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Article
Journal of Vibration and Control
0(0) 113
Abstract
Characteristics of magnetic-levitation systems are studied using dynamic models that include motion-dependent lift, drag,
slip, and roll motions. The contact constraint between the vehicle and the track is modeled using a compliant contact
model, and inelastic restitution is modeled using damping. Unknown numerical parameters are identified using an
optimization technique and experimental data. The numerical tests are focused on the damping characteristics, stability
in lifting and slip motions, the lifting efficiency, and the contact behavior with the track. It turns out that the suspension
system does not have any inherent damping in the lifting direction. However, a stable behavior is observed in the traveling
direction. The model also shows that the system has a strong concentric force that stabilizes the vehicle in the slip
motion as well as in the rolling motion.
Keywords
Dynamic model, magnetic levitation, suspension, contact, regression
Received: 30 April 2009; accepted: 10 July 2011
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v Magnets
Track h
Track Coil
w
Driving Coil Lifting Coil
Figure 1. Passive magnetic levitation using a Halbach array of magnets. The horizontally polarized magnets concentrate the flux
on one side of the array and help to form the sinusoidal flux shape. Driving coils generate synchronous pulses to provide thrust in the
z-direction.
levitation capacity was up to 40 tons per square meter on the force generated by the magnetic eld, while the
of magnets. As shown in Figure 1, permanent magnets magnetic force depends on the location and velocity of
with a direction of magnetization that is rotated by 90 the structure.
with respect to adjacent magnets produce a sinusoidal
variation of a magnetic eld at a constant distance from
the bottom of the array. This array maximizes the mag- 2. Review of magnetic suspension
netic eld below the array, while cancelling out the eld system modeling
above it. When the array of magnets moves over the
inductively loaded circuit track, the track induces repel-
2.1. Magnetic suspension modeling
ling currents that levitate the magnet, or the cradle The theoretical study of the magnetic levitation force
attached to it. Conceptually the system is stable because has been performed in depth by Post and Ryutov
the levitation force is only generated when the cradle is (2000) using the lumped-circuit analysis. In this section,
moving and it settles on the track when the speed is the theory of the magnetic suspension that can be used
reduced below a threshold. in the dynamic analysis in the following sections is
However, the practical application of the maglev presented.
system requires stability and reliability of the system Consider a Halbach array of magnets, as shown in
under various operating conditions (Matsue et al., Figure 1, with width w, wavelength , and peak strength
2001; Boeij et al., 2005). Motion-based magnetic B0 of the magnetic eld at the surface. The cradle is
forces are important because they can induce various attached on top of the magnets, and the coils are
types of instability in the maglev system (Dill and winded on the outer surface of the window-frame
Meeker, 2000). In addition, the periodic structure of track. The coordinate system is established such that
the magnetic forces may also induce parametric and the origin is on the top surface of the track, the cradle
combination resonances, especially because the lifting is traveling in the z-coordinate direction, and it is levi-
force is inversely proportional to the exponential dis- tated in the y-coordinate direction. Let the array be
tance between the permanent magnet and the track. A moving in the z-direction with velocity vz , and the gap
small perturbation of the cradle position can cause a between the bottom surface of the magnets and the coils
large variation in the lifting force, which is then related be g. The wave number of the Halbach array is k 2=,
to the stability and ride quality of the system. Thus, it is and the angular frequency of the magnetic eld due to the
essential to model the dynamic system when the body motion of the cradle is ! kvz . Then, the magnetic eld
force eld is coupled with the kinematics of the system. from the array can be approximated by
In this paper, a new dynamic system modeling tech-
nique is proposed to consider the highly nonlinear eect Bz y B0 sin!tek gy
of the electromagnetic force eld that is changed in the
By y B0 cos!tek gy 1
pattern of the sinusoidal wave along the track. The
coupled mechanical and magnetic system is governed
by a nonlinear system of dierential equations. The where Bz y and By y are, respectively, the longitudi-
dynamic behavior of the mechanical system depends nal and vertical components of the magnetic eld at the
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Kim and Ge 3
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the cradle simply slows down and comes to rest on the Then, the averaged thrust force Fdrive over the wave-
track using auxiliary wheels. Second, there is no damp- length of the array becomes
ing mechanism in the suspension system. This character-
istic has not been discussed in the literature, but it is very 2v
Fdrive fp mv ID B0 ekg w: 13
important to the stability of the system. Based on linear
perturbation theory, Post and Ryutov (1996) showed
that the magnetic suspension system has negative damp- The thrust force increases proportionally to the velocity
ing, even if its magnitude is reduced as the velocity of the cradle. However, the length of the pulse needs
increases. If a uctuation occurs due to a aw in the to be decreased at high velocity. The above thrust force
coils or an external excitation, the cradle will vibrate can also be used to decelerate the cradle.
continuously. The only available damping is from the
aerodynamic drag and structural damping, whose
2.3. Aerodynamic drag
eect was not studied previously.
As the cradle moves with a high speed, the drag force
caused by air can aect the motion of the cradle. This
2.2. Thrust mechanism drag force is dierent from that of magnetic drag
Even if the levitation can be achieved without requiring described in Equation (7). It is necessary to compare
external power sources, it is always accompanied with the magnitude of this drag force with the drag force
the unwanted drag force, as can be seen in Equation caused by magnetic levitation in the previous section.
(8). In order to overcome the drag, an external thrust The Reynolds number is rst dened as
force must be provided to the system. In practice, driv-
ing coils are implemented between lifting coils in the vl
Re , 14
track, so that impulsive currents are provided according
to the position of the cradle to produce the thrust force
(see Figure 1). In order to achieve the maximum thrust, where is the density of the uid, l the length of the
the impulsive current is provided when the peak of the cradle, and the absolute viscosity. For standard air at
magnetic eld By is present. From Equation (1), the room temperature, the following data can be used:
peak of By occurs when the position of the magnets is 1:29 kg=m3 and 1:862 105 kg=m s. When
an integer times the wavelength, i.e. z n, where n is a the cradle is moving with a velocity of 40 m=s, the
positive integer. At that location, the maximum mag- Reynolds number is larger than 106. Thus, it is assumed
netic eld becomes that the ow condition is turbulent and the following
drag coecient is used:
By, max B0 ekg : 9
When the magnetic eld reaches its maximum value in 0:455
CF : 15
the position of the driving coil, an impulsive current ID log10 Re2:58
is provided to generate a thrust force to the magnets.
The peak of the thrust force from the circuit, which The drag force can be obtained by
depends on the drive current, is given by
1 2
FD CF V Swetted 16
Fp ID By, max w: 10 2
When the drive current is delivered in half sine-wave Based on the current speed and geometry of the
pulses with a pulse length of , the incremental moment cradle, the expected drag force is about 2.5 N.
per pulse can be found by integrating the thrust force Considering that each Halbach array can produce lev-
over the pulse length, as itation and drag forces larger than 1000 N, the contri-
Z bution from the aerodynamic drag force can be
t negligible.
mv Fp sin dt Fp : 11
0 In addition to the drag force, the pressure force can
aect the dynamic behavior of the cradle. In the longi-
For the given Halbach array in Figure 1, the pulse of tudinal direction, the cradle can be approximated by a
the current can be provided at every half-wavelength. thin plate. Thus, the pressure dierence between the
Thus, the frequency of the pulse is front and rear surfaces can be ignored. In the levitation
direction, the cradle can be considered as a blu body,
which produces a large pressure dierence. However,
fp 2v=: 12 the velocity in the longitudinal direction is less than
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Kim and Ge 5
15 cm
3. Dynamic models of a maglev system Magnets
3.1. Inductrack model
Track
Even if the magnetic suspension model in the previous
section shows the feasibility of passive levitation, a Coils
practical system needs to consider various situations
including stability, ridecontrol, etc. A small-scale
Inductrack model has been built by Lawrence y
Livermore National Laboratory, sponsored by
NASA, with a 20-meter long track and a cradle of
9.3 kg, as shown in Figure 3. The proof-of-the-concept z
cradle includes six Halbach arrays, and each array is
Magnets
composed of ve NdFeB magnets with 1 cm thickness,
as shown in Figure 1. Three arrays are positioned in the
front and the other three in the rear. The width of the Cradle
arrays on the top is 12 cm, while the arrays on the side
have a width of 8 cm. The role of the array on the top is 65 cm
mainly to provide levitation force, while the two arrays
on the side provide stability through the strong concen-
tric force. However, the levitation forces are compen- Figure 3. Inductrack proof-of-concept model. Six magnet
sated between top and side magnets, whereas the drag arrays are located in the front and rear. The two top arrays
forces are accumulated for both magnets. This unex- provide the lift force, while four side arrays provide concentric
pected eect was not discussed in the original report force.
because the theory is based on the at magnets over
the window-frame track. The properties of the perma- cords and an aluminum sliding cage. The current design
nent magnets are summarized in Table 1. can generate an initial velocity of 9 m/s.
The 20-meter long track is built on top of the steel
box beam, and coils are wound on the track. A coil
assembly consists of 13 turns of levitation coils and
3.2. One-degree-of-freedom model
one turn of driving coil. The levitation coil is made of For most mechanical systems, the force is prescribed as
a #10 square insulated magnetic wire and the drive coil a function of time. However, in the Inductrack system
is made of a #6 square insulated magnet wire. The the magnetic force depends on the position and motion
thickness of the coil assembly is 5 cm. The track detects of the cradle. From the modeling perspective, this is
the position of the cradle using photo diode detectors equivalent to adding a nonlinear spring. The only dif-
and triggers the drive coil to produce a pulse of 7 kA ference is that the stiness of the spring is not only a
current during a 600 ms time period. Since the magnetic function of the position, but also a function of the
eld By changes its sign, the direction of current must motion. Using this analogy, an exponentially varying
switch to provide a forward thrust force. The parame- nonlinear spring can be attached to the bottom of the
ters of the drive coil are also summarized in Table 1. permanent magnets. However, this spring component
The cradle is 65 cm long and is made of carbon-ber needs to be modeled carefully, since the force changes
composite material. The weight of the cradle is 3.8 kg according to the motion and location of the cradle.
without magnets and 9.3 kg with magnets. Four auxil- As a rst numerical study, a one-degree-of-freedom
iary wheels are attached at the lower corners of the (1-DOF) model is considered. The cradle is modeled as
cradle in order to provide smooth landing when the a lumped mass and it is only allowed to move in the
speed is reduced below the threshold and to prevent vertical direction. The longitudinal speed vz of the
the magnet from touching the coils. cradle is assumed to be constant. Even if this model is
In addition to the thrust force from the drive coil, a the simplest one, the fundamental characteristics of the
mechanical launcher is used to generate the initial model, such as damping property and stability, can be
speed. The mechanical launcher consists of six bungee obtained.
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Table 1. Parameters of the Inductrack system The scalar value 2Nc is multiplied because there are
Nc lifting coils in the wavelength of the magnets and
Parameter Value Note
two sets of arrays, one in front and the other in rear.
B0 0.52 T Amplitude of the magnetic field The arrays on the top produce a positive levitation
k k 2= 20 Wave number of the Halbach force, while the arrays on the side reduce it. In the
Array case of the one-DOF model, the longitudinal speed is
L 1.8 106 H Lumped self-inductance xed; thus, only g1 is a variable.
R 3
1.5 10 Resistance of the single circuit of Using the levitation force in Equation (18), the
track second-order ordinary dierential equation (ODE)
! ! kv 20v Frequency of the magnetic field can be written as
variations
m 9.3 kg Mass of the cradle may Flift vz , g1 mag , 19
0.1 m Wave length
600 ms Impulse length
where ag is the gravitational acceleration that is applied
to the negative y-coordinate direction. Aerodynamic
ID 7000 A Drive current
damping is not considered. The above second-order
Nc 13 Number of lifting coil per
ODE is converted to a system of rst-order ODEs, as
wavelength
wtop 12 cm Width of magnet array on the
y_1 vy
top q_ , 20
v_y Flift =m ag
wside 8 cm Width of magnet array on the
side
where the generalized coordinate is dened as
q fy1 , vy gT . The initial condition is given as
q0 f1cm, 0gT , i.e. the initial gap is 1 cm.
Let the gap between the top magnets and coils be g1 The above ODE is solved using the ode15s func-
and the gap between side magnets and coils be g2 . Since tion in MATLAB, which uses a variable order solver
only vertical motion is allowed, these two gaps have the based on numerical dierentiation formulas. When the
following relation: g2 g0 g1 g0 cos 45 , where g0 problem is sti, it uses the backward dierentiation
is the initial gap for all three magnets. When these three method.
magnets move along the track, they induce the ux in Since the system does not have any damping, it will
the coils. The induced ux in Equation (2) comes from continuously oscillate when the initial condition is not
the assumption that the at magnets move over the in equilibrium. Figure 4 shows the phase portrait of the
box-frame track that has the same width as the mag- system (Strogatz, 1994). The amplitude of the velocity
nets. Since the track geometry of the Inductrack model is about 0.2 m/s, while that of the displacement is
is not a box shape and the magnets are not a single 0.3 cm. The phase portrait does not show any spiral
piece, however, Equation (2) cannot be used directly. behavior, which means that the system does not have
In order to consider the eect of non-regular track any damping. The center of the ellipse corresponds to
geometry, a shape parameter is introduced to express the equilibrium conguration. For a dierent initial
the peak ux, as position, the radius of the ellipse will be changed.
This observation is dierent from that of Post and
B0
Ryutov (1996), who showed that the system has nega-
0 wtop ekg1 2wside ekg2 : 17
k tive damping-based linear perturbation. However, the
numerical result in Figure 4 shows that the system does
In the following section, an optimization technique not have any energy-dissipating mechanism and is neu-
will be employed to identify the shape parameter by trally stable.
comparing the simulation results with those from the Theoretically, the levitation force can be increased
experiment. proportionally to the velocity of the cradle. However,
For the cradle model described in the previous sec- in practice, the levitation force is always limited by the
tion, the averaged levitation force can be written as weight of the cradle. When the velocity of the cradle is
increased, the gap g1 is also increased, so that the lev-
itation force remains in the same magnitude. In addi-
B0 0 1 tion, the gap will not increase continuously because the
Flift vz , g1 2Nc
2L 1 R=!L2 two side arrays generate a large counter-balance force
h p i
wtop ekg1 2wside ekg2 : 18 in such a case. Figure 5 shows the levitation force and
gap as a function of velocity of the cradle. From the
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Kim and Ge 7
0.15
exists a drag force due to the motion of the cradle,
which can be obtained from Equation (7) and the con-
0.1 guration of the cradle in Figure 3, as
0.05 B0 0 R=!L
Fdrag 2Nc
2L 1 R=!L2
Vy
0
wtop ekg1 2wside ekg2 : 21
0.05
0
0 10 20 30 40 50
The thrust force is linearly proportional to the lon-
0.0
Vz (m/sec) gitudinal velocity, whereas the drag force in Equation
(21) is decreased once it reaches the maximum value at
Figure 5. Change of levitation force and gap with respect to the transient velocity ! R=L. Thus, it is possible to
longitudinal velocity. Owing to the counter-balance force from nd the velocity that makes the drag and thrust be in
the side arrays, both show a stable behavior. equilibrium. At that speed, the cradle will move with
the constant speed.
gure, it can be concluded that the cradle shows a Before presenting the dierential equation for the
stable behavior in high velocity. 2-DOF model, the method of imposing the contact con-
straint is rst discussed. The magnetic arrays are not
allowed to penetrate the track, which can be imposed
3.3. 2-DOF model using the following contact constraints:
A 2-DOF model consists of the vertical and the longi-
tudinal motions of the cradle. The cradle is considered g1 t 0
as a lumped mass. The main purposes of this model are 23
g2 t 0:
(1) to identify the unknown parameters, (2) to study the
eect of magnetic drag force and the behavior of A Lagrange multiplier or a penalty method can be
the cradle under variable velocities, and (3) to model used to impose the unilateral boundary condition in the
the contact conditions between the track and the cradle dierential equation (Haug, 1989). When the Lagrange
using the compliant contact model with inelastic resti- multiplier method is applied to the variational princi-
tution as damping. ple, the governing equation becomes a dierential-
The conguration of the cradle is the same as with algebraic equation, and an additional variable is
the 1-DOF model. Accordingly, the levitation force in added to the system. The advantage of this method is
Equation (18) can be used. In addition to Fy , there that it can impose the contact constraint exactly, and
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the Lagrange multiplier corresponds to the contact Table 2. Results from the parameter identification. The
force. When the penalty method is used, however, no shape parameter is reduced from its ideal value, while the
additional variable is added to the original dierential equivalent thrust parameter is increased
equation. If the contact condition is violated, then it is Optimum
penalized using a large penalty parameter. Parameters Initial value value
In practice, the contact interface between two exi-
ble bodies shows compliant behavior due to the 1 0.7295
local deformation (Hunt and Crossley, 1975). In addi- 3 3.9298
tion, the restitution is not fully elastic. In this f , 1.5622 0.0427
paper, the compliant contact model with inelastic
restitution as damping is used to impose the
contact condition. The dierential equation of the
dynamic problem with the penalized contact constraint
becomes
p
may Flift vz , g1 Fcont g1 , g_1 2Fcont g2 , g_ 2 mag
maz Fdrive vz , g1 Fdrag vz , g1 ,
24
_ is dened as
where Fcont g, g
kg bg_ if g 5 0
_
Fcont g, g , 25
0 otherwise
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Kim and Ge 9
0.5 12
1.0 8
1.5 4
2.0 0
0 0.4 0.8 1.2 1.6 2 0 0.4 0.8 1.2 1.6 2
Time (sec) Time (sec)
(c) 350
Fdrag
Flift
300
Fdrive
250
200
150
100
50
0
0 0.4 0.8 1.2 1.6 2
Time (sec)
Figure 7. Dynamic analysis results for the 2-DOF model. (a) Vertical position (cm) and velocity (cm/s). (b) Traveling distance (m)
and velocity (m/s). (c) Drag, lift, and thrust forces (N).
velocity increases exponentially when the initial velocity critical velocity, the velocity is reduced monotonically
is above the critical value. until the cradle stops. At time 2 seconds, the cradle is
In order to evaluate the performance of the contact still moving on the track, even if it slows down. The
condition and the eect of the drag force, the two-DOF cradle eventually stops at time 3 seconds.
model is tested with the initial velocity v0 15.5 m/s. Figure 7(c) shows the drag, lift, and thrust forces. As
The initial velocity is chosen to be less than the critical explained in the 1-DOF model, the lift force remains
velocity, so that the cradle touches the track as the almost constant in the lifting region. The drag force is
velocity is reduced. Figure 7(a) shows the vertical posi- about three times larger than the lift force in the most
tion and velocity of the cradle. The vertical velocity lifting regions, and it is slightly increased even if the
shows a small oscillatory behavior, while the vertical velocity is reduced. This is dierent from Figure 2,
position shows a stable behavior. The cradle touches where the lift force is larger than the drag force. This
the track at time 1.19 seconds and slides on the is due to the eect of side arrays that compensate the
track. Since the compliant contact force in Equation lift force. Once the cradle touches the track, the drag
(25) is applied when the vertical position is negative, and lift forces are reduced quickly. The drive force
the vertical position shows a small penetration of shows a similar trend with that of the velocity.
0.01 mm when the cradle stays on the track. The In general, the 2-DOF model shows a stable behav-
amount of penetration will be reduced as the contact ior. When the velocity is above the critical velocity, the
stiness is increased. vehicle is continuously lifted and the velocity is
Figure 7(b) shows the traveling distance and velocity increased. In practice, the velocity can be controlled
of the cradle. Since the initial velocity is less than the by changing the impulsive current in the drive coils.
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F1
Magnets
ri
gi
g1 n
1 2
Y, Y' ai ai
rc t
X, X' Track
g2 g3
A
: 30 A
!z : 34
sin
cos
cos
sin
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Kim and Ge 11
(a) (b)
(c)
Figure 10. Slip and angular motions of the 4DOF Inductrack model. (a) Moment (N-m) and slip force (N). (b) Lateral
displacement (m) and velocity (m/s). The second magnet array contacts with the track at time 2.5 s. (c) Roll angle (rad) and angular
velocity (rad/s).
When these three magnets move along the track, the cradle. Since it is assumed that these forces are
they induce the ux in the coils. In the 4-DOF model, applied in the direction normal to the track, the lift
the peak ux can be obtained by and slip forces can be obtained as
B0 X
3
Flift F1 F2 F3 cos45
0 wi ekgi : 35 37
k i1
Fslip F3 F2 sin45 :
As with the 2-DOF model, the shape parameter is Dierent from the lift and slip forces in
included. Then, the repulsive force at each magnet Equation (37), the drag force is obtained by adding
array can be written as the contribution from the three magnet arrays, as
B0 0 2Nc X
3
B0 0 R=!L
Fi wi ekgi Fcont gi , g_ i , i 1, 2, 3: Fdrag wi ekgi 2Nc : 38
2L 1 R=!L2 2L 1 R=!L2
i1
36
These three repulsive forces, as illustrated in In order to overcome this drag force, the thrust force
Figure 8, contribute to the lift and slip force of is applied to the cradle by providing impulsive current
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to the driving coils. Similar to the 2-DOF model, the x0 4 mm, vx0 0:1 m=s, . All other initial conditions
thrust force can be obtained as are the same as with 2-DOF model.
Figure 10 shows the slip and angular motions of the
X
3
2vz vehicle. The lifting and traveling motions of the vehicle
Fdrive 2 wi ekgi ID B0 , 39 are similar to those of the two-DOF model. The initial
i1
slip motion generates the lateral force Fslip and rolling
moment Mz (Figure 10(a)). The vehicle contacts with
where the parameter is obtained using the optimiza- the track at time 2.5 seconds, when the slip velocity
tion technique in Equation (28). suddenly changes (Figure 10(b)). The initial slip motion
The dynamic model of the 4-DOF model includes induces a rolling motion as shown in Figure 10(c).
lift, slip, thrust, and roll motions: However, the magnitudes of the rolling angle and the
angular velocity are small.
max Fslip
may Flift mag 4. Conclusions and future plans
maz Fdrive Fdrag The dynamic characteristics of an electromagnetic sus-
Izz !_ z Mz , 40 pension system are evaluated using 1-DOF, 2-DOF,
and 4-DOF numerical models. The dynamic model
includes compliant contact constraints between the
where Izz is the mass moment of inertia with respect to vehicle and the track. The unknown numerical param-
the z-coordinate and !_ z is the angular acceleration in eters are identied using an optimization technique.
the roll motion. Note that the contact forces are Using a 1-DOF model, although the suspension
included in the repulsive force in Equation (36). system does not have any inherent damping in the lift-
The above ODE is solved with the following initial ing direction, a stable behavior is observed in the trav-
conditions: eling direction; the vehicle is lifted when the velocity is
above the threshold and lands on the track when the
x0 x0 , vx 0 vx0 velocity is below the threshold. The 4-DOF model
y0 y0 , vy 0 vy0 shows that the system has a strong concentric force
41
z0 z0 , vz 0 vz0 that stabilizes the vehicle in the slip motion as well as
0
0 , !z 0 !z0 : in the rolling motion. Even if the levitation of the
system can be achieved in the passive way, the system
The second-order dierential equation can now be requires a thrust force in order to reach a large enough
converted to the system of rst-order dierential equa- initial speed and maintain it against the drag force.
tions, as In the practical application of the electromagnetic
8 9 8 9 suspension system, the vehicle has its own damping
>
> x_ >> >
> vx >
> behavior due to the exibility of the structure. This
>
> v_ >
> >
> F =m >
>
>
> x >
> >
> slip >
> may explain the dierence between the model test and
>
> _ >
> >
> >
>
> y >
> > > > vy >
> the full-scale test. In order to model the damping char-
< = < =
_vy Flift =m ag acteristics of the structure, it is necessary to use the
q_ : 42
> z_ >
> > > > vz >
> exible-body dynamics model.
>
> > > >
>
> v_z >>
> >
> Fdrive Fdrag =m >
> >
>
>
> _ >> >
> >
>
>
>
>
> >
> !z >
>
: ; : ; Funding
!_ z Mz =Izz
This work was supported in part by the Florida Space
The 4-DOF model is tested using the same initial Grant Consortium sponsored by NASA Kennedy Space
conditions as those of the 2-DOF model. Initial condi- Center.
tions in the slip and roll motions are set to be zero, so
that the same results as with the 2-DOF model can be References
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