Industrial Solutions

Jaw
crushers.
The easy way of crushing.
2

Single-toggle- and double-toggle jaw crushers

from ThyssenKrupp:
because it is the perfected design that does the job.
ThyssenKrupp Industrial Solutions
is one of the worlds leading
manufacturers of machines
and plants for the processing
industry.

Based on decades of
experience, our research and
development work has become
an integral part of our
processing equipment.

Customers all over the world

benefit from our innovative
power. Whether standard or
customized designs
ThyssenKrupp Industrial Solutions
always provides comprehensive
solutions tailored to customer needs
reliably and cost-effectively.

Over a hundred years of

experience in the
manufacture of jaw crushers

Fields of application and design characteristics
Jaw crushers are mainly
designed for medium-hard to
very hard materials and are
used in quarries for primary
crushing of blasted rockpile,
which depending on the
blasting method can achieve
edge lengths of more than
2,000 mm. For these duties
two different jaw crusher
types are available from
ThyssenKrupp Industrial Solutions:
single-toggle- and double-toggle
jaw crushers. The distinguishing
feature of these two crushers is
the kinematics of the swing jaw
which the specific advantage of
the respective crusher type also
results from.
1 optimised for all kinds of
Single-toggle jaw crusher
2
Double-toggle jaw crusher
1 2
Fields of application
Quarries
Ore mining
Ore crushing in metallurgical
plants
Recycling industry
Other primary industry areas
Design characteristics
Crusher frame and swing jaw
made of high-grade steel or
special cast steel subjected
to a stress-relieving heat
treatment in order to avoid
residual stresses from the
welding or casting process
Front- and back wall
reinforced
Additional outer reinforcing
ribs coincide with the lines
of force
The exact position of the axles
towards each other ensures
that neither the driving parts
nor the toggle plates are
jammed or exposed to
unilateral stress
3
Swing jaws of high-quality Optimum angle of nip for hard
material and tough materials
Optimised
Resilient rubber mounting
connects the toggle plates
kinematics of the
swing jaw with a high stroke in
with the back wall the feed and discharge area
Toggle plates of special steel
with no need for lubrication
ensuring very high throughput
rates
Largely dimensioned
Easy adjustment of the
crushing gap through
antifriction bearings
hand-operated hydraulic
Eccentric shafts forged from
equipment and shim plates or
high-strength steel
automatic adjustment of the
One-part pitman crushing gap
Two heavy flywheels to
balance crusher peak loads
The jaw crushers can be used
as stationary crushers or be
Crushing jaws made of integrated into mobile crushing
high-grade manganese
steel, cheek plates made of
plants (crawler-mobile or on
wheels)
high-strength special steel
Central lubrication system
The crushing jaws can freely
expand avoiding the
ensures a reliable grease
supply
transmission of high
stresses to other
components
Developed crushing plate
profiling and geometry
of the crushing chamber
feed material
4
Single-toggle jaw crushers
Single-toggle jaw crushers
specially designed for
highest throughput rates for
medium-hard and hard
materials
A typical feature of single-
toggle jaw crushers is the
suspension of the swing jaw
on the eccentric drive shaft.
The swing jaw is supported at
its lower part by a toggle plate
positioned against the crusher
frame.
The kinematics of such a
toggle system results in a
higher throughput capacity
than that achieved with
double-toggle jaw crushers
with the same feed opening.
Different feed material
characteristics have led to
a diversification of the
single-toggle jaw crushers
by rock hardness.
Available in four sizes in light
or heavy construction each,
4
The single toggle jaw
crusher with the largest
antifriction bearings and
highest flywheel energy.
Flywheel
Eccentric shaft
Terminal strip
with bearing
Shim plate
Cheek plate
Front wall
Back wall
Side wall
Fixed crushing jaw
Gap setting Moveable
crushing jaw
Toggle plate Swing jaw
Pitman
Shim
3
they achieve throughput rates either stationary or semi- throughput capacity, simple
ranging between 250 t/h and stationary crushing plants to a construction, low weight and
1,300 t/h. model specially conceived for low space requirement.
being integrated into
Depending on the requirement, road-transportable crushing
our product line ranges from plants. Single-toggle jaw crushers
large-scale single-toggle jaw are outstanding for their high
crushers to be integrated in
3
Single-toggle jaw crusher with main
components
4
Crushing plant with a single-toggle jaw
crusher operated in Austria
5
Working principle of the single-toggle jaw
crusher with the toggle system
 5

Technical data

Crusher Feed opening width Total Crusher Gap setting Gap setting Weight of Installed Speed of
x weight speed min.1) max.1) flywheel drive power electric motor 2)
feed opening length
type [mm x mm] [t] [1/min] [mm] [mm] [kg/unit] [kW] [1/min]
EB 12-10 N 1,200 x 1,000 42 125 275 1,700 110/132 1,000
180-220
EB 12-10 H 1,200 x 1,000 48 125 275 3,120 132/160 1,000
EB 14-11 N 1,400 x 1,100 56 135 285 2,130 132/160 1,000
160-200
EB 14-11 H 1,400 x 1,100 62 135 285 3,980 160/200 1,000
EB 16-12 N 1,600 x 1,200 70 150 300 3,120 160/200 1,000
150-200
EB 16-12 H 1,600 x 1,200 85 150 300 4,350 200/250 1,000
EB 20-15 N 2,000 x 1,500 130 180 330 4,350 250/315 1,000
145-180
EB 20-15 H 2,000 x 1,500 150 180 330 6,200 250/355 1,000

Crusher Transport dimensons

Largest component Heaviest component Dimensons of the largest Weight of Max. weight of the crushing
component heaviest component jaw
type [m x m x m] [kg] [kg/unit]
EB 12-10 N Housing Housing 3.9 x 2.6 x 2.2 15,050 2,360
EB 12-10 H Housing Housing 3.9 x 2.6 x 2.2 17,200 2,360
EB 14-11 N Housing Housing 4.1 x 2.8 x 2.2 20,330 3,650
EB 14-11 H Housing Housing 4.1 x 2.8 x 2.2 22,500 3,650
EB 16-12 N Housing Housing 4.3 x 2.8 x 2.5 24,800 5,500
EB 16-12 H Housing Housing 4.3 x 2.8 x 2.5 29,280 5,500
EB 20-15 N Swing jaw, cpl. Swing jaw, cpl. 5.1 x 4.0 x 2.0 40,000 4,460
EB 20-15 H Swing jaw, cpl. Swing jaw, cpl. 5.1 x 4.0 x 2.0 46,000 4,460

1) with new crushing tools

2) 1,200 1/min possible

The stated values are only approximate.

Machine capacity depends on grain
size distribution, properties and kind of
the feed material.
Binding information can be supplied
on specification of the operating
conditions.
To keep pace with technical progress,
we reserve the right to make
improvements without prior notice.

Crushing A B C D E F G H I nxJ K L W
type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [ mm] [mm] [mm] [mm] [mm] [mm]
EB 12-10 N 3,200 2,385 3,750 290 2,760 2,130 1,180 1,600 280 2x1,400 1,950 6,000 1,000
EB 12-10 H 3,340 2,385 3,750 290 2,900 2,130 1,180 1,900 350 2x1,400 1,950 6,000 1,000
EB 14-11 N 3,430 2,565 4,030 320 2,940 2,200 1,370 1,700 310 2x1,450 1,970 6,400 1,100
EB 14-11 H 3,680 2,565 4,030 320 3,040 2,180 1,370 2,200 360 2x1,450 1,970 6,400 1,100
EB 16-12 N 3,750 2,835 4,160 330 3,160 2,480 1,570 1,900 350 2x1,590 2,300 6,800 1,200
EB 16-12 H 3,950 2,835 4,160 330 3,220 2,480 1,570 2,300 380 2x1590 2,300 6,800 1,200
EB 20-15 N 4,720 3,565 5,260 340 4,070 3,120 1,970 2,400 380 4x 980 2,920 8,600 1,500
EB 20-15 H 4,870 3,565 5,260 340 4,110 3,120 1,970 2,700 420 4x 980 2,920 8,600 1,500
6

Throughput rates and grain size distributions

The throughput rates of the

standard version of the
Average throughput rate single-toggle jaw crushers refer
to medium-hard feed material,
of the single-toggle jaw crushers which is easy to crush.
Standard version tolerance 10% The throughput rates of the hard
rock version of the single-toggle
jaw crushers refer to hard feed
material being difficult to crush.
1,600

1,400 Crusher throughput They are based on theoretical The grain size distributions of the
after prescreening EB20-15/N calculations and verified by product are approximate values
1,200 high fines content
practical measurements. only. Deviations in the proportional
1,000 Deviations from the average composition are dependent on
EB16-12/N
throughput rate are dependent the factors also influencing the
Throughput rate [t/h]

800 EB14-11/N
on: material, grain size, throughput rate.
600 EB12-10/N
composition of the feed The stated grain size
400 material, hardness, tenacity, distributions refer to dry and brittle
200
degree of purity and feeding. granite.
Deviations normally to be For a surface-moist and tough
0 expected for common materials basalt the fines content will be
100 150 200 250 300 350 400
and gap settings can be taken slightly lower and the curve will
Gap setting CSS [mm]
from the diagram. move to the right.

Average throughput rate Typical grain size distribution

of the single-toggle jaw crushers of the crushed product
Hard rock version tolerance 10%

1,600
100 Gap setting CSS [mm]
1,400 Crusher throughput
after prescreening 90 90
1,200 high fines content 80
120
Passage [percent in weight]

EB20-15/H
1,000 70
150
800 60
Throughput rate [t/h]

EB16-12/H
600 50 200
EB14-11/H
400 40
EB12-10/H
230
200 30

20 270
0
100 150 200 250 300 350 400 10
300
Gap setting CSS [mm] 0
1 10 100 1,000
Mesh size [mm]
 7

Double-toggle jaw crushers

Double-toggle jaw crushers:

specially designed for Bearing of
hardest and toughest the swing
abrasive materials jaw with
swing jaw Swing jaw
axle
Double-toggle jaw crushers are
equipped with a system of
toggle levers, which are moved
up and down by a pitman via an
eccentric shaft.
Flywheel
The alternating stretching and
Eccentric
bending movements cause an shaft with
oscillating motion of the swing bearing
jaw. Since the material to be
crushed falls down by
gravitation, the pressure which
is necessary to crush the Toggle
lever
material is generated, when the system
swing jaw moves forward in the
narrowing crushing chamber. Back wall
This process is intensified by
the toothing on the crushing
jaw liners.
When the swing jaw retreats,
Side wall
the crushed material exits the 6
crushing chamber through the
pre-selected gap at the bottom, making double-toggle jaw
while new material slips down crushers the ideal machines for
from the top.The toggle lever the crushing of hardest and
system ensures a very good toughest materials. Even with
power transmission from the very abrasive materials, only
drive unit to the crushing tools minimum wear is observed.

6 8
Double-toggle jaw crusher with its main Working principle of the double-toggle
components jaw crusher with the toggle-lever system

7
Crushing plant in operation with a
double-toggle jaw crusher
7
8

Technical data

The stated values are only approximate.

Crusher Feed opening Total Crusher Gap setting Gap setting Weight of Installed Speed of
width x feed weight speed min.1) max.1) flywheel drive electric Machine capacity depends on grain size
opening length power motor.2) distribution, properties and kind of the feed
type [mm x mm] [t] [1/min] [mm] [mm] [kg/unit] [kW] [1/min] material.
DB 6-4.2 600 x 425 10.6 275 60 90 750 30 1,500 Binding information can be supplied on
DB 8-5.7 800 x 570 19.9 250 90 110 1,780 55 1,500 specification of the operating conditions.
To keep pace with technical progress,
DB 10-8 1,000 x 800 35.5 250 110 190 2,630 75 1,500
we reserve the right to make improvements
DB 12.5-9 1,250 x 900 56.0 210 150 250 4,620 132 1,500 without prior notice.
DB 15-12 1,500 x 1,200 117.2 200 170 280 6,780 160 1,500
DB 18-14 1,800 x 1,400 171.3 160 220 310 8,645 250 1,500
DB 21-16 2,100 x 1,600 217.8 135 220 340 13,750 315 1,000
1) with new crushing tools
DB 25-18 2,500 x 1,800 285.2 125 250 400 14,850 400 1,000 2) 1,200 1/min possible

Crusher Transport dimensions

Largest component Heaviest component Dimensions of the largest Weight heaviest Max. weight of the crushing jaw
component component
type [m x m x m] [kg] [kg/unit]
DB 6-4,2 Housing Housing 2,60 x 1,67 x 1,08 4,590 425
DB 8-5,7 Housing Housing 3,00 x 2,00 x 1,30 8,360 700
DB 10-8 Housing Housing 3,90 x 2,65 x 1,57 17,600 1,600
DB 12,5-9 Housing Housing 4,05 x 2,80 x 1,93 24,200 2,080
DB 15-12 Housing Housing 5,60 x 3,90 x 2,40 59,070 4,290
DB 18-14 Side wall Swing jaw 6,65 x 3,10 x 1,00 23,950 6,260
DB 21-16 Swing jaw Swing jaw 5,40 x 3,10 x 1,50 28,710 8,030
DB 25-18 Swing jaw Swing jaw 5,80 x 3,55 x 1,80 39,380 10,780

M
G H O N
O
E
F
R
BC
A
J K L P

Crusher A B C D E F G H J K L M N O P R

type
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
DB 6-4.2 3,500 1,420 1,060 150 345 425 950 595 200 615 880 1,570 995 220 1,080 1,200
DB 8-5.7 4,200 1,780 1,350 150 350 570 1,040 780 200 700 1,010 2,020 1,280 320 1,300 1,650
DB 10-8 5,400 2,400 1,850 150 510 800 1,450 960 200 950 1,250 2,180 1,540 320 1,570 1,820
DB 12.5-9 5,700 2,510 2,000 200 480 900 1,635 880 250 1,050 1,380 2,730 1,930 400 1,930 2,100
DB 15-12 7,400 3,475 2,780 300 750 1,200 2,250 1,210 660 1,700 2,090 3,220 2,340 400 2,400 2,500
DB 18-14 8,700 4,200 3,200 250 865 1,400 2,750 1,280 135 2,020 2,490 3,830 2,830 500 2,960 3,000
DB 21-16 9,300 4,200 3,450 420 890 1,600 2,960 1,390 950 2,300 2,800 4,320 3,320 500 3,360 3,000
DB 25-18 10,250 4,860 3,900 420 1,080 1,800 3,460 1,500 1,100 2,250 3,060 4,960 3,860 600 3,820 3,500
 9

Throughput rates and grain size distributions

The throughput rates of the Deviations normally to be

double-toggle jaw crushers
refer to hard feed material,
which is easy to crush.
They are based on theoretical
calculations and verified by
practical measurements.
Deviations from the average
throughput rate are
dependent on: material,
grain size, composition of the
feed material, hardness,
tenacity, degree of purity and
feeding.
When crushing a dry, brittle
granite with a low feed
material portion at the upper
expected for common
materials and gap settings Average throughput rate
can be taken from the of the double-toggle jaw crushers
diagram.
Tolerance 10%
1,600
Crusher throughput
1,400
after prescreening DB 25-18
1,200 high fines content
1,000
DB 21-16
Throughput rate [th]

800
DB 18-14
grain size limit, the expected
600
throughput rate will be higher DB 15-12
than that achieved with the 400 DB 12,5-9
crushing of a surface-moist, DB 10-8
200
tough basalt with large feed
DB 8-5,7
lumps. DB 6-4,25
0
50 100 150 200 250 300 350 400

Gap setting CSS [mm]

The grain size distributions

of the product are approximate
values only. Deviations in their Typical grain size distribution
proportional composition are
dependent on the factors also of the crushed product
influencing the throughput rate.
The stated grain size
distributions refer to dry
and brittle granite.
For a surface-moist and tough 100 Gap setting CSS [mm]
basalt the fines content will be 90
90
slightly lower and the curve
Passage [percent in weight]

80
will move to the right. 120
70
150
60

50 200

40
230
30

20 270

10
300
0
1 10 100 1,000
Mesh size [mm]
10
Research, development and services
ThyssenKrupp is attaching
great importance to research
and development.
Committed employees,
experience and the ability to
tread new paths together with
the innovative power, flexibility
and know-how are the
foundation on which the
successful co-operation with
our customers is built.
This ranges from basic analyses
to measurements on new and
old crushers.
At first analyses of the deposits
or the feed material are carried
out by means of up-to-date
methods allowing a material
characterization and based
10
thereon the right choice of a
suitable crusher.
Furthermore, by these basic
analyses the best possible
adaptation of the crusher
can be ascertained, like e.g.
the correct sizing of individual
components by means of
the finite element
analysis.
9
Example of the finite element analysis for
correct sizing of the main components like
crusher housing and crushing jaw
10
Installation of the powerful single-toggle
jaw crusher aimed at a modernization of
the quarry
 11

The computed values will then be Inspection services

field-tested using a newly
developed control- and
services
Stand-by emergency

diagnosis system which allows

the control of the most
Repair services
- on site
important operating data. - in the workshop of the
service centre
Our services include project Diagnosis systems
research, damage analyses, Maintenance contracts
planning and modification
aimed at a modernization and
Spare parts services

an increase of the output of

machines and plants in
conjunction with a worldwide
after-sales service which also
covers the equipment of other
manufacturers.

Maintenance and repair services

offered by ThyssenKrupp
include expert on-site
consultancy. Repairs are carried
out by highly qualified staff using
high-quality and tested spare
parts. Increase the productivity
of your machinery and
equipment.
11
Get in touch with
ThyssenKrupp Industrial Solutions
wherever you are.
Compressive strength [MPa]

10 100 1,000

Grain size De [mm]

11
Equipment for material analysis 12 13

12
Control- and diagnosis system,
online recording of the main
operating data

13
Material assessment with regard to its tenacity
as a safe means for the selection of the most
suitable crusher

14
Local diagnosis by means of the control-
and diagnosis system
14
Industrial Solutions
Resource Technologies

thyssenkrupp Industrial Solutions AG

Graf-Galen-Strasse 17
59269 Beckum, Germany
Tel.: +49 2525 99-0
E-mail: info.tkfen@thyssenkrupp.com
www.thyssenkrupp-industrial-solutions.com

2016 Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustration purposes only.
The operation values are considered to be approximate and will be finally determined on the basis of the specific task and the material characteristics. The only warranty
applicable to our equipment is the standard written warranty applicable to the particular product and sale and thyssenkrupp makes no other warranty of accuracy, reliability,
completeness, merchantability or fitness for any purpose, express or implied. Products and services listed may be trademarks, service marks or trade-names of thyssenkrupp
and/or its subsidiaries in Germany and other countries. All rights are reserved.