a waterTHF at 7 by adding ammonium hydroxide solution and the mix-
biphasic system modified with NMP, the catalytic perfor- ture was maintained under reflux at 353 K for another 24 h.
mance of the catalyst was remarkably enhanced.42 After gelation, excess solvent was evaporated under reduced
Herein, we attempted a more facile catalyst preparation pressure and the sample was dried at 353 K overnight. Then,
technique by synthesizing phosphated TiO2 via a one-pot the resultant solid was calcined at 873 K for 4 h.
route. The choice of phosphated TiO2 catalyst in the present
study is based on the fact that it provided a balanced 2.3. Catalyst characterization
Brnsted/Lewis acidity required for the effective transforma-
tion of glucose-based carbohydrates.42 The structure and po- XRD patterns were obtained using a Rigaku Miniflex diffrac-
rosity characteristics of the as-synthesized material were veri- tometer equipped with monochromatic CoK radiation
fied by employing XRD and N2 porosimetry analyses. (30 kV, 15 mA). Analyses were performed at a scan speed of
Microscopic analysis including field emission scanning 5 min1 with a step of 0.02 in the 2 range of 1090. N2
electron microscopy (FE-SEM) and high-resolution transmis- adsorptiondesorption isotherms were obtained at 77 K on a
sion electron microscopy (HR-TEM) were applied to examine Micromeritics Tristar II 3020 analyzer surface area and
the morphology of the material. XPS, EDX and ICP analyses porosity analyzer. The sample was outgassed overnight at
were used to examine the chemical composition of the 473 K before measurement. SEM and TEM micrographs were
resulting material. The nanoparticle was tested for the cata- obtained with JEOL 7100 and JEOL 2100 electron micro-
lytic conversion of carbohydrates to HMF in a waterMeTHF scopes, respectively. Field emission scanning electron
biphasic medium. The reaction pathway towards HMF forma- microscopy (FE-SEM) and high resolution transmission
tion was examined, which was monitored through time analy- electron microscopy (HR-TEM) studies were conducted on a
sis of cellulose, cellobiose and glucose conversion reactions. JEOL JSM-7100 at 20 kV and a JEOL JEM 2010 microscope at
Based on the observed data, we developed a simplified reac- 200 kV, respectively. EDS was used as a chemical microanaly-
tion model and performed kinetic studies to obtain impor- sis technique to characterize the elemental composition of
tant reaction parameters. Direct utilization of raw biomass the nanomaterial, whereas the quantitative analysis of tita-
feedstocks such as sugarcane bagasse and rice husk was also nium and phosphorus contents was determined by induc-
examined for the production of HMF. tively coupled plasma (ICP) analysis carried out in a Mile-
stone Ethos-1 microwave digester using a HNO3 : HCl : HF
acid ratio of 1 : 3 : 1.
2. Experimental
2.1. Chemicals and materials 2.4. Two-stage biomass fractionation
Glucose, fructose, cellobiose, Sigmacell 20 m micro-crystalline Two-stage fractionation of rice husk and sugarcane bagasse
cellulose (MCC), oxalic acid, 5-hydroxymethylfurfural (HMF), was carried out by alkali pulping followed by the OrganoCat
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estimated Ti and P content determined by ICP is 51.5 and Fig. 4 Glucose conversion to HMF in unmodified and modified water
MeTHF biphasic system. Reaction conditions: 10 g glucose, 1.25 g
3.49, respectively. Based on these data, we can conclude that
catalyst, 448 K, 80 min, 100 mL solvent volume (waterorganic solvent
the as-prepared material is an anatase polymorph with suc- 3 : 7 v/v). MeTHF : NMP 6 : 1 v/v for the modified reaction system.
cessful incorporation of phosphorus in the titania frame- Glucose conversion ( ) and HMF yield in organic phase () and
work. Therefore, the work-up procedure involved in the syn- aqueous phase ( ).
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The prospect of phosphated TiO2 as an effective bifunc- Table 2 Influence of cellulose depolymerization on HMF productiona
tional solid acid for the replacement of homogeneous catalyst
in the synthesis of HMF was explored. Under comparable re- Conversion Yield (%)
Entry Substrate (%) Glucose HMF
action conditions, we tested the catalytic dehydration of glu-
cose with homogeneous metal salts in the waterMTHF/NMP 1 Cellulose (MCC) 6.08 0.09 3.92
2 Ball-milled cellulose (BMC) 28.8 0.88 20.8
biphasic system and the results are presented in Table 1. 3 Mechanocatalytic depolymerized 99.8 0.16 74.7
AlCl3 exhibited the best catalytic performance, giving 72% cellulose (MDC)
yield of HMF at 45 min. Variation in the catalytic activity of a
Reaction conditions: 10 g substrate, 1.25 g catalyst, 453 K, 80 min,
the metal chlorides may be understood based on their Lewis 100 mL solvent volume (waterMeTHF/NMP 3 : 7 v/v).
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(1)
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(2)
(3)
(4)
(5)
Fig. 8 a) Arrhenius plot of cello-oligomer conversion to HMF: cello-
oligomer hydrolysis to glucose (blue), glucose dehydration to HMF (ol-
where Cg, CH and Cc are the concentrations of glucose, HMF ive green). b) Parity plot of experimental data and model prediction;
and cello-oligomers. glucose yield, HMF yield. Reaction conditions: 428448 K, 10% (w/v)
initial substrate concentration, 8 : 1 substrate/cat wt ratio, 100 mL sol-
Experimental rate data of cello-oligomer conversion and
vent (waterMeTHF/NMP 3 : 7 v/v).
yields of both glucose and HMF employed in the formulation
of the reaction model are depicted in Fig. S7. The resulting
set of ordinary differential equations (ODEs) was simulta-
neously solved by a MATLAB program. A least-squares algo- fore, the estimated kinetic data for cello-oligomer conversion
rithm was adopted to minimize the error between experimen- to HMF in this biphasic reaction system provides a reason-
tal and predicted data and then subsequent evaluation of able estimation that is in fair agreement with those reported
reaction rate constants through curve fitting. Activation ener- in the literature.
gies were calculated using the Arrhenius equation given as: For instance, Girisuta et al.62 reported that cellulose and
glucose undergo hydrolysis and degradation reaction, respec-
(6) tively, with similar activation energies of approximately 152
kJ mol1 from a detailed kinetic study of acid-catalyzed hydro-
lysis reaction of cellulose in the presence of sulphuric acid.
The Arrhenius rate data plot is shown in Fig. 8a. As a mea- Jiang et al.63 obtained activation energies of 114 and 95 kJ
sure of good approximation of the mathematical model to fit mol1 corresponding to cellulose hydrolysis and glucose
experimental data, the R-squared value for both sets of reac-
tion steps is greater than 0.9. The result of the kinetic study
is presented in Table 3 for which activation energies of 110.9 Table 3 Estimated kinetic parameters for cello-oligomer and glucose
kJ mol1 and 122.4 kJ mol1 were calculated for both the de- conversion to HMF in a waterMeTHF/NMP biphasic system
hydration and the hydrolysis steps, respectively. The order of
Temperature K
magnitude of these energies is similar and this was also
Rate constant (min1) 428 438 448
reported by Dee et al.61 According to the authors, these en-
ergy barriers are insensitive to temperature and their differ- k1 0.0206 0.0352 0.0961
k2 0.0117 0.0225 0.0471
ence is within 711 kJ mol1. Furthermore, the simplicity of
Activation energy (kJ mol1)
the reaction model remarkably predicts the experimentally E1 122.4
observed data as shown by the parity plot of Fig. 8b. There- E2 110.9
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