Tutorial 2 Solution

1.
Choose 15 mm as basic size, D, d. table 1; fit is designed as 15H7/h6. From Table 2, the
tolerance grades are D 0.018 mm and d 0.011mm.

Hole: Eq. 1
Dmax D D 15 0.018 15.018 mm
Dmin D 15.000 mm

Shaft: From Table 3, fundamental deviation F 0. From Eq. 2

d max d F 15.000 0 15.000 mm

d min d F d 15.000 0 0.011 14.989 mm

2.
Choose 45 mm as basic size, D, d. table 1; fit is designed as 45H7/s6. From Table 2, the
tolerance grades are D 0.025 mm and d 0.016 mm.

Hole: Eq. 1
Dmax D D 45 0.025 45.025 mm
Dmin D 45.000 mm

Shaft: From Table 3, fundamental deviation F 0.043mm. From Eq. 3

d max d F 45.000 0.043 45.043 mm

d min d F d 45.000 0.043 0.016 45.059 mm

3.
Choose 50 mm as basic size, D, d. table 1; fit is designed as 50H7/g6. From Table 2, the
tolerance grades are D 0.025 mm and d 0.016mm.

Hole: Eq. 1
Dmax D D 50 0.025 50.025 mm
Dmin D 50.000 mm

Shaft: From Table 3, fundamental deviation F 0.009 From Eq. 2

d max d F 50.000 (0.009) 49.991 mm

d min d F d 50.000 (0.009). 0.016 49.975 mm

4.
Choose 1 in as basic size, D, d. table 1; fit is designed as H8/f6. From Table 4, the
tolerance grades are D 0.0013 in and d 0.0008 in.

Hole: Eq. 1
Dmax D D 1 0.0013 1.0013 in
Dmin D 1 in

Shaft: From Table 3, fundamental deviation F 0.0008in From Eq. 2

d max d F 1.000 (0.0008) 0.9992 in

d min d F d 1.000 (0.0008). 0.0008 0.9984 in

Note: 1 in = 25.4 mm

5. Do W Di W

D o W Di W
0.139 3.734 0.139 4.012 in

t Do t 0.004 0.028 0.004

all

0.036 in
Do 4.012 0.036 in

6. Do Di 2W

Do D i 2 W 208.92 2(5.33) 219.58mm

t Do t t Di 2t w 1.30 2(0.13) 1.56mm

all

Do 219.58 1.56mm