Storage Tank (API 650) - Home Welding & Inspection

2/16/2017 StorageTank(API650)|HomeWelding&Inspection
HomeWelding&Inspection
StorageTank(API650)
ShopFabricationInspection
MaterialReceivingInspectionReport
Checkvisual(freeoflamination&damage).
Checkcerticate(keaslian,HeatNo&PlateNo).
Checkdimensional(Length,Thickness,Width&Diameter).
Marking
Checkdimensionalmarking.
Checktransferheatno.
AfterCuing
Checkdimensional.
Checktraceability(HeatNo&PlateNo).
CheckStampMarking.
Rolling
Checkvisual(freeofdamage).
https://lukmanwelding.wordpress.com/storagetank/ 1/34
Checkvisual(freeofdamage).
Checkedgepreparation.
CheckRollingradius.
Painting(hps://lukmanwelding.wordpress.com/coatinginspection/)
Checkmaterialpainting(batchno,selflife,brand).
CheckAmbientCondition(surface&whether).
CheckDFT.
FieldErectionInspection
DimensionalInspection
Peakingbanding
Peakingmeasuredusingahorizontalsweepboard36inch(900mm)long.Toleranceofpeakingshallnotexceedinch(12.7mm).
Bandingmeasuredusingastraightedgeverticalsweepboard36inch(900mm)long.Toleranceofpeakingshallnotexceedinch(12.7
mm).
Roundness
Checkroundnessat0,45,90,135,180,225,270,325
Radiusmeasuredat1footabovetheboomcornerweldshallnotexceedthefollowingtolerance:
Diameter Tolerance
<40
40150
150250 1
250 1
Plumbness
Checkat0,45,90,135,180,225,270
Theplumbnessofthetopofshellrelativetotheboomoftheshellnotexceed1/200ofthetotaltankheight.
Theoutofplumbnessinoneshellplate(singlecourse)shallnotexceed1/250ofthecourseheight.
Visual(hps://lukmanwelding.wordpress.com/dutiesofaweldinginspector/)
Visual examinations shall be carried out during all stages of fabrication to ensure that the completed fabrication meets COMPANY
satisfactionandapprovalwithparticularaentionbeingpaidtothefollowing:
weldshallbeacceptablebythiskindofinspectioniftheconditionsarefullled:
Theweldhasnocratercracksorothersurfacecracks.
Themaximumacceptableundercuingis1/64inchesofthebasemetalforverticaljoints,and1/32inchesmaximumforhorizontaljoints.
Fortheweldsthataachnozzles,manholes,cleanoutopening,andpermanentaachments,noundercuingexceeds1/64inches.
The frequency of surface porosity in the weld does not exceed one cluster (one or more pores) in any 4 inches of length, and the
diameterofeachclusterdoesnotexceed3/32inches.
Weldsthatfailtomeetthecriteriagiveninparagraphabove,shallbereworkedpriortohydrostatictestingasfollows:
Defectsshallberemovedbymechanicalmeansorthermalgougingprocesses.
Iftheresultingthicknessislessthanminimumrequiredasperhydrostatictestdesignconditions,reweldingisrequired.
Iftheresultingthicknessislessthanminimumrequiredasperhydrostatictestdesignconditions,reweldingisrequired.
Therepairweldshallbevisuallyexaminedfordefectspriortoreexaminedbyradiography.
NDT
Oilleaktest
mediasolar,methodspray,temperatureambient,holdingperiod4hours.
Vacuumboxtest
Vacuumtestingshallconductasfollows:
Vacuumtestingisconvenientlyperformedbymeansofametaltestingbox,6incheswidex30incheslong,withaglasswindowinthe
top. The open boom is sealed against the tank surface by a spongerubber gasket. Suitable connections, valves, and gauges should be
provided.
Approximately30inchesoftheseamundertestisbrushedwithasoapsolutionorlinseedoil.Thevacuumboxisplacedoverthecoated
sectionoftheseam,andavacuumisappliedtothebox.Bubblesorfoamproducedbyairsuckedthroughtheweldedseamwillindicate
thepresenceofporosityintheseam.
Avacuumcanbedrawnontheboxbyanyconvenientmethod,suchasconnectiontoagasolineordieselmotorintakemanifoldortoan
airejectororspecialvacuumpump.
Vacuumboxtestedusingatestpressureatleast3psigaugeorasspeciedonCompanyspecication.
Radiographytest(hps://lukmanwelding.wordpress.com/jointdefectradiographytest/)
RadiographicexaminationmethodshallbeinaccordancewiththeASMEsectionV,Article2.
Radiographicinspectionisrequiredforshellbuweld,annularplatebuwelds,andushtypeconnectionwithbuwelds.
Inspectionbyradiographicmethodisnotrequiredforroofplateorboomplatewelds,forweldsjoiningroofplatestotopangle,thetop
Inspectionbyradiographicmethodisnotrequiredforroofplateorboomplatewelds,forweldsjoiningroofplatestotopangle,thetop
angletotheshellplates,shellplatestoboomplates,orappurtenancestotanks.
Number and location of radiographic shall minimum as specied on API Standard 650, Section 6. Vendor shall submit proposal of
numberandlocationofradiographictoCONTRACTOR/COMPANYforreviewandapproval.
TheradiographersshallbecertiedbythemanufacturermeetingtherequirementasoutlinedbyASNTRecommendedPracticeSNT
TC1Aanditssupplement.
VendorshallsubmittheradiographytestresulttoCONTRACTOR/COMPANYforreviewandapproval.Thepenetrameterimageas
result of radiography shall clearly enough for visual examination on a radiograph viewer. The acceptance criteria of radiographs result
shallbejudgedasspeciedonASMESectionVIIIDiv.1,par.UW51(b).
Repairingdefectiveweldsshallbedonebychippingormeltingoutthedefectsfromoneorbothsideofjoint,asrequired,andproceed
withrewelding.Allrepairedweldsaresubjecttoberetestedasspeciedabove.
Penetranttest
LiquidpenetrantexaminationshallbeperformedinaccordancetoASMESectionV,Article6.
MagneticparticleexaminershallmeettherequirementsonAPIStandard650par.6.4.3.
TheacceptancecriteriaandrepairofdefectsshallbeperASMESectionVIII,Division1,Appendix8,Par.83,84,and85.
Ultrasonictest
UltrasonicexaminationmethodshallbeinaccordancewithASMESectionV,article5.
UltrasonicexaminershallbequaliedinaccordancewithasspeciedonAPIStandard650par.6.3.3.
TheacceptancecriteriaandrepairofdefectsshallbeperASMESectionVIII,Division1,Appendix12,Par.123and124.
111Responses
Hamzah,onFebruary11,2009at10:04amsaid:
1,.MaterialInspection
a.MaterialTraceability
b.Sizeanddimension
c.VisualInspection
Reply
lukman,onMarch12,2009at8:45amsaid:
TerimakasihatasmasukannyapakHamzah
Reply
Khoirul,onApril28,2009at12:18pmsaid:
HallomasLukman,maunanyanih.
SayasedangmembuattankiAPI650,tebalmaterialygdigunakanadalah28mm.Apakahituberartinantidilapanganhrstetapkita
lakukanPWHTmengingattebalnyamaterialini,padahalsementaradiAPI650setahusayahanyaReinforcePadsajayghrsdiPWHT.
TerusapakahWPSygdigunakanharusmemilikiparameterPWHTjuga?Trimakasih.
Reply
lukman,onMay5,2009at8:56amsaid:
HalloPakKhoirul,.salamkenal.SetahusayakalauTankimereferkeAPI650untukshelltidakdilakukanPWHT,.hanyadishell
openingnyasaya..kecualikalauTankibola(SpericalTank)yangmereferkeASMEVIIImakaharusdiPWHT.UntukmasalahWPS
karenapengelasantankimereferkeASMEdandiASMEjelasjelasstatementuntukPWHTadalahessentialjadikalauDesignTanki
AndaadaPWHTmakaWPSnyajugaharusWPSyangadaPWHTnya.
Reply
MukeshKanojia,onMay23,2009at7:07amsaid:
AsperAPI650whatwouldbethetoleranceforwobblinginthestoragetank.
Reply
DearMr.MukeshKanojia,
AsIknowinAPI650nostatementaboutwobblingsoIthinkitsnotolerance(noallowable).AsIknowwobblingrelatedtogrouting.
Isityourbadexperience?Iwillhappyifyoutellmethestorywhyithappentomyemailatlukman@bangunbejanabaja.com.Thanks
Reply
abidameen,onJune14,2009at4:44pmsaid:
RegardingthehydrotestingofatanktobeSSlinedinternally,thetanktobelledwithwaterbeforeandaftertheSSliningisinstalled,
oronlybeforetheliningisinstalled,oronlyaftertheliningisinstalled?
Pleasehelpmeout!!!
Reply
lukman,onJune18,2009at2:08amsaid:
GenerallythetanktobelledwithwaterbeforetheSSliningisinstalledbutitsdependonclientspecication.
Reply
EdwardSinaga,onJune14,2011at4:50amsaid:
forabidameen
youwotHydrotestbypressure?orbyHotwater?
Reply
abidameen,onJune14,2009at4:45pmsaid:
Regardingthehydrotestingofatankcanweperformthewaterlltestoftankwithinternalbrazinginstalledforperventingthe
weldingdistortion?
Reply
Noallowable,hydrotestingshouldbedoneasperoperational(withoutinternalbrazinginstalled)
Reply
alireza,onJuly21,2009at10:51amsaid:
HI,
wOULDYOUPLEASESENDMETHETOLERANCEOFBOTTOMPLATEOFBIN.
Reply
lukman,onJuly31,2009at1:27amsaid:
DearAlireza.FranklyspeakingIdontknowthetoleranceofboomplateofbin,butinstroragetankweusuallyusetherule:
1.Allboomplatesshallhaveaminimumnominalthicknessof6mm(1/4in.)(49.8kg/m2(10.2lbf/ft2)exclusiveofanycorrosion
allowancespeciedbythePurchaserfortheboomplates.UnlessotherwiseagreedtobythePurchaser,
allrectangularandsketchplates(boomplatesonwhichtheshellreststhathaveoneendrectangular)shallhaveaminimum
nominalwidthof1800mm(72in.).
2.Boomplatesofsucientsizeshallbeorderedsothat,whentrimmed,atleasta50mm(2in.)widthwillprojectoutside
theshellormeetrequirementsgivenin5.1.5.7ofAPI650whicheverisgreater.
3.Boomplatesshallbeweldedinaccordancewithpara5.1.5.4or5.1.5.5ofAPI650.
4.UnlessotherwisespeciedontheDataSheet,Line12,tankboomsrequiringslopingshallhaveaminimumslopeof
1:120upwardstowardcenterofthetank.
5.IfspeciedontheDataSheet,Line12,afoundationdripringshallbeprovidedtopreventingressofwaterbetween
thetankboomandfoundation.UnlessthePurchaserspeciesotherwise,theringshallmeetthefollowingrequirements
(seeFigure55ofAPI650)
a.Materialshallbecarbonsteel,3mm(1/8in.)minimumthickness.
b.Allradialjointsbetweensectionsofthedriprings,aswellasbetweenthedripringandtheannularplateorboom,shallbe
continuouslysealwelded.
c.Thedripringshallextendatleast75mm(3in.)beyondtheouter
peripheryofthefoundationringwallandthenturndown
(upto90)atitsouterdiameter.
d.Thetopandboomofthedripring,andthetopofthetankboom
d.Thetopandboomofthedripring,andthetopofthetankboom
edgeprotectionbeyondtheshell,andaportionofthe
tankshellshallbecoatedifspeciedbythePurchaser.
Reply
rajeevrosendey,onJuly30,2009at6:57amsaid:
dearsir,
ihavesomequestionaboutweldinginspection,myquestioniscanweapplyvaccumboxtestinginbuweldjointforrooforboom.(
forMisctank)
Reply
DearRajeevRosenDey,WhatthekindofdesignengineeringandfabricationforyourTank?
1.inAPI650(weldedsteeltanksforoilstorage)weusuallyuselapjointandtheexaminationpleaserefertopara7.3.3
(examinationandtestingofthetankboomusemethodAvacuumboxtestortracergastestorAfteratleastthelowestshellcourse
hasbeenaachedtotheboom,water(tobesuppliedbythePurchaser)shallbepumpedunderneaththeboom).
2.inAPI12F(specicationforshopweldedtanksforstorageofproductionliquids)jointinboomplatesshallbeusedouble
weldedbujointandforexaminationpleaserefertopara5.3(fordetectionofleaksapplysoapsuds,linseedoilorothersuitable
materialtoallshell,boom,roofandaachmentwelds).
Reply
muthusamy,onMarch13,2010at3:37amsaid:
VacuumboxtestisnotamandatoryforbuweldsasperAPI650
EdwardSinaga,onJune14,2011at4:56amsaid:
forBoomandRoofonly.
note:plschecktheVacuumboxBoomRubber,becauserubberisdamagethevacuumproblem.(notreachvacuum76cmHg)
Reply
JamsethFayaaz,onAugust5,2009at8:52amsaid:
Salamsir,IneedtoclarifythatwhattypeofmaterialscanweusetostorethewaterasperAPI.
Salamsir,IneedtoclarifythatwhattypeofmaterialscanweusetostorethewaterasperAPI.
Reply
lukman,onAugust6,2009at1:50amsaid:
DearJamsethFayaaz,asperAPI650pleasefollowthefollowingspecication:
1.ForplatethatconformtoASTMspecicationsASTMA36,A131,A283GradeC,A285GradeC,A516,A537,A573,A633,A
662,A678,A737,A841
2.ForSheetsforxedandoatingroofsshallconformtoASTMA101Grade33
3.forpipe&pipecouplingacceptabletouseAPISpec5L,GradesA,B,andX42,ASTMA53,GradesAandB,ASTMA106,Grades
AandB,ASTMA234M/A234,GradeWPB,ASTMA333M/A333,Grades1and6,ASTMA334M/A334,Grades1and6,ASTMA
420M/A420,GradeWPL6,ASTMA524,GradesIandII,ASTMA671
4.ForStructuralsteelshallconformtoASTMA36,ASTMA131,ASTMA992,StructuralsteellistedinAISC,CSAG40.21M,ISO
630
5.ForFlangeshallconformtoASMEB16.5orB16.7
6.ForBoltingshallconformtoASTMA307orA193
Reply
AjayGhatpande,onSeptember12,2009at11:02amsaid:
Canyoupl.providemethespecicationforVacuuumBox,itsbasicrequirement,testingpressure,period,certicationformat,if
surfacepreparationisrequired,frequencyofthistesttobecarriedoutinfuture,ishallbehighlyobligedtoyou.
Reply
lukman,onSeptember29,2009at3:52amsaid:
DearMr.Ajay
IamsorryInevercreatespecicationforvacuumboxbutifuwanttodevelopvacuumboxspecicationIsuggesttofollowthe
ruleinAPI650butmorestrictness.Pleasediscussitwithyourengineeringdepartment
Reply
MUTHUSAMYSUBBIAH,onSeptember15,2009at2:49pmsaid:
DearSir,
DearSir,
Couldyousendmethemethodofrepairingthedistortionsintheshellandjoints.Howmanytimeswecanrepairinaweldseam?.our
clientspecforpeakingis13mmandbandingis7mmonly.wearesueringalot.tankcapacityis20000m3.
Reply
1.Cuingweldmetalusinggrindingmachineinthebucklingareaverticalandhorizontalweld
2.InstallStrongbackaccordingtoRadiusofTankwithVerticalpositionusingHorseshoe
3.Seingstrongbacktoassuretheplatebucklinghasbeensamewithradiusoftank
4.CleanGapofShellPlatewhereWeldmetalhasbeenremovefromHorizontalandVerticalweldlocation.
5.Builtupplateontheweldinglineifanylengthofplatehasshortnessbecausecuingofweldmetal.
6.AfternishbuiltuptestweldmetalwithDyePenetranttesttoassuretheweldisgoodandnocrack.
7.AfterallBuiltupnishandGapofweldinglineisne,tupverticaljointandinstallstiener/keyplateinthelocationof
bucklingarea
8.AfterAllVerticalJointhasbeentupandthanweldtheverticaljoint,carefullyfromoutsideofTank
9.AfternishweldfromoutsidechecktheradiusofbucklingplateandseingagainusingstienerandKeyplate
10.ifRadiusofTankisOKcontinuousBackweld(frominsidetank)
11.AfternishVerticalweldsandthancheckPeakingofVerticalwelds,MeasurementofPeakingmustbenotexceedtoleranceby
API650
12.AfternisVerticaljoint,conductHorizontaljointfollowsameisVerticaljointprocedure
13.Afterallweldingnish(verticalandhorizontal)cleanareafromspaerandtackweld
14.AllStopperandStrongbackandothertoolsusingforrepairwillberemovedafterplatecold
15.AfterremovedalltemporaryaachmenttoshellplatecheckLocaldeviationsPeakingatVerticalweldjointsandBandingat
Horizontalweldjointsandalsoroundness,refertoAPI650
16.ArecordorreportoftheMeasurementandtestingshallbecompleteandapprovedbyClient.
16.ArecordorreportoftheMeasurementandtestingshallbecompleteandapprovedbyClient.
Reply
andri,onOctober2,2009at9:25amsaid:
salamkenalmaslukman..
sayabaruberkecimpungdiinspeksitanki..
bisakahsayamintacontohformatlaporaninspeksiuntukinspeksi2padatanki..
mohonbantuannyamas..
Reply
lukman,onNovember11,2009at1:52pmsaid:
Salamkenalmasandri,..boleh,..sayaemailkemananeh?
Reply
VishnuVardhan,onOctober5,2009at11:30amsaid:
Wearebuildinga61mtrDiameter,25mtrhigh,64000m3CrudeStorageTank.IthasanInternalFloatingRoofaswellasaxedroof.
Myqueryisforxedroof.Whatistheallowabletolerance/criteriaforRoofWaviness/symmetryaftercompletionofWelding
Reply
Taher,onOctober31,2009at12:51amsaid:
WhatistheallowableofBoomplatebucking?Whiccodeandstandardforstoragetankforatnessoftheboomplate.
Reply
PleaserefertotheASTMA6/6M
Reply
efraim,onNovember1,2009at9:06amsaid:
efraim,onNovember1,2009at9:06amsaid:
Salamkenalmaslukman.
Berapaluasanminimaluntuksatusectionboomplateuntuktangkikapasitas2000m(tinggi:10.675mmdanOD:17.000mm)dan
ketebalanboomplate9mm.MohonbisaMassharekanperhitungannya.
Terimakasih
Reply
lukman,onApril14,2010at1:46amsaid:
SalamkenalmasEfraim,
Sebaiknyaandatanyakankedesignengineeranda.Disinihanyamembahashanyadarisisiinspeksinyasaja.Thanks
Reply
hossein,onNovember7,2009at11:27amsaid:
howdesignVacuumboxtest
Reply
refer8.6ofAPI65011thedition
Reply
abdullah,onJanuary27,2010at6:50pmsaid:
ifyoupleaseiwouldliketoknowtheriskofleavingthebackweldopenedorgrindedtillthenextdayduringtankverticaland
horizontalwelds
Reply
Mahmoud,onFebruary8,2010at7:31amsaid:
Dearlukman
Imlookingforanerectionprocedurefora1000000barrelstoragetank,acctoAPI650.Canyouhelpmeonthis?Thanksinadvancefor
Imlookingforanerectionprocedurefora1000000barrelstoragetank,acctoAPI650.Canyouhelpmeonthis?Thanksinadvancefor
youraenion.
Reply
Imrankhan,onFebruary13,2010at4:48pmsaid:
SirimverythankfulltouforgiveinginformationaboutlemitionofApi650inspectioncraitira
Reply
Dearimran,
ThelimitationofinspectioncriteriainAPI650.PleasereadintheAPI650
Reply
Imrankhan,onFebruary13,2010at5:04pmsaid:
Dearsir
imverythankfulltouforgivinginformation
Reply
Whataretheworkscopesofatanksurveyor?
Reply
anggara,onApril13,2010at4:43pmsaid:
Man,
nanyadunk,bolehnggakklopadaareaboomtankkitanggakmakeannularplate,hanyamenggunakanboomsketch.adapasal
nggakdalamAPI650yangmengatakanuntukmenentukanpenggunaanannularplateataulangsungboomsketchohiyaapa
eectnyaklopadaareaboomkitanggakmenggunakananularplate?
Salam
Salam
AnggaramantanB3
Reply
BolehGa,..tergantungdesignnya.KalauboomplatedidesignmenggunakantegangandenganmaterialgroupIV,IVA,VorVI
haruspakeannular.AdadiAPI650para5.5.1.ProjectBBByangdiCPIboomnyamakeA36andA283Gr.Ctidakmemakai
annularkok.Gimanakabar?
Reply
Anggara,onApril14,2010at2:31amsaid:
Man,
KabarbaikselaluthksbangetatasinfonyanihbroohiyatapidiapendixMakulupatepatpasalnyaMberapadisanajuga
dikatakanbahwaAnulardigunakanpadatankidengandiameterdiatas30meter.kabarbaikbroakujugamotanya2tentang
airraisingforroofinstalationnihgimanamethodenya?terusdiAPI650adapasalnyanggakkarenaakuuprek2nggakyang
ngomongcaranyaAirRaisingdehatauakunyayangkurangteliti?
Gimanakabarsampeanjugaom?adaprojectapalagiB3
Salam
AnggaramantanB3
Alhamdulillahkabarkubaikbozz..memangbenardiappendixM.4.1dikatakanbahwatankiuntukdiameterdiatas30mtrharus
menggunakanannularboomplate,namunaturantersebutspecialrequirementhanyauntuktankdengandesigntemperature93C~
260C.
untukmetodeairraisingtidakdijelaskandiAPI650karenaitutergantungmetodekonstruksimasing2perusahaan.Filemetodeair
raisingadadirumah,.insyaallahbesokaqsharedeh.
BBBsekarangadabeberapaprojecta.lprojectCPIDuri,tankiAvturdikualanamu,sphericaltankditanjungsekong.dll.Btwkalauada
infovacantyangbagusbozz,..bagibagiinfonyaya.Thanksbe4
Reply
Reply
Anggara,onApril15,2010at1:12amsaid:
Lukan,
untukvacantyangbaguslagisepibrotapicobadehloebukapetromindo.comdisanabanyakbangetvacantyangbaguscoba
ajaohiyauntukmetodeairraisingnyaloesharekeanggara_wi54@yahoo.com.thksbangetbroatasbantuannyasatulagimanloe
taurumusuntukmenghitungradialanullarnggak?orcaramenentukanmanholediroof
thksbro
Salam
Anggarasipemalu
Reply
DahaqemailbozzcontohprosedurairraisingdariTKIuntukdariCBIadadirumah.nexttimeajaya.
Reply
iisujadriyadi,onApril27,2010at3:08amsaid:
Asswrwb,
PakLukmanpadahaldilapangansayaseringketemuamapakAjat,meetingpakTeguh.bapakdioceB3ya?
Maafyapaksayabarangkalibanyakbertanyasamabapaksayamasihjuniorbapak..sayajgbertanyasamapakYoseph.
Sayamautanyakanadanggadessainsweepboardbuattanki?
Makasihsebelumnya
Wswrwb
Reply
Waalaikumsalamwrwb..PakJajatsudahtidakdiBBB,.kalaupakTeguhmasihdiBBB.Sayakebetulandiocecumansesekalike
lapangan.
Gakpapapakiisayajugamasihbelajarkok.
UntuksweepboardadadiAPI650Ed2007para7.5.4denganukuranpanjang900mm(36in).Mudahmudahanmembantu.btwdi
UntuksweepboardadadiAPI650Ed2007para7.5.4denganukuranpanjang900mm(36in).Mudahmudahanmembantu.btwdi
proyekmanasekarang?
Reply
iisujadriyadi,onMay6,2010at4:01amsaid:
skrglagidimerakpak,bikintankidanpipingnya.ndalama
palinglama6blnkalopaklukmansekarangdmn?oyayapaksalamamaorgBBB,skrgpojectdimanapak?sehabisini
sayamasihsekitarmerakklojdsayajdpegawaitetapaja..capepakmuter2
Wsswrwb
IISUJADRIYADI,onJune1,2010at4:43amsaid:
SelamatsiangPakLukman,
Apakabarpak???,sayaAlhamdulillahdalamkeadaansehatwalaat.Maafsayamenanyakanhalygsayaanggapbarubuatsaya.
Pakadasatuhalygsayapertanyakanmenyangkutmasalahtanki,apatankiygkitabuatharusadateradarimeterologiutk
pengukuranmuatanygadadalamtanki?apaskrgadaperubahanundang2barudaripemerintahygsosialisasinyasayaketinggalan.
Sebelumdansesudahnyasayaucapkanterimakasih.
Reply
ifan,onJuly5,2010at8:39pmsaid:
HallomasLukman,maunanyanih.
SaatinisayasedangmembuattankiAPI650dengandiameter38500denganheight19585dengantoleransipeaking7mm,banding13
mmdanPlumbness1/400,dengandipasangringstieneranglepadashellcourse6dan7,Pakadasatuhalyginginsaya
pertanyakanmenyangkutmasalahdeformasitanki,sampaisaatinimasihbelumadayangbisamengatasideformasitank,danbahkan
perusahaanmanContractortelahmemanggilthreepartyuntukmemecahkanmasalahtersebutdanhasilnyanambahhancuratau
semakinmembesardeformasinya/shellplatetersebutsepertisnacksetelahdiheatolehthreepartydanbahkanthreepartytersebut
mengundurkandiriuntukmengatasitanktersebut,
note:
1.bandingpadahorizontal6:48mm,1platedenganbanding48mmsudahdicuingsebelumdiheat
2.saatinitankdengandiameter38500dengantotal16tankbelumadasatupunyangselesai=sudahberjalan2tahunlebih
D.F.O(38500)=Total6TankD.F.O#01~06(SemuahRepair,
D.F.OJAPS(38500)=Total10TankJAPS#01~10(Tank01,02Repair,Tank06baru3Shellnaik,Tank10Baru1ShellNaik),06Tank
saatiniBelumadaerectionsamasekali
pertanyaansaya
pertanyaansaya
bagaimanacaramengatasiataurepairtanktersebut
sayaakankirimkandatareportpeakingandbandingkeemailbapakkirakirabolehtidak
thank
ifansofyan
Reply
HallojugamasIfan,
Maafniagaklamabalasnya,..DatayangmasIfanberikanbelumkomplitjadiagaksusahnelaahnya.Berapatebalplate?Berapa
ukuranstieneranglenya?Materialnyaapa?Deformasinyadimaterialataudipengelasannya?
BtwmasIfanlakukanpengukuranpeaking&bandingpadawaktutupatausetelahpengelasan?Untukkedepansebaiknya
lakukanpengukuranpeaking&bandingpadawaktutupjadikalautidakmasuktoleransibiaslangsungditanggulangi.Thanks
Salam,
Lukman
Reply
phytra,onJuly6,2010at2:58amsaid:
Asslmkm..
salamkenalpakLukman
sayabarubekerjadiduniatangki.
bisakahsayamintacontohformatlaporanuntukinspeksipadatangkibaru??
terimakasihsebelumnya
Reply
Waalaikumsalamwrwb..
SalamkenaljugaPhytra..
SalamkenaljugaPhytra..
Sayajugabarulhoo..bolehkok,..sayaemailkemananeh?
samasama..
Reply
aidilsyah,onAugust7,2010at10:57amsaid:
Salamkenalpaklukman,sayaaidil
sayamohonkiranyaformatlaporaninspeksitersebutdapatdikirimkanjugakeemailsayasebagaireferensi.
aidilsyah@gmail.com.
Terimakasih
Dadan,onJuly1,2011at3:09amsaid:
Asslamualaikum.
SalamkenalPakLukman,sayaDadan
MohonkiranyaformatlaporaninspeksitersebutdapatdikirimkanjugakeemailsayasebagaireferensiPak
estimatedans@gmail.com
TerimakasihbanyakPak
Imma,onSeptember3,2010at4:00amsaid:
Asslm..
SalamkenalPakLukman,
Berhubungsayasamasekalitidaktahutentangduniapertangkian&karenasayaperluinformasilebihjauhtentangstoragetank,saya
maumintatolongnehPak,bolehya?
Sayamaumintainfotentangstoragetankoperator,kira2skillyangdibutuhkanapasajayapak?danmetodedalammengoperasikan
storagetanktersebutsepertiapa?apacaramengoperasikannmaintenanceabovegroundstoragetankdanundergroundstoragetank
berbeda?jikaya,berbedadalamhalapa?
terimakasihbanyakPak..
Reply
Aditya,onSeptember3,2010at5:43pmsaid:
DearMr.Lukman,
Sayamautanyapak,berapatoleransipeakingbandingyangdapatdiberikanuntuktankidiameter10m,tinggipershellnya2.2m(ada
9shell).Terimakasihatasperhatiandankerjasamanya.
Regards,
Aditya
Reply
PakAditya,
Maafagaklamaresponse_nya,untukpeakingbandingtoleransinyatidaklebihdari13mm(1/2in)refertoAPI650para7.5.4
Reply
fauzanrumziwelding,onSeptember20,2010at9:23amsaid:
AssalamualaikumwrbPakLukman,
salamkenalorselamatketemulagipakLukman,
menurutFauzankurangkomlitPreparationAPI650.
kekurangannyasbb:
1.Inspection&TestPlan
2.Vericationmaterial
a.UTThickness
3.LevelnessorBoomPlate
4.PMI(PositifMetaledication)NDT
AfterWeldingVerticalandHorizontaltoPMI,
(WeldingVerticalandWeldingHorizontal,Material/Metal)
5.SFT(SolusionTestFilm)NDT,RencNozzleandManhole,RevertoAPI650.
6.PWHTreverstoITP
7.Hydrotest.
BestRegards,
BestRegards,
FauzanRumzi
Reply
WaalaikusalamwrwbPakFauzan,
Ketemulaginehdidunianyasimaya,..hehehe.
Iyapakmemangtidaksayabikindetil,..danhanyamencakuppadawaktuconstructionsaja.Makasihatassarannya.
BtwPWHTlebihtepatnyabukanrefertoITPtapijenismaterialdanthicknessnya.
Reply
Makmun,onOctober2,2010at8:57amsaid:
SoremasLukman,
PerusahaanTempatbekerjasayaberencanamembuattangkisolar1200liter,bisadibantuperhitunganmaterialnyagakmas,
berdasarkandatayangyanglama,ukurannyaadalahdiameter960mmxPanjang1600mm,platyangdipakai4mm,apakahmaterial
tersebutsudahmemnuhistandarAPI650,
sayatunggujawabannyamas,diemailkesukron.makmun@yahoo.co.id
Reply
zulkii,onOctober7,2010at12:08pmsaid:
MasLukman,
Salamkenal,sayainginmenanyakanapakahshellplatedgntebal6mmmasihbolehsecarakonstruksi/weldinguntuktangkidiameter
18m.
DiAPI650memangdisebutkanthickness6mmbisadigunakanantaradiameter15ms/d36m.
Courseshellpertamathickness8mm(1.5mheight)dancourseke2sampaike7dgnthickness6mm.
apakahadakemungkinanbucklingsaatpengelasanfullweld?bagaimanacarauntukmencegahbucklingsaathorisontalfullweld?
Terimakasihsebelumnya.
Salam
Salam
zul
Reply
SalamkenalpakZulkii,..
Iyapakmasihbisa.Bucklingatautidaknyalebihbanyakdisebabkankarenakonstruksinyabukanmaterialnya(selamamaterialnya
bagus).Selamapekerjaannyasudahsesuaisequencesayapikirtidakakanadamasalah.Untukmencegahbucklingpadawaktut
upharapdicekpeakingbandingdanpengelasannya.Mudah2anmembantu.Thanks
Reply
sahri,onOctober15,2010at4:14amsaid:
Ass.ww,
P.Lukmanmohonpencerahan.caramengukurdent/peyoktangkibagaimanacaranya
Reply
Waalaikumsalamwrwb.
Dengancaramenggunakanmal(sweepboard)paksesuaidengandiametertanki.
Reply
SyedHaz,onOctober20,2010at4:23amsaid:
ReferringtoAPI650Para5.1.5.7,weldmentbetweenshellplatetoannularplateisusinglletweld.
CouldwereplaceusingBuWeld(SingleV)insteadofusinglletweld.(Similarwithshellplate1stcourseto2ndcourse)
Reply
lukman,onNovember15,2010at8:10amsaid:
Buweld?Maybeumeantlletweldwithgroove?Ifuuseannularplatewithanominalthicknessgreaterthan12.5mm(1/2in) 22/34
https://lukmanwelding.wordpress.com/storagetank/
Buweld?Maybeumeantlletweldwithgroove?Ifuuseannularplatewithanominalthicknessgreaterthan12.5mm(1/2in)
thegroovedepthplusthelegoflletisofasizeequaltotheannularplatethicknessbutshallnotexceedtheshellplatethickness.
Reply
HanryTaruna,onNovember3,2010at5:14amsaid:
Peakingmeasuredusingahorizontalsweepboard36inch(900mm)long.Toleranceofpeakingshallnotexceedinch(12.7mm).
Bandingmeasuredusingastraightedgeverticalsweepboard36inch(900mm)long.Toleranceofpeakingshallnotexceedinch
(12.7mm).
pertanyaannyadarimanaangka1/2atau12.7mm,karenapadaAPIstd.650Ed.2007add.2008forlocaldeviationsangkauntuksatu
mmberubahmenjadi13mm.
Theoutofplumbnessinoneshellplate(singlecourse)shallnotexceed1/250ofthecourseheight
pertanyaannyadarimanaangka1/250?
intepretasiuntukplumbnessbagaimana?
themaximumoutofplumbnessofthetopoftheshellrelativetotheboomoftheshellshallnotexceed1/200ofthetotaltankheight
apakahdiukurdaripuncakcoursekeatassampaikebagianpalingbawah(dasar)darirstcourseataubagaimana
Reply
lukman,onNovember15,2010at8:08amsaid:
Peakingbanding:Kalaudalamconstructionbapakmenggunakansatuaninmakatoleransisedangjikamemakaisatuanmm
makatoleransimenjadi13mm.
Plumbness:Diukurdaripalingatassampaibawahtidakbolehmelebihibatastoleransi(1/200)daritinggitankidanuntuktiapshell
toleransiplumbnesstidakbolehmelebihiatness&wavinessdalamSTDASTMA6.
Reply
vranky,onNovember30,2010at7:58amsaid:
Waalaikumsalamwrwb.
Plukmanmohonbantuanyabapakuntukmengirimkanprosedurevacumtestuntuktanki.
Plukmanmohonbantuanyabapakuntukmengirimkanprosedurevacumtestuntuktanki.
keemailsaya:vrengky_tamp2008@yahoo.com
terimakasihpak
Reply
Noraini,onDecember15,2010at4:45amsaid:
EnLukman,
Assamualaikum,sayainginbertanyamengenaipeaking&banding.Sekarangsayaterlibatdalamkerjamembuatstoragetank&
kaedahyangkamigunakanuntukerecttankadalahjackingmethod,whichiswehavetoerectthetankstartingfromtoptoboom.So
wealreadynishedthe12thcoursetill11thcourseincludingtheroong.ThemmyQCactuallyalreadydidthepeakingandbanding
forshellplatebutsomeofthereadingswereexceedthetolerancegiveninAPI650whichis+13mm.Apayangsayatahu,inAPI650,
thistoleranceusuallyusefornormalerectionwhichisfromboomtotop.CorrectmeifImwrongsbbsayabukandatangdr
backgroundQC.InikeranamyclientactuallycantacceptourresultbecausetheyrefertoAPI650aadtheywantreasonthatcan
menjelaskanresultkami.Sosayainginnaktahuadacaralainataureferencelainyangbolehmembantusayasupayasayadapat
memberexplanationformyclientdisampingdapatmenjagakualitikerjakami.TQ.
Reply
daritopkeboomatauboomketopsamasajapaktoleransiuntukpeakingbanding13mm.Metodejackinghanyametodeuntuk
erectionsajanamunaturaninspeksinyatetapreferkeAPI650.Thanks
Salam
Reply
Iskandar,onJanuary6,2011at8:15amsaid:
SalamPakLukman,
Wouldusendmethefabricationprocedureforrewaterstoragetank(API650).SizeDiameter10meterandheight7meter.
Thankyou,
BestRegard,
BestRegard,
Iskandar
Reply
JosiasDTatontos,onJanuary23,2011at4:13amsaid:
salamkenalpak,sayapengentahupendapatpaklukmanberkaitandenganmaterialAnnularPlate
JikamaterialoriginaldariannularplateadalahSM50Btebal19.5mmdanFirstCourseShelladalahWelTen60apakahbisaAnnular
PlatedigantidenganA283Ctebal19mm
terimakasih
Reply
lukman,onApril7,2011at1:34pmsaid:
MaafpaksayakurangfamiliardenganSTDmaterialSM50BdanWelTen60.Makasihdahberkunjungdiblogini.
Reply
Akhmad,onMarch9,2011at4:07amsaid:
PakLukmansalamkenalya..sayabarubelajartentangduniaWI,saatinisayamasihbingungtentangplumbness,apakahcara
mengecekmyadariatastangkidijatuhkanbandulyangkemudiandiukurdaribawahjaraknyadengantangki?
kemudiancaramengecekpeakingdanbandinggimanayah?
utkroundness,toleransinyadalmbentukapayaw?mmorinch
warmregard
zulkiy
akh.zulkiy@gmail.com
Reply
lukman,onApril7,2011at1:42pmsaid:
Plumbnessbisadenganbandulanyangdigantungkandariatastankidandiukurjarakbandulankedindingshell.Perbedaanjaraktali
Plumbnessbisadenganbandulanyangdigantungkandariatastankidandiukurjarakbandulankedindingshell.Perbedaanjaraktali
bandulanbawahdanataskedindingshelladalahnilaidariplumbness.Ataudenganmenggunakantheodolit.
PeakingBandingmenggunakansweepboardlaluditempelkandisambungandindingshelltankibagiandalam.Peakinguntukarah
vertikalsedangbendinguntukarahhorizontal.
Untuktoleransiroundnessbisammatauinchtinggaldikonversisajapak.Makasih
Salam,
Lukman
Reply
karmana,onMay3,2011at10:54amsaid:
Salamkenalpak
SayamautanyakalotentanghydrotesttangkidiAPI650diaturdihalamanberapayahtepatnya
tolongdong
Hormatsaya
karmana
Reply
API650para7.3.6HydrostaticTestingRequirements
Reply
yayspast,onMay23,2011at10:20amsaid:
paklukmantolongpencerahansayabingungbagaimanabikinformatlaporaninspeksiplumness,peaking&bendingdanroundness
tolongdikirimkeemailsayapa..yays_past@yahoo.com
terimakasihatasbantuannya
Reply
ahmadhadikusumah,onMay25,2011at2:20amsaid:
Aslm,salamkenalmas.
mautanyauntukmengatasitangkiyangsecaravisualgembung(platnya)menggelembungsebagaiakibatpembukaanplatketika
reboomingharusdilakukanapa/truskalaudilihatdarisegikekuatanbagaimanacaraceknya,caramengatasinyabagaimana,jika
tangkiring1,satupaltnyadibukacarapasangnyabagaimanaagartidakgembunglagi.
terimakasihatasperhatiannya,
Salam
Hadi
Reply
Krisna,onJune6,2011at1:55pmsaid:
SalamPakLukman,
kamipunyamasalahdipekerjaantanki,yangmanaAccessCleanOutDoor,tepatpadasambunganShell,apakahituharusdigeser,
apakahdiperbolehkanolehAPI650
terimakasihatasjawabannya
Krisna
Reply
adadigure5.6API650(minimumweldrequirementforopeningsinshell.Thanks
Reply
Sikhandar,onJune24,2011at8:28amsaid:
hi,salam
ForSStankpossibletousedieselforleaktesingtankshelltoboom?Oranyspecicliquidrequiredifdieselokpleaseletmeknow
whereIcanseetheAPI650stdsection.
Thanks,
Sikhandar
Reply
Reply
Theshelltoboominsideaachmentweldshallbeexaminedbytheliquidpenetrantmethodbeforehydrotest(seeappendixSof
API650).Thanks
Reply
andre,onJuly1,2011at12:58pmsaid:
dearpaklukman
paksayalagiproblemberatnih,sayaadakerjaanmelakukanlevelingtangkiyangsedangdihydro,menggunakantheodolittapisaya
tidakbisaolahdatanya,mungkinbapakpunyatutorialandspreadsheetnyakaloberkenantolongdibagipak(sedikitbanyaksangat
membantu)thanksyapak.
bestrgrds
andre
Reply
PakAndree,..maafsayagakadatutorialnya,..sayacumanadaformlevellinguntukhydrotestnyasaja.Thanks
Reply
rony,onAugust5,2011at4:13amsaid:
Selamatpagipaklukman,..
Sayamaunanyanih,..adagakbatasanmengenaidiameterdantinggitangkytimbun,berdasarkanapi650,.diabisadisebutbesar,
sedangdankecil,.
ditunggubalasannyadiemailsayapak,.
Terimakasih,.
Salam,.
Rony,.
eron2121@gmail.com
Reply
Reply
Diametertankikecildibawah6meter(seeAppendixJAPI659)
Reply
Hardianto,onSeptember26,2011at2:53pmsaid:
DearBp.Lukman.
Backgroundsayatekniksipil,tapidimintamengevaluasiplumbnessdanroundnessoilstoragetank.BapakLukman,tolongsayaminta
dibantuuntukinformasistandardplumbnessdanroundness(nocodedanisinya)
BestRegards
Hardianto
Reply
PlumbnessrefertoAPI650para7.5.2
RoundnessrefertoAPI650para7.5.3
Reply
Taj,onOctober16,2011at2:31pmsaid:
Dearfriend,yourwebsitehelpmealot,andthankshelpingpeoplethroughyourweb,andiwanttoknowabouttankstaircaseinner
stringerplateholemarkingandouterplateholemarkingtoxthestep,igotdrawingbutnotveryclearlymentionevengotreply
fromengineeringdepthatlayoutatsite,idontknowwhatistheformulaofstaircaseradiousmarking
Regard
Raj
Reply
BastinReegan,onOctober22,2011at2:50pmsaid:
How
Reply
Reply
BastinReegan,onOctober22,2011at2:51pmsaid:
HowtorectifyConeRoofTanks,Roofwaviness.
Reply
BastinReegan,onOctober23,2011at2:53amsaid:
DearSir,
whatisthetoleranceforConeRooftanks,Roofwaviness?
Reply
Santhosh,onOctober30,2011at4:12pmsaid:
HowcanwetaketheradiographyofareplacedAnnularplatebujointofaringbeam(concrete)foundationtank?Isthereany
alternativeforRTofAnnularPlateBujointasperAPI653?
Reply
yana,onNovember15,2011at4:15amsaid:
siangpaklukman,,
sayamaubertanyabagaimanamenentukan/rumusnyapanjangdanlebardanjugadiameteruntukmembuattangkisolar?
untukukurantangki8000literdiameternya2mtr?
terimakasih
Reply
Kyle,onDecember9,2011at2:56amsaid:
IjustwanttoinquirethatwearegoingtoquotaastoragetankasperAPI650andwallthicknessis0.5thesizeis24Dia,42heightso
SpotRadiographyshouldbeathowmanyspotsonlongseamandcirc,seam??DoyourecommendanyRTatTjointsalso?????
Reply
Rusmiah,onDecember22,2011at3:55amsaid:
Rusmiah,onDecember22,2011at3:55amsaid:
PakLukman,
Salamkenalpak
SayaadapertanyaanDiAPI650edisi1993materialFE52CmasukgroupIVdandikarenakanmaterialtidakadadipasaranmaka
sebagaialternatiflaindigantikanmaterialyangberadadalam1groupyaituyangberadadigroupIV,dikarenakanmaterialyang
digantimempunyaiminimumYS=48500psisedangkanmaterialpenggantinyayangberadadalamsatugrouptersebutminimumYS=
38000psi,tetapiternyatadipasaranbisaditemukanmaterialpenggantinyadiatasminimumyaitu50000psi,pertanyaansayaboleh
tidakkitamenggunakannya.
kalauharusmengacupadaminimumySdikarenakandalam1grouptidakadayangsamaataulebihbesarminimumYSnyadariFE
52CbolehtidakdigantikanolehmaterialdigroupVIyangmempunyaiminimumYSyanglebihtinggidariYSgroupVI.
ApasajayangharusdiberlakukanuntukmaterialdigroupIVdanVI
TerimaKasih
Rusmiah
Reply
ahmed,onDecember25,2011at12:28pmsaid:
pleasepleasecanyouinformmehowwecansolvetheproblem
ihavetank80mdiameterandifaceoverlapintheverticaljoint30mmandthethicknessoftheshell43mandtheallverticaljoints
welded
iwantcuttheextraplate
pleasehelpmebyyouradvice
Reply
bahman,onJanuary10,2012at2:09pmsaid:
Iwanttoknewwillbetestedbyvacuumetheedgeofboomplatebeforeinstallingtheshellplateornot?
Reply
deva,onJanuary11,2012at6:02amsaid:
AsperAPI650Howmanypenaltyshotsforonerepair(Radiography).
AsperAPI650Howmanypenaltyshotsforonerepair(Radiography).
Pleasetellmepageno
Reply
Edwin,onJanuary12,2012at7:56pmsaid:
Forshelltoannularplatewelds,whatisthemaximumamountofundercutpermissible??API650doesnotclarifythis,itjuststatesthe
acceptancecriteriaforhorizontalandverticalbuwelds.
Thanks
Reply
archie,onJanuary19,2012at3:15pmsaid:
massayaarchie,sayamahasiswaUPNVeteranJakarta.sayasedangmenyusunskripsitentangmetodedoublingpadatangki
penyimpananminyakdengankapasitas1100meterkubik.sayamaubertanyatentangmetodepengelasandoubling.sebenarnyateori
doublingitusepertiapa.apakahadarefrensiyangbisasayacari?terimakasih.mohonbantuannyamas.
Reply
OkyAndytya,onJanuary20,2012at7:17amsaid:
DearBpkLukman,
SayasedangmembuatRawwatertankdanDemineriledTankdengancoatingEpoxy,namunsayainginmelakukanHydostatictest
padatangkitersebut.Apakahairyangdigunakanadalahfreshwateratauseawater?Mohonpenjelasannya.Terimakasih.
Reply
OkyAndytya,onJanuary24,2012at8:24amsaid:
Selamatpagi,
SayainginmenanyakantentangpengguaanairpadaHydrotest.ApakahdiperbolehkanmenggunakanseawateruntukHydrotest?
ApakahadabatasantertentudenganpenggunaanseawaterdalamHydrotest?
Demikianpertanyaandarisaya,sayaucapkanterimakasih.Mohonbantuannya.
Reply
Reply
Arin,onJanuary30,2012at2:01amsaid:
HalloPakLukmansayasedangmaubikintangkiavtur1000KL.Untukdiameter11.5meterdantinggi10.8meter.Kirakiramaterial
platyangdigunakanjenisapadanberapatebal?Sedanguntukpipajenisapayangdipakai.
Salam
Arin
Reply
robert,onFebruary19,2012at12:02pmsaid:
mr.lokmantheroundnesscantaketothe2ndshelland3rdorjust1stshell
Reply
ebinjoseph,onFebruary20,2012at4:47amsaid:
DearMrLukman
Couldyoutellmeasperapi650howmuchistheRTrequiredforbuweldednozzle(16,24)tieinconnections.
Reply
Louth,onMarch14,2012at3:41amsaid:
HalopakLukman,
MohonShareMetodeHydrostaticTestuntukWaterStorageTank.ApakahadaaturannyasaatmemasukkanairkedalamTangki?
(Misalnyakecepatanairharussekianm3/detikataulainnya)
ApakahMetodenyalangsungisifullataubertahap?misalnya15%,50%,75%dan100%.Setiaptahapharusditahanberapalama?
TerimakasihataspenjelasannyapakLukman,
Reply
adi,onMarch15,2012at6:55amsaid:
salamkenalpaklukman..
salamkenalpaklukman..
sayamautanyaklotoleransiatnesspadaangeituberapa?
falngeituakandipasangagitator..
thanks
Reply
Sofyan,onMarch29,2012at12:36pmsaid:
halopaklukmansalamkenal
bolehgaksayamintaemailbapak,sayamaukirimdatarepairingkeemailbapak
BestRegard
Sofyan
Reply
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