Beruflich Dokumente
Kultur Dokumente
Centre: BG
Fastening And Industries
Private Ltd.
ID No: 2014A4PS325G
MR. PAWAR-ASSISTANT HR
KEY WORDS:
ABSTRACT: THIS REPORT GIVES A BRIEF ON THE FORGING PROCESS AND THE
MACHINES USED FOR IT ALONG WITH HOW THE RAW MATERIALS ARE
SELECTED FOR THE SAME.IT ALSO GIVES A OVERVIEW ON THE DIFFERENT
FORGERD PRODUCTS AND HOW THEY ARE REPRESENTED WITH DIFFERENT
MECHANICAL DRAWINGS.FINALLY AFTER UNDERSTANDING THIS IT BRIEFS ON
A PLAN FOR NEW PRODUCT DEVELOPMENT.
INTRODUCTION
is a operation by which the desired shape is given to
the workpiece by pressing it by a hard punch. There
are two kinds of forging machines at BGF:
1 .NUT FORMER MACHINE: In this process
hexagonal nylock nuts are produced with the help of
cold forging operation.
MODEL: WF24B6S
CAPACITY: M12 to M16
The processes required for flange nut forging are
Forging
Tapping
Surface Finish
Nylock Fitting
Operation: It consists of a 6 die and 6 punch
operation system. The wire after phosphating and
drawing enters the nut forming machine with the
help of feed rollers and and wire straightener. The
wire is cut for the required length and is held in the
die with the help of fingers. The first punch punches
it and then it is knocked out and transferred into the
second die with the help of transfer fingers. The
punch operates again and this process continues till
the nut reaches the sixth die and punch. The sixth
punch is the piercing one and the sixth die is the
monogram.
OPERATION:
The drawing of the nut is checked first.
Hopper settings are adjusted as per flange nut
size.
The tap is welded to tap rod.
Insert tap rod in tap guide bush.
Set finger of machine as per size of job.
Set the job plate as per size of job.
Do job rolling settings to guide the nut as per
size.
Load the material in machiine.
Start production after getting first piece
approval.
Sharpen the tap when required.
DIFFERENT DRAWINGS:
Drawing plays an important factor in the accurate
manufacturing of bolts and nuts. Drawings are 2-
dimensional sketches of the top and front view of the
required output with all the necessary information
like surface finish, dimensional and geometric
tolerance, etc.
The different types of drawings are: