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LETTER OF TRANSMITTAL

March 21, 2016

ENGR. ROLLY D. DEGALA


Professor
College of Engineering, Architecture and Technology

Sir,

In partial fulfillment with the requirements for the subject Industrial Plant
Engineering (ME-52.24), we hereby submit our design of 2.5 Tons Ice Plant.
May this design and its presentations meet the standards of your approval.

Respectfully yours,

STEPHEN A. EBIAS

BSME V

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APPROVAL SHEET

In partial fulfillment of the requirements in the subject with Industrial Plant

Engineering (ME-52.24), this design of 2.5 Tons Ice Plant is hereby submitted for your

approval.

Respectfully yours,

STEPHEN A. EBIAS

BSME V

I accepted and approved in partial fulfillment of the requirements of the subject

Industrial Plant Engineering (ME 52.24).

Approved by:

ENGR. ROLLY DEGALA


Professor

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ACKNOWLEDGEMENT

The designers would like to thank all the people who helped materialize and made

this design possible;

To their professor Engr. Rolly D. Degala, who contributed much to the pre-editing

of the design, and for providing very useful suggestions, criticisms and the procedures in

making the design analysis,

They would like to thank the University Library and its personnels for allowing

them to borrow the books necessary for the solution of the design;

Finally, the designers would like to thank their beloved parents who gave their

financial and spiritual support to make this design possible; to their friends and

classmates for their encouragement, understanding and moral support;

In addition, most of all, they would like to thank our beloved Creator who made

everything possible.

N.B.B

J.C.D

R.J.V.D

S.A.E

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INTRODUCTION

The raw material used in ice production is raw water. Raw water is placed on

galvanized ice cans and are partially immersed in brine in the freezing tank.

Brine solution made of sodium chloride (NaCl) or calcium chloride is used. The

brine is chilled by ammonia refrigerant evaporating in the evaporator coil or brine cooler

submerged in freezing tanks. Raw water in ice cans, usually pre-cooled, is freeze by

chilled brine circulating around the cans.

In order to produced clear ice, air agitation is used to force the impurities and

other cooling matters to the center of the can as clear ice crystals form and grow inward

from the can surface. When only small amount of water is not freeze in the core, since

this amount contains the impurities, they are pumped out and replaced with cooled fresh

water.

All temperature where taken within the standard limits in ice making. Usual

temperature of commercial ice ranges from 80C to 100C and for design purposes, ice

temperature where taken to be 80C.

Brine temperature should be 20C to 40C lower than ice temperature, hence (tice

tbrine),

80C (100C) = 20C is within the range.


Standard ice can dimension (w t) = 22 11 is taken at the top of the can. Ice

can is tapered 1 in all sides at the bottom to allow convenient removal of the ice from the


can. Ice can dimension at the bottom is therefore, 20 9.

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TABLE OF CONTENTS

Letter of transmittal .... i

Approval Sheet ii

Acknowledgement iii

Introduction iv

Table of Contents v

Design condition for 2.5 Tons Ice plant 1

Design of 2.5 Tons freezing tank 3

Freezing tank cooling load calculations 9

Design of Ice storage 19

Design of Ice storage evaporator 29

Design / Selection of Brine pump 35

Design / Selection of Brine Agitator 45

Design of Compressor

44

Design of Condenser 54

Design of Condenser Liquid Receiver 65

Design of Evaporator 69

Design of Overhead traveling crane 73

Design of Cooling tower 79

Design of Induced draft fan 85

Design of Day tank 90

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Design of Deep well pump 95

Design of the Piping system 99

Schedule and specification of equipment 107

Bibliography 121

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