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HFE Dry Cell 01

25 plate cell
4" x 4" x 2" completed size

up to 2 L/min capacity
4 3 2 1

4.00 Drill hole for fittings to the size you want to use

D D
.25 n.25 .25
.70 .25

4.00 3.50

n.25 2.00

2.00
.70
n.38

n.25

3.50 .25
C C
3.50
3.50

B B

This Frame part can be made with any polycarbonate, polyethelene, ABS-M30 material of your choice
that will stand up to the engine compartment heat. The engine compartment can run over 180 degrees
in the summer heat. PVC will not stand this heat. Do your homework and prevent costly accidents.
A saw to cut the material, drill and drill bits, pipe thread tap, file, and sand paper are needed for DRAWN
construction. Dave Anderson 12/22/2008 Anderson Ventures
CHECKED
Smooth and sand the edges to prevent cracks. The rough sawn/drilled edges can be sharp enough to TITLE
QA
A cut. A

If you intend to mount the unit using metal brackets or 'plumbers tape', several of the bolts will have to MFG Frame -2 pcs
be longer to accept the mount, lock washers, and second nut. Preplanning prevents using plan B or APPROVED
Plan C. SIZE DWG NO REV

C Part10
SCALE
SHEET 1 OF 1
4 3 2 1
4 3 2 1

(.38)

3.00

D .53 D

.38

3.00

C C

B B

I used SS Shim stock (304 grade) from fastenal in .010 thickness, it can be cut with a paper cutter

Final assembled thickness will change as heavier plates are used, and if heavier gaskets are used.

DRAWN
Dave Anderson 12/22/2008 Anderson Ventures
CHECKED
TITLE
A QA A
MFG M33 plates
APPROVED
SIZE DWG NO REV

C M_plate
SCALE
SHEET 1 OF 1
4 3 2 1
4 3 2 1

n.16 .25
Connector tab can use push on connector or small bolt

D Tab can be pre-bent if needed before assembly to clear bolts and D


.53 .13
3.00
.38
assist in making the electric connections.
.13

Copper wire wrapped around the tab thru the hole, twisted tight and
.63
soldered will make an acceptable connection, and no the solder will not
(.38)
stick to the stainless, but will be in contact with the wire and tab.

3.00

C C

B B

Angled corner cuts line up with the water inlet and gas outlet fittngs.
Paint the edges of the angled cut with epoxy paint, epoxy, or other electrical sealant to prevent
voltage leaking and excessive heating of the unit.
Gorilla Glue, the manufacturer claims will glue plastic and metal, and is water proof, time will tell. DRAWN
12/22/2008
Dave Anderson Anderson Ventures
CHECKED
TITLE
A QA A
MFG M33 Conn Plate
APPROVED
SIZE DWG NO REV

C M_plate_connector
SCALE
SHEET 1 OF 1
4 3 2 1
4 3 2 1

3.25 .50

.25

.01 ignore this dimension


.50
D D
.25
see note below

.25

Plates actually have 1/8 inch seal outside of the plate

to assist in sealing and positioning of seals against bolt covers


C C

3.25

.25

B B

.50
.25

Seals are generally made from 1/16 or 1/8 rubber or neoprene gasket material

.25

.50

DRAWN
Dave Anderson 12/29/2008
CHECKED
TITLE
A QA A
MFG

APPROVED
SIZE DWG NO REV

C SealA
SCALE
SHEET 1 OF 1
4 3 2 1
BOM

Item Part Number Unit QTY QTY Stock Number Description


1 SealA 1 26
2 PosPlate 1 5
3 NuetralPlate 1 20
4 Frame 1 2
5 ANSI B18.6.3 1/420 UNC x 1.875 1 8 Hexagon Head Screw
6 IFI I0.25 20 1 8 Hex Flange Nut
7 Parker ALok Male Taper Thread Metric Tube 6 x 1/8 1 2 Adapter
8 vinyl hose to cover bolts between frame plates to prevent shorts 1 8

* SealA consists of seal material readily available at most auto parts stores
* Plates are made from SS Shim stock, rolls of 6"x50" are available from Fastenal, enco and auto parts stores
* Frame can be made of any Polycarbonate, Polyethelene, ABS-M30, or material you feel meets the heat capacity, PVC is to low for the engine compartment in summer heat

This unit is designed to use 25 plates in a +nnnnn-nnnnn+nnnnn- configuration. You can increase capacity by adding 5n plates and 1 connector for 31
plates, or any amount of added cells you want, 37,43,49,etc. The limiting factor is available bolt length and ability to hold components together while bolts
are tightened. As cells are added the gas outlet holes should be increased to allow for more gas flow. Remember doubling the diameter of the ID increases
flow by 4, so a 1/4"ID fitting carries 4x as much as a 1/8"ID fitting.
The unit is designed to use a refill tank/bubbler for basic operation at least use 1 qt capacity. A secondary bubbler or air dryer is recommended.
A pump can help increase output, electric fuel pumps work fine for this.
Use a relay for the Cell power that turns on with the engine running by connecting the ground of the relay to the oil pressure switch and power to a 'on
with the key' (windshield wipers for example) connection. A secondary on/off switch in the cabin is recommended.
Users choice to install added equipment such as MAP/MAF enhancer, O2 extender or enhancer. Results cant be quaranteed as user has control of added
options and catalyst and amp settings, driving habits, etc.
Setting of catalyst is the users choice to control amp draw, start small and build up slowly to desired strength.
I take no responsibility for the end users use or missuse of this design, changes or modifications the user may make. Hydrogen gas is dangerous, and any
unwanted spark can have serious and expensive consequences.

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