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DGCA PAPER - II JUNE 2013 (c) Aluminium wool (d) Non-metallic material

All Correct answers are given at the last of 9. Which type of stripper is used on plastic or
this document.
windows parts?
Thanks and Gud Luck (a) Water-miscible paint remover (b) Solvent-
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(c) Both (a) & (b) (d) None of these
1. All submerged parts & hull of seaplane is
sprayed with liquid lanoline upto height of 10. Anodic film can be removed by a solution of
_____________ above water line a) 10% Sulphuric acid + 4% Potassium fluoride
(a) 1 Feet (b) 2 Feet b) 20% Sulphuric acid + 10% Potassium fluoride
(c) 1 meter (d) 2 meter c) 20% Sulphuric acid + 20% Potassium fluoride
d) All of the above
2. Mark the correct statements
a)Steel wool is used on Al-alloy for corrosion 11. Chromate film treatment is carried on
removal __________ material
b)Clad-Al can be cleaned by mechanical method (a) Al-alloy (b) Mg-alloy
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c)Trichloroethylene is used for removal of grease (c) Steel-Alloy (d) Titanium

d)All of the above
12. Cadmium plating can be removed by
3. Evidence of surface corrosion and extent of (a) Mechanical cleaning (b) Chemical cleaning
pitting should be tested by (c) Both (a) & (b) (d) None of these
(a) Hardness testing (b) Impact testing
(c) Probing with a fine needle (d) None of these 13. Mark the correct statement regarding chemical
cleaning of steel
4. Exhaust of Aero-engine made of stainless formed a) Corrosion on steel can be removed by pickling
________________ due to high temperature solution
(a) Crevice corrosion (b) Electrolytic corrosion b) Phosphoric acid can also be used
(c) Inter-granular corrosion (d) Stress corrosion c) As in (b), it dissolved oxide film and partly inhibit
the steel surface
5. Which type of corrosion is occurred in mounting d) All of the above
bolts of engine and wings ?
(a) Inter-granular corrosion (b) Stress corrosion 14. Mark the correct statement regarding chemical
(c) Concentrating cell corrosion (d) Fettling cleaning of Al-alloys
corrosion a) Light corrosion can be removed by solvent
b) Heavy deposits on clad Al-alloy can be removed
6. Heated section checked with magnet for chemically
corrosion detection, basically that indicate their c) Heavy deposits on non-clad Al-alloy can be
relative removed mechanically
(a) Conductivity of part (b) Permeability of part d) All of the above
(c) both (a) and (b) (d) None of these
15. Which of the following corrosion remover
7. Which is most suitable condition for storage of required a followed-up action of chromate bearing
Aircraft part? conversion coating treatment?
(a) Less than 60% humidity (b) Equal to 60% (a) Chromic-acid corrosion remover
humidity (b) Phosphoric-acid corrosion remover
(c) More than 60% humidity (d) None of these (c) Butyl alcohol + Isopropyl alcohol + water
(d) Nitric acid + water
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8. Paint stripper is removed with

(a) Steel wool (b) Emery cloth Which acid is used for cleaning of Mg-alloy?

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(a) Chromic acid (b) Phosphoric acid (a) Bolt is installed at angle to surface (b) Bolt is
(c) Nitric acid (d) Sulphuric acid installed head down
(c) It can be used any where (d) None of these
16. Steel and Non-clad Al-alloy can be cleaned by
(a) Wet glass paper (b) Dry emery paper 25. To prevent the crushing surface on wooden
(c) Dry sand paper (d) As in (a) & water acts as structure with nut and bolt, the washer used is
lubricants (a) AN 936 (b) AN 935 (c) AN 970 (d) AN 960

17. Which type of scraper is used for corrosion
removal on casting or forging parts?
(a) Steel carbide tipped (b) Plastic copped tip
scraper
(c) Abrasive tipped cap scraper (d) None of these
18. Mark the correct statement regarding battery
component
a)Lead-acid battery compartment neutralized by bi-
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26. Where shear load is taken by the bolt, the nut
used is
(a) Plain nut (b) Castle nut
(c) Castellated shear nut (d) Self locking nut
27. In the patch repair of the Aircraft skin, the
edge distance (distance from the centre of the rivet
to the edge of the sheet) should be (d is diameter
of rivet)

carbonate of soda (a) 2d to 4d (b) 8d (c) 6d (d) 75% of the pitch

b) Ni-Cd battery compartment neutralized by acetic
acid 28. Pitch of the rivet should be
c) The sump vent jar containing moist absorbent (a) 1 d (b) 6d to 8d
pad with neutralizing agent (c) 1 x d (d) All of these
d) All of these
29. The amount of the length required to form the
19. Human wastes corrode the lavatory area, head of the rivet is
because it is ________ in nature (a) 2 d (b) 4 d (c) 1 x d (d) 8 d
(a) Acidic (b) Caustic
(c) Neutralizing agent (d) None of these 30. Chamfering of the patch plate is done at the
angle of
20. Grip length of the bolt is (a) 25 (b) 45 (c) 60 (d) 15
(a) Total length of the bolt
(b) Plain sank portion of the bolt 31. In patch repair, clearance between the rivet
(c) Length under the head of the bolt to the end of and hole should be
the bolt (a) 0.008 (b) 0.5 (c) 0.002 to 0.004 (d) 0.4
(d) None of these
32. A rivet with part no. AN 470 AD 3-5 is having a
21. In close tolerance bolt, force applied to drive in diameter of
is (a) 3/32 (b) 5/32 (c) 3/16 (d) 5/16
(a) 10 ounce hammer (b) 20 ounce hammer
(c) 12 to 14 ounce hammer (d) Sledge hammer 33. Seam welding is
(a) Pressure welding (b) Non-pressure welding
22. AN 4-7 bolt shows (c) Electric resistance (d) Both (a) & (c)
(a) 7/8 dia (b) length (c) 4length (d) dia
34. In which type of welding, the electrode is non-
23. Bolt of class 4 fit is consumable
(a) Loose fit (b) Free fit (a) TIG (b) MIG
(c) Close fit (d) Tight fit (c) Electric resistance (d) Oxyacetylene
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24. Special washer AC 950 and AC 955 are used 35. Spot welding electrodes should be
where (a) Good conductor of Electricity (b) Good

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conductor of heat b) If the thickness of the sheet is less, then half the
(c) High strength & Hardness (d) Both (a) & (c) diameter of the rivet is used
c) Failure of joint will depend on the bearing stress
36. In leftward welding rather than shear stress in the rivet.
(a) Filler rod precedes torch (b) Torch precedes d) All of the above
filler rod
(c) A 60 V is prepared at the end of plate (d) Both 43. Rivets are designed
(a) & (c) a) Stronger in shear
b) Stronger in tension
c) Should not be subjected to excessive tension
load
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d) Both a) and c)

37. The color of acetylene cylinder and oxygen

44. Zero fuel weight means
cylinder is
a) AUW menus weight of fuel
(a) Maroon & Black (b) Black & Maroon
b) Weight of cargo, passenger and crew
(c) Yellow & Black (d) Black & Yellow
c) Maximum allowable weight of loaded aircraft
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without fuel and statement b)

38. Bi-Planer block in Chain assembly is used for
d) All of the above
changing the plane of articulation through
(a) 120 (b) 90 (c) 180 (d) None
45. I-beam is produced by
a) Rolling
39. For Non-reversible chains, mark the correct
b) Casting
statement
c) Forging
(e) Every third inner plate is extended in one
d) None
direction
(f) Every second outer plate is extended in one
46. Caustic cleaning products used on Al-structure
direction
have the effect of producing
(g) Every fourth outer plate is extended in both
a) Passive oxidation
direction
b) Improved corrosion resistance
(h) All are wrong
c) Corrosion
40. If supply voltage = 30V, then working voltage
d) None
of capacitor could be
a) 90V
47. Fayed surface cause concern in chemical
b) 45V
cleaning because of the danger of
c) 50V
a) Forming passive oxide
d) 55V
b) Entrapping corrosive material
c) Corrosion by embedded iron oxide
41. The useful load of an aircraft is
d) All of the above
a) Difference between maximum gross weight and
empty weight
48. The rust or corrosion that occurs with most of
b) Difference between maximum net weight and
the metal is the result of
total weight
a) A tendency for them to return their natural state
c) Sum of empty weight and gross weight
b) Blocking the flow of electrons in homogenous
d) Weight of fuel
metals or between dissimilar metal
c) Electron flow in or between metal for cathode to
42. MTCS
anode area
a) CD-plated rivet should not be used in areas
d) All of the above
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where temperature of 250o or more are likely to be

encountered
49. Which of the listed condition is not one of the

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requirements for corrosion to occur 56 Installation errors in altimeter mechanism is

a) Presence of electrolyte a) Caused by change of alignment of static
b) Electrical contact between an anodic area and a pressure port with the relation wind
cathodic area b) Speed of aircraft and angle of attack of aircraft
c) Presence of passive oxide film
d) None of these c) By location of the static port in a disturbed
pressure field
50. Inter-granular corrosion on Al-alloy part d) All of the above
a) May be detected by surface pitting, white
powdery deposit 57 An ROCI is connected to
b) Appears as thread like filament a) Static pressure only
c) Cannot always be detected by surface indication b) Pitot pressure only
d) All of the above c) Both A and B
d) None of the above
51. When QNH is set on milibar scale, the altimeter
reads 58 In ROCI during dive of aircraft, the diaphragm
a) Altitude above mean sea level a) Contracts
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b) Height above the airport elevation b) Expands

c) Both A and B c) Both a & b
d) None of the above d) No effect

52. When QFE is set on milibar scale, altimeter 59 Any sudden or abrupt change in the aircraft
reads altitude may cause erroneous indications of ROCI
a) Altitude above mean sea level a) Due to a sudden change of airflow over static
b) Height above the airport elevation port
c) Both A and B b) Sudden change of air flow over pitot head
d) None of the above c) On both A and B
53. Pitot head is mounted parallel to the d) None of the above
a) Latitudinal axis of aircraft
b) Longitudinal axis of aircraft 60 An instantaneous ROCI is
c) Both A and B a) Recent development
d) None of the above b) Incorporates acceleration pumps
c) Eliminates limitations associated with calibrated
54. All the altimeter leak assembly
a) Are constructed on the principle of Aneroid d) All of the above
barometer
b) They have pressure responsive elements 61. Which type of pipe wrench is designed with
c) Aneroid mechanism adjustable serrated jaws for gripping round pipes?
d) All of the above a) Warnok type
b) Stillson type
55. Hysterisis error in altimeter c) Super wrench tool
a) Is induced by aircraft maintaining a given d) Williams type
altitude for certain period of time and suddenly
making a large altitude change 62. Vise grip pliers is also known as
b) This error will eliminate itself with slow climbs a) Heavy pliers
and descends b) Lever jaw wrench
c) After maintaining a new altitude for a reasonable c) Monkey pliers
period of time d) None
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d) All of the above

63. Punch holders are used to hold

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a) Punches
b) Chisels ANSWERS ................
c) Both a & b are correct
d) As in a, when a hard blow is required 1B 2C 3C 4C
5D 6B 7A 8D
64. Which pliers can be used for completing the 9C 10A 11B 12C
safety wire operation? 13D 14D 15B 16A
a) Safety wire pliers 17D 18A 19D 20A
b) Diagonals & duck bill pliers 21C 22A 23D 24C
c) Both a & b are correct 25B 26C 27A 28A
d) As in a & diagonals 29C 30C 31C 32A

65. Diagonals are used for 33D 34D 35A 36D

a) Cutting steel wires & rods
b) Cutting bolt heads 37A 38A 39
c) Both a & b are correct
d) None 40. b
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41. a
66. The shape of long nose pliers is 42. d
a) Round 43. d
b) Half- round 44. c
c) Square 45. a
d) None 46. c
47. b
67. The jaws of vise grip pliers is released from 48. a
locking by 49. c
a) A small lever at each handle 50. c
b) A compound lever at both handles 51. a
c) A small lever at one of the handles 52. b
d) None 53. b
54. d
68. What action locks the jaws of a vise grip pliers? 55. d
a) Compound leverage action 56. d
b) Lever action 57. a
c) Toggle action 58. b
d) None 59. a
60. d
69. Which thread is used where a great strength is 61. b
required in one direction? 62. b
a) Acme 63. c
b) Square 64. c
c) Worm 65. d
d) Buttress 66. b
67. c
70. In interlocking- joint pliers, 68. c
a) There are a number of holes at the hinge point 69. d
b) There are two holes at the hinge point 70. c
c) There are several curved grooves at the hinge
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point
d) None

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