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STATEMENT OF
BEFORE THE
OF THE
ON
Subcommittee, thank you for the opportunity to appear before you to discuss the F-35 Lightning II.
The F-35 Program is a much different and improved program than it was 5 years ago.
The F-35 weapon system is now operational and forward deployed. The size of the fleet
continues to grow and we are rapidly expanding its capability. The F-35 will form the backbone
of United States (U.S.) air combat superiority for decades to come, replacing or complementing
the legacy tactical fighter fleets of the Air Force, Navy, and Marine Corps with a dominant,
multirole, fifth-generation aircraft, capable of projecting U.S. power and deterring potential
adversaries. For our International Partners and Foreign Military Sales (FMS) customers who are
participating in the program, the F-35 will become a linchpin for future coalition operations and
will help to close a crucial capability gap that will enhance the strength of our security alliances.
The Programs costs are well understood, stable and with respect to production and
operating costs, they are decreasing making the F-35 more affordable each and every day. The
costs to complete the Development program still remain well within the budget established in
Our overall assessment is that the program is making solid progress, as it grows and
accelerates; and shows improvement each day as we continue to manage emerging issues and
II Accomplishments
The F-35 fleet now exceeds 210 aircraft and it has surpassed 73,000 flight hours. The
program continues to execute well across the entire spectrum of acquisition, to include
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development and design, flight test, production, fielding and base stand-up, sustainment of
fielded aircraft, and building a global sustainment enterprise. We are again pleased to report
many accomplishments by the F-35 team during the past year but none are more satisfying than
the declaration of Initial Operating Capability (IOC) for the F-35A by the U.S. Air Force
(USAF) last summer and seeing the U.S. Marine Corps (USMC) forward deploy its F-35Bs.
The F-35 program had two overseas deployments and two additional sea trials this past
year. The first deployment took two Dutch F-35A aircraft from the U.S. to the Netherlands for
three weeks. The Dutch conducted a noise survey and introduced their people to the F-35s by
flying it all around the Netherlands and flying it and displaying it at their annual airshow.
In June of last year, the USAF, USMC and the United Kingdom deployed 2 F-35As and 3
F-35Bs to England where the F-35 Lightning II made its debut at the Farnborough International
Airshow and Royal International Air Tattoo in the United Kingdom allowing our European
partners and allies a chance to see the F-35s and learn more about its capabilities. Additionally,
the program completed its final round of sea trials with the USMCs F-35Bs aboard the USS
AMERICA and with the U.S. Navys (USN) F-35Cs aboard the USS GEORGE
WASHINGTON. During these sea trials, the F-35Bs completed 60 sorties in 21 days and the
The F-35 Development Test (DT) team also completed all F-35A envelope testing and all
F-35C aerial refueling testing in 2016. In addition, this year marked the successful in-flight
firing of the F-35A internally-mounted GAU-22 25-millimeter cannon and the ground testing of
the F-35B and F-35C centerline cannon pod. Air-to-Air accuracy testing of the GAU-22 is
expected to complete spring 2017. Furthermore, there were several milestones with the United
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Kingdom, including successfully testing its aerial refueling tankers compatibility with the F-35
The program also successfully upgraded all Block 2A aircraft to the newer more capable
Block 2B configuration. Today all F-35s in the field are either Block 2B aircraft or Block 3i
aircraft, with both Block 2B and 3i having the same limited warfighting capability. The Block 3i
software stability issues we reported on last year were corrected and the final iteration of
The DT program achieved some significant milestones in 2016, flying 1,447 DT flights,
missions, all of which were the highest annual totals in the F-35 programs history. The program
also executed a highly concentrated WDA test phase where 12 WDA tests and 13 weapon
separations were accomplished in a 1 month span across multiple test ranges, outpacing a
Development and Operation test events demonstrating the deployability of the ALIS system
ashore and afloat. Lessons learned were collected and incorporated into the ALIS Deployment
Guide which was delivered to the users to help them more quickly and easily breakdown, move
and set up the deployable ALIS. Further, the ALIS Operational Representative Environment
(ORE) at Edwards Air Force Base in California is now testing the latest versions of ALIS before
fielding to the operational fleet. This was an important improvement in delivering a better ALIS
system to the warfighter. This testing has been highly successful in identifying software
deficiencies that have proven difficult to identify in industry laboratories during earlier phases of
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testing. The results of these findings from the ORE will result in fielding a more stable, better
Understanding that the F-35 could be subject to hostile cyber environment, the program
undertook more comprehensive cyber penetration testing for the ALIS and the F-35 air vehicle as
a whole. This testing has facilitated improvements to ALIS cyber protection capabilities and
procedures. In addition to this vulnerability, the F-35 Joint Program Office (JPO) with the Joint
Operational Test Team (JOTT) has planned additional assessments in early to mid-2017 for the
newer ALIS 2.0.2 release. We continue to work closely with the JOTT on planning and
executing future ALIS and air vehicle cyber security testing throughout the life of the Program.
System Design and Development (SDD) Schedule: Steady progress is being made
toward the completion of the SDD program. There are two important milestones associated with
the closeout of this phase of the program: completion of SDD flight test and the delivery of the
full Block 3F capability. It is important for the committee to understand that the end of SDD
will be event driven. The JPO/Industry team will continue SDD until the full Block 3F
F-35 flight test, the original 2011 re-baseline Program of Record showed flight testing to end on
31 October 2017. The JPO has always believed there is 3 to 4 months of risk to this completion
date, putting the end of SDD flight test in February 2018. This risk adjusted date is the result of
a number of flight test delays experienced in the past 2 years including the F-35 engine fire
which stopped flight testing for 2 months and software stability issues and fusion issues with the
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Block 3i software which have delayed Block 3F flight testing.
The Department of Defense (DoD) has directed the JPO to maintain the resources
necessary to continue flight testing to May 2018, if necessary, to ensure we will deliver the full
Block 3F capability. The biggest risks to the timely completion of SDD flight testing include
software stability, the discovery of new software deficiencies, the time it takes to correct
The second important milestone leading to the completion of SDD is the delivery and
fielding of the full Block 3F capability including the full aircraft and weapons envelope. The
following table shows the programs estimates of when these full capabilities will be delivered.
As you can see from the table, the delivery of the full capability for all 3 variants falls
within the original 2011 Acquisition Program Baseline dates with the exception of the B-model
envelope between 1.3 and 1.6 Mach which is slightly delayed, due to having only one B-model
test aircraft (BF-3) properly instrumented for the testing needed to get to 1.6 Mach.
SDD Cost to Complete: The remaining SDD work is estimated to cost $2.3 billion which
includes an additional $532 million above the current funded program. The additional funding is
needed due to several factors. First, there were additional requirements added to the program
during SDD (e.g., deployable ALIS, mandated program security changes, mandated aircraft
cyber security changes) which were never paid for at the time they were executed. These new
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requirements totaled $165 million. Secondly, DoD removed $100 million from SDD funding in
prior years to pay other higher priority bills and this money was never restored to the Programs
baseline SDD budget. Finally, a shortfall of approximately $267 million was caused by
unforeseen events, such as the 2014 engine fire and the delay to Block 3F testing while the
Program improved Block 3i software stability and fusion issues, both of these issues resulted in
added schedule and cost to the competition of SDD. The $265 million of payback along with
the $267 million due to unforeseen events resulted in a need for an additional $532 million. This
money as mentioned above will be sourced from inside the F-35 Program using management
reserve, unearned fee and the savings resulting from negotiating lower costs on various contracts.
Use of this internal funding will result in no impact to any other DoD programs or the
directed the JPO to maintain the resources necessary to continue SDD flight testing to May 2018.
Should flight testing beyond February 2018 to May 2018 be necessary the JPO will hold $100
million of Follow-on-Modernization (FoM) funding in fiscal year (FY) 2018 to pay for this
As a final note on the SDD budget, it is important to look back to the 2011 Rebaselined
Program and compare todays cost estimate to complete SDD with the cost controls put in place
after the Nunn-McCurdy Breach. The following table makes this comparison.
As the chart indicates, the Program has remained within $267 million (2.1%) of the 2011
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Objective Budget Estimate and well below the Threshold Budget Estimate, indicating that the
fiscal discipline and cost control measures executed by the Department have been effective.
SDD Risks: At this time last year and in response to software stability problems, the
Program had launched an in-depth look at the architecture by a Software Stability Red Team.
After a wide-ranging technical analysis, the team confirmed that the F-35s basic software
architecture is sound and can support the full Block 3F warfighting capability. However, the
team also identified that the end-to-end testing of the software needs to be streamlined and
improved, and the metrics used to track software performance need to be updated to reflect
operational considerations.
One significant improvement that has been made over the past year, is the ability of the
JPO/Industry team to find, fix, code, lab test, and deliver to flight test a new increment of
development and testing this process took approximately 3 to 4 months. Now with better
software tools, faster feedback from the testers, and a streamlined airworthiness process we have
cut this timeline significantly. This has greatly improved our ability to fix emerging software
issues and field better software sooner. We intend on building on this success as we move to
FoM. Additionally, the JPO implemented a new method of tracking software stability that takes
into account at what point in a mission a stability event occurs and the operational impact of that
event. These changes will provide better insight as to the causes and circumstances of these
stability events and better position the program for more stable, effective software in the future.
Currently the stability of our Block 2B and 3i software is exceeding our initial estimates
in terms of stability. Today the Block 2B software experiences a software stability event once
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every 29 flight hours and Block 3i experiences a software stability event once every 25 flight
hours. By way of comparison, our target for this stability was approximately one event every 10
flight hours. Although the Block 3F software is in its early stages of flight testing, we are seeing
stability data indicating it will exceed the 20 flight hour mark before experiencing an event.
Block 3F Software Risk: An additional risk to completing SDD on time with Full
capability within the JPOs budget is the level of complexity of the new capabilities in Block 3F
software. For example, Block 3F software must take information from other sources, such as
other non-F-35 aircraft, satellites, and ground stations and fuse this information with F-35
information, giving the pilot a complete and accurate picture of the battlespace. We are also
fielding the capability for more than 4 F-35s, in some instances up to 8 and 12 F-35s to be linked
together passing information to each other throughout the battlespace. This unprecedented
networking capability and this taking in off-board information make the Block 3F software
ALIS Risk: The next version of ALIS, version 2.0.2, also remains a technical and
schedule risk. This version of ALIS combines the management of F135 engine maintenance
within ALIS and tracks all the life-limited parts on each and every F-35 aircraft. The
estimated. To address these difficulties, industry has added additional software expertise to its
team, and we have set up and operate the ALIS ORE at Edwards Air Force Base in California to
test ALIS in a more operationally relevant environment. Despite these efforts, ALIS 2.0.2 is
approximately 4 months late to fielding, with the first fielding to occur in March 2017 at Nellis
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SDD Discoveries / Deficiencies: Although solid progress is being made -- we are now
past the 90 percent complete with all of SDD -- F-35 development is not without technical
discoveries and deficiencies, which are common for a system that is still in development.
Over the course of testing during SDD, we have discovered and reported deficiencies;
however, no development program can ever expect to correct every open deficiency. The F-35
program is committed to correcting all deficiencies that the Services and Partners deem
necessary to fix. The Program has a disciplined, long-successful process of using Services and
Partners inputs to rank and prioritize all deficiencies that alone or in combination need to be
corrected. The Program then fixes those high priority deficiencies. The Program has planned for
additional flight testing for any deficiencies that require further fix verification or for any new
providing a Block 3F capability that operationally is effective and suitable for the operational test
Currently there are 100 Category 1 (Must Fix) deficiencies, and of those, 25 have already
been corrected and verified as fixed, 33 have been corrected but are awaiting a test to verify that
they are fixed, 39 are in the process of being fixed, and 3 are still being investigated. The Program
has a plan in place to fix, test and verify all Category 1 (Must Fix) and Category 2 (Significant
Impact) deficiencies with upgraded software releases and physical modifications to the aircraft.
During F-35C flight test in December 2015, it was discovered the outer, folding portion
of the wing has inadequate structural strength to support the loads induced by pylons with AIM-
9X missiles during maneuvers that cause buffet. The Program is currently flight testing re-
designed outer wings. Once the new design is verified to provide the require strength, the fix
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will be implemented in production and retrofitted to existing aircraft by swapping existing outer
wings with the re-designed ones. Overall 32 aircraft will require the modification and the effort
Another deficiency the Program is solving involves excessive F-35C vertical oscillations
during carrier launch. During a catapult launch the nose landing gear strut is compressed as the
catapult initial pre-tension load pulls on the nose landing gear, with the hold back bar restraining
the aircraft from further forward movement due to engine thrust. Upon release of the hold back
bar, the nose landing gear strut unloads and vertically oscillates as the aircraft accelerates
towards take-off. The oscillations are more severe during lighter aircraft weight launches. The
Program will test a reduced release load hold back bar in February/March 2017 with anticipated
evaluation by the Navy in spring 2017. Results of this testing and the Navys evaluation will
Initial Operational Test and Evaluation (IOT&E) Entrance: There are a number of
criteria required by the DOT&E that must be met before IOT&E can begin. These include the
release of the final Block 3F aircraft capability, the release of ALIS 3.0, the release of a verified
and validated Mission Data File (MDF), the readiness of 23 instrumented aircraft in a Block 3F
Infrastructure 2 (AARI 2) capability on the test aircraft and ranges. Additionally, a verified,
validated, and accredited F-35 simulator must be delivered approximately 4 months prior to
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completion of the 13 month long IOT&E program. This simulator requirement will be met by
the Joint Simulation Environment located at Naval Air Station Patuxent River in Maryland.
It is likely that by February 2018, the release of ALIS 3.0, the release of a verified and
validated MDF, the modifications necessary to place all 23 aircraft into a production
representative configuration will not be completed. However, a large subset of those entrance
criteria to start IOT&E will be met by February 2018. It is possible, with DOT&E approval, to
incrementally start IOT&E by March 2018. Starting IOT&E incrementally, earlier than waiting
for all entrance criteria to be fully met is desirable for many reasons: First, obtaining earlier
feedback from the OT community will enable the JPO and Industry to make corrections and
fixes sooner, providing better capabilities to the warfighter. Second, delaying IOT&E will result
in higher costs because IOT&E support will have to continue longer than planned. The JPO
estimates that a 6 month delay in the start of IOT&E will cost an additional $30 million. Finally,
since F-35s will be produced at over 100+ airplanes per year during IOT&E, the sooner
deficiencies are discovered the quicker they can be cut into production, saving the time and
resources that would otherwise be needed to retrofit these jets if they were to be produced
January, the Office of the Secretary of Defense (OSD) DOT&E released the 2016 DOT&E
report on the F-35 to Congress. The independent program review from the DOT&E is an annual
occurrence, and the process was executed with unfettered access to information and with the full
cooperation of the F-35 JPO. There were no surprises in the draft report reviewed by the JPO;
all of the issues mentioned are well-known to the JPO, the U.S. Services, International Partners
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and our Industry team. While not highlighted by the DOT&E report, among the 17 issues cited
in the report, the F-35 Program fully concurs with 10 of them, partially concurs with 4, and
defers to the USN and USMC regarding the other 3. The F-35 Program has a dedicated effort
2. In light of the fact that the program is Partially Concur: No acquisition program can ever
unable to correct all open deficiencies prior expect to correct every open deficiency. The F-35
to IOT&E, the program should assess and program is committed to correcting all deficiencies
mitigate the cumulative effects of the many that the Services and Partners deem necessary to fix.
remaining SDD deficiencies on F-35 The Program has a disciplined, long-successful
effectiveness and suitability, especially process of using Services and Partners inputs to
those deficiencies that, in combination or rank and prioritize all deficiencies that alone or in
alone, may cause operational mission combination need to be corrected. The Program
failures during IOT&E or in combat, prior then fixes those high priority deficiencies. The
to finalizing and fielding Block 3F. The Program has planned for additional flight testing for
program will need to add test points to any deficiencies that require further fix verification
troubleshoot and address deficiencies that or for any new deficiencies that may be discovered
are currently not resolved. during continued development.
3. The program should consider developing Partially Concur: The JPO partially concurs with
another full version of Block 3F software to the recommendation consistent with last years
deliver to flight test in order to address response. The JPO software development strategy
more known deficiencies. continuously evaluates known deficiencies for
inclusion in future software releases. Whether
additional software releases are necessary before the
start of IOT&E will depend on the severity of the
deficiencies, when they are discovered, and
warfighter inputs on when and if they require fixes.
Currently, the final version of software (3FR6) will
have at least two additional updates (increments) to
address deficiencies in the Feb to April 2017
timeframe.
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DOT&E Recommendation F-35 JPO Corrective Action
4. The program should ensure adequate Partially Concur: The JPO software development
resources remain available (personnel, labs, strategy continuously evaluates deficiencies for
flight test aircraft) through the completion inclusion in future software releases. As part of the
of IOT&E to develop, test, and verify evaluation, the resources needed to support this
corrections to deficiencies identified during work are continuously evaluated to ensure adequate
flight testing. resources are available as needed.
5. The program should address the deficiency Concur: The JPO is already taking action, under
of excessive F-35C vertical oscillations the advice a NAVAIR-led Red Team. The program
during catapult launches within SDD to is planning field-based catapult testing of a SDD
ensure catapult operations can be aircraft in February 2016 to assess: (a) standardized
conducted safely during IOT&E and during pilot guidance for use of cockpit restraints, (b) a
operational carrier deployments. corrected helmet magnetic map file that should
reduce unintended movement of helmet display
symbology during launch and (c) a reduced release
load for the repeatable-release hold-back bar
(RRHB) that will reduce the stored energy in the
nose strut at the start of the launch. If successful,
VFA-101 would return to carrier qualification trials
in mid-2017 to assess these same changes. If further
improvement is still required after making these
changes, concepts have been developed for JPO to
pursue longer-term solutions.
6. The Program Office must immediately fund Concur: The hardware and software necessary to
and expedite the contracting actions for the develop, test, and release Block 3F mission data files
necessary hardware and software will be in place at the USRL by February 2017.
modifications to provide the necessary and Additionally, Industry has gone out on risk to begin
adequate Block 3F mission data this effort prior to contract award. The additional
development capabilities for the USRL, radio frequency signal generator channels are being
including an adequate number of additional aligned with the Follow-on Modernization upgrade.
radio frequency signal generator channels
and the other required hardware and
software tools.
7. The program should address the JOTT- Concur: The mission data file generation tool being
identified shortfalls in the USRL that delivered in February 2017 addresses many of the
prevent the lab from reacting to new threats shortfalls identified. The remaining shortfalls will
and reprogramming mission data files be addressed in subsequent USRL capability
consistent with the standards routinely upgrades to fully satisfy JOTT and DOT&E intent.
achieved on legacy aircraft.
8. The program should correct deficiencies Concur: Work is on-going to address all deficiencies
that are preventing completion of all of the that are preventing the completion of the final Block
TEMP-required Block 3F Weapons 3F WDA events. The current schedule has all WDA
Delivery Accuracy (WDA) events and events completed by March 2017.
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DOT&E Recommendation F-35 JPO Corrective Action
ensure the events are completed prior to
finishing SDD.
9. The program should ensure Block 3F is Concur: JPO is working with the Service and
delivered with capability to engage moving Industry to integrate the GBU-49 on the F-35 by the
targets, such as that provided by the GBU- end of CY2017.
49, that do not require leadlaser guidance.
10. The program should complete additional Partially Concur: Off-nominal testing has been
testing and analysis needed to determine completed. The results were used to update the
the risk of pilots being harmed by the safety assessments which remained at a low risk and
Transparency Removal System (which this has been shared with the Services. Upgrades to
shatters the canopy first, allowing the seat the ejection seat, currently in-work, or helmet would
and pilot to leave the aircraft) during not impact performance of the Transparency
ejections in other than ideal, stable Removal System.
conditions (such as after battle damage or
during out-of-control situations). The
program should complete these tests as
soon as possible, with the new equipment,
including the Gen III Lite helmet in a
variety of off-nominal conditions, so that
the Services can better assess risk
associated with ejections under these off-
nominal conditions.
11. The program needs to conduct an Concur: JPO has conducted an engineering
assessment to determine the extent to assessment, resulting in a recommendation for an
which the results of further durability additional article and test. The UK MOD has
testing with BH-1, the F-35B durability test provided a formal request for an additional test, and
article, are representative of production a similar requirement is expected from NAVAIR in
aircraft and, if necessary, procure another the near future. Preliminary planning and budgeting
test article for the third life testing. activities have been initiated.
12. The Navy and the Program Office should Concur: Engine R&R has already been
investigate alternatives for determining the demonstrated for during sea trials for both the B and
operational impact of an engine removal C models. If the Services require further testing or
and install while conducting carrier air demonstrations, the JPO will support such events.
wing operations at sea.
13. The Navy and Marine Corps should Defer: The JPO will defer to the U.S. Navy and
conduct an analysis, such as an operational USMC on this recommendation.
logistics footprint study, which simulates
flight deck and hangar bay spotting
(aircraft placement) with a full ACE
onboard, using data from the DT-III ship
trials to determine what the impact of an
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DOT&E Recommendation F-35 JPO Corrective Action
engine removal and installation would be
on integrated ship and ACE operations with
a full ACE onboard.
14. The program and the Navy should Concur: The power module container has been re-
investigate if the heavy power module designed for better usability at sea and will be
container should be redesigned for better available for future deployments.
usability at sea.
15. The program and the Navy should Defer: The JPO will defer to the U.S. Navy on this
investigate potential options to improve recommendation.
ship-based communications bandwidth
dedicated to ALIS connectivity off-ship,
such as increasing the priority of ALIS
transmissions, or reserving low-use times
of the day for handling large volumes of
ALIS message traffic.
16. The Navy should investigate any efficient, Concur: The Program already has in place a
multi-use opportunities for F-35 support successful multi-use support equipment process
equipment (SE) such as using legacy SE on where opportunities have already been harvested
the F-35 or F-35 SE on legacy aircraft. such as the use of a legacy lift for the engine power
module container.
17. The Navy should investigate options for Defer: The JPO will defer to the U.S. Navy on this
increasing the number of wall power recommendation.
outlets in CVN hangar bays to help
facilitate simultaneous maintenance on
multiple F-35Cs, or the ability to
interconnect multiple pieces of support
equipment from a single outlet to permit
simultaneous operations.
V Follow-on-Modernization
Looking beyond the SDD program, the follow-on effort, known as FoM, is moving
forward. The F-35 JPO will execute FoM as a continuation of the F-35 program with full
transparency and reporting on cost, schedule and performance as if it were a new program.
FY 2016 efforts included contracts for a Requirements Decomposition and System Functional
Review effort for early Block 4 requirements. Additionally the Technical Refresh 3 (TR-3)
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hardware strategy (new F-35 main computers and displays) has been identified, a suitable
specification was developed and the TR-3 system design phase will be awarded to Lockheed
Efforts this year (2017) will include a Requirements Decomposition and Functional
Allocation of Block 4.1 and completion of the System Functional Review this summer. A
Planning and Systems Engineering Phase II contract award is planned for spring 2017, which
will support a Preliminary Design Review for Block 4.1 prior to the major Engineering,
After a thorough analysis of the original F-22 and F/A-18 modernization strategies, the
F-35 program will continue to heed lessons learned and will be fully transparent to the Congress
budget to be reported to the Congress, a separate cost reporting and earned value performance
reporting system, an independent program cost estimate updated prior to contract award, and
F-35 Dual Capable Aircraft continues to be aligned with and included in the initial
increment of the Block 4 FoM effort. Detailed Risk Reduction activities have been completed to
ensure that the F-35A is fully compatible with the B61-12 weapon. The JPO has begun initial
planning for the Block 4 Nuclear Certification efforts in anticipation of beginning B61-12
integration on the Block 4.1 configured F-35A in 2018. The F-35 JPO is fully engaged with the
USAF, Department of Energy, and strategic partners and is confident that this capability will be
Block 4 planning for developmental and operational testing, to include the number of test
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assets required, is in the early stages and seeks to successfully transition from a large scale air
vehicle system testing to a more focused capability update(s) testing planned in modernization.
The current focus is on planning for a sufficient and efficient level of test assets and
infrastructure to fully support a planned 2 year update cycle. Further, the Program is identifying
the modifications required by the development test fleet to accomplish FoM Block 4 testing.
VI Production
the planned 53 aircraft. This includes 40 aircraft from the Fort Worth, Texas, Final Assembly
and Check Out (FACO) facility and 6 aircraft from the Italian FACO in Cameri, Italy. In August
polyalphaolefin (PAO) cooling tubes in some F-35A wing fuel tanks. The subsequent
investigation and repairs affected 42 production aircraft, and resulted in delays, limiting the
In 2017, the goal is to deliver a total of 66 aircraft, which includes carryover of the seven
aircraft originally planned for delivery in 2016. Of those 66 aircraft, 61 aircraft will be delivered
from the Fort Worth FACO, 3 aircraft from the Italian FACO, which includes their first B model
produced, and the first 2 aircraft deliveries from the Japanese FACO in Nagoya, Japan.
F-35 LRIP Pricing: The price of F-35s continues to decline steadily Lot after Lot. For
example, the price (including airframe, engine, and contractor fee) of a LRIP 9 F-35A aircraft is
approximately 5.5 percent less than an LRIP 8 aircraft, a LRIP 9 F-35B aircraft is approximately
2.0 percent less than an LRIP 8 aircraft, and a LRIP 9 F-35C aircraft is approximately 2.6
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percent more than an LRIP 8 aircraft. The F-35C increase is driven by the quantity negotiated
We recently reached an agreement with the F-35 prime contractor for LRIP 10 marking
the first time the price for an F-35A will be below $100 million. The price for a LRIP 10 F-35A
will be $94.6 million, a 7.3 percent reduction from LRIP 9. The LRIP 10 prices for an F-35B
($122.8 million) and F-35C ($121.8 million) will also be lower than LRIP 9 prices by 6.7 percent
Over the course of the LRIP contracts we have had a challenge on the timeliness of
aircraft deliveries. However, over the past few years, even though production quantities have
increased, we are seeing a dramatic reduction in the number of average days aircraft are being
Late deliveries have jumped from an average of 20 to 30 days for the 34 aircraft in LRIP
8, mainly due to the PAO tube issue referenced earlier. The trend of fewer and fewer late
deliveries is a positive development that the JPO and Industry will continue to improve upon in
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Production Block Buy / EOQ Contracting: The program has initiated a Block
Buy/Economic Order Quantity (EOQ) contracting strategy for LRIPs 12, 13 and 14. This
strategy gives the F-35 Partners and FMS customers the flexibility to procure all aircraft in a
single procurement for LRIP 12 (FY 2018) or to procure aircraft and engines in a multiple lot
format for LRIP 12 (FY 2018), LRIP 13 (FY 2019), and LRIP 14 (FY 2020). The U.S. Services
will procure LRIP 12, 13 and 14 as single year procurements and will only request Congressional
approval to award a single contract to procure material and equipment in EOQ for FY 2019 and
FY 2020. There is no multi-year commitment for U.S. Services aircraft and engines; which will
continue to be bought on an annual basis for LRIPs 12 - 14 (FY 2018 -2020) and preserves
Congressional annual discretion. The estimated savings have been validated by an F-35 JPO
cost estimate, an industry analysis study and an independent assessment conducted by RAND
Corporation. Procuring approximately 445 aircraft with this Block Buy/EOQ strategy is
estimated to save approximately $2 billion compared to the LRIP 11 annual procurement price.
Block Buy savings are achieved by allowing contractors to utilize EOQ purchases,
enabling suppliers down to the component level to maximize production economies of scale.
Savings are also achieved due to learning curve improvements on production lines and other
Government and Industry cost reduction initiatives which may not have been otherwise
The risk of the Block Buy/EOQ strategy for Partner and FMS customers for Lots 12, 13
and 14 is considered low because the design of the weapon system will be stable during this
period of time. All F-35 models (A, B and C) have already completed second life (8,000 hours
full life) durability testing. Additionally, 98 percent of all hardware and subsystems
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qualifications are completed, and the full Block 3F capability will begin delivery near the end of
Lot 9, well before Lots 12, 13 and 14 are delivered. For the U.S. Services and Congress, the risk
is even lower because the only commitment is to purchase 2 years-worth of parts in a single
Engine Production: In 2016, the Program completed contractual actions with Pratt &
Whitney on LRIP 9 & 10 for the F135 propulsion system. The F-35A/F-35C propulsion system
reduced 3.4 percent from the previously negotiated LRIP 8 price to the negotiated LRIP 10 price.
The F-35B propulsion system (including lift systems) reduced 6.4 percent from the previously
negotiated LRIP 8 price to the LRIP 10 price. Pratt & Whitney has delivered approximately 50
percent of the 67 production propulsion systems in LRIP 9 and is currently slightly ahead of
contract delivery requirements. Pratt & Whitney continues efforts to improve quality
escapes during 2016; however, improvements at the vendor level are needed to identify and
eliminate quality non-conformances which have interrupted engine deliveries. For 2017, Pratt &
Whitney remains focused on increasing capacity at existing suppliers and qualifying second and
VII Sustainment
As of the beginning of February 2017, there are 216 F-35s operating at 11 sites. Luke
Air Force Base in Arizona is the main training base for the USAF, many Partners and our FMS
customers. Marine Corps Air Station (MCAS) Beaufort in South Carolina is the main F-35B
training base for the USMC and United Kingdom. Additionally, Italy will utilize MCAS
Beaufort when it receives its F-35Bs from the Italian FACO. Eglin Air Force Base in Florida is
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the main training base for the USNs F-35C until Naval Air Station (NAS) Lemoore in
California is stood up. All F-35 maintainers also get their initial maintenance training at Eglin
Air Force Base. In the next 4 years, we will add another 17 operating bases to the F-35
enterprise across all 3 regions of North America, the Pacific and Europe.
Aircraft availability rates remained steady in 2016 at 50 percent for the A-model, 47
percent for the B-model and 59 percent for the C-model. This continues to be a focus area for the
Program and various program initiatives are being executed to improve overall weapon system
procedures and manuals, continued improvement in the ALIS, better forecasting of spares
requirements, improved repair turnaround times from suppliers and incorporation of aircraft design
improvements are having a positive effect, but at a slower rate than desired. However, newer
aircraft are showing significantly better R&M Availability Rates when compared to older lot
aircraft. The chart below shows the combined (F-35 A, B and C-model) Aircraft Availability (Air
Vehicle Availability AVA) rates for each production lot. The F-35A LRIP 8 rate (54.8 percent)
was impacted by the F-35A Fuel Systems modifications and the PAO insulation corrections. The
LRIP 8 AVA rate would have been 67.1 percent if we did not experience the PAO insulation issue.
V 30%
A
20%
10%
0% 27 A/C 20 A/C 32 A/C 36 A/C 35 A/C 30 A/C
LRIP 2/3 LRIP 4 LRIP 5 LRIP 6 LRIP 7 LRIP 8
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In 2016, the Program continued its efforts toward the establishment of the Global
Sustainment posture across Europe, Asia-Pacific, and North America. Last fall, the Program
made regional Maintenance, Repair, Overhaul, and Upgrade (MRO&U) selections for repairing
65 out of 774 repairable components on the F-35. These initial component repair capabilities
when combined with F-35 airframe and engine heavy-level maintenance will provide all
customers including the U.S. Services the ability to maintain and repair their aircraft globally.
The F-35 JPO will assign the remaining 709 components over the next 2 to 3 years and in
October 2016 released a request for information for F-35 warehousing and support equipment
repairs. DoD will assign to the F-35 Partners and FMS customers repair capabilities such as
wheels and brakes, electrical and hydraulic systems, maintenance of support equipment, and
warehousing for the global supply chain. These same capabilities either currently exist or are
being developed at the U.S. Services depots in the U.S. in accordance with current U.S. law.
In support of meeting the USAFs IOC, the 388th Fighter Wing at Hill Air Force Base in
Utah deployed its F-35As to Mountain Home Air Force Base in Idaho for a two-week exercise last
summer. The unit successfully flew all 88 of its planned sorties and achieved 94 percent direct hits
with the weapons it expended. F-35 pilots executed multiple air-to-air and air-to-ground
engagements with threats and the F-35 proved to be extremely survivable in both environments.
The USMC took its F-35Bs to Red Flag last summer. The F-35 flew 67 of its 70
scheduled sorties and proved itself as a dominant weapon system. During the first few weeks of
that exercise, F-35s were not only NOT shot down but were not targeted. They also hit all their
targets. And by the end of the exercise, F-35s were being used as Intelligence Surveillance
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Reconnaissance platforms above the battlespace to connect with fourth-generation airplanes to
The USMC also conducted a live fire weapons exercise at Eglin Air Force Base in Florida
last summer. The main highlight of that was one of the pilots simultaneously laser-guided a GBU-
12 bomb at the same time he was engaging an air-to-air target with an AIM-120 radar missile.
Both were direct hits. This is something that no fourth-generation fighter can accomplish.
Additionally, the USMC conducted a live fire test in conjunction with the Naval
Integrated Fire Control-Counter Air family of systems last September. An F-35B from Marine
Operational Test and Evaluation Squadron 1 (VMX-1) at Edwards Air Force Base in California
participated in Live Fire Test at White Sands Missile Range in New Mexico. During this
demonstration an F-35B detected, tracked and targeted a low flying MQM-170E drone aircraft
and passed this information via the aircrafts Multi-functional Advanced Data Link (MADL) to
the Aegis combat system aboard the USS Desert Ship (LLS-1). The USS Desert Ship then fired
a Standard Missile-6 missile from over-the-horizon and shot down the drone. This
demonstrated the interoperability of the F-35 with the Navys Integrated Fire Control system and
how the F-35 can make other linked platforms in the battlespace smarter and more survivable.
To round out the year, VMX-1 also deployed aboard the USS AMERICA in conjunction
with the DT ship event in October. The Marines not only assisted in DT execution with
manpower and resources, but also executed a Lightning Carrier concept demo during the final
4 days of the at-sea period during which 12 F-35B were embarked on the ship and conducted
Suppression of Enemy Air Defenses Strike missions followed by an assault support escort
mission with 2 MV-22s, 1 UH-1 and 1 AH-1. The operation successfully represented the largest
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number of F-35s aboard a ship to date.
In January of this year, the USMC also deployed 10 F-35Bs from its Marine Fighter
Attack Squadron (VFMA) 121 from Marine Corps Air Station (MCAS) in Yuma Arizona to
MCAS Iwakuni, Japan. The F-35 Lightning II JPO applauds the Marines for this
accomplishment and will continue to support them as they deploy more aircraft to MCAS
Iwakuni later this year and ready for an operational shipboard deployment next year.
International participation on the program with eight Partners and three FMS customers
remains strong. Over the past ten months, aircraft deliveries to our United Kingdom, Italy, and
Norway Partners have continued, while FMS customers Israel and Japan received their first
aircraft deliveries. Two significant milestones for Italy included the delivery of its first jet
completed at the Italian Final Assembly and Check-Out (FACO) facility in Cameri, Italy and
also the first aircraft arrival into its operational base located in Amendola, Italy. Notably, Israel
also achieved first aircraft arrival into its operational base in Nevatim, Israel and it has identified
a requirement for an additional 17 aircraft from an existing fleet of 33. Also, the Japanese
aircraft FACO in Nagoya and engine FACO in Mizuho are both on track to deliver their first
The international pilot and maintainer training taking place at Luke Air Force Base in
Arizona continues to expand with the arrival of the first Japanese aircraft in late November,
while the training taking place between the USMC and the British Royal Air Force at MCAS
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This past May, the two Dutch aircraft that are part of the DT fleet at Edwards Air Force
Base in California completed their first deployment to the Netherlands, where they conducted
aerial and ground environmental noise surveys, performed flights over the North Sea range, and
also appeared at the Netherlands' Open Days, the largest air show held annually in the
Netherlands. Following their three-week deployment, the jets returned to the U.S., and the
resulting noise surveys showed there were no noticeable differences between the F-35 and F-16
acquire 27 F-35As, and Denmark became the 7th partner nation and 11th nation overall to buy
the F-35. Also that same month, F-35Bs landed for the first time in the United Kingdom. The
United Kingdom F-35B was the first to touch down and was followed shortly afterwards by two
other F-35Bs from the USMC and two USAF F-35As. The F-35s were in the United Kingdom
to support the Royal International Air Tattoo and the Farnborough Air Show taking place in
early July. More importantly, this was a deployment for the United Kingdom, USMC and USAF
where they sustained and maintained the aircraft, generated sorties, and ultimately provided
In September, Turkey held the 65 percent Design Review for its first Main Operating
Base which will be located in Malatya, Turkey. This review is a major milestone on the way to
ensuring Turkeys infrastructure is ready for aircraft arrival in 2019. In late October, the Turkey
Defense Industrial Executive Committee met and approved the Block Buy for 24 aircraft over 3
contract years.
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Following flight testing and the USAF's recommendation, Australia authorized aerial
refueling operations between its KC-30A tanker aircraft and F-35As in January. Preparations at
Australia's first operating base, Royal Australian Air Force Base in Williamtown continue as
construction of hangers, training centers, and information support centers remain on schedule.
And, finally, the debut of Australias F-35As at the 2017 Avalon International Airshow is on
November was a significant month for South Korea as it was one of the countries
assigned initial F-35 component repair capability. In addition, the first six Korean aircraft were
awarded as part of the recent Lot 10 aircraft contract, with expected delivery in 2018.
Over the past year, the JPO has worked closely with the U.S. Defense Security
Cooperation Agency to promptly and thoroughly answer all questions provided by the Canadian
government in support of its fighter replacement analysis. Further, the JPO has continued to
work with potential FMS customers, including Belgium, Finland, and Spain, responding to all
X Conclusion
In summary, the F-35 fleet is rapidly expanding and F-35s are now flying in the U.S.,
Japan, Italy and Israel. The F-35 Program is nearing the completion of development within the
cost and schedule boundaries laid in during the 2011 Rebaseline. The Program is also continuing
to ramp up production and building the global sustainment enterprise. The Programs main
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Completing the production ramp-up while continuing to improve quality and the delivery
schedule;
Continuing to grow the global sustainment enterprise, and;
Improving the fielded fleets performance
As always, our number one overarching priority is to continue to drive cost out of all aspects of
the F-35 Program, making it more affordable for all our customers.
we have demonstrated in the past, we believe the combined Government/Industry team has the
ability to resolve any future issues. My JPO teams commitment to overcoming these and any
future challenges is unwavering and we will deliver the F-35s full capability to our customers.
We will continue executing with integrity, discipline, transparency and accountability, holding
ourselves accountable for the outcomes on this Program. Our team recognizes the great
responsibility we have been given to provide the foundation of future U.S. and Allied fighter
capability for decades to come. We also recognize that someday your sons and daughters, or
grandsons and granddaughters may take this aircraft into harms way to defend our freedom and
Thank you again for this opportunity to discuss the F-35 Program. We look forward to
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