Dana Spicer

Drive Axles
ABIB-0103R1
Information Bulletin
Revised Edition

Bulletin Type: Parts/Service Information

Topic: Service Parts for New DST40-(P) Tandem Drive Axle Models

Affected Models: DST40, DST40-P, DDT40, DDT40-P, RST40,

DST41, DST41-P, DDT41, DDT41-P, RST41
A new single speed tandem drive axle series has been released, the DST40-(P). This bulletin details key service parts
information that is essential when servicing these models.

FORWARD AXLES: DST40-(P), DDT40-(P), DST41-(P), DDT41-(P)

All forward models should be serviced the same as the DS404-(P) family models in all aspects. For reference the
DST40-(P) models have a standard housing wall thickness of (3/8 9.5mm) while the DST41-(P) models have a housing
wall thickness of (7/16 11mm). Use the current DS404 IPL AXIP-0200 dated December 2004 for servicing these
particular models. If replacing a complete a DST40-(P) or DST41-(P) carrier use the service carrier part numbers listed for
the DS404-(P) models.

REAR AXLES: RST40, RST41

The rear rear models are unique in design and require their own listing of service parts and carriers assemblies. The
service kits and exchange carriers are shown below.
NOTE: Wheel Differential Lock only available only on forward models in this axle series.

LITERATURE:
Service Manual: Use AXSM-0046 service manual for assembly and adjustment procedures for these axles.
Parts IPL: A comprehensive parts IPL is currently not available at this time, use this bulletin as a reference.

This bulletin contains product information.

Dana Corporation is not committed or liable for canvassing existing product.
Service Parts for Dana RST40 Drive Axle ABIB-0103R1

Shown below are the most current service parts available for the RST40 and RST41 models. The parts shown in this
bulletin were updated as of December 2004.

IMPORTANT: YOKES FOR RST40/41 MODELS

RST40, RST41 GEAR SETS
ARE COMMON WITH THOSE OF THE R404/405
AXLES. USE YOKES LISTED IN CURRENT
SPICER KIT NO. RING GEAR
P/N RATIO GEAR P/N PINION P/N TEETH SIZE AXIP-0200 IPL.
511148 3.08 128025 129987 37/12 16" Spiral PINION SPLINES ARE 39-1.95 INVOLUTE
511149 3.25 127886 129988 39/12 16" Spiral
511150 3.36 120045 129989 37/11 16" Spiral
511151 3.55 109862 129990 39/11 16" Spiral
511152 3.70 88013 129991 37/10 16" Spiral
511153 3.90 99746 129992 39/10 16.5" Spiral
511154 4.11 86372 129993 37/9 16.5" Spiral
511155 4.33 86374 129994 39/9 16.5" Spiral
512158 4.88 86378 130873 39/8 16.5" Spiral
512159 5.29 86380 130874 37/7 16.5" Spiral
512160 5.57 86880 130875 39/7 16.5" Spiral
512161 6.17 130871 130872 37/6 16.5" Spiral
512162 6.50 86882 129160 39/6 16.5" Spiral

SPICER P/N RST40 MODEL SERVICE KITS

511115 Basic Overhaul Kit (2.64 to 5.57)
512830 Basic Overhaul Kit (6.17 & 6.50)
512828 Bearing Kit (2.64 - 5.57 ratios)
512829 Bearing Kit (6.17 & 6.50 ratios)
511169 Oil Seal & Shim Kit
211219 Carrier & Cap Kit
128372 Pinion Cage & Cup Assy
70745 Ring Gear Nut & Bolt Kit
511136 Wheel Diff Case Kit (2.64-3.25)
511137 Wheel Diff Case Kit (3.36-4.33)
511138 Wheel Diff Case Kit (4.88-6.50)
511139 Wheel Diff Kit w/ Side Gears
511140 Whee Diff Kit w/o Side Gears
507162 U-Tube Breather Kit

RST40 SERVICE CARRIERS

Ratio Spline Part-No. Ratio Spline Part-No.
3.08 41 675904 4.33 41 675911
3.25 41 675905
3.36 41 675906 4.88 41 call for availability
3.55 41 675907 5.29 41 call for availability
3.70 41 675908 5.57 41 call for availability
3.90 41 675909 6.17 41 call for availability
4.11 41 675910 6.50 41 call for availability

This bulletin contains product information.

Dana Corporation is not committed or liable for canvassing existing product.
Service Parts for Dana RST40 Drive Axle ABIB-0103R1

RST40 SPACERS
BASIC OVERHAUL KIT - 511115 Spicer
Part-No. Qty Description Part-no. Thickness
6082 1 Diff Bearing Cone - LH 91552 0.623
9803 1 Diff Bearing Cup - RH 91553 0.624
12495 1 Outer Pinion Bearing Cup 91554 0.625
12496 1 Outer Pinion Bearing Cone 91555 0.626
91556 0.627
14217 1 Inner Pinion Bearing Cup
91557 0.628
27813 1 Diff Bearing Cone - RH
91558 0.629
45460 1 Inner Pinion Bearing Cone
91559 0.630
90943 1 Diff Bearing Cup - LH 91560 0.631
107276 1 RTV Sealant 91561 0.632
107567 1 Shim .003" 91562 0.633
107568 1 Shim .005" 91564 0.634
107569 1 Shim .010" 91566 0.635
107570 1 Shim .020" 91568 0.636
126180 4 Thrust Washer 91572 0.637
127386 2 Side Gear Thrust Washer 91576 0.638
127485 1 Pinion Pilot Bearing 91580 0.639
127591 1 Oilseal 91584 0.640
91588 0.641
91592 0.642
91596 0.643
91600 0.644
91602 0.645
91604 0.646
91606 0.647
91608 0.648
91610 0.649
91611 0.650
91612 0.651
91613 0.652
91614 0.653
91615 0.654

For specing or service assistance, call 1-800-826-HELP (4357) 24 hours a day, 7 days a week,
(Mexico: 8-332-1515). Or visit our web site at: http://www.roadranger.com
Dana Corporation
ABIB-0103R1 Copyright Dana Corporation, 2004 Heavy Vehicle Technologies and Systems Service
December 2004 All Rights Reserved. P.O. Box 4097
Printed in U.S.A. www.dana.com/heavytruck Kalamazoo, MI 49003