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Vibration and Control

Dynamic modeling of electromagnetic suspension system


Nam H Kim and Long Ge
Journal of Vibration and Control published online 21 February 2012
DOI: 10.1177/1077546312438601

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Article
Journal of Vibration and Control
0(0) 113

Dynamic modeling of electromagnetic ! The Author(s) 2012


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suspension system DOI: 10.1177/1077546312438601
jvc.sagepub.com

Nam H Kim and Long Ge

Abstract
Characteristics of magnetic-levitation systems are studied using dynamic models that include motion-dependent lift, drag,
slip, and roll motions. The contact constraint between the vehicle and the track is modeled using a compliant contact
model, and inelastic restitution is modeled using damping. Unknown numerical parameters are identified using an
optimization technique and experimental data. The numerical tests are focused on the damping characteristics, stability
in lifting and slip motions, the lifting efficiency, and the contact behavior with the track. It turns out that the suspension
system does not have any inherent damping in the lifting direction. However, a stable behavior is observed in the traveling
direction. The model also shows that the system has a strong concentric force that stabilizes the vehicle in the slip
motion as well as in the rolling motion.

Keywords
Dynamic model, magnetic levitation, suspension, contact, regression
Received: 30 April 2009; accepted: 10 July 2011

1. Introduction levitation when it moves over multi-loops of wire


The maglev (magnetic-levitation) system utilizes mag- embedded in the track underneath. This system is con-
netic elds produced from ground based electrical gured so that the resulting electromagnetic forces are
power sources to levitate a vehicle above the track. decomposed into driving forces and lifting forces.
The vehicle is then accelerated along the track using Compared with other maglev systems, the Inductrack
high-power electromagnets (Powell and Danby, 1971; system can provide levitation forces with simpler and
Luerkin, 1994; Kalsi, 1994; Rote and Cai, 2002). less expensive equipment.
Recently, Post and Ryutov (1996, 2000) proposed a The early stages of development of the maglev
new concept, Inductrack, that provides a passive system have focused on how to generate enough lifting
means of levitation. The realization of a stabilized force using a special array of magnets. It has been dem-
ride using maglev has been a major hurdle in develop- onstrated by Post and Ryutov (2000) that the
ing its feasibility for this purpose. The main scope of Inductrack concept can be used to build a simpler
this paper is to examine the feasibility of the Inductrack and less expensive system using a Halbach array
magnetic-levitation system, developed at the Lawrence (Halbach, 1985) of permanent magnets, which induces
Livermore National Laboratory, by identifying the repelling currents in a close-packed array of shorted
dynamic characteristics of the magnetic-levitation sus- conducting circuits in the track. Basing their study on
pension system with computational dynamic analysis. lumped-circuit analysis, they showed that the maximum
The maglev system is composed of a vehicle (cradle)
with permanent magnets and a rail with coils in it. The
Department of Mechanical and Aerospace Engineering, University of
magnets and the coils produce an electromagnetic eld, Florida, USA
and once the cradle starts moving, the change in the
Corresponding author:
magnetic eld results in an electromagnetic force. Nam H Kim, Department of Mechanical and Aerospace Engineering,
A moving cradle with a special conguration of high- University of Florida, Gainesville, FL 32611, USA
strength permanent magnets generates passive magnetic Email: nkim@ufl.edu

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2 Journal of Vibration and Control 0(0)

v Magnets

Moving Array of Magnets


y y g
z x

Track h
Track Coil

w
Driving Coil Lifting Coil

Figure 1. Passive magnetic levitation using a Halbach array of magnets. The horizontally polarized magnets concentrate the flux
on one side of the array and help to form the sinusoidal flux shape. Driving coils generate synchronous pulses to provide thrust in the
z-direction.

levitation capacity was up to 40 tons per square meter on the force generated by the magnetic eld, while the
of magnets. As shown in Figure 1, permanent magnets magnetic force depends on the location and velocity of
with a direction of magnetization that is rotated by 90 the structure.
with respect to adjacent magnets produce a sinusoidal
variation of a magnetic eld at a constant distance from
the bottom of the array. This array maximizes the mag- 2. Review of magnetic suspension
netic eld below the array, while cancelling out the eld system modeling
above it. When the array of magnets moves over the
inductively loaded circuit track, the track induces repel-
2.1. Magnetic suspension modeling
ling currents that levitate the magnet, or the cradle The theoretical study of the magnetic levitation force
attached to it. Conceptually the system is stable because has been performed in depth by Post and Ryutov
the levitation force is only generated when the cradle is (2000) using the lumped-circuit analysis. In this section,
moving and it settles on the track when the speed is the theory of the magnetic suspension that can be used
reduced below a threshold. in the dynamic analysis in the following sections is
However, the practical application of the maglev presented.
system requires stability and reliability of the system Consider a Halbach array of magnets, as shown in
under various operating conditions (Matsue et al., Figure 1, with width w, wavelength , and peak strength
2001; Boeij et al., 2005). Motion-based magnetic B0 of the magnetic eld at the surface. The cradle is
forces are important because they can induce various attached on top of the magnets, and the coils are
types of instability in the maglev system (Dill and winded on the outer surface of the window-frame
Meeker, 2000). In addition, the periodic structure of track. The coordinate system is established such that
the magnetic forces may also induce parametric and the origin is on the top surface of the track, the cradle
combination resonances, especially because the lifting is traveling in the z-coordinate direction, and it is levi-
force is inversely proportional to the exponential dis- tated in the y-coordinate direction. Let the array be
tance between the permanent magnet and the track. A moving in the z-direction with velocity vz , and the gap
small perturbation of the cradle position can cause a between the bottom surface of the magnets and the coils
large variation in the lifting force, which is then related be g. The wave number of the Halbach array is k 2=,
to the stability and ride quality of the system. Thus, it is and the angular frequency of the magnetic eld due to the
essential to model the dynamic system when the body motion of the cradle is ! kvz . Then, the magnetic eld
force eld is coupled with the kinematics of the system. from the array can be approximated by
In this paper, a new dynamic system modeling tech-
nique is proposed to consider the highly nonlinear eect Bz y B0 sin!tek gy
of the electromagnetic force eld that is changed in the
By y B0 cos!tek gy 1
pattern of the sinusoidal wave along the track. The
coupled mechanical and magnetic system is governed
by a nonlinear system of dierential equations. The where Bz y and By y are, respectively, the longitudi-
dynamic behavior of the mechanical system depends nal and vertical components of the magnetic eld at the

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Kim and Ge 3

distance y from the coils. The magnetic eld is an expo-


nential function of distance y and shows a sinusoidal
Fdrag
behavior as it moves along the track. With the strength Flift
of B0 1:0 Tesla, for example, a square-meter-sized
magnet can levitate about 40,000 kg (Post and
Ryutov, 1996).
From the assumption that the coils in the track have
negligible thickness, the induced ux can be obtained
by integrating Bz over the upper and lower legs of the
coils, as
wB0
 0 sin!t expkg sin!t, 2
k
0 2 4 6 8 10
where 0 is the peak ux enclosed by the circuit, which wL/R
depends on the gap g. The contribution from the coils
in the lower legs is ignored in Equation (2) because their Figure 2. The normalized levitation and drag forces as a
contribution is less than 0.2% when the height of the function of speed.
track is the same as the wavelength of the magnets. Note that the drag force reduces after the transition speed
The moving magnets over the closed circuit induce w R/L.
currents, which are governed by the following circuit
equation:   B2 w2 R=!L
Fdrag v, g 0 e2kg : 7
dI 2kL 1 R=!L2
L RI !0 cos!t, 3
dt
These forces are exerted by a single circuit. In the fol-
where It is the induced current, L the inductance, and lowing derivations, all forces are averaged over the
R the resistance of the circuit. The ux varies with wavelength of the array, and the angled brackets < >
sin!t, and the voltage is proportional to the rate of will be dropped for notational simplicity.
change of the ux through the circuit. The induced cur- The eciency of the magnetic suspension system is
rent in the steady-state can be obtained by solving often measured as the life/drag ratio. From Equations
Equation (3) as (6) and (7), this ratio becomes
 
0 1 R Flift !L 2vz L
It sin!t cos!t , 4 : 8
L 1 R=!L2 !L Fdrag R  R
where the peak ux 0 is available from Eq. (2). As the velocity increases, the ratio increases linearly;
The induced current interacts with the magnetic eld thus, the system becomes more ecient at high velocity.
to produce the following levitation (lift) and drag For the estimated operating velocity of the cradle
forces: (40 m/s), the ratio can reach up to 200 : 1. Figure 2
shows the normalized levitation and drag forces as a
Flift IBz w function of the ratio !L=R. The levitation force, Flift ,
Fdrag IBy w, 5 increases quickly at low speed and eventually converges
to its maximum value, while the drag force, Fdrag ,
where w is the width of the magnets. As the speed of the reaches its maximum value at the transition velocity
cradle increases, the ratio R=!L becomes smaller. In ! R=L and then reduces gradually. Note that the max-
such a case, the cos!t term in Equation (4) can be imum value of the drag is half of the maximum levitation
negligible, and the induced current It is in phase force.
with the ux Bz t in Equation (1), which yields the The magnetic suspension model described in
maximum levitation force. The forces in Equation (5) Equations (6) and (7) has several distinguished charac-
vary along the wavelength of the magnets. Using the teristics compared to the traditional springdamper sus-
relation of !t kz and averaging Equation (5) over the pension system. First, the levitation force is an
wavelength of the magnets, the averaged levitation and exponential function of the gap g. It can be considered
drag forces, respectively, can be obtained as as a nonlinear spring. It also depends on the velocity of
the cradle. When the velocity is increased above a thresh-
old, the moving magnet array induces enough currents
  B2 w2 1
Flift v, g 0 e2kg , 6 in the coils and thereby levitates the cradle. On the other
2kL 1 R=!L2 hand, when the driving force is less than the drag force,

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4 Journal of Vibration and Control 0(0)

the cradle simply slows down and comes to rest on the Then, the averaged thrust force Fdrive over the wave-
track using auxiliary wheels. Second, there is no damp- length of the array becomes
ing mechanism in the suspension system. This character-
istic has not been discussed in the literature, but it is very 2v 
Fdrive fp mv ID B0 ekg w: 13
important to the stability of the system. Based on linear 
perturbation theory, Post and Ryutov (1996) showed
that the magnetic suspension system has negative damp- The thrust force increases proportionally to the velocity
ing, even if its magnitude is reduced as the velocity of the cradle. However, the length of the pulse  needs
increases. If a uctuation occurs due to a aw in the to be decreased at high velocity. The above thrust force
coils or an external excitation, the cradle will vibrate can also be used to decelerate the cradle.
continuously. The only available damping is from the
aerodynamic drag and structural damping, whose
2.3. Aerodynamic drag
eect was not studied previously.
As the cradle moves with a high speed, the drag force
caused by air can aect the motion of the cradle. This
2.2. Thrust mechanism drag force is dierent from that of magnetic drag
Even if the levitation can be achieved without requiring described in Equation (7). It is necessary to compare
external power sources, it is always accompanied with the magnitude of this drag force with the drag force
the unwanted drag force, as can be seen in Equation caused by magnetic levitation in the previous section.
(8). In order to overcome the drag, an external thrust The Reynolds number is rst dened as
force must be provided to the system. In practice, driv-
ing coils are implemented between lifting coils in the vl
Re , 14
track, so that impulsive currents are provided according 
to the position of the cradle to produce the thrust force
(see Figure 1). In order to achieve the maximum thrust, where  is the density of the uid, l the length of the
the impulsive current is provided when the peak of the cradle, and  the absolute viscosity. For standard air at
magnetic eld By is present. From Equation (1), the room temperature, the following data can be used:
peak of By occurs when the position of the magnets is  1:29 kg=m3 and  1:862  105 kg=m  s. When
an integer times the wavelength, i.e. z n, where n is a the cradle is moving with a velocity of 40 m=s, the
positive integer. At that location, the maximum mag- Reynolds number is larger than 106. Thus, it is assumed
netic eld becomes that the ow condition is turbulent and the following
drag coecient is used:
By, max B0 ekg : 9
When the magnetic eld reaches its maximum value in 0:455
CF : 15
the position of the driving coil, an impulsive current ID log10 Re2:58
is provided to generate a thrust force to the magnets.
The peak of the thrust force from the circuit, which The drag force can be obtained by
depends on the drive current, is given by 
1 2
FD CF V Swetted 16
Fp ID By, max w: 10 2

When the drive current is delivered in half sine-wave Based on the current speed and geometry of the
pulses with a pulse length of , the incremental moment cradle, the expected drag force is about 2.5 N.
per pulse can be found by integrating the thrust force Considering that each Halbach array can produce lev-
over the pulse length, as itation and drag forces larger than 1000 N, the contri-
Z bution from the aerodynamic drag force can be
 t  negligible.
mv Fp sin dt Fp : 11
0   In addition to the drag force, the pressure force can
aect the dynamic behavior of the cradle. In the longi-
For the given Halbach array in Figure 1, the pulse of tudinal direction, the cradle can be approximated by a
the current can be provided at every half-wavelength. thin plate. Thus, the pressure dierence between the
Thus, the frequency of the pulse is front and rear surfaces can be ignored. In the levitation
direction, the cradle can be considered as a blu body,
which produces a large pressure dierence. However,
fp 2v=: 12 the velocity in the longitudinal direction is less than

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Kim and Ge 5

0.1 m/s for the expected operating condition. In addi-


30.83 cm
tion, the motion of the cradle is oscillatory. Thus, the
y
eect of the pressure force can also be ignored in the
levitation direction. x

15 cm
3. Dynamic models of a maglev system Magnets
3.1. Inductrack model
Track
Even if the magnetic suspension model in the previous
section shows the feasibility of passive levitation, a Coils
practical system needs to consider various situations
including stability, ridecontrol, etc. A small-scale
Inductrack model has been built by Lawrence y
Livermore National Laboratory, sponsored by
NASA, with a 20-meter long track and a cradle of
9.3 kg, as shown in Figure 3. The proof-of-the-concept z
cradle includes six Halbach arrays, and each array is
Magnets
composed of ve NdFeB magnets with 1 cm thickness,
as shown in Figure 1. Three arrays are positioned in the
front and the other three in the rear. The width of the Cradle
arrays on the top is 12 cm, while the arrays on the side
have a width of 8 cm. The role of the array on the top is 65 cm
mainly to provide levitation force, while the two arrays
on the side provide stability through the strong concen-
tric force. However, the levitation forces are compen- Figure 3. Inductrack proof-of-concept model. Six magnet
sated between top and side magnets, whereas the drag arrays are located in the front and rear. The two top arrays
forces are accumulated for both magnets. This unex- provide the lift force, while four side arrays provide concentric
pected eect was not discussed in the original report force.
because the theory is based on the at magnets over
the window-frame track. The properties of the perma- cords and an aluminum sliding cage. The current design
nent magnets are summarized in Table 1. can generate an initial velocity of 9 m/s.
The 20-meter long track is built on top of the steel
box beam, and coils are wound on the track. A coil
assembly consists of 13 turns of levitation coils and
3.2. One-degree-of-freedom model
one turn of driving coil. The levitation coil is made of For most mechanical systems, the force is prescribed as
a #10 square insulated magnetic wire and the drive coil a function of time. However, in the Inductrack system
is made of a #6 square insulated magnet wire. The the magnetic force depends on the position and motion
thickness of the coil assembly is 5 cm. The track detects of the cradle. From the modeling perspective, this is
the position of the cradle using photo diode detectors equivalent to adding a nonlinear spring. The only dif-
and triggers the drive coil to produce a pulse of 7 kA ference is that the stiness of the spring is not only a
current during a 600 ms time period. Since the magnetic function of the position, but also a function of the
eld By changes its sign, the direction of current must motion. Using this analogy, an exponentially varying
switch to provide a forward thrust force. The parame- nonlinear spring can be attached to the bottom of the
ters of the drive coil are also summarized in Table 1. permanent magnets. However, this spring component
The cradle is 65 cm long and is made of carbon-ber needs to be modeled carefully, since the force changes
composite material. The weight of the cradle is 3.8 kg according to the motion and location of the cradle.
without magnets and 9.3 kg with magnets. Four auxil- As a rst numerical study, a one-degree-of-freedom
iary wheels are attached at the lower corners of the (1-DOF) model is considered. The cradle is modeled as
cradle in order to provide smooth landing when the a lumped mass and it is only allowed to move in the
speed is reduced below the threshold and to prevent vertical direction. The longitudinal speed vz of the
the magnet from touching the coils. cradle is assumed to be constant. Even if this model is
In addition to the thrust force from the drive coil, a the simplest one, the fundamental characteristics of the
mechanical launcher is used to generate the initial model, such as damping property and stability, can be
speed. The mechanical launcher consists of six bungee obtained.

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6 Journal of Vibration and Control 0(0)

Table 1. Parameters of the Inductrack system The scalar value 2Nc is multiplied because there are
Nc lifting coils in the wavelength of the magnets and
Parameter Value Note
two sets of arrays, one in front and the other in rear.
B0 0.52 T Amplitude of the magnetic field The arrays on the top produce a positive levitation
k k 2= 20 Wave number of the Halbach force, while the arrays on the side reduce it. In the
Array case of the one-DOF model, the longitudinal speed is
L 1.8  106 H Lumped self-inductance xed; thus, only g1 is a variable.
R 3
1.5  10  Resistance of the single circuit of Using the levitation force in Equation (18), the
track second-order ordinary dierential equation (ODE)
! ! kv 20v Frequency of the magnetic field can be written as
variations
m 9.3 kg Mass of the cradle may Flift vz , g1  mag , 19
 0.1 m Wave length
 600 ms Impulse length
where ag is the gravitational acceleration that is applied
to the negative y-coordinate direction. Aerodynamic
ID 7000 A Drive current
damping is not considered. The above second-order
Nc 13 Number of lifting coil per
ODE is converted to a system of rst-order ODEs, as
wavelength
wtop 12 cm Width of magnet array on the  
y_1 vy
top q_ , 20
v_y Flift =m  ag
wside 8 cm Width of magnet array on the
side
where the generalized coordinate is dened as
q fy1 , vy gT . The initial condition is given as
q0 f1cm, 0gT , i.e. the initial gap is 1 cm.
Let the gap between the top magnets and coils be g1 The above ODE is solved using the ode15s func-
and the gap between side magnets and coils be g2 . Since tion in MATLAB, which uses a variable order solver
only vertical motion is allowed, these two gaps have the based on numerical dierentiation formulas. When the
following relation: g2 g0  g1  g0 cos 45 , where g0 problem is sti, it uses the backward dierentiation
is the initial gap for all three magnets. When these three method.
magnets move along the track, they induce the ux in Since the system does not have any damping, it will
the coils. The induced ux in Equation (2) comes from continuously oscillate when the initial condition is not
the assumption that the at magnets move over the in equilibrium. Figure 4 shows the phase portrait of the
box-frame track that has the same width as the mag- system (Strogatz, 1994). The amplitude of the velocity
nets. Since the track geometry of the Inductrack model is about 0.2 m/s, while that of the displacement is
is not a box shape and the magnets are not a single 0.3 cm. The phase portrait does not show any spiral
piece, however, Equation (2) cannot be used directly. behavior, which means that the system does not have
In order to consider the eect of non-regular track any damping. The center of the ellipse corresponds to
geometry, a shape parameter  is introduced to express the equilibrium conguration. For a dierent initial
the peak ux, as position, the radius of the ellipse will be changed.
This observation is dierent from that of Post and
B0
Ryutov (1996), who showed that the system has nega-
0 wtop ekg1 2wside ekg2 : 17
k tive damping-based linear perturbation. However, the
numerical result in Figure 4 shows that the system does
In the following section, an optimization technique not have any energy-dissipating mechanism and is neu-
will be employed to identify the shape parameter by trally stable.
comparing the simulation results with those from the Theoretically, the levitation force can be increased
experiment. proportionally to the velocity of the cradle. However,
For the cradle model described in the previous sec- in practice, the levitation force is always limited by the
tion, the averaged levitation force can be written as weight of the cradle. When the velocity of the cradle is
increased, the gap g1 is also increased, so that the lev-
itation force remains in the same magnitude. In addi-
B0 0 1 tion, the gap will not increase continuously because the
Flift vz , g1 2Nc
2L 1 R=!L2 two side arrays generate a large counter-balance force
h p i
 wtop ekg1  2wside ekg2 : 18 in such a case. Figure 5 shows the levitation force and
gap as a function of velocity of the cradle. From the

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Kim and Ge 7

0.15
exists a drag force due to the motion of the cradle,
which can be obtained from Equation (7) and the con-
0.1 guration of the cradle in Figure 3, as

0.05 B0 0 R=!L
Fdrag 2Nc
2L 1 R=!L2
 
Vy

0
 wtop ekg1 2wside ekg2 : 21
0.05

By comparing Equation (21) with Equation (18), it


0.1 can be easily found that the two side magnets compen-
sate the levitation force, while they are accumulated
6 7 8 9 10 11 directly to the drag force. Thus, the system has more
y 3
x 10 drag and less levitation than that designed based on the
at magnets on the box-frame track, which is consistent
Figure 4. Phase portrait of the 1-DOF model between g1 with the experimental observation (Tung et al., 2001).
and vy. The system is neutrally stable. In order to overcome the drag force, a thrust force is
applied to the cradle by providing the drive coils with
impulsive current that is synchronized with the position
Flift (N) gap (cm)
of the cradle. In practice, three adjacent coils are simul-
120 2.4 taneously excited per magnet array in order to increase
the thrust force. The thrust force in Equation (13) is
100 Flift 2.0 obtained assuming that a single coil is excited when the
magnetic eld reaches its maximum value. A scalar var-
80
gap 1.6 iable is included in order to consider the eect of
three coils. Accordingly, the thrust force of the cradle
60
1.2 in Figure 3 is given as
40
0.8   2vz 
Fdrive 2 wtop ekg1 2wside ekg2 ID B0 : 22
20  
0.4

0
0 10 20 30 40 50
The thrust force is linearly proportional to the lon-
0.0
Vz (m/sec) gitudinal velocity, whereas the drag force in Equation
(21) is decreased once it reaches the maximum value at
Figure 5. Change of levitation force and gap with respect to the transient velocity ! R=L. Thus, it is possible to
longitudinal velocity. Owing to the counter-balance force from nd the velocity that makes the drag and thrust be in
the side arrays, both show a stable behavior. equilibrium. At that speed, the cradle will move with
the constant speed.
gure, it can be concluded that the cradle shows a Before presenting the dierential equation for the
stable behavior in high velocity. 2-DOF model, the method of imposing the contact con-
straint is rst discussed. The magnetic arrays are not
allowed to penetrate the track, which can be imposed
3.3. 2-DOF model using the following contact constraints:
A 2-DOF model consists of the vertical and the longi-
tudinal motions of the cradle. The cradle is considered g1 t  0
as a lumped mass. The main purposes of this model are 23
g2 t  0:
(1) to identify the unknown parameters, (2) to study the
eect of magnetic drag force and the behavior of A Lagrange multiplier or a penalty method can be
the cradle under variable velocities, and (3) to model used to impose the unilateral boundary condition in the
the contact conditions between the track and the cradle dierential equation (Haug, 1989). When the Lagrange
using the compliant contact model with inelastic resti- multiplier method is applied to the variational princi-
tution as damping. ple, the governing equation becomes a dierential-
The conguration of the cradle is the same as with algebraic equation, and an additional variable is
the 1-DOF model. Accordingly, the levitation force in added to the system. The advantage of this method is
Equation (18) can be used. In addition to Fy , there that it can impose the contact constraint exactly, and

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8 Journal of Vibration and Control 0(0)

the Lagrange multiplier corresponds to the contact Table 2. Results from the parameter identification. The
force. When the penalty method is used, however, no shape parameter is reduced from its ideal value, while the
additional variable is added to the original dierential equivalent thrust parameter is increased
equation. If the contact condition is violated, then it is Optimum
penalized using a large penalty parameter. Parameters Initial value value
In practice, the contact interface between two exi-
ble bodies shows compliant behavior due to the  1 0.7295
local deformation (Hunt and Crossley, 1975). In addi- 3 3.9298
tion, the restitution is not fully elastic. In this f , 1.5622 0.0427
paper, the compliant contact model with inelastic
restitution as damping is used to impose the
contact condition. The dierential equation of the
dynamic problem with the penalized contact constraint
becomes
p
may Flift vz , g1  Fcont g1 , g_1  2Fcont g2 , g_ 2  mag
maz Fdrive vz , g1  Fdrag vz , g1 ,
24

_ is dened as
where Fcont g, g

kg bg_ if g 5 0
_
Fcont g, g , 25
0 otherwise

where k and b are, respectively, the stiness and damp-


ing coecients of the contact interface. The contact
force for the two side arrays is applied in the direction
normal to the 45 inclined surface, and only the vertical Figure 6. Travel distance for the first 2 seconds with respect to
component is considered. The above ordinary dieren- the initial velocity. The velocity increases after the critical
tial equation is solved with the following initial velocity 18.5 m/s.
conditions:

changing the two parameters. The design identication


y0 y0 , vy 0 vy0
26 problem can then be written as
z0 z0 , vz 0 vz0 :
v
u 4
uX
2
The second-order dierential equations can now be Minimize f , t dtest
i  disimulation : 28
converted to the system of rst-order dierential equa- i1
tions, as
8 9 The above minimization problem is solved using
8 9 > > vy >
> MATLAB fminsearch function. The initial values
> y_ > >
> >
>
>
> >
> >
> F  F g , _
g >
> are chosen from their ideal cases. Table 2 shows the
< v_ = < p lift cont 1 1 =
y initial and optimum values of the parameters. As
q_  2Fcont g2 , g_ 2 =m  ag : 27
> z_ >
> > >> >
> expected, the shape parameter  is reduced from its
: >
> ; >> vz >
>
v_z >
>
>
> ideal values, while is increased. At the optimized
: ;
Fdrive  Fdrag =m values of the parameters, the error function f , is
reduced signicantly.
Before the numerical simulation of the 2-DOF Figure 6 shows the traveling distance during the rst
model, the unknown parameters,  and , need to be 2 seconds with respect to various initial velocities. For
identied. For that purpose, the test results performed comparison purposes, the travel distance with constant
by Tung et al. (2001) are utilized. The maximum trav- velocity is also plotted. When the initial velocity is less
eling distances for dierent initial velocities are rst than the critical velocity (v0 16.2 m/s), the velocity
measured. The dierence between these distances and decreases and the cradle eventually stops. At the critical
those from the dynamic analysis is minimized by velocity, the cradle moves with a constant velocity. The

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Kim and Ge 9

(a) 0.5 (b) 20


Uy
Vy
0.0 16 Uz
Vz

0.5 12

1.0 8

1.5 4

2.0 0
0 0.4 0.8 1.2 1.6 2 0 0.4 0.8 1.2 1.6 2
Time (sec) Time (sec)

(c) 350
Fdrag
Flift
300
Fdrive

250

200

150

100

50

0
0 0.4 0.8 1.2 1.6 2
Time (sec)

Figure 7. Dynamic analysis results for the 2-DOF model. (a) Vertical position (cm) and velocity (cm/s). (b) Traveling distance (m)
and velocity (m/s). (c) Drag, lift, and thrust forces (N).

velocity increases exponentially when the initial velocity critical velocity, the velocity is reduced monotonically
is above the critical value. until the cradle stops. At time 2 seconds, the cradle is
In order to evaluate the performance of the contact still moving on the track, even if it slows down. The
condition and the eect of the drag force, the two-DOF cradle eventually stops at time 3 seconds.
model is tested with the initial velocity v0 15.5 m/s. Figure 7(c) shows the drag, lift, and thrust forces. As
The initial velocity is chosen to be less than the critical explained in the 1-DOF model, the lift force remains
velocity, so that the cradle touches the track as the almost constant in the lifting region. The drag force is
velocity is reduced. Figure 7(a) shows the vertical posi- about three times larger than the lift force in the most
tion and velocity of the cradle. The vertical velocity lifting regions, and it is slightly increased even if the
shows a small oscillatory behavior, while the vertical velocity is reduced. This is dierent from Figure 2,
position shows a stable behavior. The cradle touches where the lift force is larger than the drag force. This
the track at time 1.19 seconds and slides on the is due to the eect of side arrays that compensate the
track. Since the compliant contact force in Equation lift force. Once the cradle touches the track, the drag
(25) is applied when the vertical position is negative, and lift forces are reduced quickly. The drive force
the vertical position shows a small penetration of shows a similar trend with that of the velocity.
0.01 mm when the cradle stays on the track. The In general, the 2-DOF model shows a stable behav-
amount of penetration will be reduced as the contact ior. When the velocity is above the critical velocity, the
stiness is increased. vehicle is continuously lifted and the velocity is
Figure 7(b) shows the traveling distance and velocity increased. In practice, the velocity can be controlled
of the cradle. Since the initial velocity is less than the by changing the impulsive current in the drive coils.

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10 Journal of Vibration and Control 0(0)

F1
Magnets
ri
gi
g1 n
1 2
Y, Y' ai ai
rc t
X, X' Track
g2 g3

F2 F3 Figure 9. Contact condition between magnets and track.


Track with Coils The magnets are considered as a point. The gap gi must be
non-negative.

First, the locations of three magnets are calculated


Figure 8. Four-DOF Inductrack dynamic model. The XY from the geometry of the cradle in the local coordinate,
coordinate is fixed on the track, while the XY coordinate is and then, their global coordinates are calculated from
fixed on the cradle. Equation (29).
After calculating the global coordinate of the mag-
When the velocity is reduced, the vehicle lands on the nets, the gap between the magnets and the track can be
track and eventually stops. calculated from the geometric relation. In order to
make the procedure general, a concept from solid
mechanics is adopted (Kim et al., 2000). Let ri be the
3.4. 4-DOF model
location of the magnet array i, and a1i and a2i be the
In 1- and 2-DOF models, the cradle is assumed to be coordinates of two end points of the track (see
a lumped mass structure. The purpose of the 4-DOF Figure 9). The segment of the track below the magnets
model is to evaluate the rigid body behavior of the is a straight line. The two end points are ordered such
system. The cradle can move in the z-direction that the magnets should be on the left side when we
(thrust), y-direction (lift), x-direction (slip), and go from a1i to a2i . If the magnets are on the right side,
rotate in the z-direction (roll). Figure 8 shows the it is considered that they penetrate the track and the
computational model with coordinate systems. The contact force is applied to push them out. First, the unit
global coordinate XY is xed on the track, while tangent and normal vector to the track can be obtained
the local coordinate XY is xed on the cradle. by
Both local and global coordinates have the same
origin when the three magnets have the same gap a2i  a1i
(1.0 cm) with respect to the track. In order to simplify ti , ni e 3  t i , 31
ka2i  a1i k
the contact calculation, the geometry of the magnets is
represented by a point. In addition, it is assumed that where e3 is the unit vector in the z-coordinate, i.e.
the direction of the lift force is always normal to the (0, 0, 1). Then, the gap between magnets and track
track, not to the magnets. The eect of this assump- can be calculated from
tion is not signicant because the roll angle
is sup-

posed to be small. gi ri  a1i  ni  0: 32
The magnetic force depends on the gap between the
magnets and the induced coils. The location of the mag-
nets is calculated based on the local-to-global coordi- In addition, the rate of gap distance can be
nate transformation. When the local coordinate of the calculated by dierentiating the relation in
magnet array i is given as r0 i , the global coordinate can Equation (29) and using the property that the track is
be obtained from xed, as
ri r0 A
 r0 i , i 1, 2, 3, 29  
_
g_i v0 A
 r0 i  ni , 33
where r0 x, y is the position of the origin of the local
coordinate, and A
is the rotational transformation
matrix dened as where
   
cos
 sin
_  sin
 cos

A
: 30 A
!z : 34
sin
cos
cos
 sin

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Kim and Ge 11

(a) (b)

(c)

Figure 10. Slip and angular motions of the 4DOF Inductrack model. (a) Moment (N-m) and slip force (N). (b) Lateral
displacement (m) and velocity (m/s). The second magnet array contacts with the track at time 2.5 s. (c) Roll angle (rad) and angular
velocity (rad/s).

When these three magnets move along the track, the cradle. Since it is assumed that these forces are
they induce the ux in the coils. In the 4-DOF model, applied in the direction normal to the track, the lift
the peak ux can be obtained by and slip forces can be obtained as

B0 X
3
Flift F1  F2 F3 cos45
0 wi ekgi : 35 37
k i1
Fslip F3  F2 sin45 :

As with the 2-DOF model, the shape parameter  is Dierent from the lift and slip forces in
included. Then, the repulsive force at each magnet Equation (37), the drag force is obtained by adding
array can be written as the contribution from the three magnet arrays, as

B0 0 2Nc X
3
B0 0 R=!L
Fi wi ekgi  Fcont gi , g_ i , i 1, 2, 3: Fdrag wi ekgi  2Nc : 38
2L 1 R=!L2 2L 1 R=!L2
i1
36

These three repulsive forces, as illustrated in In order to overcome this drag force, the thrust force
Figure 8, contribute to the lift and slip force of is applied to the cradle by providing impulsive current

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12 Journal of Vibration and Control 0(0)

to the driving coils. Similar to the 2-DOF model, the x0 4 mm, vx0 0:1 m=s, . All other initial conditions
thrust force can be obtained as are the same as with 2-DOF model.
Figure 10 shows the slip and angular motions of the
X
3
2vz  vehicle. The lifting and traveling motions of the vehicle
Fdrive 2 wi ekgi ID B0 , 39 are similar to those of the two-DOF model. The initial
i1
 
slip motion generates the lateral force Fslip and rolling
moment Mz (Figure 10(a)). The vehicle contacts with
where the parameter is obtained using the optimiza- the track at time 2.5 seconds, when the slip velocity
tion technique in Equation (28). suddenly changes (Figure 10(b)). The initial slip motion
The dynamic model of the 4-DOF model includes induces a rolling motion as shown in Figure 10(c).
lift, slip, thrust, and roll motions: However, the magnitudes of the rolling angle and the
angular velocity are small.
max Fslip
may Flift  mag 4. Conclusions and future plans
maz Fdrive  Fdrag The dynamic characteristics of an electromagnetic sus-
Izz !_ z Mz , 40 pension system are evaluated using 1-DOF, 2-DOF,
and 4-DOF numerical models. The dynamic model
includes compliant contact constraints between the
where Izz is the mass moment of inertia with respect to vehicle and the track. The unknown numerical param-
the z-coordinate and !_ z is the angular acceleration in eters are identied using an optimization technique.
the roll motion. Note that the contact forces are Using a 1-DOF model, although the suspension
included in the repulsive force in Equation (36). system does not have any inherent damping in the lift-
The above ODE is solved with the following initial ing direction, a stable behavior is observed in the trav-
conditions: eling direction; the vehicle is lifted when the velocity is
above the threshold and lands on the track when the
x0 x0 , vx 0 vx0 velocity is below the threshold. The 4-DOF model
y0 y0 , vy 0 vy0 shows that the system has a strong concentric force
41
z0 z0 , vz 0 vz0 that stabilizes the vehicle in the slip motion as well as

0
0 , !z 0 !z0 : in the rolling motion. Even if the levitation of the
system can be achieved in the passive way, the system
The second-order dierential equation can now be requires a thrust force in order to reach a large enough
converted to the system of rst-order dierential equa- initial speed and maintain it against the drag force.
tions, as In the practical application of the electromagnetic
8 9 8 9 suspension system, the vehicle has its own damping
>
> x_ >> >
> vx >
> behavior due to the exibility of the structure. This
>
> v_ >
> >
> F =m >
>
>
> x >
> >
> slip >
> may explain the dierence between the model test and
>
> _ >
> >
> >
>
> y >
> > > > vy >
> the full-scale test. In order to model the damping char-
< = < =
_vy Flift =m  ag acteristics of the structure, it is necessary to use the
q_ : 42
> z_ >
> > > > vz >
> exible-body dynamics model.
>
> > > >
>
> v_z >>
> >
> Fdrive  Fdrag =m >
> >
>
>
> _ >> >
> >
>
>
>
>
> >
> !z >
>
: ; : ; Funding
!_ z Mz =Izz
This work was supported in part by the Florida Space
The 4-DOF model is tested using the same initial Grant Consortium sponsored by NASA Kennedy Space
conditions as those of the 2-DOF model. Initial condi- Center.
tions in the slip and roll motions are set to be zero, so
that the same results as with the 2-DOF model can be References
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the slip and roll motions, a dynamic analysis is per- Dill J and Meeker D (2000) Maglifter Tradeoff Study and
formed. The initial conditions are given such that Subscale System Demonstration. National Aeronautics
the vehicle is perturbed in the lateral direction by and Space Administration (NASA), Hampton, Virginia.

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Kim and Ge 13

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