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Portfolio brochure

Gas-insulated switchgear
Pioneering innovation
50 years of gas-insulated switchgear (GIS)
innovation

ABB is a leader in power and ABB offers a wide range of high-voltage products up to
1200kV (kilovolt) that help enhance the reliability, efficiency
automation technologies that enable and quality of power in transmission and distribution grids,
utility and industry customers to power plants and industries while minimizing environmental
improve their performance while impact.

lowering environmental impact. The In a power system, switchgear controls, protects and isolates
ABB Group of companies operates electrical equipment to boost the reliability of power supply.
With GIS technology, key components including breakers,
in around 100 countries and employs switches, contacts and conductors are protected with
about 140,000 people. insulating gas.

Market leader with more than

25,000 bays
installed worldwide

Driving technology and innovation

since 1965

Complete range of GIS

52 kV to 1200 kV

Many firsts from ABB in GIS


Research 110 kV 80 kA GIS for 145 kV GIS in a Most compact
on SF6 GIS 245 kV and 550 kV prefabricated housing 123 kV GIS
1956 1967 1971 1976 1978 1987 1992 1994 1997

170 kV 550 kV 800 kV 300 kV Auto-PufferTM


GIS GIS GIS circuit-breaker

2 Gas-insulated switchgear | ABB


Pioneer and technology leader

ABB has always been and continues GIS is a compact metal encapsulated switchgear consisting
of high-voltage components such as circuit-breakers and
to drive innovation in GIS technology disconnectors, which can be safely operated in confined
in ratings, operations, switching spaces. GIS is used, where space is limited, such as
technology, smart control and extensions, in city buildings, on roofs, on offshore platforms,
industrial plants and hydro power plants.
supervision, and compactness.
Continuous research and development Our global network of state-of-the-art manufacturing facilities
are located close to customers.
and advancements result in high
performance GIS with outstanding
reliability, operational safety.

GIS global manufacturing network

Hanau, Germany
GIS 52 kV to 170 kV

Zurich, Switzerland
GIS 245 kV to 550 kV

Dammam, Saudi
Dammam, Arabia
Saudi Arabia Vadodara, India
Vadodra, India Xiamen,
Xiamen, ChinaChina
GIS 145 GIS
kV 66
420kV
kVto 420 kV GIS 145GIS 52420
kV kVkV
to 420 kV GIS
GIS66
145kV
kVto 800 kV
1200

GIS service centers

3-phase GIS for Largest urban 1200 kV GIS Eco-efficient GIS with
145 kV, 63 kA substation substation new gas mixture
1998 2002 2008 2009 2010 2012 2013 2014

GIS with digital 1100 kV GIS Largest 420 kV Compact 420 kV


instrument transformer substation GIS substation GIS substation

ABB | Gas-insulated switchgear 3


For all types of applications

Modular with proven reliability


Indoor or outdoor installation
Substation security Design flexibility and adaptability
Indoor application secures equipment according to needs
and prevents vandalism

Extension or replacement
Extension of existing air-insulated
switchgear (AIS) or GIS with none or
limited real estate purchase
Enables extensions while AIS or GIS
5
stays under operations

1 Power transmission and distribution | 2 Integration of renewable power generation units to the grid | 3 Offshore and onshore wind power connections |

Advanced features for digital substation Low environmental impact and life-cycle costs
Incorporation of IEC 61850 standards High energy efficiency
One multi-purpose electronic current transformer (ECT) and Minimal maintenance
electronic voltage transformer (EVT) for all applications Enables close installation to load center hence reducing
Remote monitoring energy losses of the grid
Reduced amount of sealing, flange connections and
support structures for efficient use of resources

4 Gas-insulated switchgear | ABB


No environmental constraints
Withstands temperature range
-55C / +55C
Resists pollution, corrosions,
earthquakes and high altitudes

Compact
Small footprint for installations in cities
where land is limited or expensive
Up to 90% volume reduction compared
to AIS enabling land cost savings

Aesthetics
Enables substation to be hidden in
buildings or underground

4 Very large power plants | 5 Industry applications | 6 Long range power transmission

Reduced installation and commissioning time High quality standards and safety
Factory assembled, fully tested and shipped as one bay up Extensive know-how and decades of proven experience
to 420 kV Manufactured and fully tested in factory according to
Less civil and on-site construction works international standards
High levels of safety as high-voltage components are
enclosed in metal encapsulation

ABB | Gas-insulated switchgear 5


New generation GIS

ELK-04 C, 145 kV 3150 A, 40 kA


Reliable and compact solution
The ELK-04 C is the new generation for 145 kV designed to reduce
complexity, life-cycle costs and environmental impact. Its design yields
eco-efficient performance, simplifies planning and installation while
improving serviceability.

ELK-14 C, 245 kV 3150 A, 50 kA


Eco-efficient and compact solution
The ELK-14 C is the new generation for 245 kV designed to reduce
complexity, life-cycle costs and environmental impact. The compact design
fits any installation environment and offers convenient operation and
serviceability.

ELK-3 C, 420 kV 5000 A, 63 kA


High performance ratings in a compact design
The new generation ELK-3 C is designed to reduce complexity, its compact
design fits any installation environment and features convenient operation
and serviceability. A single interrupter circuit breaker enables manufacturing,
testing and shipment of entire bays, which reduces installation and
commissioning time.

6 Gas-insulated switchgear | ABB


Proven technology

ELK-04 up to 170 kV 4000 A, 63 kA


Modular solution for reliable energy supply
Based on a few building blocks with standardized dimensions, the
ELK-04 space saving and modular design offers a small footprint and easy
operation at high performance ratings.

ELK-14 up to 300 kV / 362 kV 4000 A, 63 kA / 80 kA


Modular GIS solution
The ELK-14 is a versatile solution for reliable energy supply. Based on a few
building blocks, the modular design offers an outstanding level of flexibility
for optimizing substation layouts, both in arrangement and technical
features.

ELK-3 up to 550 kV 6300 A, 80 kA


High performance ratings in a modular design
The ELK-3 requires less space than comparable GIS systems. Its modular
architecture permits flexibility and adaptation to changing needs while
providing short delivery and installation time. More than 1,500 installed
circuit breaker bays demonstrate proven excellent performance of our
product.

ELK-4 up to 800 kV 6300 A, 63 kA


Extra high-voltage GIS
The ELK-4 offers maximum flexibility and customization in layout
configuration. Optimized, compact and easily accessible layouts for the
common one-and-a-half-breaker and two-breaker circuit schemes.

ELK-5 up to 1200 kV 8000 A, 63 kA


Ultra high-voltage GIS
Ultra high-voltage (UHV) above 800 kV is the highest voltage level in use for
bulk alternating current (AC) power transmission across long distances.

ABB | Gas-insulated switchgear 7


More than just products

Integrated GIS solutions up to 420 kV

Integrated gas-insulated switchgear is predesigned,


standardized and fully integrated, ideal for customers in
need of substations that can be quickly energized for grid
expansions, backup or emergency power needs, and for short
installation time requirements. With substantially reduced
installation time compared to conventional substation, total
system cost, project costs and on-site work are reduced.

The integrated GIS package comes with all primary and


secondary equipment including control, protection, monitoring
and communication completely installed in the prefabricated
housing. Due to its prefabricated design and short
deployment time, it is ideal for applications in the oil, gas and
mining industries where it can be easily transported to the
sites.

Hybrid switchgear solutions up to 550 kV

The simplified ELK hybrid switchgear 550 kV combines the


advantage of encapsulated technology with the simplicity of
air-insulated switchgear (AIS), offering up to 70 percent space
reduction compared to AIS.

PASS (Plug and Switch System) from 72 kV up to 420 kV


encloses all functions of a complete switchgear bay in a
single module. The hybrid design makes use of traditional
air-insulated busbars to connect with other equipment in the
substation while enclosing the following bay functions in a
single-phase gas-insulated housing.

8 Gas-insulated switchgear | ABB


Providing value to our customers

Enabling digital substations Service for GIS

ABBs GIS can be equipped with monitoring, measurement, ABBs service portfolio offers comprehensive solutions that
control, protection and communication features for smooth extend the operating asset life while reducing maintenance
integration into substation automation system using costs. Our service departments are positioned locally to
IEC 61850. ensure that your entire installed base is taken care in the
fastest possible time. With technology development at the
Benefits: forefront of everything we do, upgrade and retrofitting are just
Integration into substation automation systems, using two of our many offerings which can help you modernize and
IEC 61850 interface to non-conventional instrument extend the life of your existing equipment.
transformers (NCIT) via IEC 61850-9-2LE process bus
All monitoring features are integrated into local control Benefits:
cubicle to provide guided local control of all motorized 24/7 hotline ensures quick reaction time
switching objects via HMI of ABBs Relion series bay Diverse training courses for your personnel
control IED, or via conventional control mimic. ABBs Customized maintenance and retrofit solutions to extend
Relion series of protection and control IEDs allows flexible your GIS lifetime and to increase the reliability of your
combination of control and protection functionality in one equipment to its maximum level
device Capability of bay extensions for any GIS, including non-ABB
Modular Switchgear Monitoring (MSM) supervise SF6 switchgears
density within the GIS Options to adapt your GIS to future requirements including
Primary and secondary system status supervision and alarm rating upgrades and layout modifications
visualization Service agreements to match your needs, including: risk
Station wide interlocking and double-operation interlocking assessments, warranty extensions, diagnostics, consulting
is implemented via fail-safe IEC 61850 GOOSE, or via and much more
parallel wiring

Enabling digital substations ELECTRICAL LIFETIME

Phase 1 Phase 2 Phase 3

K = 0.0 = 0.0 = 0.0

Station level
Remaining 100.0% 100.0% 100.0%

TIME BASED LIFETIME


10%
Remaining 90%
ELECTRICAL LIFETIME
!

Substation automation
Phase 1 Phase 2 Phase 3

K = 0.0 = 0.0 = 0.0

Remaining 100.0% 100.0% 100.0%

Remote control solutions with IEC 61850


TIME BASED LIFETIME
10%
Remaining 90%

 station bus


IEC 61850
station bus

Webserver
functionality

Bay level
Relion series protection and
control system, PWC600
point-of-wave controllers and
Modular PWC600 Relion series MSM using IEC 61850
Switchgear protection and
Monitoring control system IEC 61850-9-2
Local Control Cubicle (LCC) (MSM) IEC 61850 process bus

Process level
ELK-CP14 and ELK-CP3
SAM600
NCITs for GIS with merging
stand-alone units or SAM600 stand-alone
merging units merging units to conventional
ELK CP current or voltage transformers
GIS with Merging unit connected to IEC 61850-9-2
integrated Current Voltage
ELK CP NCIT process bus
transformer (CT) transformer (VT)

ABB | Gas-insulated switchgear 9


Comprehensive portfolio and proven
technology

Product name ELK-04 C ELK-14 C ELK-3 C

Enclosure Three-phase Three, single-phase Single-phase


Rated voltage kV 145 245/253 420
Rated power-frequency withstand voltage kV 275 460 650
Rated lightning impulse withstand voltage kV 650 1050 1425
Rated normal current A 3150 3150 5000
Rated short-circuit breaking current, 3s kA 40 50 63
The above data are not limiting values. Additional data on request. We reserve the right to alter data and technical details without notice.

Product name ELK-04 ELK-14 ELK-3 ELK-4 ELK-5

Enclosure Three-phase Single-phase Single-phase Single-phase Single-phase


Rated voltage kV 145/170 300/362 420/550 800 1200
Rated power-frequency withstand voltage kV 275/325 460 650/740 960 1100
Rated lightning impulse withstand voltage kV 650/750 1050 1425/1675 2100 2400
Rated normal current A 3150/4000 4000 5000/6300 5000/6300 5000
Rated short-circuit breaking current, 3s kA 40/63 63/80 63/80 63 63
The above data are not limiting values. Additional data on request. We reserve the right to alter data and technical details without notice.

10 Gas-insulated switchgear | ABB


ABBs commitment

Quality assurance Sustainability


We are committed to providing the best products and For ABB, sustainability is about balancing economic success,
services. Our products comply with or exceed the environmental stewardship and social progress to benefit all
latest international standards. In addition to type tests our stakeholders.
in independent laboratories, our certified design and
manufacturing process guarantee the highest quality. Sustainability considerations cover how we design and
manufacture products, what we offer customers, how we
Our products are type tested according to international engage suppliers, how we assess risks and opportunities,
standards: and how we behave in the communities where we operate
IEC and towards one another, while striving to ensure the health,
ANSI/IEEE safety and security of our employees, contractors and others
GOST affected by our activities. In line with our business practices,
we publish environmental product declarations for each
Our products are certified by third-party organizations: product we manufacture.
LAPEM
PEHLA

ABB | Gas-insulated switchgear 11


Contact us

ABB Switzerland Ltd Note:

Copyright ABB. 1HC0108518 E01 / AD15


We reserve the right to make technical changes or
High Voltage Products
modify the contents of this document without prior
Brown-Boveri-Strasse 5 notice. With regard to purchase orders, the agreed
CH-8050 Zurich / Switzerland particulars shall prevail. ABB Ltd does not accept
Phone: +41 844 845 845 any responsibility whatsoever for potential errors or
possible lack of information in this document.

ABB AG We reserve all rights in this document and in the


High Voltage Products subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
Brown-Boveri-Strasse 30
utilization of its content in whole or parts is
D-63457 Hanau / Germany forbidden without prior written consent of ABB Ltd.
Phone: +49 6181 50 90
Copyright 2015 ABB
All rights reserved
ABB High Voltage Switchgear (Xiamen) Co., Ltd.
Guanghui Building, 6# Chuangxin 3rd Road
Torch Hi-Tech Development Zone, Xiamen
361006 Fujan, P.R.China
Phone: +86 592 5710330

ABB India Ltd.


Plot No. 25 & 26 (Alindra)
Savli GIDC Industrial Estate, Taluka Savli
391775 Vadodara / India
Phone: +91 26 67676609

ABB Electrical Industries Co. Ltd.


Plot No. 005VS00040, Street No. 39
31433 Dammam / Kingdom of Saudi Arabia
Phone: +966 920010301
www.abb.com/highvoltage

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