Beruflich Dokumente
Kultur Dokumente
Applications
Nigel Watson
Marketing Director
CONTENT
3 The Products
InteliDrive a proven
15 Worldwide Usage family of technology
34 About ComAp driven control solutions.
The Products
InteliDrive Nano
ENGINE CONTROLLER FOR PUMPS AND COMPRESSORS
The InteliDrive Nano is a cost All InteliDrive Nano settings can be configured using
the controller buttons or DriveEdit PC software.
effective engine controller, which
The controller uses asymbol-based graphic display
features outstanding control, allowing users to quickly and easily interpret
monitoring and protection for information. Its history log aids troubleshooting and
electronic and conventional helps protect the equipment warranty.
diesel/gas engines. The The InteliDrive Nano can communicate via standard
controller is suitable for pumps, and proprietary CAN J1939 protocols, to awide
range of constant-speed and variable-speed engines,
compressors, and other simple including Caterpillar, Cummins, Detroit Diesel, Deutz,
engine control requirements. GM, Isuzu, Iveco, John Deere, MAN, MTU, Perkins,
Scania, Sisu, Volvo Penta and manyothers.
InteliDrive Nano WP
WATERPROOF ENGINE CONTROLLER FOR PUMPS AND COMPRESSORS
InteliDrive Nano WP
In addition to the standard InteliDrive Nano features, rear side view
the InteliDrive Nano WP model also features a rear
panel sealed to IP65 and a18pin Deutsch connector.
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Benefits
cc Integrated solution less wiring and no cc History event log (10 events)
external components cc Customer configuration can be pre-loaded
cc Automatic or manual engine speed control atthe factory
cc Automatic start/stop; remote start; PID control cc Perfect price/performance ratio
loop and comparator cc Zero power consumption, i.e. extended
cc Easy to use, symbol based display battery life
Features
cc Engine control, monitoring and protection cc Setpoints adjustable via controller buttons
cc Electronic engines support J1939 interface cc 10 events, warnings or shutdown alarms
cc 1 RPM input withrunning hours stamp
cc 4 binary inputs (high side) cc Engine speed control adjustable via
cc 4 binary outputs controllerbuttons
2 configurable binary outputs cc Push buttons for simple control, lamp test
(high side switch 0,5 A) cc Graphic back-lit LCD display 128 64 pixels
2 binary relay outputs 10 A cc 3 LED indicators
cc Up to 8 analog inputs cc Power supply 836 VDC
3 configurable analog inputs (VDO) cc Operating temperature: 30C to +70C
3 configurable analog inputs (020 mA) cc InteliDrive Nano controller meets several
1 configurable analog input (02400 Ohm) standards (CE, EN)
1 configurable analog input (010 V) cc Front panel sealed to IP65
cc 2 analog outputs (05 V) cc Dimensions (cut-out): 91 mm 91 mm
cc Selectable protection alarm/shutdown
Tier 4
The InteliDrive Lite is acost effective MAN, MTU, Perkins, Scania, Sisu, Volvo Penta and
and sophisticated engine controller, many others. The controller comes with LiteEdit PC
which features outstanding control, software, enabling the user to easily configure the
inputs and outputs to suit individual requirements.
monitoring and protection for
both mechanical and electronic Like all ComAp engine controllers, InteliDrive Lite
diesel/gas enginesall in one unit. features apowerful back-lit graphic display, providing
The extended product family offers vital information in an easy to understand format.
Areal-time clock, coupled with event and performance
arange of engine-specific versions history logging, is essential when it comes to
suitable for land-based and marine troubleshooting. Remote control and monitoring
Tier4applications. is possible via an analog/GSM/GPRS modem or
the Internet. The ability for internal values from
It can communicate via standard and proprietary CAN theInteliDrive Lite to be displayed on analog gauges
J1939 protocols, to awide range of constant-speed and gives users the flexibility to create highly-customized
variable-speed engines, including Caterpillar, Cummins, instrumentation withease.
Detroit Diesel, Deutz, GM, Isuzu, Iveco, JohnDeere,
PRODUCT BRANCHES
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Benefits
cc Integrated solution less wiring and components cc History log easy troubleshooting
cc Remote display panel available economical cc Pressure regulation loop and load limitation
solution for remote control cc Smooth engine speed control
cc Analog gauge (VDO, Datcon and others) cc Less engineering and programming
outputsoperator friendly cc Perfect price/performance ratio
Features
cc Engine control, monitoring and protection cc PLC functions: PID loop, Comparators, Timers
cc Support of engines equipped with cc Analog oil pressure, water temperature, fuel
Electronic Control Unit (ECU) J1939 level, battery voltage, engine speed (pick-up)
orCummins Modbus interface cc Automatic, manual or remote start/stop
cc Tier 4 emission standard support oftheengine
cc 7 configurable binary inputs cc Push buttons for simple control, lamp test
cc 7 configurable binary outputs cc Graphic LCD backlit display 128 64 pixels
cc 9 configurable analog inputs cc 4 LED indicators
(3 resistive, 6voltage) cc Front panel sealed to IP65
cc VDO type analog gauges cc Power supply 836 VDC
outputs 8configurable channels cc Operating temperature:
cc Selectable protections warning/shutdown 20C to +70C regular unit
cc Setpoints adjustable via controller buttons 40C to +70C low temperature unit
orPC tools cc InteliDrive Lite controller meets several
cc 3 level of password protection standards (EN, UL, NFPA)
cc Ethernet, USB, RS485 or RS232/Modem/
Modbus communication
cc Real time clock and event history log
cc Engine speed control by Up/Down controller
buttons, 3 binary inputs for predefined speed
options, Speed Up/Down binary inputs or one
analog input
The InteliDrive DCU Industrial InteliDrive DCU Industrial can communicate via
standard and proprietary CAN J1939 communication
is a highly flexible and
protocols to awide range of EFI engines, which
sophisticated engine controller, include Caterpillar, Cummins, Detroit Diesel, Deutz,
which features outstanding GM, Isuzu, Iveco, John Deere, MAN, MTU, Perkins,
control, monitoring and Scania, Sisu, Volvo Penta and others. Designed
to be highly flexible, InteliDrive can be expanded
protection for both mechanical by means of additional modules to offer over
and electronic diesel/gas 100binary inputs andoutputs.
engines as well as peripheral A set of PLC (analog and binary) functions is
equipment. The extended available in the standard software and can be
product family offers a range of used by the customer to control and regulate
drive-traincomponents.
engine specific versions suitable
for land-based applications. Like all ComAp products, InteliDrive DCU
Industrial features a powerful graphic display
providing user-friendly information in an easy to
understand format not only for professionals
but also for occasional users. The diagnostic
information is available in easy-to-read plain text
instead of potentially misleading cryptic codes or
flashinglights.
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Benefits
cc Integrated solution with hardwired safety cc Slave panels available economical solution
functions less wiring andcomponents ofremote control
cc Full communication support of engines with cc Integrated clutch control less wiring
ECU simpler wiring, access to information andcomponents
from ECU via Modbus cc Many types of communication easy
cc Event driven History record, easy backtracking supervision and servicing
and problem solving cc Perfect price/performance ratio
cc Load sharing for propulsion engines better cc Built-in PLC-integrated control of compressors,
power utilization of installedengines pumps or other driventechnology
Features
cc Engine control, monitoring and protection cc Sealed membrane panel to IP65
cc 14 binary inputs, 14 binary outputs, cc 180120 mm front panel mounted case
8analoginputs cc Operating temperature:
cc Serial communication with ComAp tools 20C to +70C regular unit
cc Modbus communication with 3rd party devices 40C to +70C low temperature unit
cc Remote Internet communication over Ethernet cc 3 level password protection
or mobile networks cc InteliDrive DCU Industrial controller meets
cc Engine measurement from sensors or via J1939 several forcing counter standards
cc Input/output and J1939 configuration (EN, UL, CSA, NFPA)
cc Running hours meter, number of starts counter cc Internal configurable PLC functions
cc Graphic back-lit LCD display with icons
andbargraphs
The InteliDrive Mobile is a highly InteliDrive Mobile has been specifically designed
for harsh environments where mobile machinery is
flexible and sophisticated mobile
typically used. The unit construction features afully
electronic controller, which environmentally sealed enclosure and connector,
features outstanding control, vibration and EMC robustness, along with a wide
monitoring and protection temperature operatingrange.
for diesel and gas engines as InteliDrive Mobile can communicate via standard
well as driven technology. The and proprietary CAN J1939 communication
controller offers a range of protocols to a wide range of EFI engines, which
include Caterpillar, Cummins, Detroit Diesel, Deutz,
specific functions suitable for GM, Iveco, Isuzu, John Deere, MAN, MTU, Perkins,
mobile applications, such as: Scania, Sisu, Volvo Penta and others.
hydraulic system control, sensor A set of PLC (analog and binary) functions is
communication and operational available in the standard software for control
device control. of driven technology. Predefined highly flexible
function blocks enable users to create a control
algorithm without the need for complex
programming. CAN-bus and RS485 communication
lines together with optional internal GSM/GPRS and
GPS modules give a perfect overview of system
status to both local operators and technicians in
remote monitoring centres.
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Benefits
cc Integrated solution, less wiring and components cc Remote monitoring support reduced call-out
cc Support of engines with ECU access to all costs of service engineers
available values and fault codes cc AirGate connection technology for remote
cc Designed specifically for harsh environments wireless monitoring and control, for localization
trouble free operation in allconditions and Geofencing
cc History log output, monitoring of wide range of
parameters easy troubleshooting and warranty
claim handling
Features
cc J1939 support with Input/Output configuration cc 8 Analog configurable inputs/outputs
for engine measurement andcontrol cc 2 Impulse inputs (e.g. for rotary flow meters)
cc Optional internal GSM or GPRS cc 4 Frequency inputs for RPM measurement
andGPSmodem cc Operating statistics (running hours etc.)
cc Compatible with AirGate cc RS485 communication line with Modbus
cc Master-Slave concept to extend I/O and cc CAN-bus connection of external displays
otherfunctions cc Operating temperature: 40C to +80C
cc Built-in PLC functions: Logical functions, cc Supply voltage: 836 VDC continuously,
Comparators, Analog switches, Mathematical 6 VDC for 1s
functions, Linear interpolation, Filters, PID loops, cc EMC compatibility: EN61000-6-1/2/3/4,
Timers, Delayfunctions SS4631503(PL4), IEC 255-3
cc 4+12 Binary inputs with detection of broken wire cc Vibration resistivity: EN 60068-2-6;
cc 16 Binary configurable switches: 3A, High-side / EN 60068-2-64
Low-side, broken wire detection, PWM cc Functional safety according to IEC 61508, SIL3
cc 8 Analog inputs configurable for industry cc Shock test: IEC 68-2-27
standard sensors cc Dust and water protection IP67
The InteliDrive Mobile Logger is a for direct connection to all standard industry
highly flexible and sophisticated sensors and output devices.
data logger, which features
CAN-bus and RS485 communication lines together
outstanding, monitoring and with optional internal GSM modem and GPS
history tracking for diesel engines, module give perfect overview of system status to
as well as peripheralequipment. both local operators and technicians in aremote
monitoring center.
InteliDrive Mobile Logger has been specifically
designed for harsh environments that are common cc Engine measurement by sensors and actuators
for industrial equipment. The unit construction or via J1939
features a fully environmentally sealed enclosure cc 8 binary inputs
and connector, vibration and EMC robustness cc 4 binary outputs
along with a wide temperature operatingrange. cc 11 configurable analog inputs
cc 2 impulse inputs
InteliDrive Mobile Logger can communicate cc 1 frequency input for RPM measurement
via standard and proprietary CAN J1939 cc LED status indication
communication protocols to awide range of EFI cc Communication interface: RS485, 2CAN, J1939
engines, which include Caterpillar, Cummins, cc Operating temperature: 40C to +80C
Detroit Diesel, Deutz, GM, Iveco, Isuzu, John Deere, cc Integral fuel consumption measuring
MAN, MTU, Perkins, Scania, Sisu, Volvo Penta cc Operator log-in possibility
and others. An extremely flexible input structure cc Memory size up to 524,000 records
enables to support wide range ofapplications. cc Supported download formats: xls, csv
cc Dust and water protection IP67
Binary, frequency and analog inputs are optimized cc Internal GPS receiver and GSM/GPRS modem
GPS
Watch how WebSupervisor
can help you to protect your
gen-set/engine online.
cc Backlit buttons
Drilling Machine
ComAp InteliDrive DCU Industrial was
selected for this application because ofits
ease of integration of engine control with
advanced PLC functions for the control of
additionaldevices.
Hydraulic Pump
Control and monitoring of a GM V8
gas engine powered hydraulic pump
to be installed on a gas field to power
hydraulicequipment.
Shunting Loco
The shunting locomotive re-power application
uses a ComAp InteliDrive DCU Industrial
for the complete control, monitoring and
protection of the Volvo D16 engine which
drive a Voith HydroTurbo gear-box for
propulsion via a system of push-rods. It is
also used for a number of auxiliary functions
which includes the air-system compressor or
for the vehicle speed by monitoring the RPM
in the Voith HydroTurbo.
Shearing machine
Lefort S.A., located in Belgium, is a world
leading manufacturer of mobile shearing
machines. The machines shown here are driven
by ahydraulic pump, coupled to aSCANIA
engine which is supplied by aBelgium Scania
dealercompany Stevens, and equipped with
aComAp InteliDrive DCU Industrial controller.
LAN
Rockcrush Dredge
SIS Mining Management were looking for
asystem capable of economically removing
overburden from a coal mine, 100m below
ground near Borneo, Indonesia. Australia
based Power and Drive Solutions provided a
system capable of controlling and monitoring
the entire infrastructure from a single
operators seat.
La Rural
Exhibition Centre
The Exhibition Centre La Rural is one of
the most important venues for exhibitions in
Buenos Aires, Argentina. Since its creation
130 years ago, La Rural, Predio Ferial de
Buenos Aires has undergone some great
improvements, and with the construction of
the Ochre, Blue, Yellow and Green pavilions in
the late 1990s, has been consolidated as the
main fair and exhibitions centre for the region.
Dynapumps of Perth have supplied a mobile engine driven pump for acid movement to the
Western Australian mining industry.
cc The Cummins 6BT engine is connected to a stainless steel self priming centrifugal pump specially
designed for pumping acid. The control system comprises a ComAp InteliDrive and a GAC
governingsystem.
cc This combination starts the engine and ramps the speed to 1600 rpm and then in response to a shutdown
signal ramps the engine back to idle and shuts it down.
cc The engine speed can be varied between 1600 and 2100 rpm based on pressure inputs. All control signals
are sent to the InteliDrive via telemetry in Modbus protocol utilizing the high level communications
capabilities of the controller. As well as providing engine protection the InteliDrive controller also
monitors and provides protection for pump pressure and flow.
ComAps compressor/engine control solution optimizes the natural gas production of our
gas well booster compressor units allowing our customers to maximize gas production by
providing very accurate process control utilizing digital pressure transducers and temperature
thermocouples at a 1% accuracy which gives much finer process resolution at even extreme
ambient temperatures down to 40 degrees.
ComAps panel also provided us with automatic start/stop as well as automatic engine speed control based
on the gas well conditions optimizing the performance of the unit by conserving energy and wear and tear on
engine and compressor components. Our customers are very happy with its event history capabilities as well
as its compressor and engine protective features.
We also value the fact that the ID-DCU controller is fully compatible with future electronic emission certified
engines and is also capable of offering integrated remote monitoring. BOSS Industries has standardized on
the ComAp panel for our gas well booster compressor units.
Ed Ketcham,
VP Sales
www.bossair.com
ComAp InteliDrive DCU controller was reviewed and chosen as the preferred solution as there
were several system functions only InteliDrive could monitor and control. These functions
were outside the scope of other manufacturers engine controllers. The functions included
the requirement for constant monitoring of the hydraulic systems boost pressure, hydraulic
fluid temperature, and the operation of the trolleys vacuum system (required to de-aerate the
hydraulic fluid before it is applied to the aircrafts hydraulic system).
cc The system devised by SUN HML incorporates an InteliDrive DCU together with a Remote Display in
aMaster/Slave relationship.
cc As well as providing system functionality the InteliDrive DCU also provides standard engine
monitoringand protection.
Control and monitoring of an engine which drives a propeller for a frost protection machine in
vineyards and orchards. A prime requirement was remote communications capabilities and an
idle/run feature.
ComAp products represent some of the most reliable People make the difference
solutions on the market today. Every component
and product undergoes the most rigorous standards ComAps key strengths are flexibility, experience,
during manufacture, with every stage being knowledge and enthusiasm. This blend of values
undertaken in accordance with international ISO9001 defines our personality and gives you the assurance
certification. Our products are of a truly honest and positive relationship.
backed with the approvals from By supporting our people, investing in their
major Marine Certification development and encouraging creativity, our teams
Societies. Accreditation at work hard to find new opportunities, technologies
the highest-level breeds and solutions that enable us to successfully help our
confidence, and every ComAp customers solve their problems effectively.
product is supplied with
an appropriate warranty At ComAp, we believe passionately in the
and after-sales support for importance of continuously developing new
complete peace ofmind. technology along with forward thinking software
and hardware to maintain the enviable position as
worldwide leader in communication and control for
F1 Singapore GrandPrix power generation and drive powerapplications.
34
Key Milestones
1991
ComAp is established.
1993
Successful commissioning of four Gen-set
Control Systems made by ComAp on several
islands in the Mediterranean.
1994
of the research MX controller, the second generation
and development of ComAps gen-set control systems,
process, resulting islaunched.
in the creation 1996
of leading edge PX, the revolutionary gen-set controller with
modern development configurable input and outputs, is developed.
facilities. ComAp is
2000
proud to continue
InteliGen, the first member of the Inteli
being one of the
family and flagship of their gen-set control
top companies
systems, is released.
in the world, an
achievement which 2001
is challenging to ComAp Ltd. The first foreign ComAp
sustain, but something we endeavour to subsidiary is established close to Bristol.
preserve. We consistently set high standards, 2002
and try to be the best, something which is InteliSys, a top end product dedicated to
reflected by our achievement in the Best CHP and large engine control applications, is
Employers Study in the Czech Republic released. New mid-range product InteliLite
(conducted by Hewitt Associates), where we is launched for AMF and InteliDrive
were awarded first place in2009. controllers for non gen-sets, engine driven
applications is released.
And, amidst fierce competition, in 2011 we 2006
were delighted to be amongst the top five ComAp LLC ComAp subsidiary to
companies in the Czech Republic once again. promote products in the USA and Canada
Our passion for excellence pushes us ever isestablished.
forward, and you can be sure that whatever the
2007
future brings, we will be there.
InteliVision 8 the first color display unit in
the power generation field.
Putting customers first
2008
ComAps expertise extends beyond innovative InteliCompact controller for simple
controllers, our key strengths are flexibility, paralleling gensets is launched.
experience, knowledge and enthusiasm, 2010
enabling us to successfully help our customers InteliVision 5 and InteliGenNT BaseBox
solve their problems quickly and effectively. controller concept are released.
Using our vast global distribution network with 2012
24 hour technical support, and a free dedicated Application for Apple iOS devices and
training centre in Prague, we are able to work Google Android devices is launched allowing
closely with our clients, maintaining the product control via smartphones and tablets.
highest level of satisfaction, something we are
2014
very passionate about, and constantly strive
ComAps WebSupervisor is translated into
toachieve.
its 10 th language: Portuguese.
35
MANUFACTURER LOCAL DISTRIBUTOR / PARTNER
ComAp a.s.
Kundratka 2359/17, 180 00 Prague 8
Czech Republic
Phone: + 420246 012 111
Fax: + 420266316647
info@comap.cz www.comap.cz
Customer satisfaction is our mission. We continuously develop our people to be the best to succeed in our mission.