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Electrical Installation

Pulse Pickup
KPP PPU

powersolutions.danfoss.com
Electrical Installation KPP PPU

Revision history Table of revisions

Date Changed Rev

July 2015 Converted to Danfoss layout BA

April 2007 First edition AA

2 11026143 Rev BA July 2015


Electrical Installation KPP PPU

Contents
Literature references
KPP PPU literature references...................................................................................................................................................... 4
Latest version of technical literature......................................................................................................................................... 4
Product overview
Product image................................................................................................................................................................................... 5
Nomenclature.................................................................................................................................................................................... 5
Theory of operation.........................................................................................................................................................................7
Electrical specifications.................................................................................................................................................................. 7
Electrical installation
Pinout....................................................................................................................................................................................................9
Pin compatibility...............................................................................................................................................................................9
Mating connector.............................................................................................................................................................................9

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Electrical Installation KPP PPU

Literature references

KPP PPU literature references

Literature title Description Literature number


KPP Pulse Pickup (PPU) Technical Information Complete product electrical 11029257
and mechanical
specifications
KPP SPD Speed Sensors Function Block User Manual Compliant function block 11022915
set-up information
KPP SPD DIR Speed Sensors Function Block User Manual 11024925
KPP SPD DIR A Speed Sensors Function Block User Manual 11024926
KPP SPD DIR D Speed Sensors Function Block User Manual 11024927

Latest version of technical literature

Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/

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Electrical Installation KPP PPU

Product overview

Product image
KPP Pulse Pickup (PPU)

Nomenclature
Only certain options for Danfoss products utilize the KPP pulse pickup speed sensors. Please refer to the
products nomenclature to determine if the product is equipped with the proper option. The
nomenclature can be found on the products nametag.
Series 51 model code

5 1

R G L F M N J S T W Y P K V Z

W module options
Option Description
ACA Speed sensor direction sensing, (KPP*13408, KPP*23408)

Series 90 pump model code

9 0

A R C M P J G N F L H T W Y Z K

W module options
Option Description
EAB Speed sensor non-direction sensing, (KPP*12508)
EBA Speed sensor direction sensing, (KPP*13408)
EBC Speed sensor direction sensing, (KPP*13408)

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Electrical Installation KPP PPU

Product overview
Series 90 pump model code

9 0

A R C M P J G N F L H T W Y Z K

W module options
Option Description
EBA Speed sensor direction sensing, (KPP*13408)
EAA Speed sensor non-direction sensing, (KPP*12508)

Series 40 fixed motors model code

M M F

Product Frame Type C D E F G T

G Module Options
Option Description
D Speed sensor direction sensing, (KPP*13408)

Series 40 variable motors model code

M M V

Product Frame Type C D E F G T

G Module Options
Option Description
M Speed sensor direction sensing, (KPP*13408)

Series 42 pumps model code

4 2 -

C D E F Q R G S T U H J K L M N P

N module options
Option Description
AAA Speed sensor direction sensing, (KPP*13408)

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Electrical Installation KPP PPU

Product overview
L/K motors model code

A B C1 2 D E1 2 3 F G H J K1 2 L M N

K1 module options
Option Description
C Speed sensor direction sensing, (KPP*13408)

Theory of operation
The KPP Pulse Pickup (PPU) is externally powered; it needs a magnetic field to pass by its Hall switch(s) in
order to provide a speed signal. The speed ring attached to the cylinder block has alternately magnetized
north and south segments. For the non-directional Pulse Pickup, when a north segment is above the Hall
switch, the switch output voltage is high, and when a south segment is above the switch, output is low.
The digital (on-off-on-off ) pulse train is fed to a controller, which interprets its rate of change as a speed.
The direction-sensing PPU (e.g., the KPPA13X) uses two Hall sensors mounted side-by-side in the same
case. With proper orientation, the pulse train output from one sensor leads the other sensor by 90. A
logic circuit decodes the two signals to give a direction indication at the speed output (high or low
depending on direction).
Directional Pulse Train

HI Output A HI Output A
LO LO

HI Direction HI Direction
LO LO
Clockwise Rotation Counter-clockwise Rotation

Electrical specifications

Electrical data
Description Data
Supply voltage (two ranges) 4.5 to 8.5 Vdc Regulated 7 to 32 Vdc Battery
Maximum operating current 20 mA at 1 Hz and 5 Vdc supply
Required current 12 mA at 5 Vdc (no load)
Output voltage High state Supply voltage minus 0.5 Vdc
minimum (no load)
Low state 0.5 Vdc, maximum (no load)
Maximum frequency 15 kHz
Load Ground 15 kHz
Supply 15 kHz
Peak transient voltage 4.5 to 8.5 Vdc 80 Vdc for 2 milliseconds
7 to 32 Vdc 300 Vdc for 2 milliseconds
200 Vdc for 100 milliseconds

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Electrical Installation KPP PPU

Product overview

Electrical data (continued)


Description Data
Peak reverse voltage 4.5 to 8.5 Vdc -15 Vdc continuous
7 to 32 Vdc -32 Vdc continuous

Speed Ring data


Product family Displacement (cc/rev) Total pole pairs per revolution
51-1 60 45
80 49
110 54
51 60 45
80 49
110 54
160 61
250 71
S90 42 48
55 52
75 58
100 63
130 69
180 77
250 85
S40 25 43
35 46
44 46
46 51
S42 28 41
41 47
LV/LC 25 41
30 41
35 41
KV/KC 38 44
45 44

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Electrical Installation KPP PPU

Electrical installation

Pinout
Pin location

Red
A
White
B
Black
C
Green
D

3 or 4 pin Packard connector pinout


Pin Description
A 5 Vdc power
B Speed signal
C Ground
D Direction signal

Pin compatibility

PLUS+1 module pin type/ KPP pin compatibility


Acceptable use: device pin number Function
A 5 Vdc sensor power
B DIN/AIN/FreqIN
C Power ground -
D DIN/
D DIN/AIN
D AIN/Temp/Rheo
D DIN/AIN/FreqIN

Mating connector

3 pin Delphi Packard Weather-Pack connector parts list


Description Quantity Ordering number
3 way shroud half connector 1 Delphi 12010996
Male terminals (18 to 20 AWG)* 3 Delphi 12089040
Cable seals (2.03 to 2.80 mm cable diameter)* 3 Delphi 12015323
Danfoss mating connector kit 1 K10309
* Contact Delphi for proper components if using different wire size than listed.

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Electrical Installation KPP PPU

Electrical installation

4 pin Delphi Packard Weather-Pack connector parts list


Description Quantity Ordering number
4 way shroud half connector 1 Delphi 12010974
Male terminals (18 to 20 AWG)* 4 Delphi 12089040
Cable seals (2.03 to 2.80 mm cable diameter)* 4 Delphi 12015323
Danfoss mating connector kit 1 K03379

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Electrical Installation KPP PPU

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