Beruflich Dokumente
Kultur Dokumente
Paul A. Du Bois
consulting engineer
paul.dubois@gmx.net
industrial references
modeling issues
specific aspects of castings and forgings
failure and damage models
validation techniques
conclusions
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Modelling issues
10 mm TET #13
30 mm u (t)
TET #10
MAT_PIECEWISE_LINEAR
_PLASTICITY
HEX #2
E = 206.9 kN/mm2
= 0.29
y = 0.45 kN/mm2
Et = 0.02 kN/mm2 (nearly HEX #1
ideal plastic)
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6
HEX #1
4
TET #13HEX #2
2
HEX #2
0
0 0,1 0,2 0,3 0,4
displacement in mm
HEX #1
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A = 4.0 N/mm2
B = 2.4 N/mm2
= 0.499 nearly incompressible material
= 1.5E-06 kg/mm3
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MAT_PIECEWISE_LINEAR_PLASTICITY:
= 8930 kg/m3, E = 117 kN/mm2, = 0.35, y = 0.4 kN/mm2, Et = 0.1 kN/mm2
deformation
HEX #1 HEX #2 TET #10 TET #13
load-displacement curve
force in kN
300 TET #13
von Mises stresses
200
x - stresses
100
0
0 25 50 75 100 125 150
x time in ms
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Conclusion
e2 q tr
2
(, M , f ) 2 2q1f * cosh 2 1 q f *
0
M
1
2 M
f 3 pq2
vp 3 q q f *
sinh
p 2 M
M 1 2
vp p
f 2 vm
p
vm
Damaged Gurson yield surface
(yields in hydrostatic loading)
And the plastic Poisson ratio : (0.5 if no damage)
vm 3 p
3 pq2
f 2f 1 M q1q2 f * sinh
3p 2 M
vm 3p p
p 3 pq2
f 2f 2 M q1q2 f * sinh
2 3p 2 M
vm 3p Typical Gurson stress-strain curve
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fN 1 pl 2
where A exp M N
sN 2 2 sN The effective void volume fraction is
A defined according to
N = mean nucleation strain f f fc
Mpl = eff. pl. strain (matrix) f * (f ) 1/ q1 fc
f
c (f fc ) f fc
N Mpl sN = std. deviation fF fc
Taylor series of cosh shows the yield function is of the Drucker-Prager type :
vm
2
q 2 3 p
f g 2 2q1f * cosh 1 q12 f *2
M 2
M
x2 M 3 pq2
cosh x 1 1 q1q2 f * sinh
2 3p 2 M 2 q22 q1f *
p
9 2
M 4 q22 q1f *
2
f g vm
2
q1f * q22 p 1 q1f * M2 3 pq
2 q1q2 f * sinh 2
4 3p 2 M
f g vm A2 p 2 1 d A0
2 2
2
1
M N
d q1 f q1 f 0 q1q2 1 f
9 p * fN
f p M
* 2 2 sN
e
4 vm s N 2
For every value of the stress triaxiality a value of the plastic strain to
failure can then be computed by accumulating the damage :
p
t
vm pf t p
f f F
Regularisation is done by making initial, nucleation, critical and failure void volume fractions dependent upon
element characteristic length :
, fN
Up to 4 regularisation curves are defined : f0 f0 lc fN lc , fc fc lc , fF fF lc ,
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Probenform:
DIN 50125 d=10mm
10 x 50
L0=50mm
E = 206 GPa
(197 211)
Rp02 = 604 MPa
(542 638)
RM = ca. 900MPa
(881-932)
A = 15,6% ??
(14,0 -15,5)
Forging material shows some variability but less then the castings
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Allows a good description of failure under uniaxial tension and triaxialities close to -1/3
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1 f * lc q1
Regularisation influences the damage
Damage influences the failure
Damage influences the strength
Validation techniques
Prfaufbau:
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Validation techniques
Determine triaxiality
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Determine triaxiality
p
t = - 0.45
s vm
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Application example
Application example
Element
No. 3/4
Element
No. 1/2
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Application example
Elements No. 3 /4
do not fail although
equivalent
plastic strain is
ca. 19 %
Application example
Triaxialitt (History Variable 2)
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Application example
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Conclusions