1.

Flux used in welding of Aluminum alloy serves the following purpose:

a)Improves the penetration b)Get rid of oxides c)Slows the flow of molten metal d)Better fusion
2.Soldering technique of aluminum alloy is:
a)Similar to that of other materials b)Different to control the expansion and contraction of metal
c)Low heat input is required d)Both b and c are correct
3.What is the purpose of flux in soldering
a)to remove metallic oxide b)to provide more penetration of solder for free flow solder c)all
4.Poor welding caused due to
a)excessive pressure b)misalignment of electrode c)both a & b d)excessive current
5.Fatigue crack detected by
a)Ultrasonic b)magnetic particle c)eddy current d)all of the above
6.In soldering over flow is avoided by
a)clay material surrounded all the weld area b) chill bars c) welding jigs d) all
7.Brazed welding is
a)called bronze welding b)base material does not fuse
c)it is special welding having between bracing and welding operation d) both a and b
8.Aluminium is welded by
a)oxidizing flame b)reducing c)neutral
10. Hose and a few projecting globules are found in a weld. What action should be taken
a. Re-weld the defective portions b. Remove all the old weld and re-weld the joint
c. Grind the rough surface smooth , inspect and re-weld all gaps / holes
d. Can be used in the same way
11. Which condition indicate a part has cooled too quickly after being welded
a. Cracking adjacent to the weld b. Discoloration of the base metal
c. Gas pockets and porosity d. Slag inclusion
12. Flux used for Commutator wires and electrical connections
a) Zinc chloride b) Zinc chloride by diluting with 50% alcohol
c) Alcoholic solution of rosin d) Rosin
13. Soft solder is the combination of tin and lead in proportion of
a) 2 : 3 b) 3 : 2 c) 1 : 4 d) 4 : 1
14. Which is most suitable for spot welding, in stainless steel?
a) Low-voltage b) High-amperage
c) Low-voltage and High-amperage d) High-voltage and Low-amperage
15. Fusibility of a metal refer to its property that permits
a) Welding b) Drawing into thin sheets
c) Drawing into wires d) Good thermal conductivity
16. Weld ability is poorest in case of
a) Plain carbon steel b) Low carbon steel c) High carbon steel d) Wrought iron
17. Soft solder is the combination of tin and lead in proportion of
a) 2 : 3 b) 3 : 2 c) 1 : 4 d) 4 : 1
18. Oxy acetylene welding process is suitable for joining metal sheets and plates having thickness of
a) 1 to 30mm b) 2 to 50 mm c) 2 to 40mm d) All of these
19. In oxyacetylene welding, welding rod is required as a filter metal when welding is carried out
above-- a) 15mm b) 10mm c) 40mm d) 5mm
20. In oxyacetylene welding, neutral flame produces a maximum temperature of
a) 30000F b) 32000F c) 32000C d) 30000C
21. Standard color for oxygen hose is
a) Black b) Red c) Green d) None of these
22. After welding aluminum parts flux should be removed by
a)Immersing them in Luke warm water for 30 minutes
b)Mechanical means, i.e. Wire brushing as the flux is not soluble in water
c)Washing the parts in boiling water containing 5% HNO3 d)Vacuum blasting
23. For spot welding, in stainless steel, which is most suitable
a)Low-voltage b)High-amperage
c)Low-voltage and High-amperage d)High-voltage and Low-amperage
24.Seam welding is
 (a) Pressure welding (b) Non-pressure welding (c) Electric resistance (d) Both (a) & (c)
25.which type of welding, the electrode is non-consumable
(a) TIG (b) MIG (c) Electric resistance (d) Oxyacetylene
26.Spot welding electrodes should be
(a) Good conductor of Electricity (b) Good conductor of heat
(c) High strength & Hardness (d) Both (a) & (c)
27.In leftward welding
(a) Filler rod precedes torch (b) Torch precedes filler rod
(c) A 60 V is prepared at the end of plate (d) Both (a) & (c)
28.The color of acetylene cylinder and oxygen cylinder is
(a) Maroon & Black (b) Black & Maroon (c) Yellow & Black (d) Black & Yellow
29.The normal solder technique of Al is
a)similar to that of other material. b)differ to control the expansion and contraction of matter.
c)differ to the extent a low heat input is required. d)both (b) & (c) are correct.
30.Flux is used in wielding of Al alloy for
(a) better penetration (b) rid to oxidation
(c) for better fusion (d) slow down the flow of molten metal
31.Flux used in silver soldering is
(a) zinc chloride (b) ortho phosphoric acid (c) sulphuric acid (d) all are correct
32.In gas welding of oxygen and acetylene regulators has
a)left hand thread and right hand thread respectively.
b)right hand thread and left hand thread respectively.
c)both have left hand thread. d)both have right hand thread.
33.Spot welding electrode should be
(a) good conductor of electricity (b) good conductor of heat
(c) high strength & hardness (d) all of these
34. For spot welding, in stainless steel, which is most suitable
a)Low-voltage b) High-amperage
c)Low-voltage and High-amperage d)High-voltage and Low-amperage
35. Heat generated in spot welding is measured by
a)Resistance x (Current)2 x Time b)Resistance x Time / (Current)2
(c) (Current) / Resistance x Time
2
d)Resistance x Current
36.In given figure of welding is indicates:
a)V-weld b)U-weld c)Double beveled weld d)J-weld
37.Flux is used
a)Increase conduction of heat b)To reduce strength c)To prevent effect of oxidation
38.Aluminum is welded using
a)neutral or slightly carburizing b)oxidizing c)neutral
39.Which is difficult to solder
a) Aluminium and its alloy b) Mg and its alloy c) Steel and its alloy d) Nickel
40.In which type of soldering localized heating is used:
a) Resistance Brazing b) Induction brazing c) Furnace brazing
41.Aluminum is welded using:
a) Neutral & slightly carburizing b) Oxidizing c) Neutral d) Carburizing
42.Ultrasonic welding is used in:
a) Iron b) Cotin c) Aluminum d) Honeycomb
43.Welding of crack is considered as:
a) Butt joint b) Lap joint c) T joint
44.Mark the correct statement:
a) Spot welding is done by using 2 copper electrodes
b) Seam welding is done by using copper rollers c)(a) & (b) & seam welding is continuous used

45.silver brazing temperature is:

a)200C 400C b)350C 500C c) 1000C 1200C d)500C 800C
46.What is difference between aluminum oxide & iron oxide:
a) Iron oxide is porous b) Aluminum oxide is porous
c) Aluminum oxide is non-porous d) As in (c) & it prevent further corrosion, once formed
47.Electric arc welding:
a) Emits ultra violet rays b)Emits infrared rays at high current c) Poisonous gas d) All
48.In silver soldering, metal melts:
a)200-400 degree C b) 100-1500 degree C c) 600-850 degree C d) none
49.When welding a high carbon steel used:
a) Low carbon rod b) High carbon rod
c) Rod of either low or high carbon content d) Rod of intermediate carbon content
50.Choose the correct statement:
a) Oxy-acetylene flame have more heat energy than oxy-hydrogen flame
b) Oxy-hydrogen flame have more heat energy than oxy-acetylene flame
c) Both have same heat energy
51.Interrupt flux will cause for:
a) Corrosion b) Weak weld c) Lack of penetration d) Porosity
52.Acetylene gas is
a)colorless
b) as in a and if stored above 25 psi it becomes highly unstable
c) as in b and produced by reaction of calcium carbide with water
d) as in a and produces a yellow colored flame and smoky flame
53.Aircraft structural CRS is welded by
a)butt welding b)spot welding & sea welding c) butt and spot welding d) spot welding
54.Repair of the crack in the weld is done by
a) butt weld b) edge joint c) lap joint d) rosette weld
55.In oxy-acetylene welding to extinguish the flame:
a) First close O2 then acetylene b) First close acetylene than O2
c) Close both at a time d) None
56.Pressure of gas on acetylene welding is depend upon
a)area of welding surface b) type of material being welded
c) as the welder will want d) none
57.After welding of butt joint:
a) Heat treatment is required as cold working to be done
b) Heat treatment is not necessary as no cold working is to be performed
c) With torch heat, heating the welded area only slightly d) It is not necessary
58.Where high temperature is used for brazing:
a) For high power solder b) Special type of flux is used
c) Not used for brazing d) None
59.After welding part must be:
a) Hardened b) Normalized c) Annealed d) Tempered
60. For most metals, which oxy-acetylene flame is used
a) neutral flame b) oxidizing flame c) carburizing flame d) none
61.In welding Al-alloy the flux used is:
a) potassium chloride b)potassium fluoride c)potassium bisulphate d)all are incorrect
62.In welding the welded parts are heat treated:
a) to provide greater strength in welded region b)to relieve the stress set up during welding
c) to make soften the welded parts d) all are incorrect
63.In overlap weld joint:
a) flux used between the two parts b) flux is used on upper parts
c) flux is used on the inner parts d) all are incorrect (not exactly, but like that)
64.In welding copper and brass the flame is used:
a) slightly carbonized b) neutral flame used
c) oxidized flame used d) both (a) and (b) are correct
65.In soldering the flux is used: a) to remove and prevent oxidation the metal
b) allowing the solder to flow evenly. c) both (a) & (b) are correct
d) (a) & (b) are correct and to unit more firmly with the surface to be joined
66. The weld is B (Double beveled T-joint)
a) V butt weld b) U butt weld c) Beveled butt weld d) T butt weld
67. Which is preferred in a/c
a) TIG welding b) MIG welding c) both
68.On a fillet weld the penetration requirements an
a) 60 to 80% of the thickness of the base metal b)100% of the thickness of the base metal
c) 200% of the thickness of the base metal d)25 to 50% of the thickness of the base metal
69.The defect in wheel hub is inspected by
a) Dye penetrant process b) Magnetic particle inspection
c) Eddy current testing d) Ultrasonic testing
70.To prevent solder from running away from the surface to be jointed
a) flux is used b) temperature is maintained
c) clay is commonly used to surround the area to be jointed d) all
71.Braze welding is
a)known as force welding (bronze welding) b) a welding in which base metal is not fuse
c) a combination of brazing and welding d) all
72.Which statement is correct
a) low temperature brazing is also known as hard soldering or silver soldering
b) silver welding has equal strength of material
c) after silver soldering, further heat treatment is required d) both a & b
73. Electrical resistance welding is a process in which
a) low voltage , high amperage current used b) low current , high voltage used
c) as in a) metals to be welded through a heavy, low resistance cu conductor
d) as in b) metals to be welded through a heavy, low resistance cu conductor
74.MTCS
a) Welding rods are manufactured in standard 36-in. lengths and in diameters from 3/8 in. to
1/16 in.
b) If the rod is too large, it will not conduct heat away from the puddle rapidly enough, and a
burned weld will result. c) A rod that is too small will chill the puddle. d) all are wrong
75. Forehand welding is the technique of
a) pointing the torch flame forward in the direction in which the weld is progressing.
b) pointing the torch flame backward in the direction in which the weld is progressing.
c) as in a) method is used in welding most of the lighter tubing and sheet metals.
d) as in b) method is used in welding most of the lighter tubing and sheet metals.
76. Backhand welding is the technique of
a) pointing the torch flame toward the finished weld
b)as in a) & moving away in the direction of the un welded area melting the edges of the
joint as it is moved. c)as in b) & seldom used on sheet metal.
d) As in c) & preferred for metals having a thin cross section.
77. A plain butt joint is used for metals-
a) from 1/16 in. to 1/8 in. in thickness. b) from 1/8 in. to 1/16 in. in thickness.
c)as in a) A filler rod is used when making this joint to obtain a strong weld.
d) as in b) A filler rod is used when making this joint to obtain a strong weld.
78. Expansion and contraction can be controlled by.
a) preheating method b) chill bars method c)welding jigs & tack welding methods d) all
79. MTWS regarding characteristics of good weld are
a) The weld should be built up, thus providing extra thickness at the joint.
b) The weld should taper off smoothly into the base metal.
c) No oxide should be formed on the base metal close to the weld.
d) The base metal should show signs of burns, pits, cracks, or distortion.
80. Soft soldering is used for
a) copper, brass, and coated iron in combination with mechanical seams
b) as in a) & used where a leak proof joint is desired.
c) as in c) & alloys of tin and lead & melting points, ranging from 293 to 592 c