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Mazda3 Title
Workshop ENGINE
Manual SUSPENSION
FOREWORD DRIVELINEIAXLE
This manual contains on-vehicle service
and/or diagnosis procedures for the BRAKES
Mazda3, MAZDASPEED3.
TRANSMISSIONITRANSAXLE
For proper repair and maintenance,
a thorough familiarization with this manual is STEERING
important, and it should always be kept in a
handy place for quick and easy reference. HEATER, VENTILATION &
AIR CONDITIONING HVAC
All the contents of this manual, including
drawings and specifications, are the latest RESTRAINTS
available at the time of printing.
As modifications affecting repair or BODY & ACCESSORIES
maintenance occur, relevant information
supplementary to this volume will be made ALPHABETICAL INDEX
available at Mazda dealers. This manual
should be kept up-to-date. 2006 Mazda Motor Corporation
PRINTED IN U.S.A., JULY 2006
Mazda Motor Corporation reserves the right Form No. 1886-1U-06G
to alter the specifications and contents of Part No. 9999-95-0178-07
this manual without obligation or advance
notice.
APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN), and related materials
shown on the following page.
VEHICLE IDENTIFICATION NUMBERS (VIN)
JM1 BK123*7#
600001
JM1 BK124*7#
600001
JM1 BK12F*7#
600001
JM1 BK12G*7#
600001
JM1 BK143*7#
600001
JM1 BK144*7#
600001
JM1 BK14L*7#
600001
JM1 BK14M*7#
600001
JM1 BK323*7#
600001
JM1 BK324*7#
600001
JM1 BK32F*7#
600001
JM1 BK32G*7#
600001
JM1 BK343*7#
600001
JM1 BK344*7#
600001
..IM1 BK34L*7#
600001
JM1 BK34M~i~7# 600001
RELATED MATERIALS
2006 Mazda3, Mazda MPV Service Highlights 9999-9S-M PV3-06 3408-1 U--0SG
'1 99S. 1996, 1997, 1998, 1999,2000 08D-11 Service Highlights 9999-9S-08D2-00 3344-1U-99K
00-00-1
GENERAL INFORMATION
JM1BK123*7#123456
0= Hiroshima
Plant 1= Hofu
Check diqit *= 0 to 9, X
4= 5HB
00-00-2
GENERAL INFORMATION
id000000800100
Range of Topics
This manual contains procedures for performing all required service operations. The procedures are divided
into the following five basic operations:
Removal/I nstallation
Disassembly/Assembly
Replacement
Inspection
Adjustment
Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of
parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.
Service Procedure
Inspection, adjustment
Inspection and adjustment procedures are
divided into steps. Important points regarding the SHOWS PROCEDURE ORDER
location and contents of the procedures are
FOR SERVICE
explained in detail and shown in the illustrations.
SHOWS TIGHTENING
TORQUE
SPECIFICATIONS
~. 'Caution
Connect the gauge set from under
the vehicie to prevent contact with
the drive belt and the cooling fan.
acxuuw00000434
00-00-3
GENERAL INFORMATION
Repair procedure
1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit
together, and describes visual part inspection. However, only removal/installation procedures that need to be
performed methodically have written instructions.
2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview
illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.
3. Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration
with the corresponding number. Occasionally, there are important points or additional information concerning a
procedure. Refer to this information when servicing the related part.
SHOWS SERVICE
Procedure ITEM (S)
... / INDICATES RELEVANT
I LOWER TRAILING LINK, UPPER TRAILING LINK REMOVAUINSTALLATION I REFERENCES THAT NEED
U
"R III t II t ' " 1.JaCku p therearotthevehlclea.ndsu pport. it with safely stands. _ _- - - TO BE FOLLOWED DURING
emova ns a a Ion 2. Remove the undercover (See 01-10-4 Undercover Removal
Portion 3. Remove in the order indicated ,n the table INSTALLATION
4. Install in the reverse order of removal.
- - - - _.- - - - - - - - - - - - - - - - - -~-.- ~ 5. Inspect the rear wheel alignment and adjust it if necessary.
"Inspection After
Installation" Portion
SHOWS PROCEDURE ORDER
FOR SERVICE
SHOWS DETAILS
SHOWS SPECIAL
SERVICE TOOL (SST)
NO. KNUCKLE
SHOWS REFERRAL
NOTES FOR
SERVICE
acxuuw00000435
00-00-4
GENERAL INFORMATION
Symbols
There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols
..
show application points or use of these materials during service.
Symbol Meaning Kind
-~ New appropriate
oil
New appropriate
" . Apply brake fluid
brake fluid
New appropriate
I Apply automatic
automatic
I transaxle/
transmission fluid
transaxle/
transmission fluid
-A Appropriate
I
,I
i
I
I Apply grease
grease
Appropriate
! ~I Apply sealant
sealant
e Apply petroleum
jelly
Appropriate
petroleum jelly
O-ring, gasket,
iii Replace part
etc.
Use SST or
lID equivalent
Appropriate tools
Advisory Messages
You will find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this
manual.
Warning
A Warning indicates a situation in which serious injury or death could result if the warning is ignored.
Caution
A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.
Note
A Note provides added information that will help you to complete a particular procedure.
Specification
The values indicate the allowable range when performing inspections or adjustments.
00-00-5
GENERAL INFORMATION
Troubleshooting Procedure
Basic flow of troubleshooting
CUSTOMER ARRIVES
WARNING L1GHT*
ON/FLASHING
NO WARNING L1GHT*
WITH SYMPTOM
DIAGNOSE BY DTC
(ON-BOARD DIAGNOSTIC)
.. DTCTABLE
DIAGNOSE BY SYMPTOM
(SYMPTOM TROUBLESHOOTING)
.. DTC 1. DIAGNOSTIC INDEX
TROUBLESHOOTING 2. QUICK DIAGNOSIS CHART
FLOW (IF MENTIONED)
3. SYMPTOM
*: INDICATOR LIGHTS AND WARNING TROUBLESHOOTING
LIGHTS THAT INDICATE MALFUNCTIONS
!
acxuuw00000444
Diagnostic index
.. The diagnostic index lists the symptoms of specific malfunctions. Select the symptoms related or most closely
relating to the malfunction.
Symptom troubleshooting
.. Symptom troubleshooting quickly determines the location of the malfunction according to symptom type.
00-00-6
GENERAL INFORMATION
..
Perform the basic inspection procedure before symptom troubleshooting.
Perform each step in the order shown.
.. The reference column lists the location of the detailed procedure for each basic inspection.
Although inspections and adjustments are performed according to the reference column procedures, if the
cause of the malfunction is discovered during basic inspection, continue the procedures as indicated in the
action column.
SHOWS INSPECTION SHOW POINTS REQUIRING
SHOWS ITEM NAMES FOR
ORDER ATTENTION BASED ON
DETAILED PROCEDURES
INSPECTION RESULTS
BA~ C INSPECTION
/
S EP
1
INSPECTION
Perform the mecnanical system test. Yes Go to the next step.
ACTION
,/
(See 05-13-3 MECHANICAL SYSTEM TEST.) No Repair or replace any malfunctioning parts according to
Is mechanical system normal? the inspection result.
2 Turn the Ignition switch to the ON position. Yes Go to next step.
When the selector lever is moved, does the selector No Inspect the selector lever and TR sWitch. Repair or
illumination indicate synchronized position to the replace malfunctioning parts.
lever location? Also, when other ranges are selected (See 05-14-5 SELECTOR LEVER INSPECTION.)
from N or P during idling. does the vehicle move (See 05-13-10TRANSMISSION RANGE (TR) SWITCH
within 1-2 s? INSPECTION.)
If the selector iever and TR switch are normal, go to the
next step.
00-00-7
GENERAL INFORMATION
(01 and 05
section)
inspection step
No. to be
performed
(01 and 05
section)
MAF SENSOR PCM Indicates the
HARNESS SIDE CONNECTOR HARNESS SIDE COM~ECTOR
connector
lP related to the
inspection
STEP shows
the order of ACTION
troubleshooting Diagnostic procedure describes the
---..:.. STEP INSPECTION ACTION
appropriate
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to next step. ~
RECORDED No Record FREEZE FRAME DATA on repair order, then go /
action to be taken
Has FREEZE FRAME DATA been recorded? to next step, according to
Yes
2 VERIFY RELATED REPAIR INFORMATION Perform repair or diagnosis according to available repair the result
AVAILABILITY information.
Are related Service Bullelins and/or on-line
If vehicle is not repaired. then go to next step. (Yes/No) of the
repair information available? No Go to next steD. INSPECTION.
3 VERIFY CURRENT INPUT SIGNAL STATUS IS Yes Intermittent concern is existing. Go to INTERMITTENT
INSPECTION CONCERN INTERMITIENT OR CONSTANT CONCERNS TROUBLESHOOTING procedure.
Reference
Connect diagnostic tool to DLC-2. (See 01-03-33INTERMITIENT CONCERN _
describesthe
method t 0 / / Start engine.
Access MAF V PID using diagnostic tool. No
TROUBLESHOOTING)
Go to next step.
item(s) to
perform
quickly Is MAF V PID within 02 - 8.3 V?
ACTION.
4 INSPECT POOR CONNECTION OF MAF Yes Repair or replace terminals, then go to Step 8.
Ideterminethe SENSOR CONNECTOR
'malfunctioning Turn ignition key to OFF.
acxuuw00000446
00-00-8
GENERAL INFORMATION
II
NO. TROUBLESHOOTING ITEM DESCRIPTION Page
(See 01036 MELT NO.1 MAIN OR
1 Melting of main or other fuses - OTHER FUSE)
2 MIL comes on MIL is illuminated incorrectly. (See 01037 NO.2 MIL COMES ON)
3 Will not crank Staner does not work. (See 01038 NO.3 WILL NOT CRANK)
Starter cranks engine at normal
Hard start/long crank/erratic start/erratic (See 01039 NO.4 HARD START/
4 speed but engine requires excessive
crank LONG CRANK/ERRATIC CRANK)
cranking time before starting.
Engine stops unexpectedly a1 Idle (See 010311 NO.5 ENGINESTALLS
5 Engine stalls. I Mer starVat Idle and/or after start. AFTER START/AT IDLE)
Starter cranks engine at normal (See 0103 15 NO.6 CRANKS
6 Cranks normally but will not start
speed but engine will not run. NORMALLY BUT WILL NOT START)
Engine takes more time than normal (See 010319 NO.7 SLOW RERUN
7 Slow return to idle
to return to idle speed. TO IDLE)
Engine speed fluctuates between
specified idle speed and lower (See 010320 NO.8 ENGINE RUNS
8 Engine runs rough/rotling
speed and engine shakes ROUGH/ROLLING IDLE)
excessively.
Engine speed continues at last idle
after warm-up. (See 010323 NO.9 FAST IDLE/RUNS
9 Fast idle/runs on
Engine runs after ignition key is ON)
turned to OFF
Engine stops unexpectedly at begin
(See 010324 NO.1 0 LOW IDLE/
10 Low Idle/stalls during deceleration ning of deceleration or recovery
STALLS DURING DECELERATION)
from deceleration.
acxuuw00000447
00-00-9
GENERAL INFORMATION
(2)
PARTS WHICH MAY BE THE
CAUSE OF PROBLEMS
~------------~-------------
SYMPTOM QUICK DIAGNOSTIC CHART
Possible factor
/
~ Melts of main or other fuse
MIL comes on
Will not crank x x x x x x
Hard to start/long crank/erratic starVerratic
4 crank
5 Engine stalls ~fter start/at idle x x x
Misses Acceleration/cruise x x
11 Acceleration/cruise/
x x
Buck/lerk
deceleration
Hesitation/stumble Acceleration x x
Surges Acceleration/cruise x x
12 Lack/loss of power Acceleration/cruise x x
13 Knocking/pinging Acceleration/cruise x
CHOOSE THE 14 Poor fuei economy x x x x
ACTUALSYMPTOM 15 EmIssions compliance x x x
16 Hiah oil consumptlon/leakaae x x x
17 Coolinq svslem concerns I Overheatinq x x x x x
18 Cooling system concerns I Runs cold x x
19 Exhaust smoke
20 Fuel odor (in engine cornpartment)
21 Enqine naise
22 Vibration concerns (enqine) x x
23 AlC does not work sufficlentlv
AlC always onl AlC compressor runs
24
continuously
AlC does not CUt off under wide open throttl
25
conditions
26 Exhaust sulphur smell
27 Fuel retiJJ concerns
26 Fuel fi1Iina shut oft issues
29 Intermittent concerns
30 Constant voltaqe
31 Spark pluq condition
Automatic transaxle Upshift/downshift/
32 (See 05-01 AUTOMATIC TRANSAXLE SYMPTOM TROUBLESOOTINGj
concerns engagemem
\
acxu uw00000448
00-00-10
GENERAL INFORMATION
DESCRIPTION
describes what
kind of TROUBLE
SYMPTOM
........
14 ...............
DESCRIPTION
7ROUBLE SYMPTOM
Engine flares up or slips when upshifting or down shifting
r--. When accelerator pedal is depressed for driveway, engine speed increase but vehicle speed increase
slowly.
When accelerator IS depressed while driving, engine speed increases but vehicle not.
- Clutch stuck. slippage (forward clutch. 3-4 clutch, 2-4 brake band, one-way clutch 1, one-way clutch 2)
Note
STEP shows
Before following troubleshooting sreps, make sure that Automatic Transaxle On-board Diagnostic and
the order of Automatic Transaxle Basic Inspection are conducted.
troubleshooting. ACTION
Diagnostic procedure describes the
STEP INSPECTION ACTION appropriate
1 Is line pressure okay? Yes Go to next step.
" action to be
....... D-'
acxuuw00000449
00-00-11
GENERAL INFORMATION
UNITS
id000000801600
Rounding Off
Converted values are rounded off to the same number of places as the 81 unit value. For example, if the 81 unit
value is 17.2 and the value after conversion is 37.84, the converted value will be rounded off to 37.8.
The actual converted values for 2.7 kgf/cm 2 are 264 kPa and 38.4 psi. In the first specifica~ion, 2.7 is used as
an upper limit, so the converted values are rounded down to 260 and 38. In the second specification, 2.7 is
used as a lower limit, so the converted values are rounded up to 270 and 39. I
00-00-12
GENERAL INFORMATION
SERVICE CAUTIONS
id000000800200
injury/damage Prevention Precautions
Depending on the vehicle, the cooling fan may operate suddenly even when the ignition switch is turned off.
Therefore, keep hands and tools away from the cooling fan even if the cooling fan is not operating to prevent
injury to personnel or damage to the cooling fan. Always disconnect the negative battery cable when servicing II II
the cooling fan or parts near the cooling fan.
am3uuw0000010
am3uuw0000010
are required.
tn*ui,litJ
am3uuw0000010
00-00-13
GENERAL INFORMATION
necessary to note down the information stored in those memories before disconnecting the cable.
When the ignition switch is turned to the ON position with the negative battery cable connected, the car
navigation unit starts program reading. To prevent a car navigation unit malfunction, do not start the engine
while "Program reading. Do not turn the power off" is displayed on the screen (approx. 10 sec.).
Note
Referring to the fluorescent dye instruction manual, mix the specified amount of dye into the engine oil or
ATF (or transaxle/transmission oil).
2. Pour the fluorescent dye into the engine oil or ATF (or transaxle/transmission oil).
3. Allow the engine to run for 30 min.
4 Inspect for dye leakage by irradiating with UV light (black light), and identify the type of oil that is leaking.
5. If no dye leakage is found, allow the engine to run for another 30 min. or drive the vehicle then reinspect.
6. Find where the oil is leaking from, then make necessary repairs.
Note
To determine whether it is necessary to replace the 011 after adding the fluorescent dye, refer to the
fluorescent dye instruction manual.
transmission.
6k~1 r:fI
LEAKED OIL
am3uuw0000010
Removal of Parts
While correcting a problem, also try to determine
its cause. Begin work only after first learning
which parts and subassemblies must be removed
and disassembled for replacement or repair. After
removing the part, plug all holes and ports to
prevent foreign material from entering.
am3uuw0000010
00-00-14
GENERAL INFORMATION
Disassembly
If the disassembly procedure is complex,
their performance or external appearance and
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am3uuw0000010
Arrangement of Parts
All disassembled parts should be carefully
am3uuw0000010
Cleaning of Parts
All parts to be reused should be carefully and
thoroughly cleaned in the appropriate method.
Warning
Using compressed air can cause dirt and
other particles to fly out causing injury to
the eyes. Wear protective eye wear
whenever using compressed air.
am3uuw0000097
00-00-15
GENERAL INFORMATION
Reassembly
Standard values, such as torques and certain
adjustments, must be strictly observed in the
reassembly of all parts.
.. If removed, the following parts should be replaced
with new ones:
Oil seals
Gaskets
O-rings
Lock washers
Cotter pins
Nylon nuts
am3uuw0000011
Depending on location:
Sealant and gaskets, or both, should be
applied to specified locations. When sealant
is applied, parts should be installed before
sealant hardens to prevent leakage.
Oil should be applied to the moving
components of parts.
Specified oil or grease should be applied at
the prescribed locations (such as oil seals)
before reassembly.
am3uuw0000011
Adjustment
Use suitable gauges and testers when making
adjustments.
am3uuw0000011
parts or tubing.
am3uuw0000011
00-00-16
GENERAL INFORMATION
Hose Clamps
When reinstalling, position the hose clamp in the
original location on the hose and squeeze the
clamp lightly with large pliers to ensure a good fit.
am3uuw0000011
Torque Formulas
When using a torque wrench-SST or equivalent
Vise
When using a vise, put protective plates in the
"\
PROTECTIVE PLATES
am3uuw0000011
00-00-17
GENERAL INFORMATION
Dynamometer
.. When inspecting and servicing the power train on the dynamometer or speed meter tester, pay attention to the
following:
Place a fan, preferably a vehicle-speed proportional type, in front of the vehicle.
Make sure the vehicle is in a facility with an exhaust gas ventilation system.
Since the rear bumper might deform from the heat, cool the rear with a fan. (Surface of the bumper must be
below 70C {158F} degrees.)
Keep the area around the vehicle uncluttered so that heat does not build up.
Watch the water temperature gauge and don't overheat the engine.
Avoid added load to the engine and maintain normal driving conditions as much as possible.
Note
II When only the front or rear wheels are rotated on a chassis dynamometer or equivalent, the ABS CM
determines that there is a malfunction in the ABS and illuminates the following lights:
Vehicles with ABS
.. ABS warning light
II Brake system warning light
SST
II Some global SST or equivalent are used as SSTs necessary for engi~ repair. Note that these SSTs are
marked with global SST numbers.
II Note that a global SST number is written together with a corresponding Mazda SST number as shown below.
Example (section **-60)
1: 49 UN303 009
2: 303-009
am3uuw0000011
am3uuw0000011
00-00-18
GENERAL INFORMATION
If a radio system is installed improperly or if a high-powered type is used, the CIS and other systems may be
affected. When the vehicle is to be equipped with a radio, observe the following precautions:
Install the antenna at the farthest point from control modules.
Install the antenna feeder as far as possible from the control module harnesses. I I I I
Ensure that the antenna and feeder are properly adjusted.
Do not install a high-powered radio system.
ELECTRICAL SYSTEM
id000000800400
Electrical Parts
Battery cable
Before disconnecting connectors or removing
cable.
am3uuw00001087
Wiring Harness
To remove the wiring harness from the clip in the
flathead screwdriver.
Caution NO GOOD
Do not remove the harness protective
tape. Otherwise, the wires could rub
against the body, which could result in
water penetration and electrical shorting.
CHUOOOOW010
00-00-19
GENERAL INFORMATION
Connectors
Disconnecting connectors
When disconnecting connector, grasp the
connectors, not the wires. GOOD NO GOOD
CHUOOOOW014
WGIWXX0042E
Locking connector
When locking connectors, listen for a click
indicating they are securely locked.
inspection
When a tester is used to inspect for continuity or
measuring voltage, insert the tester probe from GOOD NO GOOD
the wiring harness side.
CHUOOOOW011
00-00-20
GENERAL INFORMATION
Caution
To prevent damage to the terminal, wrap
Terminals
Inspection
Pull lightly on individual wires to verify that they
are secured in the terminal.
WGIWXX0064E
Replacement
Use the appropriate tools to remove a terminal as shown. When installing a terminal, be sure to insert it until it
iocks securely.
Insert a thin piece of metal from the terminal side
connector.
TYPE B
WGIWXX0046E
objects.
CHUOOOOW013
00-00-21
GENERAL INFORMATION
Wiring Harness
Wiring color codes
.. Two-color wires are indicated by a two-color code symbol.
The first letter indicates the base color of the wire r----------------------,
and the second the color of the stripe. BIR BRIY
WGIWXX004BE
Fuse
Replacement
.. When replacing a fuse, be sure to replace it with one of the same capacity. If a fuse fails again, the circuit
probably has a short and the wiring should be inspected .
.. Be sure the negative battery terminal is disconnected before replacing a main fuse.
.. When replacing a pullout fuse, use the fuse puller. ,-----------------------,
PULLER
~ FUSE _---'-::..1-_ _
WGIWXX0050E
.. The figures showing the viewing direction are the same as those used in Wiring Diagrams.
Part-side connector
The viewing direction of part-side connectors is from
the terminal side. _____ PART NAME'
PCM
multiple connector drawings.
VIEWING DIRECTION
PART-SIDE CONNECTOR
CHUOOOOW001
00-00-22
GENERAL INFORMATION
~
CONNECTOR
VEHICLE
VIEWING DIRECTION
SYMBOL
HARNESS-SIDE
CONNECTOR
VIEWING DIRECTION
VEHICLE HARNESS
CHUOOOOW002
Other
When it is necessary to show the terminal side of vehicle harness-side connectors, such as the following
connectors, the viewing direction is from the terminal side.
Main fuse block and the main fuse block relays
Data link connector
Check connector
Relay box
DLC-2
o
CONNECTOR
~ t
VIEWING DIRECTION
~~ SYMBOL
~
VEHICLE HARNESS VIEWING DIRECTION
CHUOOOOW003
WGIWXX0067E
00-00-23
GENERAL INFORMATION
Voltmeter
The DC voltmeter is used to measure circuit POWER SOURCE LINE
voltage. A voltmeter with a range of 15 V or more
is used by connecting the positive (+) probe (red
lead wire) to the point where voltage will be
measured and the negative (-) probe (black lead BLACK LEAD 0@@
wire) to a body ground.
RED LEAD
CHUOOOOW004
Ohmmeter
Caution
Do not connect the ohmmeter to any circuit where voltage is applied. This will damage the
ohmmeter.
The ohmmeter is used to measure the resistance NO GOOD
between two points in a circuit and to inspect for
continuity and short circuits.
POWER SOURCE LINE
CHUOOOOW005
Precautions Before Welding
A vehicle has various electrical parts. To protect the parts from excessive current generated when welding, be sure
to perform the following procedure.
1. Turn the ignition switch to the LOCK position.
2. Disconnect the battery cables.
BATTERY CABLE
~
WGIWXX0007E
3. Securely connect the welding machine ground
WGIWXXOOOBE
00-00-24
GENERAL INFORMATION
JACKING POSITIONS, VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND (RIGID RACK) POSITIONS
id000000800500
Jacking Positions
Warning
Improperly jacking a vehicle is dangerous. The vehicle can slip off the jack and cause serious
injury. Use only the correct front and rear jacking points and block the wheels.
Use safety stands to support the vehicle after it has been lifted.
Front
Note
To prevent obstruction between the jack body and front bumper when the jack body is inserted, use a low
floor type jack.
FRONT CROSSMEMBER
dpeOOOzw1003
Rear
Caution
Place a board (approx. 20 mm {0.78 in} thick) between the rear crossmember and the jack to
prevent damage to the cross member.
dpeOOOzw1004
00-00-25
GENERAL INFORMATION
Warning
Unstably lifting a vehicle is dangerous.
The vehicle can slip off the lift and cause
serious injury and/or vehicle damage.
Make sure that the vehicle is on the lift
horizontally by adjusting the height of
support at the end of the arm of the lift.
am3uuw0000101
am3uuw0000101
00-00-26
GENERAL INFORMATION
TOWING
id000000800600
Towing
Proper lifting and towing are necessary to prevent damage to the vehicle. State and local laws must be
followed.
A towed vehicle usually should have its front wheels off the ground. If excessive damage or other conditions
prevent this, use wheel dollies.
When towing with the rear wheels on the ground,
..
~~~
release the parking brake.
~~
~ b3eOOOOw007
Caution
Do not tow the vehicle pointed backward
transaxle. NO GOOD
b3eOOOOw008
Caution
Do not tow with sling-type equipment.
This could damage your vehicle. Use
wheel-lift or flatbed equipment.
NO GOOD
b3eOOOOw009
00-00-27
GENERAL INFORMATION
Tiedown Hooks
Caution
Don't use the tiding hook under the rear for tiedown. It is designed ONLY for tying down the
vehicle when it's being transported. Using it for tiedown will damage the bumper.
Note
When tiedown with chain or cable, wrap the chain or cable with a soft cloth near the bumper to prevent
damage to the bumper.
1. Remove the tiedown eyelet from trunk.
2. Wrap a screwdriver or similar tool with a soft cloth
Caution
The cap cannot be completely removed.
bumper surface.
B3EOOOOWOO 1
3. Securely install the tiedown eyelet using the
wheel brace.
LUG WRENCH
c3uOOOOwOO 1
4. Hook the tying rope to the tiedown eyelet.
Caution
If the tiedown eyelet is not securely
bumper.
c3uOOOOw002
Caution
Do not use the hooks under the rear
c3uOOOOw003
00-00-28
GENERAL INFORMATION
TIEDOWN HOOK
id000000800700
Caution
Do not use the tie down hook for towing the vehicle. Use it only for securing the vehicle.
FRONT
REAR
TOWING HOOK
am3uuw0000073
00-00-29
GENERAL INFORMATION
am3uuw0000009
am3uuw0000010
L3 WITH TC
am3zzw0000347
00-00-30
GENERAL INFORMATION
SAE STANDARDS
idOOOOOOB00900
In accordance with new regulations, SAE (Society of Automotive Engineers) standard names and abbreviations
are now used in this manual. The table below lists the names and abbreviations that have been used in Mazda
manuals up to now and their SAE equivalents.
SAE Standard SAE Standard
Remark Remark
Abbreviation Name Abbreviation Name
AP Accelerator Pedal MAP Manifold Absolute Pressure
APP Accelerator Pedal Position MAF sensor Mass Air Flow Sensor
ACL Air Cleaner MFL Multiport Fuel Injection
AlC Air Conditioning OBD On-board Diagnostic System
BARO Barometric Pressure OL Open Loop
B+ Battery Positive Voltage OC Oxidation Catalytic Converter
CMP sensor Camshaft Position Sensor 02S Oxygen sensor
CAC Charge Air Cooler PNP Park/Neutral Position
CLS Closed Loop System PSP Power Steering Pressure
CTP Closed Throttle Position PCM Powertrain Control Module #3
CPP Clutch Pedal Position Pulsed
PAIR Pulsed Secondary Air Injection
CIS Continuous Fuel Injection System injection
CKP sensor Crankshaft Position Sensor Injection
DLC Data Link Connector AIR Secondary Air Injection with air
DTM Diagnostic Test Mode #1 pump
DTC Diagnostic Test Code(s) SAPV Secondary Air Pulse Valve
01 Distributor Ignition Sequential Multiport Fuel
SFI
DLI Distributorless Ignition Injection
I
EI Electronic Ignition #2 3GR Third Gear
I ECT Engine Coolant Temperature TWC Three Way Catalytic Converter
I EM Engine Modification TB Th rottle Body
EVAP Evaporative Emission TP sensor Throttle Position Sensor
EGR Exhaust Gas Recirculation TCC Torque Converter Clutch
FC Fan Control Transmission (Transaxle) Control
TCM
I FF Flexible Fuel Module
4GR Fourth Gear TR Transmission (Transaxle) Range
GEN Generator TC Turbocharger
GND Ground VSS Vehicle Speed Sensor
With VR Voltage Regulator
H02S Heated Oxygen Sensor
heater VAF sensor Volume Air Flow Sensor
lAC Idle Air Control Warm Up Three Way Catalytic
WU-TWC #4
I IAT Intake Air Temperature Converter
KS Knock Sensor WOP Wide Open Throttle
I MIL Malfunction Indicator Lamp
00-00-31
GENERAL INFORMATION
ABBREVIATIONS
id000000801000
PRE-DELIVERY INSPECTION
id000000801100
Pte-Delivery Inspection Table
Exterior
INSPECT and ADJUST, if necessary, the following items to specification:
::JGlass, exterior bright metal and paint for damage
::JWheel lug nuts
::JAil weatherstrips for damage or detachment
:JTire pressures
.JDoor operation and alignment including side door and back door
:.JHeadlight aiming
00-00-32
GENERAL INFORMATION
Interior
...JFuse for accessories
INSPECT the operations of the following items:
...JSeat controls (slide and recline) and headrests
...JFolding rear seat
:::JDoor locks, including childproof door locks
.JSeat belts and warning system
..Jlgnition switch and steering lock
:Hransaxle range switch
:::JWarning buzzers
:::Jlgnition key reminder alarm
:JAir bag system using warning light
..JCruise control system (if equipped)
...lPower door lock
~Shift-Iock system (if equipped)
:::JStarter interlock
:::JAil lights including warning, and indicator lights
.JHorn, wipers, and washers
~Wiper blades performance
Clean wiper blades and windshield, if necessary
:::JAudio system
:::JCigarette lighter and clock
..JPower windows (if equipped)
:..JHeater, defroster, and air conditioner at various mode selections (if equipped)
INSPECT the following items:
:::JPresence of spare fuse
:::JUpholstery and interior finish
INSPECT and ADJUST, if necessary, the following items:
:::JOperation and fit of windows
:::JPedal height and free play of clutch and brake pedal
:::JParking brake
On hoist
INSPECT the following items:
.JManual transaxle oil level
:JUnderside fuel, coolant and hydraulic lines, fittings, connections, and components for leaks
~Tires for cuts or bruises
..JSteering linkage, suspension, exhaust system, and all underside hardware for looseness or damage
Road test
INSPECT the following items:
.JBrake operation
:::JOperation of gauges
INSPECT for necessary owner information materials, tools, and spare tire in vehicle
The following items must be completed just before delivery to your customer.
:JLoad test battery and charge if necessary (Load test result: Volts)
00-00-33
GENERAL INFORMATION
SCHEDULED MAINTENANCE
id000000801200
Scheduled Maintenance Table for U.S.A., CANADA and Puerto Rico
Schedule 1: Normal driving conditions (U.S.A. only)
The vehicle is mainly operated where none of the "unique driving conditions" apply.
Number of months or kilometers (miles), whichever comes first
Months 6 12 18 24 30 36 42 48
Maintenance Interval
x1000 km 12 24 36 48 60 72 84 96
x1000 miles 7.5 15 22.5 30 37.5 45 52.5 60
ENGINE
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
Drive belts (tension) I
Engine oil R R R R R R R R
Engine oil filter R R R R R R R R
COOLING SYSTEM
Cooling system I I
Replace at first 192,000 km (120,000 miles) or 10 years;
FL22 type' 1 after that, every 96,000 km (60,000 miles) or 5 years
Engine coolant
Replace at first 96,000 km (60,000 miles) or 4 years;
Others
after that, every 2 years
FUEL SYSTEM
Air cleaner element R
Fuel lines and hoses'2 I I
Hoses and tubes for emission'2 I
IGNITION SYSTEM
Spark plugs Replace every 120,000 km (75,000 miles)
CHASSIS and BODY
Brake lines, hoses and connections I I
Disc brakes I I I I
Tire (Rotation) Rotate every 12,000 km (7,500 miles)
Steering operation and linkages I I
Front and rear suspension, ball joints and wheel
I I
bearing axial play
Driveshaft dust boots I I
Exhaust system and heat shields Inspect every 72,000 km (45,000 miles) or 5 years
All locks and hinges L L L L L L L L
Bolts and nuts on chassis and body T T
AIR CONDITIONER SYSTEM (if installed)
Cabin air filter Replace every 40,000 km (25,000 miles) or 2 years
Chart symbols
I: Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
L: Lubricate
T: Tighten
Remarks
After the prescribed period, continue to follow the described maintenance at the recommended intervals.
Refer below for a description of items marked* in the maintenance chart.
*1: Use FL22 type coolant in vehicles with the inscription "FL22" on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*2: According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed
at the recommended time or mileage/kilometer period to ensure long-term reliability.
00-00-34
GENERAL INFORMATION
Schedule 2: Unique driving conditions (For U.S.A. unique conditions and CANADA/Puerto Rico all
conditions)
.. Repeated short-distance driving
.. Driving in dusty conditions
II Driving with extended use of brakes
" Driving in areas where salt or other corrosive materials are used
.. Driving on rough or muddy roads
.. Extended periods of idling or low-speed operation
10 Driving for long periods in cold temperatures or extremely humid climates
Number of months or kilometers (miles), whichever comes first
Months 4 8 12 16 20 24 28 32 36 40 44 48
Maintenance Interval
x1000 km 8 16 24 32 40 48 56 64 72 80 88 96
x1000 miles 5 10 15 20 25 30 35 40 45 50 55 60
ENGINE
Engine valve clearance Audible inspect every 120,000 km (75,000 miles), if noisy, adjust
00-00-35
GENERAL INFORMATION
Chart symbols
i: Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
L: Lubricate
T: Tighten
Remarks
.. After the prescribed period, continue to follow the described maintenance at the recommended intervals.
., Refer below for a description of items marked* in the maintenance chart.
"!: Use FL22 type coolant in vehicles with the inscription "FL22" on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
'2: According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed
at the recommended time or mileage/kilometer period to ensure long-term reliability.
"3: If the vehicle is operated under any of the following conditions, replace the spark plugs every 96,000 km
(60,000 miles) or shorter,
a. Repeated short-distance driving
b. Extended periods of idling or low-speed operation
c. Driving for long periods in cold temperatures or extremely humid climates
00-00-36
GENERAL INFORMATION
Bolts and nuts on chassis and body T T T T T T
AIR CONDITIONER SYSTEM (if installed)
Cabin air filter R R R
Chart symbols:
I: Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
l: Lubricate
C: Clean
T: Tighten
Remarks
After the prescribed period, continue to follow the described maintenance at the recommended intervals.
Refer below for a description of items marked* in the maintenance chart.
'1: Use FL22 type coolant in vehicles with the inscription "FL22" on the radiator cap itself or the surrounding
'2: According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed
at the recommended time or kilometer period to ensure long-term reliability.
00-00-37
GENERAL INFORMATION
Engine coolant
FL22 type *1 Replace at first 190,000 km or 10 years;
after that, every 60,000 km or 3 years
Others Replace every 40,000 km or 2 years
Fuel filter R
IGNITION SYSTEM
Spark plugs Replace every 60,000 km
ELECTRICAL SYSTEM
Function of all lights I I I I I I I I I I I I
CHASSIS and BODY
,
Brake lines, hoses and connections I I I
Brake and clutch fluid level I I I I I
Brake fluid R
Disc brakes
I I I I I I
Tire (Rotation) Rotate every 10,000 km
00-00-38
GENERAL INFORMATION
I
I
Cont.
Number of months or kilometers, whichever comes first
~ Maintenance Interval Months 39 42 45 48 51 54 57 60 63 66 69 72
I
x1000 km 65 70 75 80 85 90 95 100 105 110 115 120
ENGINE
Engine valve clearance Audible inspect every 120,000 km, if noisy, adjust
Drive belts (tension) I I
Engine oil R R R R R R R R R R R R
Engine oil filter R R R R R R R R R R R R
COOLING SYSTEM
Cooling system I I
I Replace at first 190,000 km or 10 years;
FL22 type'1
I Engine coolant
I
after that, every 60,000 km or 3 years
I Others Replace every 40,000 km or 2 years
Engine coolant level I I I I I I I I I I I I
FUEL SYSTEM
Air cleaner element C R C R C R
I Fuel lines and hoses 1'2 I
Hoses and tubes for emission (2 I
Fuel filter R R
IGNITION SYSTEM
Spark plugs Replace every 60,000 km
ELECTRICAL SYSTEM
Function of all lights I I I I I / I I I I I I
CHASSIS and BODY
Brake lines, hoses and connections I I I
Brake and clutch fluid level I I I I
Brake fluid R R
Disc brakes I I I I I I
Tire (Rotation) Rotate every 10,000 km
Tire inflation pressure and tire wear I I I I I I
Steering operation and linkages I I I I I I
Power steering fluid level I I I I I I
Front and rear suspension, ball joints and wheel bearing
I I I
axial play
Driveshaft dust boots I I I
Exhaust system and heat shields I I I
All locks and hinges L L L L L L
Washer fluid level I I I I I I
Bolts and nuts on chassis and body T T T
AIR CONDITIONER SYSTEM (if installed)
Cabin air filter R R R
00-00-39
GENERAL INFORMATION
Chart symbols:
I: Inspect and repair, clean, adjust, or replace if necessary.
R: Replace
L: Lubricate
C: Clean
T: Tighten
Remarks
After the prescribed period, continue to follow the described maintenance at the recommended intervals.
Refer below for a description of items marked* in the maintenance chart.
'1: Use FL22 type coolant in vehicles with the inscription "FL22" on the radiator cap itself or the surrounding
area. Use FL22 when replacing the coolant.
*2: According to state/provincial and federal regulations, failure to perform maintenance on these items will not
void your emissions warranties. However, Mazda recommends that all maintenance services be performed
at the recommended time or kilometer period to ensure long-term reliability.
00-00-40
ENGINE
-O-N--B-O-A-R-D-D-IA-G-N-o-S--n-c------E-M-IS-S-IO-N-S-Y-S-TE-M-------
[LF, L3] 01-02A [LF, L3] 01-16A
ON-BOARD DIAGNOSTIC EMISSION SYSTEM
[L3 WITH TC] 01-02B [L3 WITH TC] 01-16B
SYMPTOM CHARGING SYSTEM
TROUBLESHOOTING [LF, L3] 01-17A
[LF, L3] 01-03A CHARGING SYSTEM
SYMPTOM [L3 WITH TC] 01-17B
TROUBLESHOOTING IGNITION SYSTEM
[L3 WITH TC] 01-03B [LF, L3] 01-18A
IVIECHANICAL[LF, L3] 01-10A IGNITION SYSTEM
MECHANICAL [L3 WITH TC] 01-18B
[L3 WITH TC] 01-10B STARTING SYSTEM
LUBRICATION[LF, L3] 01-11A [LF, L3] 01-19A
LUBRICATION STARTING SYSTEM
[L3 WITH TC] 01-11 B [L3 WITH TC] 01-19B
COOLING SYSTEM CRUISE CONTROL SYSTEM
[LF, L3] 01-12A [LF, L3] 01-20A
COOLING SYSTEM CRUISE CONTROL SYSTEM
[L3 WITH TC] 01-12B [L3 WITH TC] 01-20B
INTAKE-AIR SYSTEM CONTROL SYSTEM
[LF, L3] 01-13A [LF, L3] 01-40A
INTAKE-AIR SYSTEM CONTROL SYSTEM
[L3 WITH TC] 01-138 [L3 WrrH TC] 01-408
FUEL SYSTEM[LF, L3] 01-14A TECHNICAL DATA
FUEL SYSTEM [LF, L3] 01-50A
[L3 WITH TC] 01-14B TECHNICAL DATA
EXHAUST SYSTEM [L3 WITH TC] 01-50B
[LF, L3] 01-15A SERVICE TOOLS[LF, L3] 01-60A
EXHAUST SYSTEM SERVICE TOOLS
[L3 WITH TC] 01-15B [L3 WITH TC] 01-60B
01-02A-1
01-02A-2
ON-BOARD DIAGNOSTIC [LF, L3]
01-02A-3
MAP SENSOR
b
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
MAIN
RELAY
TP SENSOR
IGNITION
SWITCH
a T
I BATTERY
CAN ..L
J,.
am3uuw0000101
01-02A-4
ON-BOARD DIAGNOSTIC [LF, L3]
b
PURGE SOLENOID VALVE
..
______ J EGR VALVE
CKP
SENSOR
I------\.
CMP
SENSOR
f----{2
VARIABLE TUMBLE
SOLENOID VALVE
INPUTiTURBINE I
IGNITION COil No.3
I
SPEED SENSOR '---...,.,... -j---i
I
----_...1
IGNITION COil No.4
TFT SENSOR
~
PSWITCH l----+---"Ill'-/-------.SHI FT SOlENOI D A
DOWN SWITCH
o-------{ }---+-Jtn ''--t----.SHIFT SOLENOID E
I---+--fffi'-t------.SHIFT SOlENO! D D
PRESSURE
CONTROL
SOLENOID
am3uuw0000101
01-02A-5
~b
I ...---------------; FAN CONTROL MODULE
MAP SENSOR
b
VARIABLE
TUMBLE
SHUTIER VALVE
SWITCH
PCM
ECT SENSOR
MAIN
RELAY
TP SENSOR
IGNITION
SWITCH
a T
IBATIERY
CAN ..L
I-------l GENERATOR
,1
am3uuw0000101
01-02A-6
ON-BOARD DIAGNOSTIC [LF, L3]
CKP
SENSOR
CMP
SENSOR
1-----1
VARIABLE TUMBLE
SOLENOID VALVE
OCV
BRAKE SWITCH
L----------CY"C>-----+----l
am3uuw0000101
01-02A-7
ON-BOARD DIAGNOSTIC [LF, L3]
rII
I
.-b- -------i
FAN CONTROL MODULE
H02S (REAR)
H02S HEATER (REAR)
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
TP SENSOR
MAIN
RELAY
,- -
, \
I I
I I
H02S (FRONT) \-+-;---+-+-14
I I
I I
IGNITION
SWITCH
a T
'BATTERY
CAN ....L.
Jr
am3uuw0000102
01-02A-8
b
PURGE SOLENOID VALVE
CKP
SENSOR
t-------\.
II
CMP
SENSOR
t-------\.
VARIABLE TUMBLE
SOLENOID VALVE
TRSWITCH
\----+---fffi'-t-----, SHIFT SOLENOID C
M RANGE SWITCH
~
PSWITCH }----+--ITW~+--____. SH IFT SOLENOI D A
DOWN SWITCH
0-------1 !----+-....rJ:rJ'--+--... SHIFT SOLENOID E
am3uuw0000102
01-02A-9
ON-BOARD DIAGNOSTIC [LF, L3]
~b
I +------------1 FAN CONTROL MODULE
II
I FUEL INJECTOR NO.1
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
TP SENSOR
MAIN
RELAY
,-
I I
, I
H02S (FRONT)h-'.....'--+-+-~
IGNITION
SWITCH
a T
I BATTERY
CAN ...L
J,.
am3uuw0000102
01-02A-10
KS 0
EGR VALVE
J
CKP
SENSOR
III
CMP
SENSOR
1----1
VARIABLE TUMBLE
SOLENOID VALVE
: - - - - - - - - -NEUYRAL sWiTCH - - - - - - - :
i )
: ; 1X I OCV
VSS c
SWITCH (MIDDLE)
ri,.r------olYO/".o--------l
IGNITION COIL No.2
REFRIGERANT PRESSURE
BRAKE SWITCH
1...---------cYCil---~~
am3uuw0000102
01-02A-11
ON-BOARD DIAGNOSTIC [LF, L3]
B
"c E
Q)
0 Ul
E >,
B
c Qi
(jJ
c
0 co
Q) .9
0
"w B
c B
Component E .J::: "c (jJ
0 c
0
(jJ
0
(jJ
B
"c B E
0 "E
Q)
E 0
E
c c 0 c E Q) E
Q)
(jJ
Q)
(jJ E 0 Q) > .ill $
c c Ul E Ul
>,
~ ~ (jJ
>,
(jJ
0
Q) Q) >,
~ (jJ 0.8
a."
(jJ
E
~
Cl Cl
a:
>,
x
>,
X
~ Qj
:::l
ell C
> 0 (9
Qi
.J:::
0 0 CJ :2 LL wE w f-
Input
Battery x
x
x
Ignition switch x
x
x
TP sensor x
x
x
x
x
x
ECT sensor x
x
x
x
x
x
x
x
IAT sensor x
x
x
x
x
x
x
MAF sensor x
x
x
x
x
x
x
H02S (front) x
x
x
x
H02S (middle) x
x
x
x
H02S (rear) x
x
x
BARO sensor x
x
x
x
x
MAP sensor x
CMP sensor x
CKP sensor x
x
x
x
x
x
x
x
VSS x
x
Output I
Fuel injector x
EGR valve x
MIL x
x
x
x
x
x
x
x
DLC-2
x
x
x
x
x
x
x
x
01-02A-12
II .8
'c0 E
I CD
tl
I
E >
,I .8 Cii
C/)
II
"c .8
0 1il .8 0
"Uj
"c .8
I
CD
Component E .!:: "c C/)
0 "c
I <5
C/)
<5
C/)
.8
"c .8
0
E
"E
CD
E 0
E
c c 0 "c E Q) E
:
Q) CD
E 0 CD > CD
C/) C/)
E tl ~~ tl C/)
c c
I! CD
0>
CD
tl
> ~
>
C/) g,,@ >
C/)
E
0
~
0> 0::
>
x >-
x ~ Oi co c Q)
I 0 0 () ~
:::l
LL
> 0
LJ.JE
C)
LJ.J
.!::
I-
i
Input
Battery x x x
Ignition switch x x x
AlC switch, refrigerant pressure switch (high, low pressure) x x
TP sensor x x x x x x
ECT sensor x x x x x x x x
IAT sensor x x x x x x
MAF sensor x x x x x x x
H02S (front) x x x x
H02S (rear) x x x
Fuelgaugesenderunrt x
BARO sensor x x
MAP sensor x
CMP sensor x
CKP sensor x x x x x x x x
VSS x x x x
Output
Fuel injector
x
H02S heater (front)
x
H02S heater (rear)
x
EGR valve
x
Purge solenoid valve
x x x x
EVAP system leak detection pump
x
MIL
x x x x x x x x
DLC-2 x x x x x x x x
01-02A-13
ON-BOARD DIAGNOSTIC [LF, L3]
screen.
PROCEDURE".
screen.
4. Retrieve the pending trouble codes according to the directions on the I\II-MOS screen.
01-02A-14
2. Select "Self Test".
3. Select "Modules".
4. Select "PCM".
When using the PDS (Pocket PC)
1. Select "Module Tests".
2. Select "PCM". DLC-2
3. Select "Self Test".
am3uuw0000015
3. Then, select the "Retrieve CMDTCs" and perform
screen.
4. Retrieve the freeze frame PID data according to the directions on the M-MDS screen.
Note
The PID/DATA MONITOR function monitors the calculated value of the input/output signals in the PCM.
Therefore, an output device malfunction is not directly indicated as a malfunction of the monitored value
for the output device. If a monitored value of an output device is out of specification, inspect the monitored
value of the input device related to the output control.
01-02A-15
01-02A-16
by OBD-II regulations, and they can be diagnosed individually. For the single drive mode, the entire monitoring
The following modes are in the specific drive mode. The applicable system is diagnosed by driVing in the
-
PCM Adaptive Memory Produce Drive Mode
- EVAP System Repair Verification Drive Mode
The following systems are diagnosed with the single drive mode.
EGR system
Caution
While performing the Drive Mode, always operate the vehicle in a safe and lawful manner.
When the M-MDS is used to observe monitor system status while driving, be sure to have another
technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD
function and inspect later.
Note
Vehicle speed and engine speed detected by the PCM may differ from that indicated by the speedometer
and tachometer. Use the M-MDS to monitor vehicle speed.
If the OBD-II system inspection is not completed during the Drive Mode, the following causes are
considered:
Disconnecting the battery will reset the memory. Do not disconnect the battery during and after Drive
Mode.
The M-MDS can be used at anytime through the course of the Drive Mode to monitor the completion
status. Monitoring can be done by viewing the ON BOARD SYSTEM READINESS menu.
The aBO monitoring status can be confirmed with the ignition switch operation. During KOEO, the MIL
illuminates for a fall-light inspection for approx. 17 s. The aBO monitoring status is confirmed after the
fail-light inspection.
If all of the diagnosis is completed even one time, the MIL will continue to illuminate.
- If all of the diagnosis is not completed, the MIL flashes for approx. 7 s, and then it illuminates until the
engine is started.
the cooling fan has stopped. If possible, monitor RPM PID for engine speed during this procedure.
01-02A-17
D...
(f)
,, ,,
W
Z
,
(5 ,, ,,
,,
Z
W
, ,
, , MORE
, " THAN 60 s
I I~
.. =-"_:'
L-------l. M_O_R_E_
THAN 15 _
5 '----. ==t-I_-_-_"
""",,,l
__ L
TIME
C3U0102W049
:7\
w 2,500-3,500 rpm
W
D...
(f)
W , '
Z ,, ''
(5 ,, '
Z
w
, MORE
, MORE
I THAN 15 s .1 THiN 6~ s
IDLE ,
-I ''--1------1I _
TIME
C3U0102W050
completed. D...
01-02A-18
D RANGE (ATX)
APPROX.10 s
II
I
I \ I
o J \ J
w
w J J
CL J \ I
Cf)
I \ I
W I ,'--------j \ I
--l
Ci I \ I
I I \ I
w I \ I
> I \ I
I \ I
J \ I
o ~~-=-=-=-=-=-~-~-~~~i;;::::::==::;r--=-~-=I------------------:::T:IM::E:--
ABOVE 5 min 3 min
START ENGINE *: Decelerate for approx. 10 s by engine braking only while driving with an
engine speed of 2,500 rpm or more
E3U 102ZW6073
4. Stop the vehicle and access ON BOARD SYSTEM READINESS menu of GE~IERIC OBD-II FUNCTION to
If completed, the OBD monitoring status items change from non-completed to completed.
If not completed, turn the ignition switch off then repeat from Step 3.
5. Access DIAGNOSTIC MONITORING TEST RESULTS menu of GENERIC OBD-II FUNCTIONS to verify the
monitor results.
If detected values are not within the specification, repair has not been completed.
6. Verify no DTCs are available.
Note
If "EVAP System Repair Verification Drive Mode" cannot be performed (it is impossible to drive the vehicle
under this drive mode condition), perform evaporative system test procedure as an alternative. (See 01
03A-68 ENGINE CONTROL SYSTEM OPERATIOI\l INSPECTION[LF, L3].)
1. Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications
before engine is started to initiate the evaporative system test.
BARO: 72.3 kPa {542 mmHg, 21.3 inHg} or higher
IAT: 5-40 C {41-104 OF}
FTL: 15-85%
B+: above 10.9 V
2. Clear DTC from PCM memory using M-MDS.
3. Start the engine and idle it for more than 10 s, then turn the ignition switch off.
4. Leave vehicle for 5 hours or more.
5. Start the engine and idle for more than 15 min.
6. Drive the vehicle at an engine speed of 65-80 km/h {40-50 mph} for more than 5 min.
7. Stop the vehicle and turn the ignition switch off.
8. Leave vehicle as it is for 10 min or more.
9. Start the engine.
10, Access the ON BOARD SYSTEM READINESS to verify the OBD monitoring status.
If completed, the OBD monitoring status items change from non-completed to completed.
If not completed, turn the ignition switch off then go back to Step 1.
11. Access the DIAGNOSTIC MONITORING TEST RESULTS to verify the monitor results.
If detected values are not within specification, repair has not completed.
12. Verify no DTCs are available.
01-02A-19
PCM Adaptive Memory Production, EGR, H02S heater, H02S, TWe, and EVAP System Repair Verification
Drive Mode
10 Start the engine and warm it up completely.
2. Clear the DTC from the PCM memory using the M-MDS.
3. Verify the following conditions and correct if necessary:
All accessory loads (A/C, headlights, blower fan, rear window defroster) are off.
40 Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications
from Step 5 to Step 6.
BARO: more than 72.3 kPa {542 mmHg, 21.3 inHg}
IAT: 5-40 e {41-104 OF}
FTL: 15-85%
B+: above 10.9 V
5. With the vehicle stopped, race the engine at the engine speed indicated, and then drive the vehicle as shown in
the graph. The driving conditions before driving at constant speed are not specified. If possible, monitor RPM
PID for engine speed during this procedure.
01-02A-20
II If detected values are not within specification, repair has not been completed.
displayed.
10:02:04*2 High H02S (Rear) voltage for switch time calculation (constant)
10:02:05*2 H02S (Rear) rich-to-Iean response time (calculated)
, 10:02:85*1 H02S (Rear) rich-to-Iean response time (calculated)
! 10:21:80 H02S (Front) and H02S (Rear) switching time ratio Catalyst
I 10:31:83 EGR pressure variation EGR
, 10:3A:80 EVAP system leak detection pump gross leak check
10:3B:80 EVAP system leak detection pump small leak check
EVAP
10:3C:80*1 EVAP system leak detection pump very small leak check
10:3D:80 Purge flow monitor
i 10:A2:0B Cylinder NO.1 average misfire counts for last 10 DC
10:A2:0C Cylinder NO.1 misfire counts for last/current DC
10:A3:0B Cylinder NO.2 average misfire counts for last 10 DC
, 10:A3:0C Cylinder NO.2 misfire counts for last/current DC
Misfire
10:A4:0B Cylinder No.3 average misfire counts for last 10 DC
I 10:A4:0C Cylinder NO.3 misfire counts for last/current DC
i 10:A5:0B Cylinder No.4 average misfire counts for last 10 DC
10:A5:0C Cylinder No.4 misfire counts for last/current DC
i 10:E1:80 Heat radiation ratio
Thermostat
10:E1:81 Engine coolant temperature
01-02A-21
x: Applicable
-: Not applicable
I DTC No. Condition MIL DC Monitor item
Self-test
type*1
Memory
function
Page
I (See 01-02A-30
IB1342 PCM malfunction - - Other C,O x DTC B1342[LF,
L3].)
, (See 01-02A-30
POO1i CMP timing over-advanced ON 1 CCM C, R x DTC P0011 [LF,
L3].)
(See 01-02A-32
POO12 CMP timing over-retarded ON 2 CCM C, R x DTC POO12[LF,
L3].)
l (See 01-02A-34
POOi6 CKP-CMP correlation ON 2 CCM C x DTC POO16[LF,
L3].)
(See01-02A-35
Front H02S heater control circuit
P0030 ON 2 H02S heater C,O,R x DTC P0030[LF,
problem
L3].)
(See 01-02A
IP003"i
~
Front H02S heater circuit low input ON 2 H02S heater C,O, R x 40 DTC
P0031 [LF, L3].)
(See 01-02A
II P0032 Front H02S heater circuit high input ON 2 H02S heater C,O,R x 44DTC
P0032[LF, L3].)
(See 01-02A
Middle H02S heater circuit low input 2
P0037 ON 2 H02S heater C,O,R x 48 DTC
Rear H02S heater circuit low input*3 P0037[LF, L3].)
(See 01-02A
Middle H02S heater circuit high input*2
P0038 ON 2 H02S heater C,O,R x 52 DTC
Rear H02S heater circuit high input*3 P0038[LF, L3].)
(See 01-02A
P0043*2 Rear H02S heater circuit low input ON 2 H02S heater C,O, R x 56 DTC
P0043[LF, L3].)
(See 01-02A
P0044*2 Rear H02S heater circuit high input ON 2 H02S heater C,O, R x 58DTC
P0044[LF, L3].)
(See 01-02A
Manifold absolute pressure/atmospheric
POO69 ON 2 CCM C x 60 DTC
pressure correlation
i P0069[LF, L3].)
(See 01-02A
MAF sensor circuit range/performance
P0101 ON 2 CCM C x 61 DTC
problem
POi 01 [LF, L3].)
(See 01-02A
IP0102 MAF sensor circuit low input ON 1 CCM C,O,R x 63 DTC
POi 02[LF, L3].)
I
i (See 01-02A
IP0103 MAF sensor circuit high input ON 1 CCM C,O,R x 65 DTC
POi 03[LF, L3].)
~
I (See 01-02A
!POi 07 MAP sensor circuit low input ON 1 CCM C,O,R x 67 DTC
POi 07[LF, L3].)
(See 01-02A
POi08 MAP sensor circuit high input ON 1 CCM C,O,R x 69 DTC
P0108[LF, L3].)
(See 01-02A
IP011"i IAT sensor circuit range/performance
problem
ON 2 CCM C x 71 DTC
P0111 [LF, L3].)
(See 01-02A
P0112 IAT sensor circuit low input ON 1 CCM C,O,R x 72 DTC
P0112[LF, L3].)
01-02A-22
i Self-test Memory
I DTC No. I Condition MIL DC Monitor item
type*1 function
Page
I (See 01-02A
I P01 i 3 IAT sensor circuit high input ON 1 CCM C,O, R x 74DTC
P0113[LF, L3].)
Engine (See 01-02A
01-02A-23
I DTC No.
I
Condition MIL DC Monitor item
Self-test
type*1
Memory
function
Page
01-02A-24
ON-BOARD DIAGNOSTIC [LF, L3]
Self-test Memory
DTC No. Condition MIL DC Monitor item Page
type*1 function
, (See 01-02A
IP0463 Fuel gauge sender unit circuit high input ON 2 CCM C,O,R x 166 DTC
I P0463[LF, L3].)
I! P0480
(See 01-02A
01-02A-25
Self-test Memory
DTC No. Condition MIL DC Monitor item Page
type*1 function
(See 01-02A
P0703 Brake switch input circuit problem ON 2 CCM C x 192DTC
P0703[LF, L3].)
(See 01-02A
Clutch pedal position (CPP) switch input
P0704*4 ON 2 CCM C x 194DTC
circuit problem
P0704[LF, L3].)
Transaxle range (TR) switch circuit (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0706*5
range/performance (See 05-02B-9 DTC TABLE[FS5A-EL].)
Transaxle range (TR) switch circuit low (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0707*5
input (See 05-02B-9 DTC TABLE[FS5A-EL].)
Transaxle range (TR) switch circuit high (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0708*5
input (See 05-02B-9 DTC TABLE[FS5A-EL].)
Transaxle fluid temperature (TFT) (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0711 *5
sensor circuit range/performance (stuck) (See 05-02B-9 DTC TABLE[FS5A-EL].)
Transaxle fluid temperature (TFT)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0712*5 sensor circuit malfunction (short to
(See 05-02B-9 DTC TABLE[FS5A-EL].)
ground)
Transaxle fluid temperature (TFT) (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0713*5
sensor circuit malfunction (open circuit) (See 05-02B-9 DTC TABLE[FS5A-EL].)
Input/turbine speed sensor circuit (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0715*5
malfunction (See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0720*5 VSS circuit malfunction
(See 05-02B-9 DTC TABLE[FS5A-EL].)
Gear 1 incorrect (incorrect gear ratio (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0731*5
detected) (See 05-02B-9 DTC TABLE[FS5A-EL].)
Gear 2 incorrect (incorrect gear ratio (See 05-02A-11 DTC TABLE[FI\J4A-EL].)
P0732*5
detected) (See 05-02B-9 DTC TABLE(FS5A-EL].)
Gear 3 incorrect (incorrect gear ratio (See 05-02A-11 DTC TABLE(FN4A-EL].)
P0733*5
detected) (See 05-02B-9 DTC TABLE[FS5A-EL].)
Gear 4 incorrect (incorrect gear ratio (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0734*5
detected) (See 05-02B-9 DTC TABLE[FS5A-EL].)
Torque converter clutch (TCC) (stuck (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0741*5
off) (See 05-02B-9 DTC TABLE[FS5A-EL].)
Torque converter clutch (TCC) (stuck (See 05-02A-11 DTC TABLE[FN4A-EL].)
P0742*5
on) (See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0745*5 Pressure control solenoid malfunction
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0751 *5 Shift solenoid A stuck off
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0752*5 Shift solenoid A stuck on
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0753*5 Shift solenoid A malfunction (electrical)
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0756*5 Shift solenoid B stuck off
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0757*5 Shift solenoid B stuck on
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0758*5 Shift solenoid B malfunction (electrical)
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0761 *5 Shift solenoid C stuck off
(See 05-02B-9 DTC TABLE(FS5A-EL].)
(See 05-02A-11 DTC TABLE[FI\J4A-EL].)
P0762*5 Shift solenoid C stuck on
(See 05-02B-9 DTC TABLE[FS5A-El-].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0763*5 Shift solenoid C malfunction (electrical)
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0766*5 Shift solenoid 0 stuck off
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
Shift solenoid 0 stuck on
, P0767*5 (See 05-02B-9 DTC TABLE[FS5A-EL].)
01-02A-26
Selftest Memory
DTC No. Condition MIL DC Monitor item Page
type* 1 function
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0768*5 Shift solenoid 0 malfunction (electrical)
(See 05-02B-9 DTC TABLE[FS5A-EL].)
(See 05-02A-11 DTC TABLE[FN4A-EL].)
P0771 *5 Shift solenoid E stuck off
(See 05-02B-9 DTC TABLE[FS5A-EL].)
P0772*5
I P0773*5
P0850*4
Shift solenoid E stuck on
CCM C x
(See 01-02A
197DTC
P0850[LF, L3].)
01-02A-27
ON-BOARD DIAGNOSTIC [LF, L3]
Self-test Memory
DTC No. Condition MIL DC Monitor item Page
type*1 function
01-02A-28
Self-test Memory
DTC No. Condition MIL DC Monitor item Page
type*1 function
(See 01-02A
P2270*2 Middle H02S signal stuck lean ON 2 H02S C 275DTC
x
P2270[LF, L3].)
(See 01-02A
IP2271*2
r-
I P2504 Charging system voltage high OFF 1 Other C, R x
P2503[LF, L3].)
(See 01-02A
294 DTC
P2504[LF, L3].)
(See 01-02A
P2507 PCM B+ voltage low ON 1 CCM C,O,R x 296 DTC
P2507[LF, L3].)
(See 01-02A
PCM internal engine off timer
P2610 ON 2 CCM C x 298 DTC
performance
P2610[LF, L3].)
(See 09-02B-5 DTC TABLE[MULTIPLEX COMMUNICATION
U0073 CAN system communication error
SYSTEM])
(See 09-02B-5 DTC TABLE[MULTIPLEX COMMUNICATION
U0101"6 Communication error to PCM
SYSTEM])
(See 09-02B-5 DTC TABLE[MULTIPLEX COMMUNICATION
U0121 Communication error to ABS HU/CM
SYSTEM])
01-02A-29
POSSIBLE
CAUSE PCM internal malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY CURRENT STATUS OF Yes Replace the PCM, then go to the next step.
MALFUNCTION (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Clear the DTC from the PCM memory using No Go to the next step.
the M-MDS.
Is same DTC present?
2 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR (See 01-02A-22 DTC TABLE[LF, L3].)
PROCEDURE". No Troubleshooting completed.
(See 01-02A-16 AFTER REPAIR
PROCEDURE[LF, L3].)
Are any DTC present?
01-02A-30
Diagnostic procedure
STEP INSPECTION ACTION
1 I
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
I
,
I
I
RECORDED No Record the FREEZE FRAME DATA on the repair order,
! Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
II
II
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
I Is any related repair information available?
3 INSPECT OCV FOR MALFUNCTION Yes Go to the next step.
Start the engine. No Replace the OCV, then go to Step 6.
i Increase the engine speed. (See 01-10A-35 OIL CONTROL VALVE (OCV) REMOVAU
I
Stop the engine. INSTALLATION[LF, L3].)
I Remove the OCY.
(See 01-10A-35 OIL CONTROL VALVE (OCV)
REMOVAUINSTALLATION[LF, L3].)
I
I
Inspect the position of the spool valve in the
OCY.
I
II
I
I
I.
I
(See 01-10A-35 OIL CONTROL VALVE (OCV)
INSPECTION[LF, L3].)
Is the spool valve located at the valve retard
position?
4 INSPECT STOPPER PIN MECHANISM Yes Go to the next step.
01-02A-31
I
"
CAUSE
Oil runners
- Between the oil pressure switch and the OCV
f:
I
- Between the OCV and the variable valve timing actuator
-In variable valve timing actuator
I
Loose timing chain or improper valve timing due to the timing chain slippage
PCM malfunction
01-02A-32
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
I 2
RECORDED
Has FREEZE FRAME DATA been recorded?
VERIFY RELATED REPAIR INFORMATION
No
Yes
Record the FREEZE FRAME DATA on the repair order,
then go to the next step.
Perform repair or diagnosis according to the available
I
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
Ii repair information availability.
Is any related repair information available?
No Go to the next step.
I 3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC troubleshooting procedure.
I STORED DTCS
Is DTC P2088 or P2089 present?
(See 01-02A-211 DTC P2088[LF, L3] or 01-02A-213 DTC
P2089[LF, L3].)
No Go to the next step.
4 VERIFY ENGINE OIL PRESSURE Yes Inspect the engine oil pressure, then go to Step 8.
(See 01-11A-3 OIL PRESSURE INSPECTION[LF, L3].)
Ii Start the engine.
Does the oil pressure warning light illuminate? No Go to the next step.
5 VERIFY TIMING CHAIN INSTALLATION Yes Go to the next step.
Stop the engine. No Reinstall the timing chain, then go to Step 8.
Remove the timing chain cover.
Is the camshaft timing mark at correct point?
(See 01-10A-12 TIMING CHAIN REMOVAU
INSTALLATION[LF, L3].)
6 INSPECT OCV FOR MALFUNCTION Yes VARIABLE VALVE TIMING MECHANISM IS NORMAL
Stop the engine.
Remove the OCv. Note
Inspect the position of the spool valve in the This DTC detected by intermittent concern.
OCv. Intermittent concern might be removed by cleaning
Is the spool valve located at the valve retard mode of the variable valve timing control function.
position?
Go to the next step.
No Replace the OCV, then go to Step 8.
7 INSPECT ENGINE OIL RUNNER Yes Repair or replace the suspected runner, then go to the next
Inspect the following engine oil runners for step.
clogging or leakage.
I - Between oil pressure switch and OCV
No VARIABLE VALVE TIMING MECHANISM IS NORMAL
01-02A-33
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT CMP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 13.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the CMP sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT CMP SENSOR FOR FOREIGN Yes Remove foreign material from the CMP sensor, then go to
MATERIAL Step 13.
Remove the CMP sensor. No Go to the next step.
Inspect the CMP sensor for foreign materials.
Is there any foreign material on the CM P
sensor?
5 INSPECT CMP SENSOR PULSE WHEEL Yes Replace the camshaft, then go to Step 13. (See 01-1 OA-20
Visually inspect the CMP sensor pulse wheel. CYLINDER HEAD GASKET REPLACEMENT[LF, L3].)
I: Are there any damage or scratches at the CMP No Go to the next step.
sensor pulse wheel?
6 INSPECT CMP SENSOR Yes Go to the next step.
Inspect the CMP sensor. (See 01-40A-70 No Replace the CMP, then go to Step 13.
CAMSHAFT POSITION (CMP) SENSOR
INSPECTION[LF, L3].)
Is the CMP sensor normal?
7 INSPECT CKP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 13.
POOR CONNECTION No Go to the next step.
I Turn the ignition switch off.
Disconnect the CKP sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
01-02A-34
10
Is there any foreign material on the CKP
sensor?
No
Yes
Replace the CKP sensor pulse wheel, then go to Step 13.
(See 01-10A-12 TIMING CHAIN REMOVAL!
INSTALLATION[LF, L3].)
connectors.
the M-MDS.
cycle.
01-02A-35
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S heater related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
I If the vehicle is not repaired, go to the next step.
Verify related Service Bulletins and/or on-line
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
I Turn the ignition switch off, then to the ON No Go to the next step.
position (Engine off).
Verify the related PENDING CODE or stored
DTCs.
Are other DTCs present?
4 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 7.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there any malfunction?
5 INSPECT FRONT H02S HEATER Yes Replace the front H02S, then go to Step 1'.
Inspect the front H02S heater. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
(See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATION[LF, L3].)
(H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
I Turn the ignition switch off.
I Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there any malfunction?
7 VERIFY TROUBLESHOOTING OF DTC POO30 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the H02S heater, H02S, and TWC
Repair Verification Drive Mode.
(See 01-02A-17 OBDII DRIVE MODE[LF, L3].)
Is the PENDING CODE for this DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE", (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-36
If the output signal voltage isn't between 0.75 V and 1.5 V after specified time from engine start, heater
performance considered failed.
MONITORING CONDITIONS
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FRONT H02S
PCM
MAIN RELAY
@ @
FRONT H02S
PCM
HARNESS SIDE CONNECTOR
, : LF ATX
f:2 : LF MTX, L3
01-02A-37
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S heater related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY Service information.
If the vehicle is not repaired, go to the next step.
I
I
I
Verify related Service Bulletins and/or on-line
repair information availability. No Go to the next step.
I Is any related repair information available?
I 3 VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC troubleshooting procedure.
I. STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
~
I
I position (Engine off).
Verify the related PENDING CODE or stored
DTCs using the M-MDS.
II Is the DTC P0031 or P0032 also present?
4 IIDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
I I DATA No Go to troubleshooting for DTC on FREEZE FRAME DATA.
Is DTC P0030 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
l
5 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 11.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there any malfunction?
6 INSPECT FRONT H02S HEATER CONTROL Yes Repair or replace for short to ground, then go to Step 11.
CIRCUIT FOR SHORT TO GROUND No Go to the next step.
Front H02S connector disconnected.
Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there continuity?
7 INSPECT FRONT H02S HEATER Yes Replace the front H02S, then go to Step 11.
Inspect the front H02S heater. (See 01-15A-1 EXHAUST SYSTEM REMOVAU
(See 01-40A-57 HEATED OXYGEN SENSOR INSTALLATION[LF, L3].)
(H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step11.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (suen as damaged/
pulled-out pins, and corrosion).
, Is there any malfunction?
9 INSPECT FRONT H02S CIRCUIT FOR OPEN Yes Go to the next step.
Front H02S and PCM connectors No Repair or replace for open, then go to Step 11.
disconnected.
Measure the continuity following circuit at
wiring harness-side terminal.
- Between front H02S terminal E and PCM
I terminal 2G*1, 2BG*2
- Between front H02S terminal D and PCM
terminal 2AC
i Are there continuity?
01-02A-38
I. connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Periorm the KOEO or KOER self-test.
(See 01-02A-16 KOEO/KOER SELF TEST[LF,
L3].)
Is the DTC P0030 present?
12 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Periorm the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
, : LF ATX
2 : LF MTX, L3
01-02A-39
PCM
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Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S heater related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-40
4
Is there any malfunction?
INSPECT FRONT H02S HEATER CONTROL
CIRCUIT FOR SHORT TO POWER SUPPLY
Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 7.
II
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Measure the voltage between front H02S
terminal C (wiring harness-side) and body
ground.
Is the voltage B+?
5 INSPECT FRONT H02S HEATER Yes Replace the front H02S, then go to Step 7.
Inspect the front H02S heater. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
(See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATIOf\I[LF, L3].)
(H02S) INSPECTION[LF. L3].) No Go to the next step.
Is there any malfunction?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
I pulled-out pins, and corrosion).
Is there any malfunction?
7 VERIFY TROUBLESHOOTING OF DTC POO31 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAL/INSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the KOEO or KOER self-test with M
MDS, or H02S heater, H02S, and TWC Repair
Verification Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
Is the PENDING CODE for this DTC present?
I
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
~ Are any DTCs present?
Except for California Emission Regulation Applicable Model
DTC POO31 Front H02S heater circuit low input
The PCM monitors the front H02S heater output voltage. if the PCM turns the front H02S heater off or on
but the front H02S heater circuit remains low voltage, the PCM determines that the front H02S heater
circuit has a malfunction.
Note
The front H02S heater is controlled by duty signal.
DETECTION
Diagnostic support note
CONDITION
This is a continuous monitor (H02S heater).
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
01-02A-41
MAIN RELAY
PCM
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR
PCM
HARNESS SIDE CONNECTOR
'1, LF ATX
'2: LF MTX, L3
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
-
DIAGNOSTIC MONITORING TEST RESULTS Record the FREEZE FRAME DATA and DIAGNOS .
-
No
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, Ulen
Have FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
I
Is any related repair information available?
3 IINSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 9.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
01-02A-42
: LF ATX
'2
: LF MTX, L3
01-02A-43
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Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S heater related) been recorded?
01-02A-44
3 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 9.
POOR CONNECTION No Go to the next step.
I Turn the ignition switch off.
I Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
I pulled-out pins, and corrosion).
Is there any malfunction?
4 INSPECT FRONT H02S HEATER POWER Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT OR SHORT TO No Repair or replace the wiring harness for a possible open
ground circuit or short to ground, then go to Step 9.
Turn the ignition switch to the ON position
(Engine off).
Measure the voltage between front H02S
terminal D (wiring harness-side) and body
I
I
ground.
Is the voltage B+?
5 INSPECT FRONT H02S HEATER CONTROL Yes Repair or replace the wiring harness for a possible short to
CIRCUIT FOR SHORT TO GROUND ground, then go to Step 9.
Turn the ignition switch off. No Go to the next step.
I Inspect for continuity between front H02S
terminal C (wiring harness-side) and body
ground.
Is there continuity?
6 INSPECT FRONT H02S HEATER Yes Replace the front H02S, then go to Step 9.
I Inspect the front H02S heater. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
iI (See 01-40A-57 HEATED OXYGEN SENSOR REMOVALIINSTALLATION[LF, L3].)
,II (H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
I INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pUlled-out pins, and corrosion).
Is there any malfunction?
8 INSPECT FRONT H02S HEATER CONTROL Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between front H02S
terminal C (wiring harness-side) and PCM
terminal 2BG (wiring harness-side).
Is there continuity?
9 VERIFY TROUBLESHOOTING OF DTC POO32 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVALIINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the KOEO or KOER self-test with M
MDS, or H02S heater, H02S, and TWC Repair
Verification Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
Is the PENDING CODE for this DTC present?
10 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
II (See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
I
01-02A-45
ON-BOARD DIAGNOSTIC [LF, L3]
Note
The front H02S heater is controlled by duty signal.
MAIN RELAY
PCM
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR
PCM
HARNESS SIDE CONNECTOR
'''1
: LF ATX
'2
: LF MTX, L3
01-02A-46
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S heater related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 7.
POOR CONNECTION No Go to the next step.
I Turn the ignition switch off.
Disconnect the front H02S connector.
I Inspect for poor connection (such as damaged/
i pulled-out pins, and corrosion).
I Is there any malfunction?
I
i
4 INSPECT FRONT H02S HEATER CONTROL
CIRCUIT FOR SHORT TO POWER SUPPLY
Yes Repair or replace the wiring harness for a possible short to
power supply, then go to Step 7.
I
I Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Measure the voltage between front H02S
terminal E (wiring harness-side) and body
I ground.
Is the voltage B+?
5 INSPECT FRONT H02S HEATER Yes Replace the front H02S, then go to Step 7.
Inspect the front H02S heater. (See 01-15A-1 EXHAUST SYSTEM REMOVAU
I (See 01-40A-57 HEATED OXYGEN SENSOR INSTALLATION[LF, L3].)
(H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any mal!,~nction?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal. then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
II Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there any malfunction?
7 I VERIFY TROUBLESHOOTING OF DTC POO32 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVALIINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the KOEO or KOER self-test.
(See 01-02A-16 KOEO/KOER SELF TEST[LF,
L3].)
I Is the DTC P0032 present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I (See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
I Are any DTCs present?
01-02A-47
POSSIBLE
Connector or terminal malfunction
CAUSE
Short to power supply in wiring harness between middle H02S terminal D and PCM terminal 2BF
PCM malfunction
MAIN RELAY
- ..
PCM
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01-02A-48
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
I
I
Have FREEZE FRAME DATA and
DIAGNOSTIC MONITORING TEST RESULTS
3
INSPECT MIDDLE H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 7.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the middle H02S connector.
Inspect for poor connection (such as damaged/
4
INSPECT MIDDLE H02S HEATER CONTROL Yes Repair or replace the wiring harness for a possible short to
CIRCUIT FOR SHORT TO POWER SUPPLY power supply, then go to Step 7.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
ground.
5
INSPECT MIDDLE H02S HEATER Yes Replace the middle H02S, then go to Step 7.
Inspect the middle H02S heater. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
I (See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATIOf\I[LF, L3].)
I (H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
7
VERIFY TROUBLESHOOTING OF DTC POO37 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
I connectors.
the M-MDS.
PROCEDURE[LF, L3].)
01-02A-49
MAIN RELAY
PCM
", . LF ATX
'2 . LF MTX, L3
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
: (H02S heater related) been recorded?
01-02A-50
I
I
Make sure to reconnect all disconnected
I connectors.
No Go to the next step.
01-02A-51
ON-BOARD DIAGNOSTIC [LF, L3]
I
I
The PCM monitors the middle H02S heater control voltage when the PCM turns the middle H02S heater
on. If the control voltage is less than 57% of the battery voltage, the PCM determines that the middle
H02S heater control circuit voltage is high.
Diagnostic support note
DETECTION This is a continuous monitor (H02S heater).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
I PCM
I
I MIDDLE H02S HEATER
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Diagnostic procedure
STEP I INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S heater related) been recorded?
01-02A-52
II
3 INSPECT MIDDLE H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 9.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the middle H02S connector.
Inspect for poor connection (such as damaged/
I pulled-out pins, and corrosion).
Is there any malfunction?
4 INSPECT MIDDLE H02S HEATER POWER Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT OR SHORT TO No Repair or replace the wiring harness for a possible open
GROUND circuit or short to ground, then go to Step 9.
Turn the ignition switch to the ON position"
(Engine off).
Measure the voltage between middle H02S
terminal C (wiring harness-side) and body
ground.
Is the voltage B+?
5 INSPECT MIDDLE H02S HEATER CONTROL Yes Repair or replace the wiring harness for a possible short to
CIRCUIT FOR SHORT TO GROUND ground, then go to Step 9.
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between middle H02S
terminal D (Wiring harness-side) and body
ground.
Is there continuity?
6 INSPECT MIDDLE H02S HEATER Yes Replace the middle H02S, then go to Step 9.
Inspect the rear H02S heater. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
(See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATION[LF, L3].)
(H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
7 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION l\Jo Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
I pUlled-out pins, and corrosion).
Is there any malfunction?
8 INSPECT MIDDLE H02S HEATER CONTROL Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between middle H02S
terminal D (wiring harness-side) and PCM
terminal 2BF (wiring harness-side).
Is there continuity?
9 VERIFY TROUBLESHOOTING OF DTC P0038 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the KOEO or KOER self-test with M
MDS, or H02S heater, H02S, and TWC Repair
Verification Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
Is the PENDING CODE for this DTC present?
10 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAI R No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-53
POSSIBLE
Connector or terminal malfunction
CAUSE
Short to power supply in wiring harness between rear H02S terminal D and PCM terminaI2C*1, 2BE*2
PCM malfunction
MAIN RELAY
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~~~
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'1 : IF ATX
"'2
: IF MTX, l3
01-02A-54
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
01-02A-55
MAIN RELAY
PCM
01-02A-56
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
01-02A-57
MAiN RELAY
PCM
@ @@
Diagnostic procedure
I STEP INSPECTION ACTION
I 1 VERIFY FREEZE FRAME DATA AND
DIAGNOSTIC MONITORING TEST RESULTS
Yes Go to the next step.
No Record the FREEZE FRAME DATA and DIAGNOSTIC
I, HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
I (H02S heater related) been recorded?
01-02A-58
3 INSPECT REAR H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 9.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the rear H02S connector.
Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there any malfunction?
4 INSPECT REAR H02S HEATER POWER Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT OR SHORT TO No Repair or replace the wiring harness for a possible open
GROUND circuit or short to ground, then go to Step 9.
! Turn the ignition switch to the ON position
(Engine off).
Measure the voltage between rear H02S
terminal C (wiring harness-side) and body
ground.
Is the voltage B+?
5 INSPECT REAR H02S HEATER CONTROL Yes Repair or replace the wiring harness for a possible short to
CIRCUIT FOR SHORT TO GROUND ground, then go to Step 9.
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between rear H02S
I terminal D (wiring harness-side) and body
I
ground.
Is there continuity?
6 INSPECT REAR H02S HEATER Yes Replace the rear H02S, then go to Step 9.
Inspect the rear H02S heater. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
(See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATION[LF, L3].)
(H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
7 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there any malfunction?
8 INSPECT REAR H02S HEATER CONTROL Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between rear H02S
terminal D (wiring harness-side) and PCM
terminal 2BE (wiring harness-side).
Is there continuity?
9 VERIFY TROUBLESHOOTING OF DTC POO44 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVALIINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
I Clear the DTC from the PCM memory using
the M-MDS.
I Perform the KOEO or KOER self-test with M
MDS, or H02S heater, H02S, and TWC Repair
I
I
Verification Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
Is the PENDING CODE for this DTC present?
10 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-59
1
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
, VERIFY RELATED REPAIR INFORMATION Yes Perform the repair or diagnosis according to the available
i AVAILABILITY repair information.
Check for related Service Bulletins and/or on- If the vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
.
I.
VERIFY STORED DTC
Tur~ the ignition switch to off then start the
engine.
Yes
No
Inspect and repair DTC P01 07, P0108, P2228 or P2229.
Go to the next step.
I
been stored?
4 lDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
I
,DATA
I Is DTC P0069 on the FREEZE FRAME DATA?
I
No Go to troubleshooting procedures for the DTC on the
FREEZE FRAME DATA.
5 INSPECT MAP SENSOR STUCK OPEN OR Yes Go to the next step.
CLOSED
No Replace the MAP sensor, then go to step 7.
Inspect MAP sensor. (See 01-40A-53 MANIFOLD ABSOLUTE PRESSURE
(See 01-40A-53 MANIFOLD ABSOLUTE (MAP) SENSOR REMOVAUINSTALLATION[LF, L3].)
PRESSURE (MAP) SENSOR
INSPECTION[LF, L3].)
Is the MAP sensor normal?
6
INSPECT BARO SENSOR Yes Go to the next step.
t
I Inspect the BARO sensor. No Replace the PCM, then go to the next step.
!
I
(See 01-40A-72 BAROMETRIC PRESSURE
(BARO) SENSOR INSPECTION[LF, L3].)
(See PCM REMOVAL/INSTALLATION [LF, L3].)
I 7
VERIFY TROUBLESHOOTING OF DTC POO69 Yes Replace the PCM, then go to the next step.
(See 01-40A-13 PCM REMOVAL/INSTALLATION[LF, L3].)
COMPLETED
I Make sure to reconnect all disconnected
connectors.
No Go to the next step.
I
"
;i
Start the engine.
Is the same DTC present?
01-02A-60
01-02A-61
4
CHECK MAF SENSOR TERMINALS FOR Yes Repair or replace suspected terminal or MAF sensor, then
ELECTRICAL CORROSION go to Step 6.
Turn ignition switch to OFF. No Go to next step.
Disconnect MAF sensor connector.
Check for poor connection (damaged, pulled-
CONNECTION
No Go to next step.
Disconnect PCM connector.
I Check for poor connection (damaged, pulled-
out pins, corrosion, etc.).
Is there any malfunction?
6
VERIFY TROUBLESHOOTING OF DTC P0101 Yes Replace PCM, then go to next step.
COMPLETED
No Go to next step.
Make sure to connect all disconnected
connectors.
{158F}.
Caution
conditions:
Condition 1
- TP PID: 50-87.5%
, Condition 2
I - Gear in
01-02A-62
MAF/IAT SENSOR
WIRING HARNESS-SIDE CONNECTOR PCM
HARNESS SIDE CONNECTOR
fLj5<j?1
11 BEI1 BAMAWI1ASI1AOl1AKI1AGI1 AcI1 Y 1U 10 1M 11 1E 1A I
11BFI1BBI1AXI1AT 11API1ALI1AHI1ADI1Z 1V 1R 1N 1J 1F 1B I
I I I I
01-02A-63
Diagnostic procedure
STEP INSPECTION ACTION
1
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3
INSPECT POOR CONNECTION OF MAF Yes Repair or replace the terminals, then go to Step 8.
SENSOR CONNECTOR No Go to the next step.
i Turn the ignition switch off.
Disconnect the MAF/IAT sensor connector.
I,
~
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion.)
Is there any malfunction?
4 INSPECT POWER SUPPLY CIRCUIT FOR OPEN Yes Go to the next step.
CIRCUIT
No Inspect for open circuit in wiring harness between MAF/IAT
Turn the ignition switch to the ON position. sensor terminal B (wiring harness-side) and main relay.
(Engine off) Repair or replace wiring harness, then go to Step 8.
Inspect voltage at the MAF/IAT sensor terminal
A (wiring harness-side).
OPEN CIRCUIT
No Repair or replace the wiring harness, then go to Step 8.
Remove the PCM with the PCM connector
connected.
Is there continuity?
," 7 INSPECT MAF SENSOR SIGNAL CIRCUIT FOR Yes Repair or the wiring harness, then go to the next step.
! SHORTS No Replace the MAF/IAT sensor, then go to the next step.
II Inspect for continuity between following (See 01-13A-4INTAKE AIR SYSTEM REMOVAU
I terminals: INSTALLATION[LF, L3].)
i
1
- MAF/IAT sensor terminal C (wiring harness
side) and body ground
I
Ij
- MAF/IAT sensor connector terminal C
8
VERIFY TROUBLESHOOTING OF DTC P0102 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
PROCEDURE[LF, L3].)
01-02A-64
ON-BOARD DIAGNOSTIC [LF, L3]
II
above 4.9 V, the PCM determines that the MAF circuit has malfunction.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle. t t
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
MAF sensor malfunction
Connector or terminal malfunction
POSSIBLE Short to power supply in wiring harness between MAF/IAT sensor terminal C and PCM terminal 1AK*1,
CAUSE 1AC*2
Open circuit in wiring harness between MAF/IAT sensor terminal Band PCM terminal 1AR*1, 1AE*2
PCM malfunction
"1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
*2
: Except for California emission regulation applicable model with LF ATX
01-02A-65
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
2
Has FREEZE FRAME DATA been recorded?
VERIFY RELATED REPAIR INFORMATION Yes
then go to the next step.
Periorm repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT POOR CONNECTION OF MAF Yes Repair or replace the terminals, then go to Step 7.
SENSOR CONNECTOR No Go to the next step.
Turn the ignition switch off.
Disconnect the MAF/IAT sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion.)
Is there any malfunction?
4 INSPECT MAF SIGNAL CIRCUIT FOR SHORT Yes Go to the next step.
TO POWER CIRCUIT No Repair or replace the wiring harness, then go to Step 7.
Turn the ignition switch to the ON position.
(Engine off)
Mp3sure the voltage between MAF/IAT sensor
tE 1al C (Wiring harness-side) and body
g d.
Is.' ,e voltage 0 V?
5 INSPECT POOR CONNECTION OF PCM Yes Repair the terminal, then go to Step 7.
CONNECTOR No Go to the next step.
Turn the ignition switch off.
I Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion.)
Is there any malfunction?
6 INSPECT MAF SENSOR GROUND FOR OPEN Yes Replace MAF/IAT sensor, then go to the next step.
CIRCUIT (See 01-13A-4INTAKE AIR SYSTEM REMOVAL!
INSTALLATION[LF, L3].)
Remove the PCM with the PCM connector
connected. No Repair or replace the wiring harness, then go to the next
I Inspect for continuity between MAF/IAT sensor step.
terminal B (wiring harness-side) and ground.
I
Is there continuity?
7 VERIFY TROUBLESHOOTING OF DTC P0103 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
I
Make sure to reconnect all the disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
, Periorm the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
I Are any DTCs present?
01-02A-66
MONITORING CONDITIONS
- Calculated load: 13-32 %
DETECTION
CONDITION
Diagnostic support note
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
MAP sensor malfunction
Connector or terminal malfunction
POSSIBLE
CAUSE Short to ground in wiring harness between MAP sensor terminal D and PCM terminal2AG*1 *3, 2AL*2
MAP sensor signal circuit and MAP sensor ground circuit are shorted each other
PCM malfunction
2AY"
2AA*z
2P'3
@
~~~~~A~
I~, I
"1 California emission regulation applicable model
:
*2 Except for California emission regulation applicable model with LF ATX
:
*3 : Except for California emission regulation applicable model with LF MTX, L3
01-02A-67
Diagnostic procedure
STEP INSPECTION ACTION
1
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY MAP PID WHEN MAP SENSOR Yes Go to the next step.
CONNECTOR IS DISCONNECTED
No Go to Step 5.
! Connect the M-MDS to DLC-2.
Access MAP PID.
Disconnect the MAP sensor connector.
Is the voltage above 4.9 V?
4
INSPECT POWER SUPPLY CIRCUIT VOLTAGE Yes Inspect for poor connection at MAP sensor terminal C
AT MAP SENSOR CONNECTOR (wiring harness-side).
Repair or replace the terminal if necessary.
I
i
I
Note
If DTC P0122 and P2228 are also retrieved
If there is no malfunction, replace the MAP sensor.
Then go to Step 7.
with P0107, go to CONSTANT VOLTAGE No Inspect for open circuit in wiring harness between PCM
troubleshooting procedure. terminal 2AU"1, 2W*2, 2AR*3 (wiring harness-side) and
MAP sensor terminal C (wiring harness-side).
Turn the ignition switch to the ON position Repair or replace suspected wiring harness, then go to
I (Engine off). Step 7.
i
Measure the voltage between MAP sensor
I
I
!
terminal C (wiring harness-side) and body
ground.
ground.
I Is there continuity?
6 INSPECT MAP SENSOR SIGNAL AND Yes Repair or replace the wiring harness, then go to the next
GROUND CIRCUIT FOR SHORT EACH OTHER step.
I Inspect for continuity between MAP sensor No Go to the next step.
Is there continuity?
'7
! VERIFY TROUBLESHOOTING OF DTC P0107 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
I connectors.
i Turn the ignition switch to the ON position.
(Engine off)
I
i I Start the engine.
Is the same DTC present?
8
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-68
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P0108
MAP sensor circuit high input
The PCM monitors the input voltage from the MAP sensor when the intake air temperature is above -10 DC
DETECTION
CONDITION
{14 OF}. If input the voltage is above 4.92 V, the peM determines that the MAP sensor circuit has
malfunction.
MONITORING CONDITIONS
- Calculated load: 13-32 %
Diagnostic
support note
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition during first drive cycle.
.,
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
MAP sensor malfunction
Connector or terminal malfunction
POSSIBLE
Open circuit in wiring harness between MAP sensor terminal A and PCM terminal 2Ay*1, 2AA*2, 2P*3
CAUSE
Open circuit in wiring harness between MAP sensor terminal 0 and PCM terminal 2AG*1, *3, 2AL*2
MAP sensor signal circuit shorts to constant voltage supply circuit
PCM malfunction
MAP SENSOR
PCM
WIRING HARNESS-SIDE CONNECTOR
HARNESS SIDE CONNECTOR
~
~~~~~A8
I~~ I
. California emission regulation applicable model
'2 : Except for California emission regulation applicable model with LF ATX
*3
: Except for California emission regulation applicable model with LF MTX, L3
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
01-02A-69
I Is there continuity?
suspected harness, then go to Step 9.
01-02A-70
ON-BOARD DIAGNOSTIC [LF, L3]
switch on*, the PCM determines that there is a intake air temperature sensor circuit range/performance
problem.
*: Ignition switch on when 6 h or more has passed since the previous ignition switch off
DETECTION
Diagnostic support note
CONDITION
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
POSSIBLE
IAT sensor malfunction
CAUSE
Poor connection at MAF/IAT sensor or PCM connector
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
connectors.
,. the M-MDS.
PROCEDURE[LF, L3].)
01-02A-71
PCM
IAT SENSOR
~~)
11BFI1BB 1AX 1AT 1AP!1AL 11AH I1ADI, 1Z 11V 11R 1N 1 1J 1F 11 B I
I r I I
I~~I
"1
California emission regulation applicable model
*2 Except for California emission regulation applicable model with LF ATX
"3
Except for California emission regulation applicable model with LF MTX, L3
01-02A-72
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
01-02A-73
PCM
IAT SENSOR
'2 Except for California emission regulation applicable model with LF ATX
"3
: Except for California emission regulation applicable model with LF MTX, L3
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
, Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
I Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
I
01-02A-74
01-02A-75
ON-BOARD DIAGNOSTIC [LF, L3]
I The PCM monitors the maximum value and minimum value of engine coolant temperature when the engine
is started and 5 min have been passed after leaving the vehicle 6 h or more. If difference between
maximum and minimum values of engine coolant temperature is below 6 C {10.8 OF} the PCM determines
II DETECTION
that there is an ECT circuit range/performance problem.
Diagnostic support note
CONDITION This is a continuous monitor. (Engine cooling system)
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
I
\
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
I"
POSSIBLE ECT sensor malfunction
I
I
CAUSE Connector or terminal malfunction
PCM malfunction
Diagnostic procedure
I STEP INSPECTION ACTION
I 1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
! HAVE BEEN RECORDED
Have FREEZE FRAME DATA and
MONITORING TEST RESULTS on the repair order, then
go to the next step.
I DIAGNOSTIC MONITORING TEST RESULTS
i
1 2
recorded?
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
I AVAILABILITY repair information.
I Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to next step.
i repair information availability. No Go to the next step.
i Is any related repair information available?
u 3 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
I, DATA
I
)
4 INSPECT ECT SENSOR CONNECTOR FOR
POOR CONNECTION
Yes
No
Repair or replace the terminal, then go to Step 8.
Go to the next step.
I
I
I
Turn the ignition switch off.
Disconnect ECT sensor connector.
I Inspect for poor connection (such as damaged/
I pUlled-out pins, corrosion).
I Is there any malfunction?
5
INSPECT ECT SENSOR Yes Replace the ECT sensor, then go to Step 8.
Inspect the ECT sensor. No Go to the next step.
I
I INSPECTION[LF, L3].)
I
I
pulled-out pins, corrosion.)
..
Is there any malfunction?
01-02A-76
01-02A-77
PCM
ECT SENSOR
01-02A-78
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Engine cooling system related) been
recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT TERMINAL BENT Yes Repair or replace the terminal, then go to Step 7.
Turn the ignition switch off. No Go to the next step.
Disconnect the ECT sensor connector.
Inspect for bent of ECT sensor terminals A and
B (part-side).
Is there any malfunction?
4 CLASSIFY ECT SENSOR MALFUNCTION OR Yes Replace the ECT sensor, then go to Step 7.
WIRING HARNESS MALFUNCTION (See 01-40A-49 ENGINE COOLANT TEMPERATURE
Connect the M-MDS to DLC-2. (ECT) SENSOR REMOVAUINSTALLATION[LF, L3].)
Access ECT PID. No Go to the next step.
Verify ECT value when disconnecting ECT
, sensor connector.
Does the ECT value change?
5 INSPECT ECT SIGNAL CIRCUIT FOR SHORT Yes Repair or replace the wiring harness for short to ground,
TO GROUND . then go to Step 7.
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between ECT sensor
terminal A (wiring harness-side) and body
ground.
Is there continuity?
6 INSPECT ECT CIRCUIT FOR SHORT WIRING Yes Repair or replace the wiring harness for short, then go to
!HARNESSES the next step.
Inspect for continuity between ECT sensor No Go to the next step.
terminal A and B (wiring harness-side).
Is there continuity?
7 VERIFY TROUBLESHOOTING OF DTC P0117 Yes Replace the PCM. then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine, or perform the KOEO or
KOER self-test.
Is the same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF. L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
I Are any DTCs present?
01-02A-79
PCM
ECT SENSOR
PCM
ECT SENSOR HARNESS SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
12BEI2BAI2A~2ASI2AO!2AKI2AG 2ACI 2Y I 2U I 20 I 2M I 21 I 2E I 2A I
12BFI2BBI2AXI2ATI2API2ALI2AH 2ADI 2Z I 2V I 2R I 2N I 2J I 2F 2BI I
I I I I
Diagnostic procedure
I STEP INSPECTION ACTION
'1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
,!I
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
I
I HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
,
~
I Have FREEZE FRAME DATA and go to the next step.
I
DIAGNOSTIC MONITORING TEST RESULTS
II (Engine cooling system related) been
recorded?
01-02A-80
3 INSPECT POOR CONNECTION OF ECT Yes Repair or replace the terminal, then go to Step 9.
SENSOR CONNECTOR No Go to the next step.
Turn the ignition switch off.
I Disconnect ECT sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion.)
Is there any malfunction?
4 CLASSIFY ECT SENSOR MALFUNCTION OR Yes Replace the ECT sensor, then go to Step 9.
WIRING HARNESS MALFUNCTION No Go to the next step.
Connect the M-MDS to the DLC-2.
I Access ECT PID.
Connect a jumper wire between ECT sensor
terminals A and B.
Verify the ECT value.
Is the voltage 4.6 V or below?
5 INSPECT ECT SENSOR SIGNAL CIRCUIT FOR Yes Repair or replace the wiring harness for short to power
SHORT TO POWER supply, then go to Step 9.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Measure the voltage between ECT sensor
terminal A (wiring harness-side) and body
ground.
Is the voltage B+?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
I
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
I pulled-out pins, corrosion.)
I Is there any malfunction?
7 INSPECT ECT SENSOR SIGNAL CIRCUIT FOR Yes Go to the next step.
I
I
OPEN CIRCUIT
Inspect the continuity between ECT sensor
No Repair or replace the wiring harness for open circuit, then
go to Step 9.
terminal A (wiring harness-side) and PCM
terminal 2AH*1, 2AK*2, 2AH*3.
Is there continuity?
8 INSPECT ECT SENSOR GROUND CIRCUIT Yes Go to the next step.
FOR OPEN CIRCUIT No Repair or replace the wiring harness for open circuit, then
Inspect for continuity between ECT sensor go to the next step.
terminal B (wiring harness-side) and PCM
terminaI2Ay*1, 2AA*2, 2P*3.
Is there continuity?
9 VERIFY TROUBLESHOOTING OF DTC P0118 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
I
I
the M-MDS.
Start the engine, or perform the KOEO or
I KOER self-test.
Is the same DTC present?
10 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
*1 : California emission regulation applicable model
.2
: Except for California emission regulation applicable model with LF ATX
*3 : Except for California emission regulation applicable model with LF MTX, L3
01-02A-81
ON-BOARD DIAGNOSTIC [LF, L3]
THROTTLE BODY
(TP SENSOR NO.1) PCM
@
@@cv
: i....F MTX, L3 and California emission regulation applicable model with LF ATX
"2 : Except for California emission regulation applicable model with LF ATX
'3
: California emission regulation applicable model
-4
. Except for California emission regulation applicable model
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-82
01-02A-83
ON-BOARD DIAGNOSTIC [LF, L3]
CAUSE
Short to constant voltage supply circuit in wiring harness between TP sensor terminal A and PCM terminal
2M
PCM malfunction
TP SENSOR NO.1
(THROTTLE BODY) PCM
1 I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on If vehicle is not repaired, go to the next step.
line repair information availability. No Go to next step.
Is any related repair information available?
01-02A-84
I
I
connected securely.
Is the connector normal?
4 INSPECT THROTTLE BODY CONNECTION FOR Yes Repair or replace the terminal, then go to Step 10.
POOR CONNECTION No Go to the next step.
Disconnect the throttle body connector.
Inspect for poor connection (such as damaged,
pulled-out terminals, corrosion).
Is there any malfunction?
b INSPECT TP SENSOR Yes Go to the next step.
I Inspect the TP sensor. No Replace the throttle body, then go to Step 10.
(See 01-40A-54 THROTTLE POSITION (TP)
6
.
SENSOR INSPECTION[LF, L3])
Is the TP sensor okay?
INSPECT TP1 SIGNAL CIRCUIT FOR SHORT Yes Repair or replace short to power supply. Then, go to Step
TO POWER SUPPLY 10.
Turn the ignition switch to the ON position No, Go to the next step.
(Engine off).
Measure the voltage between throttle body
terminal A (wiring harness-side) and body
ground.
Is the voltage above 4.9 V?
7 VERIFY TP SIGNAL CIRCUIT FOR SHORT TO Yes Repair or replace suspected harness, then go to Step 10.
CONSTANT VOLTAGE CIRCUIT No Go to the next step.
inspect for continuity between throttle body
terminals A and B (wiring harness-side).
Is there continuity?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 10.
CONNECTION No Go to the next step.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged,
pulled-out terminals, corrosion).
Is there any malfunction?
9 VERIFY TP SENSOR GROUND CIRCUIT FOR Yes Repair or replace open circuit between TP sensor
OPEN CIRCUIT connector terminal A (wiring harness-side) and PCM
II Inspect for continuity between throttle body
connector terminal D (wiring harness-side) and
connector terminal 2AP'1, 20'2 (wiring harness-side).
Then, go to the step.
II PCM connector terminal 2AP'1, 2AO'2 (wiring No Go to the next step.
I harness-side).
I Is there continuity?
VERIFY TROUBLESHOOTING OF DTC P0123 Yes Replace the PCM, then go to the next step.
10
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
I
I Make sure to reconnect all disconnected No Go to the next step.
connectors.
Turn the ignition switch to the ON position
(Engine off).
Clear the DTC from the PCM memory using
the M-MDS.
I
Start the engine and warm it up completely.
Is the same DTC present?
11 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
is any DTC present?
,-ol
01-02A-85
II The PCM monitors the ECT sensor signal after engine is started at the engine is cold. If the engine coolant
temperature does not reach the expected temperature for specified period, the PCM determines that it has
taken an excessive amount of time for the engine coolant temperature to reach the temperature necessary
to start closed-loop fuel control.
I DETECTION Diagnostic support note
This is a continuous monitor (Engine cooling system).
,,
I CONDITION
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
,
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
I
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
I
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
ECT sensor malfunction
POSSIBLE Cooling system malfunction
CAUSE Poor connection of connectors
I PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
I
I
1 VERIFY FREEZE FRAME DATA AND
DIAGNOSTIC MONITORING TEST RESULTS
Yes
No
Go to the next step.
Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
I,
~
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion.)
I Is there any malfunction?
01-02A-86
the M-MDS.
Turn the ignition switch to the ON position
(Engine off).
Access ECT PID using the M-MDS.
Wait until ECT PID below 8 C {46 0F}*1/below
19C {66 F}*2.
Start the engine and warm it up completely.
Is the PENDING CODE for this DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
DTC P0126
Coolant thermostat stuck open
DTC P0128
DTC P0126
If the ECT signal never exceeds 71C {160 OF} after engine start for specified period, PCM determines that
the coolant thermostat is stuck open.
MONITORING CONDITIONS
-IAT: above -10C {14 OF}
- Vehicle speed: over 6.0 km/h {3.7 mph}
DTC P0128
The PCM monitors MAF, IAT, VSS and EAT signals and calculate radiator's heat radiation ratio while
following monitoring conditions are met. If calculated value exceeds threshold, PCM determines that the
coolant thermostat is stuck open.
DETECTION MONITORING CONDITIONS
CONDITION -IAT: above -10C {14 OF}
- ECT at engine start: Below 36C {97 OF}
- Difference between ECT at engine start and minimum IAT: Below 6 C {10.8 OF}
- Vehicle speed: over 30 km/h {18.6 mph}
Diagnostic support note
This is an intermittent monitor (Engine cooling system).
The MIL illuminates if PCM detects above malfunction condition in two consecutive drive cycles or in one
drive cycle while DTC for the same malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
DIAGNOSTIC MONITORING TEST RESULT is available.
ECT sensor malfunction
POSSIBLE Cooling system malfunction
CAUSE Coolant thermostat malfunction
PCM malfunction
01-02A-87
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Engine cooling system related) been
recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT FOR OTHER DTCS Yes Repair circuit malfunction for applicable DTCs.
Have other DTCs been stored? No Go to the next step.
/1
"< INSPECT COOLANT THERMOSTAT FOR Yes Inspect ECT sensor.
WHETHER STUCK OPEN Replace ECT sensor if necessary, then go to the next step.
Perform coolant thermostat inspection. No Replace coolant thermostat, then go to the next step.
(See 01-12A-8 THERMOSTAT
INSPECTION[LF, L3].)
Is coolant thermostat normal?
5 VERIFY MONITORING CONDITION FOR Yes Take corrective action (e.g. cool down engine), then repeat
REPAIR VERIFICATION this step.
Make sure to reconnect all disconnected No Go to the next step for DTC P0126 or go to Step 7 for DTC
connectors. P0128.
Cool down engine.
Note
If workshop inside and outside
temperature difference is significant,
PCM might not operate thermostat
monitor. Therefore, it is recommended to
cool down engine out of workshop.
Ii
Turn the ignition switch to the ON position
I
I
(Engine off).
I Clear DTC from PCM memory using M-MDS.
Access ECT, IAT PIDs and make sure that
I each value is within following specifications.
- ECT: below 36C {97 OF} (for P0128 only)
I - Difference between ECT and IAT: Below 6
I
i
C {43F}
Is there any PID that is out of specification?
01-02A-88
I
Access DIAGNOSTIC MONITORING TEST
RESULTS using M-MDS and monitor TEST
#10:E1:81 (ECT).
Note
i
I This test requires actual driving. Chassis
roller cannot be used for this test.
I
I During test drive, constant speed should
I,
!
(e.g. for traffic signals) is acceptable.
Stop-and-go (e.g. in case of traffic
,I
I
test period.
I
monitoring period is 20 minutes and ...
I
Verify TEST #1 0:E1 :81 (ECT) value.
Note
I This test requires actual driving. Chassis
PROCEDURE[LF, L3].)
01-02A-89
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and!or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 6.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the front H02S connector.
Inspect for poor connection (such as damaged!
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT FRONT H02S Yes Replace the front H02S, then go to Step 6.
Inspect the front H02S. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
(See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATION[LF, L3].)
(H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged!
pulled-out pins, corrosion).
Is there any malfunction?
6 VERIFY TROUBLESHOOTING OF DTC P0130 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the KOEO or KOER self-test with M
MDS, or H02S heater, H02S, and TWC Repair
Verification Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
Is the PENDING CODE for this DTC present?
7 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
I Are any DTCs present?
01-02A-90
engine is running. If the input voltage is less than 1.8 V or the output current is less than -5 mA, the PCM
determines that the front H02S circuit voltage is low.
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
POSSIBLE
Open circuit in wiring harness between front H02S terminal A and PCM terminal 2AD
CAUSE
Short to ground in wiring harness between front H02S terminal A and PCM terminal 2AD
Open circuit in wiring harness between front H02S terminalB and PCM terminal 2Z
Short to ground in wiring harness between front H02S terminal Band PCM terminal 2Z
PCM malfunction
Q
G:
p 'v
-n
rJ)
~
~
p ~
::::; ;;..
I -c
'\7
PCM
FRONT H02S HARNESS SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
>< 12BEI2BA~AW\2AsI2AO 2AK 2AG 2ACI, 2Y 12U 20 2M 21 2E I 2A I
12BFI2BBI2AXI2ATI2AP 2AL 2AH 2AOI 2Z [2V 2R 2N 2J 2F I 2B I
~[B;
I i i I
I~, I I~, I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-91
01-02A-92
II
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CONDITION
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
Are any DTCs is stored in the PCM memory.
Front H02S malfunction
Connector or terminal malfunction
Open circuit in wiring harness between front H02S terminal F and PCM terminal 2Z
Short to ground in wiring harness between front H02S terminal F and PCM terminal 2Z
POSSIBLE
Open circuit in wiring harness between front H02S terminal D and PCM terminal 2AC
CAUSE
Short to ground in wiring harness between front H02S terminal D and PCM terminal 2AC
Open circuit in wiring harness between front H02S terminal Band PCM terminal 2AD
Short to ground in wiring harness between front H02S terminal Band PCM terminal 2AD
PCM malfunction
@
~--------+{2AD
@
H~-------"'*"'!2AC
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR PCM
HARNESS SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-93
01-02A-94
PCM determines that the front H02S circuit voltage is high.
Diagnostic support note
DETECTION This is a continuous monitor (H02S).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
...
. . in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
Front H02S malfunction
POSSIBLE Connector or terminal malfunction
CAUSE Short to power supply in wiring harness between front H02S terminal A and PCM terminal 2AD
Short to power supply in wiring harness between front H02S terminal Band PCM terminal 2Z
PCM malfunction
i
FRONT H02S PCM
Q
II G: V
..()
W
,I
~ 9v
~
-0
I
I
~
FRONT H02S
~liB:
1
!
I~~ I I~~ I
01-02A-95
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGI\lOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
!
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING OR STORED DTC Yes Go to the appropriate DTC troubleshooting procedures.
Turn the ignition switch off, then to the ON (See 01-02A-22 DTC TABLE[LF, L3].)
position (Engine off). No Go to the next step.
Verify the pending code or stored DTCs using
the M-MDS.
Is other DTC present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P0132 on FREEZE FRAME DATA? FRAME DATA. (See 01-02A-22 DTC TABLE[LF, L3].)
5 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 9.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
6 INSPECT FRONT H02S CIRCUIT FOR SHORT Yes Repair or replace the wiring harness for a possible short to
TO POWER SUPPLY power supply, then go to Step 9.
01-02A-96
DETECTION The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
CONDITION in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
Are any DTCs is stored in the PCM memory.
Front H02S malfunction
Connector or terminal malfunction
POSSIBLE Short to power supply in wiring harness between front H02S terminal F and PCM terminal 2Z
CAUSE Short to power supply in wiring harness between front H02S terminal 0 and PCM terminal 2AC
Short to power supply in wiring harness between front H02S terminal Band PCM terminal 2AD
PCM malfunction
I
112BEI2BA~Aw'12ASI2AOI2AKI2AGI2ACI 2Y 12U 20 12M I 21 I 2E I 2A I
112BFI2BBI2AXI2AT\2API2ALI2AHI2AOI2Z 12V 12R 12N 1 2J I 2F 1 2B I
112BGI2BC!2AYI2AUI2AOI2AMI 2AI12AEI2AAI 2wI 2S 1201 2K 1 2G 1 2C
1
I
112BHI2BOI2AZI2AVI2ARI2ANI2AJ!2AFI2ABI 2X I 2T I 2P I 2L I 2H 20
II I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
01-02A-97
01-02A-98
MONITORING CONDITIONS
- H02S heater, H02S, and TWC Repair Verification Drive Mode
- Following conditions are met:
Front H02S heater monitor is completed .
Fuel system loop status is closed loop fuel control.
- Engine speed: 1,500-3,500 rpm (MTX), 1,350-3,500 rpm (ATX)
DETECTION - Charging efficiency: 18-60 % *1,21-60 %*2 (at engine speed: 2,500 rpm)
CONDITION - Intake air volume: 5-40 9/s
- Engine coolant temperature above 70 DC {158 OF}
Diagnostic support note
This is an intermittent monitor. (H02S)
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
DIAGr-,jQSTIC MONITORING TEST RESULTS is available.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Front H02S deterioration
Front H02S malfunction
Front H02S looseness
Fuel pump malfunction
POSSIBLE Clogged or restricted fuel filter (built-in fuel pump unit)
CAUSE Fuel leakage in fuel line between fuel distribution pipe and fuel pump
Exhaust system leakage
Purge solenoid valve malfunction
Improper connection purge solenoid hose
Insufficient compression
Engine malfunction (Engine coolant leakage)
*1
: California emission regulation applicable model
'2
: Except for California emission regulation applicable model
01-02A-99
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY Service information.
Verify related Service Information availability. If the vehicle is not repaired, go to the next step.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is the DTC P0133 on FREEZE FRAME DATA? FRAME DATA.
(See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to Step 8.
I, Warm up the engine.
Access 02S11 PID using the M-MDS.
No Go to the next step.
Is PID normal?
- -1.0 -1.0 A when idle
I - More than 0.25 mA just after release of
8
INSPECT LONG TERM FUEL TRIM Yes The engine is driven under rich condition. Go to the next
Access the LONGFT1 PID. step.
Compare it with FREEZE FRAME DATA No The engine is driven under lean condition. Go to Step 10.
recorded at Step 1.
Is it below FFD value?
9 INSPECT FUEL LINE PRESSURE (EXCESSIVE Yes Go to Step 12.
I FUEL LINE PRESSURE)
I No Inspect the fuel pump maximum pressure, and fuel return
Turn the ignition switch off. pipe for clogging.
I Inspect the fuel line pressure while the engine
running.
(See 01-14A-20 FUEL PUMP UNIT INSPECTION[LF. L3].)
If there is any problem, repair or replace the parts.
I (See 01-14A-6 FUEL LINE PRESSURE If all items above are normal, replace the fuel pump
I INSPECTION[LF, L3].)
Is the fuel line pressure normal?
unit.
Then go to Step 13.
10 INSPECT FUEL LINE PRESSURE (LOW FUEL Yes Go to Step 12.
LINE PRESSURE) No Go to the next step.
Turn the ignition switch off.
Inspect the fuel line pressure while the engine
running.
INSPECTION[LF, L3].)
01-02A-100
INSPECTION".
Then go to the next step.
I INSPECTION[LF, L3].)
Is there any malfunction?
13
VERIFY TROUBLESHOOTING OF DTC P0133 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
i Turn the ignition switch to the ON position.
I (Engine off)
i
Clear the DTC from the memory using the M
MDS.
PROCEDURE[LF, L3].)
01-02A-101
DETECTION Time from engine start is above 30 s (ECT when engine start is 20C {58 0F}).
CONDITION Diagnostic support note
This is an intermittent monitor (H02S).
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Front H02S deterioration
POSSIBLE Front H02S heater malfunction
CAUSE
Open circuit or short to ground in wiring harness between front H02S terminal A and PCM terminal 2AD
Engine malfunction
PCM
FRONT H02S
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR
PCM
HARNESS SIDE CONNECTOR
12BGI2BCl2AYI2AUI2AOl2AMI2AI12AEI2AAI 2WI 2S I 20 I 2K I 2G I 2C I
12BHI2BDI2AZI2AVI2ARI2ANI2AJI2AFI2ABI 2X I 2T 12P I 2L 12H 1201
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
01-02A-102
3 VERIFY RELATED PENDING AND STORED Yes Go to the appropriate DTC troubleshooting procedures.
I DTC No Go to the next step.
I
I
Note
If fuel monitor DTC, DTC P0132 is retrieved,
II ignore it until P0134 is fixed.
,
Turn the ignition switch off, then to the ON
I position. (Engine off)
Verify pending and stored DTCs using the M
I MOS.
I Is other DTC present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
I
i
jDATA
Is DTC P0134 on FREEZE FRAME DATA?
No Go to troubleshooting procedures for DTC on FREEZE
1 FRAME DATA.
I (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to Step 8.
Warm up engine. No Go to the next step.
I
I
Access 02S11 PID using M-MDS.
Verify PID while racing engine in PARK (ATX)
or NEUTRAL (MTX).
Is PID normal?
1 - Less than 1 rnA when suddenly depressing . ~~.
01-02A-103
following monitoring conditions, the input voltage more than 3.22 V, the PCM determines that the front
MONITORING CONDITIONS
- H02S, H02S heater and TWC Repair Verification Drive Mode
POSSIBLE
Front H02S heater malfunction
Leakage exhaust system
CAUSE Open or short circuit in wiring harness between front H02S terminal D and PCM terminal 2AC
Open or short circuit in wiring harness between front H02S terminal Band PCM terminal 2AD
I Insufficient compression
L Engine malfunction
01-02A-104
PCM
FRONT H02S
MAIN RELAY
(j)
2Z
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR PCM
HARNESS SIDE CONNECTOR
: LF ATX
"2
: LF MTX, L3
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
i
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
I HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
I
I i I DIAGNOSTIC MONITORING TEST RESULTS
3 VERIFY RELATED PENDING AND STORED Yes Go to the appropriate DTC troubleshooting procedures.
DTC No Go to the next step.
Note
If fuel monitor DTC, DTC P0132 is retrieved,
MDS.
01-02A-105
"1 : LF ATX
*2 . LF MTX, L3
01-02A-106
ON-BOARD DIAGNOSTIC [LF, L3]
MONITORING CONDITIONS
- H02S, H02S heater and TWC repair verification drive mode I I
- Following conditions are met.
Engine speed is above 1,500 rpm.
Engine coolant temperature is above 70C {158 OF}.
Fuel injector control in rear H02S closed loop control.
The PCM monitors the input voltage from the rear H02S when the following conditions are met. Under the
following monitoring conditions, if the input voltage from the rear H02S does not even exceed 0.1 V
though the short term fuel trim is controlled up to 20.5 % for 9.6 5, the PCM determines that sensor circuit
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Rear H02S malfunction
Short to ground in wiring between H02S terminal A and PCM terminaI2AH*1, 20*2
POSSIBLE
CAUSE Open circuit in wiring between rear H02S terminal A and PCM terminal 2AH* 1, 20*2
Open circuit in wiring between rear H02S terminal Band PCM terminal 2P
PCM malfunction
PCM
REAR H02S
REAR H02S
WIRING HARNESS-SIDE CONNECTOR PCM
HARNESS SIDE CONNECTOR
'1 : LF ATX
*2
: LF MTX, L3
01-02A-107
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line
If the vehicle is not repaired, go to the next step.
repair information availability.
No Go to the next step.
Is any related repair information available?
3
VERIFY RELATED PENDING AND STORED Yes Go to the appropriate DTC troubleshooting procedures.
DTC (See01-02A-22 DTC TABLE[LF, L3].)
i
Turn the ignition switch off, then to the ON No Go to the next step.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting for DTC on FREEZE FRAME DATA.
Is DTC P0137 on FREEZE FRAME DATA? (See 0102A-22 DTC TABLE[LF, L3].)
5 INSPECT REAR H02S SIGNAL CIRCUIT FOR Yes Replace short to ground circuit, then go to step 8.
SHORT TO GROUND AT HARNESS No Go to the next step.
Turn the ignition switch to the off.
Disconnect rear H02S and PCM connectors.
Verify the continuity between following H02S
ground.
Is there continuity?
6 INSPECT REAR H02S CIRCUIT FOR OPEN Yes Go to next step.
I
CIRCUIT No Repair or replace harness for open circuit, then go to Step
Turn the ignition switch to the off. 8.
Inspect for continuity between the following
terminals:
7
INSPECT REAR H02S SIGNAL CIRCUIT FOR Yes Replace suspected H02S then go to the next step.
SHORT TO AT REAR H02S No Go to the next step
I ground.
Is there continuity?
8
VERIFY TROUBLESHOOTING OF DTC P0137 Yes Replace PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to next step.
I connectors.
I
i Perform the KOEO or KOER self-test
I
Is the PENDING CODE same DTC present?
I
9 IVERIFY AFTER REPAIR PROCEDURE Yes Go to applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02A-22 DTC TABLE[LF, L3].)
PROCEDURE[LF, L3].)
01-02A-108
Short to power supply in wiring harness between middle*'/rear*2*3 H02S terminal A and PCM terminal
POSSIBLE
CAUSE 2R*\ 2AH*2, 20*3
Middle*'/Rear*2*3 H02S or PCM terminal shorted
PCM malfunction
PCM
MIDDLE*'/REAR*2*3 H02S
MIDDLE*'/REAR*2*3 H02S
WIRING HARNESS-SIDE CONNECTOR PCM
HARNESS SIDE CONNECTOR
112BEI2BA~AW12ASI2AOI2AKI2AGI2ACI 2Y 12U I 20 2M 21 2E I 2A I
I12BFI2BBI2AxI2ATI2API2ALI2AHI2ADI 2Z i 2V I 2R 2N 2J 2FI2BI
I I I I
112BGI2BQ2AYI2AUI2AOl2AMI2AI12AEI2AAI 2WI 2S 20 2K 2G I 2C 1
112BHI2BDI2AZl2AVI2ARI2ANI2AJI2AFI2ABI 2X I 2T 2P 2L 2H I 2DI
01-02A-109
Diagnostic procedure
STEP INSPECTION ACTiON
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
2 VERIFY RELATED SERVICE INFORMATION Yes Periorm repair or diagnosis according to available Service
AVAILABILITY Information.
Verify related service bulletins and/or repair
If vehicle is not repaired, go to the next step.
Information availability.
No Go to the next step.
Is any related Service Information available?
3
VERIFY RELATED PENDING OR STORED DTC Yes Go to the appropriate DTC troubleshooting procedures.
Turn the ignition switch off, then to the ON (See 01-02A-22 DTC TABLE[LF, L3].)
position. (Engine off) No Go to the next step.
Verify pending code or stored DTCs using M
MDS.
,1
Is other DTC present?
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P0138 on FREEZE FRAME DATA? FRAME DATA.
(See 01-02A-22 DTC TABLE[LF, L3].)
5 INSPECT MIDDLE 01 IREAR2.3 H02S SIGNAL
YesReplace short to power supply, then go to Step 7.
CIRCUIT FOR SHORT TO POWER SUPPLY
No Go to the next step.
Turn the ignition switch off.
Disconnect middle01/rear0203 H02S connector.
Turn the ignition switch to the ON position.
(Engine off)
body ground.
6
VERIFY CURRENT INPUT SIGNAL STATUS Yes Replace sensor, then go to the next step.
Start engine. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
I Access 02S12 PID using M-MDS. REMOVALIINSTALLATION[LF, L3].)
Verify PID while racing engine at least 10 No Go to the next step.
VERIFY TROUBLESHOOTING OF DTC P0138 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVALIINSTALLATION[LF, L3].)
I Make sure to reconnect all disconnected No Go to the next step.
connectors.
(Engine off)
I
i
mode and H02S heater, H02S, and TWC
1
J
I L3].)
i
Is the PENDING CODE for this DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
. Periorm the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-110
ON-BOARD DIAGNOSTIC [LF, L3]
PCM determines that circuit has malfunction. Under the following monitoring conditions, if 0.3 V or more is
detected three times even if fuel cut is performed for 3 5 or more, a circuit malfunction is determined.
MONITORING CONDITIONS
- PCM Adaptive Memory Production, H02S heater, H02S, and TWC Repair Verification Drive Mode
- Following conditions are met:
DETECTION Engine speed is above 500 rpm .
CONDITION Engine coolant temperature is above 70C {158 OF} .
Diagnostic support note
This is an intermittent monitor. (H02S)
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
DIAGNOSTIC MONITORING TEST RESULTS is available.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Middle H02S deterioration
Middle H02S malfunction
Looseness middle H02S
Pressure regulator (built-in fuel pump unit) malfunction
Fuel pump malfunction
POSSIBLE Fuel filter (built-in fuel pump unit) clogged or restricted
CAUSE Fuel leakage on fuel line from fuel distribution pipe and fuel pump
Leakage exhaust system
Purge solenoid valve malfunction
Purge solenoid hoses improper connection
Insufficient compression
Engine malfunction (Leakage engine coolant)
Diagnostic procedure
STEP INSPECTION ACTION
i VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
I AVAILABILITY Service Information.
Verify related Service Bulletins and/or-line If vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
I Is any related repair information available?
VERIFY RELATED PENDING AND STORED Yes Go to DTC P0443 troubleshooting procedures, then go to
3
DTC Step 13.
I Turn the ignition switch off, then to the ON
position (Engine off).
No Go to the next step.
I Verify pending and lor stored DTCs using the
I M-MDS.
Is DTC P0443 also present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P0139 on FREEZE FRAME DATA? FRAME DATA.
(See 01-02A-22 DTC TABLE[LF, L3].)
01-02A-111
Is PID normal?
- More than 0.55 V when suddenly depress
I accelerator pedal (rich condition).
8
INSPECT LONG TERM FUEL TRIM Yes Engine is driven under rich condition. Go to the next step.
Access LONGFT1 PIDs No Engine is driven under lean condition. Go to Step 10.
Compare it with FREEZE FRAME DATA
recorded at Step 1.
10
INSPECT FUEL LINE PRESSURE (Low fuel line Yes Go to Step 12.
pressure) No Go to the next step.
Turn the ignition switch off.
Inspect fuel line pressure while the engine
running.
..
I
(See 01-14A-6 FUEL LINE PRESSURE
INSPECTION[LF, L3].)
I I Is fuel line pressure normal?
11 INSPECT FUEL LINE FROM FUEL PUMP TO Yes Replace the fuel line, then go to Step 13.
FUEL DELIVERY PIPE No Inspect the fuel filters for the following:
Visually inspect the fuel line for any leakage. Foreign materials or stain inside fuel filter (low-pressure
Is there fuel leakage? side)
I
If foreign material or stain is found inside fuel filter (Iow
pressure side), clean the fuel tank and filter.
If normal, replace fuel pump unit.
Then go to Step 13.
12
INSPECT SEALING OF ENGINE COOLANT Yes Go to the next step.
PASSAGE No Repair or replace the malfunctioning part according to
. Perform "ENGINE COOLANT LEAKAGE inspection results.
INSPECTION."
Then go to the next step.
I (See 01-12A-4 ENGINE COOLANT LEAKAGE
INSPECTION[LF, L3].)
01-02A-112
I CAUSE
Fuel leakage on fuel line from fuel distribution pipe and fuel pump
Leakage exhaust system
Purge solenoid valve malfunction
Purge solenoid hoses improper connection
Insufficient compression
I Engine malfunction (Leakage engine coolant)
01-02A-113
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
2 VERIFY RELATED SERVICE INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY Service Information.
Verify related Service Information availability. If vehicle is not repaired, go to the next step.
Is any related Service Information available? No Go to the next step.
3 VERIFY RELATED PENDING AND STORED Yes Go to DTC P0443 troubleshooting procedures, then go to
DTC Step 13.
Turn the ignition switch off, then to the ON No Go to the next step.
M-MDS.
DATA
No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P0139 on FREEZE FRAME DATA? FRAME DATA.
I (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to Step 8.
Warm up the engine. No Go to the next step.
Access 02S12 PID using M-MDS.
Inspect PID under following accelerator pedal
conditions in PARK (ATX) or NEUTRAL (MTX).
Is PID normal?
6
INSPECT INSTALLATION OF REAR H02S Yes Go to the next step.
Inspect if the rear H02S is loosely installed. No Retighten the sensor, then go to Step 13.
Is the sensor installed securely?
7 INSPECT GAS LEAKAGE FROM EXHAUST Yes Repair or replace malfunctioning faulty exhaust part, then
SYSTEM go to Step 13.
Visually inspect if there is any gas leakage is No Replace sensor, then go to Step 13.
found between the exhaust manifold and rear
H02S.
Is there gas leakage?
8
INSPECT LONG TERM FUEL TRIM Yes Engine is driven under rich condition. Go to the next step.
Access LONGFT1 PIDs No Engine is driven under lean condition. Go to Step 10.
Compare it with FREEZE FRAME DATA
recorded at Step 1.
9
INSPECT FUEL LINE PRESSURE (Excessive Yes Go to Step 12.
10
INSPECT FUEL LINE PRESSURE (Low fuel line Yes Go to Step 12.
pressure)
No Go to the next step.
Turn the ignition switch off.
Inspect fuel line pressure while the engine
running.
INSPECTION[LF, L3].)
01-02A-114
II If foreign material or stain is found inside fuel filter (Iow-
pressure side), clean the fuel tank and filter.
I
I If normal, replace fuel pump unit.
I Then go to Step 13.
12 INSPECT SEALING OF ENGINE COOLANT Yes Go to the next step.
I PASSAGE
Perform "ENGINE COOLANT LEAKAGE
No Repair or replace the malfunctioning part according to
inspection results.
INSPECTION." Then go to the next step.
(See 01-12A-4 ENGINE COOLANT LEAKAGE
INSPECTION[LF, L3].)
_.
Is there any malfunction?
13 VERIFY TROUBLESHOOTING OF DTC P0139 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Turn the ignition switch to the ON position.
(Engine off)
Clear the DTC from the memory using M-MDS.
Perform the "PCM Adaptive Memory Produce
Drive Mode" and "H02S heater, H02S, and
TWC Repair Verification Drive Mode".
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
!
Is the PENDING CODE for this DTC present?
14 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-115
PCM
REAR H02S
REAR H02S
WIRING HARNESS-SIDE CONNECTOR PCM
HARNESS SIDE CONNECTOR
*1 : LF ATX
*2
: LF MTX, L3
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Periorm repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-116
ignore it until P0140 is fixed.
II . Turn the ignition switch off, then to the ON
l position. (Engine off)
I, I Verify pending and stored OTCs using M-MOS.
I Is other OTC present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA I--:-N"""o-f--::G=-o-t"""o--:t-ro-u""'b-:-Ie-s""'h-o-o':-:-ti-ng-p-ro-c-e-'d'-u-re-s-'f=-o-r-=O-=T=-=C..,...o-n----=F-=R-=E=-=E=-=Z=-=E=-----1
01-02A-117
(Engine off)
Mode.
L3].)
' I
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-118
PCM
REAR H02S
REAR H02S
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
I HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
I
I
Have FREEZE FRAME DATA and
DIAGNOSTIC MONITORING TEST RESULTS
the next step.
I
.
I
.AVAILABILITY
Verify related Service Bulletins and/or repair
Information availability. No
Information.
If vehicle is not repaired, go to the next step.
Go to the next step.
Is any related repair Information available?
3 VERIFY RELATED PENDING OR STORED DTC Yes Go to the appropriate DTC troubleshooting procedures.
Turn the ignition switch off, then to the ON (See 01-02A-22 DTC TABLE[LF, L3].)
position (Engine off). No Go to the next step.
Verify pending code or stored DTCs using M
MOS.
Is other DTC present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
I
Is DTC P0144 on FREEZE FRAME DATA? FRAME DATA.
(See 01-02A-22 DTC TABLE[LF, L3].)
5 INSPECT REAR H02S SIGNAL CIRCUIT FOR Yes Replace short to power supply, then go to Step 7.
SHORT TO POWER SUPPLY No Go to the next step.
Turn the ignition switch off.
Disconnect rear H02S connector.
I: Turn the ignition switch to the ON position.
(Engine off)
Measure the voltage between rear H02S
I
I terminal A (wiring harness-side) and body
ground.
Is any voltage reading?
I
01-02A-119
(Engine off)
Clear the DTC from the memory using the M
MDS.
Perform the KOEO or KOER self-test or H02S
heater, H02S, and TWC Repair Verification
Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF,
L3].)
Is the PENDING CODE for this DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-120
Diagnostic procedure
STEP INSPECTION ACTION
VERIFY FREEZE FRAME DATA AND
Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED
MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
I DIAGNOSTIC MONITORING TEST RESULTS
! (Fuel system related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABII_ITY information.
Check for related Service Bulletins and/or on If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes If misfire DTC is present, go to Step 8.
Verify related PENDING CODE or stored No If drive ability concern is present, go to Step 8.
DTCs. If not, go to the next step.
Is other DTCs present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA I--N-o-+-G-o-to-tr-o-ub-I-es-h-o-o-'-,ti-ng-p-ro-c-e-d-ur-e-s-fo-r-D-T-C.,,----o-n-F-R-E-E-Z-E---l
Is DTC P0171 on FREEZE FRAME DATA? FRAME DATA.
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect suspected sensor and excessive resistance in
(IGNITION KEY TO ON/IDLE) related wiring harnesses. Repair or replace if necessary.
Access APP1, APP2, ECT, MAF, TP1 and VSS f-:-.,-----+-=T_he_n~go-to-S-t-e-'-,p-1-6-.- - - - - - - - - - - - - - 1
PIDs using M-MDS. No Go to the next step.
(See 01-40A-13 PCM INSPECTION[LF, L3].)
Is there any signal that is far out of specification
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect suspected sensor and related wiring harnesses,
UNDER TROUBLE CONDITION and repair or replace it. Then go to Step 16.
Inspect same PIDs as Step 5 while simulating No Go to the next step.
FREEZE FRAME DATA condition.
Is there any input signal which causes drastic
changes?
7 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Inspect for air suction at followings due to cracks, damages
FRONT H02S and loosening parts:
Access 02S11 for P0171 PID using M-MDS. From air cleaner to throttle body
Check PID under following accelerator pedal From throttle body to dynamic chamber
condition (in PARK (ATX) or NEUTRAL (MTX)). From dynamic chamber to intake manifold
Is PID reading normal? Vacuum hoses
- Less than 1 rnA when accelerator pedal is
suddenly depress (rich condition) Note
- More than 1 rnA just after release of Engine speed may change when rust penetrating
accelerator pedal (lean condition) agent is sprayed on the air suction area.
01-02A-121
INSPECTION[LF, L3].)
11
INSPECT FUEL LINE FROM FUEL PUMP TO Yes Replace suspected fuel line, then go to Step 16.
FUEL DELIVERY PIPE No Inspect low-pressure side fuel filter for follows:
Visually inspect fuel line for any leakage. Foreign materials or stain inside fuel filter
Is fuel leakage found? Pertorm following actions as result.
If foreign materials or stain is found inside fuel filter
(low-pressure side), clean of fuel tank and filter.
If normal, replace fuel pump unit.
Then go to Step 16.
12
INSPECT IGNITION COIL HARNESSES Yes Go to the next step.
Inspect the ignition coil related harness No Repair suspected wiring harnesses, then go to Step 16.
condition (intermittent open or short) for all
cylinders.
Are harness conditions normal?
13
INSPECT IGNITION SYSTEM OPERATION Yes Go to the next step.
Carry out spark test. No Repair or replace malfunctioning part according to spark
(See 01-03A-68 ENGINE CONTROL SYSTEM test result. Then go to Step 16.
14
INSPECT ENGINE COMPRESSION Yes Go to the next step.
Inspect engine compression. No Implement engine overhaul for repairs, then go to Step 19.
(See 01-10A-11 COMPRESSION
INSPECTION[LF, L3].)
Is it normal?
15
INSPECT FUEL INJECTOR OPERATION Yes Go to the next step.
Remove fuel injector. No Replace injector, then go to the next step.
Inspect injector operation.
Is fuel injector normal?
16
VERIFY TROUBLESHOOTING OF DTC P0171 Yes Replace PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
I
i
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
completion status.
again.
PROCEDURE[LF, L3].)
01-02A-122
control. If the LONGFT and the sum total of these fuel trims exceed preprogrammed criteria, PCM
determines that the fuel system is too rich.
drive cycle while DTC for the same malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Misfire
Front H02S deterioration
Front H02S heater malfunction
MAF sensor malfunction
EGR valve improper operation
I Variable tumble solenoid valve improper operation
I POSSIBLE
CAUSE
Purge solenoid valve improper operation
Pressure regulator malfunction
I
Fuel pump malfunction
Fuel return hose clogged
I Purge solenoid valve malfunction
Purge solenoid hoses improper connection
PCV valve malfunction
I PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
I DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
I Have FREEZE FRAME DATA and
DIAGNOSTIC MONITORING TEST RESULTS
the next step.
01-02A-123
01-02A-124
TP SENSOR NO.2
(TH ROTTlE BODY) PCM
@ @CV
B
@ @CV
C , Wv-o
2Al'1~
@ 21'2
D
".., : LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 : Except for California emission regulation applicable model with LF ATX
*3
: California emission regulation applicable model
'4 . Except for California emission regulation applicable model
Diagnostic procedure
I STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
II RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
Irepair information availability. No Go to the next step.
Is any related repair information available?
I
01-02A-125
4
INSPECT TP SENSOR NO.2 CIRCUIT FOR Yes Repair or replace the wiring harness for a possible short to
SHORT TO GROUND ground, then go to Step 8.
,
I
Turn the ignition switch off. No Go to the next step.
I"
I Inspect for continuity between the following
circuits:
- Throttle body terminal B (wiring harness-
I
J
side) and body ground
- Throttle body terminal C (wiring harness-
II
side) and body ground
Is there continuity?
b INSPECT TP SENSOR NO.2 Yes Replace the throttle body, then go to Step 8.
Inspect TP sensor NO.2. (See 01-13A-4INTAKE AIR SYSTEM REMOVAU
(See 01-40A-54 THROTTLE POSITION (TP) INSTALLATION[LF, L3].)
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
!
i
I pulled-out pins, corrosion).
Is there any malfunction?
OPEN CIRCUIT
No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between the following
terminals:
harness-side)
Is there continuity?
connectors.
the M-MDS.
PROCEDURE[LF, L3].)
01-02A-126
ON-BOARD DIAGNOSTIC [LF, L3]
TP SENSOR NO.2
(THROTTLE BODY) PCM
@
B
@ @
C Wv-o
@ (])
~
112BFI2BBI2AXI2ATI2API2ALI2AHI2ADI 2Z I 2V I 2R I 2N I 2J I 2F I 2B I
112BGI2BCl2AYI2AUI2AOl2AMI2AI12AEI2AAI 2WI 2S I 20 I 2K I 2G I 2C I
112BHI2BDI2AZI2AVI2ARI2ANI2AJI2AFI2ABI 2X I 2T 12P I 2L I 2H 1201
1~~ I
*1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
*2 : Except for California emission regulation applicable model with LF ATX
*3
: California emission regulation applicable model
"4
: Except for California emission regulation applicable model
01-02A-127
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
2
Has FREEZE FRAME DATA been recorded?
VERIFY RELATED REPAIR INFORMATION Yes
then go to the next step.
Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT THROTTLE BODY CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 8.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the throttle body connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT TP SENSOR NO.2 SIGNAL CIRCUIT Yes Repair or replace the wiring harness for a possible short to
FOR SHORT TO POWER SUPPLY power supply, then go to Step 8.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Measure the voltage between throttle body
terminal C (wiring harness-side) and body
ground.
Is the voltage B+?
5 INSPECT TP SENSOR NO.2 Yes Replace the throttle body, then go to Step 8.
Inspect TP sensor NO.2. (See 01-13A-4INTAKE AIR SYSTEM REMOVAU
(See 01-40A-54 THROTTLE POSITION (TP) INSTALLATION[LF, L3].)
SENSOR INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Oisconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
7 INSPECT TP SENSOR NO.2 GROUND CIRCUIT Yes Go to the next step.
FOR OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between throttle body
terminal D (Wiring harness-side) and PCM
terminal 2AP*1, 20*2 (wiring harness-side).
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P0223 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
i connectors.
I Clear the DTC from the PCM memory using
I the M-MDS.
Start the engine.
Is the same DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DT C TABLE[LF, L3].)
01-02A-128
ON-BOARD DIAGNOSTIC [LF, L3]
200 crankshaft revolutions and 1,000 crankshaft revolutions and calculates misfire ratio for each
crankshaft revolution. If the ratio exceeds the preprogrammed criteria, the PCM determines that a misfire,
which can damage catalytic converter or affect emission performance, has occurred.
Diagnostic support note
DETECTION This is a continuous monitor (Misfire).
CONDITION The MIL illuminates if the PCM detects the misfire which affects emission performance in two consecutive
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
The MIL flashes if the PCM detects the misfire which can damage the catalytic converter during first drive
cycle.
PENDING CODE is available if the PCM detects the misfire which affects emission performance during first
drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
CKP sensor malfunction
CMP sensor malfunction
Ignition coil malfunction
Ignition system malfunction
MAF sensor contamination
Excess air suction in intake air system (between MAF sensor and intake manifold)
Fuel pump malfunction
Fuel pressure regulator (built-in fuel pump unit) malfunction
Fuel line clogged
POSSIBLE Fuel filter clogged
CAUSE Fuel leakage in fuel line
Fuel runout
Poor quality fuel
Purge control solenoid valve malfunction
PCV valve malfunction
EGR valve malfunction
Vacuum hoses damages or improper connection
Related connector and terminal malfunction
Related wiring harness malfunction
Insufficient compression
Variable valve timing control system improper (L3)
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
I Have FREEZE FRAME DATA and the next step.
I 1 DIAGNOSTIC MONITORING TEST RESULTS
i I (Misfire related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
I repair information availability.
Is any related repair information available?
No Go to the next step.
I
f
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC troubleshooting.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off then to the ON No Go to the next step.
position (Engine off).
Verify related pending code or stored DTCs.
Are other DTCs present?
01-02A-129
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect suspected circuit and/or part according to
UNDER TROUBLE CONDITION inspection results.
Inspect the same PIDs as in Step 4 while (See 01-40A-13 PCM INSPECTION[LF, L3].)
simulating FREEZE FRAME DATA condition. Then go to Step 20.
Is there any signal which causes drastic No Go to the next step.
changes?
8
INSPECT IGNITION COIL HARNESSES Yes Go to the next step.
Inspect the ignition coil related harness No Repair suspected wiring harnesses, then go to Step 20.
condition (intermittent open or short) for all
cylinders.
Are harness conditions normal?
9
INSPECT IGNITION SYSTEM OPERATION Yes Go to the next step.
Carry out spark test. No Repair or replace malfunctioning part according to spark
(See 01-03A-68 ENGINE CONTROL SYSTEM test result.
~
I. Race the engine and verify that MAF PID
engine speed.
12
INSPECT FUEL LINE PRESSURE Yes Go to Step 14.
Inspect fuel line pressure. No If the fuel line pressure is too low, go to the next step.
(See 01-14A-6 FUEL LINE PRESSURE If the fuel line pressure is excess high, replace the fuel
INSPECTION[LF, L3].)
I. Is fuel line pressure normal?
pump unit,
then go to Step 20.
13
INSPECT FUEL LINE FROM FUEL PUMP TO Yes Replace suspected fuel line, then go to Step 20.
FUEL DEI_IVERY PIPE No Inspect fuel filters for following:
Visually inspect fuel line for fuel leakage. Foreign materials or stain inside fuel filter (low-pressure
Is there any fuel leakage? side)
Perform following actions depend on the result above.
If foreign materials or stain is found inside fuel filter
(low-pressure side), clean the fuel tank and filter (Iow
pressure side).
II If normal, replace the fuel pump unit.
Then, go to Step 20.
01-02A-130
01-02A-131
I
I
cycle.
PENDING CODE is available if the PCM detects the misfire which affects emission performance during first
drive cycle.
II
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
I Spark plug malfunction
!
I Ignition system malfunction
I POSSIBLE Fuel injector malfunction
I CAUSE Air suction in intake air system (between dynamic chamber and cylinder head)
Inadequate engine compression due to engine internal malfunction
Related connector or terminal malfunction
I Related wiring harness malfunction
Diagnostic procedure
STEP INSPECTION ACTION
I 1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
I
, DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
,I HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
I Have FREEZE FRAME DATA and
DIAGNOSTIC MONITORING TEST RESULTS
the next step.
I STORED DTC
Turn the ignition switch off then to the ON No
(See 01-02A-22 DTC TABLE[LF, L3].)
Go to the next step.
I
!
position (Engine off).
Verify related pending code or stored DTCs.
Is other DTCs present?
4 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect suspected circuit and/or part according to
(KEY TO ON /IDLE) inspection results. Then go to Step 14.
Access APP1, APP2, ECT, IAT, MAF, RPM, TP (See 01-40A-13 PCM INSPECTION[LF, L3].)
and VSS PIDs using M-MDS. No Go to the next step.
(See 01-40A-13 PCM INSPECTION[LF, L3].)
Is there any signal that is far out of specification
when ignition switch is turned to the ON
I position and engine idles?
01-02A-132
I I
5 VERIFY CURRENT INPUT SIGNAL STATUS
UNDER TROUBLE CONDITION
Yes Inspect suspected circuit and/or part according to
inspection results. Then go to Step 14.
(See 01-40A-13 PCM INSPECTION[LF, L3].)
Inspect same PIDs as in Step 4 while
simulating FREEZE FRAME DATA condition. No Go to the next step.
Is there any signal which causes drastic
changes?
6 INSPECT SPARK PLUG CONDITION Yes If spark plug is wet, fuel flooding is suspected. Then go
I I
Turn the ignition switch off.
Remove spark plug from suspected cylinder.
to Step 14.
If spark plug has a cracks, excessive wear or improper
Inspect spark plug condition: gap, replace the malfunctioning spark plug. Then go to
I - Cracks Step 14.
- Excess wear
, -Gap
No Go to the next step.
-Wet
Is any problem found on spark plug?
7 INSPECT IGNITION COIL HARNESSES Yes Go to the next step.
Inspect the ignition coil related harness No Repair suspected wiring harnesses, then go to Step 14.
I condition (intermittent open or short) for
suspected cylinder.
Are harness conditions normal?
8 INSPECT IGNITION SYSTEM OPERATION Yes Go to the next step.
Carry out spark test. No Repair or replace malfunctioning part according to spark
(See 01-03A-68 ENGINE CONTROL SYSTEM test result.
OPERATION INSPECTION[LF, L3].) Then go to Step 14.
I Is strong blue spark visible at suspected
cylinder?
9 INSPECT FOR AIR SUCTION AT INTAKE-AIR Yes Repair or replace suspected part, then go to Step 14.
SYSTEM No Go to the next step.
Inspect for air leakage at following:
I - Around connection of dynamic chamber and
intake manifold
I - Around connection of intake manifold and
I cylinder head
Is air leakage found?
10 INSPECT FUEL INJECTOR WIRING HARNESS Yes Go to the next step.
Remove intake air system parts. No Inspect for fuel injector wiring harnesses.
Disconnect the fuel injector connector on Repair or replace it if necessary, then go to Step 14.
suspected cylinder.
I Connect NOlO LIGHT to fuel injector terminals.
I Inspect dim of light during cranking.
Does noid light illuminate?
11 INSPECT SEALING OF ENGINE COOLANT Yes Repair or replace malfunctioning part according to
PASSAGE inspection results.
Perform "ENGINE COOLANT LEAKAGE Then go to Step 14.
INSPECTION." No Go to the next step.
(See 01-12A-4 ENGINE COOLANT LEAKAGE
INSPECTION[LF, L3].)
Is there any malfunction?
12 INSPECT ENGINE COMPRESSION Yes Go to the next step.
Inspect engine compression. No Overhaul the engine, then go to the next step.
(See 01-10A-11 COMPRESSION
INSPECTION[LF, L3].)
Is engine compression normal?
13 INSPECT FUEL INJECTOR OPERATION Yes Replace the injector, then go to the next step.
; Remove the fuel injector from suspected No Go to the next step.
i cylinder.
Switch the injector with the injector on other
cylinder.
I
II Start the engine and idle it.
J Is misfire DTC for cylinder which has a
I suspected fuel injector?
01-02A-133
ON-BOARD DIAGNOSTIC [LF, L3]
01-02A-134
PCM
KS
KS PCM
WIRING HARNESS-SIDE CONNECTOR HARNESS SIDE CONNECTOR
~
I~~ I
.1 'California emission regulation applicable model
*2 : Except for California emission regulation applicable model
*3 , LF MTX, L3 and California emission regulation applicable model with LF ATX
'4 : Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
If the vehicle is not repaired, go to the next step.
I
I
Verify related Service Bulletins and/or on-line
repair information availability_ No Go to the next step.
Is any related repair information available?
I
3 INSPECT KS CONNECTOR TERMINAL Yes Repair the terminal, then go to Step 9.
Turn the ignition switch off. No Go to the next step.
Disconnect the KS connector.
Inspect for poor connection at terminals A and
B (such as damaged/pulled-out pins,
corrosion).
Is there any malfunction?
4 INSPECT KS Yes Go to the next step.
Perform KS inspection. No Replace the KS, then go to the next step.
(See 01-40A-72 KNOCK SENSOR (KS)
INSPECTIOI~[LF, L3].)
I
,I Is KS normal?
01-02A-135
01-02A-136
DETECTION Diagnostic support note
CONDITION This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction conditions during first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
KS malfunction
POSSIBLE
Connector or terminal malfunction
Short to power supply in wiring harness between KS terminal A and PCM terminal 2U'3, 2Q*4
CAUSE
Short to power supply in wiring harness between KS terminal Band PCM terminal 2V*3, 2R*4
PCM malfunction
-- PCM
KS
~ @
'//
Qu'
//
lV
~D
"" ""
20*4
>T f;"
\.J "
// @
//
Gt 2R*4
KS PCM
WIRING HARNESS-SIDE CONNECTOR HARNESS SIDE CONNECTOR
~
2BEI2BA 2AW 2AS 2AO 2AK 2AG 2ACI 2Y !2U 20 2M 21 2E I 2A I
2BFI2BB 2AX 2AT 2AP 2AI_ 2AH 2ADI 2Z I 2V 2R 2N 2J 2F I 2B I
i I i I
I~,
2BHI2BD 2AZ 2AV 2AR 2AN 2AJ 2AFI2ABI 2X 2T 2P 2L 2H I 2Dj
I
I~, I
: California emission regulation applicable model
.".2 : Except for California emission regulation applicable model
"3 : LF MTX, L3 and California emission regulation applicable model with LF ATX
'4 : Except for California emission regulation applicable model with LF ATX
01-02A-137
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT KS CONNECTOR TERMINAL Yes Repair the terminal, then go to Step 7.
Turn the ignition switch off. No Go to the next step.
Disconnect KS connector.
Inspect for poor connection at terminals A and
B (such as damaged/pUlled-out pins,
corrosion).
Is there any malfunction?
4 INSPECT KS Yes Go to the next step.
Perform KS inspection. No Replace the KS, then go to Step 7.
(See 01-40A-72 KNOCK SENSOR (KS)
INSPECTION[LF, L3].)
Is the KS normal?
5 INSPECT KNOCK SIGNAL CIRCUIT FOR Yes Repair or replace wiring harness foro short to power supply,
SHORT TO POWER SUPPLY then go to Step 7.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Measure the voltage between KS terminal A
(wiring harness-side) and body ground and KS
terminal B (wiring harness-side) and body
ground?
Is any voltage reading?
6 INSPECT PCM CONNECTOR Yes Repair or replace the terminal, then go to the next step.
Disconnect PCM connector. No Go to the next step.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
7 VERIFY TROUBLESHOOTING OF DTC P0328 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to connect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-138
"1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 : Except for California emission regulation applicable model with LF ATX
01-02A-139
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME on the repair order, then go to
HAS BEEN RECORDED the next step.
Has FREEZE FRAME DATA been recorded?
2
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Check for related Service Bulletins and/or on- If the vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY CKP SENSOR VOLTAGE Yes Go to the next step.
Disconnect the CKP sensor connector. No Go to step 10.
Connect the voltmeter between the CKP
side).
I
Inspect the voltage in the AC range while
connected securely.
Is connector normal?
5 INSPECT CKP CIRCUIT FOR SHORT TO Yes Repair or replace the suspected wiring harness, then go to
POWER SUPPLY Step 11.
Turn the ignition switch off No Go to the next step.
Disconnect the CKP sensor connector.
Turn ignition switch to the ON position (Engine
off).
harness-side)
harness-side)
Is there continuity?
7 INSPECT CKP CIRCUITS FOR SHORT CIRCUIT Yes Repair or replace the suspected wiring harness, then go to
Inspect for continuity between CKP sensor Step 11.
I I side).
Is there continuity?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 11.
CONNECTION No Go to the next step.
t
- CKP sensor terminal B (wiring harness-
01-02A-140
*4
LF MTX, L3 and California emission regulation applicable model with LF ATX
'2
: Except for California emission regulation applicable model with LF ATX
II POSSIBLE Open circuit between CMP sensor terminal A and body ground
Open circuit between CMP sensor terminal Band PCM terminal 2S'1, 2V'2
CAUSE Open circuit between CMP sensor terminal C and PCM terminal2AM'1, 2X"2
I
!
Both CMP sensor wires are shorted to each other
CKP sensor pulse wheel malfunction
CKP sensor misinstallation
I Timing chain misinstallation
01-02A-141
CMPSENSOR PCM
1~1 'LF MTX, L3 and California emission regulation applicable model with LF ATX
*2 . Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME on the repair order, then go to
HAS BEEN RECORDED the next step.
Has FREEZE FRAME DATA been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Check for related Service Bulletins and/or on- If the vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY CMP SENSOR VOLTAGE Yes Go to the next step.
Disconnect the CMP sensor connector. No Go to step 10.
Connect a voltmeter between CMP sensor
connector terminals Band C (sensor-side).
Inspect the voltage in AC range while cranking
the engine.
Is there any voltage?
4 INSPECT CMP SENSOR CONNECTOR FOR Yes Go to the next step.
POOR CONNECTION No Reconnect the connector, then go to Step 15.
Verify that the CMP sensor connector is
connected securely.
Is the connector normal?
01-02A-142
I POWER
Turn the ignition switch off. No
Step 15.
Go to the next step.
I
II
Disconnect the CMP sensor connector.
Turn ignition switch to the ON position (Engine
, off)
Measure voltage between the CMP sensor
!!
connector terminal B (wiring harness-side) and
body ground.
i
Is the voltage B+?
6 INSPECT CMP CIRCUIT FOR SHORT TO Yes Repair or replace the suspected wiring harness, then go to
GROUND Step 15.
Inspect for continuity between the following No Go to the next step.
I
I terminal and body ground:
I
- CMP sensor connector terminal B (wiring
I harness-side)
- CMP sensor connector terminal C (wiring
harness-side)
I Is there continuity?
I
7 INSPECT CMP CIRCUITS FOR SHORT CIRCUIT Yes Repair or replace the suspected wiring harness, then go to
Inspect for continuity between CMP sensor Step 15.
con'l.8ctor terminals Band C (wiring harness- No Go to the next step.
I side).
I Is there continuity?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 15.
CONNECTION No Go to the next step.
Disconnect the PCM connector.
Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
Is there any malfunction?
9 INSPECT CMP CIRCUIT FOR OPEN CIRCUIT Yes Go to Step 11 .
Inspect for continuity between the following No Repair or replace the suspected wiring harness, then go to
circuits: Step 15.
- CMP sensor terminal A (wiring harness-
side) and body ground
- CMP sensor terminal B (wiring harness-
side) and PCM terminal 2S*1, 2V*2 (wiring
harness-side)
- CMP sensor terminal C (wiring harness-
side) and PCM terminaI2AM*1, 2X*2 (wiring
harness-side)
Is there continuity?
10 INSPECT CMP SENSOR Yes Go to the Step 15.
Turn the ignition switch off. No Replace the CMP sensor and go to Step 15.
Perform the CMP sensor inspection.
(See 01-40A-70 CAMSHAFT POSITION
(CMP) SENSOR INSPECTION[LF, L3].)
Is the CMP sensor normal?
11 VERIFY CKP SENSOR INSTALLATION Yes Go to the next step.
I Verify the CKP sensor installation.
(See 01-40A-67 CRANKSHAFT POSITION
No Reinstall the CKP sensor and go to Step 15.
01-02A-143
ON-BOARD DIAGNOSTIC [LF, L3]
01-02A-144
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
I Have FREEZE FRAME DATA and the next step.
I DIAGNOSTIC MONITORING TEST RESULTS
I I (EGR system related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
I AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT FOR OTHER DTCS Yes Repair circuit malfunction for applicable DTCs.
Turn the ignition switch off then to the ON No Go to the next step.
position (Engine off).
I
Have other DTCs been stored?
4 INSPECT VACUUM HOSE CONDITION Yes Replace vacuum hoses, then go to Step 8.
Inspect vacuum hoses for clogs, any damages, No Go to the next step.
frozen, or vacuum leakage.
Is there any malfunction?
5 INSPECT EGR VALVE MALFUNCTION Yes Go to the next step.
I Inspect the EGR valve. No Replace the EGR valve, then go to Step 8.
(See 01-16A-14 EGR VALVE INSPECTION[LF,
I I L3].)
Is the EGR valve normal?
6 INSPECT MAP SENSOR MALFUNCTION Yes Go to the next step.
Perform MAP sensor inspection. No Replace MAP sensor, then go to Step 8.
(See 01-40A-53 MANIFOLD ABSOLUTE
PRESSURE (MAP) SENSOR
INSPECTION[LF, L3].)
Is EGR valve normal?
7 INSPECT EGR VALVE PASSAGE Yes Go to the next step.
Turn the ignition switch off. No Install gasket correctly, then go to the next step.
I.
No Troubleshooting completed.
PROCEDURE[LF, L3].)
I Is there any DTC present?
01-02A-145
ON-BOARD DIAGNOSTIC [LF, L3]
I
I
DETECTION
CONDITION
cycle.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
,
Except for California emission regulation applicable model
The PCM monitors the input voltage from EGR valve. If voltage remain low or high, the PCM determines
that the EGR valve circuit has malfunction.
Diagnostic support note
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction conditions in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
EGR valve malfunction
Connector or terminal malfunction
Short to power supply in wiring harness between EGR valve terminal E and PCM terminal 2K' 1, 2AU'2
Short to power supply in wiring harness between EGR valve terminal A and PCM terminal 2G' 1, 2AR'2
Short to power supply in wiring harness between EGR valve terminal Band PCM terminal 2L' 1, 2Ay'2
Short to power supply in wiring harness between EGR valve terminal F and PCM terminal 2H' 1, 2AV*2
Short to ground circuit in wiring harness between EGR valve terminal E and PCM terminal 2K"1, 2AU"2
POSSIBLE Short to ground circuit in wiring harness between EGR valve terminal A and PCM terminal 2G*1, 2AR*2
CAUSE Short to ground circuit in wiring harness between EGR valve terminal Band PCM terminal 2L*1, 2Ay*2
Short to ground circuit in wiring harness between EGR valve terminal F and PCM terminal 2H*1, 2AV*2
Open circuit in wiring harness between EGR valve terminal E and PCM terminal 2K*1, 2AU*2
Open circuit in wiring harness between EGR valve terminal A and PCM terminaI2G*1, 2AR*2
Open circuit in wiring harness between EGR valve terminal Band PCM terminal 2L"1, 2Ay*2
Open circuit in wiring harness between EGR valve terminal F and PCM terminal 2H*1, 2AV*2
Open circuit in wiring harness between main relay terminal D and EGR valve terminal C
Open circuit in wiring harness between main relay terminal D and EGR valve terminal D
PCM malfunction
01-02A-146
MAIN RELAY
EGRVALVE PCM
CV
CV
CV
CV
EGRVALVE
PCM
I I I I
'1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
"2 : Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP! INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT POOR CONNECTION OF EGR VALVE Yes Repair or replace the terminals and/or connector, then go
Turn the ignition switch off. to Step 10.
Disconnect EGR valve connector. No Go to the next step.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I
Is there any malfunction?
I
I
I
INSPECT POWER CIRCUIT FOR OPEN CIRCUIT
Turn the ignition switch to the ON position
(Engine off).
Measure the voltage following terminal and
body ground.
- EGR valve terminal C
- EGR valve terminal D
Yes
l'Jo
Go to the next step.
Repair or replace harness for open circuit then go to Step
10.
01-02A-147
01-02A-148
ON-BOARD DIAGNOSTIC [LF, L3]
I following conditions are met. If the input voltage change is extremely large compared to the output current
change, the PCM determines that the catalyst system has deteriorated.
MONITORING CONDITION
II DETECTION
- Engine speed: 1,500-3,000 rpm (MTX), 1,350-3,000 rpm (ATX)
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
I
:~ycle.
DIAGNOSTIC MONITORING TEST RESULTS is available.
FREEZE FRAME DATA is available.
I
The DTC is stored in the PCM memory.
TWC deterioration or malfunction
Exhaust gas leakage -
I
POSSIBLE
CAUSE
STORED DTC
(See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON
,.
No Go to the next step.
DTCs.
4
INSPECT EXHAUST SYSTEM FOR EXHAUST Yes Repair or replace the malfunctioning part, then go to Step
,.GAS LEAKAGE
Visually inspect exhaust gas leakage in the
exhaust system.
No
7.
Go to the next step.
REAR H02S
No Retighten the sensor, then go to Step 7.
Inspect the middle and rear H02S for (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
looseness. REMOVAUINSTALLATION[LF, L3].)
Is it normal?
01-02A-149
01-02A-150
Diagnostic procedure
STEP INSPECTION ACTION
i
VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
DIAGNOSTIC MONITORING TEST RESULTS
i
!
I
I
2
\
I
I
I
(Catalyst related) been recorded?
VERIFY RELATED SERViCE INFORMATION
AVAILABILITY
Verify related Service Information availability.
Yes Perform repair or diagnosis according to the available
Service Information.
If the vehicle is not repaired, go to the next step.
II
I
I Is any related Service Information available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC troubleshooting.
STORED DTC No Go to the next step.
Turn the ignition switch off then to the ON
position (Engine off).
Verify related pending code or stored DTCs.
Are other DTCs present?
I
4 IINSPECT GAS LEAKAGE OF EXHAUST Yes Repair or replace the malfunCtioning exhaust part, then go
SYSTEM to Step 7.
I
I
I Visually inspect exhaust gas leakage in the
exhaust system.
No Go to the next step.
01-02A-151
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(EVAP system related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC inspection.
STORED DTCS No Go to the next step.
Turn the ignition switch off then to the ON
position (Engine off).
Verify related pending code or stored DTCs.
Is DTC P0443 present?
4 DETERMINE IF LEAK CONCERN OR Yes Go to Step 6.
BLOCKAGE CONCERN No Go to the next step.
Perform evaporative system leak inspection.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
Is system test result failed?
5 INSPECT PURGE SOLENOID VALVE STUCK Yes Inspect the following parts for clogging.
CLOSED Vacuum hoses between intake manifold to charcoal
Inspect the purge solenoid valve for stuck canister
i closed. Catch tank
(See 01-16A-13 PURGE SOLENOID VALVE Charcoal canister
INSPECTION[LF, L3].) Repair or replace the part, then go to Step 11.
Is the purge solenoid valve normal? No Replace the purge solenoid valve, then go to Step 11.
01-02A-152
- Charcoal canister
- Catch tank
I
I
- Fuel tank
Is leakage found?
7 INSPECT EVAP SYSTEM LEAK DETECTION Yes Go to Step 9.
I
I
PUMP No Go to the next step.
Connect all disconnected connectors and
I
!
hoses.
9
INSPECT FUEL PUMP UNIT INSTALLATION Yes Go to the next step.
Remove the fuel tank. No Repair or replace the fuel tank or sealing, then go to the
Visually inspect for damage, insufficient sealing next step.
Is it normal?
10
PERFORM LEAK INSPECTION Yes Leakage still exists. Locate leak point and repair.
Connect all disconnected connectors and Then go to the next step.
hoses.
No Go to the next step
Perform evaporative system leak inspection.
PROCEDURE[LF, L3].)
01-02A-153
DTC P0442 Evaporative emission control system leak detected (small leak)
The PCM measures the pump load current (EVAP line pressure) when the specified period has passed
after EVAP system is sealed when monitoring conditions are met. If the load does not reach the reference
current value within the specified period, PCM determines that the EVAP system has small leak.
MONITORING CONDITION
- The ignition switch is turned off.
- IAT: 5-35 C {40-95 OF}
- Battery voltage: 11 V or above
- Atmospheric pressure: 72.2 kPa {542 mmHg, 21.3 inHg} or above
DETECTION
- Fuel tank level: 15-85%
CONDITION
Diagnostic support note
This is an intermittent monitor (EVAP system).
The MIL illuminates if PCM detects above malfunction condition in two consecutive drive cycles or in one
drive cycle while DTC for the same malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
DIAGNOSTIC MONITORING TEST RESULT is available.
Purge solenoid valve malfunction
EVAP system leak detection pump malfunction
Charcoal canister malfunction
POSSIBLE Fuel filler cap malfunction
CAUSE Fuel tank malfunction
Fuel pump unit poor seal
EVAP hose damaged or loose
EVAP pipe damaged
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(EVAP system related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC inspection.
STORED DTCS No Go to the next step.
Turn the ignition switch off then to the ON
position (Engine off).
Verify related PENDING CODE or stored
DTCs.
Is other DTC present?
4 CLASSIFY INTERMITTENT CONCERN OR Yes Go to the next step.
CONTINUOUS CONCERN No Intermittent concern exists. Inspect purge solenoid valve
Perform evaporative system leak inspection. and EVAP system leak detection pump circuit for
(See 01-03A-68 ENGINE CONTROL SYSTEM intermittent concern.
OPERATION INSPECTION[LF, L3].) (See 01-03A-66 INTERMITTENT CONCERN
Is system test result failed? TROUBLESHOOTING[LF, L3].)
5 LOCATE LEAK POINT Yes Repair leakage or replace part, then go to Step 10.
Inspect leakage for the following using No Go to the next step.
Evaporative Emissions Tester
- Charcoal canister
- Catch tank
- Fuel filler cap
- EVAP hoses and pipes
- Fuel tank
Is leakage found?
01-02A-154
! 6
INSPECT PURGE SOLENOID VALVE
Inspect the purge solenoid valve is stuck
Yes
No
Go to the next step.
Replace the purge solenoid valve, then go to Step 10.
closed.
I (See 01-16A-13 PURGE SOLENOID VALVE
II INSPECTION[LF, L3].)
Is the purge solenoid valve normal?
7 INSPECT EVAP SYSTEM LEAK DETECTION
PUMP
Connect all disconnected connectors and
hoses.
Yes
1\10
Go to Step 9.
Go to the next step. II
Place clamp on EVAP system leak detection
pump hose between EVAP system leak
detection pump and air filter.
Perform evaporative system leak inspection.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
Is test result failed?
8 CONFIRM EVAP SYSTEM LEAK DETECTION Yes Replace the EVAP system leak detection pump, then go to
PUMP LEAKAGE Step 10.
Remove clamp. No Go to the next step.
Perform evaporative system leak inspection.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
Is test result failed?
9 INSPECT FUEL PUMP UNIT INSTALLATION Yes Go to the next step.
I . Remove the fuel tank.
No Repair or replace fuel tank or sealing, then go to the next
I Visually inspect for damage, insufficient sealing
step.
I or poorly installed pump unit.
Is it normal?
10 PERFORM LEAK INSPECTION Yes Leakage still exists. Locate leak point and repair.
Connect all disconnected connectors and Then go to the next step.
hoses. No Go to the next step
Perform evaporative system leak inspection.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
~est result failed?
. 1"1 V~Y TROUBLESHOOTING OF DTC P0442 Yes Replace the PCM, then go to the next step.
I COMPLETED No Go to the next step.
Start the engine and let it idle.
Clear DTC using M-MDS.
I Turn the ignition switch off.
II Perform the KOER self-test or the "EVAP
II System Repair Verification Drive Mode".
(See 01-02A-17 OBD-II DRIVE MODE[LF, L3].)
Is PENDING CODE of same DTC present?
12 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is there any DTC present?
01-02A-155
I~~ I
"1
: LF MTX, L3 and California emission regulation applicable model with LF ATX
*2 : Except for California emission regulation applicable model with LF ATX
01-02A-156
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
- Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
IAVAILABILITY
III
repair information.
I - Verify related service Bulletins and/or on-line - If the vehicle is not repaired, go to the next step.
! repair information availability. No Go to the next step.
- Is any related repair information available?
3 CLASSIFY OPEN CIRCUIT OR SHORT TO Yes Go to Step 5.
GROUND MALFUNCTION No Go to the next step.
- Disconnect purge solenoid valve tube that is
connected to intake manifold.
- Connect vacuum pump to purge solenoid
valve.
- Pump vacuum pump several times and stop.
- Wait a few seconds.
- Is vacuum maintained?
4 INSPECT PASSAGE CONTROL OF PURGE Yes Repair or replace wiring harness for short to ground, then
ISOLENOID VALVE
, - Turn the ignition switch off. No
go to Step 10.
Replace the purge solenoid valve, then go to Step 10.
- Disconnect purge solenoid valve connector.
Pump vacuum pump several times and wait a
few seconds.
- Is vacuum maintained?
5 INSPECT PURGE SOLENOID VALVE Yes Repair or replace the terminal, then go to Step 10.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
- Turn the ignition switch off.
- Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
- Is there malfunction?
6 INSPECT PURGE SOLENOID VALVE Yes Go to the next step.
- Perform purge solenoid valve inspection. No Replace the purge solenoid valve, then go to Step 10.
(See 01-16A-13 PURGE SOLENOID VALVE
INSPECTION[LF, L3].)
Is purge solenoid valve normal?
7 INSPECT PURGE SOLENOID VALVE POWER Yes Go to the next step.
SUPPLY CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for open circuit, then
Turn the ignition switch to the ON position
go to Step 10.
(Engine off).
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 10.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
- Is there malfunction?
9 INSPECT PURGE SOLENOID VALVE CONTROL Yes Repair or replace the wiring harness for short to power
CIRCUIT supply, then go to the next step.
Turn the ignition switch to the ON position No Inspect for continuity between purge solenoid valve
(Engine off). terminal A (wiring harness-side) and PCM terminal 2C*1,
Measure the voltage between purge solenoid
2AN*2 (wiring harness-side).
valve terminal A (wiring harness-side) and
If there is continuity, go to the next step.
body ground.
If there is no continuity, repair or replace wiring harness
- Is the voltage B+?
for open circuit, then go to the next step.
10 VERIFY TROUBLESHOOTING OF DTC P0443 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATIOt\I[LF, L3].)
I .. Make sure to reconnect all disconnected No Go to the next step.
I connectors.
-.
Start the engine.
i Is the PENDING CODE for this DTC present?
01-02A-157
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P0446 Change over valve (COV) (EVAP system leak detection pump) stuck close
The PCM monitors pump load current (EVAP line pressure), while evaporative leak monitor is operating.
When the decrease in pump load current is less than the specification after the reference current value has
been obtained, the PCM determines change over valve (COV) in EVAP system leak detection pump has a
malfunction.
Diagnostic support" note
DETECTION
CONDITION This is an intermittent monitor (CCM).
The MIL illuminates if PCM detects above malfunction condition in two consecutive drive cycles or in one
drive cycle while DTC for the same malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(CCM related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnostic according to available repair
. AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, then go to the next step.
, line repair information availability. No Go to the next step.
Is any related repair information available?
3 CHECK COV CONTROL (EVAP SYSTEM LEAK Yes Repair or replace the wiring harness, then go to Step 5.
DETECTION PUMP CIRCUIT FOR SHORT TO No Go to the next step.
POWER)
Turn the ignition switch to the ON position
I (Engine off).
Disconnect the EVAP system leak detection
pump connector.
Measure the voltage between EVAP system
leak detection pump connector terminal C
(wiring harness-side) and body ground.
Is the voltage B+?
4 INSPECT COV (EVAP SYSTEM LEAK Yes Go to the next step.
DETECTION PUMP) No Replace the EVAP system leak detection pump, then go to
Inspect the EVAP system leak detection pump. the next step.
(See 01-16A-10 EVAPORATIVE EMISSION
, (EVAP) SYSTEM LEAK DETECTION PUMP
INSPECTION[LF, L3].)
Is the COV (EVAP system leak detection
pump) normal?
01-02A-158
(Engine off)
I Clear the DTC from the PCM memory using
the M-MDS.
Perform the evaporative emission test using
the M-MDS.
(See 01-03A-68 ENGINE CONTROL SYSTEM
I
,
I
OPERATION INSPECTION[LF, L3].)
Is the same DTC present?
II
I Note
If evaporative system test function is not
available, perform the following
I
I
I
procedure:
DTC P0455 Evaporative emission control system leak detected (gross leak)
The PCM measures the pump load current (EVAP line pressure) when the specified period has passed
after EVAP system is sealed when monitoring conditions are met. If the load does not reach the reference
i
I current value within the specified period, PCM determines that the EVAP system has gross leak.
MONITORING CONDITION
I
i
- IG switch OFF
- IAT: 5-35 c {4Q-95 OF}
I - Battery voltage: 11 V or above
I DETECTION - Atmospheric pressure: 72.2 kPa {542 mmHg, 21.3 inHg} or above
I CONDITION - Fuel tank level: 15-85%
Diagnostic support note
This is an intermittent monitor (EVAP system).
I, The MIL illuminates if PCM detects above malfunction condition in two consecutive drive cycles or in one
drive cycle while DTC for the same malfunction has been stored in PCM.
!
IJ PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
( FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
DIAGNOSTIC MONITORING TEST RESULT is available.
Purge solenoid valve malfunction
EVAP system leak detection pump malfunction
I POSSIBLE Loose, missing or defective fuel filler cap
I CAUSE Charcoal canister malfunction
Fuel tank malfunction
EVAP hose damaged or loose
I
I Poor connection or damaged vacuum hose
01-02A-159
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3
VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC troubleshooting procedure.
STORED DTCS No Go to the next step.
Turn the ignition switch to off then to the ON
DTCs.
4
CLASSIFY INTERMITTENT CONCERN OR Yes Go to the next step.
CONTINUOUS CONCERN
No Intermittent concern exists. Inspect purge solenoid valve
Perform Evaporative System Leak Inspection. and EVAP system leak detection pump circuit for
(See 01-03A-68 ENGINE CONTROL SYSTEM intermittent concern.
malfunction.
BEING STUCK
No Replace the purge solenoid valve, then go to Step 18.
Inspect the purge solenoid valve.
Is the purge solenoid valve normal?
7 INSPECT COV (EVAP SYSTEM LEAK Yes Go to the next step.
DETECTION PUMP)
No Replace the EVAP system leak detection pump, then go to
Inspect the EVAP system leak detection pump. Step 18.
Is the COV (EVAP leak detection pump)
normal?
8 DETERMINE IF EVAP CONTROL SYSTEM FOR Yes Repair or replace malfunctioning area, then go to Step 18.
LEAKAGE OR BLOCKAGE No Go to the next step.
Note
If evaporative emission tester is not
TO FUEL PUMP
No Go to the next step.
Disconnect the fuel tank side vacuum hose at
charcoal canister.
pump.
01-02A-160
18 PERFORM LEAK INSPECTION Yes Leakage still exists. Locate leak point and repair.
I
I Connect all disconnected connectors. Then go to the next step.
Perform Evaporative System Leak Inspection. No Go to the next step.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
Is test result failed?
19 VERIFY TROUBLESHOOTING OF DTC P0455 Yes Replace the PCM, then go to the next step.
COMPLETED
II Start the engine and let it idle.
No Go to the next step.
01-02A-161
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P0456 Evaporative emission control system leak detected (very small leak)
The PCM measure the pump load current (EVAP line pressure) when a specified period has passed after
EVAP system is sealed when monitoring conditions are met. If the load does not reach the reference load
value or rate of the load increase lower than the specified within a specified period, PCM determines that
the EVAP system has very small leak.
MONITORING CONDITION
- IG switch OFF
- IAT: 5-35 C {40-95 OF}
- Battery voltage: 11 V or above
DETECTION - Atmospheric pressure: 72.2 kPa {542 mmHg, 21.3 inHg} or above
CONDITION - Fuel tank level: 15-85%
Diagnostic support note
This is an intermittent monitor (EVAP system).
The MIL illuminates if PCM detects above malfunction condition in two consecutive drive cycles or in one
drive cycle while DTC for the same malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
DIAGNOSTIC MONITORING TEST RESULT is available.
Purge solenoid valve malfunction
EVAP system leak detection pump malfunction
Charcoal canister malfunction
POSSIBLE Fuel cap malfunction
CAUSE Fuel tank malfunction
Fuel pump unit poor seal
EVAP hose damaged or loose
EVAP pipe damaged
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and next step.
DIAGNOSTIC MONITORING TEST RESULTS
(EVAP system related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to next step.
line repair information availability. No Go to next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC inspection.
STORED DTCS No Go to next step
Turn ignition switch OFF then ON (Engine
OFF).
Verify related PENDING CODE or stored
DTCs.
Is other DTC present?
4 CLASSIFY INTERMITTENT CONCERN OR Yes Go to next step.
CONTINUOUS CONCERN No Intermittent concern exists. Inspect purge solenoid valve
Perform evaporative system leak inspection. and EVAP system leak detection pump circuit for
(See 01-03A-68 ENGINE CONTROL SYSTEM intermittent concern.
OPERATION INSPECTION[LF, L3].) (See 01-03A-66 INTERMITTENT CONCERN
Is system test result failed? TROUBLESHOOTING[LF, L3].)
5 LOCATE LEAK POINT Yes Repair leakage or replace part, then go to Step 10.
Check leakage for the following using. No Go to next step.
Evaporative emission Tester
- Charcoal canister
- Catch tank
- Fuel filler cap
- EVAP hoses and pipes
- Fuel tank
Is leakage found?
01-02A-162
hoses.
No Go to next step.
9
INSPECT FUEL PUMP UNIT INSTALLATION Yes Go to next step.
Remove fuel tank. No Repair or replace fuel tank or sealing, then go to next step.
Visually inspect for damage, insufficient sealing
i Is it okay?
10
PERFORM LEAK INSPECTION Yes Leakage still exists. Locate leak point and repair.
I
Connect all disconnected connectors and
hoses. No
Then go to next step.
Go to next step
Perform evaporative system leak inspection.
11
VERIFY TROUBLESHOOTING OF DTC P0456 Yes Replace the PCM, then go to the next step.
COMPLETED No Go to the next step.
Start the engine and let it idle.
Clear DTC using M-MDS.
Turn the ignition switch off.
Perform the KOER self-test or the "EVAP
12
VERIFY AFTER REPAIR PROCEDURE Yes Go to applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I
I.
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
I
I
PROCEDURE[LF, L3].)
01-02A-163
01-02A-164
Diagnostic procedure
STEP! INSPECTION ACTION
1
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
I 2
Has FREEZE FRAME DATA been recorded?
VERIFY RELATED REPAIR INFORMATION Yes
then go to the next step.
Perform repair or diagnosis according to the available
I AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
I, repair information availability. No Go to the next step.
Is any related repair information available? . j
3 INSPECT INSTRUMENT CLUSTER Yes Repair or replace the malfunctioning part, then go to Step
Perform the "INSTRUMENT CLUSTER INPUT/ 5.
OUTPUT CHECK MODE". No Go to the next step.
(See 09-22-5 INSTRUMENT CLUSTER
INPUT/OUTPUT CHECK MODE.)
Is there any malfunction?
4 INSPECT FUEL GAUGE SENDER UNIT Yes Replace the fuel tank, then go to the next step.
I
I Inspect the fuel gauge sender unit. (See 01-14A-8 FUEL TANK REMOVAUINSTALLATION[LF,
(See 09-22-5 INSTRUMENT CLUSTER L3].)
INPUT/OUTPUT CHECK MODE.) No Go to the next step.
Is there any malfunction?
5 VERIFY TROUBLESHOOTING OF DTC P0462 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATIOI\J[LF, L3].)
j Make sure to reconnect all disconnected No Go to the next step.
connectors.
.
---
01-02A-165
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line
If the vehicle is not repaired, go to the next step.
repair information availability.
No Go to the next step.
Is any related repair information available?
3 INSPECT INSTRUMENT CLUSTER Yes Repair or replace the malfunctioning part, then go to Step
Perform the "INSTRUMENT CLUSTER INPUT/ 5.
5
VERIFY TROUBLESHOOTING OF DTC P0463 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
I the M-MDS.
Drive the vehicle under the FREEZE FRAME
DATA condition.
PROCEDURE[LF, L3].)
01-02A-166
@e)
I
I
FAN CONTROL MODULE PCM
WIRING HARNESS-SIDE CONNECTOR HARNESS SIDE CONNECTOR
I
1
I
,,1 California emission regulation applicable model
:
,,2 :Except for California emission regulation applicable model with LF ATX
*3 : Except for California emission regulation applicable model with LF MTX, L3
01-02A-167
Diagnostic procedure
STEP INSPECTION ACTION
1
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
3
INSPECT FAN CONTROL MODULE Yes Repair or replace the terminal, then go to Step 9.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect fan control module connector.
Inspect for poor connection (such as damaged!
4
INSPECT FAN CONTROL MODULE SIGNAL Yes Repair or replace the wiring harness for open circuit, then
I CIRCUIT FOR SHORT TO POWER SUPPLY go to Step 9.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
body ground.
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
I
j
Inspect for poor connection (such as damaged!
8
INSPECT FAN CONTROL MODULE Yes Go to the next step.
Perform fan control module inspection. No Replace the fan control module, then go to the next step.
(See 01-03A-68 ENGINE CONTROL
SYSTEM OPERATION INSPECTION[LF, L3].)
Is fan control module normal?
9
VERIFY TROUBLESHOOTING OF DTC P0480 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Clear the DTC from the PCM memory using No Go to the next step.
the M-MDS.
10
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-168
ON-BOARD DIAGNOSTIC [LF, L3]
01-02A-169
PCM
VSS
CD@
CD@
VSS PCM
WIRING HARNESS-SIDE HARNESS SIDE CONNECTOR
CONNECTOR
112BE 2BA 'r2AW 2AS 2AOl2AK 2AG 2ACI 2Y 12U 2Q 2M 21 2E I 2A 1
112BF 2BB 2AX 2AT 2API2AL 2AH 2ADI 2Z 12V 2R 2N 2J 2F I 2B 1
I I I I
L
Diagnos
STEP
.Aocedure
INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step_
RECORDED No Record FREEZE FRAME PID DATA on repair order, then
Has FREEZE FRAME PID DATA been go to the next step.
I recorded?
01-02A-170
I
,
(VSS) INSPECTION[FN4A-EL], 05-178-28
VEHICLE SPEED SENSOR (VSS)
I I INSPECTION[FS5A-EL].)
6
Is the VSS normal?
INSPECT VSS CIRCUIT FOR SHORT TO
POWER
Turn the ignition switch off.
Yes
No
Repair or replace suspected harness, then go to Step 11.
Go to the next step.
III
Disconnect the VSS connector.
! Turn the ignition switch to the ON position
(Engine off).
I
Measure the voltage following terminals:
- VSS terminal A (wiring harness-side)
- VSS terminal B (wiring harness-side)
Is any voltage reading?
7 INSPECT VSS CIRCUIT FOR SHORT TO Yes Repair or replace suspected harness, then go to Step 11.
GROUND No Go to the next step.
Inspect continuity between following terminal
and body ground:
- VSS terminal A (wiring harness-side)
- VSS terminal B (Wiring harness-side)
Is there any continuity?
8 INSPECT VSS CIRCUITS FOR SHORTS Yes Repair or replace suspected harness, then go to Step 11.
Inspect continuity between the VSS connector No Go to the next step.
terminals A and B (wiring harness-side).
Is there any continuity?
9 INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to Step 11.
CONNECTION No Go to the next step.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out terminals, corrosion).
Is there any malfunction?
10 INSPECT VSS CIRCUIT FOR OPEN CIRCUIT Yes Inspect VSS pulse wheel for damage. Replace VSS pulse
Inspect continuity between following terminals wheel and go to the next step.
(wiring harness-side): No Repair or replace suspected harness, then go to the next
- VSS terminal A and PCM terminal 2N step.
I - VSS terminal Band PCM terminal 2M
I Is there continuity?
I 11 VERIFY TROUBLESHOOTING OF DTC P0500
COMPLETED
Yes Replace PCIVI, then go to the next step.
(See 01-40A-13 PCM REMOVALIINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Turn the ignition switch to the ON position
(Engine off).
I Clear DTC from PCM memory using M-MDS.
I Warm up the engine.
Access RPM and LOAD PID using M-MDS.
Drive vehicle under following conditions for
185.
- Engine speed: 2,000 rpm or above
- Gear: Gear is in other than NEUTRAL
- Load: 40% or above
Is PENDING CODE for this DTC present?
12 VERIFY AFTER REPAIR PROCEDURE Yes Go to applicable DTC troubleshooting.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is there any DTC present?
01-02A-171
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins andlor on If vehicle is not repaired, go to the next step.
I line repair information availability. No Go to the next step.
Is any related repair information available?
2
VERIFY RELATED PENDING OR STORED DTC Yes Perform the applicable DTC troubleshooting.
Turn the ignition switch off then to the ON (See 01-02A-22 DTC TABLElLF, L3].)
I, .
position. (Engine off)
Verify pending code or stored DTCs using the
M-MDS.
No Go to the next step.
3 INSPECT AlC MAGNETIC CLUTCH OPERATION Yes Go to "AlC ALWAYS ON I A/C COMPRESSOR RUNS
CONTINUOUSLY:' of ENGINE SYMPTOM
Note TROUBLESHOOTING then go to Step 8.
I The following test should be performed for (See 01-03A-11 ENGINE SYMPTOM
the AlC. Go to the next step for vehicles TROUBLESHOOTING[LF, L3].)
without AlC No Go to the next step.
4
INSPECT GENERATOR CONTROL CIRCUIT Yes Go to the next step.
MALFUNCTION No Repair short to power supply in generator control circuit,
Apply electrical load. then go to Step 8.
Is the engine speed increased?
5 INSPECT AIR CLEANER ELEMENT Yes Clean or replace the air cleaner element, then go to Step 8.
Remove air cleaner element with the engine No Go to the next step.
! running.
Is the engine speed increased?
6 Ii ;PECT THROTTLE BODY PASSAGE Yes Clean or replace the throttle body passage, then go to Step
Is the throttle body clogged? 8.
No Go to the next step.
?
INSPECT ENGINE COMPRESSION Yes Go to the next step.
, Inspect engine compression. No Overhaul the engine, then go to the next step.
II INSPECTION[LF, L3].)
8
VERIFY TROUBLESHOOTING OF DTC P0505 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
9
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DIC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I (See 01-02A-16 AFTER REPAIR
PROCEDURE[LF, L3].)
No Troubleshooting completed.
01-02A-172
ON-BOARD DIAGNOSTIC [LF, L3]
Note
; If atmospheric pressure is less than 72.3 kPa {542 mmHg, 21.3 inHg} or intake air temperature is
below -10 DC {14 OF}, the PCM cancels diagnosis of P0506.
I. DETECTION
CONDITION Diagnostic support note
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction conditions in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
I FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Electronic throttle control system malfunction
Air cleaner element clogged
Air intake passage clogged
POSSIBLE AlC relay control circuit malfunction
CAUSE Generator malfunction
Purge solenoid valve malfunction
Low engine compression (Over capacity of blow-by gas)
I
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? the next step.
2 VERIFY RELATED SERVICE INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, then go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3
VERIFY RELATED PENDING OR STORED Yes Repair the applicable DTCs.
DTCS
(See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
M-MDS.
4 INSPECT AlC MAGNET CLUTCH OPERATION Yes Refer to "AlC is always on or AlC compressor runs
Turn the fan switch off. continuously." of ENGINE SYMPTOM
Is the magnet clutch still on? TROUBLESHOOTING, then go to Step 9.
MALFUNCTION
No Replace the purge solenoid valve, then go to Step 9.
Inspect the purge solenoid valve.
INSPECTION[LF, L3].)
,
Remove the air cleaner element with the No Go to the next step.
engine running.
Is the engine speed increased?
7 INSPECT ENGINE COMPRESSION Yes Go to the next step.
01-02A-173
connectors.
the M-MDS.
PROCEDURE[LF, L3].)
Note
If atmospheric pressure is less than 72.3 kPa {542 mmHg, 21.3 inHg} or intake air temperature is
below 10 C {14 oF}, the PCM cancels diagnosis of P050?
DETECTION
CONDITION Diagnostic support note
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction conditions in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
POSSIBLE Electronic throttle control system malfunction
CAUSE Vacuum hose misconnection
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? the next step.
2 VERIFY RELATED SERVICE INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, then go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING OR STORED Yes Repair the applicable DTCs.
DTCS (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
position (Engine off).
i
Verify PENDING CODE or stored DTCs using
the M-MDS.
Is other DTC present?
4 INSPECT VACUUM HOSE CONNECTION Yes Go to the next step.
Are vacuum hoses connecting accurately? No Reconnect vacuum hose accurately, then go to Step 5.
(See 01-13A-4INTAKE AIR SYSTEM
MANIFOLD VACUUM INSPECTION[LF, L3].)
01-02A-174
connectors.
I Start the engine.
.
Clear the DTC from the PCM memory using
6
I
the M-MDS.
Depress the brake pedal for 14 s or more.
I Is the PENDING CODE for this DTC present?
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
II
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF. L3].)
Is there any DTC present?
DTC P050A
Cold start idle air control system performance
Actual idle speed is lower than expected by 100 rpm for 8.4 s when the target idle speed correction value
for cold start is above 0 rpm or ignition retard value is above 8.9 deg.CA.
Note
If atmospheric pressure is less than 72.3 kPa {542 mmHg, 21.3 inHg} or intake air temperature is
below -10C {14 OF}, the PCM cancels diagnosis of P050A.
DETECTION
cycle.
1
I FREEZE FRAME DATA is available.
I DTC is stored in the PCM memory.
! Electronic throttle control system malfunction
I POSSIBLE Throttle valve stuck or blockage
Ii CAUSE
Air suction in intake air system
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and diagnostic
HAVE BEEN RECORDED monitoring test results on the repair order, then go to the
Have FREEZE FRAME DATA and next step.
DIAGNOSTIC MONITORING TEST RESULTS
I (CCM related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
I Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
I repair information availability. No Go to the next step.
I Is any related repair information available?
3 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is P050A on FREEZE FRAME DATA? FRAME DATA.
! (See01-02A-22 DTC TABLE[LF, L3].)
4 CHECK AIR SUCTION IN INTAKE AIR SYSTEM Yes Repair or replace malfunctioning part, then go to Step 7.
I
I Start the engine. No Go to the next step.
I
I
I Check air suction between MAF sensor and
I intake manifold.
Is there any air suction in the intake air
I system?
01-02A-175
Operation Inspection.
Then go to Step 7.
operate properly?
off).
7
VERIFY TROUBLESHOOTING OF DTC P050A Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TC].)
I Make sure to reconnect all disconnected
I connectors. No Go to the next step.
I PROCEDURE[LF, L3].)
01-02A-176
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and diagnostic
HAVE BEEN RECORDED monitoring test results on the repair order, then go to the
Have FREEZE FRAME DATA and next step.
2
(CCM related) been recorded?
3
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is P050B on FREEZE FRAME DATA? FRAME DATA.
4 VISUALLY INSPECT CKP SENSOR AND PULSE Yes Replace the suspected part, then go to Step 8.
WHEEL No Go to the next step.
I Visually inspect for CKP sensor and pulse
wheel.
Is there any damage or chip on CKP sensor
I
Inspect CKP sensor. No Replace the CKP sensor, then go to Step 8.
(See01-40A-68 CRANKSHAFT POSITION
i
6
I. (CKP) SENSOR INSPECTION[LF, L3].)
VISUALLY INSPECT CMP SENSOR AND PULSE Yes Replace the suspected part, then go to Step 8.
I WHEEL No Go to the next step.
I Visually inspect for CMP sensor and pulse
wheel.
Is there any damage or chip on CMP sensor
8
VERIFY TROUBLESHOOTING OF DTC P050B Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Clear DTC from the PCM memory using the M
MOS.
PROCEDURE[LF, L3].)
01-02A-177
PCM
1AO 1
1AD*2
"1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 . Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-178
01-02A-179
INSTRUMENT CLUSTER
INSTRUMENT CLUSTER
WIRING HARNESS-SIDE CONNECTOR
I ~~ I
~
I~, I
'1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
*2
: Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on repair, then go to the
Has FREEZE FRAME DATA been recorded? next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
! AVAILABILITY information.
Check for related Service Bulletins and/or on If vehicle is not repaired, go to the next step.
I line repair information availability. No Go to the next step.
3 VERIFY DTC FOR MODULE COMMUNICATION Yes Go to the applicable DTC inspection.
Connect M-MOS to OLC-2. (See 01-02A-22 OTC TABLE[LF, L3].)
Turn the ignition switch to the ON position No Go to the next step.
~
(Engine off).
01-02A-180
DTCs.
I Is the DTC P0703 also present?
5 INSPECT BRAKE SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 11.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the brake switch connector.
Inspect for poor connection (such as damaged,
pull-out pins, corrosion).
Is there any malfunction?
, 6 INSPECT BRAKE SWITCH Yes Go to the next step.
Inspect the brake switch. No Replace brake switch, then go to Step 11.
i
! 7
Is the brake switch normal?
INSPECT GROUND CIRCUIT OF BRAKE Yes Go to the next step.
01-02A-181
2
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
IAVAILABILITY repair information.
I Verify related Service Bulletins and/or on-line
If the vehicle is not repaired, go to the next step.
repair information availability.
No Go to the next step.
Is any related repair information available?
3
VERIFY TROUBLESHOOTING OF P0601 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
the M-MDS.
4
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-182
If the "PCM CONFIGURATION" is successful. the PCM stores DTC P0602 and illuminates the MIL
(system is normal). Clear DTC P0602 using the M-MDS after the "PCM CONFIGURATION".
DETECTION The MIL goes out after three drive cycles with no failure (DTCs remain in PCM).
CONDITION
Diagnostic support note
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
POSSIBLE Configuration has not been completed
i CAUSE PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
I
~
RECORDED
Has FREEZE FRAME DATA been recorded?
No Record the FREEZE FRAME DATA on the repair order,
then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
I repair information availability. No Go to the next step.
! Is any related repair information available?
3 VERIFY TROUBLESHOOTING OF DTC P0602 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUII\lSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Turn the ignition switch to the ON position
(Engine off).
Clear the DTC from the PCM memory using
the M-MDS.
Perform the KOEO or KOER self-test or the
H02S heater, H02S, and TWC Repair
Verification Drive Mode. (See 01-02A-17 060
II DRIVE MODE[LF, L3].)
Is the same DTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC trOUbleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-183
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY TROUBLESHOOTING OF P0604 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
3 VERIFY TROUBLESHOOTING OF P0606 Yes Replace the PCM, go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUI NSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
I connectors.
Clear the DTC from the PCM memory using
I the M-MDS.
I
(See 01-02A-16 AFTER REPAIR
No Troubleshooting completed.
I. PROCEDURE[LF, L3].)
01-02A-184
Diagnostic procedure
STEP INSPECTION ACTION
I
I Has FREEZE FRAME DATA been recorded?
No Record FREEZE FRAME DATA on repair order, then go to
the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY TROUBLESHOOTING OF P0607 Yes Replace PCM, go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear DTC from PCM memory using M-MDS.
Start the engine, or perform the KOEO or
KOER self-test
Is same DTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to applicable DTC inspection.
i Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-185
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY TROUBLESHOOTING OF DTC P0610 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
(Engine off).
Ithe I\II-MDS.
Start the engine.
Is the same DTC present?
4
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAI R No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-186
Diagnostic support note
DETECTION
CONDITION This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
POSSIBLE Throttle actuator malfunction
Throttle valve malfunction
I CAUSE
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
position (Engine off).
Verify the related PENDING CODE or stored
DTCs.
Are other DTCs present?
4 VERIFY TROUBLESHOOTING OF P0638 Yes Replace the PCM, go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
5 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
,. PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-187
~~
12BFI2BB',2AXl2ATI2API2AL',2AHI2ADI 2Z I 2V I 2R I 2N I 2J I 2F'I 2B I
12BG I2BCl2AYI2AU'12A0I2AMI2AI12AE!2AAI 2wI 2S 120 I 2K I 2G I 2C I
12BH!2BDI2AZI2AVI2AR'12ANI2AJI2AFI2AB'1 2X I 2T I 2P I 2L 'I 2H 1201
I~,I I~, I
., 1
: LF MTX, L3 and California emission regulation applicable model with LF ATX
'2
: Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
I repair information availability. No Go to the next step.
I I Is any related repair information available?
01-02A-188
01-02A-189
ON-BOARD DIAGNOSTIC [LF, L3]
~ ~
112BF 2BBI2AX 2AT!2API2AL 2AHI2AD 22 I 2V I 2R 2N 2J 2F I 2B 1
I I I I
I
12BG 2BCI2AY 2AUI2AOl2AM 2AI12AE 2AAI 2wI 2S 20 2K 2G I 2C 1
12BH 2BDI2AZ 2AVI2ARI2AN 2AJI2AF 2ABI 2XI 2T 2P 2L 2H 1201
I ~ ~
I~~I
'-I
: LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 : Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
i Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
I I
repair information availability.
Is any related repair information available?
No Go to the next step.
3 INSPECT VARIABLE INTAKE AIR SOLENOID Yes Repair or replace the terminal, then go to Step 7.
VALVE CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the variable intake air solenoid
valve connector.
Inspect for poor connection (damaged/pulled
out pins, corrosion, etc.).
Is there any malfunction?
01-02A-190
01-02A-191
ON-BOARD DIAGNOSTIC [LF, L3]
B+
PCM
BRAKE
SWITCH
PCM
BRAKE SWITCH HARNESS SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
11BE\1BAMAWI1ASI1AOI1AKI1AGI1AC I, 1Y 11U 110 11M 1 11 11E 11A I
I~~ I
"1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
*2 : Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on repair order, then go
Has FREEZE FRAME DATA been recorded? to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
.
,
II
AVAILABILITY
Verify related service Bulletins and/or on-line
repair information availability. No
repair information.
If the vehicle is not repaired, go to the next step.
Go to the next step.
Is any related repair information available?
i
01-02A-192
4 INSPECT BRAKE SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 14.
I POOR CONNECTION No Go to the next step.
I
II Turn the ignition switch off.
Disconnect the brake switch connector.
I
I Inspect for poor connection (such as damaged/
I pulled-out pins, corrosion).
Is there any malfunction?
5 CLASSIFY BRAKE SWITCH OR CIRCUIT Yes Go to the next step.
Connect the M-MDS to DLC-2. No Go to Step 7.
Access BOO PID.
Connect a jumper wire between brake switch
terminal A and D.
Is BOO PID on?
6 INSPECT BRAKE SWITCH Yes Go to Step 14.
I Inspect the brake switch.
(See 04-11-8 BRAKE SWITCH
No Replace the brake switch, then go to Step 14.
I INSPECTION.)
Is the brake switch normal?
7 INSPECT BRAKE SWITCH POWER CIRCUIT Yes Go to the next step.
FOR OPEN CIRCUIT No Repair or replace the brake switch power circuit for open,
II I
Measure the voltage between brake switch then Go to Step 14.
I terminal A and body ground.
I Is the voltage B+?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 14.
I CONNECTION
Turn the ignition switch off.
No Go to the next step.
I
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
9 INSPECT BRAKE SWITCH SIGNAL CIRCUIT Yes Repair or replace the wiring harness for open circuit, then
FOR OPEN CIRCUIT go to Step 14.
Inspect for continuity between brake switch No Go to Step 14.
terminal D and PCM terminal1AB*1, 1AU*2.
Is there continuity?
10 INSPECT BRAKE SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 14.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
I Disconnect the brake switch connector.
I
II Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I
Is there any malfunction?
11 CLASSIFY BRAKE SWITCH OR CIRCUIT Yes Go to the next step.
Connect the M-MDS to DLC-2. No Go to Step 13.
Access BOO PID.
Verify that BOO PID changes from ON to OFF
when the brake switch connector
disconnected.
Does BOO PID change from ON to OFF?
12 INSPECT BRAKE SWITCH Yes Go to Step 14.
II Inspect the brake switch.
(See 04-11-8 BRAKE SWITCH
No Replace the brake switch, then go to Step 14.
I INSPECTION.)
I Is the brake switch normal?
I 13 INSPECT BRAKE SWITCH SIGNAL CIRCUIT Yes Repair or replace the wiring harness for short to power
FOR SHORT TO POWER SUPPLY supply, then go to the next step.
Measure the voltage between brake switch No Go to the next step.
I! terminal D and body ground.
Is the voltage B+?
01-02A-193
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P0704 Clutch pedal position (CPP) switch input circuit problem
The PCM monitors changes in input voltage from the CPP switch. If the PCM does not detect the voltage
changes while the vehicle runs with vehicle speed above 30 km/h {19 mph} and stops 8 times alternately,
the PCM det~rmines that the CPP switch circuit has malfunction.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
CPP switch malfunction
Poor connection of CPP switch connector or PCM connector
POSSIBLE Short to ground in wiring harness between CPP switch terminal A and PCM terminal 1D
CAUSE Open circuit in wiring harness between CPP switch terminal A and PCM terminal 1D
Open circuit in wiring harness between ground and CPP switch terminal B
PCM malfunction
01-02A-194
DTC P0704 Clutch pedal position (CPP) switch input circuit problem
II PCM
..... '"""
I ... ~
:
@@
JJ
G
'" I..J
~
@@~
~
II
I
I
I
Y
~
I CPP
I
I
SWITCH
I
I
I @::tQ)~ ~
(j) CPP SWITCH
WIRING HARNESS-SIDE CONNECTOR
7;7"
I PCM
I,
I
@ HARNESS SIDE CONNECTOR
I~~I
I
11 BGI1 BcI1AY \1AU 11AOl1AMI1AI 11AE 11AAI1W 11s 10 I 1K 1G 11C I
I i\1BHI1BOI1AZI1AVI,1ARI1ANI1A.111AF!1ABI1X I n 1P I 1L 1H I 10 I
I
I
I~~ I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on repair order, then go
I
i Has FREEZE FRAME DATA been recorded? to the next step.
, Perform repair or diagnosis according to the available
2 VERIFY RELATED REPAIR INFORMATION Yes
II AVAILABILITY repair information.
I
I Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 CLASSIFY HIGH INPUT OR LOW INPUT Yes Go to the next step.
Connect the M-MoS to oLC-2. No Go to Step 10.
Access CPP Pio.
Verify CPP Plo during clutch pedal operation.
Is CPP Plo always OFF?
4 INSPECT CPP SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 14.
POOR CONNECTION No Go to the next step.
I Turn the ignition switch off.
Disconnect the CPP switch connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
Go to the next step.
5 CLASSIFY CPP SWITCH OR CIRCUIT Yes
II
Connect the M-MoS to oLC-2. No Go to Step 7.
I Access CPP Pio.
Connect a jumper wire between CPP switch
terminal A and B.
I Is CPP Plo on?
01-02A-195
Inspect for continuity between CPP switch circuit, then Go to Step 14.
Is there continuity?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 14.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
Is there continuity?
14 VERIFY TROUBLESHOOTING OF DTC P0704 Yes Replace the PCM, then go to the next step.
Make sure to reconnect all disconnected No Go to the next step.
I connectors.
.
Clear the DTC from the PCM memory using
the M-MOS.
I
Operate the clutch pedal while the vehicle runs
01-02A-196
PCM
-~
@@ a "
...
.I..-------"::........;::........;-~ H~ 1X j l - - - - - " " ( )
@@~ '-"'"
SWITCH
@@ ~~
(jJ
7;7
NEUTRAL SWITCH
PCM
WIRING HARNESS-SIDE CONNECTOR
HARNESS SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on repair order, then go
Has FREEZE FRAME DATA been recorded? to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-197
position.
4
INSPECT NEUTRAL SWITCH CONNECTOR Yes Repair or replace the terminal, then go to Step 14.
FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect neutral switch connector.
Inspect for poor connection (such as damaged/
terminal A and B.
6
INSPECT NEUTRAL SWITCH Yes Go to Step 14.
I Inspect the neutral switch. No Replace the neutral switch, then go to Step 14.
(See 01-40A-46 NEUTRAL SWITCH
INSPECTION[LF, L3].)
Is the neutral switch normal?
7
INSPECT NEUTRAL SWITCH GROUND Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT No Repair or replace the neutral switch ground circuit for open
Inspect for continuity between neutral switch circuit, then Go to Step 14.
Is there continuity?
8
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 14.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Is there continuity?
10
INSPECT NEUTRAL SWITCH CONNECTOR Yes Repair or replace the terminal, then go to Step 14.
FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the neutral switch connector.
Inspect for poor connection (such as damaged/
11
CLASSIFY NEUTRAL SWITCH OR CIRCUIT Yes Go to the next step.
Connect the M-MDS to DLC-2. No Go to Step 13.
II Access CPP/PNP PID.
Verify that CPP/PNP PID changes from ON to
OFF when the neutral switch connector
I I disconnected.
12
INSPECT NEUTRAL SWITCH Yes Go to Step 14.
Inspect the neutral switch. No Replace the neutral switch, then go to Step 14.
(See 01-40A-46 NEUTRAL SWITCH
INSPECTION[LF, L3].)
Is the neutral switch normal?
13
INSPECT NEUTRAL SWITCH SIGNAL CIRCUIT Yes Repair or replace the wiring harness for short to ground,
FOR SHORT TO GROUND then go to Step 14.
I
Inspect for continuity between neutral switch No Go to the next step.
Is there continuity?
01-02A-198
3
VERIFY STORED DTC IN INSTRUMENT Yes Go to the applicable DTC inspection.
CLUSTER (See 09-02A-4 DTC TABLE[IMMOBILIZER SYSTEM].)
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
INSPECTION[IMMOBILIZER SYSTEM].)
4
VERIFY TROUBLESHOOTING OF DTC P1260 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
PROCEDURE[LF, L3].)
01-02A-199
PCM
VARIABLE TUMBLE SHUTIER
VALVE SWITCH
@ 2AU' 1
--r---2W'2
2AR'3
01-02A-200
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? next step.
" VERIFY RELATED REPAIR INFORMATION Yes Periorm repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to next step.
line repair information availability. No Go to next step.
Is any related repair information available?
3 CLASSIFY INTERMITTENT CONCERN OR Yes Go to next step.
CONTINUOUS CONCERN No Intermittent concern exists. Go to INTERMITTENT
Clear the DTC from the PCM memory using CONCERN TROUBLESHOOTING procedure.
the M-MDS. (See 01-03A-66 INTERMITTENT CONCERN
Drive the vehicle under the following TROUBLESHOOTING[LF, L3].)
conditions:
- Engine coolant temperature is above 63C
{145 OF}.
- Engine speed: below 3,750 rpm
- Throttle opening angle is below as
followings
I Engine speed below 1,500 rpm: above
35%
Engine speed between 1,500-2,500
rpm: between 25-35%
Engine speed above 2,500: below 25%
Is the PENDING CODE for this DTC present?
4 VERIFY STORED OTHER DTCS Yes Go to the applicable DTC inspection.
Verify stored DTCs using M-MDS. (See 01-02A-22 DTC TABLE[LF, L3].)
Is DTC P2088 or P2089 present? No Go to next step.
5 INSPECT VARIABLE TUMBLE SHUTTER Yes Repair or replace the terminal, then go to Step 15.
VALVE SWITCH CONNECTOR AND VARIABLE No Go to the next step.
TUMBLE SOLENOID VALVE CONNECTOR FOR
POOR CONNECTION
Turn the ignition switch off.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
6 INSPECT VARIABLE TUMBLE SHUTTER Yes Go to the next step.
VALVE SWITCH SIGNAL CIRCUIT FOR OPEN No Repair or replace the wiring harness for open circuit, then
CIRCUIT go to Step 15.
Disconnect the variable tumble shutter valve
switch connector.
Inspect for continuity between the variable
tumble shutter valve switch terminal C (wiring
harness side) and the PCM terminal 2AE
(wiring harness side).
Is there continuity?
7 INSPECT VARIABLE TUMBLE SHUTTER Yes Repair or replace the wiring harness for open circuit, then
VALVE SWITCH SIGNAL CIRCUIT FOR SHORT go to Step 15.
TO POWER No Go to the next step.
Connect the variable tumble shutter valve
switch connector.
Turn the ignition switch to the ON position
(Engine off).
Measure the voltage between PCM terminal
2AE (wiring harness side) and body ground.
Is the voltage B+?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 15.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection at PCM terminals
(such as damaged/pulled-out pins, corrosion).
Is there any malfunction?
01-02A-201
ON-BOARD DIAGNOSTIC [LF, L3]
VALVE INSPECTION".
10
INSPECT VARIABLE TUMBLE SHUTTER Yes Go to next step.
VALVE ACTUATOR No Replace the Intake manifold, then go to Step 15.
Perform "VTC SHUTTER VALVE ACTUATOR
INSPECTION".
INSPECTION[LF, L3].)
11
INSPECT VARIABLE TUMBLE SHUTTER Yes Go to the next step.
VALVE SWITCH No Repair or replace the wiring harness for open circuit, then
Perform "VARIABLE TUMBLE SHUTTER go to Step 15.
VALVE SWITCH INSPECTION".
L3].)
Is the variable tumble shutter valve switch
normal?
12
INSPECT VARIABLE TUMBLE SOLENOID Yes Repair or replace the wiring harness for open circuit, then
VALVE CONTROL CIRCUIT FOR SHORT TO go to Step 15.
POWER No Go to the next step.
Connect variable tumble solenoid valve
connector.
(Engine off).
13
INSPECT VARIABLE TUMBLE SOLENOID Yes Go to the next step.
VALVE CONTROL CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for open circuit, then
Inspect for continuity between variable tumble go to Step 15.
side).
Is there continuity?
14
VERIFY CONNECTION OF VACUUM HOSE Yes Go to next step.
ROUTING No Connect the vacuum hoses properly, then go to next step.
Verify that the vacuum hoses are connected
properly.
01-02A-202
II
I
I the M-MDS.
Start the engine.
I
! Drive the vehicle under following conditions:
- Engine coolant temperature is above 63C
I
I I {145 OF}.
I - Engine speed: below 3,750 rpm
!
- Throttle opening angle is below as
followings
,
Engine speed below 1,500 rpm: above
35%
Engine speed between 1,500-2,500
01-02A-203
PCM
VARIABLE TUMBLE SHUTTER
VALVE SWITCH
2AU' 1
2W' 2
2AR' 3
@
VARIABLE TUMBLE
SOLENOID VALVE
~
HARNESS SIDE CONNECTOR
112BEI2BA~A~2ASI2AO\2AKI2AG 2ACI 2Y I 2U I 20 I 2M I 21 2E \ 2A I
12BFI2BBI2AXI2ATI2API2AL\2AH 2ADI 2Z I 2V I 2R I 2N I 2J 2F I 2B I
I I I I
12BGI2BQ2AYI2AUI2AOl2AMI2AI 2AE\2AAI 2WI 2S I 20 I 2K 2G I 2C I
'1
: California emission regulation applicable model
*2 : Except for California emission regulation applicable model with LF ATX
*3 : Except for California emission regulation applicable model with LF MTX, L3
01-02A-204
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
I
RECORDED No Record the FREEZE FRAME DATA on repair order, then go
I Has FREEZE FRAME DATA been recorded? to the next step.
2 VERIFY RELATED SERVICE INFORMATION Yes Perform repair or diagnosis according to the available
01-02A-205
01-02A-206
valve off but voltage still remains low, the PCM determines that variable tumble solenoid valve circuit has
malfunction.
Diagnostic support note
I DETECTION
This is a continuous monitor (CCM).
CONDITION
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
I FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
Poor connection of connectors at PCM and/or variable tumble solenoid valve
Short to ground in wiring harness between variable tumble solenoid valve terminal Band PCM terminal
21'1, 2M2
POSSIBLE Open circuit in wiring harness between main relay and variable tumble solenoid valve terminal A
CAUSE Open circuit in wiring harness between variable tumble solenoid valve terminal Band PCM terminal 21'1,
2AI' 2
Variable tumble solenoid valve malfunction
PCM malfunction
MAIN RELAY PCM
~ t-
VARIABLE TUMBLE
I 21'1
k~AI'2,.,
SOLENOID VALVE
~
~~"
CV@
I @ "" V
-
@
@ }
VARIABLE TUMBLE SOLENOID VALVE
WIRING HARNESS-SIDE CONNECTOR PCM
HARNESS SIDE CONNECTOR
~
112BEI2BAI2AW 2AS 2AO 2AK 2AG 2ACI2Y 12U 20 2M 21 I 2E I 2A I
112BFI2BBI2AX 2AT 2AP 2AL 2AH 2ADI2Z I 2V 2R 2N I
2J I 2F 2B I
I I I I
I
112BHI2BDI2AZ 2AV 2AR 2AN 2AJ 2AF[2ABI 2X 2T 2P
I~~
I~~I
*1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 : Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
I Has FREEZE FRAME DATA been recorded? then go to the next step.
Perform repair or diagnosis according to the available
2 VERIFY RELATED REPAIR INFORMATION Yes
I AVAILABILITY repair information.
I If the vehicle is not repaired, go to the next step.
Verify related service repair information
availability. No Go to the next step.
Is any related repair information available?
3 INSPECT VARIABLE TUMBLE SOLENOID Yes Repair or replace the terminal, then go to Step 9,
VALVE CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
01-02A-207
inspection.
connector.
(Engine off).
,;.
Is the voltage B+?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 9.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection at PCM terminal
21*1, 2AI*2 (such as damaged/pulled-out pins,
corrosion).
Is there continuity?
8
INSPECT VARIABLE TUMBLE SOLENOID Yes Go to the next step.
VALVE CONTROL CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for open circuit, then
Connect variable tumble solenoid valve go to the next step.
connector.
(Engine off).
ground.
9
VERIFY TROUBLESHOOTING OF DTC P2009 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
the M-MDS.
10
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspEiction.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[L.F, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-208
ON-BOARD DIAGNOSTIC [LF, L3]
VARIABLE TUMBLE
SOLENOID VALVE
~
112BE 12BA~AW 2ASI2AOl2AKI2AGI2ACI 2Y I 2U I 20 I 2M I 21 2E I 2A I
112BFI2BBI2AX 2ATI2API2ALI2AHI2ADI 2Z I 2V I 2R I 2N I 2J 2F I 2B I
I I I I
"i . LF MTX, L3 and California emission regulation applicable model with LF ATX
*2
: Except for California emission regulation applicable model with LF ATX
01-02A-209
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
If the vehicle is not repaired, go to the next step.
I Verify related service repair information
availability.
Is any related repair information available?
No Go to the next step.
3 INSPECT POOR CONNECTION OF VARIABLE Yes Repair or replace the terminal, then go to Step 7.
TUMBLE SOLENOID VALVE CONNECTOR No Go to the next step.
Turn the ignition switch off.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT VARIABLE TUMBLE SOLENOID Yes Go to the next step.
VALVE No Replace the variable tumble solenoid valve, then go to Step
Inspect the variable tumble solenoid valve. 7.
(See 01-13A-9 VARIABLE TUMBLE
SOLENOID VALVE INSPECTIONlLF, L3].)
Is the variable tumble solenoid valve normal?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 7.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection at PCM terminal
21*1, 2A1*2. (such as damaged/pulled-out pins,
i corrosion).
Is there any malfunction?
6 INSPECT VARIABLE TUMBLE SOLENOID Yes Repair or replace the wiring harness with short to power
VALVE CONTROL CIRCUIT FOR SHORT TO supply, then go to the next step.
POWER SUPPLY No Go to the next step.
Remove the variable tumble solenoid valve.
Turn the ignition switch to the ON position
(Engine off).
Measure the voltage between PCM terminal
2(1, 2AI*2 and body ground.
Is the voltage B+?
7 VERIFY TROUBLESHOOTING OF DTC P2010 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-02A-210
2E"1
2AF' 2
cv
OCV
PCM
HARNESS SIDE CONNECTOR
HARNESS SIDE CONNECTOR
,c. : LF I\I1TX, L3 and California emission regulation applicable model with LF ATX
"- : Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
4 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT OCV CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Inspect for poor connection (such as damaged,
pulled-out pins, corrosion).
Is there any malfunction?
01-02A-211
5
INSPECT OCV POWER SUPPLY CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT No Repair or replace the wiring harness for open circuit, then
Disconnect the OCV connector. go to Step 9.
Turn the ignition switch to the ON position
(Engine off).
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 9.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection at PCM terminal
2E*1, 2A(2 (such as damaged, pulled-out pins,
corrosion).
Is there continuity?
8 INSPECT OCV CONTROL CIRCUIT FOR OPEN Yes Go to the next step.
CIRCUIT No Repair or replace the wiring harness for open or short
Connect the OCV connector. circuit to ground, then go to the next step.
Turn the ignition switch to the ON position
(Engine off).
I. Is there continuity?
9
VERIFY TROUBLESHOOTING OF DTC P2088 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
the M-MDS.
10
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-212
ON-BOARD DIAGNOSTIC [LF, L3]
2E' 1
2AF' 2
OCV PCM
HARNESS SIDE CONNECTOR HARNESS SIDE CONNECTOR
I
\2BGI2BCl2AY!2AUI2AOI2AMI2AI12AEI2AAI 2W 2S I 20 I 2K 2G I 2C I
12BH!2BOI2AZI2AVI2ARI2ANI2AJ 12AFI2ABI 2X 2T I 2P I 2L I 2H ! 20 I
~Jj : LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 : Except for California emission regulation applicable model with LF ATX
01-02A-213
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT OCV CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 7.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Inspect for poor connection (such as damaged,
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT OCV Yes Go to the next step.
Inspect the OCv. No Replace the OCV, then go to Step 7.
(See 01-10A-35 OIL CONTROL VALVE (OCV)
INSPECTION[LF, L3].)
Is the OCV normal?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 7.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection at PCM terminal
2AF (such as damaged, pulled-out pins,
corrosion).
Is there malfunction?
6 INSPECT OCV CONTROL CIRCUIT FOR SHORT Yes Repair or replace the wiring harness for short to power
TO POWER circuit, then go to the next step.
Remove the OCv. No Go to the next step.
Turn the ignition switch to the ON position
(Engine off).
Measure the voltage between PCM terminal
2E*1, 2AF*2 and body ground.
Is the voltage B+?
7 VERIFY TROUBLESHOOTING OF DTC P2089 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Turn the ignition switch off.
Start the engine and warm it up completely.
Is the same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is there any DTC present?
*1 : LF MTX, L3 and California emission regulation applicable model with LF ATX
*2 . Except for California emission regulation applicable model with LF ATX
01-02A-214
MONITORING CONDITION
- Rear H02S voltage is above 0.1 V
DETECTION Diagnostic support note
CONDITION This is a continuous monitor (Fuel system).
The MIL illuminates if the PCM detects the above malfunctioning condition in two consecutive drive cycles
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
I FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
Leakage exhaust gas
Middle H02S malfunction
IAT sensor malfunction
ECT sensor malfunction
Air suction in intake-air system
Front H02S malfunction
POSSIBLE MAF sensor malfunction
CAUSE Insufficient fuel line pressure
Fuel pump unit malfunction
Leakage fuel
Improper operation ignition system
Insufficient engine compression
Fuel injector malfunction
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Fuel system related) been recorded?
2 VERIFY REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available
Verify related service repair information repair information.
availability. If the vehicle is not repaired, go to the next step.
Is any related repair information available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off then to the ON No Go to the next step.
I position (Engine off).
Verify the related PENDING CODE or stored
DTCs.
I Is the DTC P2177 or P2187 also present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to FREEZE FRAME DATA DTC inspection.
Is DTC P2096 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
REAR H02S No Visually inspect for the exhaust gas leakage between the
Connect the M-MDS to the DLC-2. TWC and middle H02S.
Start the engine and warm it up completely. If there is no leakage, replace the rear H02S.
Access 02S12 PID. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
Read 02S12 PID under the following REMOVAUINSTALLATION[LF, L3].)
accelerator pedal condition (in NEUTRAL). Then go to Step 17.
- More than 0.45 V when accelerator pedal is
suddenly depressed (rich condition).
- Less than 0.45 V just after release of
accelerator pedal (lean condition)
I Is the PID normal?
01-02A-215
01-02A-216
,i
I
Inspect the engine compression.
(See 01-10A-11 COMPRESSION
INSPECTION[LF, L3].)
Is there any malfunction?
No Overhaul the engine, then go to Step 17.
II
16 INSPECT FUEL INJECTOR Yes Replace the fuel injector, then go to the next step.
Inspect the fuel injector. (See 01-14A-25 FUEL INJECTOR REMOVAU
I, (See 01-14A-27 FUEL INJECTOR INSTALLATION[LF, L3].)
INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
17 VERIFY TROUBLESHOOTING OF DTC P2096 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAL/INSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the PCM Adaptive Memory Produce
Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF,
L3].)
Is the PENDING CODE for this DTC present?
18 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
j
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I (See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
I Is any DTC present?
Except for California Emission Regulation Applicable Model
DTC P2096 Target AlF feedback system too lean
The PCM monitors the target NF fuel trim when under the target NF feedback control. If the fuel trim is
more than the specification, the PCM determines that the target NF feedback system is too lean.
Diagnostic support note
DETECTION This is a continuous monitor (Fuel system).
CONDITION The MIL illuminates if the PCM detects the above malfunctioning condition in two consecutive drive cycles
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
Are any DTCs is stored in the PCM memory.
, Leakage exhaust gas
Rear H02S malfunction
IAT sensor malfunction
ECT sensor malfunction
Air suction in intake-air system
Front H02S malfunction
POSSIBLE MAF sensor malfunction
CAUSE Insufficient fuel line pressure
Fuel pump unit malfunction
Leakage fuel
Improper operation ignition system
Insufficient engine compression
Fuel injector malfunction
PCM malfunction
01-02A-217
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MO!\IITORING TEST RESULTS
(Fuel system related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service repair information If the vehicle is not repaired, go to the next step.
availability No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off then to the ON No Go to the next step.
position (Engine off).
Verify the related PENDING CODE or stored
DTCs.
Is the DTC P2177 or P2187 also present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to FREEZE FRAME DATA DTC inspection.
Is the DTC P2096 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
REAR H02S No Visually inspect for the exhaust gas leakage between the
Connect the M-MDS to the DLC-2. TWC and rear H02S.
Start the engine and warm it up completely. If there is no leakage, replace the rear H02S.
Access 02S12 PID. (See 01-15A-1 EXHAUST SYSTEM REMOVAU
Read 02S12 PID under the following INSTALLATION[LF, L3].)
accelerator pedal condition (in NEUTRAL). Then go to Step 17.
- More than 0.45 V when accelerator pedal is
suddenly depressed (rich condition).
- Less than 0.45 V just after release of
-MAF
-TP1
-VSS
Are the PIDs normal?
~
f VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
UNDER FREEZE FRAME DATA CONDITION No Inspect the malfunctioning part according to the inspection
Connect the M-MDS to the DLC-2. results.
Verify the following PIDs under the FREEZE Then go to Step 17.
FRAME DATA condition.
(See 01-40A-13 PCM INSPECTION[LF, L3].)
-ECT
-MAF
-TP1
-VSS
Are the PIDs normal?
8 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
FRONT H02S No Visually inspect for the exhaust gas leakage between the
Connect the M-MDS to the DLC-2. exhaust manifold and front H02S.
Start the engine and warm it up completely. If there is no leakage, replace front H02S.
Access 02S11 PID. (See 01-15A-1 EXHAUST SYSTEM REMOVAU
Read 02S11 PID under following accelerator INSTALLATION[LF, L3].)
pedal condition (in NEUTRAL). Then go to Step 17.
- -1.0 -1.0 A when idle.
- More than 0.25 rnA just after release of
01-02A-218
12 INSPECT FUEL SYSTEM FOR FUEL LEAKAGE Yes Repair or replace the malfunctioning part, then go to Step
Visually inspect fuel leakage in the fuel system. 17.
Is there fuel leakage? No Replace the fuel pump unit, then go to Step 17.
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
13 INSPECT IGNITION COIL WIRING HARNESSES Yes Go to the next step.
Inspect the ignition coil related wiring harness No Repair the wiring harnesses, then go to Step 17.
condition (intermittent open or short circuit) for
all cylinders.
Are wiring harness conditions normal?
14 INSPECT IGNITION SYSTEM OPERATION Yes Go tolhe next step.
Perform the spark test. No Repair or replace the malfunctioning part according to
(See 01-03A-68 ENGINE CONTROL spark test result.
SYSTEM OPERATION INSPECTION[LF, L3].) Then go to Step 17.
Is strong blue spark visible at each cylinder?
15 INSPECT ENGINE COMPRESSION Yes Go to the next step.
Inspect the engine compression. No Overhaul the engine, then go to Step 17.
(See 01-10A-11 COMPRESSION
INSPECTION[LF, L3].)
l Is there any malfunction?
16 INSPECT FUEL INJECTOR Yes Replace the fuel injector, then go to the next step.
Inspect the fuel injector. (See 01-14A-25 FUEL INJECTOR REMOVAU
(See 01-14A-27 FUEL INJECTOR INSTALLATION[LF, L3].)
INSPECTIOt\I[LF, L3].) No Go to the next step.
Is there any malfunction?
17 VERIFY TROUBLESHOOTING OF DTC P2096 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the PCM Adaptive Memory Produce
Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF,
L3].)
Is the PENDING CODE for this DTC present?
18 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-219
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNr~TIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE t: ,.EN RECORDED MONITORING TEST RESULTS on the repair order, then
HavE -"REEZE FRAME DATA and go to the next step.
2 VERIFY REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available
Verify related service repair information repair information.
availability.
If the vehicle is not repaired, go to the next step.
Is any related repair information available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
DTCs.
01-02A-220
7
-TP1
-VSS
Are the PIDs normal?
VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
II
UNDER FREEZE FRAME DATA CONDITION No Inspect the malfunctioning part according to the inspection
Connect the M-MDS to the DLC-2. results.
Verify the following PIDs under FREEZE Then go to Step 11.
FRAME DATA condition.
(See 01-40A-13 PCM INSPECTION[LF, L3].)
-ECT
-MAF
-TP1
-VSS ,
Are the PIDs normal?
8 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
FRONT H02S No Visually inspect for exhaust gas leakage between the
Connect the M-MDS to the DLC-2. exhaust manifold and front H02S.
Start the engine and warm it up completely. If there is no leakage, replace front H02S.
Access 02S11 PID. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
Read 02S11 PID under following accelerator REMOVAUINSTALLATION[LF, L3].)
pedal condition (in NEUTRAL). Then go to Step 11.
- Less than 1 rnA when accelerator pedal is
suddenly depressed (rich condition).
- More than 1 rnA just after release of
accelerator pedal (lean condition).
Is the PID normal?
9 INSPECT FUEL LINE PRESSURE Yes Replace the fuel pump unit, then go to Step 11.
Perform the "FUEL LINE PRESSURE (See 01-14A-14 FUEL PUMP UNIT REMOVAU
..
INSPECTION". INSTALLATION[LF, L3].)
(See 01-14A-6 FUEL LINE PRESSURE No Go to the next step.
I
INSPECTION[LF, L3].)
Is there any malfunction?
10 INSPECT LONG TERM FUEL TRIM Yes Inspect the purge valve.
Connect the M-MDS to the DLC-2. (See 01-16A-13 PURGE SOLENOID VALVE
Access LONGFT1 PID. INSPECTIOt\I[LF, L3].)
Compare the LONGFT1 PID with recorded If there is any malfunction, replace the purge valve.
FREEZE FRAME DATA at Step 1. (See 01-13A-3 INTAKE AIR SYSTEM HOSE
Is the LONGFT1 PID above FREEZE FRAME ROUTING DIAGRAM[LF, L3].)
DATA? Then go to Step 11.
No Go to the next step.
11 VERIFY TROUBLESHOOTING OF DTC P2097 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the PCM Adaptive Memory Produce
Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF,
L3].)
Is the PENDING CODE for this DTC present?
12 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFrER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-221
~
DIAGNOSTIC MONITORING TEST RESULTS
i VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service repair information If the vehicle is not repaired, go to the next step.
availability No Go to the next step.
Is any related repair information available?
3
VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
, STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
DTCs.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to FREEZE FRAME DATA DTC inspection.
Is the DTC P2097 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
REAR H02S No Visually inspect for the exhaust gas leakage between TWC
Connect the M-MDS to the DLC-2. and rear H02S.
Start the engine and warm it up completely. If there is no leakage, replace the rear H02S.
Access 02S12 PID. (See 01-15A-1 EXHAUST SYSTEM REMOVAU
Read 02S12 PID under following accelerator INSTALLATION[LF, L3].)
I.
- Less than 0.45 V just after release of
-ECT
-MAF
I
I
-TP1
-VSS
I Are the PIDs normal?
01-02A-222
7
VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
-ECT
-MAF
-TP1
-VSS
8
VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
FRONT H02S
No
Visually inspect for exhaust gas leakage between the
I
Connect the M-MDS to the DLC-2. exhaust manifold and front H02S.
Start the engine and warm it up completely. If there is no leakage, replace the front H02S.
Access 02S11 PID. (See 01-15A-1 EXHAUST SYSTEM REMOVAU
Read 02S11 PID under following accelerator
.. .
INSTALLATION[LF, L3].)
pedal condition (in NEUTRAL). Then go to Step 11 .
I
(See 01-14A-6 FUEL LINE PRESSURE
No Go to the next step.
INSPECTION[LF, L3].)
10
INSPECT LONG TERM FUEL TRIM Yes Inspect the purge valve.
11
VERIFY TROUBLESHOOTING OF DTC P2097 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
I the M-MDS.
Drive Mode.
L3].)
, 12
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-223
@ @ (])
~
iF
I \.J
I
$ Ji"
\..J
@ (j]) (])
~
I
WIRING HARNESS-SIDE
HARNESS SIDE CONNECTOR
CONNECTOR
I 12BE 12BAI2AW!2ASI2AO 2AKI2AGI2ACI 2Y I 2U I 20 2M I 21 I 2E I 2A I
12BFI2BBI2AXI2ATI2AP 2All2AHI2ADI 2Z I 2vI2R 2N I 2J I 2F I 2B I
~
E J i I I I
12BGI2BC!2AYI2AUI2A02AMI2AI12AEI2AAI 2WI 2S 20 I 2K I 2G I 2C I
12BHI2BDI2AZ!2AVI2AR2ANI2AJI2AFI2ABI 2X I 2T 2P I 2l I 2H I 20 I
I ~~
I
I
II I
I~~ I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
, Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
.
I
, .
repair information availability.
Is any related repair information available?
No Go to the next step.
01-02A-224
01-02A-225
ON-BOARD DIAGNOSTIC [LF, L3]
- The voltage of the motor power supply is 4 V or less while the motor relay is on
- There is a system error in the electrical throttle control system of the PCM
- The temperature of the electrical throttle control system in the PCM is 180C {35G OF}
01-02A-226
PCM
1AX"
1Ay"2
III
1AK' 1 @@
1BF /-77-=----.c=----.c-_ __=,
1M'2
2AO"'
2K'2 DRIVE-BY-WIRE RELAY
@
2AL"'
21"2
2AP"'
20'2
THROTTLE BODY
PEe
\jNEi
1BE /-77---~-"='---
@
@@
1Q"'
1AT'2
MAIN
RELAY DRIVE-BY-WIRE RELAY THROTTLE BODY
WIRING HARNESS-SIDE
CONNECTOR
hIb':ITAl
PCM
I~~ I
HARNESS SIDE CONNECTOR
112BE/2BAI2Avv!2AsI2AoI2AKI2AGI2Acl 2Y I 2U I 20 12M I 21 2E I 2A I
112BFI2BBI2AXl2ATI2API2ALI2AHI2ADI2Z I 2V 12R I 2N I 2J 2F I 2B I
i i I I
'", : LF MTX, L3 and California emission regulation applicable model with LF ATX
*2
. Except for California emission regulation applicable model with LF ATX
01-02A-227
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING AND STORED Yes Go to the applicable DTC inspection.
DTCS (See 01-02A-22 DTC TABLE[LF, L3].).
I Turn the ignition switch off, then to the ON No Go to the next step.
M-MDS.
(Engine off).
8
I
I
Is there any malfunction?
i ground.
I (Engine off).
I
I
terminal A (wiring narness-side) and body
ground.
Is the voltage B+?
10 INSPECT MAIN RELAY Yes Go to the next step.
Inspect the main relay. No Replace the main relay, then go to Step 22.
(See 09-21-3 RELAY II\JSPECTION.)
Is the main relay normal?
01-02A-228
connector.
12
INSPECT CONTROL CIRCUIT FOR OPEN Yes Repair or replace the wiring harness for open circuit, then
CIRCUIT go to Step 22.
II Inspect for continuity between main relay No Go to Step 22.
terminal D (wiring harness-side) and PCM
Is there continuity?
13
INSPECT DRIVEBY-WIRE RELAY OUTPUT Yes Go to Step 20.
VOLTAGE No Go to the next step.
Turn the ignition switch to! the ON position
(Engine off).
14
INSPECT POOR CONNECTION OF DRIVE-BY- Yes Repair or replace the terminal, then go to Step 22.
WIRE RELAY CONNECTOR No Go to the next step.
i I Turn the ignition switch off.
I Disconnect the drive-by-wire relay.
I Inspect the drive-by-wire relay connector
(wiring harness-side) for poor connection (such
15
INSPECT POWER SUPPLY OF DRIVE-BY-WIRE Yes Go to the next step.
RELAY No Repair or replace the wiring harness for open circuit, then
Turn the ignition switch to the ON position go to Step 22.
(Engine off).
body ground.
17
INSPECT DRIVE-BY-WIRE RELAY Yes Go to the next step.
Inspect the drive-by-wire relay. No Replace the drive-by-wire relay, then go to Step 22.
(See 09-21-3 RELAY INSPECTION.)
Is the drive-by-wire relay normal?
18
INSPECT POWER CIRCUIT FOR OPEN CIRCUIT Yes Go to the next step.
Turn the ignition switch off. No Repair or replace wiring harness for open circuit, then go to
Inspect for continuity between drive-by-wire Step 22.
Is there continuity?
19
INSPECT CONTROL CIRCUIT FOR OPEN Yes Go to the next step.
CIRCUIT No Repair or replace wiring harness for open circuit, then go to
Inspect for continuity between drive-by-wire Step 22.
01-02A-229
01-02A-230
THROTTLE ACTUATOR
(THROTTLE BODY) PCM
1-*--------*-l2A
1-*--------*"i.2B
(j)
THROTTLE BODY
PCM
WIRING HARNESS-SIDE
HARNESS SIDE CONNECTOR
CONNECTOR
~~
I~~ I
01-02A-231
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
I
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE AND Yes Go to the appropriate DTC inspection, then go to Step 9.
STORED DTCS (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
4
INSPECT THROTTLE BODY CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 9.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the throttle body connector.
Inspect for poor connection (such as damaged,
ground.
Is there continuity?
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I
I Inspect for poor connection (such as damaged,
7
INSPECT CONTROL CIRCUIT OF THROTTLE Yes Repair or replace the wiring harness for short to ground,
ACTUATOR FOR SHORT TO GROUND then go to Step 9.
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between throttle body
II ground.
Is there continuity?
9
VERIFY TROUBLESHOOTING OF DTC P2102 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
(Engine off).
the M-MDS.
10
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE".
(See 01-02A-22 DTC TABLE[LF, L3].)
I
I
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
THROTTLE ACTUATOR
(THROTTLE BODY) PCM
l - 7 7 - - - - - - - - - * i 2A
! - * - - - - - - - - * " \ 2B
PCM
THROTTLE BODY
HARNESS SIDE CONNECTOR
HARNESS SIDE CONNECTOR
[[fr~
~IiliIIIIJ)
I ETt~ I
01-02A-233
Diagnostic procedure
STEP INSPECTION ACTION
I
,,I
1 VERIFY FREEZE FRAME DATA HAS BEEN
RECORDED
Yes
No
Go to the next step.
Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Check for related Service Bulletins and/or on- If the vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT CONTROL CIRCUIT OF THROTTLE Yes Repair or replace the wiring harness for short circuit to
ACTUATOR FOR SHORT TO POWER SUPPLY power supply, then go to Step 5.
Turn the ignition switch off. No Go to the next step.
Disconnect the throttle body and PCM
connectors.
(Engine off).
side)
side)
connectors.
(Engine off).
the M-MDS.
No
Go to the applicable DTC inspection,
(See 01-02A-22 DTC TABLE[LF, L3].)
Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-234
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
I FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
POSSIBLE
CAUSE Throttle actuator control module internal processor malfunction
Diagnostic procedure
STEP INSPECTION ACTION
I
I
1 VERIFY FREEZE FRAME DATA HAS BEEN
RECORDED
Yes
No
Go to the next step.
Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step. _..
01-02A-235
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY TROUBLESHOOTING OF P2108 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
Except for California Emission Regulation Applicable Model
DTC P2108 Throttle actuator control module performance problem
PCM detects either following conditions, PCM determines that throttle actuator control system has
malfunction.
- TP sensor power supply voltage below 4.4 V
- TP sensor No.1 output voltage below 0.20 V or above 4.85 V (DTC P0122 or P0123)
- TP sensor NO.2 output voltage below 0.20 V or above 4.85 V (DTC P0222 or P0223)
DETECTION - PCM internal circuit for TP sensor No.1 input circuit malfunction.
CONDITION Diagnostic support note
This is a continues monitor (CCM).
MIL illuminates if PCM detects the above malfunction condition during first drive cycle.
PENDING CODE is available if PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
TP sensor NO.1 malfunction
TP sensor No.2 malfunction
Connector or terminal malfunction
, Open circuit between throttle body terminal A and PCM terminal 2AK
POSSIBLE Short to ground between throttle body terminal A and PCM terminal 2AK
CAUSE Open circuit between throttle body terminal Band PCM terminal 2AO
Open circuit between throttle body terminal 0 and PCM terminal 2AP
Short to constant voltage supply between throttle body terminal A and PCM terminal 2AK
Short to constant voltage supply between throttle body terminal C and PCM terminal 2AL
I PCM malfunction
01-02A-236
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
01-02A-237
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT THROTTLE ACTUATOR Yes Replace the throttle body, then go to Step 5.
Inspect the throttle actuator. (See 01-13A-4 INTAKE AIR SYSTEM REMOVAU
(See 01-13A-7 THROTTLE BODY INSTALLATION[LF, L3].)
INSPECTION[LF, L3].)
No Go to the next step.
Is there any malfunction?
--
4
INSPECT THROTTLE VALVE Yes Replace the throttle body, then go to the next step.
" Inspect the throttle valve. (See 01-13A-4INTAKE AIR SYSTEM REMOVAU
(See 01-13A-7 THROTTLE BODY INSTALLATION[LF, L3].)
INSPECTION[LF, L3].)
No Go to the next step.
Is there any malfunction?
5
VERIFY TROUBLESHOOTING OF DTC P2109 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
I. connectors.
Clear the DTC from the PCM memory using
the M-MDS.
01-02A-238
Diagnostic procedure
STEP INSPECTION ACTION
i 1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
! RECORDED No Record the FREEZE FRAME DATA on the repair order,
I Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
I
1
AVAILABILITY repair information.
II Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY TROUBLESHOOTING OF P2112 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
I PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-239
j default TP, the PCM determines that there is a throttle actuator control throttle body range/performance
1 problem.
I
I Diagnostic support note
I This is a continuous monitor (CCM).
II The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
I PENDING CODE is available if the PCM detects the above malfunction condition.
i FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
POSSIBLE Throttle actuator malfunction
CAUSE Throttle valve malfunction
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
II
Verify related Service Bulletins and/or on-line
If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
, 3 INSPECT THROTTLE ACTUATOR Yes Replace the throttle body, then go to Step 5.
i . Inspect the throttle actuator. (See 01-13A-4INTAKE AIR SYSTEM REMOVAU
(See 01-13A-7 THRODLE BODY INSTALLATION[LF, L3].)
Ii INSPECTION[LF, L3].)
! 4 INSPECT THROTTLE VALVE Yes Replace the throttle body, then go to the next step.
Inspect the throttle valve. (See 01-13A-4INTAKE AIR SYSTEM REMOVAU
INSTALLATION[LF, L3].)
I (See 01-13A-7 TH RODLE BODY
INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
5 VERIFY TROUBLESHOOTING OF DTC P2119 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAL/INSTALLATIOt\I[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
the M-MDS.
6
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
i
! Is any DTC present?
01-02A-240
APP SENSOR
WIRING HARNESS-SIDE PCM
CONNECTOR HARNESS SIDE CONNECTOR
118EJ18A~AWI1ASI1AOI1AKI1AGI1ACI1Y 11U 110 11M I 11 11E 11A I
I~~ I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
01-02A-241
3
INSPECT APP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 8.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the APP sensor connector.
Inspect for poor connection (such as damaged/
4
INSPECT APP SENSOR NO.1 CIRCUIT FOR Yes Repair or replace the wiring harness for a possible short to
SHORT TO GROUND ground, then go to Step 8.
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between the following
Is there continuity?
5 INSPECT APP SENSOR NO.1 Yes Replace the APP sensor, then go to Step 8.
L3].)
6
INf 'T PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CC :TION No Go to the next step.
,1 the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
OPEN CIRCUIT
No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between the following
terminals:
harness-side)
Is there continuity?
8
VERIFY TROUBLESHOOTING OF DTC P2122 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
the M-MDS.
I
Is the same DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-242
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P2123 Accelerator pedal position (APP) sensor NO.1 circuit high input
The PCM monitors the input voltage from APP sensor NO.1 when the engine is running. If the input voltage
is above 4.8 V, the PCM determines that the APP sensor No.1 circuit input voltage is high.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
II
APP sensor NO.1 malfunction
Connector or terminal malfunction
POSSIBLE
Short to power supply in wiring harness between APP sensor terminal Band PCM terminal 1AP*1, *3, 1y*2
CAUSE
Open circuit in wiring harness between APP sensor terminal C and PCM terminaI1AS*\ 1AA*2, 1AV*3
PCIVl malfunction
A 1-7r--------~H
B Hr-------~H
C I-*--------~E-l
, I'
1AS"
1AA*2
1AV' 3
APP SENSOR
WIRING HARNESS-SIDE PCM
CONNECTOR HARNESS SIDE CONNECTOR
~~JJ
11BFI1BBI1AXI1AT 11API1AL 11AHI1ADI1Z 11V 11R 11N 1 1J j1F 1B 1
I I I I
I
1D I
I~~
*.,
, : California emission regulation applicable model
'2 : Except for California emission regulation applicable model with LF ATX
*3
: Except for California emission regulation applicable model with LF MTX, L3
01-02A-243
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2
VERIFY REL.ATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAIL.ABIL.ITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3
INSPECT APP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 8.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the APP sensor connector.
Inspect for poor connection (such as damaged/
4
INSPECT APP SENSOR NO.1 SIGNAL. CIRCUIT Yes Repair or replace the wiring harness for a possible short to
FOR SHORT TO POWER SUPPL.Y power supply, then go to Step 8.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
,
. ground.
INSPECT APP SENSOR NO.1 Yes Replace the APP sensor, then go to Step 8.
5
L3].)
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch off.
I
Inspect for poor connection (such as damaged/
I
8
I; . side).
Is there continuity?
VERIFY TROUBL.ESHOOTING OF DTC P2123 Yes Replace the PCM, then go to the next step.
COMPL.ETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
I
\
Make sure to reconnect all disconnected
connectors.
No Go to the next step.
the M-MDS.
I PROCEDURE[LF, L3].)
01-02A-244
DTC P2126 Accelerator pedal position (APP) sensor NO.2 range/performance problem
The PCM monitors the APP sensor duty signal. If the input signal (duty signal) is too high or too low than
the set value, or the input signal intervals are too short or too long, the PCM determines that the APP
sensor NO.2 has a malfunction.
Diagnostic support note
DETECTION
CONDITION This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
POSSIBLE APP sensor 1\10.2 malfunction
CAUSE PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAIl:.,ABILlTY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT APP SENSOR NO.2 Yes Replace the APP sensor, then go to Step 4.
Inspect the APP sensor NO.2. (See 01-13A-11 ACCELERATOR PEDAL REMOVAU
(See 01-40A-56 ACCELERATOR PEDAL INSTALLATION[LF, L3].)
POSITION (APP) SENSOR INSPECTION[LF, No Go to the next step.
L3].)
Is there any malfunction?
4 VERIFY TROUBLESHOOTING OF DTC P2126 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
5 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[LF, L3].)
I Is any DTC present?
01-02A-245
- - - - --- -- ---------
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P2127 Accelerator pedal position (APP) sensor No.2 circuit low input
The PCM monitors the input voltage from APP sensor NO.2 when the engine is running. If the input voltage
is below 6 V'1/S.28 V'2, '3 for 1s, the PCM determines that the APP sensor NO.2 circuit has malfunction.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
APP sensor No.2 malfunction
POSSIBLE Connector or terminal malfunction
CAUSE Short to ground in wiring harness between APP sensor terminal E and PCM terminal 1AC"\ 1AL*2, 1AO"3
PCM malfunction
~~Jl
I~~ I
"'1
: California emission regulation applicable model
*2
: Except for California emission regulation applicable model with LF ATX
"'3
: Except for California emission regulation applicable model with LF MTX, L3
01-02A-246
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
5
,. and body ground
Is there continuity?
INSPECT APP SENSOR NO.2 Yes Replace the APP sensor, then go to Step 7.
Inspect the APP sensor NO.2. (See 01-13A-11 ACCELERATOR PEDAL REMOVAU
(See 01-40A-56 ACCELERATOR PEDAL INSTALLATION[LF, L3].)
I POSITION (APP) SENSOR INSPECTION[LF,
L3].)
No Go to the next step.
01-02A-247
DTC P2128 Accelerator pedal position (APP) sensor No.2 circuit high input
The PCM monitors the input voltage from APP sensor NO.2 when the engine is running. If the input voltage
is more than 6 V*117.2 V*2, *3for 1s, the PCM determines that the APP sensor NO.2 circuit has malfunction.
Diagnostic support note
DETECTION
This is a continuous monitor (CCM).
CONDITION
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
APP sensor NO.2 malfunction
Connector or terminal malfunction
POSSIBLE
Open circuit in wiring harness between APP sensor terminal F and main relay
CAUSE
Open circuit in wiring harness between APP sensor terminal D and body ground
Open circuit in wiring harness between APP sensor terminal E and PCM terminal 1AC 1 , 1AL 2 , 1AO3
Short to power supply in wiring harness between APP sensor terminal E and PCM 1AC\ 1AL 2 , 1AO 3
PCM malfunction
@cv 1AC'1
~ 1AL2
1
1AO'3
I
I
~I FIE I D I C I 8 0!] 11BFI1BBI1AX!1AT 11API1AL 11AH I1AD!1Z 11V 1RI1NI1JI1FI1BI
I I I
I~~ I I~~ I
'i : California emission regulation applicable model
"2
: Except for California emission regulation applicable model with LF ATX
*3
: Except for California emission regulation applicable model with LF MTX, L3
Diagnostic procedure
I STEP INSPECTION ACTION
! 1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
! RECORDED No Record the FREEZE FRAME DATA on the repair order,
I Has FREEZE FRAME DATA been recorded? then go to the next step.
I 2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
I AVAILABII_ITY repair information.
i Verify related Service Bulletins and/or on-line
repa' ;rrormation availability. No
If the vehicle is not repaired, go to the next step.
Go to the next step.
i i Is a'
! .. ,ated repair information available?
,.~
01-02A-248
01-02A-249
- The PCM compares the input voltage from TP sensor NO.1 with the input voltage from TP sensor No.2
when the engine is running. If the difference is more than the specification, the PCM determines that there
DETECTION
CONDITION -- This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
-- PENDING CODE is available if the PCM detects the above malfunction condition.
CAUSE
-- Connector or terminal malfunction
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
I 1 VERIFY FREEZE FRAME DATA HAS BEEN
RECORDED
Yes
No
Go to the next step.
Record the FREEZE FRAME DATA on the repair order,
- Has FREEZE FRAME DATA been recorded? then go to the next step. I
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
- Verify related Service Bulletins and/or on-line - If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
- Is any related repair information available?
3 INSPECT THROTTLE BODY CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 6.
POOR CONNECTION No Go to the next step.
- Turn the ignition switch off.
- Disconnect the throttle body connector.
\ - Inspect for poor connection (such as damaged/
! pulled-out pins, corrosion).
- Is there any malfunction?
4 INSPECT TP SENSOR Yes Replace the throttle body, then go to Step 6.
- Inspect the TP sensor. (See 01-13A-4INTAKE AIR SYSTEM REMOVAU
01-02A-250
Diagnostic support note
DETECTION
CONDITION This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
I
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
APP sensor NO.1 malfunction
POSSIBLE APP sensor NO.2 malfunction
CAUSE Connector or terminal malfunction
! PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT APP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 6.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the APP sensor connector.
Inspect for poor connection (such as damaged/
pUlled-out pins, corrosion).
Is there any malfunction?
4 INSPECT APP SENSOR Yes Replace the APP sensor, then go to Step 6.
Inspect the APP sensor. (See 01-13A-11 ACCELERATOR PEDAL REMOVAU
(See 01-40A-56 ACCELERATOR PEDAL INSTALLATION[LF, L3].)
POSITION (APP) SENSOR INSPECTION[LF, No Go to the next step.
L3].)
Is there any malfunction?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pUlled-out pins, corrosion).
Is there any malfunction?
6 VERIFY TROUBLESHOOTING OF DTC P2138 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
I, the M-MDS.
Start the engine.
Is the same DTC present?
7 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No DTC troubleshooting completed.
I PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-251
Diagnostic procedure'-'
STEP INSPECTION ACTION
- -
I,
I
i VERIFY t: -;::EZE FRAME DATA AND
DIAGNOSTIC MONITORING TEST RESULTS
Yes
No
Go to the next step.
Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3
VERIFY RELATED PENDING CODE OR Yes If misfire DTC is present, go to Step 8.
STORED DTCS If other DTC is present, go to the applicable DTC
Turn the ignition switch off, then to the ON inspection.
position (Engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
Verify related pending code or stored DTCs. No If driveability concern is present, go to Step 8.
Is other DTC present? If not, go to the next step.
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P2177 on FREEZE FRAME DATA? FRAME DATA.
5
VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and excessive resistance in related
(IGNITION SWITCH TO THE ON POSITION! wiring harnesses.
, IDLE) Repair if necessary.
I Access APP1, APP2, ECT, MAF, TP and VSS
Then go to Step 17.
PIDs using M-MDS.
No Go to the next step.
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and related wiring harnesses repair or
UNDER TROUBLE CONDITION replace it.
Inspect the same PIDs as Step 5 while Then go to Step 17.
I I
Is there any signal which causes drastic
changes?
01-02A-252
01-02A-254
01-02A-255
ON-BOARD DIAGNOSTIC [LF, L3]
01-02A-256
2
(Fuel system related) been recorded?
VERIFY RELATED REPAIR INFORMATION
AVAILABILITY
Yes Perform repair or diagnosis according to the available
repair information.
II
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
I repair information availability. No Go to the next step.
I Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes If misfire DTC is present, go to Step 8.
If other DTC is present, go to applicable DTC inspection.
I STORED DTCS
Turn the ignition switch off, then to the ON (See 01-02A-22 DTC TABLE[LF, L3].)
position (Engine off). 1\10 If driveability concern is present, go to Step 8.
Verify related pending code or stored DTCs. If not, go to the next step.
I Is other DTC present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Ii Is DTC P2177 on FREEZE FRAME DATA? FRAME DATA.
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and excessive resistance in related
(IGNITION SWITCH TO THE ON POSITION! wiring harnesses.
IDLE) Repair if necessary.
I, Access APP1, APP2, ECT, MAF and TP1 PIDs
using M-MDS.) No
Then go to Step 17.
Go to the next step.
II
Is there any signal that is far out of specification
when the ignition switch is at the ON position
and the engine runs?
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and related wiring harnesses, repair or
UNDER TROUBLE CONDITION replace it.
Inspect the same PIDs as Step 4 while Then go to Step 17.
simulating FREEZE FRAME DATA condition. No Go to the next step.
Is there any signal which causes drastic
I 7
changes?
VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
I FRONT H02S No Visually inspect for any gas leakage between exhaust
;
01-02A-257
01-02A-258
I
Variable valve timing control system improper operation
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
I 1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
L
No Record the FREEZE FRAME DATA and DIAGI\lOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Fuel system related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes If misfire DTC is present, go to Step 8.
STORED DTCS If other DTC is present, go to applicable DTC inspection.
Turn the ignition switch off, then to the ON (See 01-02A-22 DTC TABLE[LF, L3].)
position (Engine off). 1\10 If driveability concern is present, go to Step 8.
Verify related pending code or stored DTCs. If not, go to the next step.
Is other DTC present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P2178 on FREEZE FRAME DATA? FRAME DATA.
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and excessive resistance in related
(IGNITION SWITCH TO THE ON POSITION! wiring harnesses.
IDLE) Repair or if necessary.
Then go to Step 16.
Access APP1, APP2, ECT, MAF, TP1 and VSS
PIDs using M-MDS. No Go to the next step.
Is there any signal that is far out of specification
when the ignition switch is at the ON position
and engine runs?
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and related wiring harnesses, repair or
UNDER TROUBLE CONDITION replace it.
I Inspect the same PIDs as Step 5 while Then go to Step 16.
I simulating FREEZE FRAME DATA condition. No Go to the next step.
Is there any signal which causes drastic
I changes?
01-02A-259
8
VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
MAF SENSOR No Replace the MAFflAT sensor, then go to Step 16.
Connect the M-MDS to the DLC-2.
Start the engine.
Access the MAF PID.
Verify that the MAF PID changes quickly
11
INSPECT VTCS OPERATION Yes Go to the next step.
Perform Variable Tumble Control Operation No Repair or replace the malfunctioning part according to
Inspection. inspection result, then go to Step 16.
(See 01-03A-68 ENGINE CONTROL
SYSTEM OPERATION INSPECTION[LF, L3].)
Does the VTCS work properly?
12
INSPECT FUEL LINE PRESSURE Yes Go to Step 14.
Turn the ignition switch off. No If the fuel pressure is too high, replace fuel pump unit, then
Inspect the fuel line pressure. go to Step 16.
15
INSPECT IF EGR VALVE IS STUCK OPEN Yes Clean or replace the EGR valve, then go to the next step.
Remove the EGR valve. No Go to the next step.
D,.es the EGR valve stuck open?
01-02A-260
17
Clear the DTC from the PCM memory using
the M-MDS.
Perform the KOER self-test or the PCM
Adaptive Memory Produce Drive Mode. (See
01-02A-17 OBD-II DRIVE MODE[LF, L3].)
Is the PENDING CODE for this DTC present?
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
..
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is there any DTC present?
01-02A-261
I - TP1
-VSS
Are the PIDs normal?
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
UNDER FREEZE FRAME DATA CONDITION No Inspect the malfunctioning part according to the inspection
Connect the M-MDS to the DLC-2. results.
Verify the following PIDs under FREEZE Then go to Step 14.
FRAME DATA condition.
(See 01-40A-13 PCM INSPECTION[LF, L3].)
-APP1
-APP2
-ECT
-M,A;:::
-F
-V .i
Are thE: PIDs normal?
7 INSPECT INTAKEAIR SYSTEM FOR Yes Repair or replace the malfunctioning part, then go to Step
EXCESSIVE AIR SUCTION 14.
Visually inspect for loosen, cracks or damages No Go to the next step.
hose in intake-air system.
8
Is there any malfunction?
VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
MAF SENSOR No Replace the MAF/IAT sensor, then go to Step 14.
Connect the M-MDS to the DLC-2.
Start the engine.
Access the MAF PID.
Verify that the MAF PID changes quickly
according to engine speed.
Is the PID normal?
9 INSPECT FRONT H02S Yes Replace front H02S, then go to Step 14.
Inspect front H02S. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
(See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATION[LF, L3].)
(H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
10 INSPECT FUEL INJECTOR Yes Replace suspected fuel injector, then go to Step 14.
Inspect fuel injector. (See 01-14A-25 FUEL IN,IECTOR REMOVAU
(See 01-14A-27 FUEL INJECTOR INSTALLATIOI\I[LF, L3].)
INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
11 INSPECT FUEL LINE PRESSURE Yes Go to the next step.
Perform the "FUEL LINE PRESSURE No Go to Step 13.
INSPECTION".
(See 01-14A-6 FUEL LINE PRESSURE
INSPECTION[LF, L3].)
Is there any malfunction?
01-02A-262
13 VERIFY TROUBLESHOOTING OF DTC P2195 Yes Replace the PCM, then go to the next step.
I COMPLETED
Make sure to reconnect all disconnected No
(See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Go to the next step.
II connectors.
Clear the DTC from the PCM memory using
I
i the M-MDS.
I
Perform the KOEO self-test with M-MDS, or
I,
I
PCM Adopted Memory Produce Drive Mode
and H02S heater, and TWC Repair Verification
Drive Mode.
I,, (See 01-02A-17 OBD-II DRIVE MODE[LF,
L3].)
I Is the PENDING CODE for this DTC present?
14 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I (See 01-02A-16 AFTER REPAIR
PROCEDURE[LF, L3].)
No Troubleshooting completed.
01-02A-263
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
II DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
repair information.
I AVAILABILITY
Verify related Service Bulletins and!or on-line If the vehicle is not repaired, go to the next step.
I repair information availability.
Is any related repair information available?
No Go to the next step.
01-02A-264
01-02A-265
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then ON position No Go to the next step.
(Engine off).
Verify the related PENDING CODE or stored
DTCs.
Is the DTC P2177 or P2187 also present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to FREEZE FRAME DATA DTC inspection.
Is DTC P2196 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
Connect the M-MDS to the DLC-2. No Inspect the malfunctioning part according to the inspection
Verify the following PIDs. results.
(See 01-40A-13 PCM INSPECTION[LF, L3].) Then go to Step 11.
-APP1
-APP2
-ECT
-MAF
-TP1
-VSS
Are the PIDs normal?
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
UNDER FREEZE FRAME DATA CONDITION No Inspect the malfunctioning part according to the inspection
I Connect the M-MDS to the DLC-2. results.
Verify the following PIDs under the FREEZE Then go to Step 11 .
FRAME DATA condition.
-APP1
-APP2
-ECT
-MAF
-TP1
-VSS
Are the PIDs normal?
7 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
MAF SENSOR No Replace the MAF/IAT sensor, then go to Step 11.
Connect the M-MDS to the DLC-2.
Start the engine.
Access the MAF PID.
Verify that the MAF PID changes quickly
according to engine speed.
Is the PID normal?
8 INSPECT FRONT H02S Yes Replace front H02S, then go to Step 11.
Inspect the front H02S. (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
(See 01-40A-57 HEATED OXYGEN SENSOR REMOVAUINSTALLATION[LF, L3].)
I (H02S) INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
9 INSPECT FUEL INJECTOR Yes Replace suspected fuel injector, then go to Step 11.
Inspect fuel injector. (See 01-14A-25 FUEL INJECTOR REMOVAU
(See 01-14A-27 FUEL INJECTOR INSTALLATION[LF, L3].)
INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
01-02A-266
01-02A-267
- - - - - - - - - - - ---- - -
ON-BOARD DIAGNOSTIC [LF, L3]
01-02A-268
the M-N1DS.
Perform the PCM Adopted Memory Produce
Drive Mode and H02S heater, and TWC
Repair Verification Drive Mode.
(See 01-02A-17 OBD-II DRIVE MODE[LF,
L3].)
Is the PENDING CODE for this DTC present?
12 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT BARO SENSOR MALFUNCTION Yes Go to the next step.
Inspect the BARO sensor. No Replace the PCM, then go to the next step.
(See 01-40A-72 BAROMETRIC PRESSURE
(BARO) SENSOR INSPECTION[LF, L3].)
Is the BARO sensor okay?
4 VERIFY TROUBLESHOOTING OF DTC P2228 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATIO~[LF, L3].)
Make sure to reconnect all disconnected No No concern is detected. Go to the next step.
connectors.
Turn the ignition switch to the ON position
(Engine off).
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
01-02A-269
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
.
RECORDED
. Has FREEZE FRAME DATA been recorded?
No Record the FREEZE FRAME DATA on the repair order,
then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT BARO SENSOR MALFUNCTION Yes Go to the next step.
Inspect the BARO sensor. No Replace the PCM, then go to the next step.
(See 01-40A-72 BAROMETRIC PRESSURE
I
I
(BARO) SENSOR INSPECTION[LF, I.".)
Is the BARO sensor okay?
4 VERIFY TROUBLESHOOTING OF DTC P2229 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No No concern is detected. Go to the next step.
connectors.
Turn the ignition switch to the ON position
(Engine off).
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
5 VERIFY AFTER REPAIR PROCEDURE Yes Go to applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-270
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR
PCM
HARNESS SIDE CONNECTOR
01-02A-271
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGI\JOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORII\JG TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Periorm repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting for DTC on FREEZE FRAME DATA.
Is DTC P2237 on FREEZE FRAME DATA? (See01-02A-22 DTC TABLE[LF, L3].)
4 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 7.
POOR CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion)
Is there any malfunction?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 7.
CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, and corrosion).
Is there any malfunction?
6 INSPECT FRONT H02S POSITIVE CURRENT Yes Replace the front H02S, then go to the next step.
I CIRCUIT FOR OPEN CIRCUIT
I Front H02S and PCM connectors
No Repair or replace wiring harness for open, then go to the
next step.
II I
I
disconnected.
Verify the continuity between PCM terminal
2AD (wiring harness-side) and front H02S
I I terminal B (wiring harness-side).
I
Is there continuity?
7 VERIFY TROUBLESHOOTING OF DTC P2237 Yes Replace PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVALlII\JSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Periorm the KOEO or KOER self-test.
(See 01-02A-16 KOEO/KOER SELF TEST[LF,
L3].)
Is the DTC P2237 present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Periorm the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I (See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
I I Are any DTCs present?
01-02A-272
B~--------4-(
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR
PCM
HARNESS SIDE CONNECTOR
01-02A-273
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORiNG TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
is any related repair information available?
3
VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC troubleshooting procedure.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
I Turn the ignition switch off, then ON position
(Engine off).
No Go to the next step.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting for DTC on FREEZE FRAME DATA.
, Is the DTC P2251 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 8.
POOR CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the front H02S connector.
,
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
I Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P2251 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
! connectors
I Clear the DTC from the PCM memory using
the M-MDS.
I I
I
(See 01-02A-16 KOEO/KOER SELF TEST[LF,
L3].)
Is the DTC P2251 present?
9
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I.
No Troubleshooting completed.
PROCEDURE[LF, L3].)
01-02A-274
I
-
-
-
-
ECT: more than 70C {158 OF}
Engine speed: more than 1,500 rpm
MAF amount: more than 10 gls {1.32 Ib/min}
Short term fuel trim: -20-20%
II
DETECTION
- Long term fuel trim: -15-15%
CONDITION
- Fuel injection system status: feedback control
Diagnostic support note
This is a intermittent monitor (H02S).
The MIL illuminates if PCM detects the above malfunctioning condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if PCM detects the above malfunction conditions during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Leakage exhaust gas
Middle H02S malfunction
Leakage fuel
POSSIBLE Fuel injector malfunction
CAUSE Air suction at intake-air system
MAF sensor malfunction
ECT sensor malfunction
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available
Verify related service Bulletins and/or on-line repair information.
repair information availability. If the vehicle is not repaired, go to the next step.
Is any related repair information available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then ON position No Go to the next step.
(Engine off).
Verify the related PENDING CODE or stored
DTCs.
Is the DTC P2195 present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to FREEZE FRAME DATA DTC inspection.
Is DTC P2270 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
THE MIDDLE H02S No Visually inspect for any gas leakage between the exhaust
Start the engine and warm it up completely. manifold and the middle H02S.
Access 02S12 PID using M-MDS. If there is no leakage, replace the middle H02S.
Check PID under following accelerator pedal (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
condition (in PARK (ATX) or NEUTRAL (MTX)). REMOVAUINSTALLATION[LF, L3].)
Is PID reading okay? Then go to the next step.
- More than 0.45V when accelerator pedal is
suddenly depressed (rich condition).
- Less than 0.45V just after release of
I accelerator pedal (lean condition)
01-02A-275
I PROCEDURE[LF, L3].)
Is any DTC present?
DTC P2271
Middle H02S signal stuck rich
The PCM monitors the middle H02S input voltage when the following conditions are met. If the subtracted
input voltage from the target voltage (calculated by PCM) is 0.85 V or more for 25 s, or is above 0.3 V
when the fuel cut, the PCM determines that the front H02S signal remains rich.
MONITORING CONDITION
DETECTION
01-02A-276
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTiC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have FREEZE FRAME DATA and go to the next step.
II
I DIAGNOSTIC MONITORING TEST RESULTS
! (H02S related) been recorded?
2 VERIFY REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available
Verify related service Bulletins and/or on-line repair information.
repair information availability. If the vehicle is not repaired, go to the next step.
Is any related repair information available? No Go to the applicable DTC inspection.
(See 01-02A-22 DTC TABLE[LF, L3].)
3 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
position (Engine off).
Verify the related PENDING CODE or stored
DTCs.
Is DTC P2196 present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
i
!! DATA No Go to FREEZE FRAME DATA DTC inspection.
Is DTC P2270 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
MIDDLE H02S No Visually inspect for any gas leakage between the exhaust
Start the engine and warm it up completely. manifold and the middle H02S.
Access 02S12 PID using M-MDS. If there is no leakage, replace the middle H02S.
Check PID under following accelerator pedal (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
I condition (in PARK (ATX) or I\lEUTRAL (MTX)). REMOVAUINSTALLATION[LF, L3].)
i
i -Is PID reading normal?
More than 0.45 V when accelerator pedal is
Then go to the next step.
01-02A-277
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
I Verify related Service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
!
Is any related repair Information available?
STORED DTC
(See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
DATA
No Go to the FREEZE FRAME DATA DTC inspection.
' . Is DTC P2274 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
REAR H02S
No Visually inspect for any gas leakage between the TWC and
Start the engine and warm it up completely. the rear H02S.
Access 02S13 PID using M-MDS. If there is no leakage, replace the rear H02S.
Check PID under following the accelerator (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
pedal condition (in PARK (ATX) or NEUTRAL REMOVAUINSTALLATION[LF, L3].)
I (MTX)).
Then go to Step 1 O.
Is PID reading normal?
6 INSPECT THE FUEL LINE PRESSURE Yes Inspect the malfunctioning part according to the inspection
Perform the "FUEL LINE PRESSURE results.
INSPECTION".
Then go to the next step.
INSPECTION[LF, L3].)
01-02A-278
8 INSPECT THE FUEL INJECTOR Yes Replace the fuel injector, then go to Step 10.
Inspect the fuel injector. (See 01-14A-25 FUEL INJECTOR REMOVAU
(See 01-14A-27 FUEL INJECTOR INSTALLATION[LF, L3].)
INSPECTION[LF, L3].) No Go to the next step.
Is there any malfunction?
9 INSPECT THE ENGINE COOLANT PASSAGE Yes Repair or replace the malfunctioning part according to the
FOR THE ENGINE COOLANT LEAKAGE inspection results.
Perform the engine coolant leakage inspection. Then go to the next step.
(See 01-12A-4 ENGINE COOLANT LEAKAGE No Go to the next step.
INSPECTION[LF, L3].)
Is there any malfunction?
10 VERIFY TROUBLESHOOTING OF THE DTC Yes Replace the PCM, then go to the next step.
P2274 COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Stop the vehicle and access ON BOARD
I READINESS TEST to inspect drive mode
completion status.
Verify 02S_EVAL PID changes to yes.
I - If not, perform the DRIVE MODE again.
Is the PENDING CODE for this DTC present?
11 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
I PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-279
The PCM monitors the rear H02S input voltage when the following conditions are met If the subtracted
input voltage from the target voltage (calculated by PCM) is above 0.17 V when the fuel cut, the PCM
determines that the front H02S signal remains rich.
Diagnostic support note
DETECTION This is a intermittent monitor (H02S).
CONDITION The MIL illuminates if PCM detects the above malfunctioning condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if PCM detects the above malfunction conditions during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
Rear H02S malfunction
Rear H02S heater malfunction
Pressure regulator malfunction (built-in fuel pump unit)
Fuel injector malfunction
Leakage exhaust gas
POSSIBLE Purge solenoid valve malfunction
CAUSE Purge solenoid valve hoses improper connection
Insufficient engine compression
Engine malfunction (leakage engine coolant)
Restriction in intake-air system
MAF sensor malfunction
ECT sensor malfunction
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
I HAVE BEEN RECORDED
Have FREEZE FRAME DATA and
MONITORING TEST RESULTS on the repair order, then
go to the next step.
I DIAGNOSTIC MONITORING TEST RESULTS
2
VERIFY REPAIR INFORMATION AVAILABILITY Yes Perform repair or diagnosis according to the available
Verify related service Bulletins and/or on-line repair information.
I DTCs.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to FREEZE FRAME DATA DTC inspection.
Is DTC P2275 on FREEZE FRAME DATA? (See 01-02A-22 DTC TABLE[LF, L3].)
5
VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
THE REAR H02S No Visually inspect for any gas leakage between the TWC and
! Start engine and warm it up completely. the rear H02S.
01-02A-280
01-02A-281
MAIN RELAY
r------{Ahlo--------'
1V'1
1AJ*2
01-02A-282
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
DIAGNOSTIC MONITORING TEST RESULTS
I (CCM related) been recorded?
I 2 VERIFY RELATED REPAIR INFORMATION
AVAILABILITY
Yes Perform repair or diagnosis according to available repair
information.
Check for related Service Bulletins and!or on- If vehicle is not repaired, go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
STORED DTC (See 01-02A-288 DTC P2405[LF, L3].)
Turn the ignition switch off, then to the ON No Go to the next step.
position (Engine off).
Verify related PENDING CODE or stored DTC.
Is DTC P2405 present?
4 INSPECT EVAP SYSTEM LEAK DETECTION Yes Repair or replace the terminal, then go to Step 10.
PUMP CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect EVAP system leak detection pump
connector.
Inspect for poor connection (such as damaged!
pUlled-out pins, corrosion).
I Is there any malfunction?
5 INSPECT EVAP SYSTEM LEAK DETECTION Yes Go to the next step.
I
II
PUMP MOTOR GROUND CIRCUIT FOR OPEN
CIRCUIT
No Repair or replace wiring harness for open circuit, then go to
Step 10.
I
Inspect for continuity between EVAP system
leak detection pimp terminal B (wiring harness-
side) and body ground.
Is there continuity?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 10.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged,
I pulled-out pins, corrosion).
! Is there any malfunction?
7 INSPECT EVAP SYSTEM LEAK DETECTION Yes Repair or replace the wiring harness for short to ground,
PUMP MOTOR CIRCUIT FOR SHORT TO then go to Step 10.
GROUND No Go to the next step.
Inspect for continuity between EVAP system
leak detection pump terminal D (Wiring
I harness-side) and body ground.
Is there continuity?
8 INSPECT EVAP SYSTEM LEAK DETECTION Yes Go to the next step.
PUMP MOTOR CIRCUIT FOR OPEN CIRCUIT No Repair or replace wiring harness for open circuit, then go to
Inspect for continuity between EVAP system Step 10.
leak detection pump terminal D (Wiring
harness-side) and PCM terminal 1U*1, 1AF*2
J
l (Wiring harness-side).
I Is there continuity?
9 INSPECT EVAP SYSTEM LEAK DETECTION Yes Go to the next step.
PUMP No Replace the EVAP system leak detection pump, then go to
Perform EVAP system leak detection pump the next step.
I inspection.
I (See 01-16A-1 0 EVAPORATIVE EMISSION
(EVAP) SYSTEM LEAK DETECTION PUMP
INSPECTIOt\I[LF, L3].)
Is the EVAP system leak detection pump
normal?
01-02A-283
ON-BOARD DIAGNOSTIC [LF, L3]
connectors.
!
Clear the OTC from the PCM memory using
the M-MOS.
Perform the evaporative emission test using
the M-MOS.
procedure:
I
I
! - Perform the EVAP System Repair
L3].)
I DTC present?
11
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
Is any DTC present?
'1
: LF MTX, L3 and California emission regulation applicable model with LF ATX
*2
: Except for California emission regulation applicable model with LF ATX
01-02A-284
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P2402 EVAP system leak detection pump motor circuit high
The PCM monitors pump load current (EVAP line pressure), while evaporative leak monitor is operating. If
the pump load current is higher than specified, the PCM determines EVAP system leak detection pump
motor circuit has a malfunction.
Diagnostic support note
DETECTION This is a intermittent monitor (CCM).
CONDITION The MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in I I
one drive cycle while DTC for the same malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
EVAP system leak detection pump malfunction
POSSIBLE Short to power circuit between the EVAP system leak detection pump terminal D and PCM terminal 1U*1,
CAUSE 1AF*2
PCM malfunction
MAIN RELAY
"I
. LF MTX, L3 and California emission regulation applicable model with LF ATX
"2 : Except for California emission regulation applicable model with LF ATX
01-02A-285
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
2
VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnostic according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, then go to the next step.
line repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT EVAP SYSTEM LEAK DETECTION Yes Repair or replace the wiring harness, then go to the next
PUMP CIRCUIT FOR SHORT TO POWER step.
I Turn the ignition switch to the ON position. No Go to the next step.
Disconnect the EVAP system leak detection
pump connector.
connectors.
the M-MDS.
I M-MDS.
I I
J
procedure:
I L3].)
I DTC present?
PROCEDURE[LF, L3].)
01-02A-286
ON-BOARD DIAGNOSTIC [LF, L3]
DTC P2404 EVAP system leak detection pump sense circuit problem
The PCM monitors pump load current (EVAP line pressure), while evaporative leak monitor is operating.
After obtaining the reference current value, if the time in which the pump load current reaches the reference
current value is less than the specification, the PCM determines air filter has a malfunction.
I
Diagnostic support note
DETECTION This is a intermittent monitor (CCM).
CONDITION The MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while DTC for the same malfunction has been stored in PCM.
I PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
I HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
the next step.
I Have FREEZE FRAME DATA and
DIAGNOSTIC MONITORING TEST RESULTS
I (CCM related) been recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnostic according to available repair
AVAILABILITY information.
II I
I
Check for related Service Bulletins and/or on
line repair information availability.
Is any related repair information available?
No
If vehicle is not repaired, then go to the next step.
Go to the next step.
'J
v INSPECT EVAP HOSE BENDING Yes Go to the next step.
Inspect the EVAP hose for bending. No Repair or replace the hose, then go to Step 5.
Is the EVAP hose normal?
4 INSPECT AIR FILTER FOR CLOGGING Yes Go to the next step.
Inspect the air filter for clogging. No Replace the air filter, then go to the next step.
Is the air filter normal?
5 VERIFY TROUBLESHOOTING OF DTC P2404 Yes Replace the PCM, then go to the next step.
COMPLETED No Go to the next step.
Make sure to reconnect all disconnected
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the evaporative system test using the
M-MDS.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
Is the same DTC present?
Note
If evaporative system test function is not
available, perform the following
procedure:
I
I
- Perform the EVAP System Repair
I
Verification Drive Mode.
I
I (See 01-02A-17 OBD-II DRIVE MODE[LF,
! L3].)
- Is the PENDING CODE the same as the
I DTC present?
6 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
I Is any DTC present?
01-02A-287
DTC P2405 EVAP system leak detection pump sense circuit low input
The PCM monitors pump load current (EVAP line pressure), while evaporative leak monitor is operating. If
the current is lower than the specification while the PCM obtains the reference current value, the PCM
determines EVAP system leak detection pump orifice has a malfunction.
Diagnostic support note
DETECTION This is a intermittent monitor (CCM).
CONDITION The MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while DTC for the malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
Diagnostic procedure
STEP INSPECTION ACTION ~,-,.
01-02A-288
DTC P2407 EVAP system leak detection pump sense circuit intermittent
The PCM monitors pump load current (EVAP line pressure), while evaporative leak monitor is operating.
When either of the following is detected 6 times or more successively, the PCM determines EVAP system
leak detection pump heater has a malfunction:
- While obtaining the reference current value, the change in pump load current exceeds the specification.
I - After obtaining the reference current value, the pump load current is kept lower than the maximum pump
load current for more than the specified time.
DETECTION
Diagnostic support note
CONDITION
This is a intermittent monitor (CCM).
The MIL illuminates if PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while DTC for the malfunction has been stored in PCM.
PENDING CODE is available if PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
POSSIBLE EVAP system leak detection pump heater malfunction
CAUSE PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
I DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on repair order, then go to
Have FREEZE FRAME DATA and the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
I
I
AVAILABILITY information.
I
II 3 IINSPECT EVAP SYSTEM LEAK DETECTION Yes Replace the EVAP system leak detection pump, then go to
, PUMP HEATER the next step.
inspection.
I
I
I (EVAP) SYSTEM LEAK DETECTION PUMP
INSPECTION[LF, L3].)
I normal?
4 VERIFY TROUBLESHOOTING OF DTC P2407 Yes Replace the PCM, then go to the next step.
COMPLETED No Go to the next step.
Make sure to reconnect all disconnected
connectors.
the M-MDS.
the M-MDS.
I
OPERATION INSPECTION[LF, L3].)
Is the same DTC present?
Note
If evaporative system test function is not
procedure:
L3])
DTC present?
01-02A-289
GENERATOR PCM
GENERATOR PCM
WIRING HARNESS-SIDE CONNECTOR HARNESS SIDE CONNECTOR
~:)
12BE 12BA I2A~ 2ASI2AO 2AK 2AG 2ACI 2Y 12U I 20 I 2M I
21 2E I 2A
12BFI2BBI2AXl2ATI2AP 2AL 2AH 2ADI 2Z 12V I 2R I 2N 2J 2F 1 2B I
I i I i
,1
: LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 : Except for California emission regulation applicable model with LF ATX
01-02A-290
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
Is any related repair information available?
3 INSPECT BATTERY Yes Go to the next step.
Turn the ignition switch off. No Replace the battery, then go to Step 7.
Inspect the battery.
Is the battery normal?
4 INSPECT POOR INSTALLATION OF Yes Tighten generator terminal B installation nut, then go to
GENERATOR TERMINAL Step 7.
Turn the ignition switch off. No Go to the next step.
Inspect for looseness of generator terminal B
installation nut.
I Is nut loose?
5 INSPECT POOR INSTALLATION OF BATTERY Yes Connect the battery positive terminal correctly, then go to
POSITIVE TERMINAL Step 7.
Inspect for looseness of battery positive No Go to the next step.
terminal.
Is the terminal loose?
6 INSPECT BATTERY CHARGING CIRCUIT Yes Go to the next step.
Disconnect the generator terminal B. No Repair or replace the wiring harness between generator
Measure the voltage between generator terminal B and battery positive terminal, then go to the next
i terminal B (wiring harness-side) and body step.
ground.
Is the voltage B+?
7 VERIFY TROUBLESHOOTING OF DTC P2502 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Make sure to reconnect all connectors. No Go to the next step.
Clear the DTC from the PCM memory using
I the M-MDS.
Start the engine, or KOER self-test.
Is the same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
I (See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
I I Is there any DTC present?
01-02A-291
GENERATOR PCM
GENERATOR PCM
WIRING HARNESS-SIDE CONNECTOR HARNESS SIDE CONNECTOR
~:@
12BEI2BA~A~2ASI2AOI2AKI2AG 2ACI2Y 12U 20 2M II21 I 2E I 2A I
12BFI2BBI2AXI2ATI2API2ALI2AH 2AO!2Z I 2V 2R 2N I 2J I 2F I 2B I
i I i i
"1
: LF MTX, L3 and California emission regulation applicable model with LF ATX
'2 : Except for California emission regulation applicable model with LF ATX
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
I
I
I.
AVAILABILITY
Verify related service Bulletins and/or on-line
repair information availability. No
repair information.
If the vehicle is not repaired, go to the next step.
Go to the next step.
I Is any related repair information available?
01-02A-292
..
5 INSPECT POOR CONNECTION OF Yes Repair or replace the terminals, then go to Step 10.
II GENERATOR CONNECTOR No Go to the next step.
I Disconnect generator connector.
I I : Inspect for poor connection (damaged, pulled
! out terminals, corrosion, etc.).
Is there any malfunction?
6 INSPECT GENERATOR CONTROL CIRCUIT Yes Repair or replace the wiring harness for short to ground,
FOR SHORT TO GROUND then go to Step 10.
Inspect for continuity between generator No Go to the next step.
terminal D (wiring harness-side) and body
ground.
Is there continuity?
7 INSPECT GENERATOR OUTPUT VOLTAGE Yes Repair or replace the wiring harness for short to ground,
MONITOR CIRCUIT FOR SHORT TO GROUND then go to Step 10.
Inspect for continuity between generator No Go to the next step.
terminal P (wiring harness-side) and body
ground.
Is there continuity?
8 INSPECT GENERATOR CONTROL CIRCUIT Yes Go to the next step.
FOR OPEN No Repair or replace the wirfng harness for open circuit, then
Inspect for continuity between generator go to Step 10.
terminal D (wiring harness-side) and PCM
terminal 2AI*1, 2AQ*2 (wiring harness-side).
Is there continuity?
9 INSPECT GENERATOR OUTPUT VOLTAGE Yes Repair or replace the generator, then go to the next step.
MONITOR CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for open circuit, then
Inspect for continuity between generator
terminal P (wiring harness-side) and PCM
go to the next step.
01-02A-293
ON-BOARD DIAGNos"nC [LF, L3]
DTC P2504(LF, L3]
id0102a3814200
DTC P2504 Charging system voltage high
The PCM judges generator output voltage is above 18.5 V or battery voltage is above 16.0 V during
engine running.
Diagnostic support note
DETECTION
This is a continuous monitor (Other).
CONDITION The MIL does not illuminate.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is not available.
The DTC is stored in the PCM memory.
Short to power circuit between generator connector terminal D and PCM connector terminaI2AI*1, 2AQ*2,
POSSIBLE 2AI*3
CAUSE Generator malfunction
PCM and/or generator are poorly connected
GENERATOR PCM
I
@ @cv @ o-2AI*1
8 ""
" ""
2AQ*2
2AI*3
8
,
@
.....
//
@
//
..........
0 2AJ*'
2AM *2
2AJ*3
@
8 '"
//
r1 ~
71T
I BATTERY I
GENERATOR
~:@;
I~~
PCM
I
HARNESS SIDE CONNECTOR
12BGI2BCI2AYI2AUI2AOl2AMI2AI 2AEI2AAI 2WI2S1201 2K 2G I 2C 11BGI1BC 1AY 11AUI1AO 1AMI1AI 11AE 1AAI1W 11S 110 11K 11G 1CI
12BHI2BOl2AZI2AVl2ARI2ANI2AJ 2AFI2ABI 2X 12T 12P I 2L 2H 120 11BHI1B01AZI1AVI1AR1AN!1AJI1AF 1ABI1X In 11P 11LI1H 101
I~~
I
*'j
: California emission regulation applicable model
*2 : Except for california emission regulation applicable model with LF ATX
.3 : Except for california emission regulation applicable model with LF MTX, L3
01-02A-294
ON-BOARD DIAGNOSTIC [LF, L3]
Diagnostic procedure
STEP INSPECTION ACTION
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has FREEZE FRAME DATA been recorded? then go to the next step.
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to the available
AVAILABILITY repair information.
Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
repair information availability. No Go to the next step.
I . Is any related repair information available?
3 INSPECT POOR CONNECTION OF
Yes Repair or replace the terminals, then go to Step 8.
GENERATOR CONNECTOR
No Go to the next step.
Turn the ignition switch off.
. Disconnect the generator connector.
Inspect for poor connection (damaged/pulled
i out terminals, corrosion, etc.).
Is there any malfunction?
4 CLASSIFY GENERATOR MALFUNCTION OR Yes Go to the next step.
OTHER MALFUNCTION No There is a malfunction at the generator.
Turn the ignition switch to the ON (Engine off). Go to Step 7.
Measure the voltage between generator
terminal 0 (wiring harness-side) and body
I ground.
I Is the voltage B+?
5 INSPECT POOR CONNECTION OF PCM Yes Repair or replace pins, then go to Step B.
CONNECTOR No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I Inspect for poor connection (damaged/pulled
out terminals, corrosion, etc.).
Is there any malfunction?
6 INSPECT GENERATOR CONTROL CIRCUIT Yes Repair or replace the Wiring harness for short to power
FOR SHORT TO POWER supply, then go to Step 8.
Turn the ignition switch to the ON (engine off). No Go to Step 8.
Measure the voltage between generator
terminal 0 (wiring harness-side) and body
I ground.
I Is the voltage B+?
7 INSPECT GENERATOR CONTROL TERMINAL Yes Repair or replace the generator, then go to the next step.
FOR SHORT TO POWER No Go to the next step.
I Measure the voltage between generator
terminal 0 (part-side) and body ground.
Is the voltage B+?
8 VERIFY TROUBLESHOOTING OF DTC P2504 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAL/INSTALLATION[LF, L3].)
Make sure to reconnect all connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine, or KOER self-test with M
I
MOS.
I 9
Is the same DTC present?
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
I PROCEDURE[LF, L3].)
Is any DTC present?
01-02A-295
7:7
PCM
HARNESS SIDE CONNECTOR
11BEI1BA~AWI1ASI1AOI1AKI1AGI1ACI1Y 11 U 110 11M 11 !1E\1AI
11BFI1BB 1AX 1ATI1API1ALI1AHI1ADI1Z 11V 11R 11N
I
1
1JI1FI1BI
I I I I
I~~ I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME PID DATA on repair order, then
Has FREEZE FRAME PID DATA been go to the next step.
recorded?
2 VERIFY RELATED REPAIR INFORMATION Yes Perform repair or diagnosis according to available repair
AVAILABILITY information.
Check for related Service Bulletins and/or on- If vehicle is not repaired, go to the next step.
3
.line repair information availability.
. Is any related repair information available?
Yes
Go to the next step.
Go to Step 6.
Turn the ignition switch off. No If EEC fuse has been burnt, then go to the next step.
Inspect EEC fuse for failure and proper. If EEC fuse is not installed correctly, install it correctly
Is it normal? then go to Step 7.
4 INSPECT MONITOR CIRCUIT FOR SHORT TO Yes Repair or replace the wiring harness for short to ground
GROUND and install new fuse, then go to Step 7.
Disconnect battery cables. No Go to Step 7.
I I
Inspect for continuity between EEC fuse
01-02A-296
01-02A-297
Diagnostic procedure
STEP INSPECTION ACTION
;
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has the FREEZE FRAME DATA been then go to the next step.
I 2
recorded?
VERIFY RELATED REPAIR INFORMATION Yes Perform the repair or diagnosis according to the available
AVAILABILITY repair information.
I Verify related service Bulletins and/or on-line If the vehicle is not repaired, go to the next step.
II repair information availability. No Go to the next step.
Is any related repair information available?
3 VERIFY TROUBLESHOOTING OF DTC P2610 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40A-13 PCM REMOVAUINSTALLATIOI\I[LF, L3].)
Make sure to reconnect all the disconnected No Go to the next step.
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
1 4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
I (See 01-02A-22 DTC TABLE[LF, L3].)
Perform the "AFTER REPAIR PROCEDURE".
(See 01-02A-16 AFTER REPAIR
I.
No DTC troubleshooting completed.
II PROCEDURE[LF, L3].)
Are any DTCs present?
01-02A-298
EGR, H02S heater, H02S, TWC, DTC P0340[L3 WITH TCl 01-028-130
and EVAP System Repair Verification DTC P0401 [L3 WITH TCl 01-028-133
TEST RESULTS[L3 WITH TCl 01-028-13 DTC P0441 [L3 WITH TCl 01-028-139
DTC TA8LE[L3 WITH TCl 01-028-14 DTC P0442[L3 WITH TCl 01-028-141
DTC 81342[L3 WITH TCl 01-028-23 DTC P0443[L3 WITH TCl 01-028-142
DTC P0011 [L3 WITH TCl 01-028-23 DTC P0446[L3 WITH TCl 01-028-144
DTC P0012[L3 WITH TCl 01-028-25 DTC P0455[L3 WITH TCl 01-028-146
DTC P0016[L3 WITH TCl 01-028-26 DTC P0456[L3 WITH TCl 01-028-149
DTC P0030[L3 WITH TCl 01-028-28 DTC P0461 [L3 WITH TCl 01-028-151
DTC P0031[L3 WITH TCl '" 01-028-30 DTC P0462[L3 WITH TCl 01-028-152
DTC P0032[L3 WITH TCl 01-028-32 DTC P0463[L3 WITH TCl 01-028-153
DTC P0037[L3 WITH TCl 01-028-34 DTC P0480[L3 WITH TCl 01-028-154
DTC P0038[L3 WITH TCl 01-028-36 DTC P0500[L3 WITH TCl 01-028-156
DTC P0069[L3 WITH TCl 01-028-38 DTC P0505[L3 WITH TCl 01-028-157
DTC P0089[L3 WITH TCl 01-028-39 DTC P0506[L3 WITH TCl 01-028-158
01-028-1
ON-BOARD DIAGNOSTIC [L3 WITH TCl
01-028-2
C? 1AY -
2BG
'X I ~ IFUEL INJECTOR
..
2BB NO.1
a 1BE '-------'
1BA
2AZ
:x DlIFUEL INJECTOR
NO.4
'--
~UEL INJECTOR
1AZ 2BH
1 2BO
J Dl
'-------'
NO.3
'X Dl~UEL
1AR
IAT SENSOR INJECTOR
I ... 1M 2BC
NO.2
'-------'
1AK
IMAF II 2BF
FUEL INJECTOR RELAY
ISENSOR I
~
1P 2BE
10 1AW ""'""
1AV
2C iH02S HEATER (FRONT~
APP
1Y
SENSOR
H02S HEATER (REAR)
1U 20 uu
lAC
1AE FAN CONTROL MODULE NO.1
lAJ
I 2P PCM
1 lr@J
F~SURE SENSOR
2R
21
2AY
...
ECT SENSOR
2AH
~RELAY
M/C 3J9 I
11
2AV
L~~AP
FUEL PUMP SPEED CONTROL RELAY
1AA
2AG
~~
SENSOR
I . 2N
"r-~to-O
1BC
H02S (REAR)
20
I rWv-, FUEL PUMP RELAY
lH
2M
1AT ~
~
,. --
MAIN RELAY___....
I ~~
2AO
H02S
,
(FRONT)
~
,
2AC STARTER RELAY
, , L........
.
I I
2Z 1B
I~
,, ,, IGNITION
' .
------ ... 2Y M SWITCH
2X
DRIVE-BY-WIRE-RELAY
I t~ :11
I~
1BF
'1 CKP SENSOR ~_ _.... ---------- 2W 1AX
l
T
Jr
@
e
am3uuw0000026
01-028-3
@
EGRVALVE
KS
I
I
------, EVAP SYSTEM LEAK
\ \
I I DETECTION PUMP
TP SENSOR I
r I
VARIABLE SWIRL
SOLENOID VALVE
THROTTLE
REFRIGERANT PRESSURE SWITCH (MIDDLE) ACTUATOR
O"'--=6----~--~
NEUTRAL SWITCH
,J,...-------oo-"CO--------1
CPP SWITCH
,J,.r--------<o-"C>---------I
GENERATOR
am3uuw0000012
01-028-4
x' Applicable
B
'c B
0
E 'c
B
'c
CD
0
E E
0 Cil
Q) B E B
'c
Q)
U5
Component E .J::: 'c .$ 0
>
rJ)
0 0 B
'c B
0
E
rJ)
> E Ol
rJ) rJ) rJ)
.~
c cQ) 0 'c E Q) E 0
Q)
E 0 Q) > Q)
0
rJ) rJ)
E U5 ~ U5 u
c cQ) U5 > >
Q) > ~ rJ) 0c. rJ) Q)
c
Ol
>
Ol
> "iii
~ ill a: "6>
x x Cil :::J ~ 0 c
0 0 U ~ LL L.U L.U L.U
Input
Battery x x x
Ignition switch x x x
AlC switch, refrigerant pressure switch (high, low pressure) x x
TP sensor x x x x x x
ECT sensor x x x x x x x x
IAT sensor x x x x x x
MAF sensor x x x x x x x
H02S (front) x x x x
H02S (rear) x x x x
Fuel gauge sender unn x
BARO sensor x x
MAP sensor x
CMP sensor x
CKP sensor x x x x x x x x
VSS x x x x
Output
Fuel injector x
H02S heater (front) -- x
H02S heater (rear) x
EGR valve x
Purge solenoid valve x x x x
EVAP system leak detection pump x
MIL x x x x x x x x
DLC-2 x x x x x x x x
01-028-5
When the customer reports a vehicle malfunction, check the malfunction indicator lamp (MIL) indication and
diagnostic trouble code (OTC) , then diagnose the malfunction according to the following flowchart.
If a OTC exists, diagnose the applicable OTC inspection. (See 01-02B-14 OTC TABLE[L3 WITH TC).)
If a OTC does not exist and the MIL does not illuminate or flash, diagnose the applicable symptom
troubleshooting. (See 01-03B-8 QUICK DIAGNOSTIC CHART[L3 WITH TC).)
CUSTOMER ARRIVES
.v-;::::=========~0-==========::;:-~
WARNING LIGHT'
.---------.;.------....,
NO WARNING LIGHT'
ON/FLASHING WITH SYMPTOM
~ DTC ~
~========:::========{,. WITHOUT DTC
acxuuwOOO02404
": Malfunction Indicator Lamp (MIL), Generator Warning Light, Security Light
These appear when a problem is detected in a monitored system. The code for a failed system is stored in the
PCM memory in the first drive cycle. This code is called the pending code. If the PCM determines that the
system has returned to normal or the problem was mistakenly detected, it deletes the pending code. If the
problem is found in the second drive cycle, too the PCM determines that the system is malfunctioning, and the
OTC is stored.
This is technical data which indicates the engine condition at the time of the first malfunction. This data will
remain in the memory even if another emission-related OTC is stored, with the exception of the Misfire or Fuel
System OTCs. Once freeze frame data for the Misfire or Fuel System OTC is stored, it will overwrite any
previous data and the freeze frame will not be overwritten again.
This shows the OBO-II systems operating status. If any monitor function is incomplete, the M-MOS will identify
which monitor function has not been completed. Misfires, Fuel System and Comprehensive Components
(CCM) are continuous monitoring-type functions. The catalyst, EGR system, evaporation system and oxygen
sensor will be monitored under drive cycles. The OBO-II diagnostic system is initialized by performing the OTC
cancellation procedure or disconnecting the negative battery cable.
.. These result from the intermittent monitor system technical data, which are used to determine whether the
system is normal or not. They also display the system's thresholds and diagnostic results. The intermittent
monitor system monitors the oxygen sensor, EVAP purge system, catalyst and the EGR system.
'" This retrieves all stored OTCs in the PCM and clears the OTC, Freeze Frame Data, On-Board Readiness Test
Results, Diagnostic Monitoring Test Results and Pending Trouble Codes.
01-028-6
screen.
PROCEDURE".
screen.
4. Retrieve the pending trouble codes according to the directions on the M-MDS screen.
01-028-7
completed.
Note
The PIO/OATA MOr---IITOR function monitors the calculated value of the input/output signals in the PCM.
Therefore, an output device malfunction is not directly indicated as a malfunction of the monitored value
for the output device. If a monitored value of an output device is out of specification, inspect the monitored
value of the input device related to the output control.
the screen.
01-028-8
If there is no operation sound from the relay, motor, and solenoid after the simulation function inspection is
performed, it is possible that there is an open or short circuit in the wiring harness, relay, motor or solenoid,
or sticking and operation malfunction.
01-028-9
The following systems are diagnosed with the single drive mode.
EGR system
Caution
While performing the Drive Mode, always operate the vehicle in a safe and lawful manner.
When the M-MDS is used to observe monitor system status while driving, be sure to nave another
technician with you, or record the data in the M-MDS using the PID/DATA MONITOR AND RECORD
function and inspect later.
Note
Vehicle speed and engine speed detected by the PCM may differ from that indicated by the speedometer
d tachometer. Use the M-MDS to monitor vehicle speed.
the aBO-II system inspection is not completed during the Drive Mode, )lIowing causes are
considered:
- The aBO-II system detects the malfunction.
- The Drive Mode procedure is not completed correctly.
Disconnecting the battery will reset the memory. Do not disconnect the battery during and after Drive
Mode.
The M-MDS can be used at anytime through the course of the Drive Mode to monitor the completion
status. Monitoring can be done by viewing the ON BOARD SYSTEM READINESS menu.
The aBO monitoring status can be confirmed with the ignition switch operation. During KOEO, the MIL
illuminates for a fail-light inspection for approx. 17 s. The aBO monitoring status is confirmed after the
fail-light inspection.
If all of the diagnosis is completed even one time, the MIL will continue to illuminate.
If all of the diagnosis is not completed, the MIL flashes for approx. 7 s, and then it illuminates until the
engine is started.
01-028-10
tSTART TIME
ENGINE
am3uuw0000099
I I \ I
w I \ I
> I \ I
I \ I
I \ I
o "t-e=-=-=-=-=-=-~-t---l:;:::::=::;:r-t:===:;l"-"'::'I..=_,--1-----------------=_=_~
3min TIME
ABOVE 5 min
START ENGINE *: Decelerate for approx. 10 s by engine braking only while driving with an
engine speed of 2,500 rpm or more
am3uuw0000099
4. Stop the vehicle and access ON BOARD SYSTEM READINESS menu of GENERIC OBD-II FUNCTION to
verify the OBD monitoring status.
If completed, the OBD monitoring status items change from non-completed to completed.
If not completed, turn the ignition switch off then repeat from Step 3.
5. Access DIAGNOSTIC MONITORING TEST RESULTS menu of GENERIC OBD-II FUNCTIONS to verify the
monitor results.
If detected values are not within the specification, repair has not been completed.
6. Verify no DTCs are available.
01-028-11
Note
If "EVAP System Repair Verification Drive Mode" cannot be performed (it is impossible to drive the vehicle
under this drive mode condition), perform the EVAP system test procedure as an alternative.
1. Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications
before the engine is started to initiate the EVAP system test.
BARO: above 72.2 kPa {542 mmHg, 21.3 inHg}
IAT: 5-35 DC {41-95 OF}
FTL: 15-85%
B+: above 10.9 V
2. Clear the DTC from the PCM memory using the M-MDS.
3. Turn the ignition switch off.
4. Leave the vehicle for 5 hours or more.
5. Start the engine and idle it for more than 5 min.
6. Drive the vehicle at an engine speed of 65-80 km/h {4Q-50 mph} for more than 5 min.
7. Stop the vehicle and the turn ignition switch off.
B. Leave vehicle as it is for 5.5 hours or more.
9. Start the engine.
10. Access the ON BOARD SYSTEM READINESS to verify the OBD monitoring status.
If completed, the OBD monitoring status items change from non-completed to completed.
If not completed, turn the ignition switch off then go back to Step 1.
ii, Access the DIAGNOSTIC MONITORING TEST RESULTS to verify the monitor results.
If detected values are not within specification, the repair has not been completed.
12. Verify that no DTCs are present.
PCM Adaptive Memory Production, EGR, H02S heater, H02S, TWC, and EVAP System Repair Verification
Drive Mode
1. Start the engine and warm it up completely.
2. Clear the DTC from the PCM memory using the M-MDS.
3. Verify the following conditions and correct if necessary:
All accessory loads (A/C, headlights, blower fan, rear window defroster) are off.
4. Verify that all of the following PIDs are within the following specifications. All PIDs must be within specifications
from Step 5 to 6.
BARO: above 72.2 kPa {542 mmHg, 21.3 inHg}
IAT: 5-35 DC {41-95 OF}
FTL: 15-85%
B+: above 10.9 V
5. With the vehicle stopped, race the engine at the engine speed indicated, and then drive the vehicle as shown in
the graph. The driving conditions before driving at constant speed are not specified. If possible, monitor RPM
PID for engine speed during this procedure.
V3
\
0 \
llJ \
llJ
CL ,
I
I
\
\ V4
rJJ \
llJ
-l
,
I \
\
()
\
I ,,
\
I ,
I
llJ ,
I
\
\
\
> \ \
\
\
\
\
TIME
T4 T5 T6 T7
START START START
ENGINE ENGINE ENGINE
STOP STOP
ENGINE ENGINE
acxuuw00002357
01-028-12
I
4
5
6
7
8
9
T4:
T5:
T6:
T7:
T8:
5 min
1 min
1 min
3 min
Approx. 10 s
-
-
-
-
2,500 or more
V1:
V2:
V3:
V4:
65-80 {40-50}
79-91 {49-57}
Above 89 {55}
72-88 {45-55}
-
6th
6th
6th
6th
-
Decelerate by engine braking only
II T9: Approx. 10 s - -
(10 times)
10 T10: More than 5.5 h 0 o {O} Keep the ignition switch off
8, Access the DIAGNOSTIC MONITORING TEST RESULTS to verify the monitor results.
If detected values are not within specification, the repair has not been completed.
01-028-13
ON-BOARD DIAGNOSTIC [L3 WITH TCl
DTC TABLE[L3 WITH TCl
id010239801500
x: Applicable
-: Not applicable
Self-test Memory
DTC No. Condition MIL DC Monitor item Page
type'2 function
(8ee01-028
23 DTC
81342 PCM malfunction OFF 1 Other C,O x
81342[L3
WITH TC].)
(8ee01-028
23 DTC
P0011 CMP Timing over-advanced ON 1 CCM C, R x
P0011 [L3
WITH TC].)
(8ee01-028
25 DTC
P0012 CMP Timing over-retarded ON 2 CCM C, R x
P0012[L3
WITH TC].)
(8ee01-028
26 DTC
P0016 CKP-CMP correlation ON 2 CCM C x
P0016[L3
I
WITH TC].)
(8ee01-028
Front H028 heater control circuit 28 DTC
P0030 ON 2 H028 heater C,O,R x
problem P0030[L3
WITH TC].)
(8ee01-028
30 DTC
P0031 Front H028 heater circuit low input ON 2 H028 heater C,O, R x
P0031 [L3
WITH TC])
(8ee01-028
32 DTC
P0032 Front H028 heater circuit high input ON 2 H028 heater C,O, R x
P0032[L3
WITH TC].)
(8ee01-028
34 DTC
P003? Rear H028 heater circuit low input ON 2 H028 heater C,O, R x
P003?[L3
WITH TC].)
(8e01-028-36
P0038 Rear H028 heater circuit high input ON 2 H028 heater C,O, R x DTC P0038[L3
J
WITH TC].)
(8ee01-028
Manifold absolute pressure/ 38 DTC
P0069 ON 2 CCM C x
atmospheric pressure correlation P0069[L3
WITH TC].)
(8ee01-028
39 DTC
P0089 Fuel pressure regulator performance OFF 1 Other C,O, R x
I P0089[L3
WITH TC].)
(8ee01-028
Fuel pressure regulator control circuit 40 DTC
P0091 ON 1 CCM C,O,R x
low P0091[L3
WITH TC])
(8ee01-028
Fuel pressure regulator control circuit 42 DTC
P0092 ON 1 CCM C,O, R x
high P0092[L3
WITH TC].)
(8ee01-028
IAT sensor 2 circuit range/ 44 DTC
P0096 ON 2 CCM C x
performance problem P0096[L3
WITH TCl)
(8ee01-028
I P009? IAT sensor 2 circuit low
46 DTC
I ON 1 CCM C,O,R x
P009?[L3
1 WITH TC].)
i
01-028-14
(8ee01-028
MAF circuit range/performance 500TC
P0101 ON 2 CCM C x
problem P0101 [L3
WITH TCl)
(8ee01-028
520TC
P0102 MAF circuit low input ON 1 CCM C,O,R x
P0102[L3
WITH TC].)
(8ee01-028
540TC
P0103 MAF circuit high input ON 1 CCM C,O,R x
P0103[L3
WITH TC].)
(8ee01-028
560TC
P0107 MAP sensor circuit low input ON 1 CCM C,O, R x
P0107[L3
WITH TC].)
(8ee01-028
580TC
P0108 MAP sensor circuit high input ON 1 CCM C,O,R x
P0108[L3
WITH TC].)
(8ee01-028
600TC
P0111 IAT circuit performance problem 01\1 2 CCM C x
P0111[L3
WITH TC].)
(8ee01-028
610TC
P0112 IAT circuit low input ON 1 CCM C,O, R x
P0112[L3
WITH TC].)
(8ee01-028
620TC
P0113 IAT circuit high input ON 1 CCM C,O, R x
P0113[L3
WITH TCl)
(8ee01-02B
ECT circuit range/performance Engine cooling 640TC
P0116 ON 1 C x
problem system P0116[L3
WITH TC].)
(8ee01-02B
Engine cooling 660TC
P0117 ECT circuit low input ON 1 C,O, R x
system P0117[L3
WITH TC].)
(8ee01-028
Engine cooling 680TC
P0118 ECT circuit high input ON 1 C,O,R x
system P0118[L3
WITH TC].)
(8ee01-02B
700TC
P0122 TP sensor No.1 circuit low input ON 1 CCM C,O, R x
P0122[L3
WITH TC].)
(8ee01-028
720TC
P0123 TP sensor No.1 circuit high input ON 1 CCM C,O,R x
P0123[L3
WITH TCl)
(8ee01-02B
Excessive time to enter closed loop Engine cooling 740TC
P0125 ON 2 C x
fuel control system P0125[L3
WITH TC].)
01-028-15
01-028-16
(5ee01-02B
111 OTC
P0223 TP sensor No.2 circuit high input ON 1 CCM C,O,R x
P0223[L3
I WITH TC].)
I (5ee01-02B
! P0234
Turbo/supercharger overboost
OFF 1 Other C, R x
1130TC
P0234[L3
I
I
condition
WITH TC].)
(5ee01-02B
1140TC
P0245 Turbocharger wastegate solenoid low OFF 2 Other C,O, R x
P0245[L3
WITH TC].)
(5ee01-02B
, 1160TC
P0246 Turbocharger wastegate solenoid high OFF~ 13' 2 Other C,O, R x
II ..
P0246[L3
WITH TC].)
I (5ee01-02B
Flash 1180TC
P0300 Random misfire detected 1 or 2 Misfire C, R x
ION P0300[L3
WITH TC].)
Flash
P0301 Cylinder NO.1 misfire detected 1 or 2 Misfire C, R x
ION (5ee01-02B
Flash 1220TC
P0302 Cylinder No.2 misfire detected 1 or 2 Misfire C, R x
ION P0301, P0302,
Flash P0303,
P0303 Cylinder NO.3 misfire detected 1 or 2 Misfire C, R x
P0304[L3
ION
Flash WITH TC].)
P0304 Cylinder No.4 misfire detected 1 or 2 Misfire C, R x
ION
(5eeO 1-02B
1240TC
P0327 Knock sensor circuit low input ON 1 CCM C,O, R x
P0327[L3
I WITH TC].)
I (8ee01-028
I 1260TC
I
P0328 Knock sensor circuit high input ON 1 CCM C,O, R x
P0328[L3
WITH TC].)
(8ee01-028
1280TC
P0335 CKP sensor circuit malfunction ON 1 CCM C x
P0335[L3
WITH TC].)
(8ee01-02B
1300TC
P0340 CMP sensor circuit malfunction ON 1 CCM C x
P0340[L3
WITH TC].)
(8ee01-02B
1330TC
P0401 EGR flow insufficient detected ON 2 EGR C, R x
P0401 [L3
WITH TC].)
(8ee01-02B
EGR valve (stepper motor) circuit 1350TC
P0403 ON 2 CCM C,O, R x
malfunction P0403[L3
WITH TC].)
(5ee01-02B
Catalyst system efficiency below 1370TC
P0421 ON 2 Catalyst C x
threshold P0421 [L3
WITH TC].)
01-028-17
ON-BOARD DIAGNOSTIC [L3 WITH TCl
Self-test Memory
DTC No. Condition MIL DC Monitor item Page
type*2 function
(See01-02B
EVAP control system incorrect purge EVAP system 139 DTC
P0441
flow
ON 2 C, R x
monitor P0441[L3
WITH TC).)
(See01-02B
EVAP control system leak detected EVAP system 141 DTC
P0442 ON 2 C, R x
(small leak) monitor P0442[L3
WITH TC].)
(See01-02B
EVAP control system purge control 142 DTC
P0443 ON 2 CCM C,O,R x
valve circuit malfunction P0443[L3
WITH TC).)
(See01-02B
Change over valve (COV) (EVAP
144 DTC
P0446 system leak detection pump) stuck ON 2 CCM C, R x
P0446[L3
close
WITH TC].)
(See01-02B
EVAP control system leak detected EVAP system 146 DTC
P0455 ON 2 C, R x
(gross leak) monitor P0455[L3
WITH TC].)
(See01-02B
EVAP control system leak detected EVAP system 149 DTC
P0456"1 ON 2 C, R x
(very small leak) monitor P0456[L3
WITH TC).)
(See01-02B
Fuel gauge sender unit circuit range/ 151 DTC
P0461 ON 2 CCM C x
performance P0461[L3
WITH TC).)
(See01-02B
Fuel gauge sender unit circuit low 152 DTC
P0462 ON 2 CCM C,O,R x
input P0462[L3
WITH TC].)
(See01-02B
Fuel gauge sender unit circuit high 153 DTC
P0463 ON 2 CCM C,O,R x
input P0463[L3
WITH TC].)
(See01-02B
154 DTC
P0480 Fan control circuit problem OFF 1 Other C,O, R x
P0480[L3
WITH TC).)
(See01-02B
Vehicle speed sensor (VSS) circuit 156DTC
P0500 ON 2 CCM C x
malfunction P0500[L3
WITH TC).)
(See01-02B
157 DTC
P0505 Idle control system malfunction OFF - - R - P0505[L3
WITH TC).)
(See01-02B
Idle control system RPM lower than 158 DTC
P0506 ON 2 CCM C x
expected P0506[L3
WITH TC).)
(See01-02B
Idle control system RPM higher than 160 DTC
P0507 ON 2 CCM C x
expected P0507[L3
WITH TC].)
Cold start
(See01-02B
emission
Cold start idle air control system 161 DTC
P050A ON 2 reduction C, R x
performance P050A[L3
strategy
WITH TC).)
monitoring
01-028-18
I P1260[L3
WITH TCl.)
01-028-19
01-028-20
III
(See01-02B
Accelerator pedal position (APP) 219 DTC
P2126 ON 1 CCM C,O, R x
sensor NO.2 circuit range/performance P2126[L3
, WITH TC].)
(See01-02B
Accelerator pedal position (APP) 220 DTC
P2127 ON 1 CCM C,O,R x
sensor NO.2 circuit low input P2127[L3
WITH TC].)
(See01-02B
Accelerator pedal position (APP) 222 DTC
P2128 ON 1 CCM C,O, R x
I sensor No.2 circuit high input P2128[L3
WITH TC].)
(See01-02B
Throttle position sensor NO.1/No.2 224 DTC
P2135 ON 1 CCM C,O, R x
voltage correlation problem P2135[L3
WITH TC].)
(See01-02B
Accelerator pedal position (APP)
225 DTC
P2138 sensor No.1 /No.2 voltage correlation ON 1 CCM C,O, R x
P2138[L3
problem
WITH TC].)
(See01-02B
226 DTC
P2177 Fuel system too lean at off idle ON 2 Fuel system C, R x
P2177[L3
WITH TC].)
(See01-02B
229 DTC
P2178 Fuel system too rich at off idle ON 2 Fuel system C, R x
P2178[L3
WITH TC].)
(See01-02B
232 DTC
P2187 Fuel system too lean at idle ON 2 Fuel system C, R x
P2187[L3
WITH TC].)
(See01-02B
235 DTC
P2188 Fuel system too rich at idle ON 2 Fuel system C, R x
P2188[L3
WITH TC].)
(See01-02B
238 DTC
P2195 Front H02S signal stuck lean ON 2 H02S C x
P2195[L3
WITH TC].)
(See01-02B
240 DTC
P2196 Front H02S signal stuck rich ON 2 H02S C x
P2196[L3
WITH TC].)
(See01-02B
243 DTC
P2228 BARO sensor circuit low input ON 1 CCM C,O,R x
P2228[L3
WITH TC].)
(See01-02B
244 DTC
P2229 BARO sensor circuit high input ON 1 CCM C,O,R x
P2229[L3
I
WITH TC].)
(See01-02B
Front H02S positive current control 244 DTC
P2237 ON 2 H02S C,O,R x
circuit open P2237[L3
WITH TC].)
(See01-02B
I
i Front H02S sensor reference voltage 246 DTC
P2245 ON 2 H02S C,O,R x
circuit low input P2245[L3
I WITH TC].)
01-028-21
Self-test Memory
DTC No. Condition MIL DC Monitor item Page
type*2 function
(See01-02B
Front H02S sensor reference voltage 248 DTC
P2246 ON 2 H02S C,O, R x
circuit high input P2246[L3
I WITH TC].)
(See01-02B
I
I P2251
Front H02S negative current control
circuit open
ON 2 H02S C,O, R x
250 DTC
P2251 [L3
I WITH TC].)
(See01-02B
I P2401
EVAP system leak detection pump
motor circuit low
ON 2 CCM C, R x
252 DTC
P2401[L3
WITH TC].)
(See01-02B
EVAP system leak detection pump 255 DTC
P2402 ON 2 CCM C,R x
motor circuit high P2402[L3
WITH TC].)
I
(See01-02B
EVAP system leak detection pump 257 DTC
P2404 ON 2 CCM C, R x
sensor circuit malfunction P2404[L3
WITH TC].)
(See01-02B
EVAP system leak detection pump 258 DTC
P2405 ON 2 CCM C, R x
sensor circuit low input P2405[L3
WITH TC].)
(See01-02B
I EVAP system leak detection pump 259 DTC
P2407 ON 2 CCM C, R x
sensor circuit intermittent P2407[L3
! WITH TC].)
*' : California
emission regulation applicable model
.2 . C; CMDTC self-test, 0; KOEO self-test, R; KOER self-test
01-028-22
ON-BOARD DIAGNOSTIC [L3 WITH TCl
DTC B1342[L3 WITH TC]
id010239815700
POSSIBLE
CAUSE PCM internal malfunction
Diagnostic procedure
STEP INSPECTION ACTION
III
1 VERIFY CURRENT STATUS OF MALFUNCTION Yes Replace the PCM, then go to the next step.
Clear the DTC from the PCM memory using No Go to the next step.
the M-MDS.
I Is same DTC present?
Go to the applicable DTC inspection.
2 VERIFY AFTER REPAIR PROCEDURE Yes
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
I
I
(See01-02B-9 AFTER REPAIR
PROCEDURE[L3 WITH TC].)
No Troubleshooting completed.
01-028-23
II No
Go to the next step.
Replace the variable valve timing actuator, go to the next
step.
7 VERIFY TROUBLESHOOTING OF DTC POO11 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all the disconnected TC).)
I connectors.
I Clear the DTC from the PCM memory using
No Go to the next step.
I
~
the M-MDS.
' .
II Turn the ignition switch off.
Start the engine and warm it up completely.
Is PENDING CODE for this DTC present? t
;
8 VERIFY AFTER REPAIR PROCEDURE yes Go to the applicable DTC inspection.
II Perform the "After Repair Procedure". (See 01-02B-14 DTC TABLE[L3 WITH TC).)
(See 01-02B-9 AFTER REPAIR
I PROCEOURE[L3 WITH TC].)
No Troubleshooting completed.
01-028-24
I MONITORING CONDITION
I - Engine speed is below 4,000 rpm.
DETECTION
Diagnostic support note
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2
VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC troubleshooting procedure.
STORED DTCS (See 01-02B-194 DTC P2088[L3 WITH TC] or 01-02B-196
Is DTC P2088 or P2089 present?
DTC P2089[L3 WITH TC].)
No
Go to the next step.
4 VERIFY ENGINE OIL PRESSURE Yes Inspect engine oil pressure.
Start the engine. (See 01-11 B-3 OIL PRESSURE INSPECTION[L3 WITH
Does the oil pressure warning light illuminate? TC].)
I No Go to the next step.
S VERIFY TIMING CHAIN INSTALLATION Yes Go to the next step.
Stop the engine. No Reinstall the timing chain, then go to Step 8.
Remove the timing chain cover.
Is the camshaft timing mark at the correct
point?
I
INSTALLATION[L3 WITH TC].)
6 INSPECT OCV FOR MALFUNCTION Yes VARIABLE VALVE TIMING MECHANISM IS NORMAL
Stop the engine.
Remove the OCV. Note
Inspect the position of the spool valve in the This DTC is detected as an intermittent concern.
OCv. The intermittent concern might be removed using the
Is the spool valve located at the valve retard cleaning mode of the variable valve timing control
I
I
I position? function.
,I Go to the next step.
I I No Replace the OCV, then go to Step 8.
01-028-25
the M-MDS.
Turn the ignition switch off.
Start the engine and warm it up completely.
Is PENDING CODE for this DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See 01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
I. PROCEDlIRE[L3 WITH TC].)
Are any DTCs present?
01-028-26
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT CMP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 13.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the CMP sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT CMP SENSOR FOR FOREIGN Yes Remove foreign material from the CMP sensor, then go to
MATERIAL Step 13.
Remove the CMP sensor. No Go to the next step.
! Inspect the CMP sensor for foreign material.
Is there any foreign material on the CMP
I sensor?
5 INSPECT CMP SENSOR PULSE WHEEL Yes Replace the camshaft, then go to Step 13.
Visually inspect the CMP sensor pulse wheel. (See01-10B-20 CYLINDER HEAD GASKET
Is there any damage or scratching to the CMP REPLACEMENT[L3 WITH TC).)
I
I sensor pulse wheel? No Go to the next step.
I
6 INSPECT CMP SENSOR Yes Go to the next step.
Inspect the CMP sensor. No Replace the CMP, then go to Step 13.
(See01-40B-47 CAMSHAFT POSITION (CMP)
SENSOR INSPECTION[L3 WITH TC).)
Is the CMP sensor normal?
7 INSPECT CKP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 13.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the CKP sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
8 INSPECT CKP SENSOR FOR FOREIGN Yes Remove foreign material from the CKP sensor, then go to
MATERIAL Step 13.
Remove the CKP sensor. No Go to the next step.
Inspect the CKP sensor for foreign material.
Is there any foreign material on the CKP
sensor?
I 9 INSPECT CKP SENSOR PULSE WHEEL Yes Replace the CKP sensor pulse wheel, then go to Step 13.
Visually inspect the CKP sensor pulse wheel. (See01-10B-10 TIMING CHAIN REMOVAU
II Is there any damage or scratching to the CKP INSTALLATION[L3 WITH TC].)
I sensor pulse wheel? No Go to the next step.
10 INSPECT CKP SENSOR Yes Go to the next step.
Inspect the CKP sensor. No Replace the CKP sensor, then go to Step 13.
(See01-40B-45 CRANKSHAFT POSITION (See01-40B-44 CRANKSHAFT POSITION (CKP)
(CKP) SENSOR INSPECTION[L3 WITH TC).) SENSOR REMOVAUINSTALLATION[L3 WITH TC).)
Is the CKP sensor normal?
11 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 13.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
01-028-27
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
12 INSPECT VALVE TIMING Yes Go to the next step.
Inspect valve timing. No Adjust the valve timing properly, then go to the next step.
(See01-10B-10 TIMING CHAIN REMOVAU (See01-10B-10 TIMING CHAIN REMOVAU
INSTALLATION[L3 WITH TC].) INSTALLATION[L3 WITH TC).)
Is valve timing normal?
13 VERIFY TROUBLESHOOTING OF DTC P0016 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC).)
connectors. No Go to the next step.
Turn the ignition switch to the ON position.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
14 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC).)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-28
I DIAGNOSTIC MONITORING TEST RESULTS
I (H02S heater related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC troubleshooting procedure.
STORED DTCs (See01-02B-14 DTC TABLE[L3 WITH TC].)
Turn the ignition switch off, then to the ON No Go to the next step.
I position (Engine off).
01-028-29
Note
The front H02S heater is controlled by a duty signal.
FRONT H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 ! vcqlFY FREEZE FRAME DATA AND Yes Go to the next step.
I
I
I
IIi..
i "GNOSTIC MONITORING TEST RESULTS
VE BEEN RECORDED
Have the FREEZE FRAME DATA and
No Record the FREEZE FRAME DATA and DIAGNOSTIC
MONITORING TEST RESULTS on the repair order, then
go to the next step.
I I DIAGNOSTIC MONITORING TEST RESULTS
I (H02S heater related) been recorded?
I
I
Verify related Service Bulletins availability.
Is any related Service Bulletins available? No
If the vehicle is not repaired, go to the next step.
Go to the next step.
01-028-30
I:
4
INSPECT FRONT H02S HEATER POWER Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT OR SHORT TO No Repair or replace the wiring harness for a possible open
GROUND circuit or short to ground, then go to Step 9.
Turn the ignition switch to the ON position
I (Engine off).
.
I
I Measure the voltage between front H02S
I [ terminal 26 (wiring harness-side) and body
I ground.
Is the voltage B+?
ground.
Is there continuity?
6 INSPECT FRONT H02S HEATER Yes Replace the front H02S, then go to Step 9.
Inspect the front H02S heater. (See01-156-2 EXHAUST SYSTEM REMOVAU
(See01-40B-39 HEATED OXYGEN SENSOR INSTALLATION[L3 WITH TC).)
Is there continuity?
9 VERIFY TROUBLESHOOTING OF DTC POO31 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
I connectors.
No Go to the next step.
i Clear the DTC from the PCM memory using
the M-MDS.
I
Repair Verification Drive Mode.
WITH TC].)
01-028-31
Note
The front H02S heater is controlled by a duty signal.
FRONT H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
~
12BE 2BA~A~2ASI2AOI2AKI2AGI2ACI 2Yl2U 20 12M I 21 I
~
2E I 2A
12BF 2BB ,2AxI2ATI2API2ALI.2AHI2Aol 2Z I 2V 2R I 2N I 2J 2F I 2B I
~
'
~ I I I
01-028-32
DIAGNOSTIC MONITORING TEST RESULTS
(H02S heater related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 7.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the front H02S connector.
Inspect for poor connection (such as damaged!
pUlled-out pins, and corrosion).
Is there any malfunction?
4 INSPECT FRONT H02S HEATER CONTROL Yes Repair or replace the wiring harness for a possible short to
CIRCUIT FOR SHORT TO POWER SUPPLY power supply, then go to Step 7.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Measure the voltage between front H02S
terminal 2D (wiring harness-side) and body
ground.
I I Is the voltage B+?
5 INSPECT FRONT H02S HEATER Yes Replace the front H02S, then go to Step 7.
Inspect the front H02S heater. (See01-15B-2 EXHAUST SYSTEM REMOVAU
(See01-40B-39 HEATED OXYGEN SENSOR INSTALLATION[L3 WITH TC].)
(H02S) INSPECTION[L3 WITH TC].) No Go to the next step.
Is there any malfunction?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCIIII connector.
Inspect for poor connection (such as damaged!
I pUlled-out pins, and corrosion).
I Is there any malfunction?
7 VERIFY TROUBLESHOOTING OF DTC POO32 Yes Replace the PCM, then go to the next step.
I COMPLETED
Make sure to reconnect all disconnected
(See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TCl)
connectors. No Go to the next step.
I Clear the DTC from the PCM memory using
the M-MDS.
Perform the H02S heater, H02S, and TWC
Repair Verification Drive Mode.
(See01-02B-10 OBD-II DRIVE MODE[L3
WITH TC].)
Is the PENDING CODE for this DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-33
~4 @
~' @@
REAR H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
I (H02S heater related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-34
01-028-35
REAR H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
01-028-36
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
I Have the FREEZE FRAME DATA and go to the next step.
01-028-37
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Periorm the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY STORED DTC Yes Inspect and repair OTC POW'" P0108, P2228 or P2229.
Turn the ignition switch to off then start the No Go to the next step.
I engine.
Have DTC P0107, P0108, P2228 or P2229
been stored?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for the DTC on the
Is DTC P0069 on the FREEZE FRAME DATA? FREEZE FRAME DATA.
5 INSPECT MAP SENSOR STUCK OPEN OR Yes Go to the next step.
CLOSED No Replace the MAP sensor, then go to step 7.
Inspect MAP sensor. (See01-40B-31 MANIFOLD ABSOLUTE PRESSURE
(See01-40B-32 MANIFOLD ABSOLUTE (MAP) SENSOR/BOOST AIR TEMPERATURE SENSOR
PRESSURE (MAP) SENSOR REMOVAUINSTALLATION[L3 WITH TC].)
INSPECTION[L3 WITH TC].)
Is the MAP sensor normal?
6 INSPECT BARO SENSOR Yes Go to the next step.
Inspect the BARO sensor. No Replace the PCM, then go to the next step.
; (See01-40B-50 BAROMETRIC PRESSURE (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
(BARO) SENSOR INSPECTION[L3 WITH TC].)
TC].)
..,I
Is the BARO sensor normal?
VERIFY TROUBLESHOOTING OF DTC POO69 Yes Replace the PCM, then go to the next step.
! COMPLETED
Make sure to reconnect all disconnected
(See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TC].)
I connectors.
Turn the ignition switch to the ON position
No Go to the next step.
I (Engine off).
"I
"
DETECTION
CONDITION
problem.
Diagnostic support note
This is a continuous monitor (Other).
The MIL does not illuminate.
FREEZE FRAME DATA is not available.
DTCs are stored in the PCM memory.
Spill valve control solenoid valve malfunction
..
! POSSIBLE Connector or terminal malfunction
,i CAUSE
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has the FREEZE FRAME DATA been then go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I AVAILABILITY
Verify related Service Bulletins availability.
Service Bulletins.
If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT HIGH PRESSURE FUEL PUMP Yes Repair or replace the terminals, then go to Step 6.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the high pressure fuel pump
connector.
I
Is there any malfunction?
6 VERIFY TROUBLESHOOTING OF DTC POO89 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all the disconnected TC].)
connectors.
No Go to the next step.
I
I Clear the DTC from the PCM memory using
the M-MDS.
I Start the engine.
Is the same DTC present?
7 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE", (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
01-028-39
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
I
Has the FREEZE FRAME DATA been then go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-40
- - - - - - ._--- _ ...
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
3 INSPECT HIGH PRESSURE FUEL PUMP Yes Repair or replace the terminal, then go to Step 8.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
I Disconnect the high pressure fuel pump
connector.
Inspect for poor connection (such as damaged/
4
pUlled-out pins, corrosion).
Is there continuity?
5 INSPECT SPILL VALVE CONTROL SOLENOID Yes Replace the high pressure fuel pump, then go to Step 8.
VALVE (See01-14B-21 HIGH PRESSURE FUEL PUMP
I
Inspect the spill valve control solenoid valve.
(See01-14B-23 HIGH PRESSURE FUEL No
REMOVAUINSTALLATION[L3 WITH TC).)
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I I Is there any malfunction?
I 7 INSPECT SPILL VALVE CONTROL SOLENOID
VALVE CONTROL CIRCUIT FOR OPEN CIRCUIT
Yes
No
Go to the next step.
Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between the following
terminals:
harness-side)
Is there continuity?
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
01-028-41
I malfunction.
MONITORING CONDITIONS
I DETECTION - The following conditions are met:
Engine speed is 3,000 rpm or less.
Ii CONDITION Battery voltage is 10 V or more.
Diagnostic support note
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Spill valve control solenoid valve malfunction
Connector or terminal malfunction
POSSIBLE
Short to power supply in the wiring harness between high pressure fuel pump terminal Band PCM terminal
CAUSE
2G
PCM malfunction
PCM
SOLENOID VALVE
01-028-42
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT HIGH PRESSURE FUEL PUMP Yes Repair or replace the terminal, then go to Step 7.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the high pressure fuel pump
I I
I connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
4 INSPECT SPILL VALVE CONTROL SOLENOID Yes Replace the high pressure fuel pump, then go to Step 7.
VALVE (See01-14B-21 HIGH PRESSURE FUEL PUMP
I Inspect the spill valve control solenoid valve.
(See01-14B-23 HIGH PRESSURE FUEL
PUMP INSPECTION[L3 WITH TC].)
No
REMOVAUINSTALLATION[L3 WITH TC].)
Go to the next step.
01-028-43
01-028-44
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT MAP/BOOST AIR TEMPERATURE Yes Repair or replace the terminal, then go to Step 7.
SENSOR CONNECTOR FOR POOR No Go to the next step.
CONNECTION
I Turn the ignition switch off.
Disconnect the MAP/boost air temperature
I sensor connector.
Inspect for poor connection (damaged, pulled-
out pins, corrosion, etc.).
Is there any malfunction?
4 INSPECT BOOST AIR TEMPERATURE SENSOR Yes Replace the MAP/boost air temperature sensor, then go to
Inspect the boost air temperature sensor. Step 7.
(See01-40B-33 BOOST AIR TEMPERATURE (See01-40B-31 MANIFOLD ABSOLUTE PRESSURE
SENSOR INSPECTION[L3 WITH TC].) (MAP) SENSOR/BOOST AIR TEMPERATURE SENSOR
Is there any malfunction? REMOVAUINSTALLATION[L3 WITH TC].)
I No Go to the next step.
5 INSPECT ECT SENSOR Yes Replace the ECT sensor, then go to Step 7.
Inspect the ECT sensor. (See01-40B-27 ENGINE COOLANT TEMPERATURE
I (See01-40B-28 ENGINE COOLANT
TEMPERATURE (ECT) SENSOR No
(ECT) SENSOR REMOVAUINSTALLATION[L3 WITH TC].)
Go to the next step.
I INSPECTION[L3 WITH TC].)
i Is there any malfunction?
I 6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
II CONNECTION
Turn the ignition switch off.
No Go to the next step.
t
01-028-45
01-028-46
01-028-47
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service BUlletins available? No Go to the next step.
01-028-48
I
i
sensor connector.
II Inspect for poor connection (damaged, pulled
out pins, corrosion, etc.).
! Is there any malfunction?
4 INSPECT MAP/BOOST AIR TEMPERATURE Yes Repair or replace the wiring harness for a possible short to
SENSOR CIRCUIT FOR SHORT TO POWER power supply, then go to Step 8.
SUPPLY No Go to the next step.
Turn the ignition switch to the ON position
(Engine off).
Measure the voltage between the following
terminals:
- MAP/boost air temperature sensor terminal
I B (wiring harness-side) and body ground
- MAP/boost air temperature sensor terminal
I A (wiring harness-side) and body ground
Is the voltage B+?
5 INSPECT BOOST AIR TEMPERATURE SENSOR Yes Replace the MAP/boost air temperature sensor, then go to
Inspect the boost air temperature sensor Step 8.
connector. (See01-40B-31 MANIFOLD ABSOLUTE PRESSURE
(See01-40B-33 BOOST AIR TEMPERATURE (MAP) SENSOR/BOOST AIR TEMPERATURE SENSOR
SENSOR INSPECTION[L3 WITH TC).) REMOVAUINSTALLATIOt\I[L3 WITH TC].)
Is there any malfunction? No Go to the next step.
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (damaged, pulled-
out pins, corrosion, etc.).
I Is there any malfunction?
7 INSPEC"r MAP/BOOST AIR TEMPERATURE Yes Go to the next step.
SENSOR CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Measure the voltage between the following
terminals:
- MAP/boost air temperature sensor terminal
B (wiring harness-side) and PCM terminal
2N (wiring harness-side)
- MAP/boost air temperature sensor terminal
A (wiring harness-side) and PCM terminal
2AV (wiring harness-side)
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC POO98 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to connect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
l Is the same DTC present?
II 9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
I Are any DTCs present?
01-028-49
01-028-50
I.
No Troubleshooting completed.
PROCEDURE[L3 WITH TC])
I Are any DTCs present?
01-028-51
CD
01-028-52
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT MAF SENSOR CONNECTOR FOR Yes Repair or replace terminals, then go to Step 8.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the MAF/IAT sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT POWER SUPPLY CIRCUIT FOR OPEN Yes Go to the next step.
CIRCUIT No Inspect for an open circuit in the wiring harness between
Turn ignition switch to the ON position (Engine MAF/IAT sensor terminal A (harness-side) and the main
off). relay.
Inspect voltage at MAF/IAT sensor terminal A Repair or replace the wiring harness, then go to Step 8.
(harness-side) .
Is voltage B+?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to Step 8.
I CONNECTION No Go to the next step.
Turn the ignition switch off.
I Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
6 INSPECT MAF SENSOR SIGNAL CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT l\Jo Repair or the replace suspected wiring harness, then go to
Remove the PCM with the PCM connector Step 8.
I connected.
Inspect for continuity between MAF/IAT sensor
I terminal C (harness-side) and PCM terminal
1AK (harness-side).
Is there continuity?
7 INSPECT MAF SENSOR SIGNAL CIRCUIT FOR Yes Repair or replace the suspected wiring harness, then go to
SHORT CIRCUIT the next step.
I
I
Inspect for continuity between the MAF/IAT
sensor terminal C (harness-side) and body
No Replace the MAF/IAT sensor, then go to the next step.
I I ground.
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P0102 Yes Replace PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
Clear the DTC from the PCM memory using
the I\/I-MDS.
Start the engine and warm it up completely.
Is the same DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-53
01-028-54
II
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I AVAILABILITY Service Bulletins.
I
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 INSPECT MAF SENSOR CONNECTOR FOR Yes Repair or replace terminals, then go to Step 7.
POOR CONNECTION No Go to the next step.
I
I Turn the ignition switch off.
I Disconnect the MAF/IAT sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
4 INSPECT MAF SIGNAL CIRCUIT FOR SHORT Yes Go to the next step.
TO POWER SUPPLY No Repair or replace the suspected wiring harness, then go to
Turn ignition switch to the ON position (Engine Step 7.
off).
Measure voltage between MAF/IAT sensor
i terminal C (harness-side) and body ground.
I Is voltage 0 V?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 7.
CONNECTION No Go to the next step.
Turn the ignition switch off.
I Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
I pulled-out pins, corrosion).
Is there any malfunction?
6 INSPECT MAF SENSOR GROUND CIRCUIT Yes Go to the next step.
FOR OPEN CIRCUIT No Repair or replace the suspected wiring harness, then go to
Remove the PCM with the PCM connector the next step.
connected.
Inspect for continuity between MAF/IAT sensor
terminal B (harness-side) and PCM terminal
1P.
Is there continuity?
7 VERIFY TROUBLESHOOTING OF DTC P0103 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn ignition switch to the ON position (Engine
I off).
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine and warm it up completely.
Is same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
I Are any DTCs present?
01-028-55
@@
01-028-56
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY MAP PID WHEN MAP SENSOR Yes Go to the next step.
CONNECTOR IS DISCONNECTED
I Disconnect the MAP sensor connector.
No Go to step 5.
01-028-57
01-028-58
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT CONNECTION OF MAP SENSOR Yes Go to the next step.
CONNECTOR No Reconnect the connector, then go to Step 9.
Turn the ignition switch off.
Verify that the MAP sensor connector is
connected securely.
Is the connection normal?
4 INSPECT MAP SENSOR CONNECTOR FOR Yes Repair or replace the suspected terminal, then go to Step
POOR CONNECTION 9.
Disconnect the MAP sensor connector. No Go to the next step.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
5 VERIFY MAP SENSOR GROUND CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT No Inspect for an open circuit between PCM terminal 2AV
Inspect for continuity between MAP sensor (harness-side) and MAP sensor terminal A (harness-side).
terminal A (harness-side) and body ground. Repair or replace the suspected wiring harness, then go to
Is there continuity? Step 9.
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to Step 9.
CONNECTION No Go to the next step.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged,
pulled-out pins, corrosion).
Is there any malfunction?
7 VERIFY MAP SENSOR SIGNAL CIRCUIT FOR Yes Repair or replace the suspected wiring harness, then go to
SHORT TO CONSTANT VOLTAGE CIRCUIT Step 9.
Inspect for continuity between MAP sensor No Go to the next step.
terminal D and C (harness-side).
Is there continuity?
8 VERIFY MAP SENSOR SIGNAL CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT No Repair or replace the suspected wiring harness, then go to
Inspect for continuity between MAP sensor the next step.
terminal D (harness-side) and PCM terminal
2AG (harness-side).
Is there continuity?
9 VERIFY TROUBLESHOOTING OF DTC P0108 Yes Replace PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
Clear the DTC from the PCM memory using
the M-MDS.
I Start the engine and warm it up completely.
Is same DTC present?
10 VERIFY AFTER REPAIR PROCEDURE Yes Go to applicable inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-59
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
I Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 INSPECT MAF/IAT SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 6.
I POOR CONNECTION No Go to the next step.
the M-MDS.
I Perform the "After Repair Procedure". (8ee01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-60
@@
118EI18A~AWI1ASI1A01AKI1AGI1AC 1Y11U11011MI1111EI1AI
118FI188 1AXl1ATI1AP 1ALI1AHI1AO 12 11V 11R 11N 11J 11F 118 I
11BGI18C 1AY 11AUI1AO 1AMI1AI 11AE 1AAI1W 11S 110 I 1K! 1G 11C I
118HI180 1AZI1AVl1AR 1ANI1AJI1AF 1A811X I n 11P 11L 11H 1101
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT IAT SENSOR TERMINAL Yes Repair or replace the terminal, then go to Step 7.
Turn the ignition switch off. No Go to the next step.
Disconnect the MAF/IAT sensor connector.
Inspect for bent terminal of MAF/IAT sensor
terminals D and E (part-side).
Is there any malfunction?
01-028-61
5
INSPECT IAT SIGNAL CIRCUIT FOR SHORT TO Yes Repair or replace the wiring harness for a short to ground,
GROUND then go to Step 7.
Turn the ignition switch off. No Go to the next step.
7
I Is there continuity?
VERIFY TROUBLESHOOTING OF DTC P0112 Yes Replace PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
,Ie M-MDS.
8
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
I The PCM monitors the IAT sensor signal. If the PCM detected IAT sensor voltage is above 4.9 V, the PCM
determines that the IAT sensor circuit has a malfunction.
Diagnostic support note
DETECTION
CONDITION This is a continuous monitor (CCM).
MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
IAT sensor malfunction
Open circuit between MAF/IAT sensor terminal D and PCM terminal 1M
POSSIBLE Short to the power supply between MAF/IAT sensor terminal D and PCM terminal 1M
CAUSE Open circuit between MAF/IAT sensor terminal E and PCM terminal 1AR
Poor connection at the MAF/IAT sensor or the PCM connector.
PCM malfunction
01-028-62
MAF/IAT SENSOR
PCM
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT IAT SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 9.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the MAF/IAT sensor connector.
II Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 CLASSIFY IAT SENSOR MALFUNCTION OR Yes Replace the MAFflAT sensor, then go to Step 9.
HARNESS MALFUNCTION
, No Go to the next step.
Connect the M-MDS to the DLC-2.
I
; Access the IAT PID.
I Connect a jumper wire between MAFflAT
I I sensor terminals D and E (harness-side).
Verify the IAT value.
I I: Is the voltage below 4.9 V?
01-028-63
off).
ground.
7
INSPECT IAT SENSOR SIGNAL CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT
No Repair or replace the wiring harness for an open circuit,
Inspect for continuity between MAF/IAT sensor then go to Step 9.
1M (harness-side).
I I Is there continuity?
8 INSPECT IAT SENSOR GROUND CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT
No Repair or replace the wi ring harness for an open circuit,
Inspect for continuity between MAF/IAT sensor then go to the next step.
1AR (harness-side).
Is there continuity?
9
VERIFY TROUBLESHOOTING OF DTC P0113 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
the M-MOS.
10
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable OTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTe TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-64
@
PCM
ECT SENSOR WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
112BE 2BAI2A\I'v12A512AOl2AKI2AG 2ACI 2Y I 2U I 20 12M I 21 2E I 2A 1
112BF 2BBI2AXI2ATI2API2AL!2AH 2AOI 2Z I 2V I 2R I 2N I 2J 2F I 2B 1
i I I I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to ne, then go next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
, 3 INSPECT ECT SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 6.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the ECT sensor connector.
Inspect for poor connection (damaged, pulled
out pins, corrosion, etc.).
Is there any malfunction?
4 INSPECT ECT SENSOR Yes Replace the ECT sensor, then go to Step 6.
Inspect the ECT sensor. (See01-40B-27 ENGINE COOLANT TEMPERATURE
(See01-40B-28 ENGINE COOLANT (ECT) SENSOR REMOVAUINSTALLATION[L3 WITH TCl.)
TEMPERATURE (ECT) SENSOR No Go to the next step.
INSPECTION[L3 WITH TC].)
I 5
Is there any malfunction?
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
I Disconnect the PCM connector.
Inspect for poor connection (damaged, pulled
out pins, corrosion, etc.).
Is there any malfunction?
01-028-65
PCM
ECT SENSOR WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
12BE 2BAI2AW!2ASI2AOI2AKI2AGI2ACI 2Y I 2U I 20 12M I 21 I 2E I 2A I
12BF 2BBI2AXl2ATI2API2ALI2AHI2ADI 2Z I 2V I 2R I 2N I 2J I 2F I 2B I
I I I I
01-028-66
DIAGNOSTIC MONITORING TEST RESULTS
(Engine cooling system related) been
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
Service Bulletins.
I AVAILABILITY
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT ECT SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 7.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the ECT sensor connector.
Inspect for poor connection (damaged, pulled-
out pins, corrosion, bending, etc.).
Is there any malfunction?
4 CLASSIFY ECT SENSOR MALFUNCTION OR Yes Replace the ECT sensor, then go to Step 7.
WIRING HARNESS MALFUNCTION (See01-40B-27 ENGINE COOLANT TEIVIPERATURE
Connect the M-MDS to DLC-2. (ECT) SENSOR REMOVAUINSTALLATION[L3 WITH TCl)
Access the ECT PID. No Go to the next step.
Verify the ECT value when disconnecting the
ECT sensor connector.
Does the ECT value change?
5 INSPECT ECT SIGNAL CIRCUIT FOR SHORT Yes Repair or replace the wiring harness for a short to ground,
TO GROUND then go to Step 7.
I Turn the ignition switch off. No Go to the next step.
Inspect for continuity between ECT sensor
terminal A (wiring harness-side) and body
ground.
Is there continuity?
I 6 INSPECT ECT CIRCUIT FOR SHORT TO Yes Repair or replace the wiring harness for a short, then go to
WIRING HARNESSES the next step.
Inspect for continuity between ECT sensor No Go to the next step.
terminal A and B (wiring harness-side).
I Is there continuity?
7 VERIFY TROUBLESHOOTING OF DTC P0117 Yes Replace the PCM, then go to the next step.
I, COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TC].)
I
I
Make sure to reconnect all disconnected
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
I Is the same DTC present?
Go to the applicable DTC troubleshooting.
8 VERIFY AFTER REPAIR PROCEDURE Yes
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
I (See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
I Are any DTCs present?
01-028-67
PCM
ECT SENSOR WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Engine cooling system related) been
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-68
terminal 2AH.
Is there continuity?
8 INSPECT ECT SENSOR GROUND CIRCUIT Yes Go to the next step.
FOR OPEN CIRCUIT No Repair or replace the wiring harness for an open circuit,
inspect for continuity between ECT sensor then go to the next step.
terminal B (wiring harness-side) and PCM
terminal2AY.
Is there continuity?
9 VERIFY TROUBLESHOOTING OF DTC P0118 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
I Is the same DTC present?
Yes Go to the applicable DTC troubleshooting.
10 VERIFY AFTER REPAIR PROCEDURE
Perform "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
I
I
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-69
01-028-70
3
recorded?
VERIFY RELATED SERVICE BULLETINS
AVAILABILITY
Verify related Service Bulletins availability.
Is any related Service Bulletins available?
CLASSIFY TP SENSOR OR HARNESS
MALFUNCTION
Yes
No
Yes
Perform the repair or diagnosis according to the available
Service Bulletins.
If the vehicle is not repaired, go to the next step.
Go to the next step.
Go to the next step.
..
No Go to step 5.
Connect the M-MDS.
Access the TP1 PID.
Disconnect the throttle body connector.
Connect a jumper wire between throttle body
terminals A and B (harness-side).
Is the voltage above 4.9 V?
4 INSPECT TP SENSOR Yes inspect for poor throttle body connector terminal B
Perform the TP sensor inspection. connection. Repair or replace if necessary, then go to Step
I 8.
(See01-40B-34 THROTTLE POSITIOI\J (TP)
SENSOR INSPECTION[L3 WITH TC].) No Replace throttle body, then go to Step 8.
Is the TP sensor normal?
5 INSPECT POWER SUPPLY CIRCUIT VOLTAGE Yes Go to the next step.
AT THROTTLE BODY CONNECTOR No Repair or replace for an open circuit between throttle body
connector terminal B (harness-side) and PCM connector
Note terminal 2AO (harness-side).
If DTC P0107 and P2228 are also retrieved Then, then go to Step 8.
with P0122, go to CONSTANT VOLTAGE
trOUbleshooting procedure.
01-028-71
TP SENSOR NO.1
(THROTTLE BODY) PCM
@
@@
01-028-72
recorded?
II
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I 3
Is any related Service Bulletins available?
INSPECT THROTTLE BODY CONNECTOR
No
Yes
Go to the next step.
Go to the next step.
Turn the ignition switch off.
I Verify that the throttle body connector is
connected securely.
No Connect the connector securely, then go to Step 10.
I Is connector normal?
4 INSPECT THROTTLE BODY CONNECTION FOR Yes Repair or replace the suspected wiring terminal, then go to
Ii POOR CONNECTION Step 10.
Disconnect throttle body connector. No Go to the next step.
I Inspect for poor connection (such as damaged/
I
I
pulled-out pins, corrosion).
Is there any malfunction?
5 INSPECT TP SENSOR Yes Go to the next step.
Perform the TP sensor inspection. No Replace the throttle body, then go to Step 10.
(See01-40B-34 THROTTLE POSITION (TP)
SENSOR INSPECTION[L3 WITH TC])
Is the TP sensor normal?
6 INSPECT TP1 SIGNAL CIRCUIT FOR OPEN Yes Go to the next step.
CIRCUIT No Repair or replace for short to a power supply. Then, go to
Turn ignition switch to the ON position (Engine Step 10.
off).
7
VERIFY TP SENSOR GROUND CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT No Repair or replace for an open circuit between TP sensor
Inspect for continuity between throttle body connector terminal B (harness-side) and PCM connector
I, connector terminal D (harness-side) and PCM
connector terminal 2AP.
terminal 3P (harness-side). Then, go to Step 10.
I Is there continuity?
8
INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to Step 10.
I CONNECTION No Go to Step 10.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
Is there continuity?
10
VERIFY TROUBLESHOOTING OF DTC P0123 Yes Replace PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
I connectors.
No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
11
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC).)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-73
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
, Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY CURRENT INPUT SIGNAL STATUS: IS Yes Intermittent concern exists. Go to the INTERMITIENT
CONCERN INTERMITIENT OR CONSTANT CONCERNS TROUBLESHOOTING procedure.
Start the engine. (See01-03B-77 INTERMITIENT CONCERN
Warm up the engine completely. TROUBLESHOOTING[L3 WITH TC).)
,I Access the ECT PID using the M-MDS. No Go to the next step.
Is the ECT PID above 60C {140 0F}?
4 INSPECT ECT SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 7.
POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the ECT sensor connector.
5
INSPECT ECT SENSOR Yes Go to the next step.
Inspect the ECT sensor. No Replace the ECT sensor, then go to Step 7.
(See01-40B-28 ENGINE COOLANT
TEMPERATURE (ECT) SENSOR
I INSPECTION[L3 WITH TC).)
I Is it normal?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
I CONNECTION No Go to the next step.
i Disconnect the PCM connector.
01-028-74
I
II
7 VERIFY TROUBLESHOOTING OF DTC P0125
COMPLETED
Yes Replace the PCM, then go to the next step.
(8ee01-40B-7 PCM REMOVAUIN8TALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Turn the ignition switch to the ON position
(Engine off).
Access the ECT PID using the M-MD8.
II
II
Wait until ECT PID below 8 DC {46 OF}.
8tart the engine and warm it up completely.
Is the PENDING CODE for this DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (8ee01-02B-14 DTC TABLE[L3 WITH TC].)
(8ee01-028-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
DTC P0126
Coolant thermostat stuck open
DTC P0128
DTC P0126
If the ECT signal never exceeds 71 DC {160 OF} after engine start for specified period, PCM determines that
I
I
the coolant thermostat is stuck open.
MONITORING CONDITIONS
I -IAT: above -10 DC {14 OF}
- Vehicle speed: over 6 km/h {3.7 mph}
DTC P0128
PCM monitors MAF, IAT, VSS and EAT signals and calculate radiator heat radiation ratio while following
monitoring conditions are met. If calculated value exceeds threshold, PCM determines that the coolant
thermostat is stuck open.
DETECTION MONITORING CONDITIONS
CONDITION - ECT at engine start: below 36 DC {97 OF}
-IAT: above -10 DC {14 OF}
- Difference between ECT at engine start and minimum IAT: below 6 DC {10.8 OF}
- Vehicle speed: over 30 km/h {18.6 mph}
I Diagnostic support note
This is an intermittent monitor (Engine cooling system).
I MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
I PENDING CODE is available if PCM detects the above malfunction condition during first the drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in PCM memory.
DIAGNOSTIC MONITORING TEST RESULTS is available.
ECT sensor malfunction
POSSIBLE Cooling system malfunction
CAUSE Coolant thermostat malfunction
PCM malfunction
01-028-75
1
VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3
INSPECT FOR OTHER DTCS Yes Repair circuit malfunction for applicable DTCs.
Have other DTCs been stored? No Go to the next step.
4
INSPECT COOLANT THERMOSTAT FOR Yes Inspect ECT sensor.
I
I
Note
If workshop inside arid outside
I
I
I
I
Access ECT, IAT PIDs and make sure that
each value is within following specifications.
- ECT: below 36C {97 OF} (for P0128 only)
I -IAT: above -10C {14F}
- Difference between ECT and IAT: below
I
I 6C {43F}
Is there any PID that is out of specification?
6
VERIFY TROUBLESHOOTING OF DTC P0126 Yes Go to Step 8.
COMPLETED
No Replace PCM, then go to Step 8.
Start engine and turn off ElL and NC.
Access DIAGNOSTIC MONITORING TEST
Note
This test requires actual driving. Chassis
test period.
is 8 minutes)
I
Verify TEST #10: E1: 81 (ECT) value.
I Is value above minimum value?
01-028-76
Note
This test requires actual driving. Chassis
roller cannot be used for this test.
During test drive, constant speed should
be maintained, although 2 or 3 stops
(e.g. for traffic signals) is acceptable.
Stop-and-go (e.g. in case of traffic
congestion) is not acceptable during the
test period.
cycle.
01-028-77
~--i1C @ @@ @
@@ @
- - 1B f-*---------;-\2
@ @
'-------I 1A f-*---------Ci'ADT
PCM
FRONT H02S
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
~
112BF 2BBI2AXl2ATI2API2ALI2AH 2ADI 2Z I 2V I 2R 12N I 2J I 2F 2B I
, , I,
! !
Diagnostic procedure
STEP INSPECTION ACTION
1 IVERIFY FREEZE FRAME DATA AND Yes Go to the next step.
IDIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
I Have the FREEZE FRAME DATA and go to the next step.
I DIAGNOSTIC MONITORING TEST RESULTS
I I (H02S related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I AVAILABILITY
Verify related Service Bulletins availability.
Service Bulletins.
If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING OR STORED DTC Yes Go to the appropriate DTC troubleshooting procedures.
Turn the ignition switch off, then to the ON (See01-02B-14 DTC TABLE[L3 WITH TC].)
position (Engine off). No Go to the next step.
Verify the pending code or stored DTCs using
the M-MDS.
Are other DTCs present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for the DTC on the
ii Is DTC P0131 on FREEZE FRAME DATA? FREEZE FRAME DATA.
I (See01-02B-14 DTC TABLE[L3 WITH TC].)
01-028-78
Is there continuity?
I INSPECT FRONT H02S Yes Replace the front H02S, then go to Step 10.
Inspect the front H02S. (See01-15B-2 EXHAUST SYSTEM REMOVAU
(See01-40B-39 HEATED OXYGEN SENSOR INSTALLATION[L3 WITH TC].)
9
INSPECT FRONT H02S CIRCUIT FOR OPEN Yes Go to the next step.
CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
I Inspect for continuity between the following
circuits:
- Front H02S terminal 1B (wiring harness
side) and PCM terminal2AC (wiring
harness-side)
Is there continuity?
10
VERIFY TROUBLESHOOTING OF DTC P0131 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
II TC].)
I 11
WITH TC].)
01-028-79
cycle.
r12 @
-
@
1f2Z'\ 'v
}
\.:.J ICJ
@ @
(j) ~@ ~
p
A ~
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@ @
r1A'
\.:.:.j
PCM
FRONT H02S
~ 10 1B em
2D2B
~ .~
112BE12BA12A'N!2A8 2AOl2AKI2AGI2ACI 2Y I 2U I 20 12M I 21 2E I 2A I
112BFI2BBI2AXl2AT 2API2ALI2AHl2AOl2Z I 2V 12R 12N I 2J 2F I 2B I
I i I
I Gt~
I
Gt~
I I
Diagnostic procedure
STEP INSPECTION ACTION
1
VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I I: Is any related Service Bulletins available? No Go to the next step.
01-028-80
01-028-81
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING AND STORED Yes Go to DTC P0443 troubleshooting procedures, then go to
DTC Step 14.
Turn the ignition switch off, then to the ON No Go to the next step.
I
! I position (Engine off).
I Verify the pending or stored DTCs using the M-
MOS.
I Is DTC P0443 also present?
4 IIDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
I Is DTC P0133 on FREEZE FRAME DATA? FRAME DATA.
i (See01-02B-14 OTC TABLE[L3 WITH TC].)
01-028-82
8
INSPECT FUEL PRESSURE (HIGH-SIDE) Yes Go to Step 13.
Access and monitor the FUEL PRES PIO. No Go to the next step.
I Is the FUEL PRES PIO value within the
specification?
TC].)
normally?
specified?
TC].)
13
INSPECT SEALING OF ENGINE COOLANT Yes Go to the next step.
PASSAGE No Repair or replace the malfunctioning part according to the
Perform the "ENGINE COOLANT LEAKAGE inspection results.
INSPECTION".
Then go to the next step.
01-028-83
I (Engine off)
Clear the DTC from the memory using the M
Ii MDS.
I Perform the H02S heater, H02S, and TWC
Repair Verification Drive Mode.
(See01-02B-10 OBD-II DRIVE MODE[L3
I
J
WITH TC].)
Is the PENDING CODE for this DTC present?
15 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-84
FRONT H02S
MAIN RELAY
FRONT H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
~ I I I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
i Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING AND STORED Yes Go to the appropriate DTC troubleshooting procedures.
DTC No Go to the next step.
I Note
I If fuel monitor, DTC P0132 is retrieved,
ignore it until P0134 is fixed.
01-028-85
---- - - - - - - - - - - -- ----- ------------
ON-BOARD DIAGNOSTIC [L3 WITH TC]
NEUTRAL.
condition)
?
INSPECT EXHAUST SYSTEM FOR GAS Yes Repair or replace any malfunctioning exhaust part, then go
LEAKAGE to Step 10.
i Visually inspect if there is any gas leakage No Inspect the following wiring harnesses at the wiring
between the exhaust manifold and front H02S. harness-side connector terminals for an open circuit,
Is there-gas leakage? repair or the replace wiring harness if necessary.
- Front H02S terminal 1A and PCM terminal 2AD
- Front H02S terminal 1Band PCM terminal 2AC
- Front H02S terminal 1C and PCM terminal 2Z
- Front H02S terminal 2D and PCM terminal 2C
I If all the items above are normal, replace the
malfunctioning sensor.
Then go to Step 10.
8
INSPECT SEALING OF ENGINE COOLANT Yes Repair or replace the malfunctioning part according to the
PASSAGE inspection results, then go to Step 10.
1
I
i Perform the ENGINE COOLANT LEAKAGE No Go to the next step.
i INSPECTION.
(See01-12B-6 ENGINE COOLANT LEAKAGE
INSPECTION[L3 WITH TC].)
Is there any malfunction?
9
INSPECT ENGINE COMPRESSION Yes Go to the next step.
1
INSPECTION[L3 WITH TC].)
Is it normal?
10
VERIFY TROUBLESHOOTING OF DTC P0134 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-? PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Turn the ignition switch to the ON position.
(Engine off)
MDS.
11
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
I,
\
(See01-02B-9 AFTER REPAI R
PROCEDURE[L3 WITH TC].)
No Troubleshooting completed.
01-028-86
III
I
I - The following conditions are met.
I .
Engine speed is above 1,500 rpm .
Engine coolant temperature is above 70C {158 OF}.
Fuel injector control in rear H02S is in closed loop control.
I The PCM monitors the input voltage from the rear H02S when the following conditions are met. Under
the following monitoring conditions, if the input voltage from the rear H02S does not exceed 0.1 V
I DETECTION through the short term fuel trim is controlled up to 20.5% for 9.65, the PCM determines that the sensor
circuit input is low.
I, CONDITION
I MONITORING CONDITIONS
,
I - H02S,H02S heater and TWC repair verification drive mode.
I - The following conditions are met for more than 20.8 s.
Engine speed is more than 1,500 rpm.
Engine coolant temperature is more than 70C {158 oF}.
@@
~
9'
0
AlA
IVV V
T f;" ~ -0
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I
I REAR H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
ffiB
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111BF 1BBI1AXl1ATI1AP 1ALI1AH 1AD 1z11V11R11N/1J 1F 1B I
I I I I I
I,
I
I~~ I 112BE 2BAI2A\'v12ASI2A02AKI2AG 2AC 2Y I 2U I 20 12M I 21 2E 2AI
112BF 2BBI2AXI2ATI2AP2ALI2AH 2AD 2Z I 2V I 2R I 2N I 2J 2F 2B I
I I I I
I
112BG 2BCl2AYI2AUI2A02AMI2AI 2AEI2AAI 2wl 2S 120 i 2K 12G 2C I
I 112BH 2BDI2AZI2AVl2AR 2ANI2AJ 2AF 2ABI 2X 12T I 2P I 2L 2H 2DI
I
I
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01-028-87
ON-BOARD DIAGNOSTIC [L3 WITH TCl
Diagnostic procedure
STEP INSPECTION ACTION
1
VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
2
VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3
VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC troubleshooting procedure.
STORED DTC (See01-02B-14 DTC TABLE[L3 WITH TC].)
Turn the ignition switch off, then to the ON No Go to the next step.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
i DATA No Go to the troubleshooting for the DTC on the FREEZE
II Is DTC P0137 on FREEZE FRAME DATA? FRAME DATA.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
5 INSPECT REAR H02S SIGNAL CIRCUIT FOR Yes Repair for a short to ground circuit, then go to Step 7.
SHORT TO GROUND AT HARNESS No Go to the next step.
Turn the ignition switch off.
Disconnect rear H02S and PCM connectors.
Verify the continuity between rear H02S
body ground.
Is there continuity?
6 INSPECT REAR H02S SIGNAL CIRCUIT FOR Yes Replace the rear H02S then go to the next step.
SHORT TO GROUND AT REAR H02S No Go to the next step.
Rear H02S connector disconnected.
I Verify the continuity between rear H02S
sensor terminal A (part side) and body ground.
I 7
Is there continuity?
VERIFY TROUBLESHOOTING OF DTC P0137 Yes Replace PCM, then go to the next step.
COMPLETED (8ee01-408-7 PCM REMOVAUIN8TALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
I connectors.
Clear the DTC from the PCM memory using
the M-MDS.
I
I
Perform the H02S heater, H02S and TWC
Repair Verification Drive Mode.
II (See01-02B-10 OBD-II DRIVE MODE[L3
WITH TC].)
I Is the PENDING CODE for this DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the AFTER REPAIR PROCEDURE. (See01-02B-14 DTC TABLE[L3 WITH TGj.)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-88
II
DETECTION
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Rear H02S malfunction
POSSIBLE Short to power supply in the wiring harness between rear H02S terminal A and PCM terminal 2Q
CAUSE Rear H02S or PCM terminal shorted
PCM malfunction
REAR H02S PCM
,j:O:
, I
I
I if:"'
V ~ AAA
v -n
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n
~
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I I I
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REAR H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
-- WIRING HARNESS-SIDE CONNECTOR
I~~ I
01-028-89
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING OR STORED DTC Yes Go to the appropriate DTC troubleshooting procedures.
Turn the ignition switch off, then to the ON
(See01-02B-14 DTC TABLE[L3 WITH TC].)
position. (Engine off)
No Go to the next step.
I
Verify pending code or stored DTCs using M
MOS.
I
Is other DTC present?
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA f---:-N'--o-+-=-G-o-t-o-'th-e-t-ro-u""'b-Ie-s":"'h-o-ot-in-g-p-r-o-ce-d-u-r-es--,-fo-r-th-e-D.....
T-C-o-n-t-h-e--l
Is DTC P0138 on FREEZE FRAME DATA? FREEZE FRAME DATA.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
I 5 INSPECT REAR H02S SIGNAL CIRCUIT FOR
SHORT TO POWER SUPPLY
Yes
No
Replace short to power supply, then go to Step 7.
Go to the next step.
Turn the ignition switch off.
Disconnect rear H02S connector.
Turn the ignition switch to the ON position.
(Engine off)
ground.
10 times in NEUTRAL.
7 VERIFY TROUBLESHOOTING OF DTC P0138 Yes Replace the PCM, then go to the next step.
COMPLETED
(See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn the ignition switch to the ON position.
(Engine off)
MOS.
WITH TC].)
01-028-90
times.
MONITORING CONDITIONS
- H02S heater, H02S, and TWC Repair Verification Drive Mode or EGR, H02S heater, H02S, TWC, and
I EVAP System Repair Verification Drive Mode
- The following conditions are met:
Fuel cut during deceleration
I
I Engine speed is more than 500 rpm.
Engine coolant temperature is more than 70C {158 OF}.
I
H02S (rear) output voltage is more than 0.4 V.
The PCM monitors for a time-out malfunction (when rear H02S remains above 0.3 V for longer than a
specified period of time during fuel cut control). The PCM measure the amount of time from when the
following conditions are met until the rear H02S output voltage drops below 0.3 V. The PCM determines
that a H02S time-out malfunction has occurred when the detected time is more than the threshold value
DETECTION (6.4 5) three consecutive times.
CONDITION
MONITORING CONDITIONS
- H02S heater, H02S, and TWC Repair Verification Drive Mode or EGR, H02S heater, H02S, TWC, and
EVAP System Repair Verification Drive Mode
- The following conditions are met:
Fuel cut during deceleration
Engine speed is more than 500 rpm.
Engine coolant temperature is more than 70C {158 OF}.
H02S (rear) is activated (more than 0.55 V).
Diagnostic support note
This is an intermittent monitor (H02S).
The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
DIAGNOSTIC MONITORING TEST RESULTS is available.
I PENDING CODE is available if the PCM detects the above malfunction condition during first drive cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Rear H02S deterioration
Rear H02S malfunction
Rear H02S looseness
Pressure regulator (built-in fuel pump unit) malfunction
Fuel pump malfunction
POSSIBLE Fuel filter (built-in fuel pump unit) clogged or restricted
CAUSE Fuel leakage on fuel line from fuel delivery pipe to fuel pump
Exhaust system leakage
Purge solenoid valve malfunction
Improper connection of purge solenoid hoses
Insufficient compression
I Engine malfunction (Leakage engine coolant)
Diagnostic procedure
STEP INSPECTION ACTION
.., VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
I DIAGNOSTIC MOr'Ii!TORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-91
M-MDS.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for the DTC on the
I Is DTC P0139 on the FREEZE FRAME DATA? FREEZE FRAME DATA.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to Step 8.
Warm up the engine. No Go to the next step.
Access the 02S12 PID using the M-MDS.
Inspect the PID under the following accelerator
6
INSPECT INSTALLATION OF REAR H02S Yes Go to the next step.
Inspect if the rear H02S is loosely installed. No Retighten the sensor, then go to Step 13.
Is the sensor installed securely?
7 INSPECT GAS LEAKAGE FROM EXHAUST Yes Repair or replace the malfunctioning faulty exhaust part,
SYSTEM then go to Step 13.
Visually inspect if there is any gas leakage No Replace sensor, then go to Step 13.
between the exhaust manifold and the rear
H02S.
Is there gas leakage?
8
INSPECT LONG TERM FUEL TRIM Yes The engine is driven under a rich condition. Go to the next
Access the LONGFT1 PIDs step.
Compare it with the FREEZE FRAME DATA No The engine is driven under a lean condition. Go to Step 10.
recorded at Step 1.
Is it below the FFD value?
9 INSPECT FUEL LINE PRESSURE (Excessive Yes Go to Step 12.
fuel line pressure) No Inspect fuel pump maximum pressure and fuel return pipe
Turn the ignition switch off.
I
Inspect the fuel line pressure while the engine
for clogging.
(See01-14B-17 FUEL PUMP UNIT INSPECTION[L3 WITH
I
I
i
II
I
is running.
(See01-14B-6 FUEL LINE PRESSURE
TC].)
If there is any problem, repair or replace the parts.
I INSPECTI01\J[L3 WITH TC].) If all items above are normal, replace the fuel pump
! Is the fuel line pressure normal? unit.
I Then go to Step 13.
10 INSPECT FUEL LINE PRESSURE (Low fuel line Yes Go to Step 12.
I pressure) No Go to the next step.
I Turn the ignition switch off.
Inspect the fuel line pressure while the engine
is running.
I
Perform the following actions according to the result.
I If foreign material or staining is found inside fuel filter
(low-pressure side), clean the fuel tank and filter.
I
If normal, replace fuel pump unit.
01-028-92
01-028-93
l - * - - - - - - - - - ( f - f 1 BC}----....-------o
REAR H02S
PCM
WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING AND STORED Yes Go to the appropriate DTC troubleshooting procedures.
DTC (See01-02B-14 DTC TABLE[L3 WITH TC].)
No Go to the next step.
Note
If the fuel monitor, DTC P0132 is retrieved,
ignore it until P0140 is fixed.
I Turn the ignition switch off, then to the ON
position. (Engine off)
Verify pending and stored DTCs using the M-
MOS.
Are other DTCs present?
01-028-94
DATA
No Go to troubleshooting procedures for the DTC on the
I
Is DTC P0140 on the FREEZE FRAME DATA? FREEZE FRAME DATA.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
M-MDS.
7 INSPECT GAS LEAKAGE FROM EXHAUST Yes Repair or replace any malfunctioning exhaust part, then go
SYSTEM to Step 10.
Visually check If any gas leakage is found No Inspect the following wiring harness for an open or short
between the exhaust pipe and the rear H02S. to the ground circuit, repair or replace the wiring
Is there gas leakage? harness if necessary.
- Rear H02S terminal A (wiring harness-side) to PCM
terminal 20 (wiring harness-side)
Repair or replace the wiring harness if necessary.
If all items above are normal, replace the malfunctioning
sensor.
Then go to Step 10.
8 INSPECT SEALING OF ENGINE COOLANT Yes Repair or the replace the malfunctioning part according to
I PASSAGE the inspection result.
Perform the ENGINE COOLANT LEAKAGE Then go to Step 10.
I INSPECTION.
Is it normal?
10
VERIFY TROUBLESHOOTING OF DTC P0140 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVALIINSTALLATION[L3 WITH
Make sure to reconnect all disconnected
TC].)
connectors.
No Go to the next step.
Turn the ignition switch to the ON position.
(Engine off)
MDS.
WITH TC].)
11
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-95
DTC P0192
Fuel pressure sensor circuit low input
If the input voltage from the fuel pressure sensor is less than 0.19 V for 1.3 s, the PCM determines that the
fuel pressure sensor circuit is low.
Diagnostic support note
DETECTION
CONDITION
This is a continuous monitor (CCM).
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Fuel pressure sensor malfunction
I POSSIBLE
CAUSE
Short to ground in wiring harness between fuel pressure sensor terminal Band PCM terminal 2R
Connector or terminal malfunction
PCM malfunction
PCM
FUEL PRESSURE SENSOR
cs "
C ",
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B "
"
01-028-96
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FUEL PRESSURE SENSOR Yes Repair or replace the terminal, then go to Step 7.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the fuel pressure sensor connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT FUEL PRESSURE SENSOR SIGNAL Yes Repair or replace the wiring harness for a possible short to
aRCUIT FOR SHORT TO GROUND ground, then go to Step 7.
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between the fuel pressure
sensor terminal B (wiring harness-side) and
body ground.
Is there continuity?
5 INSPECT FUEL PRESSURE SENSOR Yes Replace the fuel pressure sensor, then go to Step 7.
Inspect the fuel pressure sensor. (See01-40B-38 FUEL PRESSURE SENSOR REMOVAU
(See01-40B-38 FUEL PRESSURE SENSOR INSTALLATION[L3 WITH TCl)
INSPECTION[L3 WITH TCn No Go to the next step.
Is there any malfunction?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
7 VERIFY TROUBLESHOOTING OF DTC P0192 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
01-028-97
POSSIBLE
Open circuit in the wiring harness between fuel pressure sensor terminal Band PCM terminal 2R
CAUSE
Short to power in the wiring harness between fuel pressure sensor terminal Band PCM terminal 2R
Connector or terminal malfunction
PCM malfunction
PCM
FUEL PRESSURE SENSOR
@
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01-028-98
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
I RECORDED
Has the FREEZE FRAME DATA been
No Record the FREEZE FRAME DATA on the repair order,
then go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FUEL PRESSURE SENSOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the fuel pressure sensor connector.
Inspect for poor connection (such as damaged!
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT FUEL PRESSURE SENSOR SIGNAL Yes Repair or replace the wiring harness for a possible short to
CIRCUIT FOR SHORT TO POWER SUPPLY power supply, then go to the Step 8.
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Measure the voltage between the fuel pressure
sensor terminal B (wiring harness-side) and
body ground.
Is the voltage B+?
5 INSPECT FUEL PRESSURE SENSOR Yes Replace the fuel pressure sensor, then go to Step 8.
Inspect the fuel pressure sensor. (See01-40B-38 FUEL PRESSURE SENSOR REMOVAU
(See01-40B-38 FUEL PRESSURE SENSOR INSTALLATION[L3 WITH TC].)
INSPECTION[L3 WITH TC].) No Go to the next step.
Is there any malfunction?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I
Inspect for poor connection (such as damaged!
pulled-out pins, corrosion).
Is there any malfunction?
7 INSPECT FUEL PRESSURE SENSOR CIRCUIT Yes Go to the next step.
FOR OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
Inspect for continuity between the fuel pressure
sensor terminal A (wiring harness-side) and
PCM terminal2P (wiring harness-side).
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P0193 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all the disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-99
~
The MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
FREEZE FRAME DATA is available.
I DTCs are stored in the PCM memory.
I
Fuel injector NO.1 malfunction
Connector or terminal malfunction
Open circuit between fuel injector No.1 terminal Band PCM terminal 2BG
POSSIBLE Open circuit between fuel injector NO.1 terminal A and PCM terminal 2BB
I CAUSE Short to power supply between fuel injector NO.1 terminal A and PCM terminal 2BB
I
Short to ground between fuel injector NO.1 terminal Band PCM terminal 2BG
Short to ground between fuel injector NO.1 terminal A and PCM terminal 2BB
I PCM malfunction
PCM
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Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Ves Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has the FREEZE FRAME DATA been then go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Ves Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-100
,i terminals:
I - Fuel injector NO.1 terminal B (wiring
I harness-side) and body ground
- Fuel injector NO.1 terminal A (wiring
I harness-side) and body ground
Is there continuity?
5 INSPECT FUEL INJECTOR NO.1 CIRCUIT FOR Yes Repair or replace the wiring harness for a possible short to
SHORT TO POWER SUPPLY power supply, then go to Step 10.
Turn the ignition switch to the ON position No Go to the next step.
I (Engine off).
Measure the voltage between the fuel injector
I NO.1 terminal A (wiring harness-side) and body
ground.
Is the voltage B+?
6 INSPECT FUEL INJECTOR NO.1 Yes Replace fuel injector No.1, then go to Step 10.
Inspect the fuel injector NO.1. (See01-14B-30 FUEL INJECTOR REMOVAU
I (See01-14B-33 FUEL INclECTOR INSTALLATIOI\J[L3 WITH TC].)
INSPECTION[L3 WITH TC].) No Go to the next step.
Is there any malfunction?
7 INSPECT PCM Yes Replace the PCM, then go to Step 10.
Inspect the PCM. No Go to the next step.
Is there malfunction?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 10.
I CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
I pulled-out pins, corrosion).
I Is there any malfunction?
9 INSPECT FUEL INJECTOR NO.1 CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
I
Inspect for continuity between the following
terminals:
- Fuel injector NO.1 terminal B (Wiring
I harness-side) and PCM terminal 2BG
(wiring harness-side)
- Fuel injector No.1 terminal A (wiring
harness-side) and PCM terminal 2BB
(wiring harness-side)
Is there continuity?
10 VERIFY TROUBLESHOOTING OF DTC P0201 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn the ignition switch to the ON position.
I Clear the OTC from the PCM memory using
the M-MDS.
01-028-101
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
11 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
@@
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u
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/,
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L
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@ @@@
"
7"
"
01-028-102
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FUEL INJECTOR NO.2 CONNECTOR Yes Repair or replace the terminal, then go to Step 10.
FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the fuel injector NO.2 connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
4 INSPECT FUEL INJECTOR NO.2 CIRCUIT FOR Yes Repair or replace the wiring harness for a possible short to
SHORT TO GROUND ground, then go to Step 10.
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between the following
terminals:
- Fuel injector NO.2 terminal B (wiring
I
I
harness-side) and body ground
- Fuel injector No.2 terminal A (wiring
harness-side) and body ground
Is there continuity?
5 INSPECT FUEL INJECTOR NO.2 CIRCUIT FOR Yes Repair or replace the wiring harness for a possible short to
I
SHORT TO POWER SUPPLY power supply, then go to Step 10.
I Turn the ignition switch to the ON position
(Engine off).
No Go to the next step.
01-028-103
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
10 VERIFY TROUBLESHOOTING OF DTC P0202 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TCl)
connectors. No Go to the next step.
Turn the ignition switch to the ON position.
Clear the DTC from the PCM memory using
the M-MDS.
01-028-104
@@
@ @@@
FUEL INJECTOR NO.3 PCM
WIRING HARNESS-SIDE CONNECTOR WIRING HARNESS-SIDE CONNECTOR
12BGI2BCl2AYI2AUI2AQI2AMI2A112AEI2AAI 2W 25 I 20 I 2K I 2G I 2C I
2BHI2BOI2AZI2AVI2ARI2ANI2AJI2AFI2ABI2X 2T I 2P I 2L I 2H I 20 I
Diagnostic procedure
STEP INSPECTION ACTION
I
i
1 VERIFY FREEZE FRAME DATA HAS BEEN
RECORDED
Yes
l\Jo
Go to the next step.
Record the FREEZE FRAME DATA on the repair order,
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
i AVAILABILITY
Verify related Service Bulletins availability. .
Service Bulletins.
If the vehicle is not repaired, go to the next step.
01-028-105
9
INSPECT FUEL INJECTOR NO.3 CIRCUIT FOR Yes Go to the next step.
OPEN CIRCUIT No Repair or replace the wiring harness for a possible open
Turn the ignition switch off. circuit, then go to the next step.
-
Inspect for continuity between the following
terminals:
(wiring harness-side)
(wiring harness-side)
Is there continuity?
,I 10 I VERIFY TROUBLESHOOTING OF DTC P0203 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
I
I Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn the ignition switch to the ON position.
Clear the DTC from the PCM memory using
I
!
the M-MDS.
11
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(8ee01-028-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-106
Short to ground between fuel injector No.4 terminal Band PCM terminal 2BG
Short to ground between fuel injector No.4 terminal A and PCM terminal 2AZ
PCM malfunction
PCM
(~)@
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
I RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has the FREEZE FRAME DATA been
I I recorded? then go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FUEL INJECTOR NO.4 CONNECTOR Yes Repair or replace the terminal, then go to Step 10.
FOR POOR CONNECTION No Go to the next step.
,I Turn the ignition switch off.
Disconnect the fuel injector No.4 connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is1I:rere any malfunction?
01-028-107
01-028-108
CONDITION This is a continuous monitor (CCM).
MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
TP sensor malfunction
Connector or terminal malfunction
Open circuit between throttle body terminal C and PCM terminal 2AL
POSSIBLE
Short to ground between throttle body terminal C and PCM terminal 2AL
CAUSE
Open circuit between throttle body terminal Band PCM terminal 2AO
Short to ground between throttle body terminal Band PCM terminal 2AO
PCM malfunction
TP SENSOR NO.2
(THROTTLE BODY) PCM
@
~
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I I , I
I~~ I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
I RECORDED No Record FREEZE FRAME DATA on repair order, then go to
I Has the FREEZE FRAME DATA been the next step.
~
! recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-109
3
CLASSIFY TP SENSOR OR HARNESS Yes Go to the next step.
MALFUNCTION No Go to step 5.
Connect the M-MDS.
Access the TP2 PID.
Disconnect the throttle body connector.
I Connect a jumper wire between throttle body
4
INSPECT TP SENSOR Yes Inspect throttle body connector terminal 8 connection for
Perform the TP sensor inspection. poor connection. Repair or replace if necessary, then go to
(See01-408-34 THROTTLE POSITION (TP) Step 8.
I II
with P0122, go to the CONSTANT
7
INSPECT TP2 SIGNAL CIRCUIT FOR SHORT Yes Repair or replace the suspected wiring harness, then go to
I TO GROUND the next step.
connectors.
No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
the M-MDS.
9
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-028-14 DTC TABLE[L3 WITH TC].)
(8ee01-028-9 AFTER REPAIR No Troubleshooting completed.
01-028-110
TP SENSOR NO.2
(THROTTLE BODY) PCM
01-028-111
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I
Verify related Service Bulletins availability.
If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3
INSPECT THROTTLE BODY CONNECTOR FOR Yes Repair or replace the suspected terminal, then go to Step
POOR CONNECTION 8.
Disconnect the throttle body connector. No Go to the next step.
Inspect for poor connection (such as damaged/
4
INSPECT TP SENSOR Yes Go to the next step.
Perform the TP sensor inspection. No Replace the throttle body, then go to Step 8.
(See01-40B-34 THROTTLE POSITION (TP)
SENSOR INSPECTION[L3 WITH TCl)
5
I Is the TP sensor normal?
!INSPECT TP2 SIGNAL CIRCUIT FOR SHORT Yes Repair or replace lor a short to a power supply. Then, go to
TO POWER SUPPLY Step 8.
.1
Turn ignition switch to the ON position (Engine No Go to the next step.
I off).
I
I
Measure the voltage between throttle body
6
INSPECT TP SENSOR GROUND CIRCUIT FOR Yes Repair or replace for an open circuit between throttle body
OPEN CIRCUIT terminal D (harness-side) and PCM connector terminal
Inspect lor continuity between throttle body 2AP (harness-side). Then, go to Step 8.
connector terminal D (harness-side) and body No Go to the next step.
ground.
Is there continuity?
7
INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to the next step.
CONNECTION No Go to the next step.
I Disconnect the PCM connector.
I Inspect lor poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
I 8 VERIFY TROUBLESHOOTING OF DTC P0223
COMPLETED
Yes Replace PCM, then go to the next step.
(See01-40B-7 PCM REMOVAL/INSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
I, connectors. No Go to the next step.
Turn ignition switch to the ON position (Engine
I off).
i Clear the DTC from the PCM memory using
I the M-MDS.
I Start the engine and warm it up completely.
Is same DTC present?
9
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-112
Diagnostic procedure
STEP INSPECTION ACTION
IRECORDED
No Record the FREEZE FRAME DATA on the repair order,
Has the FREEZE FRAME DATA been then go to the next step.
i recorded?
2
VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 INSPECT WASTEGATE CONTROL SOLENOID Yes Replace the wastegate control solenoid valve, then go to
VALVE Step 5.
Inspect the wastegate control solenoid valve.
(See01-13B-4 INTAKE AIR SYSTEM REMOVAL!
(See01-13B-16 WASTEGATE CONTROL
INSTALLATION[L3 WITH TC].)
i SOLENOID VALVE INSPECTION[L3 WITH
No Go to the next step.
! TC].)
Is there any malfunction?
4 INSPECT VACUUM HOSE Yes Repair or replace the suspected part, then go to the next
Inspect the vacuum hose condition for the step.
following:
No Go to the next step.
- Looseness
I - Damage
- Improper installation
I. Is there any malfunction?
5 VERIFY TROUBLESHOOTING OF DTC P0234 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all the disconnected TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
6
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-113
-
MAIN RELAY
(j)
.. WASTEGATE CONTROL
SOLENOID VALVE
PCM
~Q
~~'~~
@(j) ~
" ~
~
I
II
i PCM
I WIRING HARNESS-SIDE CONNECTOR
WASTEGATE CONTROL SOLENOID VALVE
~
112BF 2BB 12AXI2ATI2API2ALI2AH 2ADI 2Z 12V 2R I 2N', 2J 2F 1 2B 1
I I I I
I~~ I l~~
I I
01-028-114
II
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT WASTEGATE CONTROL SOLENOID Yes Repair or replace the terminal, then go to Step 8.
VALVE CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the wastegate control solenoid
valve connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
4 INSPECT WASTEGATE CONTROL SOLENOID Yes Repair or replace the wiring harness for a possible short to
VALVE CIRCUIT FOR SHORT TO GROUND ground, then go to Step 8.
I
I Turn the ignition switch off. No Go to the next step.
Inspect for continuity between the wastegate
I
I
I control solenoid valve terminal B and body
ground.
Is there continuity?
5 INSPECT WASTEGATE CONTROL SOLENOID Yes Replace the wastegate control solenoid valve, then go to
VALVE Step 8.
Inspect the wastegate control solenoid valve. (See01-13B-4INTAKE AIR SYSTEM REMOVAU
II (See01-13B-16 WASTEGATE CONTROL INSTALLATION[L3 WITH TC].)
SOLENOID VALVE INSPECTION[L3 WITH No Go to the next step.
TC].)
Is there any malfunction?
I
6 I INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
i.
I Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
I pUlled-out pins, corrosion).
Is there any malfunction?
7 INSPECT WASTEGATE CONTROL SOLENOID Yes Go to the next step.
VALVE GROUND CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for an open circuit,
Turn the ignition switch off. then go to the next step.
Inspect for continuity between the following
terminals:
- Wastegate control solenoid valve terminal A
(wiring harness-side) and main relay
- Wastegate control solenoid valve terminal B
(wiring harness-side) and PCM terminal
2AA (wiring harness-side)
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P0245 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-115
PCM
WASTEGATE CONTROL SOLENOID VALVE WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
12BEI2BA~A'N12ASI2AOI2AKI2AGI2ACI 2Y 12U 120 12M I 21 2E 1 2A I
12BFI2BBI2AXI2ATI2API2ALI2AHI2AOI 2Z 12V 12R 12N I 2J 2F I 2B I
I I I I
01-028-116
recorded?
Yes
II
2 VERIFY RELATED SERVICE BULLETINS Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT WASTEGATE CONTROL SOLENOID Yes Repair or replace the terminal, then go to Step 7.
VALVE CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the wastegate control solenoid
I valve connector.
4
INSPECT WASTE GATE CONTROL SOLENOID Yes Replace the wastegate control solenoid valve, then go to
VALVE Step 7.
5
I. SOLENOID VALVE INSPECTION[L3 WITH
TC].)
Yes
Go to the next step.
i
Disconnect the PCM connector.
6
INSPECT WASTE GATE CONTROL SOLENOID Yes Repair or replace the wiring harness for a possible short to
VALVE CONTROL CIRCUIT FOR SHORT TO power supply, then go to the next step.
POWER SUPPLY No Go to the next step.
Turn the ignition switch to the ON position.
Inspect for continuity between the wastegate
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
01-028-117
II
CONDITION
The MIL illuminates if the PCM detects a misfire which affects emission performance in two consecutive
drive cycles or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
I The MIL flashes if the PCM detects a misfire which can damage the catalytic converter during the first drive
cycle.
I PENDING CODE is available if the PCM detects a misfire which affects emission performance during the
first drive cycle.
FREEZE FRAME DATA is available.
DTC is stored in the PCM memory.
CKP sensor malfunction
I CMP sensor malfunction
Ignition coil malfunction
Ignition system malfunction
MAF sensor contamination
i Excess air suction in intake air system (between MAF sensor and intake manifold)
Fuel pump malfunction
High pressure fuel pump malfunction
Relief valve (built-in fuel delivery pipe) malfunction
Spill valve control solenoid valve (built-in high pressure fuel pump) malfunction
Improper fuel pump speed control operation
POSSIBLE Fuel pressure regulator (built-in fuel pump unit) malfunction
CAUSE Fuel line clogged
Fuel filter clogged
j
Fuel leakage in fuel line
Fuel runout
Poor quality fuel
!I
Purge control solenoid valve malfunction
PCV valve malfunction
,1 EG R valve malfunction
I Vacuum hoses damage or improper connection
I
I
Related connector and terminal malfunction
Related wiring harness malfunction
f Insufficient compression
I Variable valve timing control system improper
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
I DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
l I HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
I I
Have the FREEZE FRAME DATA and
DIAGNOSTIC MONITORING TEST RESULTS
go to the next step.
01-028-118
TC].)
Is there any signal that is far out of specification
I when the ignition switch is turned to the ON
position and the engine idles?
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the suspected circuit and/or part according to the
UNDER TROUBLE CONDITION inspection results.
Inspect the same PIDs as in Step 4 while (See01-40B-7 PCM INSPECTION[L3 WITH TC].)
simulating FREEZE FRAME DATA condition. Then go to Step 26.
Is there any signal which causes drastic No Go to the next step.
changes?
6 INSPECT CMP SENSOR Yes Go to the next step.
I Inspect the CMP sensor. No Inspect the installation condition for damage to the timing
(See01-40B-47 CAMSHAFT POSITION (CM P) chain and gears, repair the malfunctioning part.
SENSOR INSPECTION[L3 WITH TC].) If it is normal, replace the CMP sensor.
Is the CMP sensor normal? Then go to Step 26.
7 VERIFY CKP SENSOR INSTALLATION Yes Retighten the CKP sensor, then go to Step.
CONDITION No Go to the next step.
Inspect the CKP sensor for looseness.
Is the CKP sensor loose?
8 INSPECT IGNITION COIL HARNESSES Yes Go to the next step.
Inspect the ignition coil related wiring harness No Repair the suspected wiring harnesses, then go to Step 26.
condition (intermittent open or short) for all
cylinders.
Are wiring harness conditions normal?
9 INSPECT IGNITION SYSTEM OPERATION Yes Go to the next step.
I I
I
Is a strong blue spark visible at each cylinder?
Then go to Step 26.
I
INSPECTION[L3 WITH TC].)
Is the fuel line pressure normal?
unit,
then go to Step 26.
13 INSPECT FUEL LINE FROM FUEL PUMP TO Yes Replace suspected fuel line, then go to Step 20.
FUEL DELIVERY PIPE No Inspect the fuel filters for following:
Visually inspect fuel line for fuel leakage. Foreign material or stain inside fuel filter (low-pressure
Is there any fuel leakage? side)
Perform following actions depend on the result above.
If foreign materials or stain is found inside fuel filter
(low-pressure side), clean the fuel tank and filter (Iow
pressure side).
If normal, replace the fuel pump unit.
Then, go to Step 26.
01-028-119
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
14 INSPECT ENGINE COMPRESSION Yes Go to the next step.
Inspect the engine compression. No Perform engine overhaul for repairs, then go to Step 26.
(See01-1 OB-9 COMPRESSION
INSPECTION[L3 WITH TC].)
Is it normal?
15
INSPECT VARIABLE VALVE TIMING CONTROL Yes Go to the next step.
Inspect variable valve timing control system variable valve timing control system inspection results, then
operation. go to Step 26.
I (See01-03B-79 ENGINE CONTROL SYSTEM
16
INSPECT OPERATION OF PURGE CONTROL Yes Go to the next step.
SOLENOID VALVE No Replace the purge control solenoid valve, then go to Step
Turn the ignition switch off. 26.
Connect the vacuum pump to the purge control
solenoid.
.
Verify that the solenoid releases vacuum while
I normal?
17 INSPECT PCV VALVE OPERATION Yes Replace the PCV valve, then go to Step 26.
operation.
WITH TC].)
I 21
IDENTIFY CAUSE BY FUEL PRESSURE
SENSOR OR HIGH PRESSURE FUEL PUMP
Is the vehicle accelerate performance
Yes
No
Go to the next step.
Go to Step 23.
normally?
"
22 INSPECT FUEL PRESSURE SENSOR Yes Go to the next step.
Inspect the fuel pressure sensor. No Replace the fuel delivery pipe, then go to Step 26.
I.
I (See01-40B-38 FUEL PRESSURE SENSOR
INSPECTION[L3 WITH TC].)
I Is the fuel pressure sensor normal?
01-028-120
specified?
TC].)
24
INSPECT FUEL PRESSURE (LOW-SIDE) Yes Go to the next step.
Connect the fuel pressure gauge between the No Inspect for the following.
specification?
25 INSPECT SEALING OF ENGINE COOLANT Yes Repair or replace the malfunctioning part according to the
PASSAGE inspection results.
I
I
Perform "ENGINE COOLANT LEAKAGE
INSPECTION." No
Then go to the next step.
Go to the next step.
26
VERIFY TROUBLESHOOTING OF MISFIRE DTC Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Turn the ignition switch to the ON position
(Engine off).
WITH TC].)
01-028-121
i
I Have the FREEZE FRAME DATA and
DIAGNOSTIC MONITORING TEST RESULTS
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC troubleshooting.
STORED DTCs (See01-02B-14 DTC TABLE[L3 WITH TC].)
Turn the ignition switch off then to the OI\J No Go to the next step.
I I TCl)
I Is there any signal that is far out of specification
I
~
wr "'1 the ignition switch is turned to the ON
i P 0n and the engine idles?
5 ,VERIF CURRENT INPUT SIGNAL STATUS Yes Inspect the suspected circuit and/or part according to
I I
j UNDER TROUBLE CONDITION inspection results. Then go to Step 14.
Inspect the same PIDs as in Step 4 while
(8ee01-40B-7 PCM IN8PECTION[L3 WITH TC].)
, I simulating the FREEZE FRAME DATA No Go to the next step.
I
I I
I condition.
I changes?
01-028-122
I
- Excess wear
-Gap
-Wetness
Is there any problem found on the spark plug?
III
7 INSPECT INTAKE-AIR SYSTEM FOR AIR Yes Repair or replace suspected part, then go to Step 14.
SUCTION No Go to the next step.
Inspect for air leakage at the following:
- Around connection of dynamic chamber and
intake manifold
- Around connection of intake manifold and
cylinder head
Is air leakage found?
8 INSPECT SEALING OF ENGINE COOLANT Yes Repair or replace the malfunctioning part according to the
I PASSAGE inspection results.
Then go to Step 14.
Perform "ENGINE COOLANT LEAKAGE
I INSPECTION."
(See01-128-6 ENGINE COOLANT LEAKAGE
No Go to the next step.
I cylinder?
12 INSPECT ENGINE COMPRESSION Yes Go to the next step.
I Inspect the engine compression. No Overhaul the engine, then go to the next step.
(See01-108-9 COMPRESSION
INSPECTION[L3 WITH TC].)
Is the engine compression normal?
13 INSPECT FUEL INJECTOR OPERATION Yes Go to Step 14.
Connect the M-MDS to DLC-2. No Go to the next step.
, Access INJ#1, INJ#2, INJ#3, INJ#4 PIDs.
Start the engine and warm it up to the normal
I operating temperature.
I: Turn the fuel injector off from on using the PID
I
I
simulation function.
Does the engine speed decrease while the fuel
I I injectors are turned off?
01-028-123
(1)
01-028-124
Diagnostic procedure
STEP INSPECTION ACTION
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 INSPECT KNOCK SENSOR CONNECTOR Yes Repair the terminal, then go to Step 9.
TERMINAL FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the knock sensor connector.
, Check for poor connection at terminals A and B
(such as damaged, pulled-out pins, corrosion).
I Is there any malfunction?
4 [INSPECT KNOCK SENSOR Yes Go to the next step.
Perform the knock sensor inspection. No Replace the knock sensor, then go to the next step.
(See01-40B-49 KNOCK SENSOR (KS)
I
. INSPECTION[L3 WITH TC])
Is the knock sensor normal?
5 INSPECT KNOCK SENSOR CIRCUITS FOR Yes Go to the next step.
OPEN CIRCUIT No Repair or replace the suspected wiring harness, then go to
Disconnect the knock sensor connector. Step 9.
Inspect the continuity between the following
circuits:
- Knock sensor female terminal A (harness
side) and PCM terminal2U (harness-side)
- Knock sensor female terminal B (harness
side) and PCM terminal2V (harness-side)
Is there continuity?
6 INSPECT KNOCK SENSOR CIRCUITS FOR Yes Repair or replace the suspected wiring harness, then go to
SHORT TO GROUND Step 9.
Inspect the continuity between the following No Go to the next step.
circuits:
- Knock sensor female terminal A (harness
side) and body ground
- Knock sensor female terminal B (harness
side) and body ground
Is there continuity?
7 INSPECT FOR SHORT CIRCUITS Yes Repair or replace the suspected wiring harness, then go to
Inspect for continuity between knock sensor Step 9.
female terminals A and B (harness-side). No Go to the next step.
Is there continuity?
8 INSPECT PCM CONNECTOR TERMINAL FOR Yes Repair the terminal, then go to the next step.
I POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
I Disconnect the PCM connector.
I. Inspect for poor connection at terminals 2V and
2U (such as damaged, pulled-out pins,
corrosion).
Is there any malfunction?
9 VERIFY TROUBLESHOOTING OF DTC P0327 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine and warm it up completely.
Is the same DTC present?
10 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-125
---_._-_.- _._-----------_ ..
ON-BOARD DIAGNOSTIC [L3 WITH TCl
DTC P0328[L3 WITH TCl
id010239806800
CONDITION
This is a continuous monitor (CCM).
MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Knock sensor malfunction
POSSIBLE Connector or terminal malfunction
CAUSE Short to the power supply in the wiring harness between knock sensor terminal A and PCM terminal 2U
Short to the power supply in the wiring harness between knock sensor terminal Band PCM terminal 2V
PCM malfunction
PCM
KNOCK SENSOR
I W
!;" ,'"
~~
V
iJ Jj
"" 8
~> T f;"
V
'//
""
CID
"" 8
KNOCK SENSOR PCM
WIRING HARNESS SIDE CONNECTOR WIRING HARNESS SIDE CONNECTOR
I
I I~~ I I~~ I
01-028-126
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? Go to the next step.
I I No
3 ,INSPECT KNOCK SENSOR CONNECTOR Yes Repair terminal, then go to step 7.
II ITERMINAL FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
I I Disconnect the knock sensor connector.
i
1
!
I. Inspect for poor connection at terminals A and
B (such as damaged, pulled-out pins,
I corrosion).
i Is there any malfunction?
4 INSPECT KNOCK SENSOR Yes Go to the next step.
I Perform the knock sensor inspection.
(See01-40B-49 KNOCK SENSOR (KS)
No Replace the knock sensor, then go to step 7.
I
I
I INSPECTION[L3 WITH TCl)
I Is the knock sensor normal?
5 INSPECT KNOCK SIGNAL CIRCUIT FOR Yes Repair or replace the wiring harness for a short to the
SHORT TO POWER SUPPLY power supply, then go to step 7.
Turn ignition switch to the ON position (Engine No Go to the next step.
I
I off).
Measure the voltage between knock sensor
I terminal A (harness-side) and body ground and
knock sensor terminal B (harness-side) and
I body ground.
Is there any voltage?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to the next step.
CONNECTION No Go to the next step.
I
I
Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
7 VERIFY TROUBLESHOOTING OF DTC P0328 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to connect all disconnected TC].)
connectors. No Go to the next step.
I Turn ignition switch to the ON position (Engine
I
I
off).
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine and warm it up completely.
Is same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TCl.)
Are any DTCs present?
01-028-127
01-028-128
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 VERIFY CKP SENSOR VOLTAGE Yes Go to the next step.
I Disconnect the CKP sensor connector. No Go to step 10.
Connect the voltmeter between the CKP
I
I
sensor connector terminals Band C (sensor-
i side).
I
Inspect the voltage in the AC range while
I
I
cranking the engine.
Is there any voltage?
4 INSPECT CKP SENSOR CONNECTOR FOR Yes Go to the next step.
POOR CONNECTION 1\10 Reconnect the connector, then go to Step 11.
Verify that the CKP sensor connector is
connected securely.
Is connector normal?
5 INSPECT CKP CIRCUIT FOR SHORT TO Yes Repair or replace the suspected wiring harness, then go to
I POWER SUPPLY Step 11.
Turn ignition switch OFF No Go to the next step.
I Disconnect the CKP sensor connector.
I Turn ignition switch to the ON position (Engine
I I off) .
Measure the voltage between following
I I terminals (harness-side):
- CKP sensor terminal A
I 6
- CKP sensor terminal B
Is there any voltage?
INSPECT CKP CIRCUIT FOR SHORT TO Yes Repair or replace the suspected wiring harness, then go to
I GROUND
Inspect for continuity between following No
Step 11.
Go to the next step.
terminal and body ground:
I - CKP sensor connector terminal C (harness-
side)
I
I
- CKP sensor connector terminal B (harness-
side)
I Is there continuity?
Yes Repair or replace the suspected wiring harness, then go to
I 7 INSPECT CKP CIRCUITS FOR SHORT CIRCUIT
Inspect for continuity between CKP sensor Step 11.
connector terminals Band C (harness-side). No Go to the next step.
I Is there continuity?
I,, 8 INSPECT PCM CONNECTOR FOR POOR
CONNECTION
Yes Repair the terminal, then go to Step 11.
No Go to the next step.
Disconnect the PCM connector.
I
I
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
9 INSPECT CKP CIRCUIT FOR OPEN CIRCUIT Yes Go to Step 11 .
Inspect for continuity between the following No Repair or replace the suspected wiring harness, then go to
1 circuits: Step 11.
- CKP sensor terminal A (harness-side) and
I PCM terminal 2P (harness-side)
- CKP sensor terminal B (harness-side) and
II PCM terminal 2W (harness-side)
- CKP sensor terminal C (harness-side) and
main relay
II Are there continuity?
01-028-129
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
II
10 INSPECT CKP SENSOR
..Turn the ignition switch off.
Yes
No
Go to the next step.
Inspect the CKP sensor pulse wheel for damage. Replace
II . Perform the CKP sensor inspection. the CKP sensor pulse wheel and go to the next step.
I (See01-408-45 CRANKSHAFT POSITION
I (CKP) SENSOR INSPECTION[L3 WITH TC])
I . Is the CKP sensor normal?
Note
... The MAF PIO should indicate 2.0 g/s
{0.26 Ib/min.} or above during this test
01-028-130
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I . AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
IIs any related Service Bulletins available? No Go to the next step.
3 VERIFY CMP SENSOR VOLTAGE Yes Go to the next step.
Disconnect the CMP sensor connector. No Go to step 10.
1
Connect a voltmeter between CMP sensor
connector terminals A and C (sensor-side).
II Inspect the voltage in AC range while cranking
I the engine.
I Is there any voltage?
4 INSPECT CMP SENSOR CONNECTOR FOR Yes Go to the next step.
POOR CONNECTION No Reconnect the connector, then go to Step 15.
Verify that the CMP sensor connector is
connected securely.
Is the connector normal?
01-028-131
off)
terminals:
side)
side)
Is there continuity?
7 INSPECT CMP CIRCUITS FOR SHORT CIRCUIT Yes Repair or replace the suspected wiring harness, then go to
Inspect for continuity between CMP sensor Step 15.
main relay
Is there continuity?
10
INSPECT CMP SENSOR Yes Go to the Step 15.
11
VERIFY CMP SENSOR INSTALLATION Yes Go to the next step.
Verify the CKP sensor installation. No Reinstall the CKP sensor and go to Step 15.
(See01-408-47 CAMSHAFT POSITION
(CMP) SENSOR REMOVAU
INSTALLATION[L3 WITH TC].)
Is the CMP sensor installed correctly?
. 12 VERIFY VALVE TIMING MECHANISM Yes Go to the next step.
I INSTALLATION
I Verify the valve timing mechanism installation
No Reinstall the following parts and go to Step 15.
Timing chain
i correctly?
01-028-132
01-028-133
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3
INSPECT FOR OTHER DTCS Yes Repair the circuit malfunction for applicable DTCs.
Turn the ignition switch off then to the ON No Go to the next step.
4
INSPECT VACUUM HOSE CONDITION Yes Replace the vacuum hoses, then go to Step 8.
Inspect freezing vacuum hoses for clogs, No Go to the next step.
change to Yes?
connectors.
TEST RESULTS.
variation) value.
10
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-134
EGRVALVE PCM
CV
@
CV
@
@
CV
@
CV
EGRVALVE
WIRING HARNESS SIDE CONNECTOR PCM
WIRING HARNESS SIDE CONNECTOR
01-028-135
01-028-136
01-028-137
01-028-138
MONITORING CONDITION
I
I
- Engine speed: 1,500-3,500 rpm
- Vehicle speed: 53-136 km/h {32.9-84.5 mph}
i - Throttle opening angle: 90% or less
I
I DETECTION - Difference between barometric pressure and manifold absolute pressure: 6.67 kPa or more
I CONDITION Diagnostic support note
This is an intermittent monitor (Evaporative emission system).
II The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
in one drive cycle while the DTC for the same malfunction has been stored in the PCI\i1.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
II cycle.
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
I
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
3
Is any related Service Bulletins available?
VERIFY RELATED PENDING CODE OR
No
Yes
Go to the next step.
Go to the appropriate DTC inspection.
I.
STORED DTCS
4
DETERMINE IF LEAK CONCERN OR Yes Go to Step 6.
BLOCKAGE CONCERN
No Go to the next step.
inspection.
5
INSPECT IF PURGE SOLENOID VALVE STUCK Yes Inspect the following parts for clogging.
CLOSED
Vacuum hoses between the intake manifold to the
Inspect if the purge solenoid valve is stuck charcoal canister
closed.
Catch tank
01-028-139
hoses.
inspection.
inspection.
Is it normal?
next step.
10 PERFORM LEAK INSPECTION Yes Leakage still exists. Locate leak the point and repair.
Connect all disconnected connectors and Then go to the next step.
hoses.
No Go to the next step
Perform the evaporative system leak
inspection.
Drive Mode".
WITH TCD
12
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-140
DTC P0442 Evaporative emission control system leak detected (small leak)
PCM measures the pump load current (EVAP line pressure) when the specified period has passed after the
EVAP system is sealed when the monitoring conditions are met. If the load does not reach the reference
current value within the specified period, the PCM determines that the EVAP system has a small leak.
MONITORING CONDITION
- The ignition switch is turned off.
I - IAT: 5-35 DC {4Q-95 OF}
I - Battery voltage: 11 V or more
- Atmospheric pressure: 72.2 kPa {542 mmHg, 21.3 inHg} or above
- Fuel tank level: 15-85%
DETECTION
- Time after engine off: 5 hour 10 min
CONDITION
Diagnostic support note
This is an intermittent monitor (Evaporative emission system).
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
I cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
DIAGNOSTIC MONITORING TEST RESULT is available.
Purge solenoid valve malfunction
EVAP system leak detection pump malfunction
II Charcoal canister malfunction
POSSIBLE Fuel filler cap malfunction
I CAUSE Fuel tank malfunction
Fuel pump unit poor seal
EVAP hose damaged or loose
I EVAP pipe damaged
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
I
DIAGNOSTIC MONITORING TEST RESULTS
(Evaporative emission system related) been
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service BUlletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
t Is any related Service Bulletins available? No Go to the next step.
01-028-141
DTC P0443 EVAP control system purge control valve circuit malfunction
PCM monitors the input voltages from the purge solenoid valve. If the voltage remains low or high, the PCM
determines that the purge solenoid valve circuit has a malfunction.
Diagnostic support note
This is an continuous monitor (CCM).
DETECTION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
CONDITION one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
OTCs are stored in the PCM memory.
Purge solenoid valve malfunction
Connector or terminal malfunction
POSSIBLE Short to ground in the wiring harness between purge solenoid valve terminal Band PCM terminal 2AB
CAUSE Open circuit in the wiring harness between the main relay and purge solenoid valve terminal A
Open circuit in the wiring harness between purge solenoid valve terminal Band PCM terminal 2AB
Short to the power supply between purge solenoid valve terminal Band PCM terminal 2AB
PCM malfunction
01-028-142
12BGI2BCl2AYI2AUI2A0I2AMI2AI12AEI2AAI 2W 25 I 20 I 2K 2G I 2CI
12BHI2BDI2AZI2AVI2ARI2ANI2AJI2AFI2AB! 2X 2T 12P I 2L 2H I 2DI
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service BUlletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
Go to Step 5.
II 3 CLASSIFY OPEN CIRCUIT OR SHORT TO
GROUND MALFUNCTION
Yes
No Go to the next step.
I Disconnect the purge solenoid valve tube that
solenoid valve.
5
INSPECT PURGE SOLENOID VALVE Yes Repair or replace the terminal, then go to Step 10.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
I Inspect for poor connection (damaged/pulled
,i
out pins, corrosion, etc.).
I
Is there any malfunction?
6
INSPECT PURGE SOLENOID VALVE Yes Go to the next step.
Perform the purge solenoid valve inspection. No Replace the purge solenoid valve, then go to Step 10.
(See01-16B-11 PURGE SOLENOID VALVE
INSPECTION[L3 WITH TC].)
Is the purge solenoid valve normal?
01-028-143
DTC P0446 Change over valve (COV) (EVAP system leak detection pump) stuck close
The PCM monitors the pump load current (EVAP line pressure), while the EVAP leak monitor is operating.
When the decrease in the pump load current is less than the specifiration after the reference current value
has been obtained, the PCM determines that the change over-valve \COV) in the EVAP system leak
detection pump has a malfunction.
Diagnostic support note
DETECTION This is an intermittent monitor (CCM).
CONDITION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
01-028-144
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(EVAP system related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 CHECK COV CONTROL (EVAP SYSTEM LEAK Yes Repair or replace the wiring harness, then go to Step 5.
DETECTION PUMP CIRCUIT FOR SHORT TO No Go to the next step.
POWER)
Turn ignition switch to the ON position (engine
OFF).
Disconnect the EVAP system leak detection
pump connector.
Measure the voltage between EVAP system
leak detection pump connector terminal C
(wiring harness-side) and body ground.
Is the voltage B+?
4 INSPECT COV (EVAP SYSTEM LEAK Yes Go to the next step.
DETECTION PUMP) No Replace the EVAP system leak detection pump, then go to
Inspect the EVAP system leak detection pump. the next step.
(See01-16B-8 EVAPORATIVE EMISSION
(EVAP) SYSTEM LEAK DETECTION PUMP
INSPECTION[L3 WITH TC].)
Is the COV (EVAP system leak detection
pump) normal?
01-028-145
DTC P0455 Evaporative emission control system leak detected (gross leak)
PCM measures the pump load current (EVAP line pressure) when a specified period has passed after the
EVAP system is sealed when monitoring conditions are met. If the load does not reach the reference
current value within the specified period, the PCM determines that the EVAP system has a gross leak.
MONITORING CONDITION
- IG switch OFF
DETECTION
- Time after engine off: 5 hour 10 min
CONDITION
Diagnostic support note
This is an intermittent monitor (Evaporative system monitor).
MIL illuminates if the PCI\.I1 detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
01-028-146
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Evaporative emission system related) been
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC troubleshooting procedure.
STORED DTCS No Go to the next step.
Turn the ignition switch off then to the ON
position (Engine off).
I Verify related PENDING CODE or stored
DTCs.
Are DTCs P0443 and/or P0446 present? -
4 CLASSIFY INTERMITTENT CONCERN OR Yes Go to the next step.
CONTINUOUS CONCERN No Intermittent concern exists. Inspect the purge solenoid
I
Perform the evaporative system leak valve and the EVAP system leak detection pump circuit for
inspection. an intermittent concern.
(See01-03B-79 ENGINE CONTROL SYSTEM (See01-03B-77 INTERMITTENT CONCERN
OPERATION INSPECTION[L3 WITH TC).) TROUBLESHOOTING[L3 WITH TC].)
Does test result fail?
5 INSPECT FUEL FILLER CAP Yes Go to the next step.
,
Verify that the fuel-filler cap is neither No Retighten the fuel-filler cap or replace it if it is damaged.
disconnected nor loose or damaged. Go to Step 17.
Is it normal? --
-Pi:'
to'-
Note
I!
When a fuel-filler cap other than an OEM
cap is attached, it is considered a
I malfunction.
6 INSPECT IF PURGE SOLENOID VALVE IS Yes Go to the next step.
STUCK No Replace the purge solenoid valve, then go to Step 17.
I Inspect the purge solenoid valve.
Is the purge solenoid valve normal?
7 INSPECT COV (EVAP SYTEM LEAK Yes Go to the next step.
DETECTION PUMP) No Replace the EVAP system leak detection pump, then go to
Inspect the EVAP system leak detection pump. Step 17.
Is the COV (EVAP leak detection pump)
normal?
8 DETERMINE IF EVAP CONTROL SYSTEM FOR Yes Repair or replace malfunctioning area, then go to Step 17.
LEAKAGE OR BLOCKAGE No Go to the next step.
Note
1 If the evaporative emission tester is not
available, then go to the next step.
01-028-147
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
10 VERIFY POOR CONNECTION OF VACUUM Yes Connect the vacuum hose correctly, then go to Step 17.
HOSE No Go to the next step.
Verify the vacuum hose installation condition
between the fuel tank and the charcoal
canister.
Is a poor connection detected?
11 INSPECT FUEL TANK INSTALLATION Yes Go to the next step.
Remove the fuel tank. No Repair or replace the fuel tank or sealing, then go to Step
Visually inspect for damage, insufficient sealing 17.
or poorly installed fuel pump unit.
Is it normal?
12 INSPECT FUEL TANK Yes Replace the vacuum hose from the charcoal canister to the
Inspect the fuel tank. fuel tank, then go to the next step.
Is it normal? No Replace the fuel tank, then go to the next step.
13 INSPECT LEAKAGE FROM CHARCOAL Yes Go to the Step 17.
CANISTER TO PURGE SOLENOID VALVE No Go to the next step.
Disconnect the purge solenoid valve side
vacuum hose at the charcoal canister.
Apply vacuum 3.3 KPa {25 mmHg, 1.0 inHg}
to the disconnected vacuum hose using a
vacuum pump.
Does the vacuum hold for a minimum of 2
min?
14 VERIFY POOR CONNECTION OF VACUUM Yes Connect the vacuum hose correctly, then go to Step 17.
HOSE No Go to the next step.
Verify the vacuum hose installation condition
between the purge solenoid valve and the
charcoal canister.
Is a poor connection detected?
15 iNSPECT PURGE SOLENOID VALVE FOR Yes Go to the next step.
GAMAGE OR AIR LEAKAGE No Replace the purge solenoid valve, then go to Step 17.
Remove the purge solenoid valve and inspect
for damage and air leakage.
Is it normal?
16 INSPECT CHARCOAL CANISTER Yes Replace the vacuum hose from the charcoal canister to the
Remove the charcoal canister and inspect for purge solenoid valve, then go to the next step.
clogging, damage and pinholes. No Replace the charcoal canister, then go to the next step.
Is it normal?
17 PERFORM LEAK INSPECTION Yes Leakage still exists. Locate the leak point and repair.
Connect all disconnected connectors. Then go to the next step.
Perform the evaporative system leak No Go to the next step
inspection. (See01-03B-79 ENGINE
CONTROL SYSTEM OPERATION
INSPECTION[L3 WITH TC].)
Does the test result fail?
18 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-148
DTC P0456 Evaporative emission control system leak detected (very small leak)
PCM measures the pump load current (EVAP line pressure) when a specified period has passed after the
EVAP system is sealed when monitoring conditions are met. If the load does not reach the reference load
DETECTION
value or the rate of the load increase is lower than the specification within a specified period, the PCM
determines that the EVAP system has a very small leak.
MONITORING CONDITION
- IG switch OFF
- IAT: 5-35 DC {4D-95 OF}
- Battery voltage: 11 V or more
- Atmospheric pressure: 72.2 kPa {542 mmHg, 21.3 inHg} or above
- Fuel tank level: 15-85%
..
CONDITION - Time after engine off: 5 hour 10 min
Diagnostic support note
This is an intermittent monitor (Evaporative system monitor).
I
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
I PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
II cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
I DIAGNOSTIC MONITORING TEST RESULT is available.
I Purge solenoid valve malfunction
EVAP system leak detection pump malfunction
Charcoal canister malfunction
I POSSIBLE
CAUSE
Fuel cap malfunction
Fuel tank malfunction
Fuel pump unit poor seal
I EVAP hose damaged or loose
EVAP pipe damaged
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Evaporative emission system related) been
i recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
i Is any related Service Bulletins available? No Go to the next step.
01-028-149
Is it normal?
10 PERFORM LEAK INSPECTION Yes Leakage still exists. Locate the leak point and repair.
I Then go to the next step.
I Connect all disconnected connectors and
I hoses. No Go to next step
I
I
Perform the evaporative system leak
inspection. (See01-03B-79 ENGINE
CONTROL SYSTEM OPERATION
INSPECTION[L3 WITH TC].)
i Does the test result fail?
11 IVERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
Perform the "After Repair Procedure".
i (See01-02B-9 AFTER REPAIR No Troubleshooting completed.
I PROCEDURE[L3 WITH TC].)
! Are any DTCs present?
01-028-150
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
I
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
II RECORDED
Has the FREEZE FRAME DATA been
recorded?
No Record FREEZE FRAME DATA on the repair order, then go
to the next step.
I 2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
Service Bulletins.
I AVAILABILITY
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FUEL GAUGE SENDER UNIT Yes Replace the PCM, then go to the next step.
Turn the ignition switch off. No Repair or replace the fuel gauge sender unit, then go to the
Inspect the fuel gauge sender unit. next step.
I (See 09-22-5 INSTRUMENT CLUSTER
II\IPUT/OUTPUT CHECK MODE.)
Is the fuel gauge sender unit normal?
4 INSPECT INSTRUMENT CLUSTER Yes Repair or replace the suspected malfunction, then go to the
Perform the "INSTRUMENT CLUSTER INPUT/ next step.
OUTPUT CHECK MODE" procedure. No Go to the next step.
(See 09-22-5 INSTRUMENT CLUSTER
INPUT/OUTPUT CHECK MODE.)
Is there any malfunction?
5 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAI R No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-151
Diagnostic procedure
STEP INSPECTION ACTION
IRECORDED
No Record FREEZE FRAME DATA on the repair order, then go
I. Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FUEL GAUGE SENDER UNIT Yes Replace the PCM, then go to the next step.
Turn the ignition switch off. No Repair or replace the fuel gauge sender unit, then go to the
I
Inspect the fuel gauge sender unit. next step.
(See 09-22-5 INSTRUMENT CLUSTER
connectors.
off).
01-028-152
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
II Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FUEL GAUGE SENDER UNIT Yes Replace the PCM, then go to the next step.
I Turn the ignition switch off. No Repair or replace the fuel gauge sender unit, then go to the
I Inspect the fuel gauge sender unit. next step.
I (See 09-22-5 INSTRUMENT CLUSTER
I INPUT/OUTPUT CHECK MODE.)
Is the fuel gauge sender unit normal?
4 INSPECT INSTRUMENT CLUSTER Yes Repair or replace the suspected malfunction, then go to the
Perform "INSTRUMENT CLUSTER INPUT/ next step.
OUTPUT CHECK MODE" procedure. No Go to the next step.
(See 09-22-5 INSTRUMENT CLUSTER
INPUT/OUTPUT CHECK MODE.)
Is there any malfunction?
5 VERIFY TROUBLESHOOTING OF DTC P0463 Yes Replace the PCM, then go to the next step.
! COMPLETED No Go to the next step.
Make sure to reconnect all disconnected
connectors.
Turn ignition switch to the ON position (Engine
off).
Clear the DTC from the memory using the M
MOS.
Start the engine.
Is the PENDING CODE for this DTC present?
6 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See 01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-153
@@
l7T--------~1AE
(J)
01-028-154
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
I
I Has the FREEZE FRAME DATA been then go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service BUlletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FAN CONTROL MODULE No.1 Yes Repair or replace the terminal, then go to Step 9.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the fan control module NO.1
connector.
Inspect for poor connection (such as damaged/
I
pulled-out pins, corrosion).
I Is there any malfunction?
I 4 INSPECT FAN CONTROL MODULE No.1
SIGNAL CIRCUIT FOR SHORT TO POWER
Yes Repair or replace the wiring harness for an open circuit,
then go to Step 9.
II SUPPLY No Go to the next step.
Turn the ignition switch to the ON position
I (Engine off).
I
Measure the voltage between fan control
I module No.1 terminal 1B (wiring harness-side)
and body ground.
Is the voltage B+?
5 INSPECT FAN CONTROL MODULE No.1 Yes Repair or replace the wiring harness for an open circuit,
then go to Step 9.
I SIGNAL CIRCUIT FOR SHORT TO GROUND
I Turn the ignition switch off. No Go to the next step.
I Inspect for continuity between fan control
module NO.1 terminal 1B (wiring harness-side)
and body ground.
Is there continuity?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
i I Inspect for poor connection (such as damaged/
I pulled-out pins, corrosion).
Is there any malfunction?
7 INSPECT FAN CONTROL module No.1 SIGNAL Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for an open circuit,
Inspect for continuity between fan control then go to Step 9.
module No.1 terminal1B (wiring harness-side)
and PCM terminal 1AE.
Is there continuity?
8 INSPECT FAN CONTROL module No.1 Yes Go to the next step.
Perform the fan control module No.1 No Replace the fan control module No.1, then go to the next
inspection. step.
I (See01-03B-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
I
Is the fan control module NO.1 normal?
9 VERIFY TROUBLESHOOTING OF DTC P0480 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
I Clear the DTC from the PCM memory using TC].)
the M-MDS. No Go to the next step.
Start the engine.
Turn AlC switch to ON.
Is the same DTe present?
10 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
I
Perform the "AFTER REPAIR PROCEDURE".
I.
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-155
ON-BOARD DIAGNOSTIC [L3 WITH TCl
DTC P0500[L3 WITH TCl
id010239808400
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME PID DATA on the repair order,
I
I Has the FREEZE FRAME PID DATA been then go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
If the vehicle is not repaired, go to the next step.
I Verify related Service Bulletins availability.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY STORED DTC IN DSC HUlCM Yes Go to the appropriate DTC inspection.
Turn the ignition switch to the ON position (See04-02B-2 ON-BOARD DIAGNOSIS[DYNAMIC
(Engine off). STABILITY COI\JTROL (DSC)].)
Verify stored DTCs in the DSC HUiCM. No Go to the next step.
(See04-02B-2 ON-BOARD
IJIAGNOSIS[DYNAMIC STABILITY CONTROL
(DSC)].)
I Are DTCs stored?
4 VERIFY TROUBLESHOOTING OF DTC POSOO Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVALIINSTALLATION[L3 WITH
TC).)
I
Make sure to reconnect all disconnected
II ! connectors.
Turn ignition switch to the ON position (Engine
No Go to the next step.
I
I off).
Clear the DTC from the PCM memory using
IiI the M-MDS.
I Warm up the engine.
I Access the RPM and LOAD PID using the M
MOS.
Drive the vehicle under the following conditions
I for 18s.
I
- Engine speed: 2,000 rpm or above
- Gear: Gear is in other than NEUTRAL
I
I
- Load: 40% or above
Is the PENDING CODE for this DTC present?
5 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
01-028-156
Air intake passage clogged
POSSIBLE AlC relay control circuit malfunction
CAUSE Generator control circuit malfunction
Low engine compression (Over capacity of blow-by gas)
Electronic throttle control system improper operation
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I
I
AVAILABILITY Service Bulletins.
If the vehicle is not repaired, go to the next step.
Verify related Service Bulletins availability.
I Is any related Service Bulletins available? No Go to the next step.
2 VERIFY RELATED PENDING OR STORED DTCs Yes Perform the applicable DTC troubleshooting.
Turn the ignition switch off then to the ON (See01-028-14 DTC TABLE[L3 WITH TC].)
position.(Engine off) No Go to the next step.
Verify pending code or stored DTCs using the
M-MDS.
Are DTCs P0506, P0507, P0638, P2100,
P21 01, P21 02, P21 03, P2108, P2119 present?
3 VERIFY ELECTRONIC THROTTLE CONTROL Yes Go to the next step.
I, SYSTEM OPERATION No Repair or replace the malfunctioning part according to the
Perform the TP sweep inspection. inspection result.
(See01-038-79 ENGINE CONTROL SYSTEM Then go to Step 9.
I OPERATION INSPECTION[L3 WITH TC].)
Does the electronic throttle control system
I work properly?
4 INSPECT AlC MAGNETIC CLUTCH OPERATION Yes Go to "AlC ALWAYS ON / AlC COMPRESSOR RUNS
CONTINUOUSLY." of ENGINE SYMPTOM
Note TROUBLESHOOTING then go to Step 9.
The following test should be performed for (See01-038-5 ENGINE SYMPTOM
vehicles with AlC. Go to the next step for TROUBLESHOOTING[L3 WITH TC].)
vehicles without AlC No Go to the next step.
I
Turn the fan switch off.
Is the magnetic clutch still on?
5 INSPECT GENERATOR CONTROL CIRCUIT Yes Go to the next step.
MALFUNCTION No Repair for a short to the power supply in the generator
Apply electrical load. control circuit, then go to Step 9.
Does the engine speed increase?
6 INSPECT AIR CLEANER ELEMENT Yes Clean or replace the air cleaner element, then go to Step 9.
Remove the air cleaner element with the No Go to the next step.
engine running.
I Does the engine speed increase?
7 INSPECT THROTTLE BODY PASSAGE Yes Clean or replace the throttle body passage, then go to Step
I Is the throttle body clogged? 9.
I No Go to the next step.
8 INSPECT ENGINE COMPRESSION Yes Go to the next step.
I Inspect the engine compression. No Overhaul the engine, then go to the next step.
(See01-1 OB-9 COMPRESSION
II INSPECTION[L3 WITH TC].)
Is the engine compression normal?
9 VERIFY TROUBLESHOOTING OF DTC P0505 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC using the M-MDS.
Perform the KOER Self-Test.
1 Is the same DTC present?
01-028-157
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Ii
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 I VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I
AVAILABILITY
Verify related Service Bulletins availability.
Service Bulletins.
If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING OR STORED Yes Repair the applicable DTCs.
I DTCS (See01-02B-14 DTC TABLE[L3 WITH TC].)
Turn ignition switch to OFF, then ON (Engine No Go to the next step.
II off).
Verify pending code or stored DTCs using the
M-MDS.
I Are other DTCs present?
4 INSPECT AlC MAGNET CLUTCH OPERATION Yes Refer to "NC is always on or NC compressor runs
I
I;
Turn the blower motor switch off.
Is the magnet clutch still on?
continuously." of ENGINE SYMPTOM
TROUBLESHOOTING, then go to Step 11.
(See01-03B-70 NO.24 NC IS ALWAYS ON OR NC
j
,I COMPRESSOR RUNS CONTINUOUSLY[L3 WITH TC).)
i
No Go to the next step.
01-028-158
I
I
-APP sensor
I - TP sensor
I
I
(See01-40B-34 THROTILE POSITION
6
INSPECT PURGE SOLENOID VALVE Yes Go to the next step.
MALFUNCTION No Replace the purge solenoid valve, then go to Step 11.
Perform the purge solenoid valve inspection.
(See01-16B-11 PURGE SOLENOID VALVE
I engine running.
I I
Does the engine speed increase?
-
8 I INSPECT THROTTLE BODY PASSAGE Yes Clean or replace the throttle body passage, then go to Step
11.
I
I
Is the throttle body clogged?
No Go to the next step.
9 INSPECT ENGINE COMPRESSION Yes Go to the next step.
Inspect the engine compression. No Overhaul the engine, then go to Step 11.
10
i 1
VERIFY TROUBLESHOOTING OF DTC P0506 Yes Replace the PCM, then go to the next step.
COMPLETED No Go to the next step.
Make sure to reconnect all disconnected
connectors.
I
Depress the brake pedal for 14 s or more.
01-028-159
I Actual idle speed is higher than expected by 200 rpm for 14 s when the brake pedal is depressed (brake
switch is on) and steering wheel is held straight ahead (power steering pressure switch is off).
I Note
If the atmospheric pressure is less than 72.3 kPa {542 mmHg, 21.3 inHg} or the intake air temperature
is below -10C {14 OF}, the PCM cancels diagnosis of P0507.
II DETECTION
CONDITION
Diagnostic support note
This is a continuous monitor (CCM).
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
I
1,
FREEZE FRAME DATA is available.
DTCs are stored in PCM memory.
Electronic throttle control system malfunction
I POSSIBLE Vacuum hose misconnection
I CAUSE PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1
VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record FREEZE FRAME DATA on the repair order, then go
j
Has the FREEZE FRAME DATA been to the next step.
recorded?
2
VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3
VERIFY RELATED PENDING OR STORED Yes Repair applicable DTCs.
DTCS
(See01-02B-14 DTC TABLE[L3 WITH TC).)
Turn ignition switch to off, then ON position No Go to the next step.
(Engine off).
M-MDS.
4
INSPECT VACUUM HOSE CONNECTION Yes Go to the next step.
Are the vacuum hoses connecting accurately? No Reconnect the vacuum hoses correctly, then go to step 6.
(See01-13B-4 VACUUM HOSE ROUTING
DIAGRAM[L3 WITH TC].)
5 INSPECT ELECTRONIC THROTTLE CONTROL Yes Go to the next step.
SYSTEM MALFUNCTION
No Replace the necessary parts, then go to the next step.
I
Ii
Inspect the following parts:
~ -APP sensor
~
I (See01-40B-36 ACCELERATOR PEDAL
- TP sensor
I (See01-40B-34 THROTTLE POSITION
I (TP) SENSOR INSPECTION[L3 WITH TC).)
Are they normal?
6
VERIFY TROUBLESHOOTING OF DTC P0507 Yes Replace the PCM, then go to the next step.
COMPLETED No Go to the next step.
Make sure to reconnect all disconnected
connectors.
the M-MDS.
01-028-160
Note
If atmospheric pressure is less than 72.3 kPa {542 mmHg, 21.3 inHg} or intake air temperature is
I below -10C {14 OF}, the PCM cancels diagnosis of P050A.
I DETECTION Diagnostic support note
I CONDITION
I This is an intermittent monitor (Cold start emission reduction strategy monitoring).
I The MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or
I in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
I PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
I~ cycle.
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
II
DIAGNOSTIC MONITORING TEST RESULTS
I DATA
No Go to trOUbleshooting procedures for DTC on FREEZE
Is P050A on FREEZE FRAME DATA? FRAME DATA.
4 CHECK AIR SUCTION IN INTAKE AIR SYSTEM Yes Repair or replace malfunctioning part, then go to Step 7.
,I
I Start the engine. No Go to the next step.
I
intake manifold.
SYSTEM OPERATION
No Repair or replace malfunctioning part according to
Perform the Electronic Throttle Control System inspection result.
Operation Inspection.
Then go to Step 7.
I
I
off).
01-028-161
01-028-162
wheel.
Is there any damage or chip on CMP sensor
I and pulse wheel?
7 INSPECT CMP SENSOR
Inspect CMP sensor.
Yes
No
Go to the next step.
Replace the CMP sensor, then go to the next step. II
II (See01-40B-47 CAMSHAFT POSITION (CMP)
SENSOR INSPECTION[L3 WITH TC].)
Is the CMP sensor normal?
I 8 VERIFY TROUBLESHOO"r1NG OF DTC P050B
COMPLETED
Yes Replace the PCM, then go to the next step.
(See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
I
I
connectors. No Go to the next step.
Clear DTC from the PCM memory using the M
MOS.
II Pertorm the KOER self-test using the M-MDS.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
I Is the PENDING CODE for this DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
Pertorm the AFTER REPAIR PROCEDURE. (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTC present?
01-028-163
-..
01-028-164
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
, Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
i Is any related Service Bulletins available? No Go to the next step.
3 INSPECT PSP CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
I Turn the ignition switch off.
Disconnect the PSP connector.
Ii
, Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
INSPECT PSP SWITCH Yes Go to the next step.
4
Perform the PSP switch inspection. No Replace the PSP switch, then go to Step 8.
Ii (See01-40B-24 POWER STEERING
PRESSURE (PSP) SWITCH INSPECTION[L3
I WITH TC].)
Is the PSP switch normal?
5 INSPECT PSP SWITCH SIGNAL CIRCUIT FOR Yes Repair or replace the wiring harness for a short to ground,
SHORT TO GROUND then go to Step 8.
Disconnect the PCM connector. No Go to the next step.
Inspect for continuity between the PSP switch
terminal (harness-side) and body ground.
Is there continuity?
6 . INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn ignition switch to OFF
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
I pUlled-out pins, corrosion).
Is there any malfunction?
7 INSPECT SIGNAL CIRCUIT MALFUNCTION Yes Repair or replace the wiring harness, then go to the next
FOR OPEN CIRCUIT step.
Inspect for continuity between PSP terminal A No Go to the next step.
(harness-side) and PCM terminal2T (harness-
side).
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P0550 Yes Replace PCM, then go to the next step.
j
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
II connectors.
Start the engine.
No Go to the next step.
i Clear the DTC from the PCM memory using
the M-MDS.
I Drive the vehicle above 60 km/h {37.3 mph}
for1 min.
Verify that the ECT PID is above 60C {140
I OF} using the M-MDS.
Is the PENDING CODE for this DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
I PROCEDURE[L3 WITH TC].)
Are any DTCs present?
I
01-028-165
t(t--------~ 1AQI----+---D
PCM
CRUISE CONTROL SWITCH WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
111 BEI1 BAI1AWi, 1A811AO 1AK!1AGl1ACI1Y11uI1011MI11!1EI1AI
.11 BFI1 BBI1AX!1AT 11AP 1AL 11 AH!1 Aol 1z I 1V I 1R I 1N I 1J I 1FI 1B I
I I I I
01-028-166
2 INSPECT CRUISE CONTROL SWITCH Yes Repair or replace the terminal, then go to Step 6.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
I Turn the ignition switch off.
I Inspect for poor connection (such as damaged/
I pulled-out pins, corrosion.)
Is there any malfunction?
3 INSPECT CRUISE CONTROL SWITCH SIGNAL Yes Repair or replace for a short to ground, then go to Step 6.
CIRCUIT FOR SHORT TO GROUND No Go to the next step.
Disconnect the cruise control switch and PCM
connectors.
Inspect for continuity between cruise control
switch terminal A (wiring harness-side) and
body ground.
Is there continuity?
4 INSPECT CRUISE CONTROL SWITCH SIGNAL Yes Go to the next step.
CIRCUIT FOR SHORT TO POWER No Repair or replace for a short to the power supply, then go to
Turn the ignition switch to the ON position Step 6.
(Engine off).
Inspect the voltage between cruise control
switch terminal A (wiring harness-side) and
body ground.
Is the voltage below 1.0 V?
5 INSPECT CRUISE CONTROL SWITCH Yes Go to the next step.
OPERATION No Replace the cruise control switch, then go to the next step.
I Inspect the cruise control switch.
(See01-20B-2 CRUISE CONTROL SWITCH
INSPECTION[L3 WITH TC].)
Is the cruise control switch normal?
6 VERIFY TROUBLESHOOTING OF P0564 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVALIINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Drive the vehicle using cruise control for 2 min.
or more.
Is the same DTC present?
7 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC).)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-167
r
I POSSIBLE
DTCs are stored in PCM memory.
Brake switch malfunction
Open circuit between brake switch terminal B and instrument cluster terminal 2M
Open circuit between brake switch terminal C and body ground
I CAUSE
Short to power between brake switch terminal B and instrument cluster terminal 2M
Short to ground circuit between brake switch terminal B and instrument cluster terminal 2M
I
Communication error between PCM and instrument cluster
PCM malfunction
BRAKE SWITCH
PCM
INSTRUMENT CLUSTER
~
'llBEI1BA 1AW11A811AO 1AKI1 AGll ACI 1Y " 1U 1 10 11M 1 11 1E 1A I
11BF llBB lAXI1ATI1AP lALI1AHI1AOllZ 11V " lR 11N 1 lJ 1F 181
I I I I
INSTRUMENT CLUSTER
~
I~~ I
01-028-168
AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 VERIFY DTC FOR MODULE COMMUNICATION Yes Go to the applicable DTC inspection.
Connect M-MDS to DLC-2. (See 01-02A-22 DTC TABLE[LF, L3].)
Turn the ignition switch to the ON position No Go to the next step.
(Engine off).
Verify stored DTC.
Is DTC U0155 stored?
I
4 VERIFY RELATED PENDING CODE OR Yes Go to the applicable DTC inspection.
I STORED DTC (See 01-02A-22 DTC TABLE[LF, L3].)
,
i
I Turn the ignition switch off then to the ON No Go to the next step.
position (Engine off).
Verify the related PENDING CODE or stored
I 5
DTCs.
Is the DTC P0703 also present?
INSPECT BRAKE SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 11.
POOR CONNECTION No Go to the next step.
II Turn the ignition switch off.
Disconnect the brake switch connector.
I Inspect for poor connection (such as damaged,
pull-out pins, corrosion).
Is there any malfunction?
6 INSPECT BRAKE SWITCH Yes Go to the next step.
7
.Inspect the brake switch.
I. Is the brake switch normal?
INSPECT GROUND CIRCUIT OF BRAKE
No
Yes
Replace brake switch, then go to Step 11.
I I ground.
Is there continuity?
I 8 INSPECT SIGNAL CIRCUIT OF BRAKE SWITCH Yes Repair or replace the wiring harness for short to ground
NO.2 FOR SHORT TO GROUND circuit, then go to Step 11.
Inspect for continuity between brake switch No Go to the next step.
I terminal B (wiring harness-side) and body
ground.
I Is there continuity?
I
I
9 INSPECT INSTRUMENT CLUSTER
CONNECTOR FOR POOR CONNECTION
Yes Repair or replace the terminal, then go to Step 11.
No Go to the next step.
I Turn the ignition switch off.
I Disconnect instrument cluster connector.
I Inspect for poor connection (such as damaged,
I I
pull-out pins, corrosion).
Is there any malfunction?
10 INSPECT SIGNAL CIRCUIT OF BRAKE SWITCH Yes Go to the next step.
NO.2 FOR OPEN CIRCUIT No Repair or replace the wiring harness for open circuit, then
Inspect for continuity between brake switch go to Step 11 .
terminal B (wiring harness-side) and
instrument cluster terminal 2M (wiring harness-
side).
Is there continuity?
01-028-169
I COMPLETED
Make sure to reconnect all disconnected No
(See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Go to the next step.
I
!
connectors.
J Clear the DTC from the PCM memory using
the M-MDS.
I Turn the ignition switch to the ON position
(Engine off).
Depress and release the brake pedal more
than 5 times.
i Is the same DTC present?
13 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
.
Perform "AFTER REPAIR PROCEDURE". (See 01-02A-22 DTC TABLE[LF, L3].)
(See 01-02A-16 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[LF, L3].)
.
Is any DTC present?
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
i AVAILABILITY Service Bulletins.
3
VERIFY TROUBLESHOOTING OF P0601 Yes Replace the PCM, go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
. Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
01-028-170
If the "PCM CONFIGURATION" is successful, the PCM stores DTC P0602 and illuminates the MIL
! (System is normal). Clear DTC P0602 using the M-MDS after the "PCM CONFIGURATION".
I DETECTION
CONDITION
MIL turns off after three drive cycles with no failure (DTCs remain in PCM).
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY TROUBLESHOOTING OF DTC P0602 Yes Replace the PCM, then go to the next step.
COMPLETED (SeeOl-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
I Make sure to reconnect all disconnected
TC].)
connectors.
No Go to the next step.
I I Turn
off).
ignition switch to the ON position (Engine
I the M-MDS.
4
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAI R No Troubleshooting completed.
01-028-171
Diagnostic procedure
STEP INSPECTION ACTION
! i VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY TROUBLESHOOTING OF P0604 Yes Replace the PCM, go to the next step.
COMPLETED (See01-40B-7 PCM REMOVALIINSTALLATION[L3 WITH
..
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the OTC from the PCM memory using
the M-MOS.
..
Start the engine.
Is the same OTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable OTC inspection.
I ..
Perform the "After Repair Procedure". (See01-02B-14 OTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR
I PROCEOURE[L3 WITH TC].)
No Troubleshooting completed.
01-028-172
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been
recorded?
to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY
I 4
Start engine.
Is same DTC present?
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I Perform the "After Repair Procedure".
(See01-02B-9 AFTER REPAIR
(See01-02B-14 DTC TABLE[L3 WITH TC].)
I
I
PROCEDURE[L3 WITH TC].)
No Troubleshooting completed.
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
!
Has FREEZE FRAME DATA been recorded? the next step.
2 VERIFY RELATED SERVICE BLLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY TROUBLESHOOTING OF P0607 Yes Replace PCM, go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC).)
I connectors. No Go to the next step.
II Clear the DTC from the PCM memory using
I the M-MDS.
Start engine.
Is same DTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(8ee01-028-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC).)
Are any DTCs present?
01-028-173
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
.
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
IAVAILABILITY
.. Verify related Service Bulletins availability.
Service Bulletins.
. If the vehicle is not repaired, go to the next step.
, .. Is any related Service Bulletins available? No Go to the next step.
3 VERIFY TROUBLESHOOTING OF DTC P0610 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
. Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
.. Turn the ignition switch to the ON position
(Engine off).
. Clear the DTC from the PCM memory using
the M-MDS.
.. Start the engine.
. Is the same DTC present?
4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC troubleshooting.
I
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
I.. (See01-02B-9 AFTER REPAIR
PROCEDURE[L3 WITH TC].)
No Troubleshooting completed.
01-028-174
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on repair order, then go to
Has FREEZE FRAME DATA been recorded? the next step,
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service BUlletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT FOR OTHER DTCS Yes Perform the diagnostic procedure for the applicable DTCs.
Have other OTCs been stored? No Go to the next step.
4 INSPECT THROTTLE ACTUATOR Yes Go to the next step.
Inspect the throttle actuator. (See 01-13B-13 No Replace the throttle body, then go to the next step.
I THROTILE ACTUATOR INSPECTION[L3
WITH TCl)
I 5
Is the throttle actuator normal?
VERIFY TROUBLESHOOTING OF P0638 Yes Replace the PCM, go to the next step.
I COMPLETED
Make sure to reconnect all disconnected
(See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Turn the ignition switch off.
Start the engine and let it idle.
Is the same DTC present?
6 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC).)
I (See01-02B-9 AFTER REPAIR
PROCEOURE[L3 WITH TC).)
No Troubleshooting completed.
01-028-175
@@
BRAKE
SWITCH
Cf!
u Q
' ..,
\:.7
~
.......
:
20 @)@
@
\7
01-028-176
2 VERIFY RELATED SERViCE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 CLASSIFY HIGH INPUT OR LOW INPUT Yes Go to the next step.
Connect the M-MDS to the DLC-2. No Go to Step 10.
Access the BOO PID.
Verify the BOO PID during brake pedal
operation.
Is the BOO PID always off?
4 INSPECT BRAKE SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 14.
POOR CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the brake switch connector.
Inspect for poor connection (such as damaged
pulled-out terminals, corrosion).
Is there any malfunction?
5 CLASSIFY BRAKE SWITCH OR CIRCUIT Yes Go to the next step.
Connect the M-MDS to the DLC-2. No Go to Step 7.
Access the BOO PID.
Connect a jumper wire between brake switch
terminal A and D (harness-side).
Is the BOO PID on?
6 INSPECT BRAKE SWITCH Yes Go to Step 14.
Perform the brake switch inspection. No Replace the brake switch, then go to Step 14.
(See04-11-8 BRAKE SWITCH INSPECTION.)
Is the brake switch normal?
7 INSPECT BRAKE SWITCH POWER CIRCUIT Yes Go to the next step.
FOR OPEN CIRCUIT No Repair or replace the brake switch power circuit for an open
I Measure the voltage between brake switch circuit, then go to Step 14.
connector terminal A (harness-side) and body
ground.
Is the voltage B+?
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 14.
CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged!
pulled-out pins, corrosion).
Is there any malfunction?
9 INSPECT BRAKE SWITCH SIGNAL CIRCUIT Yes Repair or replace the wiring harness for an open circuit,
FOR OPEN CIRCUIT then go to Step 14.
Inspect for continuity between brake switch No Go to Step 14.
terminal D (harness-side) and PCM terminal
1AB (harness-side).
Is there continuity?
10 INSPECT BRAKE SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 14.
POOR CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect brake switch connector.
I Inspect for poor connection (such as damaged!
pulled-out pins, corrosion).
I Is there malfunction?
01-028-177
I
I
Measure the voltage between brake switch
connector terminal D (harness-side) and body
ground.
No Go to the next step.
01-028-178
DETECTION
CONDITION
stopped 8 times alternately, the PCM determines that the CPP switch circuit has a malfunction.
Diagnostic support note
This is a continuous monitor (CCM).
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
..
DTCs are stored in PCM memory.
Clutch switch malfunction
Poor connection of the CPP switch connector or the PCM connector
POSSIBLE Short to ground between CPP switch terminal A and PCM connector terminal 1D
CAUSE Open circuit between CPP switch terminal A and PCM connector terminal 1D
Open circuit between ground and CPP switch terminal B
PCM malfunction
PCM
peM
CPP SWITCH WIRING HARNESS SIDE CONNECTOR
WIRING HARNESS SIDE
CONNECTOR
111 BEI1 BA 1AWl1ASl1AO 1AKI1AGI1AC 1Y Iw 110 11M I 11 11E 1A I
'11BFI1BB1AXl1ATI1AP1ALI1AHI1AD 1ZI1V11R11N11J11F 1BI
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
I
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
, Service Bulletins.
i AVAILABILITY
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
01-028-179
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 14.
I i CONNECTION No Go to the next step.
I
I
!
I Turn the ignition switch to off.
I . Disconnect the PCM connector.
I! \. Inspect for poor connection (such as damaged/
,\
pulled-out pins, corrosion).
Is there any malfunction?
9 INSPECT CPP SWITCH SIGNAL CIRCUIT FOR Yes Repair or replace the wiring harness for an open circuit,
OPEN CIRCUIT then go to Step 14.
I
Inspect for continuity between CPP switch No Go to Step 14.
I, terminal A (harness-side) and PCM terminal
I 10
I
I
10 (harness-side).
Is there continuity?
INSPECT CPP SWITCH CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 14.
I
I POOR CONNECTION No Go to the next step.
I Turn the ignition switch to off.
I Disconnect the CPP switch connector.
Inspect for poor connection (such as damaged/
Ii pulled-out pins, corrosion).
Is there any malfunction?
11 CLASSIFY CPP SWITCH OR CIRCUIT Yes Go to the next step.
i Connect the M-MDS to the DLC-2. No Go to Step 13.
I. Access the CPP PID.
Verify that the CPP PID changes from on to off
when the CPP switch connector disconnected.
Does the CPP PID change from on to off?
12 INSPECT CPP switch Yes Go to Step 14.
I Perform the CPP switch inspection. No Replace the CPP switch, then go to Step 14.
I
I
(See 01-408-23 CLUTCH PEDAL POSITION
i (CPP) SWITCH INSPECTION[L3 WITH TC].)
Is the CPP switch normal?
13 INSPECT CPP SWITCH SIGNAL CIRCUIT FOR Yes Repair or replace the wiring harness for a short to ground,
SHORT TO GROUND then go to Step 14.
Inspect for continuity between CPP switch No Go to Next step.
terminal A and ground.
Is there continuity?
01-028-180
I DETECTION
CONDITION
Diagnostic support note
This is a continuous monitor (CCM).
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
01-028-181
POSSIBLE .. Short to ground between neutral switch terminal Band PCM connector terminal 1S
CAUSE
.. Open circuit in the wiring harness between neutral switch terminal Band PCM connector terminal 1S
.. Open circuit in the wiring harness between ground and brake switch terminal A.
.. PCM malfunction
PCM
NEUTRAL
SWITCH @@
NEUTRAL SWITCH
WIRING HARNESS PCM
111BGI1 BC 1AY 11AUI1AO 1AMI1AI 11AE 1AAI1W 11S 110 I 1K 11G 1CI
111BHI1BD 1AZl1AVl1AR 1ANI1AJI1AF 1ABI.1X I n 11P I 1L 11H 101
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
..
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I
AVAILABILITY Service Bulletins.
.
I .. Verify related Service Bulletins availability.
If the vehicle is not repaired, go to the next step.
. .. Is any related Service Bulletins available?
No Go to the next step.
3 CLASSIFY HIGH INPUT OR LOW INPUT Yes Go to Next step.
neutral position.
4 INSPECT NEUTRAL SWITCH CONNECTOR Yes Repair or replace the terminal, then go to Step 14.
IFOR POOR CONNECTION No Go to the next step.
! .. Turn the ignition switch to off.
01-028-182
I Periorm the neutral switch inspection. No Replace the neutral switch, then go to Step 14.
(See 01-40B-22 NEUTRAL SWITCH
I INSPECTION[L3 WITH TCl.)
Is the neutral switch normal?
7 INSPECT NEUTRAL SWITCH GROUND Yes Go to the next step.
CIRCUIT FOR OPEN CIRCUIT No Repair or replace the neutral switch power circuit for an
Inspect for continuity between neutral switch open circuit, then go to Step 14.
terminal A (harness-side) and body ground.
Is there continuity? .
8 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 14.
CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
I Is there any malfunction?
Yes Repair or replace wiring harness for an open circuit, then
9 INSPECT NEUTRAL SWITCH SIGNAL CIRCUIT
I FOR OPEN CIRCUIT go to Step 14.
I Inspect for continuity between neutral switch No Go to Step 14.
I
I
terminal B (harness-side) and PCM terminal
1S (harness-side).
Is there continuity?
10 INSPECT NEUTRAL SWITCH CONNECTOR Yes Repair or replace the terminal, then go to Step 14.
FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect neutral switch connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
11 CLASSIFY NEUTRAL SWITCH OR CIRCUIT Yes Go to the next step.
Connect the M-MDS to the DLC-2. No Go to Step 13.
Access the CPP/PNP PID.
Verify that the CPP/PNP PID changes from on
to off when the neutral switch connector is
disconnected.
Does the CPP/PNP PID change from on to off?
12 INSPECT NEUTRAL SWITCH Yes Go to Step 14.
Periorm the neutral switch inspection. No Replace the neutral switch, then go to Step 14.
(See 01-40B-22 NEUTRAL SWITCH
INSPECTION[L3 WITH TC).)
I Is the neutral switch normal?
13 INSPECT NEUTRAL SWITCH SIGNAL CIRCUIT Yes Repair or replace the wiring harness for a short to ground,
FOR SHORT TO GROUND then go to Step 14.
Inspect for continuity between neutral switch No Go to the next step.
terminal B (harness-side) and body ground.
Is there continuity?
14 VERIFY TROUBLESHOOTING OF DTC POB50 Yes Replace PCM, then go to the next step.
I COMPLETED
Make sure to reconnect all disconnected
(See 01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TC).)
connectors. No Go to the next step.
Start the engine.
Clear the DTC from the PCM memory using
the M-MDS.
I Drive vehicle above 30 km/h {19 mph} and
stop vehicle.
Ii
I
Depress and release clutch pedal more than
I 10 times during the drive cycle.
Is the PENDING CODE for this DTC present?
\ i
01-028-183
01-028-184
DTC P2004 Variable swirl control system shutter valve stuck open
PCM monitors the mass variable swirl shutter valve position using the variable swirl shutter valve switch. If
the PCM turns variable swirl solenoid valve on but variable swirl shutter valve position still remains open
(variable swirl shutter valve switch is on), the PCM determines that the variable swirl shutter valve is stuck
open.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
DTCs are stored in PCM memory.
Variable swirl shutter valve actuator malfunction (stuck open)
Misconnected or pulled out vacuum hose
Variable swirl shutter valve switch malfunction
Variable swirl solenoid valve malfunction
Connector or terminal malfunction
Open circuit in the wiring harness between variable swirl solenoid valve terminal Band PCM terminal 2AS
POSSIBLE
Short to power in the wiring harness between variable swirl solenoid valve terminal Band PCM terminal
CAUSE
2AS
Open circuit in the wiring harness between variable swirl shutter valve switch terminal A and PCM terminal
2AE
Short to power in the wiring harness between variable swirl shutter valve switch terminal A and PCM
terminal 2AE
PCM malfunction
MAIN RELAY
. - - - -PCM
---------,
VARIABLE SWIRL
SOLENOID VALVE
C1J)
{ctIiJ}
I~~ I
01-028-185
I
i
(See01-13B-14 VARIABLE SWIRL SHUTTER
VALVE ACTUATOR INSPECTION[L3 WITH
TC].)
i Is the variable swirl shutter valve actuator
normal?
7 INSPECT VARIABLE SWIRL SHUTTER VALVE Yes Go to the next step.
SWITCH No Replace the intake manifold, then go to Step 13.
Perform the "VARIABLE SWIRL SHUTTER
VALVE SWITCH INSPECTION".
(See01-13B-14 VARIABLE SWIRL SHUTTER
VALVE ACTUATOR INSPECTION[L3 WITH
TC).)
Is the variable swirl shutter valve switch
i normal?
8 VERIFY CONNECTION OF VACUUM HOSE Yes Go to the next step.
,I ROUTING No Connect the vacuum hoses properly, then go to the next
Verify that the vacuum hoses are connected step.
I properly.
Are the vacuum hoses connected properly?
I
01-028-186
01-028-187
I
i
14 VERIFY AFTER REPAIR PROCEDURE
Perform the "After Repair Procedure".
Yes Go to the applicable DTC inspection.
(See01-02B-14 DTC TABLE[L3 WITH TC).)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC).)
I Are any DTCs present?
II DTC P2006 Variable swirl control system shutter valve stuck closed
PCM monitors the mass variable swirl shutter valve position using the variable swirl shutter valve switch. If
PCM turns the variable swirl solenoid valve off but the variable swirl position still remains closed (variable
swirl shutter valve switch is off), the PCM determines that the variable swirl shutter valve is stuck closed.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
I terminal 2AE
I PCM malfunction
01-028-188
VARIABLE SWIRL
r---------------,
PCM
SOLENOID VALVE
W W
~ctltJ}
I~~ I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 CLASSIFY INTERMITTENT CONCERN OR Yes Go to the next step.
CONTINUOUS CONCERN No Intermittent concern exists. Go to INTERMITTENT
Clear the DTC from the PCM memory using CONCERN TROUBLESHOOTING procedure.
I the M-MDS.
Drive the vehicle under following conditions:
(See01-03B-77INTERMIHENT CONCERN
I - Engine coolant temperature is above 63 DC
TROUBLESHOOTING[L3 WITH TCl.)
{145 OF}.
- Engine speed: below 3,750 rpm
- Throttle opening angle is as follows:
Engine speed below 1,500 rpm: above
35%
I
I
Engine speed between 1,500-2,500
i rpm: between 25-35%
Engine speed above 2,500: below 25%
I Is the PENDING CODE for this DTC present?
01-028-189
equipment.
ACTUATOR
No Replace the variable swirl shutter valve actuator, then go to
Perform the "Variable Swirl System Operation Step 10.
Inspection".
normal?
CONNECTION
switch connector.
CONNECTION
No Go to the next step.
Inspect for poor connection at the PCM
I terminals, corrosion).
I Is there any malfunction?
9 INSPECT VARIABLE SWIRL SOLENOID VALVE Yes Repair or replace the wiring harness for a short to ground,
,I
OR VARIABLE SWIRL SHUTTER VALVE then go to the next step.
GROUND
~
- PCM terminal 2AE (harness-side).
! Is there continuity?
10
VERIFY TROUBLESHOOTING OF DTC P2006 Yes Replace PCM, then go to the next step.
COMPLETED
(See01-40B-7 PCM REMOVAL/I NSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Start the engine.
Clear the DTC from the PCM memory using
the M-MDS.
conditions:
{145 OF}.
35%
01-028-190
I Pertorm the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TCl)
(See 01-02B-9 AFTER REPAI R No Troubleshooting completed.
PROCEDURE[L3 WITH TCl.)
I Are any DTCs present?
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
DTCs are stored in PCM memory.
Poor connection of connectors at PCM and/or variable swirl solenoid valve
Short to ground in the wiring harness between variable swirl solenoid valve terminal Band PCM terminal
2AS
POSSIBLE
Open circuit in the wiring harness between main relay and variable swirl solenoid valve terminal A
CAUSE
Open circuit in the wiring harness between variable swirl solenoid valve terminal Band PCM terminal 2AS
Variable swirl solenoid valve malfunction
PCM malfunction
MAIN RELAY PCM
VARIABLE SWIRL
SOLENOID VALVE
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAIVIE DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Pertorm the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-191
4
INSPECT VARIABLE SWIRL SOLENOID VALVE Yes Go to the next step.
Perform the variable swirl solenoid valve No Replace the variable swirl solenoid valve, then go to Step 9.
inspection.
(See01-13B-14 VARIABLE SWIRL
I SOLENOID VALVE INSPECTION[L3 WITH
TC].)
then go to Step 9.
off).
body ground.
Is the voltage B+?
6 INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to Step 9.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
Inspect for poor connection at PCM terminal
corrosion).
7
INSPECT VARIABLE SWIRL SOLENOID VALVE Yes Repair or replace the wiring harness for a short to ground,
CONTROL CIRCUIT FOR SHORT TO GROUND then go to Step 9.
Inspect for continuity between variable swirl No Go to the next step.
body ground.
Is there continuity?
8 INSPECT VARIABLE SWIRL SOLENOID VALVE Yes Go to the next step.
i
CONTROL CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for an open or short to
Connect variable swirl solenoid valve ground circuit, then go to the next step.
connector.
Turn ignition switch to the ON position (Engine
off).
9
VERIFY TROUBLESHOOTING OF DTC P2009 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
10
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(8ee01-028-9 AFTER REPAIR No Troubleshooting completed.
01-028-192
II
I
I DETECTION This is a continuous monitor (CCM).
CONDITION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
I cycle.
I, FREEZE FRAME DATA is available.
I DTCs are stored in PCM memory.
Poor connection of connectors at the PCM and!or the variable swirl solenoid valve
POSSIBLE Short to the power supply in the wiring harness between variable swirl solenoid valve terminal Band PCM
I
I
CAUSE
terminal 2AS
Variable swirl solenoid valve malfunction
I PCM malfunction
I
I
MAIN RELAY
-l ~
PCM
I VARIABLE SWIRL
I SOLENOID VALVE
II ~Q
~~ I"" ~
I@ P
I
I
!
I
@
j
I VARIABLE SWIRL SOLENOID VALVE PCM
I WIRING HARNESS SIDE CONNECTOR WIRING HARNESS SIDE CONNECTOR
~
12BF 2BBI2Axl2AT 2API2ALI2AH 2AOl2Z 12V 2R I 2N I 2J 2F I 2B I
I I I I
I~~ I I~~ I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
I Has the FREEZE FRAME DATA been
recorded?
to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT VARIABLE SWIRL SOLENOID VALVE Yes Repair or replace the terminal, then go to Step 7.
CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Inspect for poor connection (such as damaged!
pulled-out pins, corrosion).
Is there any malfunction?
01-028-193
I 5
TC).)
Is the variable swirl solenoid valve normal?
INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 7.
I CONNECTION
Turn the ignition switch off.
No Go to the next step.
I! corrosion).
Is there any malfunction?
6 INSPECT VARIABLE SWIRL SOLENOID VALVE Yes Repair or replace the wiring harness for a short to power
CONTROL CIRCUIT FOR SHORT TO POWER supply, then go to the next step.
SUPPLY
No Go to the next step.
I Remove the variable swirl solenoid valve.
Turn ignition switch to the ON position (Engine
I
,
off).
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
I the M-MDS.
I
i
PROCEDURE[L3 WITH TC].)
01-028-194
ocv
CV@
ocv PCM
WIRING HARNESS SIDE CONNECTOR HARNESS SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT OCV CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 9.
CONNECTION No Go to the next step.
I
I
5
INSPECTION[L3 WITH TC].)
Is the OCV normal?
INSPECT OCV POWER SUPPLY CIRCUIT FOR Yes Go to the next step.
I OPEN CIRCUIT
Disconnect the OCV connector.
No Repair or replace the wiring harness for an open circuit,
then go to Step 9.
Turn ignition switch to the ON position (Engine
off).
I Measure voltage between OCV terminal B
I 6
(harness-side) and body ground.
Is the voltage B+?
INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminal, then go to Step 9.
CONNECTION No Go to the next step.
I Turn the ignition switch off.
I Disconnect the PCM connector.
Inspect for poor connection at PCM terminal
I I
2AF. (such as damaged, pulled-out pins,
corrosion).
I
I I
Is there any malfunction?
01-028-195
01-028-196
III
OCV PCM
WIRING HARNESS SIDE CONNECTOR HARNESS SIDE CONNECTOR
112BGI2BCl2AYI2AUI2AOl2AMI2AI12AEI2AAI2W 2S 120 I 2K 2G 1 2C I
112BHI2BOI2AZ[2Av[2AR[2AN[2AJ[2AFI2ABI2x 2T 12P 12L 2H 12DI
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 INSPECT OCV CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 7.
I CONNECTION No Go to the next step.
I Turn the ignition switch to off.
Inspect for poor connection (such as damaged/
I pulled-out pins, corrosion).
I Is there any malfunction? -
4 INSPECT OCV Yes Go to the next step.
Perform the OCV inspection. No
Replace the OCV, then go to Step 7.
I
I
(See01-10B-34 OIL CONTROL VALVE (OCV)
INSPECTION[L3 WITH TC].)
i Is the OCV normal?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to Step 7.
II CONNECTION
Turn the ignition switch to off.
No Go to the next step.
6
INSPECT OCV CONTROL CIRCUIT FOR SHORT Yes Repair or replace the wiring harness for a short to power
I TO POWER SUPPLY
Remove the OCv. No
supply, then go to the next step.
Go to the next step.
I Turn the ignition switch to the ON position
(Engine off).
01-028-197
I connectors.
Clear the DTC from the PCM memory using
the M-MDS.
No Go to the next step.
I
i
(See01-02B-9 AFTER REPAIR
PROCEDURE[L3 WITH TC].)
No Troubleshooting completed.
DTC P2096
Target A1F feedback system too lean
The PCM monitors the target A/F fuel trim while under target A/F feedback control. If the fuel trim is more
than the specification, the PCM determines that the target A/F feedback system is too lean.
I
I Rear H02S sensor voltage is more than 0.1 V
Diagnostic support note
DETECTION This is a continuous monitor (Fuel system).
CONDITION The MIL does not illuminate.
" PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
I
I
Verify related Service Bulletins availability.
Is any related Service Bulletins available? No
If the vehicle is not repaired, go to the next step.
Go to the next step.
01-028-198
5
Verify the related PENDING CODE or stored
DTCs.
Is the DTC P2177 or P2187 also present?
IDENTIFY TRIGGER DTC FOR FREEZE FRAME
DATA
Is DTC P2096 on FREEZE FRAME DATA?
VERIFY CURRENT INPUT SIGNAL STATUS OF
Yes
No
Go to the next step.
Go to FREEZE FRAME DATA DTC inspection.
(See01-02B-14 DTC TABLE[L3 WITH TC].)
Yes Go to the next step.
..
REAR H02S No Visually inspect for the exhaust gas leakage between the
Connect the M-MDS to the DLC-2. TWC and rear H02S.
Start the engine and warm it up completely. If there is no leakage, replace the rear H02S.
Access 02S12 PID. (See01-15B-2 EXHAUST SYSTEM REMOVAU
Read 02S12 PID under the following INSTALLATION[L3 WITH TC].)
accelerator pedal condition (in NEUTRAL). Then go to Step 20.
- More than 0.45 V when accelerator pedal is
suddenly depressed (rich condition).
- Less than 0.45 V just after release of
accelerator pedal (lean condition)
Is the PID normal?
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
Connect the M-MDS to the DLC-2. No Inspect the malfunctioning part according to the inspection
Verify the following PIDs. results.
(See01-40B-7 PCM INSPECTI0f\I[L3 WITH Then go to Step 20.
TC].)
-ECT
-MAF
-TP
-VSS
Are the PIDs normal?
7 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
UNDER FREEZE FRAME DATA CONDITION No Inspect the malfunctioning part according to the inspection
Connect the M-MDS to the DLC-2. results.
Verify the following PIDs under the FREEZE Then go to Step 20.
FRAME DATA condition.
(See01-40B-7 PCM INSPECTION[L3 WITH
TC].)
-ECT
-MAF
-TP
-VSS
Are the PIDs normal?
8 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
FRONT H02S No Visually inspect for the exhaust gas leakage between the
Connect the M-MDS to the DLC-2. exhaust manifold and front H02S.
Start the engine and warm it up completely. If there is no leakage, replace front H02S.
Access the 02S11 PID. (See01-15B-2 EXHAUST SYSTEM REMOVAU
Read the 02S11 PID under following INSTALLATION[L3 WITH TC].)
accelerator pedal condition (in NEUTRAL). Then go to Step 20.
--Q.1-0.1A when idle.
- Engine speed is more than 3,000 rpm.
- More than 0.25 mA just after release of
I accelerator pedal (lean condition).
Is the PID normal?
9 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
MAF SENSOR No Replace the MAF/IAT sensor, then go to Step 20.
I Connect the M-MDS to the DLC-2.
I Start the engine.
Access the MAF PID.
I
I
I
Verify that the MAF PID changes quickly
I according to engine speed.
i Is the PID normal?
01-028-199
I
Excessive fuel line pressure
POSSIBLE Fuel pressure sensor malfunction
I CAUSE Relief valve (built-in fuel delivery pipe) malfunction
Spill valve control solenoid valve (built-in high pressure fuel pump) malfunction
High pressure fuel pump malfunction
Fuel pump malfunction
Purge valve malfunction
Insufficient engine compression
I PCM malfunction
Diagnostic procedure
STEP INSPECTION i
ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
I (Fuel system related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
01-028-201
6
I. - Less than 0.45 V just after release of
accelerator pedal (lean condition)
Is the PID normal?
VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
Connect the M-MDS to the DLC-2. No Inspect the malfunctioning part according to the inspection
Verify the following PIDs: results.
(See01-40B-7 PCM INSPECTION[L3 WITH Then go to Step 15.
TC).)
-ECT
-MAF
-TP
-VSS
Are the PIDs normal?
7 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
UNDER FREEZE FRAME DATA CONDITION No Inspect the malfunctioning part according to the inspection
Connect the M-MDS to the DLC-2. results.
Verify the following PIDs under FREEZE Then go to Step 15.
FRAME DATA condition.
(See01-40B-7 PCM INSPECTION[L3 WITH
TC).)
-ECT
-MAF
-TP
-VSS
Are the PIDs normal?
8 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
FRONT H02S No Visually inspect for exhaust gas leakage between the
I
I Connect the M-MDS to the DLC-2. exhaust manifold and front H02S.
Start the engine and warm it up completely. If there is no leakage, replace front H02S.
I Access the 02S11 PID. (See01-15B-2 EXHAUST SYSTEM REMOVAU
Read the 02811 PIO under following IN8TALLATION[L3 WITH TC).)
accelerator pedal condition (in NEUTRAL). Then go to Step 15.
I --0.1-0.1A when idle
- Engine speed is more than 3,000 rpm.
I I
- More than 0.25 mA just after release of
accelerator pedal (lean condition).
Is the PID normal?
9 INSPECT FUEL PRESSURE (HIGH-SIDE) Yes Go to Step 14.
Access and monitor FUEL_PRES PID. No Go to the next step.
I
Is the FUEL_PRES PID value within the
specified?
(See01-40B-7 PCM INSPECTION[L3 WITH
TC].)
10 IDENTIFY CAUSE BY FUEL PRESSURE Yes Go to the next step.
SENSOR OR HIGH PRESSURE FUEL PUMP No Go to Step 12.
Is the vehicle accelerate performance
normally?
11 INSPECT FUEL PRESSURE SENSOR Yes Go to Step 14.
Inspect the fuel pressure sensor. No Replace the fuel delivery pipe, then go to Step 15.
I
f
! (See01-40B-38 FUEL PRESSURE SENSOR
INSPECTION[L3 WITH TC).)
i Is the fuel pressure sensor normal?
I
01-028-202
I Compare the LONGFT1 PID with recorded If there is any malfunction, replace the purge valve.
FREEZE FRAME DATA at Step 1. Then go to the next step.
Is the LONGFT1 PID above FREEZE FRAME No Go to the next step.
DATA?
15 VERIFY TROUBLESHOOTING OF DTC P2097 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the PCM Adaptive Memory Produce
Drive Mode.
(See01-02B-10 OBD-II DRIVE MODE[L3
WITH TCl)
Is the PENDING CODE for this DTC present?
16 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-203
PCM
THROTTLE BODY
WIRING HARNESS SIDE CONNECTOR
HARNESS SIDE CONNECTOR
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step_
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAI\IIE DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I ..
Is any related Service Bulletins available? No Go to the next step.
01-028-204
I CONTINUOUS CONCERN
4 INSPECT THROTTLE BODY CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 10.
POOR CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the throttle body connector.
I
i pulled out terminals, corrosion).
I
Is there any malfunction?
5 INSPECT THROTTLE VALVE ELECTRICAL Yes Go to the next step.
I MALFUNCTION
7
INSPECT PCM CONNECTOR FOR POOR Yes Repair terminal, then go to Step 10.
CONNECTION
No Go to the next step.
I
Turn the ignition switch to off.
Disconnect the PCM connector.
Check for poor connection (such as damaged,
I (harness-side).
Is there continuity?
9 INSPECT CONTROL CIRCUIT MALFUNCTION Yes Go to the next step.
2B (harness-side).
Is there continuity?
I,
I
connectors.
I off).
I the M-MDS.
I
i Start engine and warm it up completely.
I
Is the same DTC present?
11 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-205
I RECORDED
No Record FREEZE FRAME DATA on the repair order, then go
! Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
If the vehicle is not repaired, go to the next step.
I 3
Verify related Service Bulletins availability.
Is any related Service Bulletins available?
VERIFY RELATED PENDING AND STORED
No Go to the next step.
Yes Go to appropriate DTC troubleshooting procedure.
DTCS No
Go to the next step.
~
Turn ignition switch to OFF, then ON (Engine
off).
Verify pending and stored DTCs using the M
I,i MOS.
1 Are any DTCs present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P2101 on FREEZE FRAME DATA? FRAME DATA.
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 22.
CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged,
1I
Inspect for poor connection (such as damaged,
01-028-206
body ground.
Is the voltage 0.40-0.60 V?
21 INSPECT THROTTLE POSITION SENSOR NO.2 Yes Go to the next step.
OUTPUT VOLTAGE No Check the throttle position sensor NO.2 and related circuits
Turn ignition switch to the ON position (Engine and terminal.
off). (See01-40B-34 THROTTLE POSITION (TP) SENSOR
Check the voltage between PCM terminal 2AL INSPECTION[L3 WITH TC].)
and body ground. Repair or replace as necessary, then go to the next step.
Is the voltage 4.40-4.60 V?
22 VERIFY TROUBLESHOOTING OF DTC P2101 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Turn ignition switch to the ON position (Engine
off).
Clear the OTC from the PCM memory using
the M-MOS.
Start the engine and run it at idle.
Turn ignition switch to OFF then ON (Engine
off).
Is the same OTC present?
f
23
I.VERIFY AFTER REPAIR PROCEDURE
Perform the "After Repair Procedure".
(See01-02B-9 AFTER REPAIR
Yes Go to the applicable OTC inspection.
(See01-02B-14 OTC TABLE[L3 WITH TC].)
No Troubleshooting completed.
I j PROCEOURE[L3 WITH TCl)
I I
01-028-208
112BGI2BQ2AY!2AuI2AOI2AMI2AI 2AEI2AAI2W 28 I 20 I 2K 2G I 2C I
112BHI2BDI2AZI2AV!2ARI2ANI2AJ 2AFI,2ABI 2X 2T I 2P I 2L 2H I 2D I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I
I
AVAILABILITY Service Bulletins.
If the vehicle is not repaired, go to the next step.
Verify related Service Bulletins availability.
I Is any related Service Bulletins available? No Go to the next step.
01-028-209
01-028-210
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
01-028-211
Diagnostic procedure
STEP INSPECTION ACTION
I 1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No
Record the FREEZE FRAME DATA on the repair order,
i
I Has the FREEZE FRAME DATA been
recorded?
then go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3
VERIFY TROUBLESHOOTING OF P2107 Yes Replace the PCM. then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVALIINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
01-028-212
3
VERIFY RELATED PENDING CODE AND Yes Go to appropriate DTC troubleshooting procedure, then go
STORED DTCS to Step 7.
Turn ignition switch to OFF, then ON (Engine No Go to the next step.
I off).
M-MDS.
4
VERIFY INTERMITTENT MALFUNCTION AT TP Yes Repair or replace malfunctioning part, according to
I
SENSOR NO.1 CIRCUIT inspection result, the go to Step 7.
COMPLETED
(See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
I the M-MDS.
I
I
off).
RECORDED
No Record the FREEZE FRAME DATA on the repair order,
Has the FREEZE FRAME DATA been then go to the next step.
I
recorded?
2 I
VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I Verify related Servi~e Bulletins avai.lability. If the vehicle is not repaired, go to the next step.
I . Is any related Service BulletinS available? No Go to the next step.
3
INSPECT THROTTLE ACTUATOR Yes Replace the throttle body, then go to Step 5.
8 Inspect the throttle actuator. (See01-13B-4INTAKE AIR SYSTEM REMOVAU
(See01-13B-13 TH ROTTLE ACTUATOR INSTALLATION[L3 WITH TC].)
5
VERIFY TROUBLESHOOTING OF DTC P2119 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-I\IIDS.
01-028-214
DTC P2122 Accelerator pedal position (APP) sensor NO.1 circuit low input
The PCM monitors the input voltage from AP P sensor NO.1 when the engine is running. If the input voltage
is less than 0.12 V, the PCM determines that the APP sensor NO.1 circuit input voltage is low.
i Diagnostic support note
I DETECTION This is a continuous monitor (CCM).
I CONDITION The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
I
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
APP sensor No.1 malfunction
Connector or terminal malfunction
Open circuit in wiring harness between APP sensor terminal A and PCM terminal1AJ
POSSIBLE
Short to ground in wiring harness between APP sensor terminal A and PCM terminal 1AJ
CAUSE
Open circuit in wiring harness between APP sensor terminal Band PCM terminal 1Y
Short to ground in wiring harness between APP sensor terminal Band PCM terminal 1Y
PCM malfunction
APP SENSOR NO.1
(APP SENSOR) PCM
APP SENSOR
WIRING HARNESS-SIDE PCM
CONNECTOR HARNESS SIDE CONNECTOR
I~~ I
01-028-215
I
)
pulled-out pins, corrosion).
4
INSPECT APP SENSOR NO.1 CIRCUIT FOR Yes Repair or replace the wiring harness for a possible short to
SHORT TO GROUND ground, then go to Step 8..
Turn the ignition switch off. No Go to the next step.
Inspect for continuity between the following
Is there continuity?
5
INSPECT APP SENSOR NO.1 Yes Replace the APP sensor, then go to Step 8.
Inspect APP sensor NO.1. (See 01-13B-18 ACCELERATOR PEDAL REMOVAU
(See 01-40B-36 ACCELERATOR PEDAL INSTALLATION[L3 WITH TC].)
WITH TC].)
6
INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step 8.
CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
. Inspect for poor connection (such as damaged/
terminals:
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P2122 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
. Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
i
the M-MDS.
I
j
Start the engine.
01-028-216
DTC P2123 Accelerator pedal position (APP) sensor No.1 circuit high input
The PCM monitors the input voltage from APP sensor No.1 when the engine is running. If the input voltage
is above 4.8 V, the PCM determines that the APP sensor NO.1 circuit input voltage is high.
Diagnostic support note
l-*-------~(-(1AJ
APP SENSOR
WIRING HARNESS-SIDE PCM
CONNECTOR HARNESS SIDE CONNECTOR
~=~
11BFI1BBI1AXI1ATI1API1ALI1AHI1AOI1Z' 1Vl1R 11N 11J 11F [1B I
I~, I
01-028-217
I
I
Inspect for continuity between APP sensor
terminal C (wiring harness-side) and PCM
terminal1AV (wiring harness-side).
Is there continuity?
8 VERIFY TROUBLESHOO,.ING OF DTC P2123 Yes Replace the PCM, then go to the next step.
COMPLETED (See 01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02B-14 DTC TABLE[L3 WITH TC].)
I
I.
(See 01-02B-9 AFTER REPAIR No DTC trOUbleshooting completed.
PROCEDURE[L3 WITH TC].)
Is any DTC present?
01-028-218
DTC P2126 Accelerator pedal position (APP) sensor No.2 range/performance problem
The PCM monitors the APP sensor duty signal. If the input signal (duty signal) is too high or too low than
the set value, or the input signal intervals are too short or too long, the PCM determines that the APP
sensor No.2 has a malfunction.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT APP SENSOR NO.2 Yes Replace the APP sensor, then go to Step 4.
Inspect the APP sensor NO.2. (See 01-13B-18 ACCELERATOR PEDAL REMOVAU
I (See 01-40B-36 ACCELERATOR PEDAL
I INSTALLATION[L3 WITH TGj.)
POSITION (APP) SENSOR INSPECTION[L3 No Go to the next step.
WITH TGj.)
Is there any malfunction?
4 VERIFY TROUBLESHOOTING OF DTC P2126 Yes Replace the PCM, then go to the next step.
I COMPLETED (See 01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TGj.)
I Make sure to reconnect all disconnected
connectors. No Go to the next step.
I
I
Clear the DTC from the PCM memory using
the M-MDS.
I Start the engine.
I Is the same DTC present?
Yes Go to the applicable DTC inspection.
5 VERIFY AFTER REPAIR PROCEDURE
I
I
Perform the "AFTER REPAIR PROCEDURE".
(See 01-02B-9 AFTER REPAIR No
(See 01-02B-14 DTC TABLE[L3 WITH TC].)
DTC troubleshooting completed.
I
i PROCEDURE[L3 WITH TC].)
I I Is any DTC present?
01-028-219
DTC P2127 Accelerator pedal position (APP) sensor NO.2 circuit low input
The PCM monitors the input voltage from APP sensor No.2 when the engine is running. If the input voltage
is below 6.5 V for 1s, the PCM determines that the APP sensor NO.2 circuit has malfunction.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
APP sensor NO.2 malfunction
POSSIBLE Connector or terminal malfunction
CAUSE Short to ground in wiring harness between APP sensor terminal E and PCM terminal 1AC
PCM malfunction
APP SENSOR NO.2
MAIN RELAY
(APP SENSOR) PCM
01-028-220
,.RECORDED
Has FREEZE FRAME DATA been recorded?
No Record the FREEZE FRAME DATA on the repair order,
then go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
L
I
I
5
Is there continuity?
INSPECT APP SENSOR NO.2 Yes Replace the APP sensor, then go to Step 7.
Inspect the APP sensor NO.2. (See 01-13B-18 ACCELERATOR PEDAL REMOVAl!
I (See 01-40B-36 ACCELERATOR PEDAL
POSITION (APP) SENSOR INSPECTION[L3
INSTALLATION[L3 WITH TC].)
No Go to the next step.
i WITH TC].)
Is there any malfunction?
~ INSPECT PCM CONNECTOR FOR POOR
CONNECTION
Yes
No
Repair or replace the terminal, then go to the next step.
Go to the next step.
Turn the ignition switch off.
Disconnect the PCM connector.
I,
~
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
II Is there any malfunction?
VERIFY TROUBLESHOOTING OF DTC P2127 Yes Replace the PCM, then go to the next step.
7
I COMPLETED
Make sure to reconnect all disconnected
(See 01-40B-7 PCM REMOVAl!INSTALLATION[L3 WITH
TC].)
II connectors. No Go to the next step.
I Clear the DTC from the PCM memory using
the M-MDS.
Start the engine.
Is the same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See 01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No DTC troubleshooting completed.
PROCEDURE[L3 WITH TCl)
Is any DTC present?
01-028-221
DTC P2128 Accelerator pedal position (APP) sensor No.2 circuit high input
The PCM monitors the input voltage from APP sensor No.2 when the engine is running. If the input voltage
is more than 6.5 V for 15, the PCM determines that the APP sensor No.2 circuit has malfunction.
Diagnostic support note
DETECTION This is a continuous monitor (CCM).
CONDITION The MIL illuminates if the PCM detects the above malfunction condition in the first drive cycle.
PENDING CODE is available if the PCM detects the above malfunction condition.
FREEZE FRAME DATA is available.
The DTC is stored in the PCM memory.
APP sensor No.2 malfunction
Connector or terminal malfunction
Open circuit in wiring harness between APP sensor terminal F and main relay
POSSIBLE
Open circuit in wiring harness between APP sensor terminal 0 and PCM terminal 1U
CAUSE
Open circuit in wiring harness between APP sensor terminal E and PCM terminal 1AC
Short to power supply in wiring harness between AP P sensor terminal E and PCM 1AC
PCM malfunction
APP SENSOR NO.2
MAIN RELAY
(APP SENSOR) PCM
@
(])
@ @(])
E
@ (])
~=~
118F118811AX11AT!1AP11AL11AH11AD11Z 11V [1R 11N 11J 11F 118 I
I~~ I
01-028-222
3
Verify related Service Bulletins availability.
Is any related Service Bulletins available?
INSPECT APP SENSOR CONNECTOR FOR
No
Yes
Service Bulletins.
If the vehicle is not repaired, go to the next step.
Go to the next step.
Repair or replace the terminal, then go to Step 8.
III
01-028-223
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
! Has the FREEZE FRAME DATA been then go to the next step.
recorded?
2 ' VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT THROTTLE BODY CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 6.
I
POOR CONNECTION No Go to the next step.
I Turn the ignition switch to off.
I Disconnect the throttle body connector.
Inspect for poor connection (such as damaged/
4
INSPECT TP SENSOR Yes Replace the throttle body, then go to Step 6.
Inspect the TP sensor. (See01-13B-4INTAKE AIR SYSTEM REMOVAU
6
VERIFY TROUBLESHOOTING OF DTC P2135 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected
TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
I
t 7 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I Perform the "AFTER REPAIR PROCEDURE". (See01-028-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAI R No DTC troubleshooting completed.
I I
PROCEDURE[L3 WITH TC].)
Are any OTCs present?
01-028-224
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT APP SENSOR CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 6.
POOR CONNECTION No Go to the next step.
II Turn the ignition switch to off.
Disconnect the APP sensor connector.
Inspect for poor connection (such as damaged!
4
INSPECT APP SENSOR Yes Replace the APP sensor, then go to Step 6.
Inspect the APP sensor. (See01-13B-18 ACCELERATOR PEDAL REMOVAU
(See01-40B-36 ACCELERATOR PEDAL INSTALLATION[L3 WITH TC).)
WITH TC).)
6
VERIFY TROUBLESHOOTING OF DTC P2138 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC).)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
01-028-225
.
I POSSIBLE
High pressure fuel pump malfunction
Fuel pump malfunction
CAUSE Fuel filter clogged or restricted
Fuel leakage on fuel line
Exhaust system leakage
Purge solenoid valve improper operation
I
Purge solenoid valve malfunction (stuck open)
Purge solenoid hoses improper connection
Air suction in intake-air system
Insufficient engine compression
Variable valve timing control system improper operation
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
01-028-226
changes?
i
7 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
II FRONT H02S No Visually inspect for any gas leakage between the exhaust
I
- Access the 02S11 for P2177 Plo using the M- manifold and the front H02S.
I MOS. Then go to Step 20.
10
- Is there any malfunction?
INSPECT PURGE SOLENOID OPERATION Yes Go to the next step.
II
11 INSPECT FUEL PRESSURE (HIGH-SIDE)
- Access and monitor FUEL_PRES Pio.
Yes
No
Go to Step 15.
Go to the next step.
I
,I (See01-40B-38 FUEL PRESSURE SENSOR
I INSPECTION[L3 WITH TC].)
I
14
- Is the fuel pressure sensor normal?
INSPECT HIGH PRESSURE FUEL PUMP Yes Go to Step 20.
I
I -- Replace the high pressure fuel pump
Monitor FUEL_PRES Plo
No Go to the next step.
I - Connect the fuel pressure gauge between fuel No Inspect for following:
--
pump and high pressure fuel pump. Fuel line restriction
I - Measure the low side fuel pressure.
(See01-14B-6 FUEL LINE PRESSURE
Fuel filter clogging
If okay replace the fuel pump. Then go to Step 20.
I INSPECTION[L3 WITH TC].)
I
I
I
- Is the low side fuel pressure within the
specified?
01-028-227
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
16 INSPECT IGNITION SYSTEM Yes Go to the next step.
Perform the spark test. No Repair or replace the malfunctioning part according to
(See01-03B-79 ENGINE CONTROL SYSTEM spark test result, then go to Step 20.
OPERATION INSPECTION[L3 WITH TC].)
Is strong blue spark visible at each cylinder?
I
I 17 INSPECT ENGINE COMPRESSION Yes Go to the next step.
Is it normal?
18 INSPECT VARIABLE VALVE TIMING CONTROL Yes Go to the next step.
SYSTEM OPERATION No Repair or replace the malfunctioning part according to
Inspect the variable valve timing control system inspection results, then go to Step 20.
operation.
(See01-03B-79 ENGINE CONTROL SYSTEM
OPERATIOf\IINSPECTION[L3 WITH TC].) .
Does the variable valve timing control system
work properly?
amount).
I
I
the M-MDS.
Drive Mode.
WITH TC].)
01-028-228
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(Fuel system related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes If misfire the DTC is present, go to Step 8.
STORED DTCS If other DTCs is present, go to the applicable DTC
Turn the ignition switch to off, then to the ON inspection.
position (Engine off). (See01-02B-14 DTC TABLE[L3 WITH TC].)
Verify related pending code or stored DTCs. No If driveability concern is present, go to Step 8.
Are other DTCs present? If not, go to the next step.
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
I DATA No Go to troubleshooting procedures for DTC on FREEZE
Is DTC P2178 on FREEZE FRAME DATA? FRAME DATA.
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and excessive resistance in related
(IGNITION SWITCH TO THE ON POSITION! wiring harnesses.
IDLE) Repair if necessary.
Access the APP1, APP2, ECT, MAF, TP and Then go to Step 19.
VSS PIDs using the M-MDS. No Go to the next step.
Is there any signal that is far out of specification
when the ignition switch is at the ON position
and the engine runs?
01-028-229
changes?
MDS.
Then go to Step 19.
10
INSPECT PCV VALVE OPERATION Yes Go to the next step.
I
- Is the PCV valve normal?
INSPECT EGR VALVE OPERATION Yes Go to the next step.
12
INSPECT VARIABLE SWIRL CONTROL Yes Go to the next step.
OPERATION No Repair or replace the malfunctioning part according to
- Perform the Variable Swirl Control Operation inspection result, then go to Step 19.
Inspection.
13
INSPECT VARIABLE VALVE TIMING CONTROL I---.:..Ye.:..:s=-+G.:.....:....o..:..:to:.....t:.:..:h.:.e..:..n..:..ex:.....t....:s..:..te~p
__. ----,-,,-...,..,..--,-----...,..,..------1
SYSTEM OPERATION No Repair or replace the malfunctioning part according to
- Inspect the variable valve timing control system inspection results, then go to Step 19.
operation.
(See01-038-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
I
- Does the variable valve timing control system
i work properly?
specified?
TC].)
01-028-230
16
INSPECT FUEL PRESSURE SENSOR Yes Go to the next step.
II
Inspect the fuel pressure sensor. No Replace the fuel delivery pipe, then go to Step 19.
I (See01-40B-38 FUEL PRESSURE SENSOR
18
INSPECT FUEL PRESSURE (LOW-SIDE) Yes Go to the next step.
Connect the fuel pressure gauge between fuel No Inspect for following:
19
VERIFY TROUBLESHOOTING OF DTC P2178 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
l'Jo Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Drive Mode.
WITH TC].)
01-028-231
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes If misfire DTC is present, go to Step 8.
STORED DTCS If other DTC is present, go to the applicable DTC
Turn the ignition switch to off, then to the ON inspection.
I.
position (Engine off).
Verify related pending code or stored DTCs. No If driveability concern is present, go to Step 8.
, Are other DTCs present? If not, go to the next step.
4
IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting procedures for DTC on FREEZE
I Is DTC P2177 on FREEZE FRAME DATA? FRAME DATA.
I 5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Inspect the sensor and excessive resistance in related
wiring harnesses.
I
(IGNITION SWITCH TO THE ON POSITION!
IDLE) Repair if necessary.
Then go to Step 20.
i Access the APP1, APP2, ECT, MAF and TP
I PIDs using the M-MDS.) No Go to the next step.
01-028-232
I changes?
I 7 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
I FRONT H02S No Visually inspect for any gas leakage between exhaust
I Access the 02S11 for P2177 PID using the M manifold and front H02S.
I
I
MOS.
Check the PID under following accelerator
Then go to Step 20.
I 9
Is the PID normal?
INSPECT FOR EXCESSIVE AIR SUCTION OF Yes Repair or replace the source of air suction, then go to Step
I
I
INTAKE AIR SYSTEM 20.
Visually inspect for loosen, cracks or damages No Go to the next step.
i hoses on intake-air system.
I Is there any malfunction?
10 INSPECT PURGE SOLENOID VALVE STUCK Yes Replace the purge solenoid valve.
OPEN Then go to Step 20.
Turn the ignition switch to off. No Go to the next step.
Disconnect the both hoses from purge solenoid
valve.
I specified?
TC].)
12 IDENTIFY CAUSE BY FUEL PRESSURE Yes Go to the next step.
SENSOR OR HIGH PRESSURE FUEL PUMP No Go to Step 14.
Is the vehicle accelerate performance
normally?
01-028-233
16
INSPECT IGNITION SYSTEM Yes Go to the next step.
Perform the spark test. No Repair or replace the malfunctioning part according to
(See01-03B-79 EI\JGINE CONTROL SYSTEM spark test results, then go to Step 20.
OPERATION INSPECTION[L3 WITH TC].)
Is strong blue spark visible at each cylinder?
17
INSPECT ENGINE COMPRESSION Yes Go to the next step.
Inspect the engine compression. No Implement the engine overhaul for repairs, then go to Step
(See01-10B-9 COMPRESSION 20.
Is it normal?
18
INSPECT VARIABLE VALVE TIMING CONTROL Yes Go to the next step.
SYSTEM OPERATION No Repair or replace the malfunctioning part according to
I
Inspect the variable valve timing control system inspection results, then go to Step 20.
operation.
work properly?
amount).
20
VERIFY TROUBLESHOOTING OF DTC P2187 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
the M-MDS.
Drive Mode.
WITH TC].)
21
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-234
control at idle. If the LONGFT and the sum total of these fuel trims exceed the preprogrammed criteria, the
Diagnostic support note
DETECTION
This is a continuous monitor. (Fuel system)
CONDITION
MIL illuminates if the PCM detects the above malfunctioning condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction conditions during the first drive
cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Misfire
Front H02S deterioration
Front H02S heater malfunction
MAF sensor malfunction
Pressure regulator malfunction
Fuel pressure sensor malfunction
Relief valve (built-in fuel delivery pipe) malfunction
Spill valve control solenoid valve (built-in high pressure fuel pump) malfunction
POSSIBLE
High pressure fuel pump malfunction
CAUSE
Fuel pump malfunction
EGR valve stuck open
Variable swirl control improper operation
Purge solenoid valve improper operation
Purge solenoid valve malfunction (stuck open)
Purge solenoid hoses improper connection
PCV valve malfunction
Variable valve timing control system improper operation
PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
01-028-235
..
Is there any signal which causes drastic
changes?
FRONT H02S
No Visually inspect for any gas leakage between the exhaust
II
.Access the 02S 11 for P2177 PI D using the M- manifold and the front H02S.
MDS. Then go to Step 19.
Ii
,
- Engine speed is more than 3,000 rpm.
MAF SENSOR
No Replace the MAF/IAT sensor, then go to Step 19.
.Connect the M-MDS to the DLC-2.
10
INSPECT PCV VALVE OPERATION Yes Go to the next step.
OPERATION
No Repair or replace the malfunctioning part according to
.Perform the Variable Swirl Control Operation inspection result, then go to Step 19.
Inspection.
(See01-038-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
I .Does the variable swirl control work properly?
12
INSPECT VARIABLE VALVE TIMING CONTROL Yes Go to the next step.
SYSTEM OPERATION
No Repair or replace the malfunctioning part according to
.Inspect the variable valve timing control system inspection results, then go to Step 18.
operation.
(See01-038-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
.Does the variable valve timing control system
work properly?
I 13 INSPECT IF EGR VALVE IS STUCK OPEN Yes Clean or replace the EGR valve, then go to Step 19.
I
,I .Remove the EGR valve. No Go to the next step.
.Does the EGR valve stuck open?
14 INSPECT FUEL PRESSURE (HIGH-SIDE) Yes Go to Step 18.
specified?
I TC].)
15
IDENTIFY CAUSE BY FUEL PRESSURE Yes Go to the next step.
normally?
01-028-236
17
INSPECT HIGH PRESSURE FUEL PUMP Yes Go to Step 19.
Replace the high pressure fuel pump No Go to the next step.
Monitor FUEL_PRES PID
Is the FUEL_PRES PID value within the
specified?
19
VERIFY TROUBLESHOOTING OF DTC P2188 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors.
No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
20
VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
01-028-237
01-028-238
-MAF
-TP
-VSS
Are the PIDs normal?
7 INSPECT INTAKE-AIR SYSTEM FOR Yes Repair or replace the malfunctioning part, then go to Step
EXCESSIVE AIR SUCTION 16.
Visually inspect for loosen, cracks or damages No Go to the next step.
hose in intake-air system.
Is there any malfunction?
8 i VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
MAF SENSOR No Replace the MAF/IAT sensor, then go to Step 16.
Connect the M-MDS to the DLC-2.
Start the engine.
Access the MAF PID.
Verify that the MAF PID changes quickly
according to engine speed.
Is the PID normal?
I
9 INSPECT FRONT H02S Yes Replace the front H02S, then go to Step 16.
Inspect the front H02S. (See01-158-2 EXHAUST SYSTEM REMOVAU
(See01-408-39 HEATED OXYGEN SENSOR INSTALLATION[L3 WITH TC).)
(H02S) INSPECTION[L3 WITH TC].) No Go to the next step.
1 Is there any malfunction?
10 INSPECT FUEL INJECTOR Yes Replace the suspected fuel injector, then go to Step 16.
Inspect the fuel injector. (See01-148-30 FUEL IN.IECTOR REMOVAU
(See01-148-33 FUEL INJECTOR INSTALLATION[L3 WITH TC].)
INSPECTION[L3 WITH TC].) No Go to the next step.
Is there any malfunction?
11 INSPECT FUEL PRESSURE (HIGH-SIDE) Yes Go to Step 15.
Access and monitor FUEL_PRES PID. No Go to the next step.
Is the FUEL_PRES PID value within the
specified?
I (See01-408-7 PCM INSPECTION[L3 WITH
TC].)
12 IDENTIFY CAUSE BY FUEL PRESSURE Yes Go to the next step.
I SENSOR OR HIGH PRESSURE FUEL PUMP l'Jo Go to Step 14.
I
I Is the vehicle accelerate performance
normally?
13 INSPECT FUEL PRESSURE SENSOR Yes Go to Step 15.
Inspect the fuel pressure sensor. No Replace the fuel delivery pipe, then go to Step 16.
! (See01-408-38 FUEL PRESSURE SENSOR
I
! INSPECTION[L3 WITH TC].)
Is the fuel pressure sensor normal?
14 INSPECT HIGH PRESSURE FUEL PUMP Yes Go to Step 16.
Replace the high pressure fuel pump No Go to the next step.
Monitor FUEL_PRES PID
Is the FUEL_PRES PID value within the
specified?
(8ee01-408-7 PCM IN8PECTION[L3 WITH TC).)
01-028-239
I The PCM monitors the front H02S output when the following conditions are met. If the output is less than
0.85 for 25 s, the PCM determines that the front H02S has a malfunction.
I MONITORING CONDITION
I
I
- ECT: more than 70C {158 OF}
- Engine speed: 1,000-3,200 rpm
I, - Charging efficiency: 20-62.5%
I - Output voltage from the rear H02S: 0.7 V or less
I DETECTION
I CONDITION Diagnostic support note
This is an intermittent monitor (H02S).
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
I
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
I
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Front H02S malfunction
Fuel injector malfunction
Excessive fuel pressure
Fuel pressure sensor malfunction
POSSIBLE
Relief valve (built-in fuel delivery pipe) malfunction
CAUSE
Spill valve control solenoid valve (built-in high pressure fuel pump) malfunction
High pressure fuel pump malfunction
Restriction in intake-air system
MAF sensor malfunction
ECT sensor malfunction
PCM malfunction
01-028-240
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
, AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
! Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to the appropriate DTC inspection.
STORED DTC (See01-028-14 DTC TABLE[L3 WITH TC).)
Turn the ignition switch to off, then ON position No Go to the next step.
I (Engine off).
Verify the related PENDING CODE or stored
DTCs.
Is the DTC P2177 or P2187 also present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to FREEZE FRAME DATA DTC inspection.
Is DTC P2196 on FREEZE FRAME DATA? (See01-02B-14 DTC TABLE[L3 WITH TC).)
5 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
Connect the M-MDS to the DLC-2. No Inspect the malfunctioning part according to the inspection
Verify the following PIDs. results.
(See01-40B-7 PCM INSPECTION[L3 WITH Then go to Step 15.
I
TC).)
-APP1
-APP2
-ECT
-MAF
-TP
-VSS
Are the PIDs normal?
6 VERIFY CURRENT INPUT SIGNAL STATUS Yes Go to the next step.
UNDER FREEZE FRAME DATA CONDITION No Inspect the malfunctioning part according to the inspection
Connect the M-MDS to the DLC-2. results.
Verify the following PIDs under the FREEZE Then go to Step 15.
FRAME DATA condition.
-APP1
-APP2
-ECT
-MAF
-TP
-VSS
Are the PIDs normal?
7 VERIFY CURRENT INPUT SIGNAL STATUS OF Yes Go to the next step.
MAF SENSOR No Replace the MAF/IAT sensor, then go to Step 15.
Connect the M-MDS to the DLC-2.
Start the engine.
Access the MAF PID.
Verify that the MAF PID changes quickly
according to engine speed.
Is the PID normal?
8 INSPECT FRONT H02S Yes Replace the front H02S, then go to Step 15.
Inspect the front H02S. (See01-158-2 EXHAUST SYSTEM REMOVAU
(See01-408-39 HEATED OXYGEN SENSOR INSTALLATION[L3 WITH TC].)
(H02S) INSPECTION[L3 WITH TC].) No Go to the next step.
Is there any malfunction?
9 INSPECT FUEL INJECTOR Yes Replace the suspected fuel injector, then go to Step 15.
It Inspect the fuel injector. (See01-148-30 FUEL INJECTOR REMOVAU
(See01-14B-33 FUEL IN,IECTOR INSTALLATION[L3 WITH TC].)
INSPECTION[L3 WITH TC].) No Go to the next step.
Is there any malfunction?
01-028-241
ON-BOARD DIAGNOSTIC [L3 WITH TCl
STEP INSPECTION ACTION
10 INSPECT FUEL PRESSURE (HIGH-SIDE) Yes Go to Step 14.
Access and monitor FRP PID. No Go to the next step.
Is the FRP PID value within the specified?
(8ee01-408-7 PCM IN8PECTION[L3 WITH
TC).)
11 IDENTIFY CAUSE BY FUEL PRESSURE Yes Go to the next step.
SENSOR OR HIGH PRESSURE FUEL PUMP No Go to Step 16.
Is the vehicle accelerate performance
I normally?
12 INSPECT FUEL PRESSURE SENSOR Yes Go to Step 14.
Inspect the fuel pressure sensor. No Replace the fuel delivery pipe, then go to Step 15.
(See01-40B-38 FUEL PRESSURE 8ENSOR
INSPECTION[L3 WITH TC].)
I Is the fuel pressure sensor normal?
13 INSPECT HIGH PRESSURE FUEL PUMP Yes Go to Step 15.
Replace the high pressure fuel pump No Go to the next step.
Monitor FUEL_PRES PID
Is the FUEL_PRES PID value within the
specified?
(See01-40B-7 PCM INSPECTION[L3 WITH TC).)
14 INSPECT FUEL PRESSURE (LOW-SIDE) Yes Go to the next step.
Connect the fuel pressure gauge between fuel No Inspect for following:
pump and high pressure fuel pump. Fuel line restriction
Measure the low side fuel pressure. Fuel filter clogging
(See01-14B-6 FUEL LINE PRESSURE If okay replace the fuel pump. Then go to the next step.
INSPECTION[L3 WITH TC).)
Is the low side fuel pressure within the
specified?
15 VERIFY TROUBLESHOOTING OF DTC P2196 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC).)
connectors. No Go to the next step.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the PCM Adopted Memory Produce
Drive Mode and H02S heater, and TWC
Repair Verification Drive Mode.
(See01-02B-10 OBD-II DRIVE MODE[L3
WITH TC].)
Is the PENDING CODE for this DTC present?
16 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC).)
Are any DTCs present?
01-028-242
CONDITION This is a continuous monitor (CCM).
, MIL illuminates if the PCM detects the above malfunction condition during the first drive cycle.
l
I
FREEZE FRAME OATA is available.
OTCs are stored in the PCM memory.
POSSIBLE BARO sensor malfunction
CAUSE PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I
I Is any related Service Bulletins available? No Go to the next step.
3 IINSPECT BARO SENSOR MALFUNCTION Yes Replace the PCM, then go to the next step.
Start the engine. No Go to the next step.
specification.
connectors.
No No concern is detected. Go to the next step.
Turn the ignition switch to the ON position
(Engine off).
01-028-243
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT BARO SENSOR MALFUNCTION Yes Replace the PCM, then go to the next step.
Start the engine. No Go to the next step.
Access the BARO PID using the M-MDS.
Inspect that the BARO PID is within the
specification.
I Is there any malfunction?
4 VERIFY TROUBLESHOOTING OF DTC P2229 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No No concern is detected. Go to the next step.
Turn the ignition switch to the ON position
(Engine off).
Clear the DTC from the memory using the M
MOS.
Start engine and warm it up completely.
Is the same DTC present?
5 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC).)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-244
@
1B I - - * - - - - - - - - - * " I / '
@ @
112BEI2BA~AW.2ASI2AOI2AKI2AG2ACI 2Y I 2U I 20 I 2M I 21
~
2E I 2AI
~~ 112BFI2BBI2Axl2ATl2API2ALI2AH 2ADI 2Z I 2V I 2R I 2N I 2J 2F I 2B I
~ ~
I I I I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS()~ the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go_ to the next step.
3 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
I DATA
No Go to troubleshooting for DTC on FREEZE FRAME DATA.
Is DTC P2237 on FREEZE FRAME DATA? (See01-02B-14 DTC TABLE[L3 WITH TC].)
4 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step.
I, POOR CONNECTION No Go to the next step.
I Turn the ignition switch to off.
II
I Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
I
1
pulled-out pins, and corrosion).
Is there any malfunction?
I
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair or replace the terminal, then go to Step.
CONNECTION No Go to the next step.
Turn the ignition switch to off.
Disconnect the PCM connector.
Inspect for poor connection (such as damaged/
01-028-245
DTC P2245 Front H02S sensor reference voltage circuit low input
The PCM monitors is front H02S sensor reference voltage circuit voltage. If the voltage below the threshold
value while the engine is running, the PCM determines that the front H02S sensor reference voltage circuit
I is low.
Diagnostic support note
DETECTION This is a continuous monitor (H02S).
CONDITION The MIL illuminates if the PCM detects the above malfunctioning condition in two consecutive drive cycles
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction conditions during the first drive
cycle.
FREEZE FRAME DATA is available.
DTCs are stored in the PCM memory.
Front H02S malfunction
POSSIBLE Connector or terminal malfunction
CAUSE Short to ground circuit between PCM terminal 2Y and front H02S sensor terminal 2C
PCM malfunction
01-028-246
cv
~--( 2C
'---------\ 2A
1-*--------*"
~-------~H
I I
~ ~
112BEI2BAI2AVV!2A8!2AoI2AKI2AG\2Acl 2Y 12U 20 12M I 21 I 2E I 2A
112BFI2BBI2AXI2ATI2AP!2ALI2AHI2AO!2Z I 2V I 2R I 2N I 2J I 2FI 2B 1
~ ~
I I I I
112BGI2BC[2AYI2AUI2AOI2AMI2AI12AEI2AAI 2W! 28 I 20 I 2K 12G I 2C I
I 12BH!2BOI2AZI2AVI2ARI2ANI2AJI2AFI2ABI 2X 12T !2P I 2L 12H '201
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting for DTC on FREEZE FRAME DATA.
Is DTC P2245 on FREEZE FRAME DATA? (See01-02B-14 DTC TABLE[L3 WITH TC).)
, 4 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 8.
I POOR CONNECTION No Go to the next step.
I Turn the ignition switch to off.
Disconnect the front H02S connector.
I,
i
Inspect for poor connection (such as damaged!
pulled-out pins, and corrosion).
Is there any malfunction?
5 INSPECT FRONT H02S REFERENCE VOLTAGE Yes Replace the front H02S, then go to Step 8.
CIRCUIT FOR SHORT TO GROUND AT FRONT No Go to the next step.
H02S
Turn the ignition switch to the off.
Front H02S connector disconnected.
Inspect the continuity between front H02S
terminal 2C (part-side) and ground.
Is there continuity?
01-028-247
DTC P2246 Front H02S sensor reference voltage circuit high input
The PCM monitors the front H02S sensor reference voltage circuit voltage. If the voltage is above the
threshold value while the engine is running, the PCM determines that the front H02S sensor reference
voltage circuit is high.
Diagnostic support note
D= :TION This is a continuous monitor (H02S).
C0;,j)ITION The MIL illuminates if the PCM detects the above malfunctioning condition in two consecutive drive cycles
or in one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction conditions during the first drive
cycle.
FREEZE FRAME DATA is available. ..
_.
~--
01-028-248
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I I I I
Diagnostic procedure
STEP INSPECTION ACTION
I
I Front H02S connector disconnected.
Turn the ignition switch to the ON position
II (engine off).
Measure the voltage between front H02S
terminal 2C (part-side) and ground.
I Is the voltage above 5.0 V?
01-028-249
01-028-250
, . - - - ( 1C ~>---------""*""'I
II
~ ~l 112BFI2BBI2AXI2ATI2AP\2ALI2AHI2AOI2Z I 2V 12R 12 N 1 2J 1 2F I 2B I
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA AND Yes Go to the next step.
DIAGNOSTIC MONITORING TEST RESULTS No Record the FREEZE FRAME DATA and DIAGNOSTIC
HAVE BEEN RECORDED MONITORING TEST RESULTS on the repair order, then
Have the FREEZE FRAME DATA and go to the next step.
r-
DIAGNOSTIC MONITORING TEST RESULTS
(H02S related) been recorded?
VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
~
I
VERIFY RELATED PENDING CODE OR
STORED DTC
Yes Go to appropriate DTC troubleshooting procedure.
(See01-02B-14 DTC TABLE[L3 WITH TC).)
I Turn the ignition switch to off, then ON position No Go to the next step.
(Engine off).
I Verify the related PENDING CODE or stored
DTCs using the M-MDS.
Is the DTC P0030, P0031 or P0032 also
present?
4 IDENTIFY TRIGGER DTC FOR FREEZE FRAME Yes Go to the next step.
DATA No Go to troubleshooting for DTC on FREEZE FRAME DATA.
Is DTC P2251 on FREEZE FRAME DATA? (See01-02B-14 DTC TABLE[L3 WITH TC).)
5 INSPECT FRONT H02S CONNECTOR FOR Yes Repair or replace the terminal, then go to Step 8.
POOR CONNECTION No Go to the next step.
Turn the ignition switch to off.
I Disconnect the front H02S connector.
Inspect for poor connection (such as damaged/
I pUlled-out pins, and corrosion).
!i Is there any malfunction?
01-028-251
7
INSPECT FRONT H02S NEGATIVE CURRENT Yes Replace the front H02S, then go to the next step.
CONTROL CIRCUIT FOR OPEN AT PCM No Repair or replace for open circuit, then go to the next step.
FRONT H02S
The front H02S and the PCM connectors
disconnected.
harness-side connectors.
Is there continuity?
8 VERIFY TROUBLESHOOTING OF DTC P2251 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-408-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC).)
connectors.
No Go to the next step.
I the M-MDS.
I WITH TC).)
II
Is the PENDING CODE same DTC present?
9 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I . Perform the AFTER REPAIR PROCEDURE. (See01-028-14 DTC TABLE[L3 WITH TC].)
No Troubleshooting completed.
DTC P2401 EVAP system leak detection pump motor circuit low
The PCM monitors the pump load current (EVAP line pressure), while the EVAP leak monitor is operating.
If the pump load current is lower than specified, the PCM determines that the EVAP system leak detection
pump motor circuit has a malfunction.
Diagnostic support note
DETECTION This is a intermittent monitor (CCM).
CONDITION MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
FREEZE FRAME DATA is available.
DTCs are stored in PCM memory.
EVAP system leak detection pump malfunction
Open circuit between main relay and EVAP system leak detection pump terminal A
POSSIBLE Open circuit between EVAP system leak detection pump terminal D and PCM terminal 1AS
CAUSE Short to ground circuit between EVAP system leak detection pump terminal D and PCM terminal 1AS
Poor connection at the EVAP system leak detection pump or the PCM connector
PCM malfunction
01-028-252
EVAP SYSTEM DETECTION PUMP PCM
11 BGll BC lAY 11AU 11AOI1AMI1AI 11AE 11AAllW i 1S 110 11K 11G lCI
11BHllBD lAZI1AVI1ARI1ANllAJllAF!lABllX I n 11P I lL !lH 101
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 VERIFY RELATED PENDING CODE OR Yes Go to appropriate DTC inspection.
STORED DTC (See01-02B-258 DTC P2405[L3 WITH TC].)
Turn the ignition switch to the OFF then ON No Go to the next step.
position (Engine off).
Verify related PENDING CODE or stored DTC.
Is DTC P2405 present?
4 INSPECT EVAP SYSTEM LEAK DETECTION Yes Repair or replace the terminal, then go to Step 10.
PUMP CONNECTOR FOR POOR CONNECTION No Go to the next step.
Turn the ignition switch off.
Disconnect EVAP system leak detection pump
connector.
Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
01-028-253
01-028-254
DTC P2402 EVAP system leak detection pump motor circuit high
The PCM monitors the pump load current (EVAP line pressure), while the EVAP leak monitor is operating.
II
If the pump load current is higher than specified, the PCM determines that the EVAP system leak detection
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
111 BGI1 BCl1AY 11AU!1AOI1AM 1AI 11AE 11AAI1W 118 110 11K 11G !1C I I
1I1BHI1BoI1AzI1AvI1AR\1AN 1AJI1AFI1ABI1X In 11P I, 1L 11H 110
01-028-255
Diagnostic procedure
STEP INSPECTION ACTION
I ISTORED DTCS No Replace the EVAP system leak detection pump, then go to
I .. Turn the ignition switch to the OFF then ON step 6. (See 01-16B-7 EVAPORATIVE EMISSION (EVAP)
II I position (Engine off).
.. Verify related pending code or stored DTCs.
SYSTEM LEAK DETECTION PUMP REMOVALI
INSTALLATION[L3 WITH TCl)
I
I
. Are other DTCs present?
4
INSPECT EVAP SYSTEM LEAK DETECTION Yes Go to the appropriate DTC inspection.
PUMP (See01-02B-14 DTC TABLE[L3 WITH TC].)
. Inspect the EVAP system leak detection pump. No Go to the next step.
normal?
5 CHECK EVAP SYSTEM LEAK DETECTION Yes Repair or replace the wiring harness, then go to the next
PUMP CIRCUIT FOR SHORT TO POWER step.
SUPPLY No Go to the next step.
pump connector.
. Measure the voltage between EVAP system
6
VERIFY TROUBLESHOOTING OF DTC P2402 Yes Replace the PCM, then go to the next step.
COMPLETED No Go to the next step.
connectors.
the M-MDS.
Note
-
Start the engine and perform the "EVAP
WITH TC].)
present?
I
~
(See 01-02B-9 AFTER REPAIR
PROCEDURE[L3 WITH TC].)
No Troubleshooting completed.
01-028-256
DTC P2404 EVAP system leak detection pump sensor circuit malfunction
The PCM monitors the pump load current (EVAP line pressure), while the EVAP leak monitor is operating.
After obtaining the reference current value, If the pump load current is greater than or equal to the
..
reference current value plus 1 mA within the specified time, the PCM determines that the air filter has a
malfunction.
Diagnostic support note
DETECTION This is a intermittent monitor (CCM).
I CONDITION
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
I
cycle.
FREEZE FRAME DATA is available.
DTCs are stored in PCM memory.
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED
No Record FREEZE FRAME DATA on the repair order, then go
I Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 CHECK EVAP HOSE BENDING Yes Go to the next step.
Inspect the EVAP hose for bending. No Repair or replace the suspected hose, then go to Step 5.
Is the EVAP hose normal?
4
CHECK AIR FILTER FOR CLOGGING Yes Go to the next step.
Inspect the air filter for clogging. No Replace the air filter, then go to the next step.
Is the air filter normal?
5 VERIFY TROUBLESHOOTING OF DTC P2404 Yes Replace the PCM, then go to the next step.
II COMPLETED No Go to the next step.
I Make sure to reconnect all disconnected
connectors.
I Clear the DTC from the PCM memory using
the M-MDS.
present?
01-028-257
I DTC P2405 EVAP system leak detection pump sensor circuit low input
The PCM monitors the pump load current (EVAP line pressure), while the EVAP leak monitor is operating.
If the current is lower than the specification while the PCM obtains the reference current value, the PCM
determines that the EVAP system leak detection pump orifice has a malfunction.
I
~
Diagnostic support note
I" DETECTION This is a intermittent monitor (CCM).
I CONDITION
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
I
I PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
I
cycle.
I POSSIBLE EVAP system leak detection pump orifice has fallen off
I CAUSE EVAP system leak detection pump motor malfunction
I PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
,
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Replace the EVAP system leak detection pump, then go to
the next step.
3 VERIFY TROUBLESHOOTING OF DTC P2405 Yes Replace the PCM. then go to the next step.
COMPLETED No Go to the next step.
Make sure to reconnect all disconnected
connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the EVAP system test using the M
MDS.
(See01-03B-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
Is the same DTC present?
Note
If \P system test function is not
aVdaole, take following procedure.
- Start the engine and perform the
"EVAP System Repair Verification
Drive Mode".
(See01-02B-10 OBD-II DRIVE
MODE[L3 WITH TC].)
- Is the PENDING CODE for this DTC
present?
f 4 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
I Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
I Are any DTCs present?
01-028-258
DTC P2407 EVAP system leak detection pump sensor circuit intermittent
The PCM monitors pump the load current (EVAP line pressure), while the EVAP leak monitor is operating.
When either of the following is detected6 times or more successively, the PCM determines that the
I
I
EVAP system leak detection pump heater has a malfunction:
- While obtaining the reference current value, the change in pump load current exceeds the specification.
I
I - After obtaining the reference current value, the pump load current is kept lower than the maximum pump
load current for more than the specified time.
I DETECTION Diagnostic support note
i CONDITION This is a intermittent monitor (CCM).
MIL illuminates if the PCM detects the above malfunction condition in two consecutive drive cycles or in
one drive cycle while the DTC for the same malfunction has been stored in the PCM.
II
PENDING CODE is available if the PCM detects the above malfunction condition during the first drive
cycle.
I FREEZE FRAME DATA is available.
DTCs are stored in PCM memory.
POSSIBLE EVAP system leak detection pump heater malfunction
CAUSE PCM malfunction
Diagnostic procedure
STEP INSPECTION ACTION
I 1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
i RECORDED No Record FREEZE FRAME DATA on the repair order, then go
II
Has the FREEZE FRAME DATA been
recorded?
to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
I AVAILABILITY Service Bulletins.
I Verify related Service Bulletins availability.
I:
Is any related Service Bulletins available? No
If the vehicle is not repaired, go to the next step.
Go to the next step.
3 INSPECT EVAP SYSTEM LEAK DETECTION Yes Replace the EVAP system leak detection pump, then go to
PUMP HEATER the next step.
Perform the EVAP system leak detection pump No Go to the next step.
inspection.
I (See01-16B-8 EVAPORATIVE EMISSION
I
I (EVAP) SYSTEM LEAK DETECTION PUMP
I INSPECTION[L3 WITH TC])
I Is the EVAP system leak detection pump
i normal?
4 VERIFY TROUBLESHOOTING OF DTC P2407 Yes Replace the PCM, then go to the next step.
COMPLETED No Go to the next step.
I Make sure to reconnect all disconnected
I connectors.
Clear the DTC from the PCM memory using
the M-MDS.
Perform the EVAP system test using the M
I MDS.
(See01-03B-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
Is the same DTC present?
I Note
If EVAP system test function is not
,I available, take following procedure.
!
-Start the engine and perform the "EVAP
I,
!
System Repair Verification Drive Mode".
(See01-02B-10 OBD-II DRIVE MODE[L3
WITH TC].)
- Is the PENDING CODE for this DTC
I present?
.1 5 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
II Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
I, PROCEDURE[L3 WITH TC].)
Are any DTCs present?
01-028-259
ON-BOARD DIAGNOSTIC [L3 WITH TCl
DTC P2502[L3 WITH TCl
id010239814000
MAIN RELAY
PCM
GENERATOR WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
111BE 1BAI1A\!\11ASI1AC 1AKI1AG!1AC 1Ylw 1Q11MI 11 1E 11A I
c(~))
111BF 1BBI1AXI1ATI1AP 1ALI1AH 1AO 1Z 11V 1R 11 N I 1J 1F 11 B I
I I I I
01-028-260
ON-BOARD DIAGNOSTIC [L3 WITH TC]
Diagnostic procedure
STEP INSPECTION ACTION
II
1 VERIFY FREEZE FRAME DATA HAS BEEN
RECORDED
Yes
No
Go to the next step.
Record the FREEZE FRAME DATA on the repair order,
I\
i I Has the FREEZE FRAME DATA been
recorded?
then go to the next step.
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
1
1 Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
i
! Is any related Service Bulletins available? No Go to the next step.
3 INSPECT BATTERY Yes Go to the next step.
Turn the ignition switch off. No Replace the battery, then go to Step 8.
Inspect the battery.
Is the battery normal?
4 INSPECT GENERATOR Yes Go to the next step.
I
I Inspect the generator. No Replace the generator, then go to Step 8.
I
I
(See 01-17B-7 GENERATOR INSPECTION[L3 (See 01-17B-6 GENERATOR REMOVAU
WITH TC]) INSTALLATION[L3 WITH TC])
Is the generator normal?
5 INSPECT POOR INSTALLATION OF Yes Tighten the generator terminal B installation nut, then go to
GENERATOR TERMINAL Step 8.
Turn the ignition switch to off. No Go to the next step.
Inspect for looseness of generator terminal B
installation nut.
Is the nut loose?
6 INSPECT POOR INSTALLATION OF BATTERY Yes Connect the battery positive terminal correctly, then go to
POSITIVE TERMINAL Step 8.
Inspect for looseness of battery positive No Go to the next step.
I
terminal.
Is the terminal loose?
7 INSPECT BATTERY CHARGING CIRCUIT Yes Go to the next step.
, Disconnect the generator terminal B. No Repair or replace the wiring harness between generator
! Measure the voltage between generator terminal B and battery positive terminal, then go to the next
terminal B (wiring harness-side) and body step.
ground.
Is the voltage B+? .
8 VERIFY TROUBLESHOOTING OF DTC P2502 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
01-028-261
MAIN RELAY
PCM
GENERATOR WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
11BEI1BA 1AW!1ASI1AO 1AKI1AG 1AC 1Y 11U 1Q11MI 11 1E 1A I
.11BFI1BB 1AxI1AT 11AP 1ALI1AH 1AD 1Z 11V 1RI1NI1J 1F 1B I
i i I i
01-028-262
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
.Verify related Service Bulletins availability. . If the vehicle is not repaired, go to the next step.
.Is any related Service Bulletins available? No Go to the next step.
3 INSPECT DRIVE CHAIN CONDITION Yes Go to the next step.
. Verify that the drive chain auto tensioner No Replace the and/or adjust drive chain, then go to Step 10.
indicator mark does not exceed limit.
. Is the front drive chain normal?
4 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminals, then go to Step 10.
CONNECTION No Go to the next step.
.. Turn the ignition switch off.
. Disconnect the PCM connector.
. Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
. Is there any malfunction?
5 INSPECT GENERATOR CONNECTOR FOR Yes Repair or replace the terminals, then go to Step 10.
POOR CONNECTION No Go to the next step.
. Disconnect the generator connector.
. Inspect for poor connection (damaged, pulled-
out terminals, corrosion, etc.).
I .. Is there any malfunction?
6 INSPECT GENERATOR CONTROL CIRCUIT Yes Repair or replace the wiring harness for a short to ground,
FOR SHORT TO GROUND then go to Step 10.
. Inspect for continuity between generator No Go to the next step.
terminal D (wiring harness-side) and body
ground.
. Is there continuity?
7 INSPECT GENERATOR OUTPUT VOLTAGE Yes Repair or replace the wiring harness for a short to ground,
MONITOR CIRCUIT FOR SHORT TO GROUND then go to Step 10.
. Inspect for continuity between generator No Go to the next step.
terminal P (wiring harness-side) and body
ground.
. Is there continuity?
8 INSPECT GENERATOR CONTROL CIRCUIT Yes Go to the next step.
FOR OPEN No Repair or replace the wiring harness for an open circuit,
. Inspect for continuity between generator then go to Step 10.
terminal D (wiring harness-side) and PCM
terminal 2AI (wiring harness-side).
. Is there continuity?
9 INSPECT GENERATOR OUTPUT VOLTAGE Yes Repair or replace the generator, then go to the next step.
MONITOR CIRCUIT FOR OPEN CIRCUIT No Repair or replace the wiring harness for an open circuit,
. Inspect for continuity between generator then go to the next step.
terminal P (wiring harness-side) and PCM
terminal 2AJ (wiring harness-side).
. Is there continuity?
10 VERIFY TROUBLESHOOTING OF DTC P2503 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
. Make sure to reconnect all connectors. TC].)
.. Clear the OTC from the PCM memory using No Go to the next step.
the M-MDS.
. Start the engine.
It Is the same OTC present?
11 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
. Perform the "AFTER REPAIR PROCEDURE". (See01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 AFTER REPAIR No Troubleshooting completed.
PROCEDURE[L3 WITH TC].)
It Are any DTCs present?
01-028-263
@
CV
MAIN RELAY
PCM
GENERATOR WIRING HARNESS-SIDE CONNECTOR
WIRING HARNESS-SIDE CONNECTOR
111BE 1BA 1A'J\11ASI1AO 1AKI1AG1ACI1Y11U 1011MI 11 1E 1A 1
~ C(~
-""
I B , 111BF 1BB 1AXI1ATI1AP 1ALI1AH 1AO! 1Z Iw 1R 11N I 1J 1F 1BI
\ '1: _ _ :11
I i I I I
01-028-264
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
Is any related Service Bulletins available? No Go to the next step.
3 INSPECT GENERATOR CONNECTOR FOR Yes Repair or replace the terminals, then go to Step 8.
POOR CONNECTION No Go to the next step.
I
i
Turn the ignition switch off.
Disconnect the generator connector.
! Inspect for poor connection (damaged/pulled
out terminals, corrosion, etc.).
Is there any malfunction?
4 CLASSIFY GENERATOR MALFUNCTION OR Yes Go to the next step.
OTHER MALFUNCTION No There is a malfunction at the generator.
II Turn the ignition switch to the ON position
(Engine off).
Go to Step 7.
I
I
Make sure to reconnect all connectors.
Clear the DTC from the PCM memory using
the M-MDS.
No
TC].)
Go to the next step.
01-028-265
BATTERY
7.7"
I PCM
WIRING HARNESS SIDE CONNECTOR
I '118EI18A~Aw!1AsI1Ao1AK!1AGI1Acl1YI1UI1Q11MI11111E1AI
118FI188 1AXI1AT!1AP 1ALI1AH'11AOI1Z 11V 11R 11N 11J 11F 18 I
I
I
01-028-266
Diagnostic procedure
STEP INSPECTION ACTION
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record FREEZE FRAME DATA on the repair order, then go
Has the FREEZE FRAME DATA been to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
IAVAILABILITY Service Bulletins.
I
I
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I , Is any related Service Bulletins available? No Go to the next step.
! 3 INSPECT FUSE Yes Go to step 6.
l
Turn the ignition switch to off. No If the fuse has been melt down, then go to the next step.
I Inspect the fuse for failure and proper. If the fuse is not installed correctly, install it correctly
I Is it normal? then go to Step 7.
4 INSPECT MONITOR CIRCUIT FOR SHORT TO Yes Repair or replace the wiring harness for a short to ground
GROUND and install new fuse, then go to Step 7.
Disconnect the battery cables. No Go to step 7.
Inspect for continuity between fuse terminal
and body ground.
Is there continuity?
5 INSPECT PCM CONNECTOR FOR POOR Yes Repair the terminals, then go to Step 7.
CONNECTION No Go to the next step.
Disconnect the PCM connector.
I Inspect for poor connection (such as damaged/
pulled-out pins, corrosion).
Is there any malfunction?
6 INSPECT MONITOR CIRCUIT FOR OPEN Yes Go to the next step.
CIRCUIT No Repair or replace the wiring harness for an open circuit,
Disconnect the battery cables. then go to the next step.
Inspect for continuity between fuse terminal
and PCM terminal 1BA (harness-side).
Is there continuity?
7 VERIFY TROUBLESHOOTING OF DTC P2507 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all disconnected TC].)
connectors. No Go to the next step. _.
Turn the ignition switch to the ON position -
(Engine off).
Clear the DTC from the PCM memory using
the M-MDS.
Start the engine and warm it up completely.
Is the same DTC present?
8 VERIFY AFTER REPAIR PROCEDURE Yes Go to the applicable DTC inspection.
Perform the "After Repair Procedure". (See01-02B-14 DTC TABLE[L3 WITH TC].)
I
I (See 01-02B-9 AFTER REPAI R No Troubleshooting completed.
I PROCEDURE[L3 WITH TC].)
Are any DTCs present?
I
01-028-267
Diagnostic procedure
STEP INSPECTION ACTION I
1 VERIFY FREEZE FRAME DATA HAS BEEN Yes Go to the next step.
RECORDED No Record the FREEZE FRAME DATA on the repair order,
Has the FREEZE FRAME DATA been then go to the next step.
recorded?
2 VERIFY RELATED SERVICE BULLETINS Yes Perform the repair or diagnosis according to the available
AVAILABILITY Service Bulletins.
Verify related Service Bulletins availability. If the vehicle is not repaired, go to the next step.
I Is any related Service Bulletins available? No Go to the next step.
3 VERIFY TROUBLESHOOTING OF DTC P2610 Yes Replace the PCM, then go to the next step.
COMPLETED (See01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
Make sure to reconnect all the disconnected TC].)
connectors. No Go to the next step.
I II
(See 01-02B-9 AFTER REPAIR
PROCEDURE[L3 WITH TC].)
No DTC troubleshooting completed.
01-028-268
01-03A-13
SUFFICIENTLY[LF, L3]
NO.24 AlC IS ALWAYS ON OR AlC
COMPRESSOR RUNS
CONTINUOUSLY[LF, L3]
01-03A-58
01-03A-59
II
I I
01-03A-1
MAP SENSOR
b
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
MAIN
RELAY
TP SENSOR
IGNITION
SWITCH
a T
I BATTERY
CAN ..J...
J,.
am3uuwOOOO 102
01-03A-2
J
EGR VALVE
CKP
SENSOR
1------1
III
CMP
SENSORI--_---{2
VARIABLE TUMBLE
GENERATOR 1-----1
SOLENOID VALVE
~
p SWC>-'T-C-H-------{
)---+---JlW'--t-----+SH IFT SOLENOI D A
DOWN SWITCH
0------1 }--+--'lliP-+-----+SH IFT SOLENOI D E
am3uuw0000101
01-03A-3
C? ...-b ~
FAN CONTROL MODULE
I
MAP SENSOR
b
VARIABLE
TUMBLE
SHUTIER VALVE
SWITCH
PCM
ECT SENSOR
MAIN
RELAY
TP SENSOR
IGNITION
SWITCH
a T
IBATIERY
CAN ...L.
I - - - - - - l GENERATOR
J,.
am3uuw0000102
01-03A-4
I
b
I PURGE SOLENOID VALVE
!
EGR VALVE
CKP
SENSOR
CMP
SENSOR
I-------l
VARIABLE TUMBLE
GENERATOR 1-----1 SOLENOID VALVE
-,
NEUTRAL SWITCH I
I
I
OCV
i
1
)_-C-p-P-S-W-i;)"IT-eC,...H----{
~
:MTX
I
I
I
THROTILE ACTUATOR
VSS c
BRAKE SWITCH
am3uuw0000101
01-03A-5
SYMPTOM TROUBLESHOOTING [LF, L3]
I
FUEL INJECTOR NO.1
H02S (REAR)
H02S HEATER (REAR)
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
TP SENSOR
MAIN
RELAY
I I
I I
I I
IGNITION
SWITCH
a T
'BATTERY
CAN ..L
Jr
am3uuw0000102
01-03A-6
b
PURGE SOLENOID VALVE
EGR VALVE
______ J
CKP
SENSOR
CMP
SENSOR
I-------{
VARIABLE TUMBLE
GENERATOR I-------{ SOLENOID VALVE
~
p SWO-IT-C-H-------l
}---+-----'.1I1~t_-____.SHIFT SOLENOID A
DOWN SWITCH
0-------1
I---+-....l,"'--+---... SHIFT SOLENOID E
}---+---Jnll~t_-____'SHI FT SOLENOI D D
PRESSURE
CONTROL
SOLENOID
am3uuw0000102
01-03A-7
C? --------1
+--b
FAN CONTROL MODULE
I
i FUEL INJECTOR NO.1
VARIABLE
TUMBLE
SHUTIER VALVE
SWITCH
PCM
TP SENSOR
MAIN
RELAY
,,
J I
H02S (FRONT)I-<'......-r-'-+-o--;-{
, I
I I
'.I. _
IGNITION
SWITCH
a T
IBATIERY
CAN ...L
J,
am3uuw0000102
01-03A-8
b
+------, PURGE SOLENOID VALVE
KS 0
EGR VALVE
______ .J
CKP
SENSOR
II
CMP
SENSOR
1------1
VARIABLE TUMBLE
GENERATOR 1-------1 SOLENOID VALVE
: - - - - - - - - -NEU'rRAL sWiTCH - - - - - - -:
I 0 1X I
SW~TCH
OCV
i ,;;-!r
I
CPP i MTX
~ JI THROTTLE ACTUATOR
VSS c
SWITCH (MIDDLE)
BRAKE SWITCH
am3uuw0000102
01-03A-9
FOREWORD[LF, L3]
id0103a6800300
When the customer reports a vehicle malfunction, check the malfunction indicator lamp (MIL) indication and
diagnostic trouble code (DTC), then diagnose the malfunction according to the following flowchart:
If a DTC exists, diagnose the applicable DTC inspection. (See 01-02A-22 DTC TABLE[LF, L3].)
If no DTC exists and the MIL does not illuminate or flash, diagnose the applicable symptom
CUSTOMER ARRIVES
~;:::======~0=======::::;:-~
,------'---------,
WARNING LIGHT' NO WARNING LIGHT'
ON/FLASHING WITH SYMPTOM
C3U0103W001
.,. Malfunction Indicator Lamp (MIL), Generator Warning Light, Security Light
01-03A-10
Confirm trouble symptom using the following diagnostic index, then go to appropriate troubleshooting chart.
Diagnostic Index
No. TROUBLESHOOTING ITEM DESCRIPTION PAGE
J 1 Melting of main or other fuses - MELTING OF MAIN OR
OTHER FUSES[LF, L3].)
(See 01-03A-18 NO.2 MIL
2 MIL illuminates The MIL is illuminated incorrectly.
ILLUMII\JATES[LF, L3].)
(See 01-03A-19 NO.3
3 Will not crank The starter does not work. WILL NOT CRANK[LF,
I L3].)
01-03A-11
SYMPTOM TROUBLESHOOTING [LF, L3]
01-03A-12
X: Applicable
Possible factor
-0
I co
~
()
"C
C co
ti
(1)
en
II (1)
a;
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0
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e (0)
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C
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(1)
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(1)
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ul
(1)
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(1)
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E
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UJ::
0
U
C
ill
0
U 0 :::J
LJ...
e3u103zw6001
01-03A-13
SYMPTOM TROUBLESHOOTING [LF, L3]
X: Applicable
Possible factor 0
c
Ci
$'
,~ 'S
c
~ ~
E ~ Ul '0 1a ca
0)
e ""u~ 0CfJ ~ u
c
0)
iii
>,
CfJ
c
CfJ
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~
CfJ
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0)
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nc c
0
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Ol t::
CfJ
D
CfJ
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ill
Q.
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Troubleshooting item > > w ~ E " u0 ITi I- > > Q> Eo/l (/J ill () 0 LL It LL
e3u103zw6002
01-03A-14
X: Applicable
Possible factor
Gl
>
'~ ? 2;
'5
Gl
Q. ~ ""iii
()
'0
0
c 'u "0
II
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0 Gl 1ii
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'C :::J C/)
L.L.,~
:::J
L.L. () () E x
LU ()
CJ
LU LU
:::J
L.L.
:::J
L.L.
()
() 0 () :2:
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()
f- f- eD :2: 'u
I
e3u 103zw6003
01-03A-15
X: Applicable
Possible factor C
.2 C
C
0
t5 .S2
c fj
C .2 U ~ C
C -0
C 0 C
Cii Q) .2
0 C "t~ 0 -0 .2 0. Cii
'TI .Q 'TI C E Cii
S E
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co 0.
C t5 .8X .2 C . E C (fJ
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C
::::l 0 ::::l ::::l 0 X C
e? g 5
(ij .2 .~~
Cii 0 .r:: .2 ..;:::
E (ij C ~
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(fJ
C
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co
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C 5 (fJ 0> (ij u .2 C
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Troubleshooting item
::;!; (]) z co :2 ~o I ~ wu S 4: 4: u S U > S (]) -J S (5 (f) S S:S
1 Meltinq of main or other fuses
2 MIL illuminates x x x x x x x x
3 Will not crank x x
4 Hard to start/long crank/erratic x
start/erraticcrank
5 Enqine stalls. After start/at idle x x x x x
6 Cranks normallv but will not start x x
7 Slow return to idle
8 Engine runs roughlrolling idle x x x x x x
9 Fast idle/runs on x
10 Low idle/stalls durinq deceleration x x x x x x
11 Engine stalls/quits. Acceleration/cruise x x x x x x x x x
Engine runs rough. Acceleration/cruise x x x x x x x x x
Misses Acceleration/cruise x x x x x x x x
Buck/jerk Acceleration/cruise/ x x x x x x x x
deceleration
Hesitation/stumble Acceleration x x x x x x x x x
Surqes Acceleration/cruise x x x x x x x x
12 Lack/loss of power Acceleration/cruise x x x x x x x x x
13 Knockinq/pinqinq Acceleration/cruise x x x
14 Poor fuel economy x x x x
15 Emission comoliance
16 High oil consumption/leakage
17 Cooling system Overheating x x x
j concerns
18 Cooling system x
Runs cold
concerns
19 Exhaust smoke
20 Fuel odor (in enqine compartment)
21 Enqine noise x
122 Vibration concerns (enqine) x x x x
1
23 AlC does not work sufficientlv. x x X
24 AlC is always on or AlC compressor x x
runs continuously.
25 AlC is not cut off under WOT conditions. x
26 Exhaust sulfur smell
27 Fuel refill concerns
28 Fuel filling shut off issues
29 Spark plug condition x
30 ! ATX concerns Upshift/downshift
, See Section 05-03 TROUBLESHOOTING
engagement
e3u 103zw6004
01-03A-16
III
.n. Fuse
.n.
Repair shorted wiring harness and replace fuse Replace fuse
01-03A-17
2 MIL ILLUMINATES
DESCRIPTION The MIL is illuminated incorrectly.
i The PCM illuminates for emission-related concern (DTC is stored in PCM)
I Instrument cluster malfunction
IPOSSIBLE CAUSE
,I
Note
I If the MIL blinks at steady rate, misfire condition could possibly exist.
Diagnostic procedure
. STEP INSPECTION RESULTS ACTION
~
Connect the M-MDS to the DLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to appropriate the DTC inspection.
(Engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
Retrieve any DTCs. No No DTC is displayed:
Are there any DTCs displayed? Inspect instrument cluster operation.
(See 09-22-4 INSTRUMENT CLUSTER
INSPECTION.)
2 Verify test results.
-If normal, return to diagnostic index to service any additional symptoms.
(See 01-03A-11 ENGINE SYMPTOM TROUBLESHOOTING[LF, L3].)
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
I If vehicle is repaired, troubleshooting completed.
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
I (See 01-40A-13 PCM REMOVAL/INSTALLATION[LF, L3].)
01-03A-18
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Note Yes Both conditions appear:
The following test should be performed for Go to Step 4.
~
Do the following conditions appear?
5 Inspect for the following wiring harnesses and Yes Repair or replace suspected wiring harness and
connectors: connector.
Between coil terminal A and instrument No Go to the next step.
cluster terminal 2Q
6 Inspect for the following wiring harnesses and Yes Repair or replace suspected wiring harness and
connectors: connector.
Between PCM terminal 1AI and instrument No Go to the next step.
cluster terminal 11
01-03A-19
(Engine off).
(See 01-02A-22 DTC TABLE[LF, L3].)
,I Retrieve any DTCs. Communication error message is displayed:
Are there any DTCs displayed? Inspect for the following:
Open circuit in wiring harness between main relay
and PCM terminal 1BE or 1BG*3, 10*4, 1A*5 (ATX)
Open circuit in wiring harness between main relay
terminal E and PCM terminal 1Q*1, 1AT*2
II Main relay is stuck open.
Open or short circuit in wiring harness between
I DLC and PCM terminals 1AM or 1AI
II Open or poor GND circuit (PCM terminal 1BD*1,
1AZ*2, 1BB, 1AZ*1, 1BD*2 or 1BH)
i
Poor connection of vehicle body GND
No No DTC is displayed:
Inspect the following:
I START circuit in ignition switch
Open circuit in wiring harness between ignition
switch and starter
Starter interlock switch (MTX)
14
Verify test results.
-If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
If vehicle is repaired, troubleshooting completed.
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
(See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
: California emission regulation applicable model and Except for California emission regulation applicable LF
ATX model
*2 : Except for California emission regulation applicable LF ATX, L3 model
*3 : California emission regulation applicable LF ATX model
*4 . California emission regulation applicable L3 ATX model and Except for California emission regulation
applicable L3 ATX model
.5 : Except for California emission regulation applicable LF ATX model
01-03A-20
DESCRIPTION starting.
Erratic signal to ignition coil
Vacuum leakage
Poor fuel quality
Starting system malfunction
Spark plug malfunction
Air leakage from intake-air system
Erratic signal from CKP sensor
Erratic signal from CMP sensor
I Improper air/fuel mixture ratio control
Air cleaner restriction
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before servicing the fuel system:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
manual.
I
I Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
I
to fuel pipe and quick release connector. Always clean quick release connector joint area
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Inspect for the following: Yes Go to the next step.
Vacuum leakage No Service if necessary.
Proper fuel quality (such as proper octane, Repeat Step 1.
contamination, winter/summer blend)
Loose bands on intake-air system
Cracks on intake-air system parts
Intake-air system restriction (such as air
cleaner element, fresh air duct.)
Are all items normal?
2 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
,I Turn the ignition switch to the ON position Go to the appropriate DTC inspection.
(Engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
01-03A-21
I
1
8 Attempt to start engine at part throttle.
Does engine run smoothly at part throttle?
Yes Inspect the electronic throttle control system operation.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
No Go to the next step.
9 Install the fuel pressure gauge between the fuel Yes Go to the next step.
<
(See 01-14A-6 FUEL LINE PRESSURE
High:
INSPECTION[LF, L3].) Replace the fuel pump unit.
-
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
10 Is the fuel line pressure held after ignition switch Yes Go to the next step.
\
1 is turned off? No Inspect the fuel injector.
I INSPECTION[LF, L3].)
(See 01-14A-27 FUEL INJECTOR INSPECTION[LF,
L3].)
I
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
11 Disconnect a vacuum hose from purge solenoid Yes Inspect if the purge solenoid valve is stuck open.
valve and plug opening end of vacuum hose. No Go to the next step.
I
Start engine.
12
Inspect the MAF s'~sor for following: Yes Repair or replace the malfunctioning part.
I Contamination No Go to the next step.
MAF sensor terminal B voltage (GND circuit)
Is there any contamination?
13
Visually inspect the exhaust system part. Yes Replace the suspected part.
I Is there any deformed exhaust system part?
I No Go to the next step.
14 Inspect engine condition while tapping EGR Yes Replace the EGR valve.
I
I
I
valve housing. Does engine condition improve? (See 01-16A-13 EGR VALVE REMOVAU
INSTALLATION[LF, L3].)
No Go to the next step.
15 Inspect the starting system. Yes Inspect for loose connectors or poor terminal contact.
(See 01-19A-3 STARTER INSPECTION[LF, L3].) If there is no malfunction, remove EGR valve and
Is starting system normal? visually inspect for mechanically stuck EGR valve.
i: No Repair or replace components as required.
16 Verify test results.
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, Replace the PCM .
(See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-22
Purge solenoid valve malfunction
I Improper operation of electronic throttle control system
EGR valve malfunction
I No signal from CKP sensor due to sensor, related wire or wrong installation
Vacuum leakage
Engine overheating
II
Low engine compression
I
Erratic signal to ignition coil
I Poor fuel quality
I PCV valve malfunction
I Air cleaner restriction
I Restriction in exhaust system
! Electrical connector disconnection
Open or short circuit in fuel pump body and related wiring harness
No battery power supply to PCM or poor GND
Inadequate fuel pressure
Fuel pump body mechanical malfunction
Fuel leakage from fuel injector
Fuel injector clogging
Ignition coil malfunction
POSSIBLE CAUSE Improper air/fuel mixture ratio control
Improper valve timing
Improper operation variable valve timing control system
Immobilizer system and/or circuit malfunction
Immobilizer system operating property. (Ignition key is not registered.)
Pressure regulator malfunction (built-in fuel pump unit)
:
I Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
I procedures. Read the following warnings before servicing the fuel system:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
manual.
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Note Yes Both conditions appear:
The following test should be perform for Go to Step 3.
vehicles with immobilizer system. Go to No Either or other condition appears:
Step 8 for vehicles without immobilizer Go to the next step.
system.
01-03A-23
i connectors:
Between coil terminal A and instrument No
connector.
Go to the next step.
cluster terminal 2Q
Between coil terminal B and instrument
cluster terminal 2S
Are there any malfunctions?
7 Inspect for the following wiring harnesses and Yes Repair or replace the suspected wiring harness and
I connectors:
Between PCM terminal 1AI and instrument No
connector.
Go to the next step.
I
i
cluster terminal 11
Between PCM terminal 1AM and instrument
I cluster terminal 1K
Are there any malfunctions?
8 Verify the following: Yes Go to the next step.
Vacuum connection No Service if necessary.
Air cleaner element Repeat Step 8.
No air leakage from intake-air system
No restriction of intake-air system
Proper sealing of intake manifold and
components attached to intake manifold:
EGR valve
Ignition wiring
Fuel quality: proper octane, contamination,
winter/summer blend
Electrical connections
Smooth operation of throttle valve
Are all items normal?
9 Connect the M-MDS to the DLC-2. Yes Go to the next step.
Access the APP1 and APP2 PIDs. Crank the No Inspect for the following:
engine with accelerator pedal released.
Are the APP1 and APP2 PIDs indicating that the
APP sensor
accelerator pedal is in the released position?
Wiring harnesses and connectors for following:
- PCM terminal1AC*1, 1AL*2, 1AO*3 - APP
sensor terminal E
II - PCM terminal1AP*1, 1y*2, 1AP*3 - APP sensor
terminal B
I
I
I
- PCM terminaI1AL*1, 1AW*2, 1AL*3 - APP
sensor terminal A
- PCM terminaI1AS*1, 1AA*2, 1AV*3 - APP
I sensor terminal C
-Ignition switch terminal A - APP sensor terminal
F
I - APP sensor terminal D - GND
10 Connect the M-MDS to the DLC-2. Yes Go to the next step.
Access the TP PID. Crank the engine with No Inspect for the following:
accelerator pedal released.
Are the TP PID indicates the closed throttle
TP sensor
position?
Wiring harnesses and connectors for following:
- PCM terminaI2AO*1, 2K*2, 2AO*3 - TP sensor
terminal B
- PCM terminal2AK*1, 2M*2, 2AK*3 - TP sensor
I
terminal A
- PCM terminal 2AL*1, 21*2, 2AL*3 - TP sensor
I terminal C
- PCM terminaI2Ap*1, 20*2, 2AP*3 - TP sensor
I terminal D
01-03A-24
01-03A-25
~25 Inspect the engine condition while tapping EGR Yes Replace the EG R valve.
r;
valve housing. No Go to the next step.
i
Does the engine condition improve?
26 Inspect variable valve timing control system Yes Go to the next step.
operation. No Repair or replace the malfunctioning parts according to
(See 01-03A-68 ENGINE CONTROL SYSTEM variable valve timing control system operation
OPERATIOI\J INSPECTION[LF, L3].) inspection results.
Does variable valve timing control function
properly?
27 Is the engine compression correct? Yes Inspect the valve timing.
No Inspect for cause.
28 Verify test results.
- If normal, return to diagnostic index to service any additional symptoms.
(See 01-03A-11 ENGINE SYMPTOM TROUBLESHOOTING[LF, L3].)
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
.
or diagnosis.
If vehicle is repaired, troubleshooting completed.
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
(See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-26
SYMPTOM "rROUBLESHOOTING [LF, L3]
NO.6 CRANKS NORMALLY BUT WILL NOT START[LF, L3]
id0103a6801200
Battery is in normal condition.
No battery power supply to PCM
Air leakage from intake-air system
,! Open PCM GND or vehicle body GND
I Improper operation of electronic throttle control system
,! EGR valve malfunction
No signal from CKP sensor due to sensor, related wire or incorrect installation
No signal from CMP sensor due to sensor, related wire or incorrect installation
I I
Low engine compression
Engine overheating
I Vacuum leakage
Erratic signal to ignition coil
Improper air/fuel mixture ratio control
Poor fuel quality
PCV valve malfunction
Restriction in intake-air system
Restriction in exhaust system
Disconnected electrical connector
Open or short circuit in fuel pump body and related wiring harness
Inadequate fuel pressure
Fuel pump mechanical malfunction
I Fuel leakage from injector
Fuel injector is clogged.
II Purge solenoid valve malfunction
POSSIBLE CAUSE Spark plug malfunction
Ignition coil malfunction
Improper variable valve timing control system operation
Improper valve timing
1 Immobilizer system and/or circuit malfunction (if equipped)
I Immobilizer system operating properly. (Ignition key is not registered.) (if equipped)
Pressure regulator malfunction (built-in fuel pump unit)
II Warning
I The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before servicing the fuel system:
I
! Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
I
I
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE SERVICE PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this
manual.
(See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
(See 01-14A-5 AFTER SERVICE PRECAUTlON[LF, L3].)
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Note Yes Both conditions appear:
The following test should be perform for Go to Step 3.
vehicles with immobilizer system. Go to No Either or other condition appears:
I Step 8 for vehicles without immobilizer Go to the next step.
I system.
01-03A-27
81213,81600,81601,81602,81681,82103,
82139,82141,82431, U2510
6 Inspect the following wiring harnesses and Yes Repair or replace the suspected wiring harness and
connectors: connector.
Between coil terminal A and instrument No Go to the next step.
cluster terminal 2Q
I
Between coil terminal B and instrument
cluster terminal 2S
Is there any malfunction?
7 Inspect the following wiring harnesses and Yes Repair or replace the suspected wiring harness and
connectors: connector.
Between PCM terminal 1AI and instrument No Go to the next step.
cluster terminal 11
8etween PCM terminal 1AM and instrument
cluster terminal 1K
Is there any malfunction?
8 Verify the following: Yes Go to the next step.
Vacuum connection No Service if necessary.
External fuel shut off or accessory (such as Repeat Step 8.
kill switch, alarm)
Fuel quality: proper octane, contamination,
winter/summer blend
No air leakage from intake-air system
Intake-air system restriction (such as air
I
I
cleaner element, fresh air duct)
Proper sealing of intake manifold and
components attached to intake manifold:
EGR valve
I Ignition wiring
Electrical connections
Fuses
Smooth operation of throttle valve
Are all items normal?
9 Connect the M-MOS to the OLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to the appropriate OTC inspection.
(Engine off). (See 01-02A-22 OTC TABLE[LF, L3].)
Retrieve any OTCs. Communication error message is displayed:
Are there any OTCs displayed? Inspect for the following:
Open circuit in wiring harness between main relay
II and PCM terminal 1BE or 1A(ATX)
i Open main relay GNO circuit
Open or short circuit in wiring harness between
OLC and PCM terminal 1AM or 1AI
Main relay is stuck open.
Open or poor GNO circuit (PCM terminal1AZ, 1BB,
1BC*2, 1BO, 1BG, 1BH, 2BB*1 or 2BC*1)
I No
Poor connection of vehicle body GNO
No DTC is displayed:
I Go to the next step.
01-03A-28
1 sensor terminal E
I
- PCM terminal 1AP*1, 1y*2, 1AP*3 - APP sensor
I I
terminal B
- PCM terminaI1AL*1, 1AW*2, 1AL*3 - APP
sensor terminal A
- PCM terminal 1AS*1, 1AA*2, 1AV*3 - APP
sensor terminal C
- Ignition switch terminal A - APP sensor terminal
F
i I
I - APP sensor terminal D - GND
11 Connect the M-MOS to the OLC-2. Yes Go to the next step.
I Access the TP PIO. Crank the engine with
accelerator pedal released.
No Inspect for the following:
TP sensor
! Are the TP PIO indicates the closed throttle
position? Wiring harnesses and connectors for following:
- PCM terminal 2AO*1, 2K*2, 2AO*3 - TP sensor
I
terminal B
- PCM terminal 2AK*\ 2M*2, 2AK*3 - TP sensor
terminal A
- PCM terminal 2AL*1, 21*2, 2AL*3 - TP sensor
terminal C
h2
- PCM terminal 2AP*\ 20*2, 2AP*3 - TP sensor
terminal 0
Does the engine start with the throttle valve Yes Go to Step 29.
r"
closed? No Go to the next step.
Will the engine start and run smoothly at part Yes Inspect the electronic throttle control system operation.
throttle? (See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
r
I No Go to the next step.
Connect the M-MOS to the OLC-2. Yes Go to the next step.
Access RPM PIO. No Inspect for the following:
lis RPM PIO indicating the engine speed when Open or short circuit in CKP sensor
cranking the engine? Open or short circuit in wiring harness between
II CKP sensor terminal C and PCM terminal 2AO*1,
2p2,2AO*3
I Open or short circuit in wiring harness between
CKP sensor terminal Band PCM terminal 2W*1 ,
I 2U*2,2W*3
Open or short circuit in CKP sensor wiring
I harnesses
~.
If CKP sensor and wiring harness are normal, go to the
next step.
Visually inspect the CKP sensor and teeth of Yes Go to the next step.
crankshaft pulley. No Replace the malfunctioning part.
Are CKP sensor and teeth of crankshaft pulley
I normal?
h;
I
Inspect the ignition coil related wiring harness Yes Go to the next step.
condition (intermittent open or short circuit) for
I all cylinders. Are wiring harness conditions
No Repair the wiring harnesses.
I
h normal?
Perform the spark test.
(See 01-03A-68 ENGINE CONTROL SYSTEM
Yes
No
Go to the next step.
Repair or replace the malfunctioning part according to
OPERATION INSPECTION[LF, L3].) spark test result.
Is strong blue spark visible at each cylinder?
01-03A-29
18
Inspect the spark plug conditions. Yes Spark plug is wet or covered with carbon:
Is spark plug wet, covered with carbon or grayish Inspect for fuel leakage from injector.
white? Spark plug is grayish white:
Inspect the fuel injector for clogging.
No Install the spark plugs on original cylinders.
19
Remove and shake the PCV valve. Yes Go to the next step.
INSPECTION[LF, L3].)
Replace the fuel pump unit.
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
22 Visually inspect the fuel injector O-ring and fuel Yes Go to the next step.
Service if necessary.
If the fuel injector is normal, replace the fuel pump unit.
Is the fuel line pressure held after the ignition (See 01-14A-14 FUEL PUMP UNIT REMOVAU
switch is turned off? INSTALLATION[LF, L3].)
, INSPECTION[LF, L3].)
23
Disconnect the vacuum hose between the purge Yes Inspect if the purge solenoid valve is stuck open
solenoid valve and the intake manifold from mechanically.
24
Is air leakage felt or heard at intake-air system Yes Repair or replace the malfunctioning part.
components while racing engine to higher No Go to the next step.
speed?
25 Inspect the engine condition while tapping EGR Yes Replace the EGR valve.
valve housing.
No Go to the next step.
26 Inspect the variable valve timing control system Yes Go to the next step.
operation.
No Repair or replace the malfunctioning part.
(See 01-03A-68 ENGINE CONTROL SYSTEM
, OPERATION INSPECTION[LF, L3].)
Does variable valve timing control function
I properly?
27 Is the engine compression correct? Yes Inspect the valve timing.
No Inspect for causes.
28
Verify test results.
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
01-03A-30
SYMPTOM TROUBLESHOOTING [LF, L3]
Throttle body malfunction
I Air leakage from intake-air system
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
<
Connect the M-MOS to the OLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to the appropriate OTC inspection.
(Engine off). (See 01-02A-22 OTC TABLE[LF, L3].)
Retrieve any OTCs. No No DTC is displayed:
Are there any OTCs displayed? Go to the next step.
2 Remove thermostat and inspect operation. Yes ECT and thermostat are normal.
INSTALLATION[LF, L3].)
No Access ECT PIO on the M-MOS.
Is thermostat normal?
If temperature gauge on instrument cluster indicates
normal range but ECT PIO is not same as temperature
gauge reading, inspect ECT sensor.
If temperature gauge on instrument cluster indicates
cold range but ECT PIO is normal, inspect temperature
gauge and heat gauge unit.
3 lis throttle body free of contamination? Yes Inspect for air leakage from the intake-air system
i components while racing the engine to higher speed.
I
No Clean or replace throttle body.
4 Verify test results.
I - If normal, return to diagnostic index to service any additional symptoms.
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
i or diagnosis.
I If vehicle is repaired, troubleshooting completed .
I
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
I (See 01-40A-13 PCM REMOVAL/INSTALLATION[LF, L3].)
01-03A-31
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
Diagnostic procedure
I STEP INSPECTION RESULTS ACTION
! 1 Warm up the engine. Yes Troubleshooting completed. (Cause of this symptom is
Idle the engine for 5 min. that the idle learning of electronic throttle control
01-03A-32
01-03A-33
SYMPTOM TROUBLESHOOTING [LF, L3]
operation inspection.
No Repair or replace the malfunctioning part according to
(See 01-03A-68 ENGII\IE CONTROL SYSTEM electronic throttle control system operation inspection
OPERATION INSPECTION[LF, L3].) results.
I function properly?
12
Install fuel pressure gauge between fuel pipe Yes Go to the next step.
INSPECTION[LF, L3].)
High:
Replace the fuel pump unit.
INSTALLATION[LF, L3].)
13 Visually inspect for fuel leakage at fuel injector, Yes Go to the next step.
Service if necessary.
If fuel injector is normal, replace fuel pump unit.
Does fuel line pressure hold after ignition switch
is turned off?
(See 01-14A-6 FUEL LlI\IE PRESSURE
INSPECTION[LF, L3])
14 Connect the M-MDS to the DLC-2. Yes Go to the next step.
camshaft.
No Replace the malfunctioning part.
Are the CMP sensor and teeth of camshaft
I normal?
19
Inspect the engine condition while tapping EGR Yes Replace the EGR valve.
valve housing.
No Go IO the next step.
20 Inspect variable valve timing control system Yes Go to the next step.
operation.
No Repair or replace the malfunctioning part.
(See 01-03A-68 ENGINE CONTROL SYSTEM
function properly?
01-03A-34
22
Verify test results.
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
If vehicle is repaired, troubleshooting completed .
I
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
I (See 01-40A-13 PCM REMOVAL/INSTALLATION[LF, L3].)
I FAST IDLE/RUNS ON
9
DESCRIPTION The engine speed continues at fast idle after warm-up.
I The engine runs after the ignition switch is turned off.
ECT sensor malfunction
I
I
Air leakage from intake-air system
Throttle body malfunction
I POSSIBLE CAUSE Accelerator pedal position sensor misadjustment
Cruise control system operation improperly
I
I
Improper load signal input
Improper operation of electronic throttle control system
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Connect the M-MDS to the DLC-2. Yes Go to the next step.
Access ECT PID. No ECT PID is higher than 112C {234F}:
Start and warm up engine to normal operating Go to symptom troubleshooting "No.17 Cooling system
temperature. concerns - Overheating".
Is ECT PID between 82-112C {18D-234F}? ECT PID is less than 82C {180F}:
Go to symptom troubleshooting "No.18 Cooling system
I concerns - Runs cold".
01-03A-35
Yes
No DTC is displayed:
Go to the next step.
Go to the next step.
I operation inspection.
(See 01-03A-68 ENGINE CONTROL SYSTEM
No Repair or replace the malfunctioning part according to
electronic throttle control system operation inspection
OPERATION INSPECTION[LF, L3].) results.
Does the electronic throttle control system
function properly?
01-03A-36
*2 : Except for California emission regulation applicable model with LF engine ATX
*3 . Except for California emission regulation applicable model with LF engine MTX and L3 engine
DESCRIPTION
Engine misses during acceleration or cruising.
Vehicle bucks/jerks during acceleration, cruising, or deceleration.
Momentary pause at beginning of acceleration or during acceleration
Momentary minor irregularity in engine output
01-03A-37
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before servicing the fuel system:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE SERVICE PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this
manual.
(See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
(See 01-14A-S AFTER SERVICE PRECAUTION[LF, L3].)
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
01-03A-38
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Verify the following: Yes Go to the next step.
Vacuum connection No Service if necessary.
Air cleaner element Repeat Step 1.
No air leakage from intake-air system
Ignition wiring
Fuel quality (such as proper octane,
Electrical connections
Smooth operation of throttle valve
(Engine off).
(See 01-02A-22 DTC TABLE[LF, L3].)
crankshaft pulley.
No Replace the malfunctioning part.
normal?
6 Inspect the spark plug conditions. Yes Spark plug is wet or covered with carbon:
Is spark plug wet, covered with carbon or grayish Inspect for luel leakage from fuel injector.
white? Spark plug is grayish white:
Inspect the fuel injector for clogging.
No Install the spark plugs on original cylinders.
Go to the next step.
7 Remove and shake the PCV valve. Yes Go to the next step.
Ioperation Inspection.
No Repair or replace the malfunctioning part according to
(See 01-03A-68 ENGINE CONTROL SYSTEM electronic throttle system operation inspection results.
OPERATION INSPECTION[LF, L3].)
Does the electronic throttle control system
function properly?
9 Visually inspect deformed exhaust system part. Yes Replace the suspected part.
01-03A-39
- - - - - - - - - - -----
SYMPTOM TROUBLESHOOTING [LF, L3]
INSTALLATION[LF, L3].)
11 Visually inspect for fuel leakage at fuel injector Yes Go to the next step.
Service if necessary.
If the fuel injector is normal, replace the fuel pump unit.
I Is fuel line pressure held after ignition switch is
turned off?
(See 01-14A-14 FUEL PUMP UNIT REMOVAL!
INSTALLATION[LF, L3].)
INSPECTION[LF, L3].)
12 Note Yes Go to the next step.
The following test is for engine stall with No If the AlC is always on, go to symptom troubleshooting
the AlC on. If other symptom exists, go to "No.24 AlC is always on or AlC compressor runs
the next step. continuously" .
(See 01-03A-59 NO.24 AlC IS ALWAYS ON OR AlC
Connect a pressure gauge to AlC low and high COMPRESSOR RUNS CONTINUOUSLY[LF, L3].)
pressure side lines. For other symptoms, inspect the following:
I Turn the AlC on and measure low side and high
side pressure.
Are pressures within specifications?
CHECK.)
13
Note Yes Go to the next step.
The following test should be performed for No Repair or replace the malfunctioning part.
II symptom with cruise control ON. If other
symptoms exist, go to the next step.
14
Inspect the front H02S. Yes Go to the next step.
17 Visually inspect the CMP sensor and projections Yes Go to the next step.
of camshaft pulley.
No Replace the malfunctioning part.
Are CMP sensor and projections of camshaft
pulley normal?
I 18
Inspect the variable tumble control operation. Yes Go to the next step.
(See 01-03A-68 ENGINE CONTROL SYSTEM No Repair or replace the malfunctioning part.
OPERATION INSPECTION[LF, L3].)
I Is the variable tumble control normal?
19
Inspect the EGR system. Yes Go to the next step.
01-03A-40
I
I
Engine mounts
Check valve (two-way)
I No Inspect for cause.
21
Verify test results.
01-03A-41
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
01-03A-42
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Verify the following: Yes Go to the next step.
Vacuum connection No Service if necessary.
I Restriction in intake-air system (such as air Repeat Step 1.
I cleaner element, fresh air duct)
No air leakage from intake-air system
No restriction of intake-air system
Proper sealing of intake manifold and
components attached to intake manifold;
such as EGR valve
Fuel quality (such as proper octane,
contamination, winter/summer blend)
Are all items normal?
2 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to the appropriate DTC inspection.
(Engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
Retrieve any DTCs. No No DTC is displayed:
I Are there any DTCs displayed? Go to the next step.
3 Is the engine overheating? Yes Go to symptom troubleshooting "NO.1? Cooling system
concerns - Overheating".
No Go to the next step.
4 Connect the M-MDS to the DLC-2. Yes Go to the next step.
Access APP1, APP2, RPM, MAF, TP, IAT and No APP1, APP2 PIDs:
VSS PIDs. Inspect if output signal accelerator pedal position
Drive vehicle while monitoring PIDs. sensor changes smoothly.
Are PIDs within specifications? RPM PID:
(See 01-40A-13 PCM INSPECTION[LF, L3].) Inspect CKP sensor and related wiring harness for
vibration or intermittent open/short circuit or both.
MAF PID:
Inspect for intermittent open circuit of MAF sensor and
related wiring harness.
TP PID:
Inspect if output signal TP sensor changes smoothly.
IAT PID:
Inspect for air suction in intake-air system.
I
If normal, inspect intermittent short circuit of IAT sensor
and related wiring harnesses.
I VSS PID:
Inspect for intermittent open circuit of VSS and related
I wiring harness.
5 Visually inspect the CKP sensor and teeth of Yes Go to the next step.
I crankshaft pulley.
Are the CKP sensor and teeth of crankshaft
No Replace the malfunctioning part.
pulley normal?
6 Inspect the spark plug condition. Yes Spark plug is wet or covered with carbon:
Is spark plug wet, covered with carbon or grayish Inspect the fuel injector for fuel leakage.
white? Spark plug is grayish white:
I, Inspect the fuel injector for clogging.
I No Install the spark plugs on original cylinders.
Go to the next step.
? Remove and shake the PCV valve. Yes Go to the next step.
Does the PCV valve rattle? No Replace PCV valve.
8 Perform electronic throttle control system Yes Go to the next step.
operation inspection. No Repair or replace the malfunctioning part according to
(See 01-03A-68 ENGINE CONTROL SYSTEM electronic throttle control system operation inspection
OPERATION INSPECTION[LF, L3].) results.
Does electronic throttle control system function
properly?
9 visually inspect deformed exhaust system part. Yes Replace the suspected part.
Is there any deformed exhaust system part? No Go to the next step.
01-03A-43
01-03A-44
If vehicle is repaired, troubleshooting completed .
I
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
I (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
13 KNOCKING/PINGING - ACCELERATION/CRUISE
Sound is heard when airlfuel mixture is ignited by something other than spark plug (such as hot spot in
DESCRIPTION
combustion chamber).
Engine overheating due to cooling system malfunction
, ECT sensor malfunction
..
IAT sensor malfunction
MAF sensor malfunction
I
I
Knock sensor malfunction
Erratic signal from CMP sensor
Inadequate engine compression
Inadequate fuel pressure
II Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
IPOSSIBLE CAUSE procedures. Read the following warnings before servicing the fuel system:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE SERVICE PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this
manual.
I (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
(See 01-14A-5 AFTER SERVICE PRECAUTION[LF, L3].)
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
I to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Connect the M-MDS to the DLC-2. Yes Go to the next step.
Access ECT PID. No Inspect the cooling system for cause of overheating.
I Verify ECT PID is less than 116C {241F}
during driving.
I Is ECT PID less than specification?
Go to the next step.
I 2 Connect the M-MDS to the DLC-2.
Access IAT and MAF PIDs.
Yes
No IAT PID: Inspect IAT sensor
Monitor each PID. MAF PID: Inspect MAF sensor
(See 01-40A-13 PCM INSPECTION[LF, L3].)
Are PIDs normal?
3 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
I Turn the ignition switch to the ON position Go to the appropriate DTC inspection.
(engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
I Are there any DTCs displayed? No No DTC is displayed:
Go to the next step.
4 Is engine compression correct? Yes Go to the next step.
No Inspect for cause.
01-03A-45
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
01-03A-46
0"lagnost"IC P rocedure
STEP INSPECTION RESULTS ACTION
1 Inspect for the following: Yes Go to the next step.
Air cleaner element for contamination No Service if necessary.
ATF level (ATX) Repeat Step 1.
Fuel quality
Coolant level
Brake dragging
Clutch slippage (MTX)
Are all items normal?
I 2 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
I I Turn the ignition switch to the ON position Go to the appropriate DTC inspection.
II (Engine off).
Retrieve any DTCs. No
(See 01-02A-22 DTC TABLE[LF, L3].)
No DTC is displayed:
Are there any DTCs displayed? Go to the next step.
3 Access ECT PID. Yes Go to the next step.
Drive vehicle while monitoring PID. No Inspect for coolant leakage, cooling fan and condenser
(See 01-40A-13 PCM INSPECTION[LF, L3].) fan operations or thermostat operation.
Is PID within specification?
4 Perform the spark test. Yes Go to the next step.
I (See 01-03A-68 ENGINE CONTROL SYSTEM No Repair or replace the malfunctioning part according to
I OPERATION INSPECTION[LF, L3].) spark test result.
Is strong blue spark visible at each cylinder?
5 Install the fuel pressure gauge between the fuel Yes Go to the next step.
pipe and the fuel distributor. No Low:
Start the engine and idle it. Inspect the fuel pump relay and fuel pump circuit.
Measure fuel line pressure during idle. Inspect the fuel line for clogging.
I Is fuel line pressure correct during idle? If there is no malfunction, replace the fuel pump unit
I (See 01-14A-6 FUEL LINE PRESSURE
INSPECTION[LF, L3].)
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
High:
I Replace the fuel pump unit.
I (See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
6 Inspect for the variable tumble control operation. Yes Go to the next step.
(See 01-03A-68 ENGINE CONTROL SYSTEM No Repair or replace the malfunctioning part.
OPERATION INSPECTION[LF, L3].)
Does the variable tumble control function
properly?
7 Inspect for variable valve timing control system Yes Go to the next step.
operation. No Repair or replace the malfunctioning part.
(See 01-03A-68 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[LF, L3].)
Does the variable valve timing control system
function properly?
I 8 Inspect for the variable intake-air control Yes Go to the next step.
II operation.
(See 01-03A-68 ENGINE CONTROL SYSTEM
No Repair or replace the malfunctioning part.
, OPERATION INSPECTION[LF, L3].)
I Does variable intake-air control function
properly?
9 Remove and shake the PCV valve. Yes Go to the next step.
Does the PCV valve rattle? No Replace the PCV valve.
10 visually inspect the exhaust system part. Yes Replace the suspected part.
Is there any deformed exhaust system? No Go to the next step.
11 Inspect for contaminated MAF sensor. Yes Go to the next step.
Is there any contamination? No Inspect for cause.
12 Inspect the MAF sensor for contamination. Yes Replace MAF sensor.
Is there any contamination? No Go to the next step.
13 Is engine compression correct? Yes Inspect the valve timing.
No Inspect for cause.
01-03A-47
SYMPTOM TROUBLESHOOTING [LF, L3]
'i
15 ! EMISSION COMPLIANCE
DESCRIPTION Fails emissions test.
Vacuum lines leakage or blockage
Cooling system malfunction
Spark plug malfunction
Leakage from intake manifold
Erratic or no signal from CMP sensor
Inadequate fuel pressure
PCV valve malfunction or incorrect valve installation
EGR valve malfunction
Exhaust system clogging
Fuel tank ventilation system malfunction
Fuel-filler cap malfunction
Charcoal canister damage
Air cleaner element clogging or restriction
Throttle body malfunction
Erratic signal to ignition coil
Improper air/fuel mixture ratio control operation
Bend or open circuit H02S wiring harness
Catalyst converter malfunction
Engine internal parts malfunction
POSSIBLE CAUSE Excessive carbon is built up in combustion chamber
Improper engine compression
Improper valve timing
Warning
The following troubleshooting flow chart contains fuel system diagnosis and repair
procedures. Read following warnings before servicing fuel system:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE SERVICE PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this
manual.
(See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
(See 01-14A-5 AFTER SERVICE PRECAUTION[LF, L3].)
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
01-03A-48
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
Intake-air system and air cleaner element
I concerns: obstructions, leakage or dirtiness
Are all items normal?
2 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to appropriate DTC inspection.
(Engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
I Retrieve any DTCs. No No DTC is displayed:
Are there any DTCs displayed? Go to the next step.
3 Is any other driveability concern present? Yes Go to appropriate symptom troubleshooting.
No Go to the next step.
4 Connect the M-MDS to the DLC-2. Yes Go to the next step.
I Access ECT PI D. No Inspect for coolant leakage, cooling fan and condenser
Warm up the engine and idle it. fan operation or thermostat operation.
Verify ECT PID is correct.
(See 01-40A-13 PCM INSPECTION[LF, L3].)
, Is ECT PID correct?
I 5 Inspect fuel-filler cap. Yes Replace the fuel-filler cap.
I (See 01-16A-5 FUEL-FILLER CAP No Go to the next step.
I
I INSPECTION[LF, L3].)
Is there any leakage at fuel-filler cap?
6 Inspect the front H02S. Yes Go to the next step.
(See 01-40A-57 HEATED OXYGEN SENSOR No Replace the front H02S.
(H02S) INSPECTION[LF, L3].) (See 01-40A-66 HEATED OXYGEN SENSOR (H02S)
Is front H02S normal? REMOVAUINSTALLATION[LF, L3].)
7 Perform spark test. Yes Go to the next step.
(See 01-03A-68 ENGINE CONTROL SYSTEM No Repair or replace the malfunctioning part according to
OPERATION INSPECTIOf\I[LF, L3].) spark test result.
Is strong blue spark visible at each cylinder?
8 Install the fuel pressure gauge between the fuel Yes Go to the next step.
pipe and the fuel distributor. No Low:
Start the engine and idle it. Inspect the fuel line for clogging.
Measure fuel line pressure during idle.
I Is fuel line pressure correct during idle?
(See 01-14A-6 FUEL LINE PRESSURE
If there is no malfunction, replace the fuel pump unit.
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
INSPECTION[LF, L3].) High:
II Replace the fuel pump unit.
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
I
I INSTALLATION[LF, L3].)
9 Remove and shake the PCV valve. Yes Go to the next step.
Does the PCV valve rattle? No Replace the PCV valve.
10 Inspect for fuel saturation inside charcoal Yes Replace the charcoal canister.
canister. No Inspect the fuel tank vent system.
Is excess amount of liquid fuel present in Then, go to the next step.
canister? (See 01-14A-12 FUEL TANK INSPECTION[LF, L3].)
11 visually inspect the exhaust system part. Yes Replace the part.
Is there any deformed exhaust system part? No Go to the next step.
12 Inspect the three-way catalytic converter. Yes Inspect the EGR system.
(See 01-15A-1 EXHAUST SYSTEM (See 01-03A-68 ENGINE CONTROL SYSTEM
INSPECTION[LF, L3].) OPERATION INSPECTION[LF, L3].)
Is the three-way catalytic converter normal? No Replace the three-way catalytic converter.
13 Verify test results.
I - If normal, return to diagnostic index to service any additional symptoms.
I (See 01-03A-11 ENGINE SYMPTOM TROUBLESHOOTING[LF, L3].)
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
I
I
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
I (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-49
SYMPTOM TROUBLESHOOTING [LF, L3]
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Inspect the following: Yes Go to the next step.
Engine coolant level No Service if necessary.
Coolant leakage Repeat Step 1.
Water and anti-freeze mixture
Radiator condition
Collapsed or restricted radiator hoses
Radiator pressure cap
Overflow system
Fan rotational direction
I 2
Fuses
Are all items normal?
Connect the M-MDS to the DLC-2. Yes DTC is displayed:
I Turn the ignition switch to the ON position
(Engine off).
Go to the appropriate DTC inspection.
(See 01-02A-22 DTC TABLE[LF, L3].)
Retrieve any DTCs. No No DTC is displayed:
I Are there any DTCs displayed? Go to the next step.
01-03A-SO
*3 : Except for California emission regulation applicable model with LF engine MTX and L3 engine
01-03A-51
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
I 1 Is customer complaint "Lack of passenger
compartment heat" only?
Yes Inspect AlC and heater system.
I: No Go to the next step.
I 2 Does the engine speed continue at fast idle? Yes Go to symptom troubleshooting "No.9 Fast idle/runs
, onu.
,
~
(See 01-03A-35 NO.9 FAST IDLE/RUNS ON[LF, L3].)
No Go to the next step.
3 Remove the thermostat and inspect operation. Yes Go to the next step.
(See 01-12A-8 THERMOSTAT REMOVAU No Replace the thermostat.
INSTALLATION[LF, L3].)
(See 01-12A-8 THERMOSTAT INSPECTION[LF,
L3].)
Is thermostat normal?
4 Inspect cooling fan control system operation. Yes Access ECT PID.
(See 01-03A-68 ENGINE CONTROL SYSTEM Inspect for both ECT PID and temperature gauge on
! OPERATION INSPECTION[LF, L3].) instrument cluster readings.
Does the cooling fan control system function If the temperature gauge on the instrument cluster
properly? indicates normal range but ECT PID is not the same as
temperature gauge reading, inspect the ECT sensor.
II If the temperature gauge on the instrument cluster
indicates cold range but ECT PID is normal, inspect the
I
I temperature gauge and heat gauge unit.
,I No Repair or replace the malfunctioning part.
5 Verify test results.
- If normal, return to diagnostic index to service any additional symptoms.
(See 01-03A-11 ENGINE SYMPTOM TROUBLESHOOTING[LF, L3].)
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, replace PCM .
I (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-52
19 EXHAUST SMOKE
DESCRIPTION Blue, black, or white smoke from exhaust system
Blue smoke (Burning oil):
PCV valve malfunction
Engine internal oil leakage
I White smoke (Water in combustion):
I
j
Cooling system malfunction (coolant loss)
!
i
Engine internal coolant leakage
I Black smoke (Rich fuel mixture):
Air cleaner restriction
Intake-air system is collapsed or restricted.
I
Fuel return line is restricted.
Excessive fuel pressure
Improper engine compression
I
Injector fuel leakage
Ignition system malfunction
I
I
The following troubleshooting flow chart contains fuel system diagnosis and repair
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
I
I
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
manual.
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 What color is smoke coming from the exhaust Blue Burning oil is indicated.
system? Go to the next step.
White Water in combustion is indicated.
Go to Step 3.
Black Rich fuel mixture is indicated.
Go to Step 4.
2 Remove and shake the PCV valve. Yes Inspect for the following:
Does the PCV valve rattle? Damaged valve guide, stems or valve seals
Blocked oil drain passage in cylinder head
Piston ring is not seated, seized or worn.
Damaged cylinder bore
If other drivability symptoms are present, return to
I diagnostic index to service any additional symptoms.
No Replace the PCV valve.
3 Does the cooling system hold pressure? Yes Inspect for the following:
Cylinder head gasket leakage
Intake manifold gasket leakage
Cracked or porous engine block
If other drivability symptoms are present, return to
diagnostic index to service any additional symptoms.
No Inspect for cause.
4 Inspect for the following: Yes Go to the next step.
Air cleaner restriction No Service if necessary.
Collapsed or restricted intake-air system Repeat Step 4.
i Restricted fuel return line
i Are all items normal?
01-03A-53
~
Go to the next step.
6
Install the fuel pressure gauge between the fuel Yes Go to the next step.
pipe and the fuel distributor. No
Low:
I
!
Start the engine and idle it.
Measure fuel line pressure during idle.
Inspect the fuel line for clogging.
,,
i
Is fuel line pressure correct during idle?
If there is no malfunction, replace the fuel pump
unit.
J (See 01-14A-6 FUEL LINE PRESSURE (See 01-14A-14 FUEL PUMP UNIT REMOVAU
i INSPECTION[LF, L3].) INSTALLATION[LF, L3].)
II High:
Replace the fuel pump unit.
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
! Perform the spark test. Yes Inspect the CMP sensor.
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
[ (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-54
Warning
The following troubleshooting flow chart contains fuel system diagnosis and repair
procedures. Read following warnings before servicing fuel system:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
POSSIBLE CAUSE
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE SERVICE PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this
manual.
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
I to fuel pipe and quick release connector. Always clean quick release connector joint area
I before disconnecting/connecting, and make sure that it is free of foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Visually inspect for fuel leakage at fuel injector Yes Go to the next step.
O-ring and fuel line. No Replace the fuel pump unit.
Service if necessary. (See 01-14A-14 FUEL PUMP UNIT REMOVAU
Install the fuel pressure gauge between the fuel INSTALLATION[LF, L3].)
I
pipe and the fuel distributor.
Start engine and idle it.
Measure fuel line pressure during idle.
Is fuel line pressure correct during idle?
I (See 01-14A-6 FUEL LINE PRESSURE
INSPECTION[LF, L3].)
2 Inspect for blockage/restriction or open circuit in Yes Replace vacuum hose.
wiring harness between the engine vacuum port No Go to the next step.
and the charcoal canister.
Inspect for blockage in fuel tank vent system.
Is malfunction indicated?
3 Inspect the purge solenoid valve. Yes Go to the next step.
, (See 01-16A-13 PURGE SOLENOID VALVE No Replace the purge solenoid valve.
INSPECTION[LF, L3].) (See 01-16A-12 PURGE SOLENOID VALVE
I Is the solenoid operating properly? REMOVAUINSTALLATION[LF, L3].)
4 Connect the M-MDS to the DLC-2. Yes OTC is displayed:
Turn the ignition switch to the ON position Go to the appropriate DTC inspection.
(Engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
Retrieve any DTCs. No No OTC is displayed:
Are there any DTCs displayed? Inspect charcoal canister for fuel saturation.
I If excess amount of liquid fuel is present, replace the
charcoal canister.
S Verify test results.
- If normal, return to diagnostic index to service any additional symptoms.
.
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
I (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-55
21 ENGINE NOISE
DESCRIPTIONEngine noise from under hood
Squeal, click or chirp noise:
Improper engine oil level
Improper drive belt tension
Generator installation (alignment)
I Splash shield or under cover looseness (splashed water to drive belts)
i
Rattle sound noise:
I Loose parts
Hiss sound noise:
Vacuum leakage
Loose spark plug
POSSIBLE CAUSE Air leakage from intake-air system
Rumble or grind noise:
Improper drive belt tension
Improper PIS fluid level
Rap or roar noise:
Dynamic dumper looseness
Exhaust system looseness
Intake-air system looseness
Other noise:
Camshaft friction gear noise or MLA noise
Timing chain noise
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Is a squealing, click or chirping sound present? Yes Inspect for the followings:
Engine oil level
Drive belt tension
Splash shield or under cover looseness
Generator installation (alignment)
No Go to the next step.
2 Is a rumbling or grinding noise present? Yes Inspect for the followings:
I Drive belt tension
PIS fluid level
No Go to the next step.
3 Is a rattling noise present? Yes Inspect rattling location for loose parts.
No Go to the next step.
4 Is a hissing noise present? Yes Inspect for the following:
Vacuum leakage
Spark plug looseness
Intake-air system leakage
I No Go to the next step.
5 Is a rapping or roar noise present? Yes Inspect looseness for followings:
Dynamic dumper
I,
!
Intake-air system
Exhaust system
I i No Go to the next step.
6
Is a knocking noise present? Yes Go to symptom troubleshooting "No.11 Knocking/
pinging".
i
!
I
(See 01-03A-11 ENGINE SYMPTOM TROUBLESHOOTING[LF, L3].)
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
II If vehicle is repaired, troubleshooting completed .
1 If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
i (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-56
..
POSSIBLE CAUSE
Components malfunction such as worn parts
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Inspect the following components for loose Yes Inspect the following systems:
01-03A-57
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to the appropriate DTC inspection.
(Engine off). (See 01-02A-22 DTC TABLE[LF, L3].)
Retrieve any DTCs. No No OTC is displayed:
Are there any DTCs displayed? Go to the next step.
2 Disconnect AlC compressor connector. Yes Inspect for GND condition of magnetic clutch on AlC
Start engine and turn AlC switch on. compressor.
Is there correct voltage at AlC compressor If GND condition is normal, inspect for open circuit
magnetic clutch terminal? magnetic clutch coil.
i,
I Specification No Go to the next step.
, 10.5 V or more
3 Disconnect refrigerant pressure switch Yes Inspect refrigerant pressure switch operation.
connector. If switch is normal, go to the next step.
Connect jumper wiring between AlC high No Inspect for the following:
pressure switch terminal. AlC switch is stuck open.
Connect jumper wiring between refrigerant
pressure switch terminal.
Open circuit in wiring harness between refrigerant
pressure switch and PCM terminal 1AU' 1, 1Ap 2 ,
Turn the ignition switch to the ON position.
Turn AlC switch on and set blower fan to any 1AU3
speed. Open circuit in wiring harness between blower
Does AlC work? motor fan switch and resistor (if blower motor does
not operate)
Evaporator temperature sensor and AlC amplifier
4 Remove jumper wiring from the switch Yes Inspect whether AlC relay is stuck open.
connector. Replace if necessary.
Reconnect connector to refrigerant pressure No Inspect the following and repair or replace if necessary:
switch. Refrigerant charging amount
Start the engine and turn the AlC switch on.
Does the fan operate?
AlC compressor for seizure
5 Verify test results.
- If normal, return to diagnostic index to service any additional symptoms.
(See 01-03A-11 ENGINE SYMPTOM TROUBLESHOOTING[LF, L3].)
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and pertorm repair
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
(See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-58
SYMPTOM TROUBLESHOOTING [LF, L3]
POSSIBLE CAUSE Short to GND in wiring harness between AlC switch and PCM
Short to GND in wiring harness between AlC relay and PCM
Short circuit to battery power in AlC relay to magnetic clutch
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1
Connect the M-MDS to the DLC-2. Yes DTC is displayed:
(Engine off).
(See 01-02A-22 DTC TABLE[LF, L3].)
Iconnector.
- If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
(See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
01-03A-59
NO.25 AlC DOES NOT CUT OFF UNDER WIDE OPEN THROTTLE CONDITIONS[LF, L3]
id0103a6803100
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
01-03A-60
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Are any drivability or exhaust smoke concerns Yes Go to the appropriate flow chart.
present? No Go to the next step.
I
2 Inspect the following: Yes Go to the next step.
Electrical connections
No Service if necessary.
Vacuum lines Repeat Step 2.
Fuel quality
Are all items normal?
3 Connect the M-MOS to the OLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to the appropriate OTC inspection.
(Engine off). (See 01-02A-22 OTC TABLE[LF, L3].)
Retrieve any OTCs. No No DTC is displayed:
Are there any OTCs displayed? Go to the next step.
4 Install the fuel pressure gauge between the fuel Yes Go to the next step.
pipe and the fuel distributor. No Low:
Start engine and idle it. Inspect fuel pump relay and fuel pump circuit.
Is fuel line pressure correct at idle? Inspect the fuel line for clogging.
(See 01-14A-6 FU EL LINE PRESSURE If there is no malfunction, replace the fuel pump unit.
INSPECTION[LF, L3].) (See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
High:
Replace the fuel pump unit.
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
5 Inspect the charcoal canister for fuel saturation. Yes Replace the charcoal canister.
I Is excess amount of liquid fuel present in No Inspect the fuel tank vent system.
I canister? If the fuel tank vent system is normal, suggest trying a
iI different brand since sulfur content can vary in different
fuels.
If the fuel tank vent system is not normal, repair or
replace the malfunctioning part.
6 Verify test results.
- If normal, return to diagnostic index to service any additional symptoms.
(See 01-03A-11 ENGINE SYMPTOM TROUBLESHOOTING[LF, L3].)
I - If malfunction remains, inspect related Service Bulletins and/or On-line Repair Information and perform repair
or diagnosis.
If vehicle is repaired, troubleshooting completed .
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
(See 01-40A-13 PCM REMOVALIINSTALLATION[LF, L3].)
cl
01-03A-61
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage to
fuel pipe and quick release connector. Always clean quick release connector joint area before
disconnecting/connecting, and make sure that it is free of foreign material.
Diagnostic procedure
STEP INSPECTION ACTION
1 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
(Engine off).
(See 01-02A-22 DTC TABLE[LF, L3].)
2
Remove the fuel-filler pipe. Yes Inspect for the following:
properly.
Inadequate fuel filling speed
3
Verify test results.
01-03A-62
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage to
fuel pipe and quick release connector. Always clean quick release connector joint area before
disconnecting/connecting, and make sure that it is free of foreign material.
Diagnostic procedure
STEP INSPECTION ACTION
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM .
(See 01-40A-13 PCM REMOVALIINSTALLATION[LF, L3].)
01-03A-63
Caution
Disconnecting/connecting quick release connector without cleaning it may cause damage
to fuel pipe and quick release connector. Always clean quick release connector joint area
before disconnecting/connecting, and make sure that it is free of foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Remove all the spark plugs. Yes Troubleshooting completed.
Inspect spark plug condition. No Specific plug is wet or covered with carbon:
Is spark plug condition normal? Go to the next step.
Specific plug looks grayish white:
Go to Step 7.
All plugs are wet or covered with carbon:
Go to Step 9.
All plugs look grayish white:
Go to Step 15.
2 Are the spark plug wet/covered with carbon by Yes Inspect all areas related to oil, working up and down.
the engine oil? No Go to the next step.
3 Inspect the spark plug for the following: Yes Go to the next step.
I
Cracked insulator No Replace the spark plug.
Heat range (See 01-18A-3 SPARK PLUG REMOVAU
I Air gap INSTALLATION[LF, L3].)
I Worn electrode
Is the spark plug normal?
4 Inspect compression pressure at suspected Yes Go to the next step.
malfunctioning cylinder. No Repair or replace the malfunctioning part.
Is compression pressure correct?
(See 01-10A-11 COMPRESSION
INSPECTION[LF, L3].)
01-03A-64
6 Install the fuel pressure gauge between fuel filter Yes Inspect fuel injector for the following:
and fuel distributor. Open or short circuit in injector
Short check connector terminal F/P to body Leakage
GND using a jumper wiring. Injection volume
Turn the ignition switch to the ON position No Zero or low:
(Engine off). Inspect the fuel pump relay and fuel pump circuit.
Is the fuel line pressure correct with the ignition Inspect the fuel line for clogging.
switch at ON? If there is no malfunction, replace the fuel pump unit.
(See 01-14A-6 FUEL LINE PRESSURE (See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSPECTION[LF, L3].) INSTALLATION[LF, L3].)
High:
Replace the fuel pump unit.
(See 01-14A-14 FUEL PUMP UNIT REMOVAU
I INSTALLATION[LF, L3].)
7 Inspect the spark plug for the following. Yes Go to the next step.
Heat range No Replace the spark plug.
Air gap (See 01-18A-3 SPARK PLUG REMOVAL!
Is the spark plug normal? INSTALLATION[LF, L3].)
I 8 Remove the suspected fuel injector. Yes Inspect for open circuit in wiring harness between fuel
i injector connector terminal A and PCM at the following
I Inspect the following:
I
I Resistance terminals:
(See 01-14A-27 FUEL INJECTOR
II INSPECTION[LF, L3].)
For NO.1 cylinder: 2AW*1, 2BB*2, 2BA*1, 2BE,2,
2BA,3
Fuel injection volume
I (See 01-14A-27 FUEL INJECTOR For NO.2 cylinder: 2AS*\ 2BC*2, 2AW*\ 2BF*2,
I INSPECTION[LF, L3].)
Are all above items normal?
2AW*3
I For NO.3 cylinder: 2AX,1, 2BO,2, 2AX,1, 2BG,2,
I
I
2AX*3
For No.4 cylinder: 2AT*1, 2AZ*2, 2AT*1, 2BH'2,
II 2AT*3
I No Replace the fuel injector.
9 Is the air cleaner element free of clogging? Yes Go to the next step.
No Replace the air cleaner element.
10 Perform the spark test. Yes Go to the next step.
I (See 01-03A-68 ENGINE CONTROL SYSTEM No Repair or replace the malfunctioning part.
OPERATION INSPECTION[LF, L3].)
I Is strong blue spark visible at each cylinder?
11 Install the fuel pressure gauge between the fuel Yes Go to the next step.
filter and fuel distributor. No Zero or low:
Short check connector terminal F/P to body Inspect the fuel pump relay and fuel pump circuit.
GI\ID using a jumper wiring. Inspect the fuel line for clogging.
Turn the ignition switch to the ON position If there is no malfunction, replace the fuel pump unit.
(Engine off). (See 01-14A-14 FUEL PUMP UNIT REMOVAU
Is the fuel line pressure correct with ignition INSTALLATION[LF, L3].)
switch at ON? High:
(See 01-14A-6 FUEL LINE PRESSURE Replace the fuel pump unit.
INSPECTION[LF, L3].) (See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
12 Inspect the following PIDs: Yes Go to the next step.
ECT No Repair or replace the malfunctioning part.
02S 11 (When engine can be started.)
02812 (When engine can be started.)
02S13*1 (When engine can be started.)
MAF
(See 01-40A-13 PCM INSPECTION[LF, L3].)
Are PIDs normal?
01-03A-65
SYMPTOM TROUBLESHOOTING [LF, L3]
14
Perform compression inspection. Yes Visually inspect for deformed exhaust system part.
(See 01-10A-11 COMPRESSION No Repair or replace the malfunctioning part.
INSPECTION[LF, L3].)
Is compression correct?
15
When the engine cannot be started, inspect the Yes Repair or replace the malfunctioning part.
intake-air system for air leakage. No Go to the next step.
When the engine can be started, perform intake
16 Install the fuel pressure gauge between the fuel Yes Inspect the following PIDs:
No Zero or low:
INSPECTION[LF, L3].)
Inspect the fuel pump relay and fuel pump circuit.
INSTALLATION[LF, L3].)
High:
Replace the fuel pump unit.
INSTALLATION[LF, L3].)
~
- If normal, return to diagnostic index to service any additional symptoms.
I
If vehicle is repaired, troubleshooting completed.
If vehicle is not repaired or additional diagnostic information is not available, replace the PCM.
I (See 01-40A-13 PCM REMOVAUINSTALLATION[LF, L3].)
Note
There are several reasons vehicle or engine vibration could cause an electrical malfunction. Inspect the
following:
An improperly routed, improperly clamped, or loose wiring harness can cause wiring to become pinched
between parts.
The connector joints, points of vibration, and places where wiring harnesses pass such as through the
firewall and body panels are the major areas to be checked.
01-03A-66
Note
If the engine starts and runs, perform the following steps during idle.
connection.
YMU103WCO
Note
If the engine starts and runs, perform the following steps during idle.
YMU103WC1
Note
If the engine starts and runs, perform the following steps during idle.
Note
If the engine starts and runs, perform the following steps during idle.
3. Prepare the output state control function for actuators or relays that you are inspecting.
01-03A-67
SYMPTOM TROUBLESHOOTING [LF, L3]
Note
Vibrating relays too strongly may result in
open relays.
YMU103WC2
Caution
Indirectly change the temperature and humidity by spraying water onto the front of the radiator.
If a vehicle is subject to water leakage, the leakage may damage the control module. When testing
a vehicle with a water leakage problem, special caution must be used.
4. Connect the M-MDS to the DLC-2 if you are inspecting sensors or switches.
2. Turn the ignition switch to the ON position (Engine off).
Note
If the engine starts and runs, perform the following steps at idle.
3. Access PIDs for sensor or switch if you are inspecting sensors or switches.
4. If you are inspecting the switch, turn it on manually.
5. Spray water onto the vehicle or run it through a
car wash .
YMU103WC3
2. When recreating the problem, any sudden change in monitor input signals that is not intentionally created by
01-03A-68
Caution
Compare the M-MDS monitor voltage with the measurement voltage using the digital
measurement system function. If you use another tester, misreading may occur.
When measuring voltage, attach the tester GND to the GND of the PCM that is being tested, or to
the engine itself. If this is not performed, the measured voltage and actual voltage may differ.
After connecting the pin to a waterproof coupler, confirming continuity and measuring the voltage, I I
inspect the waterproof connector for cracks. If there are any, use sealant to fix them. Failure to do
this may result in deterioration of the wiring harness or terminal from water damage, leading to
problems with the vehicle.
VREF
INPUT
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If the measured voltage on the #3 terminal is 5 V, inspect the following points on the sensor connector.
01-03A-69
SYMPTOM TROUBLESHOOTING [LF, L3]
Variable resistance type 2 (mass air flow (MAF) sensor and VSS)
,---------------------------,
PCM
INPUT
GND
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.. If the #1 terminal voltage and the M-MDS monitor voltage are the same, proceed to the next step.
If there is a difference of 0.5 V or more, inspect for the following points concerning the PCM connector:
Female terminal opening is loose.
Coupler (pin holder) damage
Pin discoloration (blackness)
Harness/pin crimp is loose or disconnected.
2. Measure the #2 sensor terminal voltage.
.. If there is a 0.5 V or more difference between the sensor and the M-MDS voltages, inspect the wiring
.. If the sensor and the M-MDS voltages are the same, inspect the following points concerning the sensor
connector:
If the measured voltage on the #3 terminal is B+, inspect the following points on the sensor connector.
01-03A-70
INPUT
GND
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Input signal system inspection for thermistor type
1" When an irregular signal is detected, measure the #1 PCM terminal voltage.
If the #1 terminal voltage and the M-MDS monitor voltage are the same, proceed to the next step.
If there is a difference of 0.5 V or more, inspect the following points concerning the PCM connector:
Female terminal opening loose
- Harness and connector between ignition switch and main relay terminal A.
- Harness and connector between PCM terminal 1AT and main relay terminal B.
side.
01-03A-71
4. Connect a vacuum gauge to the intake manifold and measure the intake manifold vacuum.
If not as specified, inspect the following:
Specification (IF)
Specification (l3)
Note
Air suction can be located by engine speed change when lubricant is sprayed on the area where suction is
occurring.
Air suction at throttle body, intake manifold and PCV valve installation points
Engine compression
Note
Excludes temporary idle speed drop just after the loads are turned on.
5. Verify that the engine speed is within the specification under each load condition.
If load condition is not as specified, inspect the following:
AlC switch and related wiring harness
(See 07-40-34 CLIMATE CONTROL UNIT INSPECTION[FULL-AUTO AIR CONDITIONER], 07-40-38
CLIMATE CONTROL UNIT INSPECTION[MANUAL AIR COI\IDITIONERj.)
Fan switch and related wiring harness
(See 07-40-34 CLIMATE CONTROL UNIT II\lSPECTIOI\l[FULL-AUTO AIR COI\lDITIONERj, 07-40-38
CLIMATE CONTROL UNIT INSPECTION[MANUAL AIR CONDITIONERj.)
01-03A-72
Engine speed
Engine speed (rpm)*1
Load condition
MTX ATX
I No load 600-700 650-750
38-48 A 650-750
ElL operating*2
more than 48 A 700-800
Ale operating*3
Refrigerant pressure low*4
Refrigerant pressure high*5
700-800
700-800
650-750
670-770 III
: Neutral or P position
"'2
: Generator generating current value
*3 : AlC switch and fan switch are on.
4
: Refrigerant pressure switch (middle pressure) is off.
"5 : Refrigerant pressure switch (middle pressure) is on.
01-03A-73
SYMPTOM TROUBLESHOOTING [LF, L3]
If the variable intake-air solenoid valve is not normal, replace the variable intake-air solenoid valve.
(See 01-13A-4 INTAKE AIR SYSTEM REMOVALIINSTALLATION[LF, L3].)
If the variable intake-air soleno'ld valve is normal, inspect the following:
Vacuum hose and vacuum chamber for looseness or damage
Shutter valve actuator
(See 01-13A-10 VARIABLE INTAKE AIR SHUTIER VALVE ACTUATOR INSPECTION[LF, L3].)
Shutter valve stuck open or closed
If the variable tumble solenoid valve is not normal, replace the variable tumble solenoid valve.
(See 01-13A-4 INTAKE AIR SYSTEM REMOVALlINSTALLATIOf\I[LF, L3].)
If the variable tumble solenoid valve is normal, inspect the following:
Vacuum hose and vacuum chamber for looseness or damage
Shutter valve actuator
(See 01-13A-10 VARIABLE TUMBLE SHUTTER VALVE ACTUATOR INSPECTION[LF, L3].)
Shutter valve stuck open or closed
3
Switch fuel injector connector of not operating Yes Go to the next step.
4
Are wiring harness and connectors of not Yes Inspect PCM terminal voltage of fuel injector signal.
operation fuel injector normal? (Open or short) No Repair or replace malfunctioning parts.
01-03A-74
(1) Depress the accelerator pedal and increase the engine speed to 4,000 rpm.
(2) Quickly release the accelerator pedal (brake pedal is not depressed) and verify that the fuel injector I I
operation sound stops, and starts again when the engine speed drops below 2,200 rpm.
" If not as specified, inspect the following:
ECT sensor and related wiring harness
(See 01-40A-49 ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION[LF, L3].)
Neutral/clutch pedal position switch and related wiring harness (MTX)
(See 01-40A-47 CLUTCH PEDAL POSITION (CPP) SWITCH INSPECTION[LF, L3].)
TR switch and related wiring harness (ATX)
(See 05-17A-1O TRANSAXLE RANGE (TR) SWITCH INSPECTION[FN4A-EL], 05-178-11
TRANSAXLE RANGE (TR) SWITCH INSPECTION[FS5A-EL].)
4. Measure voltage at wiring harness side fuel pump connector terminal C (California emission regulation
Spec ification
" Wiring harness and connectors (Main relay - fuel pump relay - PCM terminal1AR (with immobilizer
Spark Test
1. Disconnect the fuel pump relay.
Warning
" High voltage in the ignition system can cause strong electrical shock which can result in serious
injury. Avoid direct contact to the vehicle body during the following spark test.
01-03A-75
If the SEGRP_DSD value does not increase, inspect the VSS, APP1, APP2, TP and ECT PIDs. (See 01
40A-13 PCM INSPECTION[LF, L3].)
8. Stop the vehicle and verify that the SEGRP value returns to O.
9 Verify that the engine coolant temperature is more than 78C {173 OF}.
If the M-MDS indicates less than 78C {173 OF}, perform the ECT sensor inspection.
01-03A-76
Warning
.. When the dynamometer or chassis roller is operating, there is a possibility that the operator may
come into contact with or be caught up in the rotating parts, leading to serious injuries or death.
When performing work while the dynamometer or chassis roller is operating, be careful not to
come into contact with or be caught up in any of the rotating parts.
.. If it does not actuate, go to symptom troubleshooting "No.23 A/C does not work sufficiently".
4. Fully open the throttle valve and verify that the AlC compressor magnetic clutch does not actuate for 2-5 s.
.. If it actuates, inspect as follows:
A/C relay
Open or short to GND circuit in wiring harness and connectors (Ignition switch-A/C relay-PCM
terminal 1AN)
.. If ECT PID more than 98C {209 OF}, inspect ECT sensor and related wiring harnesses.
5. Verify that the cooling fan does not operate with ECT PID is less than 98C {209 OF} while the ignition switch
is ON.
II If the cooling fan operates, inspect for following parts and related wiring harnesses:
ECT sensor
A/C switch
VSS
Fan control signal circuit (between fan control module terminal Band PCM terminal 1W)
A/C switch
Fan control signal circuit (between fan control module terminal Band PCM terminal1W)
01-03A-77
If the A/C refrigerant pressure switch (Medium pressure) is normal, replace fan control module.
8. Turn A/C switch to off.
9. Start the engine and idle it.
10. Verify that the cooling fan operating speed increases relative to ECT PID increases.
If the cooling fan speed does not increase inspect following:
ECT sensor (characteristic)
(See 01-40A-49 ENGINE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION[LF, L3].)
Fan control signal circuit (between fan control module terminal Band PCM terminal 1W)
If the all items are normal, replace fan control module.
INSPECTION[LF, L3].)
- Harnesses and connectors between oil control valve (OCV) and PCM open or short.
If as specified, inspect the following hydraulic passages for clogging or leakage or both:
5. If they are normal, replace the camshaft pulley (with built-in variable valve timing actuator).
Note
EVAP system test outline
The EVAP system test, which can substituted for the run drive cycle as an EVAP control system repair
confirmation method, can be done while operating the M-MDS in the KOEO (Key On Engine Off) condition
instead of actually driving the vehicle.
01-03A-78
SYMPTOM TROUBLESHOOTING [LF, L3]
PID) as a reference current (LDP_REF PID).
ii. After retrieving a reference current value, the PCM commands the change-aver-valve to open, then
captures the air pump load current value (LDP_MON PID) as idle current (LDP_IDL PID). The EVAP
LOAD
CURRENT
(LDP-MON)
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EVAPORATIVE EMISSION
'--...,.--,-.....J SYSTEM LEAK DETECTION
if- --.!:~~-_.---.
\
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01-03A-79
2, Verify that all of the following PIDs are within the specifications at the pre-test confirmation screen.
Note
To successfully perform this procedure, all PIDs must be within the following specifications before
proceeding to the next step.
The PCM will cancel the EVAP system test if the VPWR PID value falls lower than 11.0 V during the test
Specification
PID PID Range
SARO 72.2 kPa {543 mmHg, 21.3 inHg} or more
FLI 15-85%
IAT 5-45 C {41-113 OF}
VPWR 11.0 V or more
If any test result is indicated with red, diagnose the problem using the following DTC troubleshooting procedure
or component inspection procedure.
.. If any DTCs are detected, diagnose the problem using the appropriate DTC troubleshooting procedure.
Note
If the tester does not work correctly during the self-test, refer to the tester operators manual for a more
detailed self-test procedure.
bottle valve.
not overtighten.)
15 in} of water.
nitrogen bottle.
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01-03A-80
assembly (part of the SST) and the fuel-filler
cap from the vehicle, ~ CAP ADAPTER VEHICLE CAP
(4) Connect the cap adaptor (SST: AKS441131) TEST HOSE
to the vehicle cap test hose assembly (part of ASSEMBLY
the SST) and to the fuel-filler neck.
VEHICLE
(5) Connect the vehicle interface hose (part of
INTERFACE
the SST) to the center fitting of the vehicle cap HOSE
test hose assembly (part of the SST).
3. Connect the M-MDS to the DLC-2,
4. Turn the ignition switch to the 01\1 position (Engine
off).
5. Request the PCM on-board device control (Mode
08) using the M-MDS to close the change-over
valve (COV) in the EVAP system leak detection
pump.
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Note
The COV is closed for 10 min unless the
6. Make sure the control valve on the 134-01049 is in the HOLD position and that the valve on the cylinder of
nitrogen gas is open.
7 Turn the control valve to the open position and let the system fill. You should note a drop in the gauge pressure
along with the flow meter being pegged at maximum flow for several minutes depending on how full or empty
the fuel tank is, and how long it takes to completely fill and pressurize the evaporative emissions system hoses.
8. If the gauge and the flow meter do not settle to a measurable level after 2-3 min, then refer to the Mazda
Workshop Manual to verify that the cut or vent valve is properly closed.
9. Verify the pressure gauge and flow meter reading to determine if there is an evaporative emissions leak:
NO EVAPORATIVE LEAK:
The flow meter registers "zero flow" and the pressure gauge returns to the pre-set pressure of 356 mm {14
in} of water (H20).
EVAPORATIVE LEAK:
The pressure does not return to the preset level of 356 mm {14 in} of water (H20) when measuring the
flow. See "SETTING LEAK STANDARD FOR TESTII\lG" (.020 to .040 inch H20) of the Evaporative
Emissions Tester operators manual (134-01067).
Note
Turn the control valve to the HOLD position then disconnect the SST.
01-03A-81
01-038-1
c
FUEL INJECTOR
b
l-------l---/V"''--l s INO.1
a FUEL INJECTOR
NO.4
FUEL INJECTOR
l ---I-_ _/Vv''--l_s I NO.3
1 l
FUEL INJECTOR
/V\.,'--l-s INO.2
...-----1 APP
SENSOR l-----1FAN CONTROL MODULE NO.1
PCM
ECT SENSOR
H02S (REAR)
H02S
(FRONT) ..,. .
,,
,
. I .',
~
. .: ..
,
CKP SENSOR
T
BATTERY'
...L.
CMP SENSOR....J'"=."="'
__=-=.-=-_I-:.-=-
..=-=.-=-.::-::
..c::".::-::
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..:-=1.
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e
acxuuw00002267
01-038-2
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
Cf
I
EGRVALVE
I
i
I
I
II
I
KS
I I
I
I
I
b
'-------"
WASTEGATE CONTROL
SOLENOID VALVE
BRAKE SWITCH NO.2
VARIABLE SWIRL
SOLENOID VALVE
IrlH::::;=1-------i 1AQ
GENERATOR
acxuuw00002268
01-038-3
If a DTC exists, diagnose the applicable DTC inspection. (See 01-02B-14 DTC TABLE[L3 WITH TC].)
If no DTC exists and the MIL does not illuminate or flash, diagnose the applicable symptom
CUSTOMER ARRIVES
I I
JJ
.(j
V
WARNING LIGHT NO WARNING L1GHr
I
Dr
~
CHECK FOR
PRIORITIZED DTC
CHECK DTC
olGNITION ON TEST, IDLING TEST
I
DTC
D:
~ WITHOUT DTC
am 3zzw0000303
': Malfunction Indicator Lamp (MIL), Generator Warning Light, Security Light
01-038-4
01-038-5
X' Applied
...J
0
II:
...J ...J I
0 0 Z
II: II: ..J 0
l- I 0 0
Z II: ..J
Z
I ..J
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0 ..J 0 ..J Z 0 :2 II:
0 0 0 0 0 II: ::>
II: 0 ..J II: I
II: I e..
Item
W
..J
I
I
Z
0
"
Z
:
I
Z ..J
0
0
W
0
II:
l-
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0
II:
I
Z
0
Z
0
0
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0
II:
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W
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0
Z
0
0
I
0
II:
0
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i=
W
0
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Z
II:
I
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II: Z
0
0
I-
z
0
0
z
u..
u..
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Z
0
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0
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u..
W
II:
l-
Z
e
W
W
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I
~
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W II: 0 Lf ~ 0 II:
I
II:
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en
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S::2
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u..
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en
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0 0 0
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l
0
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l
0
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I
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en
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~
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0 j5
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w
0
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u..
en
w "w 0
:;a: ..J
en
W II: < "J: <t
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u..
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W (,)
Input device
IAT sensor X X X X X X X X X
MAF sensor X X X X X X X X X X X X X
TP sensor No.1,
X X X X X X X X
No.2
APP sensor No.1,
X X X X X X X X X X
No.2
MAP sensor X X X X X
ECT sensor X X X X X X X X X X X X X
CMP sensor X X X X X
CKP sensor X X X X X X X X X X X X X X X X
,KS X
H02S (front, rear) X X X
BARO sensor X X X X X X X
Neutral switch X X X X X X X X X
CPP switch X X
- X X X X X X X
Brake switch X X X X
Instrument cluster
(AlC on request X X X
signai)
Refrigerant pressure
I switch
(low pressure switch, X X X
high pressure
switch)
Refrigerant pressure
switch (medium X X
, pressure switch)
Battery X X X X X X X X X X X
Generator (Terminal
X X
P: starter coil)
Vehicle speed signal X X X X X X X X X
, Cruise control switch X
Instrument cluster
X X X X X X X
(CAN signal)
Ignition switch X X X X X X X
Fuel pressure
X X X X
I sensor
I Boost air
i temperature sensor
X X X X X
Output device
01-038-6
II
w c:l ...J l- e.
I U 0 ...J I- Z ...J Z
...J I- ...J
I Z Z
z ...J w a: 0 z 0 0 ...J
w 0 0
Item I 0 :E 0 0 c:l I- a: 0 u a: a: u
0 u i= u a: a: z I- U LL I
:)
LL I 0
a: ...J w z
I-
z :) 0 z Z LL Z ...J
w Z w
::I: a: e. u 0 0 0 0 0 W
I- ~ 0 0 ...J ...J
a: u ~ ..,:. u a: a: u e.
u 3:en ~
i=
u
u 0
a:
0
a:
W
> w LL ...J :) a:
I-
z
:)
en w en
Z e. LL u en e.
0 w w w :a: l- I
Z ~ lei:
w 0
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0 0
u w lei: :a:
a: ...J
CO
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CO
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Z
:)
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Z
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u
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l-
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u
I-
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en
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~
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u w
~
z 5 z
::I:
c:l
en ...J
w
~
c:l 0 W a:
...J
W ~ ~ ~
:)
LL
:)
LL W W w ::I: < ...J
w en c:l u (,) ::I:
:)
LL
01-038-7
X' Applied
Possible factor
II
1
i
<li
!l c
(,)
u
CIl
CIl
Cl.
0
OJ
Q;
,!!? Cl. _ c.)
0 El
<li
.r:
.2 OJ
0
0. aID
.0 Cii~
(,)
'c
'~
(/J c CIl S , C\l
> ,!!? "0
etl -(/J
C\l
.r: c 0
"uc c :g a: 0 c
0
(,) 0 c ~ ~E
0 '"5
~
CIl "0 C ~
.2 .Q 'iii OJ :::J
I
I ~ ,~ <li (3
c
(/J
CIl
0>
C\l
>
.<
x o .r:
,_
(3
CIl c
.2
c
0 0> E OJ
> .2
CIl
0. c
0 E C
E C E" <li
'"5 C .r: .< E etl C\l CIl
.2C1l E
ii .2 <li U "0 N
I
C
.2
<li
0
:::J
,~
'3:
(/J
'0
CIl
2:'
2
Cii
E
E
0
(,)
CIl -""
C
:::J
"=
C\l
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CIl
0
C
"0
0
(,)
CIl
CIl ~Ui
E ~
E s:
E
CIl
Ui
E
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-""
0
(,)
C
'0> .0
CIl
Ui
C
'0>
(,)
.~ E
N
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0
iii
C
'0> "*"" CIl 0
>
(/J
~E
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> C Ui'E
I
C C Cl. CIl
,
:<
'0
2
,~
CIl
Q;
C\l
CIl
"0
(/J
0>
CIl
Q;
'B
Q;
C
'0>
,!!?
OJ
2
Q;
C
"0
C
>-CIl
(/J >
C
~
i
l C C C\l 0>0 0>
Q; Q; Q; Cl.
eCl. 0 '2' Cl. Cl.
eCl. eCl.
CIl CIl
.r: Cl.
eCl. eCl. I CiiQ;
C (/J"
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t
C\l
t
crl
t
El s:0 crl
.r:
CIl
(/J s:
> o
CIl
(/J
0
'0
0
C\l
Troubleshooting item
ti5 ti5 CfJ E --I U E E OJ IT: E E S U.r: U
I
I 11 II BUck/Jerk
. Acceleration/cruise/
deceleration
X
I Hesitation/stumble Acceleration/cruise X
'I
Surges Acceleration/cruise X
12 Lack/loss of power Acceleration/cruise X
13 Knocking/pinging Acceleration/cruise X X
14 Poor fuel economy X X X X
15 Emission compliance X X X
16 I High oil consumption/leakage X X
17 Cooling system concerns -r Overheating X X X X X
18 Cooling system concerns 1 Runs cold X X
19 Exhaust smoke X X X
20 Fuel odor (in engine compartment)
21 r Engine noise X
22 Vibration concerns (engine)
23 AlC does not work sufficiency
24 I AlC always on or AlC compressor
[ runs continuously,
25 AlC does not cut off under wide open throttle
26 Exhaust sulphur smell
27 Fuel refill concerns
i 28 Fuel filling shut off issues
29 Spark plug condition X
am3zzw0000307
01-038-8
X: Applied
Possible factor
I
-e:i
I
~
co oj coC
Ui Cl.
c
>,
e
Cl. coc
0;
xOJ c
~ "~ 0; C
0 C
0 OJ
0; 0 ~ en
Cl.
e
OJ
Co
xOJ Ol ~
c ~ 0
0
Cl.
"~
El
co a5 Co
.r:
c
.2
.2
co
";::
Ui
~
=E
OJ OJ ~
u
0 co E OJ~
Co
en co -e E E 0 -en Ol
OJ
>,co E
c .r: OJ OJ
en ~ U .;:l E Ol en~
c
J!l "1ij 0 OJ Ui
>, c ~ u Ui
>,
C -e.;:l '6> . 0 .2
::J 0; u
0 Q5 coc Ui
>, en Ol 'P:o en U
0
E
en
c en
"S; Ol ~
>
0;
c
en ec 0
<3 ~~ '(ij
.;::
Ui
coc ~]?
OJ C Ol
OJ ""0 c Ol C cD ~
xco c
0
u
"0
OJ
"E
:;:; 0;
""0
"S
:;:::
=
Q)
~ OJ
0
u c
:; OJ
E
"_ en
E ~
~
co E
en
c
c g? C 0 Ol
co :c OJ OJ 0 .~ OJ
I ~
0
c .
"6>
c
OJ
co> =OJ '0
~
co
OJ
>
co> .;:lE
.r:
0;
Q5
0;
.:= j~r
OJ u
.~
c
Ui
>,
en
~ >
I J!l Ol OlCO
0 co::J 0; 0; co 0; OJ OJ 0 C
co
co u~
~
0
"(ij
OJ Ol
r::r Cl. Cl.
~
co Cl. C :c :cco OJ co - ~
I .~ "~
(5 Q5
e a.0 ~ e co
(5 ,gl c
'6>
OJ
<3 OJ en
- OJ
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en ~
cD
co
~
Ol Cl. Cl. ~.o
I 0 0 Co c
Troubleshooting item
C
w U
::J
u.. ..s ..s (5 ..s U > w <i: <i:.;:l <i: C
< Melting of main or other fuses
2 MIL illuminates X X
3 I Will not crank
4 Hard start/long crank/erratic start/erratic crank X X X X X
5 Engine stalls After start/at idle X X X X X
6 Cranks normally but will not start X X X X X X
7 Slow return to idle X
8 Engine runs rough/rolling idle X X X X X
9 Fast/idle runs on X X
10 Low idle/stalls during deceleration X X X
Engine stalls/quits Acceleration/cruise X X X X X X
Engine runs rough Acceleration/cruise X X X X X X
I Misses Accele ration/cruise X X X X X X
I 11 I Acceleration/cruise/
I I Buck/jerk deceleration
X X X X X X
Hesitation/stumble Acceleration/cruise X X X X X X
Surges Acceleration/cruise X X X X X X
12 Lack/loss of power Acceleration/cruise X X X X X X X X
13 Knocking/pinging Acceleration/cruise X X X
14 Poor fuel economy X X X
15 Emission cornpliance X X X X X
16 High oil consumption/leakage X X
17 Cooling system concerns I Overheating X
18 Cooling system concerns ! Runs cold
19 Exhaust smoke X X X X
20 Fuel odor (in engine compartment)
21 Engine noise X
22 Vibration concerns (engine) X X
23 AlC does not work sufficiency
24 ! AlC always on or A/C compressor
runs continuously.
25 AlC does not cut off under wide open throttle
26 Exhaust sulphur smell X
27 Fuel refill concerns
28 Fuel filling shut off issues
29 Spark plug condition X
am3zzw0000307
01-038-9
SYMPTOM TROUBLESHOOTING [L3 wrrH Tel
X A\PP "d
Ie
I Possible factor
II Qi
Q)
.J:::
;;:
.?
ro
U
?
I
I
I
Oi
c
~
0
r;;
-'"
U
~
Q)
!!2
:::J
Q.
'c
ttl
.J:::
U
Q)
c
;g
Qi
c Ul U ""0
6 .2 (i) (i)
'E c ""0
a Ctl
II 0 ""0
ttl c 'iii 'iii
.~ a) a.. 0
Q) OJ E 0 ~ TIc 'c:::J ~ ~
ttl Q) :::J
Q. .J::: Q :::J
'i Q. (/J
0 E (/J
.2 E
(/J
(/J
(/J
CD
ttl
""0
(/J c "E ro :::J
Q)
0..
Q)
Q. Q) Q) Q)
E Q. 0..
0
Q)
(/J Ctl Q.
0
E
U5 (i) Qi ..cOJ ~ OJ
0.. 0 OJ c ""0 .2 0 c
~
.J::: 0 :::J '6>
.~ 2(/J "-5
q>
'6" 'iii c :::::.
I E OJ
c c ~
e
~
0 :::J
:::J
0
1)
ttl
;;: C
.2 c
'E
ttl
(/J
c
Q)
:; J
':;
~
:::J
~
~
0
u
"E c
U
c '0 ro ~
0 0 (/J
e (/J
a
0
U
Q)
.2
ro
! .2
ro
c
0
E c
.2
OJ
c TIc (/J
Q)
0.. a
(/J
Q)
0..
(/J
Q)
0..
c
,Q
Q) Qj 'E~ .2
~
"@
E
e E OJ
ttl
E ""6 ro ~"E ro ~~ "S Qi Qi U
';::
-'" Qj Q) 0 E E E> .2 .2
f
Q. U o Q) OJ U5
~
ttl OJ 0 is ;eS OJ -;~ ~ Q) Q)
~
U
'c <Ii Qj 'ro U C (/J :::J
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E .J::: 0.. :::J :::J
e :::J U
0
Q.
0
Q)
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C
0
OJ:::J
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:::J
Q.U
Q)
:::J
(/J
0"
Q)
0"
Q) ~
i U
Q)
0
.cr- U
:::J
-e 0.. <Ii ~
'cOJ
ttl ttl
:;::::; (j) <Ii
Q.
QiCii
(/J
Q)
""0
ttl
""0
ttl
Qi
~
.J:::
Troubleshooting item ill I
~ E () E 'E en :::J
LLo
~
cL E E
:::J
LL
I,
!
i Engine runs rough Acceleration/cruise X X X X X X X X X X
i Misses Acceleration/cruise X X X X X X X X X X
'1 i Acceleration/cruise/
I Buck/jerk deceleration
X X X X X X X X X X
Hesitation/stumble
Acceleration/cruise X X X X X X X X X X
,
Surges Acceleration/cruise X X X X X X X X X X
12 Lack/loss of power Acceleration/cruise X X X X X X X X X X X X
13 Knocking/pinging Acceleration/cruise X X X X X X
14 Poor fuel economy X X X X X X X X
15 Emission compliance X X X X X X X X X
16 High oil consumption/leakage X ,
17 Cooling system concerns I Overheating
18 Cooling system concerns I Runs cold
19 Exhaust smoke X X X X X
20 Fuel odor (in engine compartment) X X
21 Engine noise X X
22 Vibration concerns (engine)
23 NC does not work sufficiency
I 24
I
runs continuously,
am3zzw0000307
01-038-10
X: Applied
Possible factor
.c
OJ
:.c
.~ c
c ~
0 'S c
E
E
e c
~
0
0
c 0
0 ~ ";::
()
c ~ c en
c .2 ~
~ .2 E
::J co
'S co c E .$
CD
> e E
0
nc
0
E
co
eE 'S CD c
~CD c CD
~
>
c 0
co>>
OJ 0 0
C .2 0 () '0 0 C ~
0. "0> U
c co OJ
~
() 0 c
0
c OJ
.2 "0 E c "0
CD
() U .2
=c u
0
co '0 0. "E ~ Cil ~ c
.2 c co
c CD
'E ~ ]i co 0 E
0 0 E CD c E
::J ""c0 co ~ E c
t5C C
2 o~
(J) 0. Cii
0. 0 0 () CD
OJ
E C
.$
0
." .2
0
n ~ -
2 ::J
E .2 Cii t5CD ~ 2 0 co
-"
CD .2
co
(J)
>.
t)
c
co ";::
EO. Cil
.2 :S- Cii (J)
E co ~ E (J) .2
E en ~ ~ ::J 'iii CD ~ >
c eE co
~ ::J 8~
CD
OJ ::J Cii 'S ~ en>. co(J)
0 E E
il l!2
(J)
(J)
CD
> CD
co
-"
(J)
(J) .2 "(ij 0.
E
(J) OJ
() CD
en>. 0
CD
2
I
CD
:~
~ ~ co> :s co CD
0..
t5
~
CD
0. ::J en en ()
~
()
co
-=Cii 0. (J) ..92
2
0. ::J
co
::J
co
(J)
Il.. >
=
~ a:
Cii Cii (J)
Cii .c 0 0. Cii .c .c <t: >
" CD OJ
::J ::J ::J o.~ ::J ()
E ::J X x (9 > U
Troubleshooting item u. u. U. (flo. U. I -c U. W W U w W Il..
am3zzw0000303
01-038-11
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
X' Applied
Possible factor
c
nc
0
-
5
~
u
a
Cfl
c
~
Q)
""0 Cfl c
co .2
co
Q)
c.. 0
nc
I
I
.~
uQ)
CD C
Q) c c
E
5
~
Cil
~
0
~
.~
.2
co c
a Cl. 0
0
u
""0 E 0
~
-S ~
c
"-B
C ""0
0Cfl
C ~ 5 ~
c
cou ""0
c .2
Q)
Q) Cl ~ .2
c ::::l
C
0
.2
co Cil Cfl Q)
u co
~
Cii
c ell
~
()
eCl ~ E E ~ LL
""0 E
s::.
oc
*
c 0 u c.. Q)
Q)
c 5 5 0 ~ 5
0 ~ Q)
.8 u c ~ 0Cfl Cfl 0
~ ~
t5c c g >. E 0
u
~
u u .~
""0
c~
Q) U u
.2
co c 0.
Q)
>
Cfl ""0
C
Q) Q) Cfl C 0 ""0
a '6B
""0 Q) ::::l
.2 0 Cl. Q) ill Cfl T ~:!::
0Cfl ill
co E
nc ::::l
Cfl Cil ell (f) Cl
::::l ell ell
E ~ Cil E c
Q)
> Q5 ""0
c U
~
N Q)
Q) ~
Q)
> co .2
3: ::::l Q)
c a 0
I Q5"=' Cfl
0
~
>
:1=
Cii
E
0
Cl.
eCl c 0 s::.
I Cl.::::l
E .;
Q)
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0 >.
0
U 0Cfl B Co ~
~ c ill U Cfl
0Cfl
c iO' ~ . ~ o.Q
::; :; Q5 () Cii c Cfl ~""O
. Q)
Cfl
Q)
C
s::. ~ .g Q)
" Cfl ~ c..
Q)
Cfl
Cfl
0 C
Q)
U
C
_ell_
ell
a. Cfl
a u
Q)
CD C .0 I -" C Cfl.2 Cfl
o ~ c..
C
0 ::::l ro 0 Q) () ~ e ~Cii o ~
CD
::::l
Troubleshooting item z LL ~ z & ill ill aJ LL _ E aJ 0 LL ~
am3zzw0000303
01-038-12
X: Applied
Possible factor
I c
0
OJ c t5c
Ol 0
.r:: .2 c
"0 :;: "-B co
"::; Ol
"::; c 0 c
~
OJ Ol
.2 E "-B 0
ell en ~ c "-B
"(3 E
ell
"::i "(3 co "::;
.2
>,
-c c
Q.
E ~
0
"0
"0 0 "5 c
c
0 "(3 co Ol
Q.
.2
co
.r:: "~ c .r:: E
en ell en ~
0
"nc "uc c "0
Ol "::;
0
0.. E
~
0
0 0en 0 "0
Ol
"ti
.2 "uc co ~ "~ C "::;
c .r:: "0
.2 co :::J
en c c OJ Ol ~ "(3 c 0
~
Ol
Q. E Ol
en
Ol
Q.
E
ell co coE E .2
co 0 "0 0 c
0
E
ell
"(3
0 ell ~ "~
OJ .s o... ~
OJ
ell
"0 "5
"5 E 0en
Ol
co coc "~ OJ
c
coc
~ "0 ~ Ol
~ OJ U ~ OJ c
ell ~ "(3 "5 c ~ OJ
"Vi
Q. Q)
Q.
.~ OJ
"0 Ol c Ol "(3
"0 ~ Ol
0
0 ell "Vi
.r:: .r:: 0
Ol
OJ :;: Ol
Ol
"0
Ol
OJ
.r::
:;: B
":;:
"0
Ol
co
Ol
co "u
"0
en
c .r::
"0
Ol
Ol
c.
E
Ol
Q;
c.
.r::
() eC
ell
E
Ol
~ ell Ol
en en ~ .sl 0
".;:: B en Ui 2 C
ell
1!! Ol E
"::i .r:: ~ ell "Vi :;: Ol
>,
en c.
ell
Ol
0
()
:::J .0 ell 0 ~ en
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Q.
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Q.
ell
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E
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1 i Melting of main or other fuses
2 I MIL illuminates X X X X X X X X X
3 Will not crank
4 Hard start/long crank/erratic start/erratic crank X X X X X X
5 I Engine stalls After start/at idle X X X X X X X X X X
6 I Cranks normally but will not start X X X X X X X
7 I Slow return to idle X X X X X X X X X X
8 I Engine runs rough/rolling idle X X X X X X X X X X X X
9 i FasVidle runs on X X X X X
10 Low idle/stalls during deceleration X X X X X X X X X X
Engine stalls/quits Acceleration/cruise X X X X X X X X X X X
Engine runs rough Acceleration/cruise X X X X X X X X X X X
Misses Acceleration/cruise X X X X X X X X X X X
11 Acceleration/cruise/
Buck/jerk X X X X X X X X X X X
deceleration
Hesitation/stumble Acceleration/cruise X X X X X X X X X X X
Surges Acceleration/cruise X X X X X X X X X X X
12 Lack/loss of power Acceleration/cruise X X X X X X X X X X
13 Knocking/pinging Acceleration/cruise X X X X X
14 i Poor fuel economy X X X X X X X X X
15 Emission compliance X X X X X X X X X X
16 i High oil consumption/leakage
17 Cooling system concerns I Overheating X X
18 Cooling system concerns I Runs cold
19 Exhaust smoke X X X X X X
20 Fuel odor (in engine compartment)
I
21 I Engine noise
22 Vibration concerns (engine)
23 i AlC does not work sufficiency X X X
AlC always on or AlC compressor
24 X X
i runs continuously"
25 i AlC does not cut off under wide open throttle X
26 I Exhaust sulphur smell
27 Fuel refill concems
28 I Fuel filling shut off issues
29 I Spark plug condition X
am3zzw0000303
01-038-13
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
X: Applied
Possible factor
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Troubleshooting item 0 co -l .f rJJ E E
1 Melting of main or other fuses
2 MIL illuminates
3 Will not crank X X X
4 Hard start/long crank/erratic start/erratic crank
5 Engine stalls After start/at idle X
6 Cranks normally but will not start X
7 Slow return to idle
8 Engine runs rough/rolling idle
9 FasVidle runs on
10 Low idle/stalls during deceleration X
Engine stalls/quits Acceleration/cruise X
Engine runs rough Acceleration/cruise X
Misses Acceleration/cruise X
11 Acceleration/cruise/
Buck/jerk deceleration
x
Hesitation/stumble Acceleration/cruise X
Surges Acceleration/cruise X
12 Lack/loss of power Acceleration/cruise X X
13 Knocking/pinging Acceleration/cruise
14 Poor fuel economy X X
15 Ernission compliance
16 High oil consumption/leakage
17 Cooling system concerns I Overheating
18 Cooling system concerns I Runs cold
19 Exhaust smoke
20 Fuel odor (in engine cornpartment)
21 Engine noise X
22 Vibration concerns (engine) X X X X
23 AlC does not work sufficiency X
AlC always on or AlC compressor
24 X
runs continuously,
25 AlC does not cut off under wide open throttle
26 Exhaust sulphur smell
27 Fuel refill concerns
28 Fuel filling shut off issues
29 Spark plug condition
am3zzw0000304
01-038-14
Deterioration
Shorted wiring harness
~
.ij.
Fuse Replace fuse
Repair shorted wiring harness and replace fuse
01-038-15
2 MIL ILLUMINATES
DESCRIPTION MIL illuminates incorrectly.
PCM illuminates for emission-related concern (OTC is stored in PCM)
Instrument cluster malfunction
POSSIBLE CAUSE
Note
If the MIL blinks at a steady rate, a misfire condition could possibly exist.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Connect the M-MOS to the OLC. Yes DTC is displayed:
Turn the ignition switch to the ON position. Go to the appropriate OTC test.
Retrieve any OTCs. (See 01-02B-14 OTC TABLE[L3 WITH TC).)
Is a OTC displayed? No No DTC is displayed:
Inspect for an open or short to circuit between
instrument cluster terminal 11 and PCM
terminal 1AM.
Inspect for an open or short to circuit between
I instrument cluster terminal 1K and PCM terminal
1AI.
INSPECTION.)
01-038-16
01-038-18
01-038-19
J
I
Relief valve malfunction (built-in delivery pipe)
Spill valve control solenoid valve malfunction (built-in high pressure fuel pump)
Fuel filter clogging
I
I,
Fuel line restriction
Fuel leakage
Fuel pump (low-side) resister or related circuit malfunction
Fuel injector malfunction
I POSSIBLE CAUSE Fuel pressure sensor malfunction
High pressure fuel pump malfunction
I
Exhaust system or three-way catalytic converter restriction
EGR valve malfunction
Purge solenoid valve malfunction
Low engine compression
Improper valve timing
iI Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
! procedures. Read the following warnings before performing the fuel system services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
I death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
I manual.
(See 0114B4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
(See 0114B5 AFTER SERVICE PRECAUTION[L3 WITH TC].)
j
Caution
I, Disconnecting/connecting the quick release connector without cleaning it may possibly
!
cause damage to the fuel pipe and quick release connector. Always clean the quick release
Ii connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
01-038-20
I Intake-air system leakage or restriction
Vacuum leakage
Are all items normal?
2 Perform the self-test function using the M-MDS. Yes DTC is displayed:
Turn the ignition switch to the ON position. Go to the appropriate DTC test.
Retrieve any DTCs. (See 01-02B-14 DTC TABLE[L3 WITH TC].)
Is a DTC displayed? No No DTC is displayed:
Go to the next step.
3 Access the ECT PID using the M-MDS. Yes Go to the next step.
I
Verify that the ECT PID is less than 116C No The cause of this concern could be from the cooling
I! {241F} during driving.
Is the ECT PID less than specified?
system overheating.
Perform the symptom troubleshooting "NO.17
I
! I
COOLING SYSTEM CONCERNS - OVERHEATING."
(See 01-03B-60 NO.17 COOLING SYSTEM
I CONCERNS-OVERHEATING[L3 WITH TC].)
4 Will the engine run smoothly at part throttle? Yes Go to the next step.
No Go to Step 6.
5 Perform the TP sweep inspection. Yes Visually inspect the throttle body (damage/scratching.)
(See 01-03B-79 ENGINE CONTROL SYSTEM If normal, go to the next step.
I OPERATION INSPECTION[L3 WITH TC].) No Inspect or replace the malfunctioning parts, according
Does the electronic throttle control system work to the inspection results.
I properly?
6 Perform the EGR system operation inspection. Yes Go to the next step.
I,
I
(See 01-03B-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
No Inspect or replace the malfunctioning parts, according
to the inspection results.
I Does the EGR system operate properly?
7 Perform the Purge Control System Operation Yes Go to the next step.
I inspection.
(See 01-03B-79 ENGINE CONTROL SYSTEM
No Inspect or replace the malfunctioning parts, according
I
I OPERATION INSPECTION[L3 WITH TC].)
to the inspection results.
I Does the purge solenoid valve work properly?
8 Inspect the CMP and CKP sensor for the Yes Repair or replace the malfunctioning part according to
follOWing; the inspection results.
Installation condition No Go to the next step.
(See 01-40B-47 CAMSHAFT POSITION
(CMP) SENSOR REMOVAU
INSTALLATION[L3 WITH TC].)
(See 01-40B-44 CRANKSHAFT POSITION
(CKP) SENSOR REMOVAU
INSTALLATION[L3 WITH TC].)
Damaged trigger wheel and camshaft
I 9
Open or short circuit in the wiring harnesses.
Is there any malfunction detected?
Access and monitor following the PIDs using the Yes Go to the next step.
data monitor function. No Inspect and repair or replace suspected parts and the
I ECT
MAF
related harnesses.
I 02S11
If the malfunction remains, perform the intermittent
concern troubleshooting.
i
02S12 (See 01-03B-77 INTERMITIENT CONCERN
1
l LONGFT1 TROUBLESHOOTING[L3 WITH TC].)
I SHTFT1
Do the PIDs indicate the correct values under
trouble condition?
(See 01-406-7 PCM INSPECTION[L3 WITH
I TC].)
10 Remove and shake the PCV valve. Yes Go to the next step.
I Does the PCV valve rattle? No Replace the PCV valve.
11 Inspect for restriction in the exhaust system and Yes Replace the malfunctioning part.
the three-way catalytic converter (TWC). No Go to the next step.
Is there any restriction?
01-038-21
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
STEP' INSPECTION RESULTS ACTION
12 Perform the spark test. Yes Go to the next step.
13
Access and monitor the FUEL_PRES PID. Yes Go to Step 38.
I TC].)
14
Is the vehicle accelerate performance normally? Yes Go to the next step.
No Go to Step 16.
15
, Inspect the fuel pressure sensor. Yes Go to Step 17.
16
Replace the high pressure fuel pump. Yes Troubleshooting is completed.
17
Connect the fuel pressure gauge between the Yes Go to the next step.
18
Inspect the fuel injector for each cylinder. Yes Go to the next step.
19
Measure the compression pressure for each Yes Go to the next step.
cylinder.
No Inspect for the following:
(See 01-10B-9 COMPRESSION
i
INSPECTION[L3 WITH TC].)
Damaged valve seat
Worn valve stem and valve guide
I Does the starting system work properly? Worn or stuck piston ring
Worn piston, piston ring or cylinder
I Improper valve timing
Service if necessary.
20
Inspect the starting system. Yes Replace the injector driver module.
(See 01-19B-3 STARTER II\JSPECTION[L3 If the problem remains, overhaul the engine.
WITH TC].) No Repair or replace the malfunctioning part.
Does the starting system work properly?
21 Verify test results.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
I
calibration is available. Retest.
01-038-22
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can 19nite and cause serious injury or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
manual.
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TCl.)
(See 01-14B-5 AFTER SERVICE PRECAUTION[L3 WITH TCl.)
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
01-038-23
2
Does the engine stall after approx. 2s from Yes Go to the next step.
when it is started?
No Is the immobilizer system is normal?
Go to Step 16.
3 Is the coil connector securely connected to coil? Yes Go to the next step.
No Connect the connector securely, retest from Step 2.
4 Does the security light illuminate? Yes Go to the next step.
No Inspect and repair or replace the following:
Wiring harnesses and connectors from PCM
terminal 1AI and instrument cluster terminal 1K
Wiring harnesses and connectors from PCM
I terminal rAM and instrument cluster terminal 11
, (See 01-03B-77 INTERMITTENT CONCERN
TROUBLESHOOTING[L3 WITH TGj.)
5 Retrieve the DTC using the M-MDS. Yes Go to appropriate DTC test.
(Engine off.)
No Repair or replace the wiring harness.
Measure the voltage between PCM
8 Turn the ignition switch to the ON position. Yes Go to the next step.
(Engine off)
No Repair or replace the wiring harness.
Access the VPWR PID.
Is the VPWR PID normal?
VPWR pro
8attery voltage
9 Disconnect the coil connector. Yes Go to the next step.
(Engine off)
No Repair or replace the wiring harness between coil
connector terminal D and the fuse panel.
Is there battery voltage at coil connector terminal
D?
10 Inspect the following wiring harness and Yes Repair or replace malfunction part.
! connectors. No Go to the next step.
Between coil terminal A and keyless CM
I terminal3V
I terminal3U
11
Is there continuity between the keyless CM Yes Go to the next step.
12
Turn the ignition switch to the ON position. Yes Go to the next step.
i Measure the voltage between keyless CM
I No Repair or replace the wiring harness.
,I harness-side connector terminal 28 and body
I ground.
I Is the voltage below 1.0V?
13 Turn the ignition switch to the ON position. Yes Go to the next step.
(Engine off.)
No Repair or replace the wiring harness.
I
j
~
Measure the voltage between keyless CM
harness-side connector terminal 2A, 2C, 2E and
body ground.
I
I lis the voltage 8+?
01-038-24
01-038-25
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
STEP INSPECTION RESULTS ACTION
25 Perform the Variable Valve Timing Control Yes Inspect the valve timing.
work properly?
26 Inspect the CMP and CKP sensor for the Yes Repair or replace the malfunctioning part according
following; inspection results.
I Installation condition No Go to the next step.
(See 01-40B-47 CAMSHAFT POSITION
27
Access and monitor the following PIDs using the Yes Go to the next step.
TC).)
28
Remove and shake the PCV valve. Does the Yes Go to the next step.
29
Inspect for restriction in the exhaust system and Yes Replace malfunctioning part.
30
Perform the spark test. Yes Go to the next step.
31
Access and monitor the FUEL_PRES PID. Is the Yes Go to Step 35.
32
Is the vehicle accelerate performance normally? Yes Go to the next step.
No Go to Step 34.
33
Inspect the fuel pressure sensor. Yes Go to Step 35.
34
Replace the high pressure fuel pump. Yes Troubles"H~,otingis completed.
35
Connect the fuel pressure gauge between the Yes Go to the next step.
01-038-26
37 Measure the compression pressure for each Yes Replace the injector driver module.
cylinder. If the problem remains. overhaul the engine.
01-038-27
I Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
i
I
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
01-038-28
II
2 Does the engine stall after approx. 2s from Yes Go to the next step.
when it is started? No Is the Is the immobilizer system is normal.
Go to Step 20.
3 Is the coil connector securely connected to coil? Yes Go to the next step.
No Connect the connector securely, retest from Step 1.
4 Does the security light illuminate? Yes Go to the next step.
I
No Inspect and repair or replace the following:
Wiring harnesses and connectors from PCM
terminal 1AI and instrument cluster terminal 1K
Wiring harnesses and connectors from PCM
terminal 1AM and instrument cluster terminal 11
(See 09-22-4 INSTRUMENT CLUSTER
INSPECTION.)
I 5 Retrieve the OTC using the M-MDS. Yes Go to appropriate OTC test.
I Are any of the following OTCs present?
DTC
(ee 09-02A-4 OTC TABLE[IMMOBILIZER SYSTEM].)
I No Advanced keyless entry system is not equipped:
81213,81342,81600,81601,81602,81681, Go to the next step.
82103, 82431 Advanced keyless entry system is equipped:
Go to Step 11 .
6 Is there continuity between PCM terminal 1BB, Yes Go to the next step.
1BH, 1BO, 1BG, 1AZ and ground? No Repair or replace the wiring harness.
7 Turn the ignition switch to the ON position Yes Go to the next step.
(Engine off.) No Repair or replace the wiring harness.
Measure the voltage between PCM terminal
11 BB, 1BH, 1BO, 1BG, 1AZ and ground.
1 Is the voltage below 1.0V?
8 Turn the ignition switch to the ON position. Yes Go to the next step.
(Engine off) No Repair or replace the wiring harness.
Access the VPWR PID.
Is the VPWR PID normal?
VPWR PID
8attery voltage
9 Disconnect the coil connector. Yes Go to the next step.
Turn the ignition switch to the ON position. No Repair or replace the wiring harness between coil
(Engine off) connector terminal 0 and the fuse panel.
I 10
Is there battery voltage at coil connector terminal
D?
Inspect the following wiring harness and Yes Repair or replace malfunctioning part.
I
I
connectors.
Between coil terminal A and keyless CM
No Go to the next step.
I terminal3V
I Between coil terminal B and keyless CM
terminal3U
Is there any malfunction (open or short circuit,
terminal corrosion, etc.)?
11 Is there continuity between the keyless CM Yes Go to the next step.
I harness-side connector terminal 3C and body No Repair or replace the wiring harness.
ground?
12 Turn the ignition switch to the ON position. Yes Go to the next step.
Measure the voltage between keyless CM No Repair or replace the wiring harness.
harness-side connector terminal 2B and body
ground.
Is the voltage below 1.0V?
13 Turn the ignition switch to the ON position. Yes Go to the next step.
(Engine off.) No Repair or replace the wiring harness.
Measure the voltage between keyless CM
harness-side connector terminal 2A, 2C, 2E and
r body ground.
I Is the voltage 8+?
01-038-29
01-038-30
01-038-31
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
STEP INSPECTION RESULTS ACTION
36 Measure the compression pressure for each Yes Replace the injector driver module.
cylinder. If the problem remains, overhaul the engine.
(See 01-10B-9 COMPRESSION No Inspect for the following:
INSPECTION[L3 WITH TC].)
Damaged valve seat
II Are the compression pressures within the
specification?
Worn valve stem and valve guide
Worn or stuck piston ring
Worn piston, piston ring or cylinder
Improper valve timing
Service if necessary.
37 Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis,
- If the vehicle is repaired, troubleshooting is completed.
I - If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
I
! calibration is available. Retest.
DESCRIPTION Engine takes more time than normal to return to idle speed.
Engine speed continues at fast idle after warm-up
ECT sensor or related circuit malfunction
Thermostat is stuck open
Fuel injection timing is incorrect
Erratic signal from CKP sensor
II Erratic signal from CMP sensor
Accelerator position sensor or related circuit malfunction
Air suction in intake-air system
MAF sensor or related circuit malfunction
Fuel pressure sensor or related circuit malfunction
Excessive fuel pressure
Relief valve malfunction (built-in delivery pipe)
Fuel injector malfunction
Cooling fan control system malfunction
Improper load signal input
I,
Warning
POSSIBLE CAUSE The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
iI death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
manual.
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
I
(See 01-14B-5 AFTER SERVICE PRECAUTlON[L3 WITH TC].)
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
I
cause damage to the fuel pipe and quick release connector. Always clean the quick release
I, connector joint area before disconnecting/connecting, and make sure that it is free of
I foreign material.
01-038-32
2 Perform the self-test function using the M-MDS. Yes DTC is displayed:
I
Turn the ignition switch to the ON position. Go to the appropriate DTC test.
I
I
Retrieve any DTCs. No No DTC is displayed:
Is a DTC displayed? Go to the next step.
3 Access the ECT PID. Yes Go to the next step.
Start and warm-up engine to normal operating No Go to symptom troubleshooting "NO.18 COOLING
temperature. SYSTEM CONCERNS, RUNS COLD".
Is the ECT PID reading below 82C {180F}? (See 01-038-62 NO.18 COOLING SYSTEM
CONCERNS-RUNS COLD[L3 WITH TC].)
4 Verify the cooling fan operation. Does the Yes Go to the next step.
cooling fan operate properly according ECT PID No Perform the Cooling Fan Control System Operation
I value? Inspection.
(See 01-038-79 ENGINE CONTROL SYSTEM
OPERATION INSPECTION[L3 WITH TC].)
:) Inspect CMP and CKP sensor for the following; Yes Repair or replace the malfunctioning part according
I Installation condition
(See 01-408-47 CAMSHAFT POSITION
inspection results.
No Go to the next step.
iI (CMP) SENSOR REMOVAU
INSTALLATION[L3 WITH TC].)
(See 01-408-44 CRANKSHAFT POSITION
II (CKP) SENSOR REMOVAU
INSTALLATION[L3 WITH TC].)
I I
Damaged trigger wheel and camshaft
Open or short circuit in the wiring harnesses.
Is there any malfunction detected?
6 Access and monitor following the PIDs using the Yes Go to the next step.
data monitor function. No Inspect and repair or replace suspected parts and the
ECT related harnesses.
APP If the malfunction remains, perform the intermittent
MAF concern troubleshooting procedure.
CPP (PCM terminal 1D) (See 01-038-77 INTERMITTENT CONCERN
PNP (PCM terminal 1S) TROU8LESHOOTING[L3 WITH TC].}
PSP (PCM terminal 2T)
Do the PIDs indicate the correct values under
trouble condition?
(See 01-408-7 PCM INSPECTION[L3 WITH
ITC].)
..., Go to Step 11.
Access and monitor the FUEL_PRES PID. Yes
Is the FUEL_PRES PID value within the No Go to the next step.
specification?
(See 01-408-7 PCM INSPECTION[L3 WITH
TC].)
8 Is the vehicle accelerate performance normally? Yes Go to the next step.
I No Go to Step 10.
9 Inspect the fuel pressure sensor. Yes Go to Step 11.
(See 01-148-6 FUEL LINE PRESSURE No Replace the delivery pipe.
INSPECTION[L3 WITH TC].)
Is the fuel pressure sensor normal?
10 Replace the high pressure fuel pump. Yes Troubleshooting is completed.
Monitor FUEL_PRES PID. Go to Step 13.
Is the FUEL_PRES PID value within the No Go to the next step.
specified?
(See 01-408-7 PCM INSPECTION[L3 WITH
TC].)
11 Inspect the fuel injector for each cylinder. Yes Go to the next step.
(See 01-148-33 FUEL INJECTOR No Replace the suspected fuel injector.
INSPECTION[L3 WITH TC].) (See 01-148-30 FUEL INJECTOR REMOVAL/
Are fuel injectors normal? INSTALLATION[L3 WITH TC].)
01-038-33
SYMPTOM TROUBLESHOOTING [L3 WrrH Te]
STEP INSPECTION RESULTS ACTION
12 Remove the thermostat and inspection Yes Inspect and repair or replace the throttle body.
operation. If throttle body is normal or the problem remains,
(See 01-12B-10 THERMOSTAT REMOVAU replace the injector driver module.
INSTALLATION[L3 WITH Tel) No Replace thermostat.
(See 01-12B-11 TH ERMOSTAT
INSPECTIOf\I[L3 WITH TC].)
Is the thermostat normal?
13 Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
calibration is available. Retest.
01-038-34
The following trOUbleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
I
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
I
"BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
manual.
i (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TCl.)
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Inspect for the following: Yes Go to the next step.
Fuel quality (proper octane, contamination, No Service if necessary.
winter/summer blend) Repeat Step 1.
I
Intake-air system restriction or leakage
Electrical connectors connection
II I Fuel leakage in fuel system
I Vacuum leakage
I Are all items normal?
01-038-35
I
3 Access the ECT PID.
Yes Go to the next step.
5 Perform the EGR system operation inspection. Yes Go to the next step.
properly?
I 7 Perform the Purge Control System Operation Yes Go to the next step.
inspection.
No Inspect or replace the malfunctioning parts, according
(See 01-03B-79 ENGINE CONTROL SYSTEM
II
I OPERATION INSPECTION[L3 WITH TC].)
to the inspection results.
Does the purge solenoid valve work properly?
8 Perform the Variable Valve Timing Control Yes Go to the next step.
work properly?
9 Inspect CMP and CKP sensor for the following; Yes Repair or replace the malfunctioning part according to
Installation condition the inspection results.
II
Is there any malfunction detected?
10 Connect the M-MDS to the DLC-2. Yes Go to the next step.
trouble condition?
TCl)
11 Inspect for restriction in the exhaust system and Yes Replace the malfunctioning part.
01-038-36
13
Perform the spark test. Yes Go to the next step.
specification?
No Go to the next step.
I
(See 01-406-7 PCM INSPECTION[L3 WITH
I TC].)
I 15 Is the vehicle accelerate performance normally? Yes Go to the next step.
I No Go to Step 17.
16
Inspect the fuel pressure sensor. Yes Go to Step 18.
17
Replace the high pressure fuel pump. Yes Troubleshooting is completed.
specified?
TC].)
18 Connect the fuel pressure gauge between the Yes Go to the next step.
I fuel pump and the high pressure fuel pump. No Inspect for the following:
I Measure the fuel pressure line of the low
I
Fuel line restriction
pressure side. Fuel filter clogging
I (See 01-406-7 PCM INSPECTION[L3 WITH If normal replace the fuel pump.
I TC].)
19
Inspect fuel injector for each cylinder. Yes Go to the next step.
I
INSPECTION[L3 WITH TC].)
Are compression pressures within the
specification?
Damaged valve seat
Worn valve stem and valve gUide
Worn or stuck piston ring
Worn piston, piston ring or cylinder
Improper valve timing
I Service if necessary.
21 Verify test results.
I I
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service 6ulletins and/or On-line Repair Information and perform the
I repair or diagnosis.
I
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
01-038-37
9 FAST IDLE/RUNS ON
DESCRIPTION Engine speed continues at fast idle after warm-up.
Engine runs after the ignition switch is turned off.
ECT sensor or related circuit malfunction
Suction control valve (built-in high pressure fuel pump)
Fuel injector malfunction
Air leakage from intake-air system
Throttle body malfunction
Accelerator pedal position sensor or related circuit malfunction
Cruise control system operation improperly
Improper load signal input
Improper operation of electric throttle control system
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
POSSIBLE CAUSE Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
I
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
I
I
"BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
manual.
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
01-038-38
Is ECT PID reading between 82-112 C {180- ECT PIO is less than 82C {180 OF}
234 OF}? Go to symptom troubleshooting "NO.18 COOLI NG
SYSTEM CONCERNS - RUNS COLD".
2 Perform the self-test function using the rvI-MDS. Yes OTC is displayed:
Turn the ignition switch to the 01\1 position. Go to the appropriate DTC test.
Retrieve any DTCs. (See 01-02B-14 DTC TABLE[L3 WITH TC].)
Is a DTC displayed? No No OTC is displayed:
Go to the next step.
3 Inspect for leakage in intake-air system. Yes Repair or replace for leakage.
Is there any leakage found? No Go to the next step.
4 Perform the TP sweep inspection. Yes Visually inspect the throttle body (damaged!
(See 01-03B-79 ENGINE CONTROL SYSTEM scratching.) If normal, go to the next step.
I OPERATION INSPECTION[L3 WITH TC].) No Inspect or replace the malfunctioning parts, according
Does the electronic throttle control system work to the inspection results.
I properly?
5 Connect the M-MDS to the DLC-2. Yes Go to the next step.
Access and monitor the following PIDs using the No Inspect and repair or replace suspected parts and the
data monitor function. related harnesses.
ECT If the malfunction remains, perform the intermittent
APP concern troubleshooting.
ACSW (See 01-03B-77 INTERMITIENT CONCERN
1 CPP (PCM terminal 1D) TROUBLESHOOTING[L3 WITH TC].)
PNP (PCM terminal 1S)
PSP (PCM terminal 2T)
Do the PIDs indicate the correct values under
II trouble condition?
(See 01-40B-7 PCM INSPECTI0f\I[L3 WITH
TC].)
6 Inspect the high pressure fuel pump. Yes Go to the next step.
(See 01-14B-23 HIGH PRESSURE FUEL No Replace the high pressure fuel pump.
I PUMP INSPECTION[L3 WITH TC].)
Is the high pressure fuel pump normal?
7 Inspect the fuel injector for each cylinder. Yes Go to the next step.
(See 01-148-33 FUEL INJECTOR No Replace the suspected fuel injector.
INSPECTION[L3 WITH TC].) (See 01-14B-30 FUEL INJECTOR REMOVAU
Are fuel injectors normal? INSTALLATION[L3 WITH TC].)
8 Inspect the operation of cruise control system. Yes Inspect and repair or replace the injector driver module
Does the cruise control system work properly? or related circuit.
No Repair or replace the malfunctioning part according to
inspection results.
9 Verify test results.
I If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and!or On-line Repair Information and perform the
repair or diagnosis.
I - If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
I calibration is available. Retest.
01-038-39
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Does the engine idle rough? Yes Go to symptom troubleshooting "NO.8 ENGINE RUNS
ROUGH/ROLLING IDLE".
, Vacuum leakage
01-038-40
01-038-41
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
STEP INSPECTION RESULTS ACTION
13 Replace the high pressure fuel pump Yes Troubleshooting is completed.
specified?
TC).)
14
Connect the fuel pressure gauge between the Yes Go to the next step.
15 Inspect the fuel injector for each cylinder. Yes Go to the next step.
16
Measure the compression pressure for each Yes Replace the jnjector driver module.
cylinder.
If the problem remains, overhaul the engine.
(See 01-10B-9 COMPRESSION No Inspect for the following:
specification?
ENGINE STALLS/QUITS-ACCELERATION/CRUISE
ENGINE RUNS ROUGHACCELERATION/CRUISE
11 BUCKlJERK-ACCELERATION/CRUISE/DECELERATION
HESITATION/STUMBLE-ACCELERATION
I SURGES-ACCELERATION/CRUISE
Engine stops unexpectedly at beginning of acceleration or during cruise.
Engine stops unexpectedly while cruising.
Engine speed fluctuates during acceleration or cruising.
DESCRIPTION Engine misses during acceleration or cruising.
Vehicle bucks/jerks during acceleration, during or deceleration.
Momentary pause at beginning of acceleration or during acceleration
Momentary minor irregularity in engine output
01~03B-42
I
i
11 BUCKlJERK-ACCELERATION/CRUISEIDECELERATION
HESITATION/STUMBLE-ACCELERATION
SURGES-ACCELERATION/CRUISE
AlC system improper operation
!
Air leakage from intake-air system
Intake-air system restriction
Purge solenoid valve malfunction
Improper operation of electronic throttle control system
EGR system malfunction
Low engine compression
Turbocharger malfunction
Improper operation of wastegate control system
Vacuum leakage
Poor fuel quality
Main relay intermittent malfunction
Throttle body malfunction
Engine overheating
Spark plug malfunction
Variable swirl system malfunction
Air cleaner restriction
PCV valve malfunction
Improper valve timing due to jumping out timing chain
Exhaust system and/or three-way catalytic converter restriction
Intermittent open or short circuit in fuel pump circuit
Incorrect fuel injection timing
Inadequate fuel pressure (high or low pressure side)
Fuel pressure sensor or related circuit malfunction
Suction control valve malfunction (built-in high pressure fuel pump)
Relief valve malfunction (built-in delivery pipe)
High pressure fuel pump malfunction
Fuel injector malfunction
I Improper fuel pump speed control operation
I Fuel pump mechanical malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
II "BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
manual.
i
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TCl.)
I
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
I
foreign material.
01-038-43
01-038-44
10
OPERATION INSPECTIONlL3 WITH TC].)
Does the electronic throttle control system work
properly?
Perform the Variable Swirl Control System
No
Yes
Inspect or replace the malfunctioning parts, according
to the inspection results.
Note
Inspect all fins on each turbine wheel.
01-038-45
specification?
26
Replace the high pressure fuel pump. Yes Troubleshooting is completed.
specified?
I
i
(See 01-406-7 PCM INSPECTION[L3 WITH
TC].)
27
Connect the fuel pressure gauge between the Yes Go to the next step.
pressure side.
Fuel filter clogging
(See 01-146-6 FUEL LINE PRESSURE If normal replace the fuel pump.
28 Inspect the fuel injector for each cylinder. Yes Go to the next step.
29
Measure the compression pressure for each Yes Replace the injector driver module
cylinder.
If the problem remains, overhaul the engine.
(See 01-106-9 COMPRESSION No Inspect for the following:
01-038-46
Air leakage or restriction from intake-air system
I Loose turbocharger compressor-to-intake manifold duct connecting
Turbocharger rotating assembly binding or dragging
Wastegate valve malfunction (stuck open)
Turbocharger malfunction
Charge air cooler malfunction
Variable swirl system malfunction
Improper operation of electronic throttle control system
II Purge solenoid valve malfunction
EGR system malfunction
Brake dragging
iI Low engine compression
Poor fuel quality
I Vacuum leakage
Incorrect signal to ignition coil
I Spark plug malfunction
Engine overheating
Throttle body malfunction
Air cleaner restriction or dirty
PCV valve malfunction
Improper valve timing due to jumping out of timing chain
, Improper operation of variable valve timing control system
I Restriction in exhaust system or three-way catalytic converter (TWC)
I
Leakage at exhaust manifold or turbocharger mounting flange
I Intermittent open or short fuel pump related circuit
Inadequate fuel pressure (high-or low pressure side)
I Fuel pressure sensor or related circuit malfunction
Suction control valve or related circuit malfunction (built-in high pressure fuel pump)
II Relief valve malfunction (built-in delivery pipe)
I POSSIBLE CAUSE High pressure fuel pump malfunction
Improper fuel pump speed control operation
,!
J Fuel pump mechanical malfunction
! Fuel line restriction or clogging
I Fuel injector malfunction
I Incorrect fuel injection timing
I
I
I
Erratic signal from CKP sensor
Erratic or no signal from CMP sensor
ECT sensor or related circuit malfunction
Manifold absolute pressure (MAP) sensor or related circuit malfunction
Accelerator position sensor or related circuit malfunction
MAF/IAT sensor or related circuit malfunction
IAT sensor No.2 or related circuit malfunction
Intermittent open or short circuit MAF sensor, accelerator position sensor, TP sensor and VSS
I Clutch slippage
II
Warning
I The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
I
I
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
I "BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
I
I
manual.
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TCl.)
I Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
I connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
01-038-47
winter/summer blend)
Repeat Step 1.
Air cleaner restriction or dirty
Intake-air system restriction or leakage
Charge air cooler condition (restriction or
damaged)
I mounting flange
Vacuum leakage
Clutch slippage
,, Brake dragging
Are all items normal?
2
Perform the self-test function using the M-MDS. Yes OTC is displayed:
Turn the ignition switch to the ON position. Go to the appropriate DTC test.
SYSTEM CONCERN-OVERHEATING."
b Perform the AlC Cut-off Operation Inspection. Yes Go to the next step.
6 Perform the TP sweep inspection. Yes Visually inspect throttle body (damaged/scratching.) If
(See 01-03B-79 ENGINE CONTROL SYSTEM normal, go to the next step.
Operation Inspection.
No Inspect or replace the malfunctioning parts, according
(See 01-03B-79 ENGINE CONTROL SYSTEM to the inspection results.
8 Perform the Variable Valve Timing Control Yes Go to the next step.
work properly?
9
Perform the Purge Control System Operation Yes Go to the next step.
Inspection.
No Inspect or replace the malfunctioning parts, according
(See 01-03B-79 ENGINE CONTROL SYSTEM to the inspection results.
10
Perform Fuel Pump Speed Control Inspection. Yes Go to the next step.
properly?
11
Perform the Wastegate Control System Yes Go to the next step.
Operation Inspection.
No Inspect or replace the malfunctioning parts, according
(See 01-03B-79 ENGINE CONTROL SYSTEM to the inspection results.
properly?
01-038-48
01-038-49
SYMPTOM TROUBLESHOOTING [L3 WITH TC]
01-038-50
Engine overheating due to cooling system malfunction
I Variable swirl valve stuck closed
Improper operation of electronic throttle system
Air leakage or restriction from intake-air system
ECT sensor or related circuit malfunction
I
MAF sensor or related circuit malfunction
IAT sensor NO.1 or related circuit malfunction
IAT sensor No.2 or related circuit malfunction
Incorrect fuel injection timing or amount
Fuel injector malfunction
I Knock sensor or related circuit malfunction
Ignition system malfunction
I Erratic signal from CMP sensor
Inadequate engine compression
Inadequate fuel pressure (high-pressure side)
Manifold absolute pressure (MAP) sensor or related malfunction
Wastegate valve malfunction (stuck closed)
Charge air cooler malfunction
Fuel pressure sensor or related circuit malfunction
POSSIBLE CAUSE
Accelerator position sensor or related circuit malfunction
Suction control valve malfunction (built-in high pressure fuel pump)
Exhaust system and/or three-way catalytic converter (TWC)/l?striction
EGR system malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
I
1 keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
I death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
manual.
i
1 (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
!
I (See 01-14B-5 AFTER SERVICE PRECAUTlON[L3 WITH TC].)
I
I
I Caution
I
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Connect the M-MDS to the DLC-2. Yes Go to the next step.
, Access the ECT PID. No The cause of this concern could be from the cooling
I Verify that the ECT PID is less than 116 D C system overheating.
I I {241F} during driving. Perform the symptom troubleshooting "NO.1?
lis ECT PID less than specified?
I COOLING SYSTEM CONCERNS - OVERHEATING."
(See 01-038-60 NO.1? COOLING SYSTEM
I CONCERNS-OVERHEATING[L3 WITH TC).)
2 Inspect for the following: Yes Go to the next step.
I Air leakage or restriction from intake-air No Service if necessary.
system
I
I
Fuel quality (proper octane, contamination,
I winter/summer
Repeat Step 2.
I blend)
Exhaust system and/or three-way catalytic
01-038-51
6 Perform the TP sweep inspection. Yes Visually inspect the throttle body (damaged/
(See 01-038-79 ENGINE CONTROL SYSTEM scratching.) If normal, go to the next step.
OPERATION INSPECTION[L3 WITH TC].) No Inspect or replace the malfunctioning parts, according
Does the electronic throttle control system work to the inspection results.
properly?
7 Perform the Variable Swirl Control System Yes Go to the next step.
Operation Inspection.
No Inspect or replace the malfunctioning parts, according
(See 01-038-79 ENGINE CONTROL SYSTEM to the inspection results.
Operation Inspection.
No Inspect or replace the malfunctioning parts, according
(See 01-038-79 ENGINE CONTROL SYSTEM to the inspection results.
properly?
9
Perform the spark test. Yes Go to the next step.
10 Inspect CMP and CKP sensor for the following; Yes Repair or replace the malfunctioning part according to
Installation condition the inspection results.
11
Connect the M-MDS to the DLC-2. Yes Go to the next step.
trouble condition?
TC].)
I
(See 01-408-7 PCM INSPECTION[L3 WITH
I TC].)
13 Is the vehicle accelerate performance normally? Yes Go to the next step.
II No Go to the Step 15.
01-038-52
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
STEP INSPECTION RESULTS ACTION
14 Inspect the fuel pressure sensor. Yes Go to Step 16.
16
Measure compression pressure for each Yes Inspect fuel injector for each cylinder.
cylinder. (See 01-14B-33 FUEL IN~IECTOR INSPECTION[L3
I
(See 01-1 OB-9 COMPRESSION WITH TC].)
:;1:: ,
01-038-53
I
I
Turbocharger malfunction
Charge air cooler malfunction
Exhaust system and/or three-way catalytic converter clogging
EGR system malfunction
I
I
Vacuum leakage
r
Warning
I The following troubleshooting flow chart contains the fuel system diagnosis and repair
procedures. Read the following warnings before performing the fuel system services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
I
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
I death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
! "BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
,II
I
manual.
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TCl.)
I
Caution
I
Disconnecting/connecting the quick release connector without cleaning it may possibly
I
i
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
,1 foreign material.
i
01-038-54
winter/summer blend)
i Coolant level
Brake dragging
I Clutch slippage
Charge air cooler condition (restriction or
damaged)
II Vacuum leakage
! Fuel leakage
I MAF sensor contaminated
I Exhaust system and/or three-way catalytic
I, converter restriction
Are all items normal?
2 Perform the self-test function using the M-MDS. Yes DTC is displayed:
Turn the ignition switch to the ON position. Go to the appropriate DTC test.
Retrieve any DTCs. (See 01-02B-14 DTC TABLE[L3 WITH TC].)
Is a DTC displayed? No No DTC is displayed:
Go to the next step.
3 Perform the Cooling Fan Control System Yes Go to the next step.
Operation Inspection. No Inspect or replace the malfunctioning parts, according
(See 01-03B-79 ENGINE CONTROL SYSTEM to the inspection results.
OPERATION INSPECTION[L3 WITH TC].)
Does the EGR system operate properly?
4 Perform the EGR system operation inspection. Yes Go to the next step.
(See 01-03B-79 ENGINE CONTROL SYSTEM No Inspect or replace the malfunctioning parts, according
OPERATION INSPECTION[L3 WITH TC].) to the inspection results.
Does the EGR system operate properly?
5 Perform the Variable Swirl Control System Yes Go to the next step.
I
Operation Inspection. No Inspect or replace the malfunctioning parts, according
(See 01-03B-79 ENGINE CONTROL SYSTEM to the inspection results.
I OPERATION INSPECTION[L3 WITH TC].)
I i Does the variable swirl system work properly?
8 Remove and shake the PCV valve. Yes Go to the next step.
Does the PCV valve rattle? No Replace the PCV valve.
9 Perform the spark test. Yes Go to the next step.
(See 01-03B-79 ENGINE CONTROL SYSTEM No Inspect or replace the malfunctioning parts, according
OPERATION INSPECTION[L3 WITH TC].) to the inspection results.
I Is the strong blue spark visible at each cylinder?
10 Inspect CMP and CKP sensor for the following; Yes Repair or replace the malfunctioning part according to
Installation condition the inspection results.
I
I
(See 01-40B-47 CAMSHAFT POSITION
(CMP) SENSOR REMOVAU
INSTALLATION[L3 WITH TC].)
No Go to the next step.
I
(See 01-40B-44 CRANKSHAFT POSITION
(CKP) SENSOR REMOVAU
I INSTALLATION[L3 WITH TC].)
I Damaged trigger wheel and camshaft
I
Open or short circuit in the wiring harnesses
I Is there any malfunction detected?
01-038-55
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
STEP INSPECTION RESULTS ACTION
11 Connect the M-MDS to the DLC-2. Yes Go to the next step.
I
MAP
VSS
TC].)
specification?
TC].)
13
Is the vehicle accelerate performance normally? Yes Go to the next step.
No Go to Step 15.
14 Inspect the fuel pressure sensor. Yes Go to Step 16.
specified?
TC].)
16
Inspect the turbocharger. Yes Replace the turbocharger.
18
Measure the compression pressure for each Yes Replace the injector driver module.
cylinder. If the problem remains, overhaul the engine.
(See 01-1 OB-9 COMPRESSION No Inspect for the following:
I
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
calibration is available. Retest.
01-038-56
15 EMISSION COMPLIANCE
DESCRIPTION Fails emissions test.
Poor fuel quality
Vacuum lines leakage or blockage
Cooling system malfunction
Engine overheating
II
I
Spark plug malfunction
Air leakage from intake-air system
Variable swirl system malfunction
Wastegate control system improper operation
Turbocharger malfunction
Charge air cooler malfunction
Inadequate fuel pressure (high-pressure side)
II
PCV valve malfunction or incorrect valve installation
EGR system malfunction
I
II
Exhaust system and/or three-way catalytic converter restriction
Fuel tank ventilation system malfunction
1
Charcoal canister damage
I Air cleaner element clogging or restriction
Throttle body malfunction
Improper operation of electronic throttle control system
I
Relief valve malfunction (built-in delivery pipe)
Suction control valve malfunction (built-in high pressure fuel pump)
Improper air/fuel mixture ratio control operation
I Erratic or no signal from CMP sensor
Erratic signal from CKP sensor
Front or rear H02S or related circuit malfunction
ECT or related circuit malfunction
MAF sensor or related circuit malfunction
IAT sensor No.1 or related circuit malfunction
JAT sensor No.2 or related circuit malfunction
Fuel pressure sensor or related circuit malfunction
POSSIBLE CAUSE TP sensor or related circuit malfunction
Accelerator position sensor or related circuit malfunction
Manifold absolute pressure (MAP) sensor or related circuit malfunction
Neutral or clutch switch malfunction
I VSS or related circuit malfunction
Fuel line restriction
High pressure fuel pump malfunction
Fuel injector or related circuit malfunction
Incorrect fuel injection timing
Three-way catalytic converter (TWC) malfunction
Engine internal parts malfunction
Excessive carbon is built-up in combustion chamber
Improper engine compression
Improper valve timing
I Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair
I procedures. Read the following warnings before performing the fuel system services:
I Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
I Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
I death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
! manual.
I
I (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
II connector joint area before disconnecting/connecting, and make sure that it is free of
! foreign material.
01-038-57
winter/summer blend)
Repeat Step 4.
Charge air cooler condition (restriction or
damaged)
I
Air cleaner element (clogging or restriction)
? Intake-air system leakage
PCV valve installation
Vacuum line leakage or blockage
Fuel leakage at fuel system
I, Charcoal canister damaged
Ii Exhaust system and/or three-way catalytic
converter restriction
I Are all items normal?
5 Perform the EGR system operation inspection. Yes Go to the next step.
6 Perform the TP sweep inspection. Yes Visually inspect the throttle body (damaged/
(See 01-038-79 ENGINE CONTROL SYSTEM scratching.) If normal, go to the next step.
OPERATION INSPECTION[L3 WITH TC].) No Inspect or replace the malfunctioning parts, according
Does the electronic throttle control system work to the inspection results.
properly?
7 Perform the Variable Swirl Control System Yes Go to the next step.
Operation Inspection.
No Inspect or replace the malfunctioning parts, according
(See 01-038-79 ENGINE CONTROL SYSTEM to the inspection results.
OPERATION INSPECTION[L3 WITH TC].)
properly?
9 Remove and shake the PCV valve. Yes Go to the next step.
11
Inspect CMP and CKP sensor for the following; Yes Repair or replace the malfunctioning part according to
Installation condition the inspection results.
I
I
INSTALLATION[L3 WITH TC].)
Damaged trigger wheel and camshaft
I
I
Open or short circuit in the wiring harnesses
Is there any malfunction detected?
01-038-58
I 17
(See 01-40B-7 PCM INSPECTION[L3 WITH
TC].)
Inspect the turbocharger. Yes Replace the turbocharger.
(See 01-13B-18 TURBOCHARGER
I INSPECTION[L3 WITH TC].)
No Go to the next step.
I
I
(See 01-10B-9 COMPRESSION
INSPECTION[L3 WITH TC].)
Are compression pressures within the
No Inspect for the following:
Damaged valve seat
Worn valve stem and valve guide
specification? Worn or stuck piston ring
I Worn piston, piston ring or cylinder
I Improper valve timing
I Service if necessary.
I 21 Verify test results.
I
I If normal, return to the diagnostic index to service any additional symptoms.
I
II If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
I - If the vehicle is repaired, troubleshooting is completed.
I -If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
I calibration is available. Retest.
01-038-59
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
NO.16 HIGH OIL CONSUMPTION/LEAKAGE[L3 WrrH TCl
id010339802200
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Remove and shake the PCV valve. Yes Go to the next step.
Does the PCV valve rattle? No Replace the PCV valve.
2 Verify the following: Yes Go to the next step.
I
Proper dipstick No Service if necessary.
I Proper engine viscosity Repeat Step 2.
Engine oil level
Are all items normal?
3 Inspect the oil leakage from outside of the Yes Repair or replace oil leakage part.
engine. No Go to the next step.
Is there any oil leakage found?
4 Remove the parts to necessary to inspect Yes Excessive amount of oil is found:
turbocharger without remove the turbocharger. Replace the turbocharger.
Visually inspect for the oil leakage inside Small amount of oil is found:
turbocharger compressor and turbine housing. Wipe oil out of vehicle, then go to the next step.
Is any engine oil found inside turbocharger No Go to the next step.
compressor or turbine housing?
5 Is any engine oil found around oil pipes attached Yes If oil leaks from damaged pipe, replace oil pipe.
on turbocharger center housing? Install the removed parts at Step 4.
No Inspect internal engine parts such as valves, valve
I guides, valve stem seals, cylinder head drain passage,
~
and piston rings.
Then install the removed parts at Step 4.
6 Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
I calibration is available. Retest.
01-038-60
or radiator.)
I
!
Water and anti-freeze mixture
i Radiator condition
Collapsed or restricted radiator hoses
I
I
Radiator pressure cap
Coolant overflow system
I
Fan rotational direction
Fan rotation direction
i Fuses
Are all items normal?
I
I
2 Connect the M-MDS to the DLC-2.
Turn the ignition switch to the ON position
(Engine off).
Yes DTC is displayed:
Go to appropriate DTC test.
I No No DTC is displayed:
Retrieve any DTCs. Go to the next step.
Is there any DTCs displayed?
3 Perform the KOEO and KOER self-test function Yes DTC is displayed:
using the M-MDS. Go to appropriate DTC test.
(See 01-02B-9 KOEO/KOER SELF TEST[L3 No No DTC is displayed: Go to the next step.
WITH TC].)
Is there any DTCs displayed?
4 Start the engine and run it at idle speed. Yes Go to the next step.
Turn the AlC switch off. No Go to symptom troubleshooting "NO.24 AlC ALWAYS
Does the AlC compressor disengaged? ON OR AlC COMPRESSOR RUNS CONTINUOUSLY."
(See 01-03B-70 NO.24 AlC IS ALWAYS ON OR AlC
I
COMPRESSOR RUNS CONTINUOUSLY[L3 WITH
TC].)
5 Perform the Cooling Fan Control System Yes Go to the next step.
Operation Inspection. No Repair or replace malfunctioning part, according to
(See 01-03B-79 ENGINE CONTROL SYSTEM inspection results.
OPERATION INSPECTION[L3 WITH TC].)
Does the cooling fan system operate properly?
6 Is the drive belt normal? Yes Go to the next step.
No Replace the drive belt.
7 Is there any leakage around heater unit in Yes Inspect and service heater unit for leakage.
passenger compartment? No Go to the next step.
S Is there any leakage at coolant hoses and/or Yes Replace the malfunctioning part.
radiator? No Go to the next step.
9 Cool down the engine. Yes Thermostat is normal.
Remove the thermostat and inspect operation. Inspect the cylinder block for leakage or blockage.
(See 01-12B-1 0 TH ERMOSTAT REMOVAU No Access the ECT PID using the M-MDS.
INSTALLATION[L3 WITH TC].) Inspect for both ECT PID and temperature gauge
(See 01-12B-11 THERMOSTAT readings.
INSPECTION[L3 WITH TC).) If the temperature gauge on instrument cluster
Is thermostat normal? indicates normal but ECT PID is not same as
temperature gauge reading, inspect the ECT sensor.
(See 01-03B-79 ENGINE CONTROL SYSTEM
I
,I
OPERATION INSPECTION[L3 WITH TC].)
If the temperature gauge on instrument cluster
indicates overheating but ECT PID is normal, inspect
the instrument cluster.
(See 09-22-4 INSTRUMENT CLUSTER
INSPECTION.)
10 Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
calibration is available. Retest.
01-038-61
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
NO.18 COOLING SYSTEM CONCERNS-RUNS COLD[L3 WITH TCl
id010339802400
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Is customer complaint "Lack of passenger Yes Inspect the AlC heater system.
compartment heat" only? No Go to the next step.
2 Does the engine speed continue at fast idle? Yes Go to symptom troubleshooting "NO.9 FAST IDLE/
RUNS ON."
(See 01-03B-38 NO.9 FAST IDLE/RUNS ON[L3 WITH
TC].)
No Go to the next step.
3 Cool down the engine. Yes Go to the next step.
Remove the thermostat and inspect operation. No Replace the thermostat.
(See 01-12B-10 THERMOSTAT REMOVAU
INSTALLATION[L3 WITH TC].)
(See 01-12B-11 THERMOSTAT
INSPECTION[L3 WITH TC].)
Is thermostat normal?
4 Perform the Cooling Fan Control System Yes Access the ECT PID using the M-MDS.
Operation Inspection. Inspect for both ECT PID and temperature gauge
(See 01-03B-79 ENGINE CONTROL SYSTEM readings.
OPERATION INSPECTION[L3 WITH TC].) If the temperature gauge on instrument cluster
I Does the cooling fan system operate properly? indicates normal but ECT PID is not same as
II temperature gauge reading, inspect the ECT sensor.
(See 01-40B-28 ENGINE COOLANT TEMPERATURE
(ECT) SENSOR INSPECTION[L3 WITH TC].)
01-038-62
19 EXHAUST SMOKE
DESCRIPTION Blue, black, or smoke from the exhaust system
Blue smoke (Burning oil):
PCV valve malfunction
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 What color is smoke coming from the exhaust Blue Burning oil is indicated.
system? Go to the next step.
White Water in combustion is indicated.
Go to the Step 5.
Black Rich fuel mixture is indicating.
Go to the Step 6.
2 Remove and shake the PCV valve. Yes Go to the next step.
Does the PCV valve rattle? No Replace the PCV valve.
3 Remove the parts necessary to inspect Yes Install all parts removed in this step.
turbocharger without remove the turbocharger. Perform the following, according to inspection
Visually inspect for the turbocharger compressor results. Excessive amount of oil is found:
housing. Replace the turbocharger.
Is any engine oil found inside turbocharger Small amount of oil is found:
I compressor housing? Wipe oil out of vehicle, then Go to the next step.
No Turbocharger is normal.
Install all parts removed in this step.
Then, Go to the next step.
4 Inspect for the following engine internal parts. Yes Repair or replace suspected parts, according to the
Damaged valve guide, stems or valve seals inspection results.
Blocked oil drain passage in cylinder head No Engine internal parts are normal.
Piston ring is not seated, seized or worn If other driveability symptoms are present, return to
Damage cylinder bore diagnostic index to service additional symptoms.
Are there ant problem found?
01-038-63
I TP
MAP
VSS
I
!
02S11
,
j
02S12
LONGFT1
II SHTFT1
PNP (PCM terminal 1S)
CPP (PCM terminal 1D)
Monitor the PIDs under the black smoke
I
I
~
appeared engine condition.
Do all PID indicate normal according to engine
1 conditions?
01-038-64
I
Monitor FUEL_PRES PID. Retest Step 16.
specified?
TC].)
14
Perform the spark test. Yes Go to the next step.
15 Measure the compression pressure for each Yes Inspect the fuel injector for each cylinder.
cylinder. (See 01-148-33 FUEL INJECTOR INSPECTION[L3
(See 01-108-9 COMPRESSION WITH TC].)
01-038-65
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting and make sure that it is free of
foreign material.
Diagnostic procedure
I STEP INSPECTION RESULTS ACTION
1 Visually inspect fuel leakage at fuel line. Yes Service if necessary.
Is there any fuel leakage? No Go to the next step.
2 Inspect the vacuum hose routine. Yes Go to the next step.
(See 01-13B-4 VACUUM HOSE ROUTING No Reconnect the vacuum hose.
DIAGRAM[L3 WITH TC].)
Are vacuum hoses routines properly?
3 Perform the Evaporative Emission (EVAP) Yes Repair or replace suspected part according to the
System Leak Inspection. inspection results.
Is there any problem found? No Go to the next step.
4 Inspect the airflow of purge solenoid valve. Yes Go to the next step.
(See 01-16B-11 PURGE SOLENOID VALVE No Replace the purge solenoid valve.
INSPECTION[L3 WITH TC].)
Is the purge solenoid airflow properly?
5 Connect the M-MDS to the DLC-2. Yes Inspect the charcoal canister for fuel saturation.
Access the FUEL_PRESPID. If excess amount of liquid fuel is present, replace the
Monitor the FUEL_PRES PID while idle and race charcoal canister.
the engine. No Inspect the fuel pressure sensor and the high pressure
Is the FUEL_PRES PID indicate 15 MPa {153 fuel pump.
kgf/cm 2 , 2175 psi} or less? (See 01-40B-38 FUEL PRESSURE SENSOR
INSPECTION[L3 WITH TC].)
(See 01-14B-23 HIGH PRESSURE FUEL PUMP
INSPECTION[L3 WITH TC].)
r::. Verify test results.
'-'
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
calibration is available. Retest.
01-038-66
21 ENGINE NOISE
DESCRIPTION
Engine noise under hood
Squeal, click or chirp noise:
Improper engine oil level
Loose installation of solenoid valves
I
I
j
I
Improper drive belt tension
Rumble or grinding sound noise:
Loose parts
Fluid revel low or air in power the steering fluid
II
I
I Improper drive belt tension
Hiss sound noise:
I i Vacuum leakage
I
i
Loose spark plug
Air leakage from the intake-air system
Rattle noise:
II
I
Loose parts
Rap or roar noise:
I Exhaust system looseness
I Excessive noise from turbocharger
Foreign objects or material in the compressor inlet to the intake manifold ducting or the compressor
II housing
!
Carbon built-up in the turbine housing
,Il Turbocharger routing assembly banding or dragging
! Loose intake or exhaust ducting systems
I POSSIBLE CAUSE Other noise:
Camshaft friction gear noise or MLA noise
Timing chain noise
I
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and
repair procedures. Read the following warnings before performing the fuel system
services:
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or
death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
I "BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
I manual.
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TCl.)
(See 01-14B-5 AFTER SERVICE PRECAUTION[L3 WITH TCl.)
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Is the noise from the turbocharger? Yes Go to Step 8.
No Go to the next step
2 Is squeal, click or chirp sound present? Yes Inspect the engine oil level, solenoid valves installation
or drive belt tension.
I No Go to the next step.
3 I's rumble or grinding sound present? Yes Inspect and repair the following;
Drive belt tension
I Loose parts in engine compartment
I Power steering system fluid level
If normal, perform the power steering fluid line air
IliS
bleed.
No Go to the next step.
4 rattle sound present? Yes Inspect the location of rattle for loose parts.
I No Go to the next step.
01-038-67
i - If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
calibration is available. Retest.
01-038-68
2
Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
i calibration is available. Retest.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
(Engine off).
No No DTC is displayed:
1
Are there any DTCs displayed?
2 Disconnect the NC compressor connector. Yes Inspect for the ground condition of magnetic clutch on
Start the engine and turn the NC switch on. NC compressor.
Specification
I 10.5 V or more
No Go to the next step.
3 Disconnect the refrigerant pressure switch Yes Inspect the refrigerant pressure switch operation.
connector. If switch is normal, go to the next step.
Connect jumper wire between terminals of NC No Inspect for the following:
switch.
5
Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
calibration is available. Retest.le. Retest.
01-038-69
Diagnostic procedure
! STEP INSPECTION RESULTS ACTION
"'1 Connect the M-MDS to the DLC-2. Yes DTC is displayed:
Turn the ignition switch to the ON position Go to the appropriate DTC test.
(Engine off). No No DTC is displayed:
Retrieve any DTCs. Go to the next step.
Are there any DTCs displayed?
2 Start the engine and idle it. Yes Inspect for the following:
Turn the AlC switch on. AlC relay is stuck closed.
Remove the AlC relay. Short to ground circuit between AlC relay and PCM
Does the AlC magnetic clutch disengage? terminal 11.
If both items normal, go to the next step.
I No Inspect if circuit between AlC relay and magnetic clutch
t shorts to battery power circuit.
I If circuit is normal, inspect magnetic clutch fm stuck
engagement or clearance.
3 Disconnect the refrigerant pressure switch Yes Inspect for a short to ground circuit between refrigerant
connector. pressure switch and PCM terminal1AU.
Start the engine and turn the AlC switch on. No Go to the next step.
Note
AlC should not work when disconnecting
connector. If AlC remains working, short
to ground circuit may be present.
01-038-70
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
Diagnostic procedure
STEP INSPECTION RESULTS ACTION
1 Are any driveability or exhaust smoke concerns Yes Go to the appropriate flow chart.
present? No Go to the next step.
2 Inspect for the following: Yes Go to the next step.
Electrical connections No Service if necessary.
I Vacuum lines
Fuel quality
Repeat Step 2.
01-038-71
!
i: POSSIBLE
keep sparks and flames away from fuel.
- Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or
u
CAUSE death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete
"BEFORE REPAIR PROCEDURE" and "AFTER REPAIR PROCEDURE" described in this
I manual.
(See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
! (See 01-148-5 AFTER SERVICE PRECAUTION[L3 WITH TCl.)
I
I Caution
I
I
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
i connector joint area before disconnecting/connecting, and make sure that it is free of foreign
I material.
01-038-72
(Engine off).
Go to the appropriate DTC test.
..
No No DTC is displayed:
j Retrieve any OTCs. Go to the next step.
I Are there any OTCs displayed?
2 Remove the fuel-filler pipe. Yes Inspect for the following:
I
I. If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
i - I f the vehicle is repaired, troubleshooting is completed.
I I - If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
I I calibration is available. Retest.le. Retest.
01-038-73
(Engine off).
No No DTC is displayed:
, Retrieve any DTCs. Go to the next step.
I
Inspect the nonreturn valve operation.
3
Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the peM if a later
calibration is available. Retest. ."
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly
cause damage to the fuel pipe and quick release connector. Always clean the quick release
connector joint area before disconnecting/connecting, and make sure that it is free of
foreign material.
01-038-74
Go to Step 9.
I All plugs are wet or covered with carbon:
Go to Step 11.
All plugs look grayish white:
Go to Step 19.
2 Is the spark plug weVcovered with carbon from Yes Inspect all areas related to oil.
engine oil? No Go to the next step.
3 Inspect the spark plugs for the following: Yes Go to the next step.
Cracked insulator No Replace the spark plug.
I Heat range
I
I
..
I
I
Air gap
Worn electrode
Is the spark plug normal?
4 ... Inspect the compression pressure at the Yes Go to the next step.
.-
suspected malfunctioning cylinder. No Repair or replace the malfunctioning parts.
I Is the compression pressure correct?
01-038-75
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
STEP INSPECTION RESULTS ACTION
13 Access and monitor the FUEL_PRES PID. Yes Go to step 16.
TC].)
15
Inspect the high pressure fuel pump. Yes Replace the delivery pipe.
TC].)
18
Perform the compression inspection. Yes Inspect for clogging in the exhaust system.
Is the compression correct? No Repair or replace the malfunctioning parts.
19
When the engine cannot be started, inspect the Yes Repair or replace the malfunctioning part.
I
intake-air system for air leakage.
specification?
ECT
02S11
I (See 01-40B-7 PCM INSPECTION[L3 WITH 02S12
"~ TC].) MAF
II (See 01-408-7 PCM INSPECTION[L3 WITH TC].)
,
~ Inspect the PCM ground condition.
I No Go to the next step.
21
Is vehicle accelerate performance normally? Yes Go to the next step.
No Go to Step 13.
22 Inspect the fuel pressure sensor. Yes Go to the next step.
23
Replace the high pressure fuel pump. Yes Troubleshooting is completed.
I Monitor FUEL_PRES PID. Go to Step 16.
specified?
ECT
(See 01-40B-7 PCM INSPECTION[L3 WITH 02S11
TC].) 02S12
MAF
(See 01-408-7 PCM INSPECTION[L3 WITH TC].)
Inspect PCM ground condition.
24 Verify test results.
If normal, return to the diagnostic index to service any additional symptoms.
If a malfunction remains, inspect the related Service Bulletins and/or On-line Repair Information and perform the
repair or diagnosis.
- If the vehicle is repaired, troubleshooting is completed.
- If the vehicle is not repaired or additional diagnostic information is not available, reprogram the PCM if a later
calibration is available. Retest.
01-038-76
Note
There are several reasons why the vehicle or engine vibration could cause an electrical malfunction.
Check the following:
II
' ,
:
Connectors are not fully seated.
Wiring harnesses do not have full play.
Wires laying across brackets or moving parts.
Wires routed too close to hot parts.
An improperly routed, improperly clamped, or loose harness can cause a wiring harness to become
The connector joints, points of vibration, and places where the wiring harnesses pass through the firewall
and body panels are the major areas to be checked.
Note
If engine starts and runs, perform the following steps during idle.
PID.
connection.
alraaw00003048
Note
If the engine starts and runs, perform the following steps during idling.
PID.
connection.
alraaw00003049
01-038-77
Note
If the engine starts and runs, perform the following steps during idle.
If the PIO value is unstable or a malfunction occurs, check for a poor connection or a poorly mounted
sensor or both,
Note
If engine starts and runs, perform the following steps during idling.
3. Prepare the output state control function for actuators or relays that you are inspecting.
4. Shake the actuator or relay with your finger for 3 s
after the output state control function is activated.
If a variable click sound is heard, check for a
poor connection or a poorly mounted actuator
or both, or the relay.
Note
Shake the relays too strongly may result in
open circuits.
alraaw00003050
Caution
Indirectly change the temperature and humidity by spraying water onto the front of the radiator.
If a vehicle is subject to water leakage, the leakage may damage the control module. When testing
a vehicle with a water leakage problem, special caution must be used.
'1, Connect the M-MOS to the OLC-2 if you are inspecting sensors or switches.
2. Turn the ignition switch to the ON position (Engine off).
Note
If the engine starts and runs, perform the following steps is idling.
3. Access the PIOs for the sensor or the switch if you are inspecting sensors or switches.
4. If you are inspecting the switch, turn it on manually.
5. Spray water onto the vehicle or run it through a
car wash.
am3zzw0000303
01-038-78
2. When recreating the problem, any sudden change in the monitor input signals that is not consciously created
by the driver can be determined as unusual.
Caution
Compare the M-MDS monitor voltage with the measurement voltage using the digital
measurement system function. If you use another tester, a misreading may occur.
When measuring the voltage, attach the tester ground to the ground of the PCM that is being
tested, or to the engine itself. If this is not done, the measured voltage and actual voltage may
differ
After connecting the pin to a waterproof coupler, confirm continuity and measure the voltage, and
inspect the waterproof connector for cracks. If there are any, use sealant to fix them. Failure to do
this may result in deterioration of the wiring harness or terminal from water damage, leading to
problems with the vehicle.
VREF
INPUT
GND
am3zzw0000307
01-038-79
Variable resistance type 2 (fuel tank level sensor and mass air flow (MAF) sensor)
peM
INPUT
GND
am3zzw0000307
01-038-80
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
Investigate the electrical supply system for variable resistance type 2
Confirm that the sensor #3 terminal is B+.
If the measured voltage on the #3 terminal is B+, inspect the following points on the sensor connector.
If there is no problem, inspect for the following:
Female terminal opening is loose.
Coupler (pin holder) damage
Pin discoloration (blackness)
INPUT
GND
am3zzw0000307
01-038-81
vss
reM
am3zzw0000307
1. Measure the #1 PCM terminal voltage and confirm that it is at 0 V or 5 V when the ignition switch to the ON
2. Measure the #2 sensor terminal voltage and confirm that it is at 0 V or 5 V when the ignition switch to the ON
position and the engine is idling.
If it is at 0 V or 5 V, intermittent concern exists. (See 01-03B-77 INTERMITTE~IT CONCERN
Wiring harness and connector between ignition switch and main relay terminal A.
Wiring harness and connector between PCM terminal 1AT and main relay terminal B.
01-038-82
SYMPTOM TROUBLESHOOTING [L3 WITH Te]
Intake Manifold Vacuum Inspection
1" Verify air intake hoses are installed properly.
2. Start the engine and run it is idling.
3. Disconnect the vacuum hose between the intake manifold and purge solenoid valve from the intake manifold
side.
4. Connect a vacuum gauge to the intake manifold and measure the intake manifold vacuum.
If not as specified, inspect the following:
Specification
Note
Air suction can be located by the engine speed change when lubricant is sprayed on the area where
suction is occurring.
Air suction at throttle body, charge air cooler, intake manifold and PCV valve installation points
- EGR valve (stuck open)
- Engine compression
(See 01-408-28 ENGIf\IE COOLANT TEMPERATURE (ECT) SENSOR INSPECTION[L3 WITH TC].)
Electronic throttle body and related wiring harness
Load compensation inspection
1. Start the engine and run it is idling.
Note
Excludes temporary idle speed drop just after the loads are turned on.
5. Verify that the engine speed is within the specification under each load condition.
If the load condition is not as specified, inspect the following:
A/C switch and related wiring harness
(See 01-40B-24 POWER STEERII\JG PRESSURE (PSP) SWITCH INSPECTION[L3 WITH TC].)
Engine speed
! Load condition Engine speed (rpmf 1
No load 650--750
ElL operating 650--750
PIS operating 650--750
Refrigerant pressure low'3 700--800
Ale operating'2
Refrigerant pressure high'4 700--800
" : Neutral
.
*3
. Refrigerant pressure switch (middle pressure) is off.
01-038-83
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
Throttle position (TP) sweep inspection
1. Connect the M-MOS to the OLC-2.
2. Reform the KOER self-test function.
Verify that the throttle valve opens when the accelerator pedal is depressed .
.. If the throttle valve opens, inspect the throttle position sensor and the related wiring harness.
.. If the throttle valve does not open, inspect the throttle actuator control motor and the related wiring
harness.
6. Gradually depress the throttle pedal and verify that the PIO reading increases lineally.
.. If the PIO reading drops momentarily, inspect the following:
7. Fully depress the throttle pedal and verify that the PIO reading is within the WOT value. (See 01-40B-7 PCM
INSPECTION[L3 WITH TC].)
.. If the PIO reading is out of range, perform the following:
Remove the air duct from throttle valve body with connector connected.
Verify that the throttle valve opens when throttle pedal is depressed.
.. If the throttle valve opens, inspect the throttle position sensor and the related wiring harness.
.. If the throttle valve does not open, inspect the throttle actuator control motor and the related wiring
harness.
Variable Swirl System Operation Inspection
1. Connect the M-MOS to the OLC-2.
2. Access the ECT PIO.
3. Verify that the ECT PIO is below 60C {140F}.
4. Start the engine.
5. Inspect the rod operation under the following conditions:
Rod operation
3,750 rpm
Engine speed
Below I Above
Shutter valve actuator Operate I Not operate
01-038-84
I Select the INJ#1, INJ#2, INJ#3, and INJ#4 PIDs. Engine speed drops on some cylinders:
! Turn the fuel injector from on to off using the Go to step 3.
I PIDs for each cylinder.
I Does the engine speed drop?
I 2 Perform the Main Relay Operation Inspection. Yes Go to the next step.
I (See 01-03B-82 Main Relay Operation
Inspection.)
No Repair or replace the malfunctioning parts.
Does the main relay work properly?
3 Inspect the fuel injector of the suspected Yes Inspect the following for the suspected cylinder.
cylinder. Fuel injector power and/or ground systems related wiring
Is the fuel injector normal? harness and connectors.
If all items normal replace the PCM.
(See 01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TC].)
No Replace the fuel injector.
4 Perform KOER self-test function using the M Yes Go to the appropriate DTC test.
MDS. (See 01-02B-14 DTC TABLE[L3 WITH TC].)
(See 01-02B-9 KOEO/KOER SELF TEST[L3 No Go to the next step.
WITH TC].)
Are DTCs P0201, P0202, P0203 and/or P0204
I present?
5 Inspect the fuel injector of the suspected Yes Inspect the following for the suspected cylinder:
cylinder. PCM terminals (pulled-out pins, corrosion)
Is the fuel injector normal? Injector driver module terminals (pulled-out pins,
I corrosion)
Fuel injector terminals (pulled-out pins, corrosion)
If all items are normal replace the PCM.
II (See 01-40B-7 PCM REMOVAUINSTALLATION[L3 WITH
TC].)
I
i No Replace the fuel injector.
01-038-85
Note
This inspection has to be performed after the Fuel Injector Operation Inspection.
- Wiring harness between the fuel pump relay and PCM terminal 1H
- Wiring harness connector (Main relay-fuel pump relay-fuel pump resister-fuel pump.)
Specification
Caution
Connecting the wrong check connector terminal may possibly cause a malfunction. Carefully
connect the specified terminal only.
01-038-86
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
I. Short the check connector terminal F/P to body ground using a jumper wire.
2. Remove the fuel-filler cap.
3. Turn the ignition switch to the ON position.
4. Verify that the fuel pump operation sound is heard.
If no operation sound is heard, proceed to the next step.
5. Measure the voltage at wiring harness side fuel pump connector terminal B.
If the voltage is as specified, inspect the following:
- Wiring harness between the fuel pump relay and PCM terminal, 1H
- Wiring harness connector (Main relay - fuel pump relay - fuel pump resister - fuel pump.)
Specification
- Wiring harness and connectors (Main relay - fuel pump relay - PCM terminal 1H)
- Wiring harness and connectors (Main relay - fuel pump speed control relay - PCM terminal 4P)
frequency of the fuel pump is higher than when the FPRR PID is off.
- Wiring harness and connectors (open circuit at fuel pump speed control relay terminal C - fuel pump
relay terminal D)
- Wiring harnesses and connectors (Main relay-fuel pump relay-PCM terminal 40)
01-038-87
Warning
High voltage in the ignition system can cause strong electrical shock which can result in serious
injury. Avoid direct contact to the vehicle body during the following spark test.
1. Crank the engine and verify that the EGR valve operation (initial operation) sound is heard .
If the operation sound is not heard, connect the M-MDS to the DLC-2 and verify that the DTC P0403 is
shown. Perform the DTC inspection. (See 01-02B-14 DTC TABLE[L3 WITH TC].)
2. Start the engine run it is idling.
3. Increase the step value of the EGR valve from 0 to 40 using the SEGR PID of the simulation function.
4. Operate the EGR valve and inspect if the engine speed becomes unstable or the engine stalls.
If the engine speed does not change, proceed to the following.
1. Stop the engine.
2. Remove the EGR valve.
3. Connect the EGR valve connector.
4. Turn the ignition switch to the ON position.
5. Increase the step value of EGR valve from 0 to 40 using SEGRP PID.
6. Verify that the EGR valve operates according to the SEGRP PID.
If the EGR valve is operated, clean the EGR valve and the EGR gas passage.
If the EGR valve does not operate, replace the EGR valve.
01-038-88
SYMPTOM TROUBLESHOOTING [L3 WITH Tel
5. Start the engine and warm it up completely.
6. Access the following PIDs.
ECT, RPM, SEGRP, APP1 , APP2, TP_REL, VSS
7. idle the vehicle and verify that the SEGRP value is O.
8. Put the vehicle in drive.
9. Depress the accelerator pedal and verify that the SEGRP value increases.
If the SEGRP value does not increase, inspect the VSS, TP and ECT PIDs. (See 01-40B-7 PCM
10. Stop the vehicle and verify that the SEGRP value is returns to O.
position.
If the operation sound is not heard, connect the M-MDS to the DLC-2 and verify that the DTC P0403 is
shown. Perform the DTC inspection. (See 01-02B-14 DTC TABLE[L3 WITH TC).)
If the SEGRP value does not increase, inspect the VSS, APP1, APP2, TP_REL and ECT PIDs. (See 01
40B-7 PCM INSPECTIONlL3 WITH TC).)
8. Stop the vehicle and verify that the SEGRP value returns to O.
- Wiring harness and connectors (Purge solenoid valve - PCM terminal 2AB)
4. Connect the M-MDS to the DLC-2 and verify that the DTC P0403 is displayed. Perform the DTC inspection.
heard.
If the operation sound is heard, inspect for loose or damaged vacuum hoses. (Intake manifold - purge
If the operation sound is not heard, perform the purge solenoid valve inspection.
7. Warm up the engine to normal operating temperature.
8. Monitor the EVAPCP PID using the M-MDS, and drive the vehicle approx. 2000 rpm for 30 s or more.
If the EVAPCP PID is 0%, inspect the following.
01-038-89
Warning
When the dynamometer or chassis roller is operating, there is a possibility that the operator may
come into contact with or be caught up in the rotating parts, leading to serious injuries or death.
When performing work while the dynamometer or chassis roller is operating, be careful not to
contact or be caught up in any of the rotating parts.
11. Drive vehicle at an engine speed to approx. 2000 rpm for 30 s or more.
12. Put a finger to the purge solenoid valve and verify that there is no vacuum applied during Step 2.
- Wiring harness and connector (Main relay - purge solenoid valve - PCM terminal 2AB)
ECT sensor
AlC switch
VSS
Fan control signal circuit (between fan control module terminal Band PCM terminal 1AE)
A/C switch
Fan control signal circuit (between fan control module terminal Band peM terminal 1AE)
01-038-90
. AlC refrigerant pressure switch (Medium pressure) condition
If the AlC refrigerant pressure switch (Medium pressure) is normal, replace fan control module.
8. Turn A/C switch to off.
9. Start the engine and idle it
10. Verify that the cooling fan operating speed increases relative to ECT PID increases.
If the cooling fan speed does not increase inspect following:
Fan control signal circuit (between fan control module terminal Band PCM terminal 1AE)
- Wiring harness and connectors (Wastegate control solenoid valve-PCM terminal 2AA)
inspection.
If the operation sound is heard, inspect for loose or damaged vacuum hoses. (Wastegate actuator
If the operation sound is not heard, perform the wastegate control solenoid valve inspection.
8. Warm up the engine to normal operating temperature.
9. Monitor the VGT and APP PIDs using the M-MDS.
10. Run the engine with the APP PID above 30% and verify that the VGT PID value increases from 0%.
If the VGT PID is 0%, inspect the APP PID.
- Wiring harness and connectors (Wastegate control solenoid valve - PCM terminal2AA)
inspection.
01-038-91
- Hose connection (Intake hose (turbocharger compressor downstream side) - wastegate actuator
intake hose (turbocharger compressor upstream side))
5. If they are normal, replace the camshaft pulley (with built-in variable valve timing actuator).
01-038-92
The EVAP system test, which can substituted for the run drive cycle as an EVAP control system repair
confirmation method, can be done while operating the M-MOS in the KOEO (Key On Engine Off) condition
instead of actually driving the vehicle.
EVAP system test description
The EVAP system test finds gas leaks in the system using the PCM to monitor changes in the air pump
load current of the EVAP system leak detection pump. This test starts after sending an on-demand test
signal from the M-MOS to the PCM. The PCM controls the air pump and change-over-valve operation and
also stores the load current of the air pump as follows:
i. The PCM commands turn the air pump on and retrieve the air pump load current value (LOP_MON
..
PIO) as a reference current (LOP_REF PIO).
ii. After retrieving a reference current value, the PCM commands the change-over-valve to open, then
captures the air pump load current value (LOP_MON PIO) as idle current (LOP_IOL PIO). The EVAP
system will be pressurized from this phase.
iii. The PCM continues to monitor the air
CHANGE
PIO) until the end of the test. OVER-VALV:..:E=--_SI":::O":::P='EN=-:-----.....,..--I CLOSE
You can confirm whether any evaporative
c5u116aw7001
EVAP system malfunction judgment
The PCM calculates the stored air pump INTAKE
load current value and send the results to r---==""""':V-- MANI FOLD
the M-MOS as OTCs: ,.-_............., -;::li----l~__=="__~~--
EVAPORATIVE EMISSION
L..-........---.---l SYSTEM LEAK DETECTION
C8J
d3u103zw7001
01-038-93
Note
To successfully perform this procedure, all PIDs must be within the following specifications before
proceeding to the next step.
The PCM will cancel the EVAP system test if the VPWR PID value falls lower than 11.0 V during the test.
Specification
PID PID Range
SARO 72.2 kPa {543 mmHg, 21.3 inHg} or more
FLI 15-85%
fAT 5-45 DC {41-113 OF}
VPWR 11.0 V or more
Note
If the tester does not work correctly during the self-test, refer to the tester operators manual for a more
detailed self-test procedure.
bottle valve.
not overtighten.)
15 in} of water.
nitrogen bottle.
am3uuw0000059
01-038-94
assembly (part of the SST) and the fuel-filler
cap from the vehicle. ~ CAP ADAPTER VEHICLE CAP
6. Make sure the control valve on the 134-01049 is in the HOLD position and that the valve on the cylinder of
nitrogen gas is open.
7. Turn the control valve to the open position and let the system fill. You should note a drop in the gauge pressure
along with the flow meter being pegged at maximum flow for several minutes depending on how full or empty
the fuel tank is, and how long it takes to completely fill and pressurize the evaporative emissions system hoses.
8. If the gauge and the flow meter do not settle to a measurable level after 2-3 min, then refer to the lVIazda
Workshop Manual to verify that the cut or vent valve is properly closed.
9. Verify the pressure gauge and flow meter reading to determine if there is an evaporative emissions leak:
NO EVAPORATIVE LEAK:
The flow meter registers "zero flow" and the pressure gauge returns to the pre-set pressure of 356 mm {14
in} of water (H20).
EVAPORATIVE LEAK:
The pressure does not return to the preset level of 356 mm {14 in} of water (H20) when measuring the
flow. See "SETTII\JG LEAK STANDARD FOR TESTING" (.020 to .040 inch H20) of the Evaporative
Emissions Tester operators manual (134-01067).
Note
Turn the control valve to the HOLD position then disconnect the SST.
01-038-95
F~~,N~3f~~.~~~~.~~:.~~~~.~~~:
[LF, L3] 01-10A-3
DRIVE BELT INSPECTION 01-1 OA-23 .,.
[LF, L3] 01-10A-3 Crankshaft Pulley Lock Bolt
Generator Drive Belt 01-10A-3 Removal Note 01-10A-25
AIC Drive Belt 01-10A-3 Front Oil Seal Removal Note 01-10A-25
DRIVE BELT REPLACEMENT Front Oi I Seal Installation Note 01-1 OA-25
[LF, L3] 01-10A-4 Crankshaft Pulley Lock Bolt
AIC Drive belt. 01-10A-4 Installation Note 01-10A-26
Generator Drive Belt 01-10A-5 REAR OIL SEAL REPLACEMENT
DRIVE BELT AUTO TENSIONER [LF, L3] 01-10A-27
INSPECTION[LF, L3] 01-10A-6 Rear Oil Seal Installation Note 01-10A-27
VALVE CLEARANCE INSPECTION ENGINE REMOVAUINSTALLATION
[LF, L3] 01-10A-6 [LF, L3] 01-10A-28
VALVE CLEARANCE ADJUSTMENT Main Fuse Block Connector
[LF, L3] 01-10A-7 Removal Note 01-10A-31
COMPRESSION INSPECTION NO.3 Engine Mount and No.4 Engine
[LF, L3] 01-10A-11 Mount Rubber Removal Note 01-10A-31
TIMING CHAIN No.3 Engine Mount and No.4 Engine
REMOVAUINSTALLATION Mount Rubber Installation Note 01-10A-31
[LF, L3] 01-10A-12 NO.1 Engine Mount Rubber
Crankshaft Pulley Lock Bolt Installation Note 01-10A-33
Removal Note 01-10A-14 ENGINE DISASSEMBLY/ASSEMBLY
NO.3 Engine Mount Rubber [LF, L3] 01-10A-33
Removal Note 01-10A-14 VARIABLE VALVE TIMING ACTUATOR
Chain Tensioner Removal Note 01-10A-16 INSPECTION[LF, L3] 01-10A-33
Oil Pump Sprocket Removal Note 01-10A-16 VARIABLE VALVE TIMING ACTUATOR
Oil Pump Sprocket REMOVAUINSTALLATION
Installation Note 01-10A-16 [LF, L3] 01-10A-34
Timing Chain Installation Note 01-10A-17 OIL CONTROL VALVE (OCV)
Engine Front Cover REMOVAUINSTALLATION
Installation Note 01-10A-17 [LF, L3] 01-10A-35
Front Oil Seal Installation Note 01-10A-18 OIL CONTROL VALVE (OCV)
NO.3 Engine Mount Rubber and NO.3 INSPECTION[LF, L3] 01-10A-35
Engine Mount Bracket Coil Resistance Inspection 01-10A-35
Installation I"lote 01-10A-18 Spool Valve Operation Inspection 01-1 OA-36
Crankshaft Pulley Lock Bolt ENGINE TUNE-UP[LF, L3] 01-10A-37
Installation Note 01-10A-19 Engine Tune-up Preparation 01-10A-37
Cylinder Head Cover Ignition Timing Inspection 01-10A-37
Installation Note 01-10A-20 Idle Speed Inspection 01-10A-37
CYLINDER HEAD GASKET Idle Mixture Inspection 01-10A-37
REPLACEMENT[LF, L3] 01-10A-20
01-10A-1
E3U 11 OZW6004
01-10A-2
Note
Lift off and remove the plug hole plate from
the installation areas as shown in the figure.
~
:Y.
INSTALLATION
AREAON
ENGINE
SIDE
B3E0110W155
DRIVE BELT INSPECTION[LF, L3]
id0110a2801500
Generator Drive Belt
Note
Drive belt deflection/tension inspection is not necessary because of the use of the generator drive belt
auto tensioner.
REPLACEMENT[LF, L3].)
INDICATOR
MARK
C3U0110W067
AlC Drive Belt
Note
Drive belt deflection/tension inspection is not necessary because of the use of the maintenance-free type
AlC drive belt.
Replace the drive belt if it is found to be damaged during visual inspection, or if there is a malfunction or
noise in the A/C compressor.
01-10A-3
MECHANICAL [LF, L3]
B3E0110W052
Note
The jig is prepackaged with a new A/C drive
belt.
C3UO 11 OW062
01-10A-4
Caution
The Ale drive belt cannot be reused.
Note
The jig is prepackaged with a new A/C drive
belt.
D I ~
I _
\
AlC COMPRESSOR
C3U0110W065
C3U0110W063
B3E2210W003
01-10A-5
B3E2210W007
. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVALIINSTALLATION[LF, L3].)
2. Remove the battery cover. (See 01-17A-2 BATTERY REMOVALIINSTALLATION[LF, L3].)
3. Disconnect the negative battery cable.
5. Remove the ignition coils. (See 01-18A-2 IGNITION COIL REMOVAL/I NSTALLATIO N[LF, L3].)
6. Disconnect the OCV connector.
7. Remove the ventilation hose.
Note
B3E0110E092
Make sure to note down the measured
values for choosing the suitable replacement
tappets.
(3) Turn the crankshaft 360 0 clockwise so that the No.4 piston is at TDC of the compression stroke.
(4) Measure the valve clearance at B in the figure.
If the valve clearance is out of the standard value, adjust it. (See 01-1 OA-7 VALVE CLEARANCE
ADJUSTMENT[LF, L3].)
Note
Make sure to note down the measured values for choosing the suitable replacement tappets.
11, Install the cylinder head cover. (See 01-1 OA-12 TIMING CHAIN REMOVAUI NSTALLATIOI\J [LF, L3].)
12. Install the ventilation hose.
'i4. Install the ignition coils. (See 01-18A-2 IGNITION COIL REMOVAL/INSTALLATION[LF, L3].)
17. Install the battery cover. (See 01-17A-2 BATTERY REMOVALIINSTALLATION[LF, L3].)
i 8. Install the plug hole plate and bracket. (See 01-1 OA-3 PLUG HOLE PLATE REMOVAL/INSTALLATION[LF, L3].)
01-10A-6
MECHANICAL [LF, L3]
1. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVALIINSTALLATION[LF, L3].)
2. Remove the battery cover. (See 01-17A-2 BATIERY REMOVALIINSTALLATION[LF, L3].)
3. Disconnect the negative battery cable.
4. Disconnect the wiring harness.
5. Disconnect the OCV connector.
6. Remove the following parts.
(1) Front wheel and tire (RH) (See 02-10-1 GENERAL PROCEDURES (SUSPENSION).) I I
(2) Engine under cover and splash shield (RH)
(3) Ignition coils (See 01-18A-2 IGNITION COIL REMOVALlII\JSTALLATION[LF, L3].)
(4) Ventilation hose
(5) Cylinder head cover
(6) Engine front cover lower blind plug
ENGINE FRONT
COVER LOWER
BLIND PLUG
B3E0110W063
ENGINE FRONT
COVER UPPER
BLIND PLUG
epu 11 Ozw3005
01-10A-7
B3EO 110E095
EXHAUST
CAMSHAFT
SPROCKET
E6U 11 OZWBOOB
Note
The cylinder head and the camshaft caps
are numbered to be reassembled in their
original position correctly. When removed,
keep the caps with the cylinder head they
were removed from. Do not mix the caps.
01-10A-8
Standard [Engine cold]
16. Install the camshaft with NO.1 cylinder aligned with the TDC position.
17. Tighten the camshaft cap bolts in the order shown ,-------------------------,
with the following two steps.
Tightening torque
(1) 5.0-8.0 Nm
(2) 14-17 Nm
Note
Do not tighten the bolt for the camshaft
EXHAUST
CAMSHAFT
SPROCKET
E6U 11 OZWBOOB
C3U0110W066
01-10A-9
Tightening torque
69-75 Nm
28. Apply silicone sealant to the engine front cover upper blind plug.
29. Install the following parts.
(1) Engine front cover upper blind plug.
Tightening torque
8.0-11.5 Nm
ENGINE FRONT
COVER UPPER
BLIND PLUG
epu 11 Ozw3005
Tightening torque
18-22 Nm
{1.9-2.2 kgf.m, 13.3-16.2 ft.lbf}
01-10A-10
Warning
Hot engines and oil can cause severe burns. Be careful not to burn yourself during removal!
installation of each component.
Warning
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line
Safety Procedure". (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
5. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVAL/INSTALLATION[LF, L3].)
6. Remove the ignition coils. (See 01-18A-2 IGNITION COIL REMOVALIINSTALLATION[LF, L3].)
7. Remove the spark plugs. (See 01-18A-3 SPARK PLUG REMOVALIINSTALLATION[LF, L3].)
8. Connect a compression gauge into the spark plug hole.
9. Fully depress the accelerator pedal and crank the engine.
10. Note down the maximum gauge reading.
11. Inspect each cylinder as above.
If the measured value is less than the limited value, or there is a cylinder whose compression value varies
from that of other cylinders by 196.1 kPa {2.0 kgf/cm2, 28.5 psi} or more, add a small amount of engine oil
through the spark plug hole. Then measure the compression pressure and perform the respective
operations for the following cases.
If the compression increases, the piston, the piston rings, or cylinder wall may be worn and overhaul is
required.
If the compression stays low, a valve may be stuck or improperly seated and overhaul is required.
If the compression in adjacent cylinders stays low, the cylinder head gasket may be damaged or the
Compression [LF]
Maximum difference between cylinders: 196.1 kPa {2.0 kgf/cm 2 , 28.5 psi}
Compression [L3]
Maximum difference between cylinders: 196.1 kPa {2.0 kgf/cm 2 , 28.5 psi}
01-10A-11
Warning
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line
Safety Procedure". (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
01-10A-12
74.5-93.1 74.5-104.9
{7.6-9.5,
55.0-68.7}
'6
n~{7.6-10.6,
55.o-n.3}
18.6-26.6
{1.9-2.6.
8.0-11.5 Nm
{81.6-117.2 kgf.cm,
70.9-101.7 in.lbf}
8.0-11.5 Nm
{81.6-117.2 kgfcm,
70.9-101.7 inlbf}
16
Nm {kgfm, ftlbf}
e3u110zw3801
01-10A-13
01-10A-14
Caution
Refer to the SST instruction manual for MAIN FRAME
the basic handing procedure.
REAR SHAFT
SIDE BAR
) IJ FRONT SHAFT
~
(ADAPTER FOR FRONT SHAFT)
am3uuw0000105
am3uuw0000105
am3uuwOOOO 105
01-10A-15
, the SST.
3. Suspend t he engine uSing
MECHANICAL [~L~F,~L~3~]~;;~~~~:mmifi
am3uuw0000106
am3uuw0000106
01-10A-16
figure. 303-465
chain.
am3uuw0000106
Caution
Install the engine front cover within 10
min of applying the silicone sealant.
Silicone sealant is not need in area Cas
indicated below due to an existing.
They are oil and a thing without adhesion
of dust to a seal side.
Thickness
A: 2.2-3.2 mm {0.087-0.125 in}
B: 1.5-2.5 mm {0.059-0.098 in}
am3uuw0000106
01-10A-17
am3uuw0000106
am3uuw0000106
No.3 Engine Mount Rubber and No.3 Engine Mount Bracket Installation Note
1. Tighten the stud bolt of the NO.3 engine mount r-----------------------,
bracket.
Tightening torque
7.0-13 Nm
Tightening torque
Nuts: 74.5-104.9 Nm {7.6-10.6 kgfm,
55.0-77.3 ftlbf}
Bolts: 74.5-93.1 Nm {7.6-9.5 kgf.m,
55.0-68.7 ft.lbf}
am3uuw0000106
01-10A-18
figure.
2. Install the M6 x 1.0 bolt in by hand.
3. Turn the crankshaft clockwise until the crankshaft
BOLT
am3uuwOOOO107
Tightening torque
(1) 96-104 Nm
(2) 87-93
blind plug.
9. Rotate the crankshaft clockwise two turns until the TDC position.
If not aligned, loosen the crankshaft pulley lock bolt and repeat from Step 1.
10. Install the cylinder block lower blind plug. r------------------------,
Tightening torque
am3uuw0000107
01-10A-19
Caution
Install the cylinder head cover within 10
Thickness
Tightening torque
8.0-10.5 Nm
am3uuw0000107
Warning
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line
Safety Procedure". (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
1. Remove the timing chain. (See 01-10A-12 TIMING CHAIN REMOVAL/INSTALLATION[LF, L3].)
2. Remove the intake manifold. (See 01-13A-4/NTAKE AIR SYSTEM REMOVAL/INSTALLATIOI\l[LF, L3].) (See
ENGINE JACK
B6U221 BW11 0
01-10A-20
8.0-11.5 Nm
{81.6-117.3 kgfcm,
70.9-101.8 inlbf}
5.0-8.0 Nm {51.0-81.5 kgfm, 44.3-70.8 inlbf}
Nm {kgfm, ftlbf}
E3U 11 OZW6007
01-10A-21
Note
The cylinder head and the camshaft caps are numbered to be reassembled in their original position
correctly. When removed, keep the caps with the cylinder head they were removed from. Do not mix the
caps.
B3EOll0E088
Tightening torque
(1) 3-11 Nm
{30.6-112 kgfcm, 26.6-97.3 inlbf}
(2) 13-17 Nm
{1.4-1.7 kgf.m, 9.59-12.5 ft.lbf}
(3) 43-47 Nm
{4.4-4.7 kgf.m, 31.8-34.6 ftlbf}
(4) 88-92
(5) 88-92
01-10A-22
(1) 5.o-S.0 Nm
(2) 14-17 Nm
01-10A-23
Nm {kglcm, inlbfj
D3E110ZWAO01
B3E0110W123
01-10A-24
4. Hold the crankshaft pulley using the SSTs.
~I
with a rag.
RAG
B3E0110W130
2:
1 Apply clean eng: lightly in by hand.
Push the all sea s
01-10A-25
B3E0110E127
Tightening torque
(1) 96-104 Nm
{9.8-10.6 kgf.m, 70.9-76.7 ftlbf}
(2) 87-93
blind plug.
01-10A-26
MECHANICAL [LF, L3]
Tightening torque
III
B3E0110W061
C3UO 11 OW124
Caution
Install the rear oil seal within 10 min of
Thickness
01-10A-27
Tightening torque
8.0-11.5 Nm
B3E0110E116
Warning
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line
Safety Procedure". (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].) .
Note
Perform the engine and transaxle component removallinstallation from below the vehicle.
i. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVAUINSTALLATION[LF, L3].)
2. Remove the air hose and air cleaner component. (See 01-13A-4 INTAKE AIR SYSTEM REMOVAL!
INSTALLATION[LF, L3].)
3. Remove the battery cover, battery duct, battery clamp, battery and battery tray. (See 01-17A-2 BATTERY
REMOVALIINSTALLATION[LF, L3].)
4. Disconnect the fuel hose. (See 01-14A-22 QUICK RELEASE CONNECTOR (FUEL SYSTEM) REMOVAU
INSTALLATION[LF, L3].)
Note
Secure the A/C compressor using wire or rope so that it is out of the way.
6. Drain the transaxle oil (MTX) or ATF (ATX). (See 05-15A-3 TRANSAXLE OIL REPLACEMENT[G35M-R].) (See
05-17A-9 AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT[FN4A-EL].) (See 05-17B-11 AUTOMATIC
TRANSAXLE FLUID (ATF) REPLACEMENT[FS5A-EL].)
7, Drain the engine coolant. (See 01-12A-3 ENGINE COOLAI\JT REPLACEMENT[LF, L3].)
8. Disconnect the brake vacuum hose.
9. Remove the following parts.
(1) Member (See 01-15A-1 EXHAUST SYSTEM REMOVAUINSTALLATION[LF, L3].)
(2) Front crossmember, front stabilizer, lower arm, steering gear and NO.1 engine mount rubber component
(See 06-14-11 STEERING GEAR AND LINKAGE REMOVAUINSTALLATION.)
(3) Drive shafts (See 03-13-9 DRIVE SHAFT REMOVAUINSTALLATION.)
(4) Coolant reserve tank with the hose still connected
(5) Cooling fan component (See 01-12A-6 RADIATOR REMOVAL!II\JSTALLATION[LF, L3].)
(6) ATF hose, selector cable and wiring harness (ATX) (See 05-17A-28 AUTOMATIC TRANSAXLE REMOVAU
INSTALLATIO~I[FN4A-EL].)(See 05-17B-42 AUTOMATIC TRANSAXLE REMOVAUINSTALLATION[FS5A
EL].)
(7) Shift cable (MTX) (See 05-15B-5 MANUAL TRANSAXLE REMOVAUINSTALLATION[A26M-R].)
(8) Clutch release cylinder with the pipe still connected (MTX) (See 05-10-9 CLUTCH RELEASE CYLINDER
REMOVAUINSTALLATION. )
10. Disconnect the heater hose.
12, Disconnect the main silencer. (See 01-15A-1 EXHAUST SYSTEM REMOVAL!INSTALLATION[LF, L3].)
01-10A-28
Caution
Do not tighten the No.1 engine mount rubber installation bolt before tightening the No.3 engine
mount rubber installation bolt. (See 01-10A-31 NO.3 Engine Mount and NO.4 Engine Mount Rubber
Installation Note.)
15. Start the engine. And inspect and adjust them if necessary.
16. Inspect the following and adjust them if necessary.
Front wheel alignment (See 02-11-2 FRONT WHEEL ALIGNMENT.)
Puller and belt for runout and contact
Leakage of engine oil, engine coolant, ATF, transaxle oil, and fuel
Ignition timing, idle speed, and amount of CO, HC (See 01-1 OA-37 ENGINE TUf\IE-UP[LF, L3].)
Engine-driven accessories operation
Note
If the engine is overhauled and installed to the vehicle, perform the road test and verify that there is no
abnormality.
01-10A-29
ATYPE
BTYPE
ATYPE BTYPE
CD Nm {kgf.m, ft.lbf}
e3e11 Ocw3802
i
I
i Main fuse block connector
(See 01-1 OA-31 Main Fuse Block Connector Removal
Note.)
5
6
Battery bracket
No.4 Engine mount rubber
(See 01-1 OA-31 NO.3 Engine Mount and No.4 Engine
2 No.1 engine mount rubber Mount Rubber Removal Note.)
(See 01-10A-33 NO.1 Engine Mount Rubber (See 01-1 OA-31 NO.3 Engine Mount and No.4 Engine
Installation Note.) Mount Rubber Installation Note.)
i 3 1\10.3 Engine mount 7 Engine, transaxle
i (See 01-1 OA-31 No.3 Engine Mount and No.4 Engine
II I Mount Rubber Removal Note.)
(See 01-1 OA-31 NO.3 Engine Mount and No.4 Engine
! I Mount Rubber Installation Note.)
4 Dynamic damper (if equipped)
01-10A-30
No.3 Engine Mount and No.4 Engine Mount Rubber Removal Note
1. Secure the engine and the transaxle using an r-------------------_
engine jack and attachment as shown in the
figure.
II
ATIACHMENT ;~~~!I~~~I~~~
ENGINE JACK
am3uuw0000105
NO.3 Engine Mount and No.4 Engine Mount Rubber Installation Note
1. Secure the engine and the transaxle using an r-------------------------,
engine jack and attachment as shown in the
figure.
2. Install the NO.1 engine mount rubber and No.4
Caution
Do not reuse the No.4 engine mount
washer.
ENGINE JACK
Note
am3uuw0000105
Do not tighten the bolt and nut for the NO.1
Tightening torque
83.6-113.1 Nm
{8.6-11.5 kgf.m, 61.7-83.4 ft.lbf}
MOUNT RUBBER
INSTALLATION
BOLT
e3u110zw3n11
01-10A-31
Tightening torque
(1) 6.9-9.8 Nm
{70.4-99.9 kgf.cm, 61.1-86.7 inlbf}
(2) 44.0-61.0 Nm
{4.5-6.2 kgf.m, 32.5--44.9 ft.lbf}
Tightening torque
7.0-13 Nm
NO.3 ENGINE
MOUNT
BRACKET
STUD BOLT
am3uuwOOOO105
Tightening torque
Nuts: 74.5-104.9 Nm {7.6-10.6 kgfm,
55.0-77.3 ftlbf}
No.3 ENGINE
BRACKET
BOLT
am3uuw0000105
01-10A-32
Caution
" Tighten the bolts in the order shown in
bolt.
{2.56 in}
ATYPE BTYPE
Tightening torque
e3eO 11 Ocw30 11
A type: 72.6-90.9 Nm {7.40-9.2 kgf.m,
53.6-67.0 ftlbf}
1. Disconnect the engine and transaxle. (See 05-15A-5 MANUAL TRANSAXLE REMOVALI
Caution
" Variable valve timing actuator can not be disassembled it is a precision unit.
" Plug hole plate (See 01-1 OA-3 PLUG HOLE PLATE REMOVALIINSTALLATION[LF, L3].)
3. Confirm that notch of the rotor and bump of the cover at the variable valve timing actuator are aligned and fitted .
.. If the notch and the bump are not aligned, turn the crankshaft clockwise two rotations. Verify that the bump
01-10A-33
Caution
Variable valve timing actuator can not be disassembled because it is a precision unit.
Note
Intake camshaft sprocket is integrated with the variable valve timing actuator and cannot be
disassembled.
1. Follow the valve clearance adjustment procedure from 1 to 12 and remove the intake camshaft and variable
valve timing actuator as a single unit.
Note
Do not add scratch marks to the camshaft thrust area.
tightening bolt.
MARK
B3J110BWB001
3. Install a new washer.
4. Install the variable valve timing actuator.
(1) Secure the camshaft in a vise.
(2) Align the marks of the camshaft and variable
Caution
When the variable valve timing actuator
CPJ110WZB005
tightening bolt.
Tightening torque
5. Follow the valve clearance adjustment procedure from 16 to 33 and install the intake camshaft and variable
valve timing actuator.
01-10A-34
MECHANICAL [LF, L3]
Tightening torque
70.9-101.7 inlbf}
C3U0110W052
Specification
b3e0110w151
01-10A-35
;-;
~
~
~ H
~
~ H
~
'"' '
SPOOL VALVE
(MAXIMUM VALVE TIMING RETARD POSITION
b3e0110e090
Note
When applying battery positive voltage
between the oil control valve terminals, the
connection can be either of the following:
Positive battery cable to terminal A,
b3e0110w151
negative battery cable to terminal B
- Positive battery cable to terminal B,
negative battery cable to terminal A
11, Disconnect the negative battery cable. (MAXIMUM VALVE TIMING ADVANCE POSITION)
b3e0110e091
01-10A-36
(3) Release the accelerator pedal.
(4) Wait until the cooling fans stop.
3. Connect the SST (M-MDS) to the DLC-2.
DLC-2
B3E0102W003
Approx. BTDC 8 0
2. Verify that ignition timing advances when the engine speed increases gradually.
If there malfunction, refer to "ENGINE SYMPTOM TROUBLESHOOTING". (See 01-03A-11 ENGINE
SYMPTOM TROUBLESHOOTING[LF, L3].)
Idle Speed Inspection
Note
Idle speed is not adjustable.
Idle speed verification requires M-MDS.
"J. Verify that the idle speed (M-MDS: RPM PID) is within the specification using M-MDS.
Idle speed [MTX (Neutral position)]
"I Excludes temporary idle speed drop just after the electrical loads are turned on.
*2. generator generating current value.
If there malfunction, refer to "ENGINE SYMPTOM TROUBLESHOOTING". (See 01-03A-11 ENGINE
SYMPTOM TROUBLESHOOTING[LF, L3].)
Idle Mixture Inspection
1. Verify that the idle speed and ignition timing are within the specification. (See 01-1 OA-37 Idle Speed
01-10A-37
MECHANICAL [L3 WITH Tel
01-108 MECHANICAL [L3 WITH Te]
F~~~r~~\~T~~.~~:.~~~~~~~:
DRIVE 8ELT REMOVAUINSTALLATION
[L3 WITH TC] 01-108-3 01-108-24 :
DRIVE 8ELT AUTO TENSIONER Crankshaft Pulley Lock Bolt
INSPECTION[L3 WITH TC] 01-108-4 Removal Note 01-108-24
01-108-1
acxuuw00000134
01-108-2
Note
Drive belt deflection/tension inspection is not necessary because of the use of the drive belt auto
tensioner.
1. Verify that the drive belt auto tensioner indicator mark does not exceed the limit.
If it exceeds the limit, replace the drive belt.
INDICATOR
MARK
MALFUNCTION
acxuuw00000135
belt.
01-108-3
1. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REMOVALIINSTALLATION[L3 WITH TC].)
2. Verify that the drive belt auto tensioner moves smoothly in the operational direction .
Replace the drive belt auto tensioner if necessary.
3. Rotate the drive belt auto tensioner pulley by
necessary.
acxuuw00000137
TC].)
5. Remove the high pressure fuel pump. (See 01-14B-21 HIGH PRESSURE FUEL PUMP REMOVALI
6. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVALlINSTALLATIOI\l[L3 WITH TC].)
7. Disconnect the wiring harness.
8. Remove the ventilation hose.
9. Remove the cylinder head cover. (See 01-10B-10 TIMING CHAIN REMOVALIINSTALLATION[L3 WITH TC].)
10. Measure the valve clearance.
(1) Rotate the crankshaft clockwise so that the NO.1 cylinder is at TDC of the compression stroke.
(2) Measure the valve clearance of location A A B A B
shown in the figure.
A A B B
Note
acxuuw00000156
Make sure to note down the measured
tappets.
(4) Rotate the crankshaft clockwise 360 0 so that the No.4 cylinder is at TOC of the compression stroke.
(5) Measure the valve clearance of location B shown in the figure.
(6) If not within the specification, replace the tappet and adjust the valve clearance to the median value of the
standard.
11. Install the cylinder head cover. (See 01-108-10 TIMING CHAIN REMOVALIINSTALLATION[L3 WITH TC].)
12. Install the ventilation hose.
13. Connect the wiring harness.
14. Install the ignition coils. (See 01-18B-2 IGNITION COIL REMOVALIINSTALLATION[L3 WITH TC].)
15. Install the high pressure fuel pump. (See 01-14B-21 HIGH PRESSURE FUEL PUMP REMOVALI
INSTALLATION[L3 WITH TC].)
01-108-4
MECHANICAL [L3 WITH Tel
16. Install the charge air cooler. (See 01-13B-4 INTAKE AIR SYSTEM REMOVALIINSTALLATIOI\J[L3 WITH TC].)
17. Install the splash shield (RH).
18. Connect the negative battery cable.
19. Install the battery cover.
TC].)
5. Remove the high pressure fuel pump. (See 01-14B-21 HIGH PRESSURE FUEL PUMP REMOVAL/
6. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVALIINSTALLATION[L3 WITH TC].)
7. Disconnect the wiring harness.
8. Remove the ventilation hose.
9. Remove the cylinder head cover. (See 01-1 OB-1 0 TIMING CHAIN REMOVALIINSTALLATION[L3 WITH TC].)
10. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REMOVALIINSTALLATION[L3 WITH TC].)
11. Remove the engine front cover lower blind plug.
12. Remove the engine front cover upper blind plug.
acxuuw00000157
am3zzw0000350
01-108-5
acxuuw00000159
EXHAUST
CAMSHAFT
SPROCKET
acxuuw00000162
01-108-6
MECHANICAL [L3 WITH Tel
19. Loosen the camshaft cap bolts in two or three
passes in the order shown in the figure and
remove the camshaft cap.
Note EX
The camshaft caps are to be kept ordered
23. Install the camshaft with NO.1 cylinder cam aligned at TDC of the compression stroke.
24. Carefully apply adhesive agent to the area
indicated in the figure so that it does not leak into
the sliding part.
Thickness
1.0 mm {0.039 in}
acxuuw00000164
~
in two passes, using the following two steps and
in the order shown in the figure. EX
NO.1
Tightening procedure
INML!~
1st step: 5.0-9.0 Nm {51-91 kgfcm, 45
79 inlbf}
2nd step: 14.0-17.0 Nm {1.5-1.7 kgf.m,
10.4-12.5 ftlbf
acxuuwOOOOO 165
26. Install the OCY. (See 01-108-33 OIL CONTROL
VALVE (OCV) REMOVALIINSTALLATION[L3
WITH TC).)
27. Install a new washer.
acxuuw00000166
01-108-7
Caution
Do not tighten the camshaft sprocket
installation bolt at this stage. Verify the
valve timing before performing the bolt
tightening.
EXHAUST
CAMSHAFT
SPROCKET
acxuuwOOOOO 162
Tightening torque
69-75 Nm {7.1-7.6 kgf.m, 51-55 ftlbf}
Tightening torque
8.0-11.5 Nm {82-117 kgf.cm, 71-101
in.lbf}
Tightening torque
18-22 Nm {1.9-2.2 kgf.m, 14-16 ft.lbf}
acxuuwOOOOO 169
01-108-8
39. Install the drive belt. (See 01-1 OB-3 DRIVE BELT
REMOVALIINSTALLATION[L3 WITH TC].)
40. Install the cylinder head cover. (See 01-1 OB-1 0
TIMING CHAIN REMOVALIINSTALLATION[L3
WITH TC].)
41. Install the ventilation hose.
acxuuwOOOOO 170
42. Connect the wiring harness.
43. Install the ignition coils. (See 01-18B-2 IGNITION
COIL REMOVALlII\JSTALLATION[L3 WITH TC].)
44. Install the high pressure fuel pump. (See 01-14B-21 HIGH PRESSURE FUEL PUMP REMOVALI
INSTALLATION[L3 WITH TC].)
45. Install the charge air cooler. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)
46. Install the splash shield (RH).
47. Connect the negative battery cable.
48. Install the battery cover.
Warning
Hot engines can cause severe burns. Be careful not to burn yourself during removal/installation of
each component.
Fuel vapor is hazardous. It can very easily ignite, causing death, serious injury, or damage. Always
keep sparks and flames away from fuel.
1. Verify that the battery is completely charged. (See 01-17B-4 BATTERY II\JSPECTION[L3 WITH TCl.)
2. Warm up the engine.
Warning
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can easily ignite
and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent
this, always perform the Fuel Line Safety Procedure. (See 01-14B-4 BEFORE SERVICE
PRECAUTION[L3 WITH TC].)
6, Remove the fuel pump relay. (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TCl.)
8.
1------------------
Measure the compression pressure using the following procedure.
(1) Press the compression gauge into the spark
plug hole.
Compression
Standard: 1,280 kPa {13.1 kgf/cm 2 , 185.65
psi} [250rpm]
Minimum: 896 kPa {9.14 kgf/cm 2 , 129.96 psi}
[250rpm]
Maximum difference between cylinders: acxuuw00000151
01-108-9
1, Install the spark plugs. (See 01-18B-3 SPARK PLUG REMOVAUINSTALLATION[L3 WITH TCl)
2. Install the ignition coils. (See 01-18B-2 IGNITION COIL REMOVAL/INSTALLATIOf\I[L3 WITH TC].)
3. Install the charge air cooler.
TC].)
5. Remove the high pressure fuel pump. (See 01-14B-21 HIGH PRESSURE FUEL PUMP REMOVAU
6. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVAL/INSTALLATION[L3 WITH TC].)
7. Disconnect the wiring harness.
8. Remove the ventilation hose.
9. Remove the drive belt. (See 01-10B-3 DRIVE BELT REMOVAL/INSTALLATION[L3 WITH TC].)
10. Remove the crankshaft position (CKP) sensor. (See 01-40B-44 CRANKSHAFT POSITIOI\J (CKP) SENSOR
REMOVALlII\JSTALLATION[L3 WITH TC].)
11. Remove the PIS oil pump with the hoses and pipes still connected. (See 06-14-23 POWER STEERING OIL
PUMP REMOVAL/INSTALLATION[L3 WITH TC].)
Note
Position and secure the PIS oil pump out of the way with a rope or wire.
01-108-10
96-104 {9.8-10.6,
70.9-76.7}
+87 0 _93 0
!!SJ: 8.0-11.5 Nm
{82-117 kgfcm,
71-101 inlbf}
Nm {kgfm, ftlbf}
am3zzw0000351
I (8ee01-1 OB-12 Cylinder Head Cover Removal Note.) (8ee01-1 OB-14 Front Oil 8eal Removal Note.)
I
(8ee01-1 OB-19 Cylinder Head Cover Installation (8ee01-1 OB-16 Front Oil 8eal Installation Note.)
Note.)
9 Chain tensioner
I
I
2
(8ee01-1 OB-18 Crankshaft Pulley Lock Bolt
11 Chain guide
Installation Note.)
12 Timing chain
3
Crankshaft pulley
13 Oil jet
4 I Water pump pulley
14 Oil pump chain tensioner
5 Front drive belt idler pulley
15 Oil pump chain guide
6 NO.3 engine mount
01-108-11
aexu uw00000219
am3uuw0000099
ampijw00001731
01-108-12
Caution
Refer to the SST instruction manual for
MAIN FRAME
L) U
REAR SHAFT
SIDE BAR
FRONT SHAFT
w----- FRONT FOOT No.1
~
(ADAPTER FOR FRONT SHAFT)
am3zzw0000042
the figure.
(2) Install the left rear shaft of the SST to the bolt
right side).
RH
shaft of the SST, then align the groove of the
and horizontal.
LH
01-108-13
am3zzw0000042
acxuuw00000227
PLUNGER
acxuuw00000228
acxuuw00000229
01-108-14
_~_!%S~_I
acxuuw00000230
WIRE INSERTION
HOLE
acxuuw00000231
acxuuw00000232
CRANKSHAFT SPROCKET
acxuuwOD000233
01-108-15
MECHANICAL [L3 WITH TC]
acxuuw00000232
figure.
chain.
acxuuw00000234
acxuuw00000235
" 61
521
/
/
~\.:.;;1I.1II! ,
FRONT OIL SEAL
acxuuw00000236
01-108-16
Caution
Install the engine front cover within 10
min of applying the silicone sealant.
Silicone sealant is not needed in area C
shown in the figure.
Thickness
A: 2.2-3.2 mm {0.087-0.12 in}
B: 1.5-2.5 mm {0.06-0.098 in}
acxuuw00000237
2. Tighten the engine front cover installation bolts in the order shown in the figure.
r------------------_
Installation
Tightening Torque
Position
8.0-11.5 Nm {82-117 kgfcm, 71
1-18
101 inlbf}
40-55 Nm {4.1-5.6 kgfm, 30-40
19--22
ftlbf}
acxuuw00000238
bracket.
Tightening torque
7.0-13 Nm {71.4-132.5 kgf.cm, 62.0-115.0
in.lbf} NO.3 ENGINE
MOUNT
Note BRACKET
Tightening stud bolt when the nut of NO.3 STUD BOLT
engine mount nut is loosened.
01-108-17
in the figure.
Tightening torque
ft Ibf}
am3zzw0000244
figure.
contacts SST.)
acxuuw00000234
BOLT
acxuuw00000243
Tightening procedure
70.9-76.7 ftlbf}
01-108-18
==--_--:-
MECHANICAL [L=3=W==IT=H=T=C=]
9. Install the cylinder block lower blind plug.
,
Ue
Tightening
18-22 N tor{Q1
m g_2
. . 2 kgf.m , 14-16 ft.lbf}
acxuuw00000244
Cylinder Head Cover Installation Note n in the
1. Apply silicone sealant to the areas s how
figure.
acxuuw00000245
Thickness
5.0 mm {0.20 in}
acxuuw00000246
acxuuw00000247
01-108-19
Warning
Fuel vapor is hazardous. It can very easily ignite, causing death, serious injury, or damage. Always
keep sparks and flames away from fuel.
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can easily ignite
and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent
this, always perform the Fuel Line Safety Procedure. (See 01-14B-4 BEFORE SERVICE
PRECAUTION[L3 WITH TC].)
1" Remove the timing chain. (See 01-10B-1 0 TIMING CHAIN REMOVAUINSTALLATION[L3 WITH TC].)
2. Remove the generator. (See 01-17B-6 GENERATOR REMOVALIINSTALLATION[L3 WITH TC].)
Note
Place the generator out of the way with the wiring harnesses connected.
3. Remove the exhaust manifold. (See 01-15B-2 EXHAUST SYSTEM REMOVAUINSTALLATION[L3 WITH TC].)
4. Remove the intake manifold. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)
5. Disconnect the heater hose and radiator hose.
6. Disconnect the wiring harness.
7. To firmly support the engine, first set the engine
jack and attachment to the oil pan.
8. Remove in the order indicated in the figure.
9. Install in the reverse order of removal.
10. Bleed the air from the cooling system.
(See 01-12B-4 ENGINE COOLANT
REPLACEMEI\JT[L3 WITH TC].)
11. Inspect the compression pressure. (See 01-1 OB-9
COMPRESSION INSPECTION[L3 WITH TC].)
ENGINE JACK
acxuuw00000249
01-108-20
8.0-11.5 Nm {82-117
3.0--11 Nm {31-112 kgfcm, 27-97 inlbf}
+13-17 Nm {133-173 kgfcm, 116-150 inlbf}
+43-47 {4.4-4.7, 32-34}
+88_92
+88_92
iii 4
Nm {kgf.m, ftlbf}
acxu uw00000250
01-108-21
Note
The camshaft caps are to be kept ordered for correct reassembly in their original positions.
EX
IN
acxuuw00000252
~.
acxuuw00000253
Tightening procedure
1st step: 3.0-11 Nm {31-112 kgfcm, 27
97 in.lbf}
2nd step: 13-17 Nm {133-173 kgfcm,
116-150 inlbf}
3rd step: 43-47 Nm {4.4-4.7 kgfm, 32-34
ft.lbf}
acxuuw00000254
01-108-22
1, Install the camshaft with NO.3 cylinder cam aligned at TDC of compression stroke.
Thickness
1.0 mm {0.039 in}
acxuuw00000255
Tightening procedure
1st step: 5.0-9.0 Nm {51-91 kgfcm, 45 IN
79 in.lbf}
2nd step: 14-17 Nm {1.5-1.7 kgf.m, 11
12 ft.lbf}
01-108-23
TC].)
5. Remove the high pressure fuel pump. (See 01-14B-21 HIGH PRESSURE FUEL PUMP REMOVAL!
6. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REI\IIOVAL!INSTALLATION[L3 WITH TC].)
7. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVAL!INSTALLATION[L3 WITH TC].)
8. Disconnect the wiring harness.
9. Remove the ventilation hose.
10. Remove cylinder head cover. (See 01-1 OB-1 0 TIMING CHAIN REMOVAL!INSTALLATION[L3 WITH TC].)
11. Remove the crankshaft position (CKP) sensor. (See 01-40B-44 CRANKSHAFT POSITIOI\J (CKP) SEI\JSOR
REMOVALIINSTALLATION[L3 WITH TC].)
12. Remove in the order indicated in the figure.
13. Install in the reverse order of removal.
Nm {kgfm, ftlbf}
acxuuw00000196
am3uuw0000099
01-108-24
ampijw00001731
Front Oil Seal Removal Note
i. Remove the oil seal lip using a razor.
2. Remove the oil seal using a flathead screwdriver
acxuuwOOO00199
acxuuw00000200
\ oi!5I
I5ll
/
~~.ii
/
IUII! I
FRONT OIL SEAL
acxuuw00000201
01-108-25
MECHANICAL [L3 WITH TCl
Crankshaft Pulley Lock Bolt Installation Note
1. Install the SST to the camshaft as shown in the
figure.
contacts SST.)
BOLT
acxuuw00000203
Tightening procedure
70.9-76.7 ft.lbfl
Tightening torque
acxuuw00000204
01-108-26
2 Rear oil seal
(See01-10B-27 Rear Oil Seal Installation Note.)
Nm {kgfcm, inlbf}
acxu uwOOOOO 146
Caution
Install the rear oil seal within 10 min of applying the silicone sealant.
Thickness
acxuuw00000147
Tightening torque
in-Ibf}
acxuuw00000149
01-108-27
MECHANICAL [L3 WITH TCl
ENGINE REMOVAUINSTALLATION[L3 WITH TCl
idOl1039B00400
Warning
Fuel vapor is hazardous. It can very easily ignite, causing death, serious injury, or damage. Always
keep sparks and flames away from fuel.'
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can easily ignite
and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent
this, always perform the Fuel Line Safety Procedure. (See 01-14B-4 BEFORE SERVICE
PRECAUTION[L3 WITH TCl.)
1, Remove the battery and battery tray. (See 01-17B-4 BATTERY INSPECTION[L3 WITH TC].)
2. Remove the front tire.
3. Remove the charge air cooler cover. (See 01-138-4 INTAKE AIR SYSTEM REMOVAUINSTALLATIONlL3
WITH TC].)
4. Remove the air cleaner. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)
5. Remove the under cover, splash shield and mudguard.
6. Drain the engine coolant (See 01-128-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
7. Drain the transaxle oil. (See 05-15B-3 TRANSAXLE OIL REPLACEMENT[A26M-R].)
8. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REMOVALIINSTALLATION[L3 WITH TC].)
9. Remove the tunnel member. (See 01-15B-2 EXHAUST SYSTEM REMOVAL/INSTALLATIONlL3 WITH TC].)
10. Remove the member. (See 01-15B-2 EXHAUST SYSTEM REMOVAUINSTALLATIOf\I[L3 WITH TC].)
11. Remove the TWC. (See 01-15B-2 EXHAUST SYSTEM REMOVALIINSTALLATION[L3 WITH TC].)
12. Remove the insulator. (See 01-15B-2 EXHAUST SYSTEM REMOVALIINSTALLATION[L3 WITH TC].)
13. Remove the WU-TWC. (See 01-15B-2 EXHAUST SYSTEM REMOVAL/INSTALLATIONlL3 WITH TC].)
14. Disconnect the heater hose. (See 07-11-3 A/C UNIT REMOVAL/INSTALLATION.)
15. Disconnect the radiator hose. (See 01-12B-7 RADIATOR REMOVAUINSTALLATION[L3 WITH TC].)
16. Disconnect the brake vacuum hose. (See 04-11-4 VACUUM HOSE REMOVAL/INSTALLATION.)
17. Disconnect the fuel hose and vacuum hose. (See 01-14B-24 QUICK RELEASE CONNECTOR REMOVAU
INSTALLATION[L3 WITH TC].)
18. Disconnect the shift cable. (See 05-15B-5 MANUAL TRANSAXLE REMOVAUINSTALLATION[A26M-R].)
19. Disconnect the clutch release cylinder with the pipe. (See 05-10-9 CLUTCH RELEASE CYLINDER REMOVALI
INSTALLATION.)
20. Disconnect the wiring harnesses.
21. Disconnect the front drive shaft (RH) from the joint shaft side. (See 03-13-9 DRIVE SHAFT REMOVALI
INSTALLATION.)
22. Disconnect the front drive shaft (LH) from the transaxle side. (See 03-13-9 DRIVE SHAFT REMOVAU
INSTALLATION.)
23. Remove the A/C compressor with the pipes still connected. (See 07-11-16 AlC COMPRESSOR REMOVALI
INSTALLATIONlL3 WITH TC].)
Note
Position and secure the AlC compressor out of the way with rope.
24. Remove the front crossmember, lower arm, front stabilizer, and steering gear and linkage as a single unit. (See
02-13-14 FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
25. Remove in the order indicated in the figure.
26. Install in the reverse order of removal.
27. Start the engine, and inspect and adjust the following:
Air bleeding (See 06-14-4 AIR BLEEDING.)
Front wheel alignment (See 02-11-2 FROI\JT WHEEL ALIGNMENT.)
Bleed the air from the cooling system. (See 01-12B-4 ENGIf\IE COOLANT REPLACEMENT[L3 WITH TC].)
Runout and contact on pulley and belt
Leakage of engine oil, engine coolant, automatic transmission fluid, or fuel.
Ignition timing, idle speed and idle mixture (CO and HC)
Engine accessories operation
28. Perform a road test and verify that there is no abnormal vibration or noise.
01-108-28
7
Nm {kgf.m, ftlbf}
am 3zzw0000351
01-108-29
am3zzw0000247
No.3 Engine Mount and No.4 Engine Mount Rubber Rem;....o_v--.:a_I_N_o_t_e ----,
1" Secure the engine and the transaxle using an
engine jack and attachment as shown in the
figure.
ATTACHM~T
,~~;!!I~Ili~;~~
ENGINE JACK
am3zzw0000247
No.3 Engine Mount and No.4 Engine Mount Rubber Insta.--_lIa_t_io_n_N_o_t_e ----,
1. Secure the engine and the transaxle using an
engine jack and attachment as shown in the
figure.
ATTACHMENT
Tightening torque
83.6-113.1 Nm {8.6-11.5 kgf.m, 61.7-83.4
ft.lbf}
No.4 ENGINE
MOUNT RUBBER
INSTALLATION
BOLT
am3zzw0000247
01-108-30
Tightening torque
1st step: 6.9-9.8 Nm {70.4-99.9 kgf.cm,
61.1-86.7 inlbf}
2nd step: 44.0-61.0 Nm {4.5-6.2 kgf.m,
32.5-44.9 ft.lbf}
Tightening torque
7.0-13 Nm {71.4-132.5 kgf.cm, 62.0
115.0 in.lbf}
No.3 ENGINE
MOUNT
BRACKET
STUD BOLT
am3zzw0000247
Tightening torque
77.3 ft.lbf}
No.3 ENGINE
MOUNT
BRACKET
BOLT
am3zzw0000247
Caution
Tighten the bolts in the order shown in
the figure to prevent abnormal noise and
vibration after assembly.
Tightening torque
85.9 ftlbf}
am3zzw0000247
01-108-31
MECHANICAL [L3 WITH Te]
ENGINE DISASSEMBLY/ASSEMBLY[L3 WITH TCl
id011039800500
TC].)
3. Remove the exhaust system. (See 01-158-2 EXHAUST SYSTEM REMOVAUINSTALLATION[L3 WITH TC].)
4. Remove the generator. (See 01-178-6 GENERATOR REI\t10VAL/II\JSTALLATION[L3 WITH TC].)
5. Remove the starter. (See 01-198-2 STARTER REMOVAUINSTALLATION[L3 WITH TC].)
6. Remove the crankshaft position (CKP) sensor. (See 01-408-44 CRANKSHAFT POSITION (CKP) SENSOR
Caution
Remove the variable valve timing actuator and camshaft sprocket as a single unit.
Note
The variable valve timing actuator and camshaft sprocket cannot be disassembled.
1. Referring to the valve clearance adjustment procedure, remove the variable valve timing actuator and the
camshaft on the intake air side as a single unit. (See 01-108-4 VALVE CLEARANCE INSPECTIONI
installation bolt.
MARK
acxuuw00000144
Caution
If replacing with a new variable valve
replacement.
acxuuwOOOOO 145
(3) Tighten the variable valve timing actuator
installation bolt.
Tightening torque
5. Referring to the valve clearance adjustment procedure, install the variable valve timing actuator and camshaft
on the intake air side as a single unit. (See 01-108-4 VALVE CLEARANCE INSPECTION/ADJUSTMENT[L3
WITH TC].)
01-108-32
Caution
Due to the precision interior construction of the variable valve timing actuator, it cannot be
disassembled.
II
1 Remove the battery cover.
2. Disconnect the negative battery cable.
3. Remove the charge air cooler. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAUINSTALLATION[L3 WITH
TC).)
4. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVAUINSTALLATION[L3 WITH TC).)
5. Remove the spark plugs. (See 01-18B-3 SPARK PLUG REMOVAUINSTALLATIOI\J[L3 WITH TC).)
6. Disconnect the wiring harness.
7. Remove the ventilation hose.
8. Remove cylinder head cover. (See 01-1 OB-1 0 TIMING CHAIN REMOVAUINSTALLATION[L3 WITH TC).)
9. Verify that the groove of the rotor and notch of the cover on the variable valve timing actuator are aligned and
fitted .
If they are not aligned, rotate the crankshaft in the direction of engine rotation two times and verify that they
are aligned.
- If they will not align, replace the variable valve timing actuator.
If under any condition, the variable valve timing actuator always makes a hitting noise directly after the
camshaft exceeds maximum lift while rotating the crankshaft two times in the direction of engine rotation,
replace the variable valve timing actuator as it has not been fixed.
10. install the cylinder head cover. ,-------------,--------
(See 01-10B-10 TIMING CHAIN REMOVAL!
TC).)
4. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVAUINSTALLATION[L3 WITH TC).)
5. Disconnect the wiring harness.
6. Remove the ventilation hose.
7. Remove the cylinder head cover. (See 01-10B-10 TIMING CHAIN REMOVAUINSTALLATION[L3 WITH TC].)
8. Remove the OCV.
9. Install the OCv.
Tightening torque
8.0-11.5 Nm {82-117 kgf.cm, 71-101
in.lbf}
am3zzw0000352
01-108-33
OCV resistance
SPOOL VALVE
(MAXIMUM VALVE TIMING RETARD POSITION
acxuuw00000140
Note
When applying battery positive voltage
between the OCV terminals, the connection
can be either of the following:
Positive battery cable to terminal A,
Negative battery cable to terminal B
am3zzw0000352
~
--;
~
timing retard position.
If not as specified, replace the OCv.
r-- -I
~
(See 01-10B-33 OIL CONTROL VALVE '"'"
(OCV) REMOVAUINSTALLATIOI~[L3 WITH SPOOL VALVE
01-108-34
MECHANICAL [L3 WITH TCl
ENGINE TLiNE-L1P[L3 WITH TCl
id011039800600
Note
If the accelerator pedal is depressed continuously for a specified time, the engine speed may decrease to
the idle speed. This is due to the fuel cut control operation, which prevents overheating, and it does not
indicate a malfunction.
Engine Tune-up Preparation
1. Verify that the shift lever is in neutral position
2. Connect the M-MDS to the DLC-2.
3. Verify that no DTCs are available.
4. Warm up the engine (ECT is approx. 80C {176
OF} or more).
DLC-2
am3zzw0000351
Note
The ignition timing cannot be adjusted.
The M-MDS is required to verify the ignition timing.
1. Verify the ignition timing (M-MDS: SPARKADV) using the PIDldata monitor function of the M-MDS.
Ignition timing
Approx. BTDC 10
2. Verify that ignition timing advances when the engine speed increases gradually.
If there is malfunction, refer to "ENGII\lE SYMPTOM TROUBLESHOOTING". (See 01-03A-11 ENGINE
Note
Idle speed is not adjustable.
Idle speed verification requires M-MDS.
1, Verify that the idle speed (M-MDS: RPM PID) is within the specification using M-MDS.
If there is malfunction, refer to "ENGINE SYMPTOM TROUBLESHOOTING". (See 01-03A-11 ENGINE
Idle speed
No load: 650-750 rpm
"1 : When the following electrical loads are on: Headlights, rear defroster, cooling fan No.1, cooling fan No.2, and
the blower motor (2-step or more.)
Idle Mixture Inspection
1. Verify that the idle speed and ignition timing are within the specification. (See01-1 OB-35 Idle Speed Inspection.)
01-108-35
LUBRICATION [LF, L3]
SPIN-ON TYPE
OIL FILTER
E3U111ZW6001
I
1 Oil pressure switch 4 Oil strainer
I
(See 01-11A-3 OIL PRESSURE INSPECTION[LF, (See 01-11A-8 OIL PUMP REMOVAU
I L3].) INSTALLATION[LF, L3].)
I
I 2 Oil filter
(See 01-11A-4 OIL FILTER REPLACEMENT[LF,
5 Oil pump component
(See 01-11A-8 OIL PUMP REMOVAU
L3].) INSTALLATION[LF, L3].)
3 Oil pan
(See 01-11A-5 OIL PAI'J REMOVAU
INSTALLATION[LF, L3].)
01-11A-1
oil.
I])~)
L MARK F MARK
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to used engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
Caution
In case you spill engine oil on the exhaust system, wipe it off completely. If you fail to wipe the
spilled engine oil, it will produce fumes because of the heat.
01-11A-2
Note
The amount of residual oil in the engine can vary according to the replacement method, oil temperature,
etc. Verify the oil level after engine oil replacement.
6. Refill with the following type and amount of the engine oil.
Engine oil specification
Item U.S.A. and CANADA Except U.S.A. and CANADA
I
i
IEngine oil grade
I (I LSAC) (I LSAC)
I
I,, API SL or ILSAC
5W-20 (If SAE 5W-20 engine oil is not available
Engine oil viscosity 5W-20
in your market, use SAE 5W-30 engine oil.)
Warning
Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
1. Remove the battery cover. (See 01-17 A-2 BATTERY REMOVAL/INSTALLATION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the under cover.
4. Remove the oil pressure switch.
5. Screw the SST into the oil pressure switch
installation hole.
temperature.
7. Run the engine at the specified speed, and note
Note
The oil pressure can vary with oil viscosity
and temperature.
D6E111AW3004
Oil pressure (reference value) [oil
01-11A-3
LUBRICATION [LF, L3]
Caution
Be sure there is no sealant between 1.0-2.0 mm {0.04-0.07 in} from the end of the oil pressure
switch to prevent a possible operation malfunction.
Tightening torque
applicable part.
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to used engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
Caution
In case you spill engine oil on the exhaust system, wipe it off completely. If you fail to wipe the
spilled engine oil, it will produce fumes because of the heat.
Cartridge Type
Caution
To avoid damage to the oil filter, use only specified oil filter.
Note
Oil could be easily drained when the air is in
the filter. OIL FILTER COVER
OIL FILTER DRAIN PLUG
5. Loosen the oil filter cover for another 1 turn.
C3U0111W014
01-11A-4
cover.
drain plug.
10. Install the oil filter, oil filter drain plug, and oil filter
cover.
11. Tighten the oil filter cover and the oil filter drain
plug.
Tightening torque
22.2-25.8 ft.lbf}
C3U0111W015
12. Start the engine and confirm that there is no oil
leakage.
If there is oil leakage, repair or replace the applicable part.
13. Inspect the oil level. (See 01-11A-2 ENGINE OIL LEVEL INSPECTION[LF, L3].)
14. install the under cover.
Spin-on Type
1. Remove the under cover.
2. Remove the oil filter using a commercially
available, cup-type oil filter wrench (76 mm {3.0
in} diameter, 15 sided).
3. Use a clean rag to wipe off the mounting surface.
4. Apply clean engine oil to the gasket of a new oil
filter.
5. Tighten the oil filter using cup-type oil filter
wrench and according to the instructions on the
package or side of the oil filter.
leakage.
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to used engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
01-11A-S
LUBRICATION [LF, L3]
9. Remove the A/C compressor with the pipes still connected. (See 07-11-15 A/C COMPRESSOR REMOVAL!
INSTALLATION[LF, L3].)
10. Remove the ignition coils. (See 01-18A-2 IGNITION COIL REMOVALIINSTALLATION[LF, L3].)
11. Remove the crankshaft position (CKP) sensor. (See 01-40A-67 CRANKSHAFT POSITION (CKP) SENSOR
REMOVALIINSTALLATION[LF, L3].)
12. Remove the engine front cover. (See 01-1 OA-12 TIMING CHAIN REMOVALIINSTALLATION[LF, L3].)
13. Remove in the order indicated in the table.
14. Install in the reverse order of removal.
15. Refill with the specified type and amount of the engine oil. (See 01-11A-2 ENGINE OIL REPLACEMENT[LF,
L3].)
16. Start the engine and confirm that there is no oil leakage.
If there is oil leakage, repair or replace the applicable part.
17. Inspect the oil level. (See 01-11A-2 ENGINE OIL LEVEL INSPECTION[LF, L3].)
18. Inspect for the ignition timing and idle speed. (See 01-10A-37 ENGINE TUNE-UP[LF, L3].)
37.3-52.0
{3.8-5.3,
27.5-38.3}
am3uuw0000107
Oil pan
(See 01-11A-6 Oil Pan Removal Note.)
(See 01-11A-7 Oil Pan Installation Note.)
am3uuwOO00107
01-11A-6
Caution
Apply the silicon sealant in a single, unbroken line around the whole perimeter.
Using bolts with the old seal adhering could cause cracks in the housing.
(0' Ira
)1'- @iF
the housing and oil pan.
~ OLD SEALANT
am3uuw0000107
am3uuw0000107
am3uuw0000107
Tightening torque
17-23 Nm {1.8-2.3 kgfm, 12.6-16.9 ftlbf}
01-11A-7
Tightening torque
ft.lbf}
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to used engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
"j. Remove the battery cover. (See 01-17A-2 BATTERY REMOVAUINSTALLATION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the under cover and splash shield as a single unit.
4. Remove the front tire (RH).
5. Drain the engine oil. (See 01-11 A-2 ENGINE OIL REPLACEMENT[LF, L3].)
6. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVALIINSTALLATION[LF, L3].)
7. Remove the drive belt. (See 01-1 OA-4 DRIVE BELT REPLACEMEI\lT[LF, L3].)
8. Position the coolant reserve tank out of the way.
9. Remove the A/C compressor with the pipes still connected. (See 07-11-15 A/C COMPRESSOR REMOVAU
INSTALLATION[LF, L3].)
10. Remove the ignition coils. (See 01-18A-2 IGNITION COIL REMOVALIINSTALLATION[LF, L3].)
11. Remove the crankshaft position (CKP) sensor. (See 01-40A-67 CRA~IKSHAFT POSITION (CKP) SENSOR
REMOVALIINSTALLATION[LF, L3].)
12. Remove the engine front cover. (See 01-1 OA-12 TIMING CHAIN REMOVALlINSTALLATIOI\l[LF, L3].)
13. Remove the oil pan. (See 01-11 A-5 OIL PAN REMOVALIINSTALLATION[LF, L3].)
14. Remove in the order indicated in the table.
15. Install in the reverse order of removal.
16. Refill with the specified type and amount of the engine oil. (See 01-11A-2 ENGINE OIL REPLACEMENT[LF,
L3].)
17. Start the engine and confirm that there is no oil leakage.
If there is oil leakage, repair or replace the applicable part.
18. Inspect the oil level. (See 01-11 A-2 ENGII\lE OIL LEVEL INSPECTION[LF, L3].)
19. Inspect for the ignition timing and idle speed. (See 01-1 OA-37 ENGINE TUNE-UP[LF, L3].)
01-11A-8
8.0-11.5
(82-117,
71-101}
2 Oil pump chain guide (See 01-11 A-9 Oil Pump Sprocket Removal/
Installation Note.)
am3uuw0000108
Tightening torque
in.lbf}
16.9 ft.lbf}
am3uuw0000108
01-11A-9
LUBRICATION [L3 WITH TC]
am3uuwOO00096
01-11 B-1
engine oil.
CM~MAX
~\
MIN MARK MAX MARK
acxuuw00002002
Warning
Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
Caution
If engine oil is spilled on the exhaust system, wipe it off completely. If you fail to wipe the spilled
engine oil, it will produce fumes because of the heat.
Note
The amount of residual oil in the engine can vary according to factors such as the replacement method
and oil temperature. Verify the oil level after engine oil replacement.
6. Refill with the following type and amount of the engine oil.
Oil and oil filter replacement: 5.7 L {6.0 US qt, 5.0 Imp qt}
01-118-2
(ILSAC) (ILSAC)
API SM or ILSAC
5W-20 (If SAE 5W-20 engine oil is not available
Engine oil viscosity 5W-20
in your market, use SAE 5W-30 engine oil.)
Warning
Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
1. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the under cover.
4. Remove the oil pressure switch.
5. Screw the SSTs into the oil pressure switch
installation hole.
temperature.
Note
The oil pressure can vary with oil viscosity
acxuuwOOOO 1988
and temperature.
Caution
Make sure that there is no sealant between 1.0-2.0 mm {0.04-0.07 in} from the end of the oil
pressure switch to prevent a possible operation malfunction.
01-11 B-3
applicable part.
acxuuw00001989
17. Install the under cover.
Warning
Hot engines and el1gine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
Caution
If engine oil is spilled on the exhaust system, wipe it off completely. If you fail to wipe the spilled
engine oil, it will produce fumes because of the heat.
To avoid damage to the oil filter, use only specified oil filter.
Note
Oil could be easily drained when the air is in
the filter. OIL FILTER COVER
OIL FILTER DRAIN PLUG
5. Loosen the oil filter cover for another 1 turn.
acxuuw00002007
filter cover.
10. Install the oil filter, oil filter drain plug, and oil filter
cover.
11. Tighten the oil filter cover and the oil filter drain
plug.
Tightening torque
22.2-25.8 ft.lbf}
01-118-4
LUBRICATION [L3 WITH TCl
OIL COOLER REMOVAUINSTALLATION[L3 WITH TCl
id011139800800
Warning
Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
.=
i Remove the battery cover. (See 01-17B-2 BATTERY REMOVAUINSTALLATIOf\I[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the under cover.
4. Drain the engine coolant. (See 01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
5. Remove in the order indicated in the table.
6. Use a clean rag to wipe off the mounting surface on the oil filter adapter and the oil cooler.
7. Install in the reverse order of the removal.
8. Refill the engine coolant. (See 01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
9. Start the engine and confirm that there is no oil leakage.
If there is oil leakage, repair or replace the applicable part.
10. Inspect the oil level. (See 01-11 B-2 ENGINE OIL ~------------/- j-------,
LEVEL INSPECTIOf\I[L3 WITH TC].). 34-40 {3.5-4.0, 25.1-29.4} f:i
o=J Water hose ~
CO Oil cooler iii 2 I
...""",....
I
OIL FILTER
ADAPTER
~~/
~~
Nm {kgf.m, ft.lbf}
am3uuw0000030
Warning
Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
1. Complete the "BEFORE SERVICE PRECAUTION". (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3
WITH TC].)
2. Remove the battery, battery tray and PCM component. (See 01-17B-2 BATTERY REMOVALI
8. Disconnect the quick release connector on the high pressure fuel pump. (See 01-14B-24 QUICK RELEASE
01-118-5
LUBRICATION [L3 WITH Tel
9. Remove the high pressure 1uel pump. (See 01-148-21 HIGH PRESSURE FUEL PUMP REMOVALI
10. Remove the ignition coils. (See 01-188-2 IGNITION COIL REMOVALIINSTALLATION[L3 WITH TC).)
11. Loosen the water pump pulley bolts before removing the drive belt.
12. Remove the drive belt. (See 01-10B-3 DRIVE BELT REMOVAL/INSTALLATION[L3 WITH TC).)
13. Remove the PIS oil pump with hose and pipe still connected. Position the PIS oil pump out of the way. (See 06
14-23 POWER STEERING OIL PUMP REMOVALIINSTALLATION[L3 WITH TC).)
14. Remove the crankshaft position (CKP) sensor. (See 01-408-44 CRANKSHAFT POSITION (CKP) SENSOR
REMOVALIINSTALLATION[L3 WITH TC).)
15. Remove the engine front cover. (See 01-108-10 TIMING CHAIN REMOVALIINSTALLATION[L3 WITH TC].)
16. Remove in the order indicated in the table.
17. Install in the reverse order of removal.
18. Refill with the specified type and amount of the engine oil. (See 01-118-2 ENGINE OIL REPLACEMENT[L3
WITH TC).)
19. Refill the engine coolant. (See 01-128-4 ENGII\JE COOLANT REPLACEMENT[L3 WITH TC].)
20. Start the engine and confirm that there is no oil leakage.
If there is oil leakage, repair or replace the applicable part.
21. Inspect the oil level. (See 01-11 8-2 ENGINE OIL LEVEL INSPECTION[L3 WITH TC).)
22. Inspect for engine coolant leakage. (See 01-128-6 ENGII\JE COOLANT LEAKAGE INSPECTION[L3 WITH
TC).)
23. Inspect for the ignition timing and idle speed. (See 01-108-35 ENGINE TUNE-UP[L3 WITH TC).)
37-52 {3.8-5.3,
28-38}
8.0--11.5 Nm
{82-117 kgfem,
71-101 inlbf}
~ml
I
17-23 {1.8-2.3, 12.6-16.9}
Nm {kgf.m, ftlbf}
37-52 {3.8-5.3, 28-38}
rn2
Dipstick pipe
a-ring
3 Oil pan
01-118-6
acxuuwOOOO 1992
Oil Pan Installation Note
Caution
Apply the silicon sealant in a single, unbroken line around the whole perimeter.
Using bolts with the old seal adhering could cause cracks in the housing.
~ OLD SEALANT
acxuuw00001993
acxuuw00001994
Thickness
2.2-3.2 mm 'I
acxuuw00001995
01-11 B-7
Tightening torque
acxuuw00001996
6. Tighten the oil pan-transaxle installation bolts.
Tightening torque
Warning
Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
1. Complete the "BEFORE SERVICE PRECAUTION". (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3
WITH TC].)
2. Remove the battery, battery tray and PCM component. (See 01-17B-2 BATTERY REMOVAL!
8. Disconnect the quick release connector on the high pressure fuel pump. (See 01-14B-24 QUICK RELEASE
9. Remove the high pressure fuel pump. (See 01-14B-21 HIGH PRESSURE FUEL PUMP REMOVALI
10. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVAUINSTALLATIOI\I[L3 WITH TC].)
11. Loosen the water pump pulley bolts before removing the drive belt.
12. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REMOVAUINSTALLATION[L3 WITH TC].)
13. Remove the PIS oil pump with hose and pipe still connected. Position the PIS oil pump out of the way. (See 06
14-23 POWER STEERING OIL PUMP REMOVAL/INSTALLATION[L3 WITH TC].)
14. Remove the crankshaft position (CKP) sensor. (See 01-40B-44 CRANKSHAFT POSITION (CKP) SENSOR
REMOVAL/INSTALLATION[L3 WITH TC].)
15. Remove the engine front cover. (See 01-1 OB-1 0 TIMING CHAIN REMOVAL/INSTALLATION[L3 WITH TC].)
16. Remove the oil pan. (See 01-118-5 OIL PAN REMOVALIINSTALLATION[L3 WITH TC).)
17. Remove in the order indicated in the table.
18. Install in the reverse order of removal.
19. Refill with the specified type and amount of the engine oil. (See 01-11 B-2 ENGINE OIL REPLACEMENT[L3
WITH TC].)
20. Refill the engine coolant. (See 01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
21. Start the engine and confirm that there is no oil leakage.
If there is oil leakage, repair or replace the applicable part.
22. Inspect the oil level. (See 01-11 B-2 ENGINE OIL LEVEL INSPECTION[L3 WITH TC].)
01-118-8
LUBRICATION [L3 WITH TCl
23. Inspect for engine coolant leakage. (See 01-128-6 ENGINE COOLANT LEAKAGE INSPECTION[L3 WITH
TC).)
24. Inspect for the ignition timing and idle speed. (See 01-108-35 ENGINE TUNE-UP[L3 WITH TC).)
25. Inspect the oil pressure. (See 01-11 B-3 OIL PRESSURE INSPECTION[L3 WITH TC).)
8.0--11'5~'2')
{82-117,
71-101}
/S; III
~:;;5) 2
~ t'g)lJ)
\l :1
.~.~ ~
'-~~
mJ~~
~
T ~
8.0--11.5
{82-117,
71-101}
2 Oil pump chain guide (See 01-118-9 Oil Pump Sprocket Removal/
Installation Note.)
acxuuw00002005
Oil Pump Installation Note
1. Tighten the oil pump bolts in two steps in the
Tightening torque
in.lbf}
16.9 ft.lbf}
acxuuw00002006
01-118-9
COOLING SYSTEM [LF, L3]
B3E0112W003
01-12A-1
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turns the cap using the cloth, and remove it.
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
1. Verify that the engine coolant level in the coolant reserve tank is between the N111'J and MAX marks.
2. If the engine coolant level is below MIN mark, add engine coolant.
1. Measure the coolant temperature and specific gravity using a thermometer and a hydrometer.
Caution
Use engine coolant at a concentration that meets the environmental conditions in which the
vehicle is driven, otherwise engine damage could occur.
The engine has aluminum parts and must be protected by an ethylene-glycol-based coolant to
prevent corrosion and freezing.
Do not use coolants containing Alcohol, Methanol, Borate or Silicate. These coolants could
damage the cooling system.
Use only soft (demineralized) water in the coolant mixture. Water that contains minerals will cut
down on the coolant's effectiveness.
Engine coolant damages paint. If engine coolant does get on a painted surface, rinse it off quickly.
C3U0112W016
01-12A-2
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
Caution
Use engine coolant at a concentration that meets the environmental conditions in which the
The engine has aluminum parts and must be protected by an ethylene-glycol-based coolant to
Do not use coolants containing Alcohol, Methanol, Borate or Silicate. These coolants could
Use only soft (demineralized) water in the coolant mixture. Water that contains minerals will cut
down on the coolant's effectiveness.
Engine coolant damages paint. If engine coolant does get on a painted surface, rinse it off quickly.
~
FRONT
am3uuw0000059
Tightening torque
1.2-1.5 Nm {13-15 kgfcm, 11-13 in.lbf} RADIATOR
'--_--J DRAIN PLUG
8. Refill the coolant into the coolant reserve tank up to the MAX mark on the tank.
9. Fully install the cooling system cap.
01-12A-3
Caution
If the water temperature gauge rises too high, stop the engine and decrease the water temperature
to prevent overheating. Then, verify the malfunctioning part and repair or replace it.
If the engine coolant level in the coolant reserve tank is below the MIN mark during engine coolant
air bleeding operation, stop the engine, and after the engine coolant temperature decreases, add
engine coolant. Then, resume the engine coolant air bleeding operation.
10. Start the engine and idle it until the thermometer indicator is in the center when the engine is at below 1,500
rpm.
11. Bleed the air by following the procedures below. At this time, be careful of the coolant temperature to prevent
overheating.
Note
If the accelerator pedal is depressed continuously for a specified time, the engine speed may decrease to
the idle speed. This is due to the fuel cut control operation, which prevents overheating, and it does not
indicate a malfunction.
(1) Run the engine at 2,500 rpm for 2-3 min, 2 times.
(2) Run the engine at 3,000 rpm for 5 s, then idle.
(3) Repeat steps (1), (2) twice.
12. Stop the engine, and inspect the coolant level after the coolant temperature decreases (water temperature
gauge indicates 'C' or less).
13. Check the coolant level.
If it is low, refill the coolant into the coolant reserve tank up to the MAX mark on the tank.
14. Inspect for engine coolant leakage. (See 01-12A-4 ENGINE COOLANT LEAKAGE INSPECTION[LF, L3].)
Warning
Never remove the cooling system cap while the engine is running, or when the engine and radiator
are hot. Scalding coolant and steam may shoot out and cause serious injury. It may also damage
the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
Caution
Applying more than 145 kPa {1.5 kgf/cm 2 ,
21 psi} can damage the hoses, fittings,
and other components, and cause
leakage. "J.:' '.i'
OR AFTERMARKET
EQUIVALENT
Pressure
applicable part.
01-12A-4
Warning
Never remove the cooling system cap while the engine is running, or when the engine and radiator
are hot. Scalding coolant and steam may shoot out and cause serious injury. It may also damage
the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. .'
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you"re sure all the pressure is gone, turn the cap using the cloth, and remove it.
Pressure
22.4 psi}
B3E0112W130
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
1. Drain the engine coolant until the coolant reserve tank becomes empty. (See 01-12A-3 ENGINE COOLANT
REPLACEMENT[LF, L3].)
01-12A-5
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
i Remove the battery cover. (See 01-17A-2 BATTERY REMOVAL/INSTALLATION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the under cover.
4. Drain the engine coolant. (See 01-12A-3 ENGINE COOLANT REPLACEMEI\JT[LF, L3].)
5. Disconnect the coolant reservoir hose from the radiator.
6. Position the front wiring harnesses out of the way.
7. Remove in the order indicated in the table.
8. Install in the reverse order of removal.
9. Add engine coolant.(See 01-12A-3 ENGINE COOLANT REPLACEMENT[LF, L3].)
10. Inspect for engine coolant leakage. (See 01-12A- ,-----------------------,
4 ENGINE COOLANT LEAKAGE
INSPECTION[LF, L3].)
1 Fan control module connector
6 @:TAB
B3EO 112W122
TAB
RADIATOR
RADIATOR
C3U0112W303
01-12A-6
o
CONDENSER
FRONT @:TAB
B3E0112W020
2. Remove rubber mount A from the mount
FRONT
installation hole.
3. Tilt the radiator to the engine side.
4. Remove rubber mount B from the mount
installation hole.
5. Remove the radiator from below.
B3E112W002
CONDENSER
o FRONT @:TAB
B3E0112W023
Cooling Fan Component Installation Note
1. Insert tabs a to the radiator to install the cooling
fan component.
UPPER SIDE TAB
TAB
RADIATOR
RADIATOR
C3U0112W303
01-12A-7
COOLING SYSTEM [LF, L3]
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
"I Remove the battery cover. (See 01-17A-2 BATTERY REMOVAL/INSTALLATION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the under cover and splash shield as a single unit.
4. Drain the engine coolant. (See 01-12A-3 ENGINE COOLANT REPLACEMENT[LF, L3].)
5. Position the coolant reserve tank out of the way.
6. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVAUINSTALLATIOI\J[LF, L3].)
7. Position the drive belt out of the way. (See 01-1 OA-4 DRIVE BELT REPLACEMENT[LF, L3].)
8. Remove the drive belt tensioner. (See 01-1 OA-12 TIMING CHAIr'\1 REMOVAL/INSTALLATIOr'\I[LF, L3].)
9. Remove in the order indicated in the table.
10. Install in the reverse order of removal.
11. Add engine coolant. (See 01-12A-3 ENGINE COOLAr'\IT REPLACEMEr'\IT[LF, L3].)
12. Inspect for engine coolant leakage. (See 01-12A ,-------==-------:--------------,
4 ENGINE COOLANT LEAKAGE
INSPECTION[LF, L3].)
1 Water hose
2 Lower radiator hose
3 Thermostat component
4 Gasket
~
8.0-11.5
{82-117,
71-101} ~~D
Nm {kgfcm, inlbf}
B3E0112W017
Warning
During inspection, the thermostat and water are extremely hot and can cause severe burns. Do not
touch the thermostat and water.
Item Specification
Initial-opening temperature (OC (OF)) 80-84 {176-183)
FUll-open temperature (OC (OF)) 97 {207}
Full-open lift (mm {in}) 8.0 {0.31} or more
01-12A-8
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
1. Remove the battery cover. (See 01-17A-2 BATIERY REMOVAL/INSTALLATION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the under cover and splash shield as a single unit.
4. Drain the engine coolant. (See 01-12A-3 ENGINE COOLANT REPLACEMENT[LF, L3].)
5. Position the coolant reserve tank out of the way.
6. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVAL/II\JSTALLATION[LF, L3].)
7. Loosen the water pump pulley bolt and position the drive belt out of the way. (See 01-1 OA-4 DRIVE BELT
REPLACEMENT[LF, L3].)
Nm {kgfm, ftlbf}
B3E0112W015
1. Perform the cooling fan control system inspection. (See 01-03A-68 ENGINE CONTROL SYSTEM OPERATION
INSPECTION[LF, L3].)
If the cooling fan control does not operate properly, inspect the following.
ECT sensor
A/C switch
VSS
Fan control signal circuit (between fan control module terminal Band PCM terminal 1y*1, 1W*2, 1R*3)
If the all items are normal, replace the cooling fan component.
1 . California emission regulation applicable model
'2
: Except for California emission regulation applicable model with LF ATX
'3 : Except for California emission regulation applicable model with LF MTX, L3
01-12A-9
!
out the radiator drain plug. SECTIONAL VIEW
Caution
Do not apply excessive force to the
flathead screwdriver or equivalent as
doing so can damage the drain bore.
Slowly and carefully pry out the radiator
drain plug when removing it.
B3A0112WOOl
Tightening torque
01-12A-10
CI~~~~ITa~~~ ~~~p~~~~~
ENGINE COOLANT LEVEL
INSPECTION[L3 WITH TC] 01-128-3 01-128-10
ENGINE COOLANT PROTECTION THERMOSTAT
INSPECTION[L3 WITH TC] 01-128-4 REMOVALJINSTALLATION
ENGINE COOLANT REPLACEMENT [L3 WITH TC] 01-128-10
[L3 WITH TC] 01-128-4 THERMOSTAT INSPECTION
ENGINE COOLANT LEAKAGE [L3 WITH TC] 01-128-11
INSPECTION[L3 WITH TC] 01-128-6 WATER PUMP
COOLING SYSTEM CAP INSPECTION REMOVALJINSTALLATION
[L3 WITH TC] 01-128-6 [L3 WITH TC] 01-128-12
COOLANT RESERVE TANK O-ring Installation Note 01-128-12
REMOVALJINSTALLATION COOLING FAN MOTOR COMPONENT
[L3 WITH TC] 01-128-7 INSPECTION[L3 WITH TC] 01-128-12
PIS Fluid Reserve Tank RADIATOR DRAIN
Removal Note 01-128-7 PLUG REPLACEMENT
RADIATOR REMOVALJINSTALLATION [L3 WITH TC] 01-128-13
[L3 WITH TC] 01-128-7
01-128-1
am3uuw0000030
01-128-2
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the , :
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
Depending on the vehicle, the cooling fan may operate suddenly even when the ignition switch is
turned off. Therefore, keep hands and tools away from the cooling fan even if the cooling fan is not
operating to prevent injury to personnel or damage to the cooling fan. Always disconnect the
negative battery cable when servicing the cooling fan or parts near the cooling fan.
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
am3uuw0000032
01-128-3
Caution
Use engine coolant at a concentration that meets the environmental conditions in which the
vehicle is driven, otherwise engine damage could occur.
The engine has aluminum parts and must be protected by an ethylene-glycol-based coolant to
prevent corrosion and freezing.
Do not use coolants containing Alcohol, Methanol, Borate or Silicate. These coolants could
damage the cooling system.
Use only soft (demineralized) water in the coolant mixture. Water that contains minerals will cut
down on the coolant's effectiveness.
Engine coolant damages paint. If engine coolant does get on a painted surface, rinse it off quickly.
1,110
1,100
...........
...........
1,090
...... ~%
.........
-
1,080
........
~o
..........
1,070
'"
........... ......
1,050
f"..-r--.
1,040
I
1,030
1,020
1,010
1,000
o
-10 0 10 20 30 40 50 60
[14J (32) [50} [6B) {B6} (104) (122J (140)
COOLANT TEMPERATURE C{F}
am3uuwOOOD032
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
Caution
Use engine coolant at a concentration that meets the environmental conditions in which the
The engine has aluminum parts and must be protected by an ethylene-glycol-based coolant to
prevent corrosion and freezing.
Do not use coolants containing Alcohol, Methanol, Borate or Silicate. These coolants could
Use only soft (demineralized) water in the coolant mixture. Water that contains minerals will cut
down on the coolant's effectiveness.
Engine coolant damages paint. If engine coolant does get on a painted surface, rinse it off quickly.
01-128-4
COOLANT
RESERVE TANK
Tightening torque
1.2-1.5 Nm {13-15 kgfcm, 11-13 inlbf}
8. Refill the engine coolant into the coolant reserve tank up to the F mark on the tank.
9. Fully install the cooling system cap.
Caution
If the water temperature gauge rises too high, stop the engine and decrease the engine coolant
temperature to prevent overheating. Then, verify the malfunctioning part and repair or replace it.
If the engine coolant level in the coolant reserve tank is below the L mark during engine coolant air
bleeding operation, stop the engine, and after the engine coolant temperature decreases, add
engine coolant. Then, resume the engine coolant air bleeding operation.
-: O. Start the engine and idle it until the thermometer indicator is in the center when the engine is at below 1,500
rpm.
i i. Bleed the air by following the procedures below. At this time, be careful of the coolant temperature to prevent
overheating.
Note
If the accelerator pedal is depressed continuously for a specified time, the engine speed may decrease to
the idle speed. This is due to the fuel cut control operation, which prevents overheating, and it does not
indicate a malfunction.
(1) Run the engine at 2,500 rpm for 2-3 min, 2 times.
(2) Run the engine at 3,000 rpm for 5 s, then idle.
(3) Repeat steps (1), (2) twice.
12. Stop the engine, and inspect the coolant level after the coolant temperature decreases (water temperature
gauge indicates 'C' or less).
13. Check the coolant level.
If it is low, refill the coolant into the coolant reserve tank up to the F mark on the tank.
14. Inspect for engine coolant leakage. (See 01-12B-6 ENGINE COOLANT LEAKAGE INSPECTION[L3 WITH
TC).)
15. Install the under cover.
01-128-5
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
i. Inspect the engine coolant level. (See 01-128-3 ENGII\JE COOLANT LEVEL INSPECTION[L3 WITH TC].)
2. Remove the cooling system cap.
3. Install the SST or aftermarket equivalent and a
filler port.
Caution
Applying more than 145 kPa {1.5 kgf/cm 2 ,
21 psi} can damage the hoses, fittings,
and other components, and cause ~.:. ,,
...
leakage.
OR AFTERMARKET
EQUIVALENT
Pressure
COOLANT
5. When pressurizing the cooling system, verify that
RESERVE TANK
the pressure is maintained.
If the gauge needle drops, it may indicate
water leakage. Repair or replace the am3uuw0000032
applicable part.
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Stl!P back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
stable for 10 s.
22.4 psi}
am3uuw0000033
01-128-6
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the I :
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
3
I 1 PIS fluid reserve tank
I (See 01-128-7 PIS Fluid Reserve Tank Removal
Note.)
2 Hose
3 Coolant reserve tank
4 Hose
am3uuw0000032
Warning
Never remove the cooling system cap or loosen the radiator drain pl1l9 while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
1" Remove the battery cover. (See 01-17B-2 BATTERY REMOVALIINSTALLATION[L3 WITH TC).)
2. Disconnect the negative battery cable.
4. Drain the engine coolant. (See 01-12B-4 EI\JGINE COOLANT REPLACEMENT[L3 WITH TC).)
5, Remove the air cleaner. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC).)
01-128-7
am3uuw0000032
TAB
RADIATOR
RADIATOR
am3uuw0000033
01-128-8
o
FRONT r
LOWER MOUNT RUBBER (LH)
am3uuw0000033
o FRONT
@:TAB
am3uuw0000033
o FRONT
@:TAB
am3uuw0000033
01-128-9
component.
UPPER SIDE TAB
TAB
RADIATOR
l
LOWER SIDE TAB
RADIATOR
TAB
am3uuw0000033
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
"I. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAUINSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the under cover and splash shield as a single unit.
4. Drain the engine coolant. (See 01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
5. Remove the charge air cooler cover. (See 01-13B-4 INTAKE AIR SYSTEM REMOVALlINSTALLATION[L3
WITH TC].)
6. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REMOVALlINSTALLATIOr---I[L3 WITH TC].)
7. Remove the PIS oil pump with hose and pipe still connected. Position the PIS oil pump out of the way. (See 06
14-23 POWER STEERING OIL PUMP REMOVALIINSTALLATION[L3 WITH TC].)
8. Remove in the order indicated in the table.
9. Install in the reverse order of removal.
10. Refill the engine coolant. (See 01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
11. inspect for engine coolant leakage. (See 01-12B-6 EI\lGINE COOLAI\lT LEAKAGE INSPECTION[L3 WITH
TCl)
01-128-10
8.0-10.5
{82-107,
71-92}
Nm {kgfcm, inlbf}
am3uuw0000101
Warning
During inspection, the thermostat and water are extremely hot and can cause severe burns. Do not
touch the thermostat and water.
01-128-11
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
1. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAUINSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the under cover and splash shield as a single unit.
4. Drain the engine coolant. (See 01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
5. Remove the charge air cooler cover. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAUII\JSTALLATION[L3
WITH TC].)
6. Loosen the water pump pulley bolts before removing the drive belt.
7. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REMOVALIINSTALLATION[L3 WITH TC].)
8. Remove the PIS oil pump with hose and pipe still connected. Position the PIS oil pump out of the way. (See 06
14-23 POWER STEERING OIL PUMP REMOVAL/INSTALLATION[L3 WITH TC].)
9. Remove in the order indicated in the table.
10. Install in the reverse order of removal.
11. Refill the engine coolant. (See 01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
12. Inspect for engine coolant leakage. (See 01-12B
6 ENGINE COOLANT LEAKAGE
INSPECTION[L3 WITH TC].).
1 Water pump pulley
2 Water pump
3 O-ring
I(See 01-126-12 O-ring Installation Note.)
17-23
(1.8-2.3, 8.0-11.5 Nm
13-16} (82-117 kgfcm,
71-101 inlbf}
Nm {kgfm, ftlbf}
aCXlJuw00002063
1. Perform the cooling fan control system inspection. (See 01-03B-79 ENGINE CONTROL SYSTEM OPERATION
INSPECTIOr--,I[L3 WITH TC].)
If the cooling fan control does not operate properly, inspect the following.
ECT sensor
Ale switch
VSS
Fan control signal circuit (between fan control module terminal Band PCM terminal 1AE)
If the all items are normal, replace the cooling fan component.
01-128-12
COOLING SYSTEM [L3 WITH Tel
RADIATOR DRAIN PLUG REPLACEMENT[L3 WITH TCl
id011239802100
Warning
Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise 2.5 turns. Step back while the I :
pressure escapes.
When you are sure all the pressure is gone, turn the cap using the cloth, and remove it.
Caution
Do not apply excessive force to the
6. Refill the engine coolant. (See 01-128-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
7. inspect for engine coolant leakage. (See 01-128-6 ENGII\lE COOLANT LEAKAGE INSPECTIOI\l[L3 WITH
TC].)
8. Install the under cover.
01-128-13
01-13A-1
E3U 113ZW6001
01-13A-2
TO INTAKE ---L...,
MANIFOLD ------lL.._ FROM VARIABLE TUMBLE
SHUTTER VALVE ACTUATOR
PCVVALVE
E3U113ZW6003
01-13A-3
THROTTLE BODY
E3U 113ZW6002
1" Verify that the intake air hoses are installed securely.
2. Warm up the engine.
3. Disconnect the vacuum hose connecting the intake manifold and the purge solenoid valve (purge solenoid
valve side) and install the vacuum gauge. (See 01-16A-12 PURGE SOLENOID VALVE REMOVAU
INSTALLATION[LF, L3].)
4. Measure the intake manifold vacuum while idling (no load) using the vacuum gauge.
If not within the specification, perform the following inspections.
Air suction (installation areas of throttle body, fuel injector, PCV valve, intake manifold)
Note
If any air suction exists, the change in engine speed can be made apparent by spraying the penetrant
lubricating spray on the applicable part.
Standard
Warning
A hot engine and intake air system can cause severe burns. Turn off the engine and wait until they
are cool before removing the intake air system.
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE
PRECAUTION". (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
1. Remove the plug hole plate. (See 01-1 OA-3 PLUG HOLE PLATE REMOVAUINSTALLATION[LF, L3].)
2. Remove the battery cover and battery duct. (See 01-17A-2 BATTERY REMOVAL/INSTALLATIOf\I[LF, L3].)
3. Remove the under cover.
4. Disconnect the negative battery cable.
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Complete the "AFTER SERVICE PRECAUTION". (See 01-14A-5 AFTER SERVICE PRECAUTION[LF, L3].)
01-13A-4
INTAKE-AIR SYSTEM [LF, L3]
LF
16-20
{164-203,
142-177}
Nm {kgfcm, inlbf}
E3U 113ZW6004
I
, Intake air cover 9 MAF/IAT sensor
2 Air hose 10 Throttle body
(See 01-13A-6 Air Hose Installation Note.) (See 01-13A-6 Throttle Body Removal Note.)
3 Air cleaner cover 11 Variable intake air solenoid valve
4 Resonance chamber (Air cleaner side) 12 Variable tumble solenoid valve
5 Air cleaner element 13 Fuel distributor
6 Strap (See 01-14A-25 FUEL INJECTOR REMOVAU
! (See 01-13A-6 Strap Installation Note.) INSTALLATIOI\I[LF, L3].)
14 Intake manifold
II 7 Air cleaner case
(See 01-13A-6 Air Cleaner Case Installation Note.) (See 01-13A-6Intake Manifold Removal Note.)
8 Fresh-air duct 15 EGR pipe gasket
(See 01-13A-6 Fresh-air Duct Removal Note.)
01-13A-5
INSTALLATION.)
REMOVALIINSTALLATION[LF, L3].)
2. Remove the dipstick pipe. (See 01-11 A-5 OIL PAN REMOVAL/INSTALLATION[LF, L3].)
Note
Before installing the air cleaner case, verify that the rubber mounts on the battery support bracket have
not fallen off.
When inserting the air cleaner case into the rubber mounts, applying soapy water aids the operation.
Verify that two rubber mounts are installed on the battery support bracket
2. Install the air cleaner case into the rubber mounts.
SHROUD PANEL
C3U0113W006
Are the air cleaner case and the air cleaner element correctly sealed?
01-13A-6
Note
Perform the following inspection only when directed.
Resistance Inspection
t~
Open circuit
If there is no continuity, the circuit is open. Repair
or replace the wiring harness.
EDcBA))
I
Throttle actuator terminal F and PCM terminal
2A
28
I~~
Short circuit
If there is continuity, the circuit is shorted. Repair PCM
or replace the wiring harness.
HARNESS SIDE CONNECTOR
Throttle actuator terminal F and power supply
12BE 2BA~A~2ASI2AOI2AKI2AG 2ACI2Y /2U 20 12M I 21 2E 12AI
Throttle actuator terminal F and ground
12BF 2BBI2AXl2ATI2API2ALI2AH 2AO! 2Z I 2V 2R 12N I 2J 2F I 2B I
Throttle actuator terminal E and power supply
I I I I
I~~I
E3U 113ZW6005
01-13A-7
INTAKE-AIR SYSTEM [LF, L3]
i Remove the variable intake air solenoid valve. (See 01-13A-4 INTAKE AIR SYSTEM REMOVAL/
INSTALLATION[LF, L3].)
-
1 0 0 0 ::)
2 B+ GND C ::)
C3UO 113W011
LF
~ C
I ~~I
C3U0113W012
L3
~ C A
I ~~I
C3U0113W014
Short circuit
I~~ I E3U14BZW6992
If there is continuity, the circuit is shorted. Repair
or replace the wiring harness.
- Variable intake air solenoid valve terminal B and body ground
- Variable intake air solenoid valve terminal A and power supply
"1 : California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
"2
: Except for California emission regulation applicable model with LF ATX
01-13A-8
L Remove the variable tumble solenoid valve. (See 01-13A-4INTAKE AIR SYSTEM REMOVAL!
INSTALLATION[LF, L3].)
If as specified, carry out the "Circuit Open/Short Inspection".
0-0 : Continuity 0=0 : Airflow
Terminal Port
Step ,
A B A B C
- I
"i 0 i 0 0 0
2 B+ j
GND 0 0
C3U0113W018
LF
~ C
I ~~I
C3U0113W019
L3
~ C A
I ~~I
C3U0113W020
PCM
short (continuity check).
HARNESS SIDE CONNECTOR
Short circuit
I~, I
E3U 14GZW69~9
If there is continuity, the circuit is shorted. Repair
", : California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
*2
: Except for California emission regulation applicable model with LF ATX
01-13A-9
INTAKE-AIR SYSTEM [LF, L3]
VARIABLE
INTAKE AIR
SOLENOID
VALVE
E3U 113ZW600B
L3
3. Connect a vacuum pump to the variable intake air
shutter valve actuator.
4. Apply vacuum and verify that the rod moves.
If the rod does not move, replace the intake
manifold.
Vacuum
Rod movement
kPa {mmHg, inHg}
Below -2.7 {-21, -G.9} Not operate
Above -33.4 {-251, -9.89} Fully pulled
~~~"~
,%t
VARIABLE
TUMBLE
::-.: Il \ VALVE
~ fjJYdJ-VARIABLE
~;,:;;j'"
~
/-.. TUMBLE
SHUTTER VALVE
ACTUATOR
C3U0113W016
L3
3. Connect a vacuum pump to the variable tumble
manifold.
Vacuum
Rod movement
kPa {mmHg, inHg}
Below -2.7 {-21 , -G.9} No operate
Above -33.4 {-251, -9.89} Fully pulled
C3U0113W017
01-13A-10
3 Accelerator pedal
E3U 113ZW6011
01-13A-11
T~~~~~ET~~:~~:~~.I~~.~~~:~~~
VACUUM HOSE ROUTING DIAGRAM
[L3 WITH TC] 01-138-4 01-138-13
INTAKE AIR SYSTEM MANIFOLD Resistance Inspection 01-138-13
VACUUM INSPECTION Circuit Open/Short Inspection 01-138-13
[L3 WITH TC] 01-138-4 VARIA8LE SWIRL SHUTTER VALVE
INTAKE AIR SYSTEM ACTUATOR INSPECTION
REMOVAUINSTALLATION [L3 WITH TC] 01-138-14
[L3 WITH TC] 01-138-4 VARIA8LE SWIRL SOLENOID VALVE
01-138-1
am3zzw0000349
01-138-2
(See 01-138-16 WASTEGATE CONTROL
SOLENOID VALVE INSPECTION[L3 WITH TC].)
AIR BYPASS
VALVE
"
THROTTLE BODY
JO
INTAKE MANIFOLD
..... THROTTLE ...... ...... COMBUSTION
VALVE CHAMBERS
VARIABLE SWIRL
SHUTTER VALVE
am3uuw0000024
01-138-3
CHECK VALVE
am3uuw0000024
manifold and install the vacuum gauge. (See 01-148-24 QUICK RELEASE CONNECTOR REMOVAL!
4. Measure the intake manifold vacuum while idling (no load) using the vacuum gauge.
If not within the specification, perform the following inspections.
Compression pressure (See 01-108-9 COMPRESSION INSPECTION[L3 WITH TCl.)
- Air suction (installation areas of throttle body, fuel injector, PCV valve, intake manifold)
Note
If any air suction exists, the change in engine speed can be made apparent by spraying the penetrant
lubricating spray on the applicable part.
Standard
Warning
A hot engine and intake air system can cause severe burns. Turn off the engine and wait until they
are cool before removing the intake air system.
Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line
Safety Procedure". (See 0114B4 BEFORE SERVICE PRECAUTION[L3 WITH Tel.)
i. Remove the battery and battery tray. (See 01-17B-2 BATTERY REMOVAUINSTALLATION[L3 WITH TCl.)
2. Remove the under cover and splash shield.
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Complete the "AFTER REPAIR PROCEDURE". (See 01-148-5 AFTER SERVICE PRECAUTION[L3 WITH
TC].)
01-138-4
INTAKE-AIR SYSTEM [L3 WITH Tel
18.6-25.5 Nm
{1.9O-2.60 kgfm,
13.8-18.8 ftlbf}
23.5-35.3 Nm
{2.4o-3.59 kgfm,
17.4-26.0 ftlbf}
\ 4.9 {50, 43}
~""
@,l
"'' '-' } ,~r~ l@k
~
7.9-10.7~. I dZ}/ 1\ ~
{81-109, (j81 v/ ~
3.9-5.9 {4Q-60,
35-52}
d'~~~~ ~/\~f(V!)
7 ~ ~ 0.55-0.85
{5.7-8.6,
'} ~).- ~ -~
37.2-51.9 N.m
{3.80-5.29 kgf.m.
'11 Q :.--m
{8o-nO,7o-95}
~~ ~
16
Nm {kgfem. inlbf}
rn
2
Air intake cover
MAF/IAT sensor
3 Air cleaner cover
(See 01-138-6 Air Cleaner Removal Note.)
am3zzw0000339
01-138-5
INTAKE-AIR SYSTEM [L3 WITH Tel
4 Air cleaner element 13 Throttle body
5 IAir cleaner case (See 01-136-8 Throttle 60dy Removal Note.)
(See 01-136-11 Throttle 60dy Installation Note.)
I (See 01-136-6 Air Cleaner Removal Note.)
6 Strap 14 Vacuum chamber
(See 01-136-6 Air Cleaner Removal Note.) 15 Variable swirl solenoid valve
(See 01-136-12 Strap Installation Note.) 16 Intake manifold
"7
! Fresh-air duct (See 01-136-8 Intake Manifold Removal Note.)
8 Charge air cooler cover 17 Wastegate control solenoid valve
9 Charge air cooler (See 01-136-11 Wastegate Control Solenoid Valve
(See 01-136-7 Charge Air Cooler Removal Note.) Installation Note.)
10 Air bypass valve 18 Turbocharger
(See 01-136-8 Turbocharger Removal Note.)
11 Air hose (See 01-136-9 Turbocharger Installation Note.)
(See 01-136-7 Air Hose Removal Note.)
12 Air duct
(See 01-136-8 Air Duct Removal Note)
SLIDE RUBBER
MOUNT
CHECKERTAB--~~~~~~~
FRONT
am3uuw0000051
01-138-6
SLIDE RUBBER
(
MOUNT -----;f-j-~y:.-.
am3uuw0000052
CHARGE AIR
FROM HOOD
COOLER COVER
6
CHARGE AIR--- ~6~,wf=.::------~--.
6
COOLER ~~.~ 1if" CHARGE AIR
. .{/~---- COOLER BRACKET
TO THROTILE ~ " -~-c:::(b
BODY ..
TO TURBOCHARGER
am 3zzw0000339
01-138-7
intake manifold.
connector.
TC].)
4. Set the generator duct out of the way. (See 01-17B-6 GEf\IERATOR REMOVALIINSTALLATION[L3 WITH TC).)
5. Remove the insulator (Exhaust manifold lower side). (See 01-15B-2 EXHAUST SYSTEM REMOVAL/
6. Remove the insulator (WU-TWC top side). (See 01-15B-2 EXHAUST SYSTEM REMOVALIINSTALLATION[L3
WITH TC).)
7. Remove the front H02S. (See 01-15B-2 EXHAUST SYSTEM REMOVALIINSTALLATION[L3 WITH TC).)
8. Remove the WU-TWC. (See 01-15B-2 EXHAUST SYSTEM REMOVALIINSTALLATION[L3 WITH TC).)
9. Remove the oil pipe and water pipe.
01-138-8
WATER PIPE
am3zzw0000346
am3uuw0000025
Tightening torque
38-51 Nm {3.9-5.2 kgf.m, 29-37 ftlbf}
38-51 Nm
2. Install the WU-TWC. (See 01-15B-2 EXHAUST {3.9-5.2 kgfm,
~~-=.,c~;I~~===--~2
SYSTEM REMOVAUINSTALLATION[L3 WITH
TC].)
3. Install the front H02S. (See 01-15B-2 EXHAUST
SYSTEM REI\I10VAL/II\lSTALLATION[L3 WITH
J7 ftlbf}
TC].)
am3zzw0000349
01-138-9
INTAKE-AIR SYSTEM [L3 WITH Te]
4. Tight the water pipe installation bolt while the
stopper of the water pipe is faced to the
tu rbocharger.
acxuuw00000209
23.5-35.3 Nm
{2.40-3.59 kg!m,
17.4-26.0 ftlbf}
7.8-10.8
.-----~{8Q--110,7Q--95}
Nm {kg!cm, inlbf}
am3zzw0000346
01-138-10
Tightening torque
7.8-10.8 Nm {80-110 kgf.cm, 70-95 in.lbf}
DETAIL A
WASTEGATE
CONTROL
SOLENOID
Oi~
VALVE
C 7.8-10.8 Nm 1-4mm
---r------::c---->../ {80-110 kgfcm, {0.04-Q.15 in}
70-95 inlbf} DETAIL B
am3zzw0000353
Tightening torque
acxuuw00000284
01-138-11
SHROUD
PANEL
am3uuw0000052
1. Remove the air cleaner element. (See 01-13B-4 INTAKE AIR SYSTEM REMOVALIINSTALLATION[L3 WITH
TC].)
1, Remove the charge air cooler cover. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAUINSTALLATION[L3
WITH TC].)
2. Remove the charge air cooler. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATIOI\I[L3 WITH
TC].)
3. Remove the air bypass valve. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)
4. Plug ports A and B.
5. Verify that there is no air leakage when air is sent
from port C.
cooler.
am 3zzw0000339
01-138-12
bypass valve.
Vacuum
(kPa {mmHg, inHg})
-66 {-496, -20}
Valve operation
condition
Airflow between
port A-B
<? PORTA II
Open Yes
or more ~ ROD
-49 {-367, -14} No
Closed VACUUM PUMP PORTB
or less
acxuuw00000287
Approx. value
VALVE OPERATION CHARACTERISTIC
7.5 {0.30}
ROD STROKE
(mm {in)) VALVE
OPEN
0.5 {0.02}
__1J _
-P1 -P2
VACUUM
P1=49.3-65.3 kpa {370-489 mmHg, 15.0--19.2 inHg}
acxuuw00000286
Note
Perform the following inspection only when directed.
Resistance Inspection
1, Remove the battery cover. (See01-17B-2 BATTERY REMOVALIINSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Disconnect the throttle body connector.
4, Measure the resistance between the throttle actuator terminals using a tester.
If not as specified, replace the throttle body. (See 01-13B-4 INTAKE AIR SYSTEM REMOVALI
~
I~~ I acxuuw00000024
01-138-13
INTAKE-AIR SYSTEM [L3 WITH TC]
PCM
acxuuw00000025
Open circuit
If there is no continuity, there is an open circuit. Repair or replace the wiring harness.
Throttle actuator terminal F and PCM terminal 2A
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
following conditions.
Short Inspection".
2 B+ GND am3uuw0000025
acxuuw00000027
01-138-14
acxuuw00000028
MAIN RELAY
am3zzw0000361
PCM
12BGI2BCI2AYI2AuI2A0I2AMI2AI12AEI2AAI 2W 2S 120 12K 2G I 2CI 11BGI1BC 1AYI1AUI1AO 1AMI1AI11AE 1AAI1W 11S 110 11KI1G 1cI
12BHI2BOl2AZI2Avl2ARI2ANI2AJ 12AFI2ABI 2X 2T I 2P I 2L 2H 1201 11BHI1BO 1AZI1AVl1AR 1ANI1AJ 11AF 1ABI1 X I n 11 P 1 1L 11 H 101
'---, ---J
acxuuw00000029
Open circuit
If there is no continuity, there is an open circuit Repair or replace the wiring harness.
Variable swirl solenoid valve terminal 8 and PCM terminal 2AS
Short circuit
If there is continuity, there is a short circuit Repair or replace the wiring harness.
01-138-15
Short Inspection".
am3zzw0000354
WASTEGATE CONTROL
SOLENOID VALVE
acxu uw00000032
MAIN RELAY
am3zzw0000361
01-138-16
PCM
WIRING HARNESS-SIDE CONNECTOR
12BEI2BAI2A~2ASI2AOI2AKI2AGI2ACI2YI2U20 12M I 21 2E I 2A I 111BEI1BA 1AWl1ASl1AO 1AKI1AGI1ACIW 11U 110 11M 111 11E 1A I
12BFI2BBI2AXl2ATI2API2ALI2AHI2AOl2Z 12V 2R 12N I 2J 2F I 2B I 111BFI1BB 1AXI1ATI1AP 1ALI1AHI1AOl1Z 11V 11R 11N 11J 11F 1B I
I I I I I I I I
12BGI2BCl2AYl2AUI2A0!2AMI2AI12AEI2AAI 2W 2S 120 12K 2G I 2C I 111BGI1BC 1AYI1AUI1AO 1AMI1AI11AEI1AAI1W 11S 110 11KI1G 1CI
12BHI2BOl2AZI2AVl2ARI2ANI2AJ 12AFI2ABI 2X 2T I 2P I 2L 2H I 20 I 111BHI1BO 1AZI1AVl1AR 1ANI1AJI1AFI1ABI1X I n 11P 11L 11H 101
acxuuw00000033
Open circuit
.. If there is no continuity, there is an open circuit. Repair or replace the wiring harness.
Waste gate control solenoid valve terminal Band PCM terminal 2AA
-- Wastegate control solenoid valve terminal A and main relay terminal A
Short circuit
.. If there is continuity, there is a short circuit. Repair or replace the wiring harness.
Wastegate control solenoid valve terminal A and body ground
- Wastegate control solenoid valve terminal B and power supply
- Waste gate control solenoid valve terminal B and body ground
1 Remove the air hose and air duct. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH
TCl)
2. Disconnect the hose from the wastegate actuator.
3. Plug the wastegate actuator as shown in the
figure.
4. Connect the vacuum pump to the port
5. Raise the pressure slowly and take a
measurement of the pressure when the rod stroke
is 1.5 mm {0.06 in}.
.. If the rod does not move, replace the
turbocharger.
WASTEGATE
T-r:H:"'---;-~- ACTUATOR
PLUG
acxuuw00000663
OPERATION CHARACTERISTIC
01-138-17
Note
If there is contact between the compressor
wheel and compressor housing, there may
be cracks, damage, or bending on the blade
end area.
If there are cracks, damage, or bending on
the compressor wheel, verify the following
after replacing the turbocharger.
Intake air/exhaust system related COMPRESSOR
components WHEEL
- Oil pipe damage
acxuuw00000477
Note
If there is contact between the turbine wheel
components
TURBINE WHEEL
- Oil pipe damage
acxuuw00000478
Nm {kgfcm, inlbf}
am3uuw0000025
01-138-18
01-14A-4
DISASSEMBLY/ASSEMBLY
F~:L L;6rv1P UNITINSPECTION .01-14A-20
[LF, L3] 01-14A-20
III
01-14A-1
B3E0114W001
Fuel injector
2 Quick release connector (Type A)
(See 01-14A-25 FUEL INJECTOR REMOVAU
(See 01-14A-22 QUICK RELEASE CONNECTOR
INSTALLATION[LF, L3].)
(FUEL SYSTEM) REMOVAUINSTALLATION[LF,
I (See 01-14A-27 FUEL INJECTOR INSPECTION[LF, L3].)
I L3].) 3 Fuel pump relay
01-14A-2
2
@---41&
c3u0114w011
@_---rtilll\
c3u0114w010
01-14A-3
-
'----)
B3E0114T004
Warning
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure".
A person charged with static electricity could cause a fire or explosion, resulting in death or
serious injury. Before performing work on the fuel system, discharge static electricity by touching
the vehicle body.
Caution
If there is foreign material on the connecting area of the quick release connector, it might damage
the connector or fuel pipe. To prevent this, disconnect the connector and clean the connecting
area before connecting.
01-14A-4
5. Turn the ignition switch to the LOCK position.
6. Install the fuel pump relay.
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Leakage Inspection".
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
complete the following inspection with the engine stopped.
Using M-MDS
1. Connect the M-MDS to the DLC-2.
2. Start the fuel pump using the "FP" simulation
function.
pressurized parts.
clips.
Standard
am3uuw0000013
leakage inspection.
malfunction.
am3uuw0000013
01-14A-5
FUEL SYSTEM [LF, L3]
pressurized parts.
clips.
Standard
ada3912w333
leakage inspection.
Warning
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. To prevent this, complete the following inspection with
the engine stopped.
1. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
2. Disconnect the negative battery cable.
3. Disconnect the quick release connector (in the engine compartment). (See 01-14A-22 QUICK RELEASE
am3uuw0000013
Using M-MDS
1. Connect the M-MDS to the DLC-2.
2. Start the fuel pump using the "FP" simulation
function.
DLC-2
am3uuw0000013
01-14A-6
main fuse block may cause a
malfunction.
am3uuw0000013
01-14A-7
Warning
Repairing a fuel tank containing fuel is dangerous. Explosion or fire may cause death or serious
injury. Always properly steam clean a fuel tank before repairing it.
A person charged with static electricity could cause a fire or explosion, resulting in death or
serious injury. Before draining fuel, make sure to discharge static electricity by touching the
vehicle body.
1. Park the vehicle on a level surface.
2. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
3. Drain the fuel from the fuel tank using the following procedure:
(1) Disconnect the quick release connector (in the engine compartment). (See 01-14A-22 au ICK RELEASE
CONNECTOR (FUEL SYSTEM) REMOVAL/I NSTALLATIOf\I[LF, L3].)
(2) Attach a long hose to the disconnected fuel pipe and drain the fuel into a proper receptacle.
(3) Start the fuel pump using the following procedure:
Using M-MDS
1. Connect the M-MDS to the DLC-2.
2. Start the fuel pump using the "FP"
simulation function.
DLC-2
am3uuw0000013
ma Ifu nction.
am3uuwOOOOO 13
3. Using a jumper wire, short fuel pump relay
terminals C and D and connect the MAIN FUSE BLOCK
(FUEL PUMP RELAY)
negative battery cable to start the fuel
pump.
Caution
The fuel pump may malfunction if it is
operated without any fuel in the fuel tank
(fuel pump idling). Constantly monitor
the amount of fuel being discharged and
immediately stop operation of the pump
when essentially no fuel is being
discharged.
ada3912w333
(4) When essentially no fuel is being discharged
from the hose, stop the fuel pump using the following procedure:
Using M-MDS
1. Stop the fuel pump using the "FP" simulation function.
Without using M-MDS
1. Disconnect the negative battery cable to stop the fuel pump.
01-14A-8
FUEL SYSTEM [LF, L3]
INSTALLATION[LF, L3].)
9. Lower the main silencer so that the insulator can be removed. (See 01-15A-1 EXHAUST SYSTEM REMOVAL!
INSTALLATION[LF, L3].)
Nm {kgfcm, inlbf}
c3u0114w062
01-14A-9
~-------,
/P~ \
9-13 {92-132, 80-115} dJ/
9-13 {92-132, aD-115}
c3u0114w061
01-14A-10
disconnect the quick release connector of the front side of the fuel tank. (See 01-16A-16 QUICK RELEASE
disconnect the quick release connector connected to the charcoal canister. (See 01-16A-16 QUICK RELEASE
reconnect the quick release connector connected to the charcoal canister. (See 01-16A-16 QUICK RELEASE
the fuel shut-off valve. (See 01-16A-16 QUICK RELEASE CONNECTOR (EMISSION SYSTEM) REMOVAL/
INSTALLATION[LF, L3].)
INSTALLATION.)
5, Loosen the rear crossmember installation nuts (6 locations) and lower the rear crossmember 30 mm {1.2 in}.
INSTALLATION)" to reconnect the quick release
VIEWS
II\JSTALLATION[LF, L3].)
am3uuw0000013
figure.
CLAMP TIGHTENING AREA
PROJECTION
= -=;=-r---
::: :J
i:::. _~-!~~ __
JOINT HOSE
VIEW A N.m {kgf.cm, in.lbf}
am3uuw0000013
01-14A-11
FUEL SYSTEM [LF, L3]
Note
The two rollover valves built into the fuel tank and check valves (two-way) built into the rollover valves are
inspected in this inspection.
4. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the fuel tank. (See 01-14A-8 FUEL TANK REMOVALJINSTALLATION[LF, L3].)
4. Level the fuel tank.
5. Perform the following procedure to verify the fuel tank airtightness.
(1) Plug the fuel pump unit pipe, ports Band C.
California emission regulation applicable model
PORT B (PLUG)
~~oa:;;=---PORT A
FUEL TANK
UNIT PIPE
(PLUG)
FUEL TANK
UNIT PIPE
(PLUG)
c3u 114zw6h02
~~.rc---PORT A
FUEL TANK
UNIT PIPE
(PLUG)
c3u 114zw6h03
01-14A-12
PORTe
g, Appiya pressure to port A and wait for a while.
FUEL TANK
UNIT PIPE
(PLUG)
c3u 114zw6n04
PORTA--~~~
c3u 114zw6h05
PORT B
c3u 114zw6h06
1. Remove the fuel-filler pipe. (See 01-14A-8 FUEL TANK REMOVAUINSTALLATION[LF, L3].)
2. Move the valve and verify that the valve opens to
90 0
NON RETURN VALVE FUEL-FILLER PIPE
If it does not open, replace the fuel-filler pipe.
3. Verify that the nonreturn valve returns to the
normal position by spring force.
If it does not return, replace the fuel-filler pipe.
63E0114W011
01-14A-13
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure", while referring to "BEFORE SERVICE
PRECAUTION".
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
before performing the fuel pump unit removal/installation, always complete the "Fuel Leak
Inspection After Fuel Pump Unit Installation".
Note
Gasket must be replaced anytime fuel pump is removed or replaced.
PRECAUTION[LF, L3].)
d3u114zw7001
01-14A-14
Note
The fuel pump unit is secured by the two retainer clips with the bracket on the bottom surface of the fuel
tank.
~ I .JT
~ ..
: .:9 ~'-..
I
I
RETAINER CLIP
am3uuw0000096
1. Using a fiber stick, disengage the retainer clips until the pump can be removed.
2. Remove the fuel pump gauge connection area ...------'---------------------,
from the fuel pump unit.
3. Set the fuel pump gauge out of the way and
remove the fuel pump unit from the fuel tank.
am3uuw0000096
Note
Keep the fuel pump gauge set out of the way.
01-14A-15
~mJliI
(See 01-14A-22 QUICK RELEASE CONNECTOR
(FUEL SYSTEM) REMOVAUINSTALLATION[LF,
L3].) ROTATION ANGLE
620--680 0
2 Fuel pump cap 110 Nm {12 kgf.m, 82 ftlbf}
(See 01-14A-16 Fuel pump cap removal note.) OR MORE
(See 01-14A-15 Fuel pump unit installation note.)
3 Fuel pump unit
i (See 01-14A-14 FUEL PUMP UNIT REMOVAU
I , INSTALLATION[LF, L3].)
I Packing
I 4 I (See 01-14A-14 FUEL PUMP UNIT REMOVAU
INSTALLATION[LF, L3].)
5 Retainer
INSTALLATION[LF, L3].)
c3u 114z15005
Caution
The fuel pump cap could be damaged if the SST is used with any gap between the cap and the
SST. Securely attach the SST so that there is no gap between the SST tabs and the side of the cap.
01-14A-16
Warning
Make sure there is no foreign material on each of the parts. If there is foreign material on the parts,
the fuel pump unit cannot be assembled correctly, which could result in fuel leakage.
Note
The fuel pump unit will rotate and cannot be secured in the specified position if there is any gasoline on
the gasket. Thoroughly wipe away all gasoline from the gasket.
I. Replace the packing, fuel pump cap and the retainer with new parts.
Caution
New parts can deform depending on the temperature. If the parts deform, the fuel pump unit
cannot be assembled correctly, which could result in fuel leakage. Therefore, keep new parts at
room temperature for the specified period of time to stabilize the shape.
Stand-by time
12 h or more
Caution
Install the fuel pump unit to the fuel tank GROOVE
being careful not to bend the fuel sender
unit arm. If the arm is bent, the fuel FUEL TANK
sender unit will not operate correctly.
FRONT
c3u114215OO6
FRONT ~---<-------~=..-=~
-~---
-z..
c3u 114215007
01-14A-17
FUEL SYSTEM [LF, L3]
TAB
RETAINER
~~~====~~~~~~. __ ANTI-ROTATION
TAB
NOTCH
c3u 114z15003
Note
Align the fuel pump cap with the tightening
start position of the retainer and tighten the
fuel pump cap with the start position as 0 0
The fuel pump cap tightening start position
is the position where the spaces between
the ribs become narrow. The retainer TIGHTENING START POSITION
tightening start position is the notch position.
am3uuw0000016
01-14A-18
Warning
No grease or lubrication allowed on parts during installation. Parts could slide or they cannot be
tightened to the specified torque. As a result, fuel leakage could occur.
When tightening the fuel pump cap, be .--------=---,,-----------------,
the fuel pump unit cannot be installed
NIPPLE
correctly, which could result in fuel
leakage.
The fuel pump unit alignment mark
and the floating line on the fuel tank
- The fuel pump unit nipple and the
retainer gap
FRONT
7. Tighten the fuel pump cap.
c3u114z15008
270 or more
0 '\
(2) Verify that the fuel pump cap is tightened
correctly.
1) The gap between the bottom of the fuel
pump cap and the tank surface is even all FRONT
around.
c3u 114z15009
If the fuel pump cap is not tightened
uniformly, loosen it by hand and re
install it.
(3) Install the SST.
Note
The fuel pump cap rotation angle is the
angle from the 0 0 position. The angle
tightened to using the SST includes the
angle tightened by hand.
c3u114z15004
FRONT ~
620-680 0
110 Nm {12 kgfm, 82 ftlbf} OR MORE
c3u114z15010
01-14A-19
2) The gap between the fuel pump unit and fuel tank is even all around.
4) Verify that the fuel pump unit nipple and the retainer gap are aligned.
damaged.
c3u 114z15004
Note
The fuel pump unit cannot be disassembled.
Continuity Inspection
1. Disconnect the negative battery cable.
2. Disconnect the fuel pump unit connector.
3. Inspect for continuity between the following fuel pump unit terminals.
California emission regulation applicable model
Band C
FUEL PUMP UNIT
WIRING HARNESS-SIDE CONNECTOR
c3u114zw6h07
mEhtihrn
d'~'D
C..J
I~~I
c3u114zw6hOB
01-14A-20
FUEL SYSTEM [LF, L3]
C
-
[ 0 J
w
I~~I c3u 114zw6h09
Open circuit
If there is no continuity, there is an open
circuit. Repair or replace the harness. FUEL PUMP UNIT*1
Fuel pump unit terminal C*1, A*2 and fuel WIRING HARNESS-SIDE CONNECTOR
power supply
*',
"2
: California emission regulation applicable model
: Except for California emission regulation
applicable model
c3u114zw6h10
Note
The fuel static pressure inspection cannot be performed because the pressure regulator is integrated with
the fuel pump unit.
01-14A-21
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE
PRECAUTION".
Caution
There are three types of quick release connectors. Verify the type and location, and install/remove
properly.
TYPE C
~=====l=====9'l
TYPE A
c3u0114w120
Type A Removal
10 Fo!low "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3D
Caution
The quick release connector may be damaged if the release tab is bent excessively. Do not expand
the release tab over the stopper.
Note
The fuel hose can be removed by pushing it to the pipe side to release the locko
RELEAZ~-- STOPPER
am3uuw0000014
01-14A-22
3. Pull out the fuel hose straight from the fuel pipe
gon~.
and fuel pipe with vinyl sheeting or a similar
... )
FUEL PIPE FUEL HOSE
am3uuw0000014
Type B Removal
1. Follow "BEFORE SERVICE PRECAUTION" and remove dirt from the connecting surfaces before performing
any work operations. (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
2. Push the release tab on the retainer to unlock. r----------------------,
3. Pullout the fuel hose straight from the fuel pipe RELEASE TAB
and disconnect it.
4. Cover the disconnected quick release connector
and fuel pipe with vinyl sheeting or a similar
material to prevent it from becoming scratched or
dirty. FUEL HOSE
QUICK RELEASE
CONNECTOR
c3u0114w129
Type C Removal
Caution
Be careful not to damage the pipe when unlocking the retainer.
Note
When a prompt connector is detached, following SST can be used.
49 N013 103A
- 49 E042 001
JOINT PORT
am3uuw0000073
01-14A-23
Note
If the quick release connector is removed, replace the retainer with a new one.
1 Follow "BEFORE SERVICE PRECAUTION" and remove dirt from the connecting surfaces before performing
any work operations.(See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
2. Set the SST parallel to the quick release r-Q-U-I-C-K-R-E-LE-A-S-E-C-O-N-N-E-C-T-O-R----------,
connector.
Note
The quick release connector can be
retainer tabs.
atraaw00000250
4. Pull the connector side and disconnect the quick
release connector.
the retainer.
RETAINER
atraaw00000251
Type A Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
A checker tab is integrated with the quick
~CHECKERTAB
connector is completely engaged with the
fuel pipe.
t
surface for damage and deformation.
new one.
Note
If the quick release connector does not move at all, disconnect it, verify that the O-ring is not damaged or
has not slipped, and then reconnect the quick release connector.
4. Lightly pull and push the quick release connector a few times by hand, and then verify that it can move 2.0-3.0
mm {0.08-0.12 in} and is connected securely.
5. Inspect all related parts by performing "AFTER SERVICE PRECAUTION". (See 01-14A-5 AFTER SERVICE
PRECAUTION[LF, L3].)
01-14A-24
FUEL SYSTEM [LF, L3]
Type B Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
1. inspect the fuel hose and fuel pipe sealing surface for damage and deformation.
If there is any malfunction, replace it with a new one.
2. Reconnect the fuel hose straight to the fuel pipe until a click is heard.
3. Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected
securely.
4. Inspect all related parts by performing "AFTER SERVICE PRECAUTION". (See 01-14A-5 AFTER SERVICE
PRECAUTIO~I[LF, L3].)
Type C Installation
Note
Use only the designated genuine retainer when replacing the retainer.
1. Verify that the sealing surfaces of the fuel hose or fuel pipe have no damage or deformation. Replace if
necessary.
If the O-ring of the quick release connector is damaged or displaced, replace the fuel hose.
2. Install a new retainer to the quick release connector, then visually verify that the retainer tab is installed
securely to the connector.
3. Apply a small amount of clean engine oil to the sealing surface of the fuel pipe.
4. Push the quick release connector into the fuel
r----------------------,
pipe until a click is heard.
connected securely.
SU~
at all, verify that the O-ring is not damaged or
connector.
6. Inspect all related parts by performing "AFTER APPLY OIL TO THE SEALING
SERVICE PRECAUTION". (See 01-14A-5
atraaw00000242
AFTER SERVICE PRECAUTION[LF, L3].)
1. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
2. Remove the plug hole plate.
3. Remove the battery cover. (See 01-17A-2 BATIERY REMOVALIINSTALLATION[LF, L3].)
4. Disconnect the negative battery cable.
5. Disconnect the fuel injector connector.
6. Remove in the order indicated in the table.
7. Install in the reverse order of removal.
8. Inspect all related parts by performing "AFTER SERVICE PRECAUTION". (See 01-14A-5 AFTER SERVICE
PRECAUTION[LF, L3].)
01-14A-25
Caution
Use of a deformed injector clip will cause the fuel injector to be connected incorrectly and could
result in fuel leakage. It will also cause the injector to rotate. Therefore, always replace the clip
when the injector is removed.
CLIP
B3E0114W019
Note
When pushing the clip finger outward,
Note
The clip will not be reused.
B3E0114W020
~ ..
INJECTOR GROOVE
B3E0114W021
Note
When the clip is attached correctly, the central area of the injector and the clip finger positions are aligned.
01-14A-26
4. Hold the injector firmly and push the clip into the
correct.
of the injector cup.
notch.
B3E0114W026
Resistance Inspection
1. Turn the ignition switch to the LOCK position.
2. Disconnect the negative battery cable.
3. Disconnect the fuel injector connector.
4. Inspect the resistance between fuel injector
Open/Short Inspection".
injector.
am3uuw0000013
{68 OF}]
c3U114zw6h11
MAIN RELAY
~]
I~~I
e3u 140zw6993
01-14A-27
FUEL SYSTEM [LF, L3]
terminal 2BC
12BGI2BCj2AY 2AU 12AQI2AMI2AI 2AEI2AAI 2W 28 I 20 I 2K 2G 12CI
12BHI2BDI2AZ 2AVl2ARI2ANI2AJ 2AFI2ABI2X 2T 12P I 2L 2HI 2DI
Fuel injector No.3 terminal A and PCM
terminal 2BD
I~~I
Fuel injector No.4 terminal A and PCM
terminal 2AZ
am3uuw0000016
relay terminal A
relay terminal A
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
Leakage Inspection
Warning
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. To prevent this, complete the following inspection with
the engine stopped.
'!. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14A-4 BEFORE SERVICE PRECAUTION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the fuel injector and fuel distributor as a single unit. (See 01-14A-25 FUEL INJECTOR REMOVAL/
INSTALLATION[LF, L3].)
am3uuw0000014
Using M-I\IIDS
1. Connect the M-MDS to the DLC-2.
2. Start the fuel pump using the "FP" simulation
function.
01-14A-28
am3uuw0000014
ada3912w333
Standard
Warning
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. To prevent this, complete the following inspection with
the engine stopped.
1. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14A-4 BEFORE SERVICE PRECAUTIOI\I[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the fuel injector. (See 01-14A-25 FUEL INJECTOR REIVIOVAL/II\JSTALLATION[LF, L3].)
4. Connect the fuel injector to the fuel injector tester.
5. Start the fuel pump using the following procedure:
01-14A-29
Using M-MDS
1. Connect the M-MDS to the DLC-2.
2. Start the fuel pump using the "FP" simulation
function.
Without using MIIIIDS
DLC-2
am3uuw0000014
am3uuw0000014
Standard
California emission regulation applicable
model: 260-320 ml {260-320 cc, 15.9
19.5 cu in}/min
Except for California emission regulation ada3912w333
PRECAUTION[LF, L3].)
Atomization Inspection
1. Inspect the atomization status.
If not normal, replace the fuel injector.
'""""
11111111\
"ll I ,"'
"" I '"'
"" I ''''
am3uuw0000014
01-14A-30
Continuity Inspection
01-14B-17 Operation Test. 01-14B-33
01-148-1
am3uuw0000087
--
3 Fuel pressure sensor (See01-14B-20 FUEL PUMP RESISTOR
I
INSPECTION[L3 WIT r, TC].)
01-148-2
am3uuw0000018
01-148-3
HIGH PRESSURE
FUEL PUMP
FUEL TANK
PRESSURE REGULATOR
FUEL INJECTOR
FUEL PUMP
FUEL PRESSURE
SENSOR
am3uuw0000017
Warning
Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep
sparks and flames away from fuel.
Fuel line spills and leakage from the pressurized fuel system are dangerous. Fuel can ignite and
cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure".
A person charged with static electricity could cause a fire or explosion, resulting in death or
serious injury. Before performing work on the fuel system, discharge static electricity by touching
the vehicle body.
Caution
If there is foreign material on the connecting area of the quick release connector, it might damage
the connector or fuel pipe. To prevent this, disconnect the connector and clean the connecting
area before connecting.
01-148-4
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Leakage Inspection".
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
complete the following inspection with the engine stopped.
Using M-MDS
1. Connect the M-MDS to the DLC-2.
2. Start the fuel pump using the "FP" simulation
function.
pressurized parts.
clips.
Standard
leakage inspection.
malfunction.
am3uuw0000013
Standard
am3uuw0000094
01-148-5
Low Pressure Line (From the Fuel Tank to the High Pressure Fuel Pump)
Warning
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death.
Fuel can also irritate skin and eyes. To prevent this, always complete the "BEFORE SERVICE
PRECAUTION". (See01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
Caution
Disconnecting/connecting the quick release connector without cleaning it may possibly cause
damage to the fuel pipe and quick release connector. Always clean the quick release connector
joint area before disconnecting/connecting using cloth or soft brush, and make sure that it is free
of foreign material.
"j. Complete the "BEFORE SERVICE PRECAUTION". (See01-14B-4 BEFORE SERVICE PRECAUTIOf\I[L3
WITH TC].)
2. Remove the battery cover. (See 01-17B-2 BATTERY REMOVALIINSTALLATION[L3 WITH TC].)
3. Disconnect the negative battery cable.
Caution
The quick release connector may be damaged if the tab is turned too far. Do not turn the tab over
the stopper.
4. Disconnect the quick release connector from the fuel tank. (See01-14B-24 QUICK RELEASE CONNECTOR
5. Push the SST quick release connector into the fuel pipe and plastic fuel hose into the SST until a click is heard.
6. Turn the lever parallel to the hose of the SST as shown.
~., .il.
am3uuw0000026
01-148-6
function.
Without using M-MDS
1. Remove the fuel pump relay.
am3uuw0000013
01-148-7
FUEL SYSTEM [L3 WITH Te]
FUEL TANK REMOVAUINSTALLATION[L3 WITH TCl
id011439801600
Warning
Repairing a fuel tank containing fuel is dangerous. Explosion or fire may cause death or serious
injury. Always properly steam clean a fuel tank before repairing it.
A person charged with static electricity could cause a fire or explosion, resulting in death or
serious injury. Before draining fuel, make sure to discharge static electricity by touching the
vehicle body.
simulation function.
BATTERY REMOVALIINSTALLATION[L3
WITH TC].)
DLC-2
am3uuw0000013
am3uuw0000013
Caution
The fuel pump may malfunction if it is
operated without any fuel in the fuel tank
(fuel pump idling). Constantly monitor
the amount of fuel being discharged and
immediately stop operation of the pump
when essentially no fuel is being
ada3912w333
discharged.
01-148-8
procedure:
Using M-MDS
1. Stop the fuel pump using the "FP" simulation function.
2. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
3. Disconnect the negative battery cable.
Without using M-MDS
1. Disconnect the negative battery cable to stop the fuel pump. I , :
4. Remove the rear seat cushion. (See 09-13-6 REAR SEAT REMOVAL/INSTALLATION.)
5. Remove the service hole cover.
6. Disconnect the fuel pump unit connector.
7. Remove the charcoal canister protector. (See 01-16B-6 CHARCOAL CANISTER REMOVAL/
8. Lower the main silencer so that the insulator can be removed. (See 01-15B-2 EXHAUST SYSTEM REMOVAL!
7)--------,---=--
~--------..,
9-13 {92-132, aQ-115}
01-148-9
Note
Because the rear cross member is equipped with the positioning pins, rear wheel alignment inspection/
adjustment is not necessary.
JOINT HOSE
VIEW A Nom {kgfocm, inolbf}
am3uuw0000013
01-148-10
Note
This inspection is for fuel shut-off valve and rollover valve integrated in the fuel tank.
Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
2, Remove the battery cover. (See 01-17B-2 BATTERY REMOVAUINSTALLATION[L3 WITH TC].)
3. Disconnect the negative battery cable.
4. Remove the fuel tank. (See 01-14B-8 FUEL TANK REMOVAL/INSTALLATION[L3 WITH TC].)
5, Level the fuel tank.
6. Perform the following procedure to verify the fuel tank airtightness.
(1) Plug the fuel pump unit pipe, ports Band C. ,....:----------------------,
(2) Apply a pressure to port A and wait for a PORT B (PLUG)
while.
(3) Verify that there is no air leakage from the fuel ~~<'I~---4\-- PORT A
tank.
If there is airflow, replace the fuel tank. PORTC
(PLUG)
FUEL PUMP
UNIT PIPE
(PLUG)
am3uuw0000072
FUEL PUMP
UNIT PIPE
(PLUG)
am3uuw0000072
PORT C
PORT A--t-~~~~~
PORT B
am3uuw0000073
01-148-11
10 Remove the fuel-filler pipe. (See 01-14B-8 FUEL TANK REMOVALIINSTALLATION[L3 WITH TC].)
2. Move the valve and verify that the valve opens to
90 0
NONRETURN VALVE FUEL-FILLER PIPE
If it does not open, replace the fuel-filler pipe.
3. Verify that the nonreturn valve returns to the
normal position by spring force.
If it does not return, replace the fuel-filler pipe.
am3uuw0000020
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure", while referring to "BEFORE SERVICE
PRECAUTION" .
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
before performing the fuel pump unit removal/installation, always complete the "Fuel Leak
Inspection After Fuel Pump Unit Installation".
Note
Gasket must be replaced anytime fuel pump is removed or replaced.
10 Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
2. Remove the battery cover. (See 01-17B-2 BATTERY REMOVALIINSTALLATION[L3 WITH TC].)
3. Disconnect the negative battery cable.
4. Remove the fuel tank. (See 01-14B-8 FUEL TANK REMOVALIINSTALLATION[L3 WITH TC].)
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Inspect all related parts by performing "AFTER SERVICE PRECAUTION". (See 01-14B-5 AFTER SERVICE
~mil iii
(See 01-148-24 QUICK RELEASE CONNECTOR
REMOVAUINSTALLATION[L3 WITH TC].)
ROTATION ANGLE
2 Fuel pump cap
620-680 0
(See 01-148-13 Fuel pump cap removal; ,teo)
110 Nm {12 kgfm, 82 ftlbf}
(See 01-148-13 Fuel pump cap installation noteo) OR MORE
3 Fuel pump unit
(See 01-148-13 Fuel pump cap removal note.)
4 Packing
(See 01-148-13 Fuel pump cap installation note.)
5 Retainer
(See 01-148-13 Fuel pump cap installation note.)
am3uuw0000094
01-148-12
Caution
The fuel pump cap could be damaged jf the SST is used with any gap between the cap and the
SST. Securely attach the SST so that there is no gap between the SST tabs and the side of the cap.
i Remove the fuel pump cap using the SST.
c3u114z15004
Warning
Make sure there is no foreign material on each of the parts. If there is foreign material on the parts,
the fuel pump unit cannot be assembled correctly, which could result in fuel leakage.
Note
The fuel pump unit will rotate and cannot be secured in the specified position if there is any gasoline on
the gasket. Thoroughly wipe away all gasoline from the gasket.
Replace the packing, fuel pump cap and the retainer with new parts.
Caution
New parts can deform depending on the temperature. If the parts deform, the fuel pump unit
cannot be assembled correctly, which could result in fuel leakage. Therefore, keep new parts at
room temperature for the specified period of time to stabilize the shape.
Stand-by time
12 h or more
01-148-13
--- - - - - -
FUEL SYSTEM [L3 WITH Tel
3. Install a new retainer to the fuel tank.
TABS
(1) Align the retainer tabs (3 locations) with the
fuel tank grooves.
(2) Verify that the tabs are inserted into the RETAINER
grooves and the retainer is installed correctly.
(3) Verify the retainer is not damaged.
4. Install a new packing to the fuel tank.
(1) Verify the packing groove is clean and free of
foreign material.
(2) Install the packing to the fuel tank so that it is
inserted into the fuel tank grooves.
Caution
Install the fuel pump unit to the fuel tank
being careful not to bend the fuel sender
unit arm. If the arm is bent, the fuel FUEL TANK
sender unit will not operate correctly.
FRONT
c3u 114z15006
j!~" , \
(\ / / FUEL PUMP UNIT
\j ALIGNMENT MARK
\/
-~---
FRONT
c3u 114z15007
TAB
RETAINER
ANTI-ROTATION '
TAB
NOTCH
c3u 114z15003
01-148-14
Note
Align the fuel pump cap with the tightening
II
TIGHTENING START POSITION
(2) Align the tightening start position on the fuel pump cap and the tightening start point of the retainer.
Warning
No grease or lubrication allowed on parts
during installation. Parts could slide or RETAINER
they cannot be tightened to the specified GAP
torque. As a result, fuel leakage could
NIPPLE
occur.
When tightening the fuel pump cap, be
careful that the points indicated below
have not deviated. If there is deviation,
the fuel pump unit cannot be installed
correctly, which could result in fuel \/
-~---
leakage. FRONT
The fuel pump unit alignment mark
and the floating line on the fuel tank c3u 114z15008
270 or more
01-148-15
Note
The fuel pump cap rotation angle is the
angle from the 0 0 position. The angle
tightened to using the SST includes the
angle tightened by hand.
FRONT ~
620-680 0
110 Nm {12 kgfm, 82 ftlbf} OR MORE
c3u114z15010
2) The gap between the fuel pump unit and fuel tank is even all around.
3) Verify that the fuel pump unit alignment mark and the floating line on the fuel tank are aligned.
4) Verify that the fuel pump unit nipple and the retainer gap are aligned.
damaged.
c3u 114z15004
01-148-16
Warning
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Fuel can also irritate skin and eyes. To prevent this, do not damage the sealing surface of
the fuel pump unit when removing or installing.
! iU---~)
I ,~!~
Tm am3uuw0000029
Continuity Inspection
Note
Perform the following test only when directed.
1. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Disconnect the fuel pump unit connector.
4. Inspect for continuity between fuel pump unit
Short Inspection".
I ~~I
am 3uuw0000021
01-148-17
am3uuw0000021
I~~I
Warning
Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and
damage. Always carry out the following procedure with the engine stopped.
Caution
Disconnecting/connecting the quick release connector without cleaning it may cause damage to
the fuel pipe and quick release connector. Always clean the quick release connector joint area
before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of
foreign material.
Note
Perform the following test only when directed.
Caution
The quick release connector may be damaged if the tab is bent excessively. Do not expand the tab
over the stopper.
5. Disconnect the quick release connector from the fuel tank. (See01-14B-24 QUICK RELEASE CONNECTOR
REMOVALJINSTALLATION[L3 WITH TC].)
01-148-18
DLC-2
am3uuw00000 13
am3uuw0000013
Caution
The fuel pump may malfunction if it is
operated without any fuel in the fuel tank
(fuel pump idling). Constantly monitor
the amount of fuel being discharged and
immediately stop operation of the pump
when essentially no fuel is being
discharged.
ada39'2w333
01-148-19
FUEL SYSTEM [L3 WITH Tel
i 2. Disconnect the jumper wire.
13. Disconnect the SST.
14. Connect the quick release connector. (See01-14B-24 QUICK RELEASE CONNECTOR REMOVAU
INSTALLATIOI\J[L3 WITH TC].)
15. Inspect all parts by performing "AFTER SERVICE PRECAUTION". (See 01-14B-5 AFTER SERVICE
PRECAUTION[L3 WITH TC].)
Tightening torque
7.8-11.8 Nm {80-120 kgfcm, 70-104
inlbf}
am3zzw0000347
acxuuw00002331
01-148-20
Caution
Do not disassemble the high pressure fuel pump.
Do not scratch or damage the fuel sealing surface of the high and low fuel ports.
When removing the high pressure fuel pipe, secure the joint (pump side) so that it dose not rotate,
and loosen the screw (pipe side).
Note .,:
If the high pressure fuel pump is removed, replace the O-ring with a new one.
"i. Complete the "BEFORE SERVICE PRECAUTION". (See01-14B-4 BEFORE SERVICE PRECAUTION[L3
WITH TC].)
2. Remove the battery cover. (See 01-17B-2 BATTERY REMOVALIINSTALLATION[L3 WITH TC].)
3. Disconnect the negative battery cable.
4. Remove the charge air cooler cover. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAL/INSTALLATION[L3
WITH TC])
5. Disconnect the spill valve control solenoid valve connector.
6. Disconnect the quick release connector on the high pressure fuel pump. (See 01-14B-24 QUICK RELEASE
CONNECTOR REMOVALIINSTALLATION[L3 WITH TC].)
7. Remove the battery and battery tray. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
8. Remove the air duct. (See 01-13B-4 INTAKE AIR SYSTEM REMOVALIINSTALLATION[L3 WITH TC])
Warning
If the high pressure fuel pump joint nut is loosened, fuel leakage may occur resulting in death or
serious injury, or damage to the equipment or the vehicle. Fuel can also irritate the skin and eyes.
When removing the high pressure line pipe, always tighten the high pressure line pipe installation
nut while fixing the high pressure fuel pump joint nut with a wrench. If the high pressure fuel pump
joint nut has rotated, replace the high pressure fuel pump with a new one.
9. Disconnect the high pressure line pipe of the high pressure fuel pump.
JOINT NUT
acxuuw00000291
(1) Fix the joint nut with a wrench on the high pressure fuel pump side as shown in the figure.
(2) Loosen the high pressure line pipe installation nut.
10. Drain engine coolant. (See01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
11. Loosen the water outlet case installation bolts securing the high pressure line pipe.
01-148-21
8.5-11.5 Nm
{87-117 kgfcm,
76-101 in.lbf}
O-RINGIii
acxuuw00000292
Tightening torque
Caution
If the high pressure fuel pump
acxuuw00000293
correctly. Tighten the high pressure fuel
Tightening torque
Warring
(i the high pressure fuel pump joint nut is loosened, fuel leakage may occur resulting in death or
serious injury, or damage to the equipment or the vehicle. Fuel can also irritate the skin and eyes.
When installing the high pressure line pipe, always tighten the high pressure line pipe installation
nut while fixing the high pressure fuel pump joint nut with a wrench. If the high pressure fuel pump
joint nut has rotated, replace the high pressure fuel pump with a new one.
01-148-22
JOINT NUT
WATER OUTLET CASE
INSTALLATION BOLT
acxuuw00000294
(i) Fix the joint nut with a wrench on the high pressure fuel pump side as shown in the figure.
(2) Tighten the high pressure line pipe installation nut.
Tightening torque
18. install the quick release connector. (See01-148-24 QUICK RELEASE CONNECTOR REMOVAU
II\JSTALLATION[L3 WITH TC].)
Note
Perform the following inspection only when directed.
The following vacuum values are indicated by relative pressure from the fuel pressure sensor.
1. Verify that the fuel pressure sensor is normal. (See01-408-38 FUEL PRESSURE SENSOR INSPECTION[L3
WITH TC].)
2. Connect the M-MDS to the DLC-2.
3. Turn the ignition switch to the ON position (Engine
off).
4. Select the FUEL_PRES, and LOAD, RPM PIDs
on the M-MDS.
Caution
If the engine is run at a high speed, it
more.
DLC-2
am3uuw0000025
5. After the LOAD PID is 60% or more while the
engine is raced with the accelerator pedal fully
depressed, verify that the FUEL_PRES PID is approx. 11.5 Mpa.
- If not as verified, replace the high pressure fuel pump.
01-148-23
Warning
Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause
serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this,
always complete the "Fuel Line Safety Procedure", while referring to the "BEFORE SERVICE
PRECAUTION" .
Caution
There are five types of quick release connectors. Verify the type and location, and install/remove
properly.
E~
I
I~ 1Irrw-~--~=--~~_---IUlfl-lf=_:::='B""
J f;J
~'f1lr-l'~~i"===============....IJ...II""';;;;':;;;"===='"I....:'>f~~~
I
am3uuw0000020
Type A Removal
1" Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling
from the fuel system. (See01-148-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
Caution
The quick release connector may be damaged if the release tab is bent excessively. Do not expand
the release tab over the stopper.
Note
The fuel hose can be removed by pushing it to the pipe side to release the lock.
~(
RELEAZAB~-~------
STOPPER
acxuuw00000054
01-148-24
FUEL SYSTEM [L3 WITH Tel
3. Pullout the fuel hose straight from the fuel pipe
and disconnect it.
I
~~.
.... I
4. Cover the disconnected quick release connector
FUEL PIPE FUEL HOSE
acxuuw00000055
acxuuw00000056
Type B Removal
Caution
Be careful not to damage the pipe when unlocking the retainer.
Note
When removing the quick connector, either SST 49 E042 001 or 49 N013 103A.
..
1. Follow "BEFORE SERVICE PRECAUTION" and remove dirt from the connecting surfaces before performing
any work operations. (See01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC).)
2. Insert the SST into the quick release connector.
3. Pullout the fuel hose straight from the fuel pipe
and disconnect it.
QUICK RELEASE CONNECTOR
4. Cover the disconnected quick release connector
and fuel pipe with vinyl sheeting or a similar
material to prevent it from scratches or dirt.
OJ
FUEL PIPE
I
acxuuw00002337
01-148-25
Note
If the quick release connector is removed, replace the retainer with a new one.
1. Follow "BEFORE SERVICE PRECAUTION" and remove dirt from the connecting surfaces before performing
any work operations. (See01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC).)
Note
The retainer is attached to the pipe even after the connector is disconnected.
Note
The quick release connector can be
removed by pushing the center of the
retainer tabs.
the retainer.
RETAINER
acxuuw00000058
Type C Removal
1. Follow "BEFORE SERVICE PRECAUTION" and remove dirt from the connecting surfaces before performing
QUICK RELEASE
CONNECTOR
acxuuw00000059
acxuuw00000056
01-148-26
FUEL SYSTEM [L3 WITH Tel
Type D Removal
1. Follow "BEFORE SERVICE PRECAUTION" and remove dirt from the connecting surfaces before performing
any work operations. (See 01-14B-4 BEFORE SERVICE PRECAUTION[L3 WITH TC].)
2. Push the release tab on the retainer to unlock.
3. Pullout the fuel hose straight from the fuel pipe RELEASE TAB
and disconnect it.
4. Cover the disconnected quick release connector
and fuel pipe with vinyl sheeting or a similar
material to prevent it from becoming scratched or
dirty. FUEL HOSE III
QUICK RELEASE
CONNECTOR
c3u0114w129
Type E Removal
1. Squeeze the locking coupler until the locking tab
LOCKING COUPLER
opens and releases.
Note
The locking coupler has two internal locking
tabs which retain the joint port. Be sure that
the squeezing place on the locking coupler
is squeezed until it can be released from the
joint port.
LOCKING TAB
c6uO 116w90B
JOINT PORT
c6uO 116w907
01-148-27
Note
If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
A checker tab is integrated with the quick
~CHECKER TAB
connector is completely engaged with the
fuel pipe.
Note
If the quick release connector does not move at all, disconnect it, verify that the O-ring is not damaged or
has not slipped, and then reconnect the quick release connector.
4. Lightly pull and push the quick release connector a few times by hand, and then verify that it can move 2.0-3.0
mm {0.08-0.12 in} and is connected securely.
5. Inspect all related parts by perlorming"AFTER SERVICE PRECAUTION". (See 01-14B-5 AFTER SERVICE
Type B Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
A checker tab is integrated with the quick
~ CHECKER TAB
fuel pipe.
Caution t
Be sure to replace the retainer with a new
acxuuw00000060
between the charcoal canister and pipe,
connector and retainer. If any of them are damaged, replace the charcoal canister or hose with a
new one.
01-148-28
Type C Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
1, Inspect the fuel hose and fuel pipe sealing surface for damage and deformation.
If there is any malfunction, replace it with a new one.
2. Install the quick release connector. ,------------------------,
Insert the fuel pipe straight to the end of the
release connector.
connected securely.
acxuuw00000061
AFTER SERVICE PRECAUTION[L3 WITH TC].)
Type 0 Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the fuel hose.
'!. Inspect the fuel hose and fuel pipe sealing surface for damage and deformation.
If there is any malfunction, replace it with a new one.
2. Reconnect the fuel hose straight to the fuel pipe until a click is heard.
3. Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected
securely.
4. Inspect all related parts by performing "AFTER SERVICE PRECAUTION". (See 01-148-5 AFTER SERVICE
Type E Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the evaporative hose.
1. Inspect the evaporative hose and joint port sealing surface for damage and deformation.
If there is any malfunction, replace it with a new one.
2. Apply a small amount of clean engine oil to the sealing surface of the joint port.
3. Reconnect the evaporative hose straight to the joint port until a click is heard.
Note
If the quick release connector does not move at all, disconnect it, verify that the O-ring is not damaged or
has not slipped, and then reconnect the quick release connector.
4. Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected
securely.
01-148-29
Caution
Disconnecting/connecting the quick release connector without cleaning it may cause damage to
the fuel pipe and quick release connector. Always clean the quick release connector joint area
before disconnecting/connecting using a cloth or soft brush, and make sure that it is free of
foreign material.
Note
When the fuel pressure sensor replaces, replace a new fuel delivery pipe with a new fuel pressure
sensor.(See 01-14B-30 FUEL INJECTOR REMOVAUINSTALLATION[L3 WITH TC])
17-23 21.5-25.5
{1.8-2.3,13-16} {2.20-2.60,15.9--18.8}
16-24
{1.7-2.4,12-17}
Nm {kgfm, ftlbf}
acxu uw00000267
4 Fuel injector
(8ee01-148-31 Fuel Injector Removal Note.)
5 Relief valve
01-148-30
SOLENOID VALVE
I
JOINT NUT
(1) Fix the joint nut with a wrench on the high pressure fuel pump side as shown in the figure.
(2) Loosen the high pressure line pipe installation nut.
3. Remove the high pressure line pipe.
Note
Depending on the driving conditions, carbon may accumulate on the inserted part of the fuel injector,
causing the fuel injector to stick. Remove the fuel injector using the following procedure.
the figure.
Caution
If the SST slips while ratcheting up the
fuel injector, the fuel injector or
, .
surrounding parts could be damaged.
-+---FUEL
Note :::c::::: INJECTOR
If fuel injector NO.3 contacts the oil
I
surfaces of the oil separator and engine.
acxuuw00000269
01-148-31
the SST.
Caution
Do not apply excessive force to the fuel o
6 mm {a., iOJ
OR LESS
-l--
-t:/o
rz"r TAB
Warning
If foreign material such as metal shavings penetrates the fuel injector installation hole on the
cylinder block, the engine could be damaged. Remove all foreign material and cap the fuel injector
installation hole after removing the fuel injector.
5. Clean the fuel injector and around the insertion hole using a vacuum cleaner.
Fuel Delivery Pipe Installation Note
1. Tighten the bolts in the order shown in the figure.
Tightening torque
17-23 Nm {1.8-2.3 kgf.m, 13-16 ftlbf}
@ CD @ @
IT rr IT IT IT
acxuuw00000271
acxuuw00000272
01-148-32
FUEL SYSTEM [L3 WITH Tel
20 Tighten Noo 1 bolts shown in the figureo
Tightening torque
17-23 Nm {1.8-2.3 kgf.m, 13-16 ft.lbf}
30 Tighten l\Jo2 bolts shown in the figureo
DO NOT ALLOW JOINT
SPILL VALVE CONTROL
SOLENOID VALVE NUT TO ROTATE
JOINT NUT
acxuuw00000273
(1) Fix the joint nut with a wrench on the high pressure fuel pump side as shown in the figureo
(2) Tighten the high pressure line pipe installation nut
Tightening torque
Resistance Inspection
Note
Perform the following procedure only when directed.
acxuuw00000038
01-148-33
FUEL SYSTEM [L3 WITH Tel
Circuit Open/Short Inspection
i. Disconnect the PCM connector. (See01-40B-7 PCM REMOVALIINSTALLATION[L3 WITH TC].)
2. Inspect the following wiring harnesses for an
FUEL INJECTOR
WIRING HARNESS SIDE CONNECTOR
acxuuw00000039
rCM
WIRING HARNESS-SIDE CONNECTOR
112BG 2BCI2AYI2AUI2AQI2AMI2AI 2AEI2AAI 2wl 2S 120 1 2K 2G 1 2C I 111BGI1 BCI1AYI1AUI1AQI1AMI1AI 11AE 1AAI1W 11S 110 11KI1G 1cI
112BH 2BDI2AZI2AVI2ARI2ANI2AJ 2AFI2ABI 2X 1 2T 12P 1 2L 2H 1 2D I 111 BHI1 BDI1AZ 11AVl1ARI1ANI1AJ 11AF 1ABI1X I n 11P 1 1L 11H 101
acxuuw00000040
Open circuit
If there is no continuity, there is an open circuit. Repair or replace the wiring harness.
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
Note
Due to the adoption of the mechanical returnless fuel system, the pressure regulator cannot be inspected
separately.
1 Perform "FUEL LINE PRESSURE INSPECTION". (See 01-14B-6 FUEL LINE PRESSURE INSPECTION[L3
WITH TC].)
01-148-34
EXHAUST SYSTEM [LF, L3]
01-15A-10
II
I
Exhaust Manifold Removal Note 01-15A-5 Except for California Emission
Exhaust Manifold Installation Note 01-15A-6 Regulation Applicable Model. 01-15A-14
THREE WAY CATALYTIC CONVERTER AFTER SILENCERITAILPIPE
(TWC) REPLACEMENT[LF, L3] 01-15A-6 REPLACEMENT[LF, L3] 01-15A-18
California Emission Regulation California Emission Regulation
'1. Start the engine and inspect each exhaust system component for exhaust gas leakage.
If there is leakage, repair or replace the appropriate component.
Warning
A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they
are cool before removing the exhaust system.
"I. Remove the plug hole plate. (See 01-10A-3 PLUG HOLE PLATE REMOVALIINSTALLATION[LF, L3].)
2. Remove the battery cover and battery duct. (See 01-17A-2 BATTERY REMOVALIINSTALLATION[LF, L3].)
3. Disconnect the negative battery cable.
4. Remove the under cover.
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Inspect the wheel alignment and adjust it if necessary. (See 02-11-2 FRONT WHEEL ALIGNMENT.) (See 02
11-4 REAR WHEEL ALlGt\IMENT.)
01-15A-1
7.8-10.8 Nm
{80-110 kgfcm,
69.1-95.5 inlbf}
(;i
5 29-49 {3.Q--4.9, 22-36}
7.8-11.8 Nm {80-120
kgf.cm, 69.1-104 in.lbf}
43-64
{4.4-6.5,
32-47} '\ 36.3-53.9
{3.71-5.49,
26.8-39.7}
lmD
29-49 {3.0-4.9, 22-36}
Nm {kgfm, ftlbf}
c3u0115w101
01-15A-3
'\ 36.3-53.9
{3.71-5.49,
26.8-39.7}
Nm {kgfm, ftlbf}
c3u0115w007
01-15A-4
6 Member
11 Exhaust manifold gasket
c3uO 115w005
Caution
Over bending of the exhaust flexible pipe may cause damage resulting in failure.
CROSSMEMBER REMOVAL/INSTALLATION.)
3. Remove the NO.1 engine mount rubber. (See 01-1 OA-28 ENGINE REMOVAL/INSTALLATION[LF, L3].)
4. Loosen the exhaust manifold bolts.
5. Remove the installation bolts of the front stabilizer and stabilizer contro/link. (See 02-13-11 FRONT
STABILIZER REMOVAUINSTALLATION.)
6. Loosen the front cross member component installation bolts and lower the front crossmember component
approx. 100 mm {3.94 in}. (See 02-13-14 FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
01-1SA-S
c3uO 1'5w004
Note
The TWC is integrated with the presilencer and main silencer. Therefore, when replacing the TWC, cut
between the TWC and presilencer.
Cut Location
TWC
e3u 115zw6301
"i. Remove the rear tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVAUINSTALLATION[LF, L3].)
2. Remove the front tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVALII NSTALLATION[LF, L3].)
Caution
Be careful not to deform the pipe when cutting. If the pipe is deformed, the new pipe may not be
installed correctly.
01-15A-6
3. Cut the pipe between the TWC and presilencer using the following procedure. (Cut location A)
(1) Measure the length from the hanger inner
edge.
presilencer side using a round file.
6. Install the new TWC to the presilencer using the
following procedure. (Cut location A)
52 mm {2.0 in}
(LENGTH FROM HANGER INNER EDGE)
B3E115BW900d
Note
The TWC installation nut should remain
untightened.
(3) Replace the gasket with a new one and install 40 mm {1.6 in}
the new TWC to the WU-TWC. - 1.....
_ _- - '
B3E115BW9005
Note
The U-shaped bolt can be inserted to the
pipe on either side.
U-SHAPED BOLT
i4J(]]
B3E115BW9017
U-SHAPED BOLT
B3E115BW9006
01-15A-7
8. Tighten the U-shaped bolt between the presilencer and the new TWC using the following procedure. (Cut
location A)
Note
The TWC has a marked line at the specified position where the U-shaped bolt is to be set.
position.
B3E115BW9007
Caution
Do not loosen U-shaped bolt after
tightening. If it is loosened, the bolt
cannot be tightened at the specified
torque with the specified protrusion.
Tighten the U-shaped bolt in three or four BEFORE TIGHTENING
steps, left and right equally, to prevent
clamp deformation.
e3u 115zw6306
Note
The TWC is integrated with the presilencer and main silencer. Therefore, when replacing the TWC, cut
between the TWC and presilencer.
Cut Location
MAIN SILENCER
B3E 115BW9002
01-15A-8
1. Remove the rear tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVAL!INSTALLATION[LF, L3].)
2. Remove the front tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVAL!INSTALLATION[LF, L3].)
Caution
Be careful not to deform the pipe when cutting. If the pipe is deformed, the new pipe may not be
installed correctly.
3. Cut the pipe between the TWC and presilencer using the following procedure. (Cut location A)
(1) Measure the length from the hanger inner
edge.
B3E115BW9004
Note
The TWC installation nut should remain
untightened.
Note
the new TWC to the WU-TWC. - ..
40 mm {1.6 in}
B3E115BW9005
U-SHAPED BOLT
i4l1(
B3E115BW9017
U-SHAPED BOLT
B3E115BW9006
01-15A-9
EXHAUST SYSTEM [LF, L3]
8. Tighten the U-shaped bolt between the presilencer and the new TWC using the following procedure. (Cut
location A)
Note
The TWC has a marked line at the specified position where the U-shaped bolt is to be set.
-1
15 mm {O.60 in}
B3E 115BW9007
CLAMP
A: Clearance between the U-shaped bolt end
and the vehicle side insulator
cc=:rr:r=:::t:::::..:::=-y
Caution BEFORE TIGHTENING 17-19 mm
Do not loosen U-shaped bolt after
{O.67-o.74 in}
tightening. If it is loosened, the bolt
(PROTRUSION
cannot be tightened at the specified
OF BOLT)
torque with the specified protrusion.
clamp deformation.
AFTER TIGHTENING
(3) Tighten the U-shaped bolt.
Note
The presilencer and main silencer are integrated with the TWC and after silencer. Therefore, when
replacing the presilencer and main silencer, cut between the TWC and presilencer, and between the main
silencer and after silencer.
After bending the body insulator to secure a work space, return it to its original condition after the
installation.
After the installation, verify that there is no noise.
01-15A-10
Cut Location
TWC
e3u 115zw63D7
'10 Remove the rear tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVALIINSTALLATIOI\I[LF, L3].)
2. Remove the front tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVALlINSTALLATIOf\I[LF, L3].)
3. Remove three rubber hallgers from back side.
Caution
Be careful not to deform the pipe when cutting. If the pipe is deformed, the new pipe may not be
installed correctly.
4. Cut the pipe between the main silencer and the after silencer using the following procedure. (Cut location B)
Note
Perform measurement parallel to the pipe being cut.
Caution
Be careful not to deform the pipe when
Note
The pipe can be cut after removing it from (LENGTH FROM HANGER INNER EDGE)
the vehicle. In this case, replace the gasket
e3u 115zw63D2
with a new one.
5. Cut the pipe between the TWC and presilencer using the following procedure. (Cut location A)
(1) Measure the length from the hanger end.
(2) Cut the pipe at the specified location.
6. Remove burrs from the cut surface on both the
TWC and the after silencer side using a round file.
30mm {1.2in}
(LENGTH FROM HANGER INNER EDGE)
B3E115BW9D1D
01-15A-11
7. Install the new presilencer and main silencer to the TWC using the following procedure. (Cut location A)
(1) Measure the indicated length from the cut
surface of the TWC to the marking.
MARKING
(2) Apply heat-resistant sealant to the marked
position along the complete perimeter. +
APPLY HEAT-RESISTANT SEALANT
(3) If the pipe is cut after removing it from the
vehicle, replace the gasket with a new one
and install the TWC to the WU-TWC. (See 01
15A-1 EXHAUST SYSTEM REMOVAU
qr(] (
Note
INSTALLATION[LF, L3].)
40 mm [1.6 ;"! 11_
The U-shaped bolt can be inserted to the
B3E115BW9011
pipe on either side.
e3u 115zw6303
(8) Align the cut surface of the joint pipe with the
marking.
(9) Verify that the exhaust pipe is installed without
any bends or strain on the pipe.
e3u115zw6304
01-15A-12
9. Tighten the U-shaped bolt between the TWC and the new presilencer using the following procedure. (Cut
location A)
Note
The presilencer has a marked line at the specified position where the U-shaped bolt is to be set.
(1) Set the U-shaped bolt in the specified
position.
U-SHAPED BOLT
B3E115BW9014
Caution
Do not loosen U-shaped bolt after
tightening. If it is loosened, the bolt
cannot be tightened at the specified
torque with the specified protrusion.
Tighten the U-shaped bolt in three or four BEFORE TIGHTENING
steps, left and right equally, to prevent
clamp deformation.
e3u 115zw6306
10. Tighten the U-shaped bolt between the after silencer and the new main silencer using the following procedure.
(Cut location B)
Note
The joint pipe has a marked line at the specified position where the U-shaped bolt is to be set.
position.
e3u 115zw6305
01-15A-13
EXHAUST SYSTEM [LF, L3]
Caution
Do not loosen U-shaped bolt after
clamp deformation.
VEHICLE
LOWER
Note SIDE 3-7mm
Tighten the U-shaped bolt on the main {O.12-o.27 in}
silencer side first, then the after silencer (PROTRUSION
side. OF BOLT)
(4) Gradually tighten the U-shaped bolt on the after silencer side verifying that the after silencer end is at the
center of the bumper as viewed from behind the vehicle.
Note
The presilencer and main silencer are integrated with the TWC and tailpipe. Therefore, when replacing the
presilencer and main silencer, cut between the TWC and presilencer, and between the main silencer and
tailpipe.
Cut location
B3E115BW9001
1. Remove the rear tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVALIINSTALLATION[LF, L3].)
2. Remove the front tunnel member. (See 01-15A-1 EXHAUST SYSTEM REMOVALIINSTALLATION[LF, L3].)
Caution
Be careful not to deform the pipe when cutting. If the pipe is deformed, the new pipe may not be
installed correctly.
01-15A-14
3. Cut the pipe between the main silencer and tailpipe using the following procedure. (Cut location B)
Note
Perform measurement parallel to the pipe being cut.
Caution
Be careful not to deform the pipe when
III
cutting. If the pipe is deformed, the new
Note
The pipe can be cut after removing it from
.~
4. Cut the pipe between the TWC and presilencer using the following procedure. (Cut location A)
(1) Measure the length from the hanger end.
(2) Cut the pipe at the specified location.
5. Remove burrs from the cut surface on both the
TWC and tail pile side using a round file.
30 mm {1.2 in}
(LENGTH FROM HANGER INNER EDGE)
B3E115BW9010
6. Install the new presilencer and main silencer to the TWC using the following procedure. (Cut location A)
(1) Measure the indicated length from the cut
surface of the TWC to the marking.
MARKING
(2) Apply heat-resistant sealant to the marked
position along the complete perimeter. + APPLY HEAT-RESISTANT SEALANT
(3) If the pipe is cut after removing it from the
vehicle, replace the gasket with a new one
and install the TWC to the WU-TWC. (See 01
15A-1 EXHAUST SYSTEM REMOVAL!
INSTALLATION[LF, L3].)
Note
The U-shaped bolt can be inserted to the
B3E115BW9011
pipe on either side.
B3E115BW9018
01-15A-15
EXHAUST SYSTEM [LF, L3]
7. Install the new presilencer and main silencer to the tailpipe using the following procedure. (Cut location B)
(1) Remove the tailpipe from the rubber hanger.
(2) Measure the indicated length from the cut
surface of the tailpipe to the marking. APPLY HEAT-RESISTANT
SEALANT
(3) Apply heat-resistant sealant to the specified
~
position along the complete perimeter.
~ I~mm{2',"1
~
i~
50 mm {2.0
// '-
I~ 10
APPLY 'MARKING
HEAT-RESISTANT SEALANT
83E1158W9012
83E1158W9019
(8) Align the cut surface of the joint pipe with the
marking.
(9) Verify that the exhaust pipe is installed without
any bends or strain on the pipe.
83E1158W9013
8. Tighten the U-shaped bolt between the TWC and the new presilencer using the following procedure. (Cut
location A)
Note
The presilencer has a marked line at the specified position where the U-shaped bolt is to be set.
position.
U-SHAPED BOLT
83E1158W9014
01-15A-16
Caution 17-19 mm
Do not loosen U-shaped bolt after {O.67-{).74 in}
tightening. If it is loosened, the bolt (PROTRUSION
cannot be tightened at the specified OF BOLT)
torque with the specified protrusion.
Tighten the U-shaped bolt in three or four
steps, left and right equally, to prevent
clamp deformation.
AFTER TIGHTENING
(3) Tighten the U-shaped bolt.
Note
The joint pipe has a marked line at the specified position where the U-shaped bolt is to be set.
B3E115BW9015
Caution
Do not loosen U-shaped bolt after
tightening. If it is loosened, the bolt
cannot be tightened at the specified
torque with the specified protrusion.
Tighten the U-shaped bolt in three or four
steps, left and right equally, to prevent
clamp deformation.
VEHICLE
LOWER CLAMP
Note SIDE 9-11 mm
Tighten the U-shaped bolt on the main {O.36-{).43 in}
silencer side first, then the tailpipe side. (PROTRUSION
OF BOLT)
B3E115BW9016
01-15A-17
(4) Gradually tighten the U-shaped bolt on the tailpipe side verifying that the tailpipe end is at the center of the
bumper as viewed from behind the vehicle.
Note
The after silencer is integrated with the presilencer and main silencer. Therefore, when replacing the after
silencer, cut between the main silencer and after silencer.
After bending the body insulator to secure a work space, return it to its original condition after the
installation.
After the installation, verify that there is no noise.
Cut Location
TWC
e3u115zw6309
Caution
Be careful not to deform the pipe when cutting. If the pipe is deformed, the new pipe may not be
installed correctly.
Note
Pertorm measurement parallel to the pipe being cut.
e3u 115zw6302
01-15A-18
4. Install the new after silencer to the main silencer using the following procedure. (Cut location B)
(1) Measure the indicated length from the cut
surface of the new after silencer to the
marking.
(2) Apply heat-resistant sealant to the specified
position along the complete perimeter.
e3u 115zw6303
(7) Align the cut surface of the joint pipe with the
marking.
e3u 115zw6304
5. Tighten the U-shaped bolt between the main silencer and the new after silencer using the following procedure.
(Cut location B)
Note
The joint pipe has a marked line at the specified position where the U-shaped bolt is to be set.
position.
e3u 115zw6305
Caution
Do not loosen U-shaped bolt after
tightening. If it is loosened, the bolt
cannot be tightened at the specified
torque with the specified protrusion.
Tighten the U-shaped bolt in three or four
steps, left and right equally, to prevent
clamp deformation.
VEHICLE
LOWER
Note SIDE
Tighten the U-shaped bolt on the main
silencer side first, then the after silencer
side.
e3u 115zw630B
01-15A-19
EXHAUST SYSTEM [LF, L3]
(4) Gradually tighten the U-shaped bolt on the after silencer side verifying that the after silencer end is at the
center of the bumper as viewed from behind the vehicle.
Note
The tailpipe is integrated with the presilencer and main silencer. Therefore, when replacing the tailpipe,
cut between the main silencer and tailpipe.
Cut Location
B3E115BW9003
Caution
Be careful not to deform the pipe when cutting. If the pipe is deformed, the new pipe may not be
installed correctly.
1. Cut the pipe between the main silencer and tailpipe using the following procedure. (Cut location B)
Note
Perform measurement parallel to the pipe being cut.
01-15A-20
3. Install the new tailpipe to the main silencer using the following procedure. (Cut location B)
(1) Measure the indicated length from the cut
surface of the new tailpipe to the marking. APPLY HEAT-RESISTANT
(2) Apply heat-resistant sealant to the specified SEALANT
position along the complete perimeter.
~
'"
/ ~mm{,o;")
"-.t.. / /
50 mm {2.0
APPLY
i~~
'MARKING
HEAT-RESISTANT SEALANT
I~ 10
B3E115BW9012
(3) Insert the U-shaped bolt.
(4) Insert the joint pipe to the main silencer.
(5) Insert the tailpipe to the joint pipe.
(6) Secure the exhaust pipe to the rubber hanger.
B3E115BW9019
(7) Align the cut surface of the joint pipe with the
marking.
(8) Verify that the exhaust pipe is installed without
any bends or strain on the pipe.
B3E115BW9013
01-15A-21
4. Tighten the U-shaped bolt between the main silencer and the new tailpipe using the following procedure. (Cut
location B)
Note
The joint pipe has a marked line at the specified position where the U-shaped bolt is to be set.
~r~~{o59 ;"j
1V--~-
B3E115BW9015
Caution
Do not loosen U-shaped bolt after
clamp deformation.
VEHICLE
LOWER
Note SIDE
Tighten the U-shaped bolt on the main
(4) Gradually tighten the U-shaped bolt on the tailpipe side verifying that the tailpipe end is at the center of the
bumper as viewed from behind the vehicle.
01-15A-22
EI~~~~I~~t~~n~~~~
[L3 WITH TC] 01-158-2
TWC Removal Note 01-158-3 01-158-4
H02S Removal Note 01-158-3
01-158-1
Warning
A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they
are cool before removing the exhaust system.
1 Remove the battery cover. (See 01-17B-2 BATTERY REMOVAUINSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the charge air cooler. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAUINSTALLATION[L3 WITH Tel)
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
7.S-10.S Nm
{SC-110 kgf.cm-:'_--=::r..
69-95 inlbf} 7
43-64
{4.4-6.5. 32-47}
7.S-10.S Nm
ll:l'1""""-_ {SC-110 kgf.cm,
69-95 inlbf}
38-51
{3.9-5.2, 29-37} 29-49
{3.C-4.9,
22-36} )
36.3-53.9
{3.71-5.49.
26.S-39.7}
Nm {kgf.m, ftlbf}
am3uuw0000050
01-158-2
EXHAUST SYSTEM [L3 WITH Tel
1 Tunnel member 8 Exhaust manifold insulator (Lower)
2 Member 9 Front H02S
3 TWC (See 01-158-3 H02S Removal Note)
(See 01-158-3 TWC Removal Note) 10 WU-TWC insulator
4 Rear H02S 11 WU-TWC bracket
(See 01-158-3 H02S Removal Note) 12 WU-TWC
5
6
Silencer
(See 01-158-3 Silencer Removal Note)
Exhaust manifold insulator (Upper)
(See 01-158-3 Silencer Removal Note)
13
(See 01-158-3 Exhaust Manifold Insulator (Upper)
Removal Note)
Exhaust manifold
(See 01-158-4 WU-TWC Installation Note)
II
7 Insulator 14 Exhaust manifold gasket
ampijw00001053
INSTALLATION.)
2. Loosen the rear cross member component installation bolts (6 locations) and lower the rear crossmember
01-158-3
Tightening torque
Tightening torque
Tightening torque
am3uuw0000033
Tightening torque
acxuuw00000175
01-158-4
01-16A-1
c3u0116w010
I ,(See 01-16A-14 EGR VALVE INSPECTION[LF, L3].) (See 01-16A-16 QUICK RELEASE CONNECTOR
INSTALLATION[LF, L3].)
Exhaust System
c3u0116w015
IWU-TWC
(See 01-16A-15 WARM-UP THREE-WAY
CTI..TW_C
. __
01-16A-2
c3u0116w012
01-16A-3
c3u0116w011
Air filter
I 1 Quick release connector (Type B)
(See 01-16A-16 QUICK RELEASE CONNECTOR
5
(See 01-16A-7 AIR FILTER REMOVAU
(EMISSION SYSTEM) REMOVAU INSTALLATION[LF, L3].)
INSTALLATION[LF, L3].) (See 01-16A-7 AIR FILTER INSPECTION[LF, L3].)
2 Quick release connector (Type C) 6 Charcoal canister
(See 01-16A-16 QUICK RELEASE CONNECTOR (See 01-16A-7 CHARCOAL CANISTER REMOVAU
01-16A-4
Leakage Inspection
1. Perform the following SST (Evaporative Emission System Tester 134-01049) self-test:
Note
If the tester does not work correctly during self-test, refer to the tester operators manual for more detailed
procedures.
(1) Verify the gas cylinder valve is closed and the control valve located on the tester is in the TEST position. All
tester display should be off at this time.
(2) Connect the long hose (part of SST) to the
tester.
to the long hose as shown.
(4) Open the gas cylinder valve and verify the gas
LONG HOSE
(5) Press the ON/OFF switch to turn on the SST
ZMU116WA6
position.
/
completed, check the test result (the failed/
FUEL CAP
RECEIVER ASSEMBLY / ZMU116WA7
If the green light turns on, the fuel-filler cap is
OK.
If the red light turns on, the fuel-filler cap has leakage. Replace it.
8. Close the gas cylinder valve.
9. Turn the control valve to the FILL position.
10. Press the ON/OFF switch to turn off the tester.
01-16A-S
FUEL-FILLER CAP
-= -
ROLLOVER VALVE
PCVVALVE
c3u0116w013
CHARCOAL CANISTER
ROLLOVER
VALVE
WUTWC
PCV VALVE
c3u0116w014
01-16A-6
5.
INSTALLATION.)
Loosen the rear crossmember installation nuts (6 locations) and lower the rear crossmember 30 mm {1.2 in}.
(See 02-14-12 REAR CROSSMEMBER REMOVAL/INSTALLATION.)
III,.
6. Remove the fuel-filler cap.
7. Remove the Air filter.
8. Install in the reverse order of removal. FUEL FILLER PIPE
QUICK RELEASE
CONNECTOR (TYPE E)
c3uO 116w500
1. Remove the air filter. (See 01-16A-7 AIR FILTER REMOVAL/INSTALLATION[LF, L3].)
2. Blow from port A and verify that there is airflow
from port B.
If not as specified, replace the air filter.
3. Blow from port B and verify that there is airflow
from port A.
If not as specified, replace the air filter. (See
PORTA -""'"
c3u0116w041
r-r
J\.,
0
1 ~
'"1 /'
CHARCOAL CANISTER
36.3-53.9 '" '" PROTECTOR
{3.71-5.49, 26.8-39.7} N.m {kgf.m, ftlbf}
c3u0116w051
01-16A-7
EMISSION SYSTEM [LF, L3]
INSTALLATION[LF, L3].)
CROSSMEMBER REMOVAL/INSTALLATION.)
charcoal canister.
c3uO 116w053
the figure.
CLAMP TIGHTENING AREA
PROJECTION
JOINT HOSE
VIEW A N.m {kgf.cm, in.lbf}
B3E0114W009
01-16A-8
1. Remove the charcoal canister. (See 01-16A-7 CHARCOAL CANISTER REMOVALIINSTALLATION[LF, L3l)
2. Plug the EVAP leak detection pump side and TO EVAP SYSTEM
purge solenoid valve side of the charcoal canister. LEAK DETECTION
3. Inspect for air leakage when blowing air by mouth PUMP
from the fuel tank side.
If air leaks, replace the charcoal canister. _
(See 01-16A-7 CHARCOAL CANISTER _
REMOVALIINSTALLATION[LF, L3].)
TO FUEL TANK
TO PURGE
SOLENOID VALVE
c3u0116w061
Ie r-l @
J\~' <;>J Y
CHARCOAL CANISTER
36.3-53.9 '" '" PROTECTOR
{3.71-5.49,26.B-39.7} N.m {kgf.m, ftlbf}
c3u0116w051
01-16A-9
CROSSMEMBER REMOVAL/INSTALLATION.)
c3u0116w053
the figure.
CLAMP TIGHTENING AREA
PROJECTION
JOINT HOSE
VIEW A N.m {kgfcm, in.lbf}
am3uuw0000022
Note
Perform the following test only when directed.
1 Remove the EVAP system leak detection pump. (See 01-16A-9 EVAPORATIVE EMISSION (EVAP) SYSTEM
LEAK DETECTION PUMP REMOVAL/INSTALLATION[LF, L3].)
2. Blow air into port A and verify that there is airflow from port B.
If not as specified, replace the EVAP system leak detection pump. (See 01-16A-9 EVAPORATIVE
EMISSION (EVAP) SYSTEM LEAK DETECTION PUMP REMOVAL/INSTALLATION[LF, L3].)
3. Blow air into port B and verify that there is airflow
from port A. B
If not as specified, replace the EVAP system
"Resistance Inspection".
c3u0116w071
01-16A-10
Resistance Inspection
Note
Perform the following procedure only when directed.
1. Inspect resistance of the EVAP system leak detection pump.
If not as specified, replace the EVAP system leak detection pump. (See 01-16A-9 EVAPORATIVE
EMISSION (EVAP) SYSTEM LEAK DETECTION PUMP REMOVALIINSTALLATION[LF, L3].)
If as specified, carry out the "Circuit Open/Short Inspection".
i Terminals Resistance (ohm)
i A-B 20-50
I A-C 26.6-32.4
I A-D MAX. 118
0.1U1
1AF'2
e3ul16zw6201
PCM
short circuit (continuity check).
HARNESS SIDE CONNECTOR
Open circuit
111BEi1BAI1AWI1ASI1AOI1AKI1AGI1ACI1Y 11U 110 11M 111 11E 1A I
If there is no continuity, there is an open
I
terminal D and PCM terminal 1U*1, 1AF*2
EVAP system leak detection pump
terminal A and main relay terminal A
EVAP system leak detection pump
I~~ e3u148zw6e91
terminal B and the body ground
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
EVAP system leak detection pump terminal A and the body ground
: California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
"2
: Except for California emission regulation applicable model with LF ATX
01-16A-11
EMISSION SYSTEM [LF, L3]
Caution
Do not disconnect the purge solenoid valve and evaporative hose except when replacing the
purge solenoid valve because it may cause evaporative gas leakage. When it is necessary to
remove the purge solenoid valve for removing/installing other parts, disconnect the valve at the
quick release connector.
QUICK RELEASE
Evaporative Hose Installation Note.)
CONNECTOR
\
l
B3E0116W010
WHITE MARKING
VIEWA VIEWB
B3E0116W017
01-16A-12
Airflow Inspection
1. Remove the purge solenoid valve without disconnecting the evaporative hose. (See 01-16A-12 PU RG E
Open/Short Inspection".
INSTALLATION[LF, L3].)
Measured condition
"
Continuity between
A-B
B
When voltage is not applied
No airflow
between terminals A and B
When voltage is applied between c3u0116w081
Airflow detected
terminals A and B
PCM
Open circuit
relay terminal A
Short circuit
If there is continuity, there is a short circuit.
I Gt~ I
- Purge solenoid valve terminal A and body
ground
><-1
California emission regulation applicable model and except for California emission regulation applicable model
I :
with LF MTX, L3
'2
: Except for California emission regulation applicable model with LF ATX
Nm {kgf.m, ftlbf}
c3u0116w021
01-16A-13
L3],)
2. Remove the radiator hose (upper). (See 01-12A-6 RADIATOR REMOVALIINSTALLATION[LF, L3].)
On-vehicle Inspection
1. Verify that the buzzing sound (valve operation sound) is heard from the EGR valve when engine cranking.
If the buzzing sound is not heard, perform the resistance inspection.
Resistance Inspection
1" Disconnect the EGR valve connector. (See 01-16A-13 EGR VALVE REMOVALlINSTALLATIOl\I[LF, L3].)
2. Measure the resistance between the EGR valve E C A
terminals.
REMOVALIINSTALLATION[LF, L3].)
F o B
Standard
Terminal Resistance (ohm)
C-E
C-A
12-16 A6J3916W003
D-B
D-F
2H*1,2AV*2
EGR valve terminal C and main relay terminal A
EGR valve terminal D and main relay terminal A
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
: California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
'2
. Except for California emission regulation applicable model with LF ATX
01-16A-14
to port A.
I
...----,
I
I
~
B
A6J3916W002
Caution
Perform the following procedures, DTC P0421 is indicated only.
II\JSPECTION[LF, L3].)
If the compression pressure is not within the specification, repair or replace the malfunction part.
5. Drive the vehicle for 10 min at 65-96 km/h {40-60 mph} to allow the front catalytic converter to reach
operating temperature.
Note
Except for the California emission regulation applicable model, the rollover valve cannot be removed as it
is welded on the upper surface of the fuel tank.
For the California emission regulation applicable model, the rollover valve cannot be removed as it is built
into the fuel tank.
Note
Except for the California emission regulation applicable model, the rollover valve cannot be removed and
inspected as it is welded on the upper surface of the fuel tank.
For the California emission regulation applicable model, the rollover valve cannot be removed and
1. Perform the fuel tank inspection. (See 01-14A-12 FUEL TANK INSPECTION[LF, L3].)
Note
Except for the California emission regulation applicable model, the fuel shut-off valve cannot be removed
as it is welded on the upper surface of the fuel tank.
For the California emission regulation applicable model, the fuel shut-off valve cannot be removed as it is
built into the fuel tank.
01-16A-15
EMISSION SYSTEM [LF, L3]
Note
Except for the California emission regulation applicable model, the fuel shut-off valve cannot be removed
and inspected as it is welded on the upper surface of the fuel tank.
For the California emission regulation applicable model, the fuel shut-off valve cannot be removed and
inspected as it is built into the fuel tank.
<i. Perform the fuel tank inspection. (See 01-14A-12 FUEL TANK INSPECTIOI'J[LF, L3].)
Caution
There are five types of quick release connectors. Verify the type and location, and install/remove
properly.
California emission regulation applicable model
TYPE B TYPE A
AIR FILTER
CHARCOAL CANISTER
TYPEA
c3u0116w152
01-16A-16
TYPE B : TYPE A
TYPE B DETECTION PUMP PURGE SOLENOID
VALVE
"""'II=,,--TYPEE
TYPE B AIR FILTER
CHARCOAL CANISTER
TYPE A
FUEL SHUT-OFF
VALVE
ENGINE COMPARTMENT
FUEL TANK SIDE SIDE
c3uOl16w151
Type A Removal
Caution
The quick release connector may be damaged jf the release tab is bent excessively. Do not expand
the release tab over the stopper.
Note
The evaporative hose can be removed by pushing it to the joint port side to release the lock.
STOPPER
am3uuw0000014
01-16A-17
~L..-f---~
and joint port with vinyl sheeting or a similar
material to prevent it from scratches or dirt. _,-~, I ,
I
JOINT PORT
... 1
EVAPORATIVE HOSE
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Type B Removal
Caution
Be careful not to damage the pipe when unlocking the retainer.
Note
When a prompt connector is detached, following SST can be used.
49 N013103A
- 49 E042 001
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Note
If the quick release connector is removed, replace the retainer with a new one.
Follow "BEFORE SERVICE PRECAUTION" and remove dirt from the connecting surfaces before performing
any work operations.(See 01-14A-4 BEFORE SERVICE PRECAUTIOI\J[LF, L3].)
2, Set the SST parallel to the quick release .---Q-U-I-C-K-R-E-L-EA-S-E-C-O-N-N-E-C-T-O-R----------,
connector.
Note
The quick release connector can be
removed by pushing the center of the
retainer tabs.
The retainer is attached to the pipe even
after the connector is disconnected.
01-16A-18
EMISSION SYSTEM [LF, L3]
the retainer.
RETAINER
atraaw00000251
Type C Removal
1. Move the retainer upward using a small flathead
FLATHEAD
screwdriver or a similar tool.
SCREWDRIVER RETAINER
2. Pullout the evaporative hose straight from the
dirty.
QUICK RELEASE
CONNECTOR
am3uuw0000014
Type D Removal
1. Squeeze the release tab until the locks are released.
2. Pull the quick release connector straight outward.
3. Cover the disconnected quick release connector RELEASE TAB
and joint port with vinyl sheeting or a similar
dirty.
JOINT PORT
QUICK RELEASE
CONNECTOR
c3u01165107
01-16A-19
Type E Removal
1 Squeeze the locking coupler until the locking tab
LOCKING COUPLER
opens and releases.
Note
The locking coupler has two internal locking
joint port.
c6u0116w908
dirty.
JOINT PORT
c6u0116w907
Type A Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the evaporative hose.
A checker tab is integrated with the quick
t
If there is any malfunction, replace it with a
new one.
NEW EVAPORATIVE HOSE
2. Apply a small amount of clean engine oil to the
c3u0116w155
3. Reconnect the evaporative hose straight to the
Note
If the quick release connector does not move at all, disconnect it, verify that the O-ring is not damaged or
has not slipped, and then reconnect the quick release connector.
4. Lightly pull and push the quick release connector a few times by hand, and then verify that it can move 2.0-3.0
mm {0.08-0.12 in} and is connected securely.
01-16A-20
Type B Installation
Note
Use only the designated genuine retainer when replacing the retainer.
1" Verify that the sealing surfaces of the fuel hose or fuel pipe have no damage or deformation. Replace if
necessary.
If the O-ring of the quick release connector is damaged or displaced, replace the fuel hose.
2. Install a new retainer to the quick release connector, then visually verify that the retainer tab is installed
securely to the connector.
3. Apply a small amount of clean engine oil to the sealing surface of the fuel pipe.
4. Push the quick release connector into the fuel r-----------------------,
pipe until a click is heard.
5. Lightly pull and push the quick release connector
connected securely.
suA
at all, verify that the O-ring is not damaged or
connector.
6. Inspect all related parts by performing "AFTER APPLY OIL TO THE SEALING
SERVICE PRECAUTION". (See 01-14A-5
atraaw00000242
AFTER SERVICE PRECAUTIOI\I[LF, L3].)
Type C Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the evaporative hose.
1" Inspect the evaporative hose and joint port sealing surface for damage and deformation.
If there is any malfunction, replace it with a new one.
2. When disconnecting and reconnecting the quick release connector, verify if the metal reinforcement pipe
protrudes from the plastic pipe end while pressing the end with a finger.
If the metal pipe protrudes from the resin pipe, insert it flush with the end of the resin pipe.
3. Insert the joint port straight to the end of the quick release connector.
4. Push down the retainer using a finger.
If the retainer cannot be pushed down, push the joint port further to the quick release connector.
5. Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected
securely.
Type D Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the evaporative hose.
; Inspect the evaporative hose and joint port sealing surface for damage and deformation.
If there is any malfunction, replace it with a new one.
2" Apply a small amount of clean engine oil to the sealing surface of the joint port.
3. Reconnect the evaporative hose straight to the joint port until a click is heard.
Note
If the quick release connector does not move at all, disconnect it, verify that the O-ring is not damaged or
has not slipped, and then reconnect the quick release connector.
4. Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected
securely.
01-16A-21
Type E Installation
Note
If the quick release connector O-ring is damaged or has slipped, replace the evaporative hose.
inspect the evaporative hose and joint port sealing surface for damage and deformation.
If there is any malfunction, replace it with a new one.
2. Apply a small amount of clean engine oil to the sealing surface of the joint port.
3. Reconnect the evaporative hose straight to the joint port until a click is heard.
Note
If the quick release connector does not move at all, disconnect it, verify that the O-ring is not damaged or
has not slipped, and then reconnect the quick release connector.
4. Lightly pull and push the quick release connector a few times by hand, and then verify that it is connected
securely.
01-16A-22
~~~~~~~]S.~~~~~:~~~
Exhaust system side
01-168-2
Fuel Tank Side
01-168-3 01-168-11 .,:
EVAPORATIVE EMISSION (EVAP) PURGE SOLENOID VALVE
CONTROL SYSTEM DIAGRAM INSPECTION[L3 WITH TCl 01-168-11
[L3 WITH TC] 01-168-4 Airflow Inspection 01-168-11
FUEL-FILLER CAP INSPECTION Circuit Open/Short Inspection 01-168-12
[L3 WITH TCl 01-168-4 CHECK VALVE INSPECTION
Leakage Inspection 01-168-4 [L3 WITH TCl '" 01-168-12
AIR FILTER REMOVAUINSTALLATION EGR VALVE
[L3 WITH TCl 01-168-5 REMOVAUINSTALLATION
AIR FILTER INSPECTION [L3 WITH TC] 01-168-13
[L3 WITH TC] 01-168-6 EGR VALVE INSPECTION
CHARCOAL CANISTER [L3 WITH TC] 01-168-13
REMOVAUINSTALLATION Resistance Inspection 01-168-13
[L3 WITH TC] 01-168-6 Circuit Open/Short Inspection 01-168-14
Charcoal Canister Removal Note 01-168-7 POSITIVE CRANKCASE VENTILATION
CHARCOAL CANISTER INSPECTION (PCV) VALVE INSPECTION
[L3 WITH TC] 01-168-7 [L3 WITH TC] 01-168-15
EVAPORATIVE EMISSION (EVAP) WARM-UP THREE-WAY CATALYTIC
SYSTEM LEAK DETECTION PUMP CONVERTER (WU-TWC)
REMOVAUINSTALLATION INSPECTION[L3 WITH TC] 01-168-15
[L3 WITH TC] 01-168-7 ROLLOVER VALVE
EVAP System Leak Detection Pump REMOVAUINSTALLATION
Removal Note 01-168-8 [L3 WITH TC] '" 01-168-15
EVAPORATIVE EMISSION (EVAP) ROLLOVER VALVE INSPECTION
SYSTEM LEAK DETECTION PUMP [L3 WITH TC] 01-168-15
INSPECTION[L3 WITH TCl 01-168-8
01-168-1
/
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am3uuw0000026
01-168-2
EMISSION SYSTEM [L3 WITH Tel
WU-TWC CD_T_W_C _
(See 01-168-15 WARM-UP THREE-WAY
CATALYTIC CONVERTER (WU-TWC)
INSPECTION[L3 WITH TC].)
Fuel Tank Side
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01-168-3
I
EVAP SYSTEM LEAK
DETECTION PUMP PURGE SOLENOID VALVE
I
CHECK VALVE
I
AIR FILTER
EGRVALVE
FUEL SHUT-OFF
VALVE
PCVVALVE
am3uuw0000021
Note
If the tester does not work correctly during self-test, refer to the tester operators manual for more detailed
procedures.
(1) Verify the gas cylinder valve is closed and the control valve located on the tester is in the TEST position. All
tester display should be off at this time.
(2) Connect the long hose (part of SST) to the
tester.
(4) Open the gas cylinder valve and verify the gas
LONG HOSE
(5) Press the ON/OFF switch to turn on the SST
lMU116WA6
position.
01-168-4
replace it.
7. After the 2-min countdown (left display) is completed, check the test result (the failed/passed light on the
tester).
INSTALLATION.)
5. Loosen the rear cross member installation bolts (6 locations) and lower the rear crossmember 30 mm {1.2 in}.
(See 02-14-12 REAR CROSSMEMBER REMOVAL/INSTALLATION.)
6. Remove the fuel-filler cap.
7. Remove the Air filter.
8. Install in the reverse order of removal. FUEL FILLER PIPE
QUICK RELEASE
CONNECTOR (TYPE E)
c3u0116w500
01-168-5
EMISSION SYSTEM [L3 WITH Tel
AIR FILTER INSPECTION[L3 WITH TCl
id011639800600
1, Remove the air filter, (See 01-16A-7 AIR FILTER REMOVALIINSTALLATION[LF, L3].)
2. Blow from port A and verify that there is airflow
from port B.
from port A.
INSTALLATION[LF, L3].)
PORTA
c3u0116w041
36.3-53.9
~1i1'~1
Co' Co'
y
CHARCOAL CANISTER
PROTECTOR
{3.71-5.49, 26.B-39.7} N.m {kgf.m, fllbf}
c3u0116w051
am3uuw0000021
01-168-6
(See 02-14-3 REAR SHOCK ABSORBER
BRAKE PIPE MOUNT
REMOVAL/INSTALLATIOI\J.)
-
locations) and lower the rear crossmember
CROSSMEMBER REMOVAL/INSTALLATION.)
7. Disconnect the breather hose.
8. Remove the installation bolts and remove the
charcoal canister.
c3u0116w053
1, Remove the charcoal canister. (See 01-16A-7 CHARCOAL CANISTER REMOVAL/INSTALLATION[LF, L3].)
2. Plug the EVAP leak detection pump side and TO EVAP SYSTEM
purge solenoid valve side of the charcoal canister. LEAK DETECTION
3. inspect for air leakage when blowing air by mouth PUMP
from the fuel tank side.
If air leaks, replace the charcoal canister.
(See 01-16A-7 CHARCOAL CANISTER
REMOVAL/I NSTALLATION[LF, L3].)
TO FUEL TANK
TO PURGE
SOLENOID VALVE
c3u0116w061
If-r
36.3-53.9
Ie
c3u0116w051
01-168-7
am3uuw0000022
CROSSMEMBER REMOVAL/INSTALLATION.)
c3u0116w053
EVAPORATIVE EMISSION (EVAP) SYSTEM LEAK DETECTION PUMP INSPECTION[L3 WITH TCl
id011639800800
Airflow Inspection
Note
Perform the following test only when directed.
1. Remove the EVAP system leak detection pump. (See 01-16B-7 EVAPORATIVE EMISSION (EVAP) SYSTEM
LEAK DETECTION PUMP REMOVAL/INSTALLATION[L3 WITH TC].)
2. Blow air into port A and verify that there is airflow from port B.
If not as specified, replace the EVAP system leak detection pump. (See 01-16B-7 EVAPORATIVE
EMISSION (EVAP) SYSTEM LEAK DETECTION PUMP REMOVAL/INSTALLATION[L3 WITH TC].)
3. Blow air into port B and verify that there is airflow
from port A. B
If not as specified, replace the EVAP system
"Resistance Inspection".
am3uuw0000095
01-168-8
Note
Perform the following procedure only when directed.
detection pump.
If not as specified, replace the EVAP system
EVAP SYSTEM
leak detection pump. (See 01-16B-7
LEAK DETECTION PUMP MAIN RELAY
EVAPORATIVE EMISSION (EVAP) SYSTEM PCM
LEAK DETECTION PUMP REMOVAL/
INSTALLATION[L3 WITH TC].) ;1---------11 V
If as specified, carry out the "Circuit Open/
t - - - - - - - - - f1AS
Short Inspection".
Terminals Resistance (ohm)
A-B 20-50
A-C 26.6-32.4
A-D MAX. 118
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01-168-9
am3uuw0000094
MAIN RELAY
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PCM
WIRING HARNESS-SIDE CONNECTOR
112BE 2BAI2AV"v12A812AOI2AKI2AG 2ACI 2Y I 2U 2Q 12M I 21 2E I 2A I 111BEI1BA nAwI1A811AO 1AKI1AGI1AC 1yI1UI 1QI1MI 11 11E 1A I
112BF 2BBI2AXI2ATI2API2ALI2AH 2AOI 2Z I 2V 2R I 2N I 2J 2F I 2B I 111BFI1BB 1AXI1AT!1AP 1AL 11AHI1AO 1z11VI1RI1NI 1J 11F 1B I
I I I I I I I I
112BG 2Bq 2AYI2AUI2A0I2AMI2AI 2AEI2AAI 2W 28 120 1 2K 2G 1 2C I 111BGI1BC 1AYI1AUI1AQ 1AMI1AI11AE 1AAI1W 118110 11KI1G 1CI
112BH 2BOl2AZI2AVI2ARI2ANI2AJ 2AFI2ABI 2X 2T 12P 2L I 2H I 20 I 111BHI1BO 1AZI1AVI1AR 1ANI1AJ 11AF 1ABI1X I n 11P 11LI1H 101
am3uuw0000022
Open circuit
If there ;s no continuity, there is an open circuit. Repair or replace the wiring harness.
EVAP system leak detection pump terminal A and main relay terminal A
EVAP system leak detection pump terminal B and the body ground
EVAP system leak detection pump terminal C and PCM terminal 1V
EVAP system leak detection pump terminal D and PCM terminal 1AS
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
EVAP system leak detection pump terminal A and the body ground
01-168-10
1 Connector
2 Vacuum hose
3 Purge solenoid valve
acxuuw00000217
Airflow Inspection
Note
Perform the following test only when directed.
1. Disconnect the negative battery cable. (See 01-17B-2 BATTERY REMOVAUINSTALLATION[L3 WITH TC].)
2. Remove the purge solenoid valve. (See 01-16B-11 PURGE SOLENOID VALVE REMOVAUINSTALLATIOI\I[L3
WITH TC].)
3. Inspect airflow between the ports under the following conditions.
If not as specified, replace the purge solenoid valve. (See 01-16B-11 PURGE SOLENOID VALVE
REMOVAL/INSTALLATION[L3 WITH TC].)
If as specified, carry out the "Circuit Open/
Short Inspection".
acxuuw00000046
01-168-11
EMISSION SYSTEM [L3 WITH Tel
Circuit Open/Short Inspection
1, Disconnect the PCM connector. (See 01-40B-7 PCM REMOVALIINSTALLATION[L3 WITH TC].)
2. Inspect the following wiring harnesses for an
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MAIN RELAY
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PCM
WIRING HARNESS-SIDE CONNECTOR
acxuuw00000048
Open circuit
If there is no continuity, there is an open circuit. Repair or replace the wiring harness.
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
1. Remove the charge air cooler cover. (See 01-13B-4 II\JTAKE AIR SYSTEM REMOVALIINSTALLATION[L3
WITH TC].)
2. Disconnect the vacuum hose connected between the check valve and the purge solenoid valve from the purge
solenoid valve.
3. Disconnect the vacuum hose connected between the check valve and the intake manifold from the intake
manifold.
01-168-12
is applied to port A.
PORT B
acxuuw00000214
1. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the charge air cooler cover. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAUINSTALLATIOf\I[L3
WITH TC].)
4. Disconnect the EGR valve connector.
5. Remove the air hose and air duct. (See01-13B-4 II'HAKE AIR SYSTEM REMOVAUINSTALLATION[L3 WITH
TC])
6. Drain the engine coolant. (See01-12B-4 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
7. Remove in the order indicated in the table.
EE
8. Install in the reverse order of removal.
2
Water hose
EGR valve
acxuuw00000511
Note
Perform the following test only when directed.
1. Disconnect the negative battery cable. (See 01-17B-2 BATTERY REMOVALIINSTALLATION[L3 WITH TC].)
2. Inspect resistance of the EGR valve coils. c
If not as specified, replace the EGR valve.
(See 01-16B-13 EGR VALVE REMOVAL/
INSTALLATION[L3 WITH TCl)
If as specified, carry out the "Circuit Open/
Short Inspection".
Terminals Resistance (ohm)
C-E B
'I ~.... I
C-A
D-B 8-9
D-F
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01-168-13
acxuuw00000051
MAIN RELAY
am3uuw0000095
PCM
WIRING HARNESS-SIDE CONNECTOR
112BE 2BAf2A"\12A812AOI2AKI2AGI2ACI 2Y I 2U I 20 12M I 21 ! 2E I 2A I 111BEI1BA Aw!1A811AO 1AKI1AGI1AC 1YI 1uI 1011MI 11 11E 1A I
112BF 2BBI2AXI2ATI2API2ALI2AHI2AOl2Z12Vl2RI2NI 2J I 2FI 2BI 111BFI1BB 1AXI1ATI1AP 1ALl1AHI1AO 1z1 1vI 1RI1N I 1JI 1F 1B I
I I I I I I I I
acxuuw00000052
Open circuit
If there is no continuity, there is an open circuit. Repair or replace the wiring harness.
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
3. Remove the EGR valve, and inspect for any damage or clogging.
If there is no damage or clogging, replace the EGR valve. (See 01-16B-13 EGR VALVE REMOVAL!
INSTALLATION[L3 WITH TCD
01-168-14
EMISSION SYSTEM [L3 WITH Tel
POSITIVE CRANKCASE VENTILATION (PCV) VALVE INSPECTION[L3 WITH TC]
id011639800400
1. Remove the intake manifold. (See 01-136-4 INTAKE AIR SYSTEM REMOVALIINSTALLATION[L3 WITH TCD
2. Remove the PCV valve.
3. 610w through the valve and verify that air flows as
specified.
If not as specified, replace the PCV valve.
/
B IJ
Specification
Condition
Air applied from port A to B
Air applied from port B to A
Airflow
Yes
No
I
I
k--
I
I
'-----'
A
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Caution
Perform the following procedures, OTC P0421 is indicated only.
4. Verify that the engine compression is within the specification. (See 01-10A-11 COMPRESSION
II\JSPECTION[LF, L3].)
If the compression pressure is not within the specification, repair or replace the malfunction part.
5. Drive the vehicle for 10 min at 65-96 km/h {40-60 mph} to allow the front catalytic converter to reach
operating temperature.
Note
The rollover valve cannot be removed as it is built into the fuel tank.
Note
The rollover valve cannot be disassembled and inspected as it is built into the fuel tank.
1. Perform the fuel tank inspection. (See 01-146-11 FUEL TANK INSPECTION[L3 WITH TC].)
01-168-15
e3u117zw6001
Battery
2 Generator
INSTALLATION[LF, L3].)
INSTALLATION[LF, L3].)
ASSEMBLY[LF, L3].)
01-17A-1
Nm {kgtcm, inlbt}
b3eOl17w004
PCM BOX
PCM BOX b SEC. E-E
@:HOOK
B3E0117W012
>
..'
/\,..... 0:J
1
PCMCOVEJR
B3EOl17W010
01-17A-2
FRONT
Y
Battery Box Installation Note
1. Assemble with battery box hooks E aligned with
SEC. H-H
@:HOOK
B3E0117W015
shroud panel.
c>
FRONT
SHROUD PANEL
B3EO 117W008
01-17A-3
BATTERY
COVER
BATTERY
TRAY
b3e01l8w004
@:HOOK
dpe117aw1005
c:>
SEC. A-A
BATTERY
TRAY ~BATTERY
TRAY
BATTERY
COVER
@:HOOK
B3E0117W013
Warning
Since battery acid is toxic, be careful when handling the battery.
Since battery acid is highly corrosive, be careful not to allow it to contact clothing or the vehicle.
In case battery acid contacts skin, eyes, or clothing, flush it immediately with running water.
Especially if the acid gets in the eyes, flush with water for more than 15 min and get prompt
medical attention.
Electrolyte gravity
1. Measure the electrolyte specific gravity using a hydrometer.
If it is less than the speCification, recharge the battery. (See 01-17A-6 BATTERY RECHARGIi'JG[LF, L3].)
01-17A-4
CHARGING SYSTEM [LF, L3]
Battery voltage
1. Inspect the battery as follows:
Step Inspection Action
1 Measure the battery 12.4Vor Go to Step
positive voltage. more 3.
Less Go to the
Standard specification
Battery temp. (DC eF}) Minimum voltage (V)
4 {39} 9.3
10 {50} 9.4
16 {61} 9.5
21 {70} 9.6
Back-up current
1. Verify that the ignition switch is off (key has been removed) and that all doors are closed.
2. Remove the battery cover. (See 01-17A-2 BATrERY REMOVALIINSTALLATION[LF, L3].)
3. Disconnect the negative battery cable.
4. Connect the tester between the negative battery terminal and negative battery cable, leave the battery
If not within the specification, measure the back-up current while removing the fuses one by one from the
inside of the main fuse block and the inside of the fuse block.
Note
If the battery is not left undisturbed for 30 min, the tester will indicate a high value (approx. 300 mAl.
If the key or any electrical accessory is operated within approx. 30 min after the tester is connected, the
battery must be left undisturbed for approx. 30 min from that point.
Caution
Operating electrical loads while the back-up current is being measured can damage the tester.
Note
For vehicles with the immobilizer system, the system periodically shifts synchronization of the security
light flashing. Therefore, 45 mA (0.1 s) current is supplied when the security light is illuminated, and 25
mA (2 s) current is supplied when the security light is not illuminated. In addition, the measuring
instrument, which shows the average value, indicates around 30 mAo
5. inspect and repair wiring harnesses and connectors of the fuse where the current has decreased.
01-17A-5
CHARGING SYSTEM [LF, L3]
Warning
Keep all flames away from the battery, otherwise evaporated gas from the battery fluid may catch
fire, and cause serious injury.
Remove the battery filler caps when recharging to prevent battery deformation or damage.
Caution
Do not quick charge for more than 30 min. It will damage the battery.
BATIERY BATrERY
Standard specification
CHARGER
Battery type Recharge current Quick charge
(5-h rate) (A) (A/30 min)
50D20L (40) 4.0-5.0 25
75D23L (52) 5.0-6.0 35
80D26L (55) 5.5-6.5 35
Standard voltage
12.4 V or more
Warning
When the battery cables are connected, touching the vehicle body with generator terminal B will
generate sparks. This can cause personal injury, fire, and damage to the electrical components.
Always disconnect the battery negative cables before performing the following operation.
'j, Remove the battery cover. (See 01-17A-2 BATTERY REMOVAL/INSTALLATION[LF, L3].)
2. Disconnect the negative battery cable.
3. Remove the under cover and splash shield as a single unit.
4. Remove the plug hole plate. (See 01-10A-3 PLUG HOLE PLATE REMOVAUINSTALLATION[LF, L3].)
5. Position the coolant reserve tank out of the way.
6. Position the drive belt out of the way. (See 01-1 OA-4 DRIVE BELT REPLACEMENT[LF, L3].)
7. Position the coolant reserve tank out of the way.
8. Remove in the order indicated in the table.
01-17A-6
21.6-30.4
{2.2-3.0, 16--22} Nm {kgfm, fllbf}
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Caution
Do not apply direct battery positive voltage to generator terminal 0, otherwise it could cause
damage to the internal parts (power transistor) of the generator.
- If the generator warning light and the wiring harness are normal, inspect the PCM.
4. Verify that the generator warning light goes out after the engine is started.
If it does not go out, inspect if anyone of the following DTCs in the on-board diagnostic system are
displayed: P0112, P0113, P2502, P2503, P2504. (See 01-02A-22 DTC TABLE[LF, L3].)
Generator
Voltage
1. Verify that the battery is fully charged.
2. Verify that the drive belt deflection/tension is correct. (See 01-1 OA-3 DRIVE BELT INSPECTION[LF, L3].)
3. Turn off all electrical loads.
5. Verify that the generator rotates smoothly without any noise while the engine is running.
If there is any noise, find the cause and repair or replace the generator.
01-17A-7
Headlights
Blower motor
Rear window defroster
Current
Note
Since the charging current decreases rapidly after starting the engine, carry out the following procedure
quickly, and read the maximum current value.
Note
When the electrical load on the vehicle is low, the specified current cannot be verified although the
generator is normal. In this case, increase the electrical load (Leave the headlights turned on for a while,
then discharge the battery, or use a similar method.) and recheck.
When the generator itself or the ambient temperature are too high, the specified current also cannot be
verified. In this case, cool down the generator and recheck.
9. Turn the following electrical loads on and verify that the current reading increases more than the minimum
value indicated below.
If it is not as specified, go to the PCM and generator shearing inspection. (See 01-17A-9 PCM and
generator shearing inspection.)
Headlights (high-beam)
Blower motor (HI)
Rear window defroster
Brake lights
[Ambient temp. 20C {58 OF}, voltage 13.0-15.0 V, both engine and generator are hot]
01-17A-8
DLC-2
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2. Inspect as follows:
Step Inspection Action
,
~
Measure the generator terminal B voltage when the electricalloads*1 are on and off. 15 V or Go to
i more Step 2.
I
13-15 Norma(2
V
13 V or Go to
less Step 3.
2 Monitor the ALTI V PIO using the M-MOS, or measure the voltage of PCM terminal 2AJ*3, 2AM*4, Yes Go to
Step 4.
2AJ*5 using a tester. Is the voltage between 13-15 V ?
No PCM
input
error.
3 Monitor the ALTI V PIO using the M-MOS, or measure the voltage of PCM terminal 2Al 3 , 2AM*4, Yes Go to
Step 5.
2AJ'5 using a tester. Is the voltage between 13-15 V ?
No PCM
input
error.
4 Monitor the ALTF PIO using the M I t I I I I I I I I I I
Yes PCM
MOS, or calculate the duty value of -
I
~-
I I I I 1 I I
--:-
I I
---:--~ --t-
I
generator
I I I I I [ I I , or both
ov - --
, "
... --~ --~--
".\..l..-'"
---~--~ --~-- ---~--~ --r-
is not
~I---~--~:~l---~---:- 1 l---~---:-~
I I I I I I I [ I
normal.
:_ ; : : t; : : : : : : :
--~--~~--er--~--~---;--~---~--~---~--~---:--
I I I I I I I I I I r I
A
x 100 (%) = DUTY (%)
B
..
~---~-- ---r--~---~-- ---~--~---r--
2A(5 using an oscilloscope. Is the ~: ~: No PCM,
duty value 0 % ? - I
I
:
I I
1
--~---~--er--~--~---~--~---~--~---~--~---:--
I I I I I I I 1 I I 1 I
'2
: If the generator field coil duty value does not change when electrical loads (such as headlights, blower motor,
.~ rear window defroster, brake lights) are on or off, inspection with discharged battery is needed.
01-17A-9
CHARGING SYSTEM [LF, L3]
1.8-2.2 ohms
Stator coil
1 Inspect for continuity between the stator coil leads
using a tester.
If there is no continuity, replace the stator.
am3uuw0000095
am3uuw0000095
01-17A-10
Brush
1. Inspect brushes for wear.
If any brush is worn almost to or beyond the
limit, replace all of the brushes.
am3uuw0000096
Brush spring
1 Measure the force of the brush spring using a spring pressure gauge.
2. Read the spring pressure gauge at the brush tip r----~=-----------------
projection of 2 mm {0.079 in}.
Replace the brush spring if necessary.
am3uuw0000096
Rectifier
1. Inspect for continuity of the diodes using a tester.
P1
P2
P3
P4
chu0117w011
chu0117w013
01-17A-11
CHARGING SYSTEM [LF, L31
Bearing
1, Inspect for abnormal noise, looseness, and
sticking.
Replace the bearing if necessary.
am3uuw0000096
Caution
Melt the solder quickly, otherwise the diodes (rectifier) and regulator will be damaged by excessive
heat.
5.9-9.8
{61-100,
53-86}
Nm {kgfcm, inlbf} I
am3uuw0000047
01-17A-12
am3uuw0000096
Battery
2 Generator
TC].)
WITH TC].)
TC].)
ASSEMBLY[L3 WITH TC].)
01-178-1
Nm {kgtcm, inlbf}
am3uuw0000096
PCM COVER
FRONT
c:>
HOOK
PCM BOX
am3uuw0000097
PCM
COVER SEC. C-C
PCM BOX
@:HOOK
am3uuw0000097
01-178-2
SEC. D-D
"Bur'
FRONT
i - ",:{ - -:0 c::>
-',~;:JitJ' I
i;' ,; '-");,-'____
I.-i _____
~' _.~
PCMCOV3i
~-lLJ~:L~Jl
PC~COVER
D D
PCM BOX
am3uuw0000097
FRONT
Y
am3uuw0000097
01 BATTERY
TRAY
FRONT BATTERY
{
c::> BOX
@:HOOK
am3uuw0000097
~BATTERY
TRAY
FRONT SEC. B-B
c::>
:HOOK
am3uuwOOOD097
01-178-3
CHARGING SYSTEM [L3 WITH Tel
2. Set the battery cover to battery tray hooks 0 at
two points.
SEC. A-A
BATTERY
TRAY
FRONT
c:>
@:HOOK
am3uuw0000097
Warning
Since battery acid is toxic, be careful when handling the battery.
Since battery acid is highly corrosive, be careful not to allow it to contact clothing or the vehicle.
In case battery acid contacts skin, eyes, or clothing, flush it immediately with running water.
Especially if the acid gets in the eyes, flush with water for more than 15 min and get prompt
medical attention.
1.22-1.29
Battery Voltage
1. Inspect the battery as follows:
Step Inspection Action
1 Measure the battery 12.4 Vor Go to Step
positive voltage. more 3.
Less Go to the
than next step.
12.4 V
2 Quick charge for 30 12.4 Vor Go to the
min and recheck more next step.
voltage. Less Replace the
than battery.
12.4 V
3 Using the battery load Yes Normal
tester, apply load No Replace the
current (see battery battery.
load test current) and
record battery voltage
after 15 s. Is voltage
more than the
I specification?
Standard specification
Battery temp. (Oe eF}) Minimum voltage (V)
4 {39} 9.3
10 {50} 9.4
16 {61} 9.5
21 {70} 9.6
01-178-4
2. Remove the battery cover. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
3. Disconnect the negative battery cable.
4. Connect the tester between the negative battery terminal and negative battery cable, leave the battery
undisturbed for 30 min, and then measure the back-up current.
If not within the specification, measure the back-up current while removing the fuses one by one from the
inside of the main fuse block and the inside of the fuse block.
Note
If the battery is not left undisturbed for 30 min, the tester will indicate a high value (approx. 300 mA).
If the key or any electrical accessory is operated within approx. 30 min after the tester is connected, the
battery must be left undisturbed for approx. 30 min from that point.
Caution
Operating electrical loads while the back-up current is being measured can damage the tester.
Note
For vehicles with the immobilizer system, the system periodically shifts synchronization of the security
light flashing. Therefore, 45 mA (0.1 s) current is supplied when the security light is illuminated, and 25
mA (2 s) current is supplied when the security light is not illuminated. In addition, the measuring
instrument, which shows the average value, indicates around 30 mAo
5. Inspect and repair wiring harnesses and connectors of the fuse where the current has decreased.
Warning
Keep all flames away from the battery, otherwise evaporated gas from the battery fluid may catch
fire, and cause serious injury.
Remove the battery filler caps when recharging to prevent battery deformation or damage.
Caution
Do not quick charge for more than 30 min. It will damage the battery.
55D23L (48): 30 A
acxuuw00002033
80D26L (55): 35 A
4, After the battery is recharged, verify that the voltage is within the specification and remains at the same value
for 1 h or more after the recharging has been completed.
If not within the specification, replace the battery.
Standard voltage
12.4 V or more
01-178-5
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
When the battery cables are connected, touching the vehicle body with generator terminal B will
generate sparks. This can cause personal injury, fire, and damage to the electrical components.
Always disconnect the negative battery cable before performing the following operation.
Caution
The generator can be damaged by the heat from the exhaust manifold. Make sure the generator
duct is installed securely.
"!" Remove the battery cover. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the charge air cooler and charge air cooler bracket. (See 01-13B-4 INTAKE AIR SYSTEM REMOVALI
INSTALLATIOI\I[L3 WITH TC].)
4. Remove the heat insulator (body side) and exhaust manifold insulator (upper). (See 01-15B-2 EXHAUST
SYSTEM REMOVALIINSTALLATION[L3 WITH TC].)
5. Remove the under cover and splash shield as a single unit.
6. Remove the drive belt. (See 01-1 OB-3 DRIVE BELT REMOVALIINSTALLATION[L3 WITH Te].)
7. Remove in the order indicated in the table.
8. Install in the reverse order of removal.
9.8-14.7 Nm
{10Q-149 kgf.cm,
87-130 inlbf}
~-
4
c
Nm {kgf.m, ft.lbf}
am3uuw0000030
01-178-6
6.9-9.8
cooler hose out of the way before periorming the {71-99,
generator removal/installation. 62-8S}
2. Remove the generator from above the engine
compartment.
Nm {kgfcm, inlbf}
am3uuw0000030
Caution
Do not apply direct battery positive voltage to generator terminal 0, otherwise it could cause
damage to the internal parts (power transistor) of the generator.
- If the generator warning light and the wiring harness are normal, inspect the PCM.
4. Verify that the generator warning light goes out after the engine is started.
If it does not go out, inspect if anyone of the following DTCs in the on-board diagnostic system are
displayed: P0112, P0113, P2502, P2503, P2504. (See 01-02B-14 DTC TABLE[L3 WITH TCl.)
Generator
Voltage
1. Verify that the battery is fully charged.
2. Verify that the drive belt deflection/tension is correct. (See 01-1 OB-3 DRIVE BELT INSPECTION[L3 WITH TC).)
3. Turn off all electrical loads.
4. Start the engine.
5. Verify that the generator rotates smoothly without any noise while the engine is running.
If there is any noise, find the cause and repair or replace the generator.
6. Measure the voltage at each terminal using a ,----------------------,
tester.
If it is not as specified, find the cause and
Terminal B: B+
Terminal 0: Approx. 0 V
01-178-7
CHARGING SYSTEM [L3 WITH Te]
Current
Note
Since the charging current decreases rapidly after starting the engine, carry out the following procedure
quickly, and read the maximum current value.
Note
When the electrical load on the vehicle is low, the specified current cannot be verified although the
generator is normal. In this case, increase the electrical load (Leave the headlights turned on for a while,
then discharge the battery, or use a similar method.) and recheck.
When the generator itself or the ambient temperature are too high, the specified current also cannot be
verified. In this case, cool down the generator and recheck.
9. Turn the following electrical loads on and verify that the current reading increases more than the minimum
vaiue indicated below.
If it is not as specified, go to the PCM and generator shearing inspection. (See 01-17B-8 PCM and
Headlights (high-beam)
Blower motor (HI)
Rear window defroster
Brake lights
[Ambient temp. 20C {58 OF}, voltage 13.0-15.0 V, both engine and generator are hot]
2. inspect as follows:
Step Inspection Action
! 1 Measure the generator terminal B voltage when the electricalloads*1 are on and off.
15 V or Go to Step 2.
more
13-15 Normal*2
V
I! 13 V or Go to Step 3.
less
2 Monitor the ALTI V PID using the M-MDS, or measure the voltage of PCM terminal2AJ using Yes Go to Step 4.
a tester. Is the voltage between 13 and 15 V ? No PCIVl input
I error.
3 1 Monitor the ALTI V PID using the M-MDS, or measure the voltage of PCM terminal2AJ using
Yes Go to Step 5.
I0
a tester. Is the voltage between 13 and 15 V ? No PCM input
I i error.
01-178-8
..
using an oscilloscope. Is the ---1"'--"---1"'-- ---1"'--"---1"'-
' , , generator, or
I~'
duty value 100 % ? I I
-- ---~-- ---~-- ---~--~ --~-- ---~--~ --~--
l I t 1
both are not
I I 1 I I I I I
normal.
III
I I I I I I I 1
-- ---~-- --~-- ---~--~ --~-- ---~--~ --r-
i OV , " "-~'"
r-l---~---:~I---~--~- I---~---:~
I I I I I I I I I
II :- I I : ': : :
,
: : : : :
I --~---~--Br--~--~---~--~---~--~---~--i---~--
I I I I I I I I , I I I
A
x 100 (%) = DUTY (%)
B
-- ~- --A-- ~--
I I
L
-I - -
~- - -
1
~ -
I
-~- --
I
~
I
- --:-- -
I
~ - -
I
~- - -
,
~ -
error.
value of the PCM terminal 2AI I I
""""--""1
I I
I
I
I
I
I
I
,
l
I
I
I
1
I
I
I
I
I No PCM,
..
using an oscilloscope. Is the
~~ ~~~~~~~ ~~~~~~r~~~~ ~~FrT~
generator, or
duty value 0 % ? both are not
I I I I I I I I
--
I
---~--
I
--~-- ---~--~
I l
--~--
I I
---~--~
I
--~--
I normal.
OV 1
1 I~~
1 I
1 I
I II I
I I
1 II
r--I---~---:- : I---~--~-\.+-.-.I---~---:~
I I.
1 I I I I
1
I
I
I
I
I
1
I
1
1
I
I
1
1
--~---~--Br--~--i---~--~---~--~---~--i---~--
I I I 1 I I 1 1 I I 1 I 1
A
x 100 (%) = DUTY (%)
B
"1
: Headlights, blower motor, rear window defroster, and brake lights.
*2
: If the generator field coil duty value does not change when electrical loads (such as headlights, blower motor,
rear window defroster, brake lights) are on or off, inspection with discharged battery is needed.
using a tester.
rotor.
2.0-2.3 ohm
acxuuw00002021
acxuuw00002022
01-178-9
CHARGING SYSTEM [L3 WITH TCl
Stator coil
1. Verify that the continuity is as indicated in the
table.
If there is any malfunction, replace the stator.
0--0 : Continuity
I, Terminal
i 2 3 4 5 6
0-
~
ro ~
~ ~
10- f-o
: 0- ro
I ~ ~
acxuuw00002023
0- f-o
acxuuw00002024
acxuuw00002025
Brush
1. Inspect brushes for wear.
If any brush is worn almost to or beyond the
limit, replace all of the brushes.
J--L.----.J
acxuuw00002026
Brush spring
1 Measure the force of the brush spring using a spring pressure gauge.
2. Read the spring pressure gauge at the brush tip ,---------:,...,...-----------------,
projection of 2 mm {0.079 in}.
Replace the brush spring if necessary.
1.19Ibf}
01-178-10
E P1, P2, P3, P4, Yes
B P5, P6 No
P1, P2, P3, P4, E No
P5, P6 B Yes
acxuuw00002028
Bearing
1. Inspect for abnormal noise, looseness, and
sticking.
Replace the bearing if necessary.
acxuuw00002029
01-178-11
Caution
Melt the solder quickly, otherwise the diodes (rectifier) and regulator will be damaged by excessive
heat.
i Disassemble in the order indicated in the table.
2. Assemble in the reverse order of disassembly.
------------------------------------------------1~
,
t/-~~;::-----
" , {7o-110,61-96}
~~
,,
,
,, ,,
,,
,,
,,
,,
,,
A
, ,, ,,
, ,, ,,
,, ,,
, ,, , ,,
,, ,
" ,,'
,,
~3
60-85 Nm " " """ /'
~3~'~,4A~y'~~'
{6.1-8.7 kgf.m, 7
45-62 ft.lbf}
" "", 2.9-4.9
{3O-50,
" 26-43} ~ 26-43}
:' fI /'
:
I
1
\
1.5-2.5
I {15-25,13-22}
I
26-43}
:fI
I fI
: fI ~ 1.5-2.5 8
:. ~1::-:5~~3=-~:} _
Nm {kgfcm, inlbf}
am3uuw0000030
Tightening torque
am3uuw0000054
01-178-12
III
REMOVAUINSTALLATION REMOVAUINSTALLATION[LF, L3] ... . 01-18A-3
SP~~e~i~c~~~nl~~.~~~~~~~.[~~,.~~~::: :g~:~::=~
[LF, L3] 01-18A-2
IGNITION COIL INSPECTION
[LF, L3] 01-18A-2 Plug Gap Inspection 01-18A-3
Ignition Coil Inspection 01-18A-2 Cleaning 01-18A-4
Visual inspection 01-18A-4
Resistance Inspection 01-18A-4
CPJ118ZWB002
Ignition coil
2 Spark plug
INSTALLATION[LF, L3].)
INSTALLATION[LF, L3].)
L3].)
L3].)
01-18A-1
---- ------
IGNITION SYSTEM [LF, L3]
FR
5. Install in the reverse order of removal.
~
Connector
Ignition cOil
6.D-9.5
{62-96,
~}~
Nm {kgf.cm, inlbf}
DPE118AW1001
01-18A-2
Terminal
C
A
C
B
A
B
A
C
B
C
B
A
o ohm is not normal (00 ohm is normal)
ABC
CPJ118ZWB003
Caution
If a spark plug that is not as specified is installed, engine performance will be deteriorated. Install
only the specified spark plug when replacing.
Tightening torque
Caution
To avoid possible damage to the tip, do not adjust the plug gap.
To prevent damaging the tip, use a wire type plug gap gauge when inspecting the plug gap.
01-18A-3
-1" Measure the spark plug gap using a wire type plug gap gauge.
If it exceeds the specification, replace the spark plug.
Cleaning
Caution
Carbon may adhere to the tip of the spark plug during vehicle delivery or repeated short distance
driving during the winter time. If there is any malfunction such as rough idling or start difficulty
due to carbon adhesion causing plug fouling, burn off the carbon by performing no-load racing of
the engine.
When performing the no-load racing, apply the side brake and foot brake, move the shift lever to
neutral (MTX), or the selector lever to P position (ATX) to prevent an accident and serious injury.
To avoid possible damage to the spark plug tip, do not use a wire brush for cleaning.
Note
To avoid possible damage to the tip, use gasoline to clean the spark plugs after removing dirt.
If the accelerator pedal is depressed continuously for a specified time, the engine speed may decrease to
the idle speed. This is due to the fuel cut control operation, which prevents overheating, and it does not
indicate a malfunction"
<! If there is carbon adhering to the spark plug, perform no-load racing at 4,000 rpm for 2 min, 2 times.
Visual inspection
i Inspect the following items:
If any of the following malfunction are DAMAGE BREAKAGE
indicated, replace the spark plug.
Insulator breakage
Worn electrode
Damaged gasket
Badly burned insulator (sparking side) WEAR AND
CARBON
DEPOSITS
am3uuw0000073
Resistance Inspection
i. Measure the resistance of the spark plug using a tester as shown in the figure"
If not within the specification, replace the spark plug.
Resistance
am3uuw0000073
01-18A-4
am3uuw0000031
I ~ Ignition coil
(See 01-18B-2 IGNITION COIL REMOVAU
2 Spark plug
(See 01-18B-3 SPARK PLUG REMOVAU
I INSTALLATION[L3 WITH TC].)
(See 01-18B-2 IGNITION COIL INSPECTION[L3
INSTALLATION[L3 WITH TC].)
(See 01-18B-4 SPARK PLUG INSPECTION[L3
I WITH TC].) WITH TC].)
01-188-1
i, Remove the battery cover. (See 01-17B-2 BATTERY REMOVAUINSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Remove the charge air cooler. (See 01-13B-4 INTAKE AIR SYSTEM REMOVAUINSTALLATION[L3 WITH
TC].)
rn
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
Connector
2 Ignition cOil
Nm {kgf.cm, inlbf}
acxuuw00002035
01-188-2
I
I
I
I
If the measurement corresponds to the table, replace the ignition coil.
Item
Tester Connection Position
Positive Negative
Condition
II
A C
o ohm is not normal (00 ohm is normal)
Terminal B C
A B 00 or 0 ohm is not normal (several kilohm is normal)
ABC
acxuuw00001990
Caution
If a spark plug that is not as specified is installed, engine performance will be deteriorated. Install
only the specified spark plug when replacing.
"'i, Remove the battery cover. (See 01-17B-2 BATTERY REMOVALIINSTALLATION[L3 WITH TC}.)
2. Disconnect the negative battery cable.
3. Remove the charge air cooler. (See 01-13B-4 INTAKE AIR SYSTEM REMOVALIINSTALLATION[L3 WITH
TC].)
4. Remove the ignition coils. (See 01-18B-2 IGNITION COIL REMOVALIINSTALLATION[L3 WITH TC].)
5. Remove the spark plugs using a plug-wrench.
6. Install in the reverse order of removal.
Tightening torque
01-188-3
1. Measure the spark plug gap using a wire type plug gap gauge.
If not within the specification, replace the spark plug.
Spark plug gap
Cleaning
Caution
Carbon may adhere to the tip of the spark plug during vehicle delivery or repeated short distance
driving during the winter time. If there is any malfunction such as rough idling or start difficulty
due to carbon adhesion causing plug fouling, burn off the carbon by performing no-load racing of
the engine.
When performing the no-load racing, apply the side brake and foot brake, move the shift lever to
neutral to prevent an accident and serious injury.
To avoid possible damage to the spark plug tip, do not use a wire brush for cleaning.
Note
To avoid possible damage to the tip, use gasoline to clean the spark plugs after removing dirt.
If the accelerator pedal is depressed continuously for a specified time, the engine speed may decrease to
the idle speed. This is due to the fuel cut control operation, which prevents overheating, and it does not
indicate a malfunction.
1. If there is carbon adhering to the spark plug, perform no-load racing at 4,000 rpm for 2 min, 2 times.
Visual Inspection
1. Inspect the following items:
If any of the following malfunctions are DAMAGE BREAKAGE
indicated, replace the spark plug.
Insulator breakage
Worn electrode
Damaged gasket
Badly burned insulator (sparking side) WEAR AND
CARBON
DEPOSITS
acxuuw00002036
Resistance Inspection
1. Measure the resistance of the spark plug using a
spark plug.
3.0-7.5 kilohms
acxuuw00002037
01-188-4
III.
REMOVAUINSTALLATION Starter Inner Parts Inspection 01-19A-4
c3u0119w002
01-19A-1
Warning
When the battery cables are connected, touching the vehicle body with starter terminal B will
generate sparks. "rhis can cause personal injury, fire, and damage to the electrical components.
Always disconnect the negative battery cable before performing the following operation.
7.9-11.7Nm
{80.6-119.3 kgf.cm,
70.0-103.5 in.lbf} Nm {kgf.m, ftlbf}
EE
dpe119aWl002
01-19A-2
2, The starter is normal if it rotates smoothly and without any noise when the engine is cranked,
0;
-
No-load test
Inspect the related wiring harnesses, the ignition switch, and the transaxle range switch (ATX) ,
IGSW TESTER
.---------<~--_._--(A
smoothly,
starter,
Standard current
! Item
DPE119AW1003
Voltage (V) I Current (A)
11 I 90 or less
Note
.. Depending on the battery charge condition, the starter motor pinion may rotate while in an extended state,
This is due to current flowing to the starter motor through the pull-in coil to turn the starter motor, and does
not indicate an abnormality,
CHU0119W023
Return test
1, Disconnect the motor wire from terminal M,
2, Connect battery positive voltage to terminal M
and ground the starter body,
3, Pull out the drive pinion with a screwdriver. Verify
that it retu rns to its original position when
released,
.. If does not return, repair or replace the
starter.
CHU0119W022
01-19A-3
STARTING SYSTEM [LF, L3]
Caution
Applying power for more than 10 scan
CHU0119W023
Pinion gap
PINION GAP
II
....
CHU0119W015
01-19A-4
Runout
0.05 mm {0.002 in} max.
CHU0119W019
Standard depth
Minimum depth
0.2 mm {0.008 in}
CHU0119W020
Magnetic switch
Inspect for continuity between terminals Sand M using a tester.
.. If there is no continuity, replace the magnetic switch.
2. Inspect for continuity between terminal S and the r------------------------,
body using a tester.
.. If there is no continuity, replace the magnetic
switch.
CHU0119W007
01-19A-5
switch.
- - - - - - - - - - - - - - - - - C - = - H - U - 0 1 - 1 9 . , . . , W - 0 0 8I
TERMINAL M
TERMINAL B
CHU0119W009
Brush and brush holder
1. Verify that there is no continuity between each
insulated brush and plate using a tester.
If there is continuity, replace the brush holder.
CHU0119W012
2. Measu re the brush length.
If any brush is worn almost to or beyond the
minimum specification, replace all of the
brushes. MINIMUM
BRUSH
LENGTH
Standard brush length
12.3 mm {0.48 in}
CHU0119W013
3. Measure the brush spring force using a spring
balance.
If not within the minimum specification,
replace the brush and brush holder
component.
01-19A-6
-- 9.8-11.8
{100-120,
87-104}
III
~
4.1-7.6
{42-77,
37-66}
{45-72,
\ 4Q--62}
2.4-4.4
{25-44,
22-38}
Nm {kgfcm, inlbf}
E6U 119ZW5002
-1
Magnetic switch 7 Front cover
2 Rear housing 8 Lever
3 Brush and brush holder 9 Drive pinion
4 Armature 10 Internal gear
5 Yoke 11 Gear shaft
6 Planetary gear
Caution
.. Do not reuse the starter interlock switch if it is removed from the vehicle even once. Replace with
a new starter interlock switch when installing.
0--0 : Continuity
Terminal
Condition
! A B
!Clutch pedal is depressed 0 -0
I Clutch pedal is not depressed
epu 119zw3002
B3JO 119W006
01-19A-7
STARTING SYSTEM [L3 WITH Tel
S~~R0~T~~~f~~~~.~~~/~~~~~~~:..01-198-7
Heater Pipe Removal Note 01-198-3
Starter Removal Note 01-198-3 .'
:
STARTER INSPECTION STARTER INTERLOCK
[L3 WITH TC] 01-198-3 SWITCH INSPECTION
On-vehicle Inspection 01-198-3 [L3 WITH TCl 01-198-8
No-load Test. 01-198-3
am3uuw0000032
Starter
2 Starter interlock switch
(See 01-19B-2 STARTER REMOVAU
(See 01-19B-8 STARTER INTERLOCK SWITCH
INSTALLATION[L3 WITH TCl)
INSPECTION[L3 WITH TC).)
(See 01-19B-3 STARTER INSPECTION[L3 WITH
TC).)
01-198-1
Warning
Remove and install all parts when the engine is cold, otherwise they can cause severe burns or
serious injury.
When the battery cables are connected, touching the vehicle body with starter terminal B will
generate sparks. This can cause personal injury, fire, and damage to the electrical components.
Always disconnect the negative battery cable before performing the following operation.
Remove the battery, battery tray and PCM component. (See 01-17B-2 BATrERY REMOVALI
2. Remove the air cleaner, charge air cooler cover, and air hose. (See 01-13B-4 INTAKE AIR SYSTEM
9.8-11.7 Nm
{100-119 kgfcm,
86.8-103.5 inlbf}
/ TURBOCHARGER
/
!
16.3-23.5
{1.7-2.3,12.1-17.3}
16.3-23.5
{1.7-2.3,12.1-17.3}
am3uuw0000032
01-198-2
No-load Test
-;'0 Verify that the battery is fully charged.
2. Connect the starter, battery, and a tester as
IGSW TESTER
3. Operate the starter and verify that it rotates
smoothly.
r----.----__--{ A
.. If the starter does not rotate smoothly, inspect
T
4. Measure the voltage and current while the starter
STERMINAL v : BATTERY
..L
is operating.
starter.
90 A or less
Note
.. Depending on the battery charge condition, the starter motor pinion may rotate while in an extended state.
This is due to current flowing to the starter motor through the pull-in coil to turn the starter motor, and does
not indicate an abnormality.
01-198-3
released.
starter.
acxuuw00002042
body grounded.
Caution
Applying power for more than 10 scan
extended.
PINION GAP
acxuuw00002043
a tester.
acxuuw00002044
01-198-4
acxuuw00002046
acxuuw00002047
acxuuw00002048
01-198-5
using a tester"
switch"
acxuuw00002049
switch"
acxuuw00002050
TERMINAL B
acxuuw00002051
acxuuw00002052
01-198-6
Standard: 12.3 mm {0.48 in}
acxuuw00002053
balance.
acxuuw00002054
9.8-11.8
{100-120,
87-104}
4.1-7.6
{42-77,
37---4:i6}
!
!
A
{45-72,
/ \ 40-62}
2.4-4.4
{25-44,
22-38}
Nm {kgf.cm, inlbf}
acxuuw00002055
01-198-7
Caution
Do not reuse the starter interlock switch if it is removed from the vehicle even once. Replace with
a new starter interlock switch when installing.
Remove the battery cover. (See 01-17B-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
2. Disconnect the negative battery cable.
3. Disconnect the starter interlock switch connector.
4. Verify that the continuity is as indicated in the
table using a tester.
If the continuity is not as indicated in the table,
0--0 : Continuity
I Terminal
I Condition
A B
Clutch pedal is depressed 0 Q
Clutch pedal is not depressed
epu119zw3002
am3uuw0000032
01-198-8
INSTALLATION.)
ON/OFF
tester.
~
A
If not as specified, replace the cruise control
CANCEL
~AIBI FIGIH~
switch. (See 09-20-14 AUDIO CONTROL
~
SWITCH REMOVAL/INSTALLATION.)
SET/COAST clBLEI
~
I ~~I
~
111BGI1BC 1AV 11AU 11AQ 1AMI1AI 11AE 1AAI1W 11S 110 11KI1G 1cl
111BHI1BD 1AZl1AVl1AR 1ANI1AJI1AF 1ABI1X I n 11P I 1L 11H 101
INSTALLATIOI\J.)
3. Inspect the following wiring harnesses for an open or short circuit. (Continuity inspection)
Open circuit
If there is no continuity in the folloWing wiring harnesses, there is an open circuit. Repair or replace the wiring
harness.
Short circuit
If there is continuity in the following wiring harnesses, there is a short circuit. Repair or replace the wiring
harness.
. California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
*2 , Except for California emission regulation applicable model with LF ATX
01-20A-1
01-208-1
I~~ I
am3uuw0000036
PCM
I 12BGI2BCl2AvI2AuI2A0I2AMI2AI 2AEI2AAI 2W 25 I 20 I 2K 2G I 2C I
112BHI2BDI2AZI2 Av l2ARI2ANI2AJ 2AFI2ABI 2X 2T 12P I 2L 2H I 2D I
am3uuw0000036
INSTALLATION.)
3. inspect the following wiring harnesses for an open or short circuit. (Continuity inspection)
Open circuit
If there is no continuity in the following wiring harnesses, there is an open circuit. Repair or replace the wiring
harness.
--- Cruise control switch terminal A and PCM terminal 1AQ
- Cruise control switch terminal G and body ground
Short circuit
If there is continuity in the following wiring harnesses, there is a short circuit. Repair or replace the wiring
harness.
01-208-2
CONTROL SYSTEM [LF, L3]
01-40A-1
e3u140zw6201
I
INSTALLATION[LF, L3].)
01-40A-2
(See 01-40A-53 MANIFOLD ABSOLUTE (See 01-40A-52 INTAKE AIR TEMPERATURE (IAT)
PRESSURE (MAP) SENSOR INSPECTION[LF, SENSOR INSPECTION[LF, L3].)
L3].)
10 TP sensor
I
(See 01-40A-54 THROTTLE POSITION (TP)
I SENSOR INSPECTION[LF, L3].)
PURGE SOLENOID
VALVE
*
APPSENSOR
PCM
(BUILT-IN
C:J'--~ EVAP SYSTEM LEAK DETECTION PUMP BARO
SENSOR)
THROTTLE
ACTUATOR
OCV
**TP
* SENSOR
**
ECT
'---=----=:.......JI.....:Ii:.oL:...J
FUEL PUMP UNIT SENSOR
H02S
(FRONT) *~o:aII~
KS
**
VARIABLE TUMBLE
SOLENOID VALVE
e3u140zw6202
01-40A-3
*APP SENSOR
*
* EVAP SYSTEM LEAK DETECTION PUMP
iJ- BARO
PCM
(BUILT-IN
SENSOR)
THROTTLE
~
CMP ACTUATOR
SENSOR OCV
**TP
EGR * SENSOR
I VALVE * * **
ECT
FUEL PUMP UNIT SENSOR
H02S *
(FRONT) *:~ICID:lJI!:,
e3u140zw6203
01-40A-4
~b
I +------------~ FAN CONTROL MODULE
c
FUEL INJECTOR No.1
MAP SENSOR
b
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
MAIN
RELAY
TP SENSOR
MAF/IAT SENSOR
IGNITION
SWITCH
a T
I CAN
I BATTERY
..L
II } - - - - - l GENERATOR
J,.
@
E3U140ZW6001
01-40A-5
CONTROL SYSTEM [LF, L3]
______ J
EGR VALVE
I
I CKP
SENSOR
II
I CMP
SENSOR
I VARIABLE TUMBLE
SOLENOID VALVE
E3U140ZW6002
01-40A-6
ep ---------1
...-b
FAN CONTROL MODULE
MAP SENSOR
b
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
ECT SENSOR
MAIN
RELAY
TP SENSOR
IGNITION
SWITCH
a T
'BATTERY
CAN ..L
E3U 140ZW6003
01-40A-7
b
+------, PURGE SOLENOID VALVE
KS 0
EGR VALVE
______ .J
CKP
SENSOR
CMP
SENSOR
VARIABLE TUMBLE
SOLENOID VALVE
~------------------------ -,
: NEUTRAL SWITCH '
~
i)
OCV
CPP SW:TCH
::'MTX
, , THROTTLE ACTUATOR
_oJ
VSS c
BRAKE SWITCH
E3U 140ZW6004
01-40A-8
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
ECT SENSOR
b
PCM
TP SENSOR
MAIN
RELAY
,- -
,
f
I
H02S (FRONT) I-+-_-I-t---.-I
',/. _
IGNITION
SWITCH
a T
I BATTERY
CAN ...L
J,.
E3U 140ZW6005
01-40A-9
CONTROL SYSTEM [LF, L3]
.J
EGR VALVE
CKP
SENSOR
CMP
SENSOR I-----l
VARIABLE TUMBLE
GENERATOR 1-----1 SOLENOID VALVE
~
PSWITCH 1---+---IlTT''--t-----+SHIFT SOLENOID A
DOWN SWITCH
o-------{ l--+-...rmr-+-----tSHIFT SOLENOID E
)---+--'III''--+-----.SHIFT SOLENOID D
PRESSURE
CONTROL
SOLENOID
E3U 140ZW6006
01-40A-10
VARIABLE
TUMBLE
SHUTTER VALVE
SWITCH
PCM
TP SENSOR
MAIN
RELAY
,-
,,
I I
H02S (FRONT)I-t-'....'-+...-.-1
I ,
I ,
'i. _
IGNITION
SWITCH
a T
'BATTERY
CAN ...L
J,.
E3U 140ZW6007
01-40A-11
CKP
SENSOR
I-----l
CMP
SENSOR
VARIABLE TUMBLE
GENERATORI-----{ SOLENOID VALVE
;---------NEUTRALSWifcH"---- ---:
, 0 1X'
SW~TCH
OCV
1 r CPP 1 MTX
~ I
THROTTLE ACTUATOR
~----------------------------~
VSS c
SWITCH (MIDDLE)
ev"'"O-----j
IGNITION COIL NO.2
REFRIGERANT PRESSURE
BRAKE SWITCH
'-----------o-ev"'"O-----'--j
E3U 140ZW600B
01-40A-12
b3e0140wOOO
Note
The PCM terminal voltage can vary with the conditions when measuring and changes due to aged
deterioration on the vehicle, causing false diagnosis. Therefore determine comprehensively where the
malfunction occurs among the input systems, output systems, and the PCM.
PCM
WIRING HARNESS-SIDE CONNECTOR
am3uuw0000054
Voltage
I Terminal Signal Connected to Test condition
(V)
Inspection item
I
I (See 01-40A-33 Inspection Using An Shift solenoid A
Shift solenoid A' 1 Shift solenoid A
Oscilloscope (Reference).) Related wiring
1A harness
- .2 - - - -
Starter relay
I 1B Starter relay control Starter relay Under any condition Below 1.0 Related wiring
i harness
01-40A-13
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
1C - - - - -
- *1 - - - -
10 Clutch pedal depressed Below 1.0 CPP switch
I Clutch operation*2 CPP switch
Clutch pedal released B+
Related wiring
harness
EVAP leak
Ignition switch to the ON position B+ EVAP leak detection
EVAP leak pump
1U detection pump
(pump)
detection pump Idling B+ Related wiring
I harnesses
01-40A-14
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
!
1 EVAP leak
Ignition switch to the ON position B+ EVAP leak detection
EVAP leak pump
II 1V detection pump
(solenoid)
detection pump Idling B+ Related wiring
harnesses
1W - - - - -
- *1 - - - -
I Shift lever is at
Below 1.0
1X Ignition switch neutral position Neutral switch
Neutral position*2 Neutral switch is turned to the Shift lever is not Related wiring
ON position at neutral B+ harness
position
Fan control Inspect using the wave profile. Fan control module
iY Cooling fan control (See 01-40A-33 Inspection Using An Related wiring
module
Oscilloscope (Reference).) harness
1AD
Shift solenoid 0*1 Shift solenoid 0 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
- *2 - - - -
1AE - - - - -
Detects down-
Ignition switch shift operation Selector lever
1.0 or less
Manual down*1 Down switch is turned to the of selector lever Related wiring
I 1AF ON position. in M range harness
I Others B+
- *2 - - - -
Inspect using the wave profile. InpuUturbine speed
i InpuUturbine speed InpuUturbine sensor
(See 01-40A-33 Inspection Using An
1AG sensor (_)*1 speed sensor Related wiring
I Oscilloscope (Reference).)
harness
I - *2 - - - -
I P position
Approx.
4.6
Approx.
R position
3.9
Selector lever Ignition switch
Approx. TR switch
1AH position*1
TR switch is turned to the N position
3.2 Related wiring
ON position harness
Approx.
Orange
2.5
Approx.
i M range
2.5
I
I - .2 - - - -
r-
I
Instrument cluster,
ABS HU/CM,
Because this terminal is for CAN, good/no
Related wiring
1AI CAN (L) good judgment by terminal voltage is not
i EHPAS control
possible.
harness
I module
01-40A-15
CONTROL SYSTEM [LF, L3]
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Detects up-shift
Ignition switch operation of Selector lever
1.0 or less
Manual up,1 Up switch is turned to the selector lever in Related wiring
1AJ ON position. M range harness
Others B+
- ,2 - - - -
Approx.
Ignition switch to the ON position MAF sensor
0.7
1AK MAF MAF sensor
Approx.
Related wiring
Idle (after warm up) harness
1.5
1AL
Constant voltage
APP sensor Ignition switch to the ON position
Approx. Related wiring
(Vref) 5.0 harness
Instrument cluster,
Because this terminal is for CAN, good/no
II 1AM CAN (H)
ABS HU/CM,
good judgment by terminal voltage is not Related wiring
EHPAS control harness
possible.
! module
Ignition switch M range 1.0 or less Selector lever
M range switch,1 M range switch is turned to the
Except above B+
Related wiring
iAN ON position. harness
- ,2 - - - -
Inspect using the wave profile. Input/turbine speed
Input/turbine speed Input/turbine sensor
(See 01-40A-33 Inspection Using An
1AO sensor (+)* 1 speed sensor
Oscilloscope (Reference).) Related wiring
harness
- ,2 - - - -
When the
accelerator Approx.
pedal is 3.0
Ignition switch depressed APP sensor
I 1AP APP sensor 1 APP sensor to the ON
position When the
Related wiring
harness
accelerator Approx.
I pedal is
released
ON/OFF switch
0.4
I pressed in
CANCELswitch
Approx.O
Approx.
I pressed in 1.1
01-40A-16
CONTROLSYSTEM[L~L3]
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
IAT a C Approx.
{32 OF} 3.43
I
I
I
IAT 20 C
{68 OF}
Approx.
2.38
IAT 40 C Approx.
Ignition switch {104 OF} 1.49 IAT sensor
lAT IAT MAF/IAT sensor to the ON
IAT 60 C Approx.
Related wiring
position harness
{140 OF} 0.89
IAT 80 C Approx.
{176 OF} 0.53
IAT 100 C Approx.
{212 OF} 0.33
I 1AZ GND GND Under any condition Below 1.0 Related wiring
harness
lBB GND GND Under any condition Below 1.0 Related wiring
harness
lBC - - - - -
lBD GND GND Under any condition Below 1.0 Related wiring
harness
Ignition switch off after 15 min Below 1.0 Battery
lBE B+ Main relay
Ignition switch to the ON position B+
Related wiring
harness
Ignition switch off Below 1.0 Battery
lBF B+ Drive-by-wire relay Related wiring
I Ignition switch to the ON position B+ harness
Ignition switch off after 15 min Below 1.0 Battery
I 1BG
B+*1 Main relay
Ignition switch to the ON position B+
Related wiring
harness
- *2 - - - -
1BH GND GND Under any condition Below 1.0 Related wiring
harness
Purge solenoid Inspect using the wave profile. Purge solenoid valve
2C Purge control
valve
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2D - - - - -
01-40A-17
CONTROL SYSTEM [LF, L3]
i Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Inspect using the wave profile. OCV valve
2E OCV control OCV (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2F - - - - -
EGR valve #2 coil EGR valve
Ignition switch to the ON position B+ EGR valve
2G
control (terminal A) Idle B+
Related wiring
harness
I
2K
control (terminal E) Idle Below 1.0
Related wiring
harness
2M
- - - - -
2N - . - - -
20 - - - - -
2P - - - - -
Ignition switch to the ON position Approx.O
Alternates
H02S (rear)
20 Rear H02S H02S (rear) Related wiring
I Idle (after warm up) between 0
and 1.0
harness
2T
- - - - -
Ignition switch to the ON position
! (Use digital type voltmeter,
1 KS
I 2U Knocki ng (+) KS
because measurement voltage
will be detected less than true
Approx.
4.3
. Related wiring
harness
voltage when using analog type
voltmeter)
Ignition switch to the ON position
(Use digital type voltmeter,
because measurement voltage KS
2V Knocking (-) KS
will be detected less than true
Below 1.0 Related wiring
harness
voltage when using analog type
I voltmeter)
Inspect using the wave profile. CKP sensor
2W CKP CKP sensor (See 0 1-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
KS harness,
2X GND (shield)
H02S (front,
Under any condition Below 1.0 Related wiring
middle, rear) harness
harness, GND
2Y - - - - -
01-40A-18
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
2Z Sensor GNO H02S (front) Under any condition Below 1.0 Related wiring
harness
2AA - - - - -
2AB - - - - -
I
2AC ATF temperature TFT sensor
Ignition switch
is turned to the
ON position.
TFT is 20C
{68 OF}
TFT is 40C
{104 OF}
TFT is 60C
{140 OF}
Approx.
3.3
Approx.
2.4
Approx.
1.5
TFT sensor
Related wiring
harness
H02S (front)
01-40A-19
CONTROL SYSTEM [LF, L3]
Voltage
\ Terminal Signal Connected to Test condition Inspection item
(V)
Constant voltage CKP sensor
2AQ CKP sensor Ignition switch to the ON position B+ Related wiring
(Vref)
harness
2AR
- - - - -
2AS
- - - - -
Ignition coil (No.4 Inspect using the wave profile. Ignition coil
2AT IGT4
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
MAP sensor, MAP sensor
Constant voltage variable tumble Approx. Variable tumble
2AU Ignition switch to the ON position shutter valve switch
(Vref) shutter valve 5.0
switch Related wiring
harness
2AV
- - - - -
Ignition coil (No.2 Inspect using the wave profile. Ignition coil
r 2AW IGT2
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Ignition coil (No.3 Inspect using the wave profile. Ignition coil
2AX IGT3
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
I Oscilloscope (Reference).) harness
Ignition coil (No.1 Inspect using the wave profile. Ignition coil
2BA IGT1
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Inspect using the wave profile. Fuel injector No.1
t 2BB Fuel injection (#1) Fuel injector No.1 (See 01-40A-33 Inspection Using An Related wiring
i Oscilloscope (Reference).) harness
Inspect using the wave profile. Fuel injector NO.2
2BC Fuel injection (#2) Fuel injector No.2 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Inspect using the wave profile. Fuel injector NO.3
2BD Fuel injection (#3) Fuel injector No.3 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Rearf- .2S heater H02S (Rear) Inspect using the wave profile. H02S (Rear) heater
, 2BE
control heater
(See 01-40A-33 Inspection Using An Related wiring
!
Oscilloscope (Reference).) harness
*1 . ATX
.2 : IVITX
01-40A-20
CONTROL SYSTEM [LF, L3]
Note
The PCM terminal voltage can vary with the conditions when measuring and changes due to aged
deterioration on the vehicle, causing false diagnosis. Therefore determine comprehensively where the
malfunction occurs among the input systems, output systems, and the PCM.
PCM
12BGI2BCl2AYI2AuI2AQ2AMI2AI 2AEI2AAI 2wI 25 I 201 2K 2G I 2cI 11BGI1BC 1AYI1AUI1AO 1AMI1AI11AE 1AAI1W 115110 11KI1G 1CI
12BHI2BOl2AZI2AVI2ARI2ANI2AJ 2AFI2ABI 2X I 2T I 2P I 2L 2H 1201 11BHI1BD 1AZI1AVI1AR 1ANI1AJI1AF 1ABI1 X I 1T I 1P I 1L I 1H 101
am3uuw0000054
I Pressure control
Pressure control Pressure control (See 01-40A-33/nspection Using An solenoid
I 1H
solenoid H solenoid Oscilloscope (Reference).) Related wiring
I harness
I 11 - - - - -
1L
- - - - -
Input/turbine speed
Input/turbine speed Input/tu rbine (See 01-40A-33 Inspection Using An sensor
1M
sensor (+) speed sensor Oscilloscope (Reference).) Related wiring
harness
1N
- - - - -
01-40A-21
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Ignition switch M range 1.0 or less Selector lever
10 M range switch M range switch is turned to the
Except above B+
Related wiring
ON position. harness
Detects down
Ignition switch shift operation Selector lever
1.0 or less
lP Manual down Down switch is turned to the of selector lever Related wiring
ON position. in M range harness
Others B+
InpuVturbine speed
InpuVturbine speed InpuVturbine (See 01-40A-33 Inspection Using An sensor
10
sensor (-) speed sensor Oscilloscope (Reference).) Related wiring
harness
Refrigerant
pressure is
above 1.52 Below 1.0
MPa {15.5 kgf/
Refrigerant Refrigerant Refrigerant pressure
cm 2 , 220 psi} switch
1R pressure switch pressure switch AlCON
(medium) (medium) Refrigerant Related wiring
pressure is harness
below 1.23 MPa B+
{12.5 kgf/cm 2 ,
178 psi}
Approx.
P position
4.6
Approx.
R position
3.9
Selector lever
Ignition switch
Approx. TR switch
is position
TR switch is turned to the N position
3.2 Related wiring
ON position harness
Approx.
D range
2.5
Approx.
M range
2.5
1T - - - - -
TFT is 20 DC Approx.
{68 OF} 3.3
Ignition switch TFT is 40 DC Approx. TFT sensor
1U ATF temperature TFT sensor ISturned to the
{104 OF} 2.4 Related wiring
ON position. harness
TFT is 60 DC Approx.
{140 DF} 1.5
1V - - - - -
Fan control Inspect using the wave profile. Fan control module.
lW Cooling fan control
module
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
1X - - - - -
When the
accelerator Approx.
pedal is 3.0
Ignition switch depressed APP sensor
'IY APP sensor 1 APP sensor to the ON
When the
Related wiring
position harness
accelerator Approx.
pedal is 0.4
released
1Z - - - - -
TR sensor, TFT
lAA Sensor GND
sensor,IAT
Under any condition Below 1.0 Related wiring
sensor, APP harness
sensor
Starter relay
lAB Starter relay control Starter relay Under any condition Below 1.0 Related wiring
harness
01-40A-22
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Approx.
Ignition switch to the ON position MAF sensor
0.7
1AC MAF MAF sensor
Approx.
Related wiring
Idle (after warm up) harness
1.3
III
ON/OFF switch
Approx.O
pressed in
CANCELswitch Approx.
pressed in 1.1
I
Cruise control Cruise control
Ignition switch SET/COAST
Approx. Cruise control switch
1AD
switch switch
to the ON switch pressed
3.1 Related wiring
position in harnesses
I
I RES/ACCEL
Approx.
switch pressed
4.2
I
I
in
Except above Approx.5
"IAE Sensor GND MAF sensor Under any condition Below 1.0 Related wiring
harness
EVAP leak
Ignition switch to the ON position B+ EVAP leak detection
EVAP leak pump
1AF detection pump
(pump)
detection pump Idling B+ Related wiring
harnesses
EVAP leak
Ignition switch to the ON position B+ EVAP leak detection
EVAP leak pump
1AJ detection pump
(solenoid)
detection pump Idling B+ Related wiring
harnesses
1AK - - - - -
Inspect using the wave profile. APP sensor
1AL APP sensor 2 APP sensor (See 01-40A-33 Inspection Using An Related wiring
I Oscilloscope (Reference).) harness
Instrument cluster,
Because this terminal is for CAN, good/no
1AM CAN (H)
ABS HU/CM,
good judgment by terminal voltage is not Related wiring
EHPAS control harness
possible.
module
AlC operating Below 1.0 AlC relay
'JAN AlC AlC relay Idle AlC not
B+
Related wiring
operating harness
1AO - - - - -
01-40A-23
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Ignition switch to the ON position
after 1 s B+ Fuel pump relay
1AR Fuel pump control Fuel pump relay
Cranking Below 1.0 Related wiring
harness
Idle Below 1.0
1AS - - - - -
Ignition switch off after 5 min B+ Main relay
1AT Main relay control Main relay
Ignition switch to the ON position Below 1.0
Related wiring
harness
Brake pedal depressed B+ Brake switch
1AU Brake Brake switch
Brake pedal released Below 1.0
Related wiring
harness
Input/turbine
lAV GND (shield) speed sensor Under any condition Below 1.0 Related wiring
harness
harness, GND
1AW
Constant voltage
APP sensor Ignition switch to the ON position
Approx. Related wiring
(Vref) 5.0 harness
Ignition switch off Below 1.0 Related wiring
1AX Ignition switch Ignition switch
Ignition switch to the ON position B+ harness
Ignition switch off B+ Related wiring
1AY Drive-by-wire relay Drive-by-wire relay
Ignition switch to the ON position Below 1.0 harness
1AZ GND GND Under any condition Below 1.0 Related wiring
harness
1BF
Throttle actuator
power supply
Drive-by-wire relay
Ignition switch off after 10 s
Ignition switch to the ON position
Below 1.0
B+
Related wiring
harness
1BG GND GND Under any condition Below 1.0 Related wiring
harness
1BH GND GND Under any condition Below 1.0 Related wiring
harness
01-40A-24
CONTROLSYSTEM[L~L3]
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
4.00
Ignition switch APP closed TP sensor
4.47
21 TP (No.2) TP sensor NO.2 to the ON
0.25
Related wiring
position APP open harness
0.75
2J - - - - -
0140A-25
CONTROL SYSTEM [LF, L3]
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
01-40A-26
CONTROLSYSTEM[L~L3]
Voltage
\ Terminal Signal Connected to Test condition Inspection item
(V)
2AY
-
-
EGR valve #3 coil
control
EGR valve
(terminal B)
-
Idle
-
-
Ignition switch to the ON position
-
-
EGR valve
Related wiring
harness
Fuel injector No.4
..
2AZ Fuel injection (#4) Fuel injector No.4 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2BA - - - - -
Inspect using the wave profile. Fuel injector No.1
I 28B Fuel injection (#1) Fuel injector NO.1 (See 01-40A-33 Inspection Using An Related wiring
i Oscilloscope (Reference).) harness
Inspect using the wave profile._ Fuel injector NO.2
I
j
2BC Fuel injection (#2) Fuel injector NO.2 (See 01-40A-33 Inspection Using
Oscilloscope (Reference).)
An Related wiring
harness
I
Inspect using the wave profile. Fuel injector No.3
2BD Fuel injection (#3) Fuel injector No.3 (See 01-40A-33 Inspection Using An Related wiring
I Oscilloscope (Reference).) harness
Ignition coil (No.1 Inspect using the wave profile. Ignition coil
I 2BE IGT1
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Ignition coil (No.2 Inspect using the wave profile. Ignition coil
2BF IGT2
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Ignition coil (No.3 Inspect using the wave profile. Ignition coil
2BG IGT3
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Ignition coil (No.4 Inspect using the wave profile. Ignition coil
2BH IGT4
cylinders)
(See 0 1-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Except for California emission regulation applicable model with LF MTX and L3
Note
The PCM terminal voltage can vary with the conditions when measuring and changes due to aged
deterioration on the vehicle, causing false diagnosis. Therefore determine comprehensively where the
malfunction occurs among the input systems, output systems, and the PCM.
PCM
12BEI2BA~A~2ASI2AOI2AKI2AG2ACl2Y 12U 20 12M I 21 2E I 2A I 111BEI1BA 1AWl1A811AO 1AKI1AGI1AC 1YI 1uI 1011MI 1 11E 1A I
12BFI2BBI2AXI2ATI2API2ALI2AH 2ADI2Z I 2V 2R I 2N I 2J 2F! 2B I 111 BFI1 BB 1AXI1ATI1AP 1AL 11AHI1AD 1Z11VI1RI1NI1JI1F 1B 1
I I I I I I I I
12B GI2BC/2AYI2AUI2AQ2AMI2AI 2AEI2AAI 2W 2S 120 12K 2G 1 2C 1 111BGI1BC1AYI1AUI1A01AMI1AI11AE 1AAI1W 118110 11KI1G 1CI
12BHI2BDI2AZI2AVl2ARI2ANI2AJ 2AFI2ABI 2X 2T !2P I 2L 2H I 2DI 111BHI1BD1AZI1AVI1AR1ANI1AJI1AF 1ABI1X I n 11P 11LI1H 1DI
am3uuw0000054
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
1A - - - - -
Starter relay
1B Starter relay control Starter relay Under any condition Below 1.0 Related wiring
harness
01-40A-27
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
1C - - - - -
- *1 - - - -
Fan control Inspect using the wave profile. Fan control module
1R Cooling fan control
module
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
1S - - - - -
1T - - - - -
EVAP leak
Ignition switch to the ON position B+ EVAP leak detection
EVAP leak pump
lU detection pump
(pump)
detection pump Idling B+ Related wiring
harnesses
EVAP leak
Ignition switch to the ON position B+ EVAP leak detection
EVAP leak pump
1V detection pump
(solenoid)
detection pump Idling B+ Related wiring
harnesses
1W - - - - -
- *1 - - - -
Shift lever is at
Below 1.0
iX Ignition switch neutral position Neutral switch
Neutral position*2 Neutral switch is turned to the Shift lever is not Related wiring
ON position at neutral B+ harness
position
1Y - - - - -
1Z - - - - -
1AA - - - - -
01-40A-28
CONTROLSYSTEM[L~L3]
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Brake pedal depressed B+ Brake switch
lAB Brake Brake switch
Brake pedal released Below 1.0
Related wiring
harness
1AC - - - - -
1AD - - - - -
1AE - - - - -
1AF - - - - -
1AG - - - - -
1AH - - - - -
Instrument cluster,
Because this terminal is for CAN, good/no
1AI CAN (L)
ABS HUlCM,
good judgment by terminal voltage is not Related wiring
EHPAS control harness
possible.
module
i 1AJ - - - - -
Approx.
Ignition switch to the ON position MAF sensor
0.7
1AK MAF MAF sensor
Approx.
Related wiring
Idle (after warm up) harness
1.5
1AL
Constant voltage
APP sensor Ignition switch to the ON position
Approx. Related wiring
(Vref) 5.0 harness
Instrument cluster,
Because this terminal is for CAN, good/no
I
1AM CAN (H)
ABS HU/CM,
good judgment by terminal voltage is not Related wiring
EHPAS control harness
possible.
module
1AN - - - - -
Inspect using the wave profile. APP sensor
1AO APP sensor 2 APP sensor (See 01-40A-33 Inspection Using An Related wiring
I Oscilloscope (Reference).) harness
When the
I accelerator Approx.
I Ignition switch
pedal is 3.0
APP sensor
depressed
! 1AP APP sensor 1 APP sensor to the ON
position When the
Related wiring
harness
I accelerator Approx.
II pedal is 0.4
i released
ON/OFF switch
Approx.O
I pressed in
CANCELswitch Approx.
I pressed in 1.1
01-40A-29
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
IAT 0 C Approx.
{32 OF} 3.43
IAT 20C Approx.
{68 OF} 2.38
IAT 40C Approx.
Ignition switch {104 OF} 1.49 IAT sensor
1AT IAT MAF/IAT sensor to the ON
IAT 60C Approx.
Related wiring
position harness
{140 OF} 0.89
IAT 80C Approx.
I {176 OF} 0.53
I
,! IAT 100C Approx.
I {212 OF} 0.33
Refrigerant pressure
I
I iAU AlC on signal
Refrigerant
pressure switch Idle
AlC switch and
Below 1.0
switch
(high and low)
fan switch on Related wiring
harness
1AZ GND GND Under any condition Below 1.0 Related wiring
harness
1BB GND GI\lD Under any condition Below 1.0 Related wiring
harness
1BC - - - - -
1BD GND GND Under any condition Below 1.0 Related wiring
harness
Ignition switch off after 15 min Below 1.0 Battery
1BE B+ Main relay
Ignition switch to the ON position B+
Related wiring
harness
Ignition switch off Below 1.0 Battery
1BF B+ Drive-by-wire relay
Ignition switch to the ON position B+
Related wiring
harness
1BG - - - - -
iBH GND GND Under any condition Below 1.0 Related wiring
harness
Purge solenoid Inspect using the wave profile. Purge solenoid valve
2C Purge control
valve
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
20 - - - - -
Inspect using the wave profile. OCV valve
I 2E OCV control OCV (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2F - - - - -
EGR valve #2 coil EGR valve
Ignition switch to the ON position B+ EGR valve
2G
control (terminal A) Related wiring
I Idle B+ harness
01-40A-30
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
EGR valve #4 coil EGR valve
Ignition switch to the ON position B+ EGR valve
2H
control (terminal F) Idle B+
Related wiring
harness
ECT above 62C {143 OF} while Variable tumble
B+
Variable tumble Variable tumble idling. solenoid valve
21
control solenoid valve ECT below 63C {145 OF} and
engine speed below 3,750 rpm
Ignition switch to the ON position
Below 1.0
Below 1.0
Related wiring
harness II
Engine speed: below 4,750 rpm Variable intake air
Variable intake air Variable intake air Below 1.0 solenoid valve
2J [LF]/4,600 rpm [L3]
control solenoid valve Related wiring
Engine speed: above 4,750 rpm harness
B+
[LF]/4,600 rpm [L3]
2R - - - - -
Inspect using the wave profile. CMP sensor
2S CMP CMP sensor (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2T - - - - -
Ignition switch to the ON position
(Use digital type voltmeter,
because measurement voltage Approx. KS
2U Knocking (+) KS
will be detected less than true 4.3 Related wiring
harness
voltage when using analog type
voltmeter)
Ignition switch to the ON position
(Use digital type voltmeter,
because measurement voltage KS
2V Knocking (-) KS
will be detected less than true
Below 1.0 Related wiring
harness
voltage when using analog type
voltmeter)
Inspect using the wave profile. CKP sensor
2W CKP CKP sensor (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
KS harness,
2X GI'JD (shield)
H02S (front,
Under any condition Below 1.0 Related wiring
middle, rear) harness
i harness, GND
I 2Y - - - - -
I, H02S (front) power Approx. H02S (front)
I 2Z H02S (front) Idle (after warm up) Related wiring
supply 4.1
I harness
i 2AA - - - - -
01-40A-31
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
2AB - - - - -
01-40A-32
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
2AS - - - - -
Ignition coil (1\10.4 Inspect using the wave profile. Ignition coil
2AT IGT4
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2AU - - -
III
- -
2AV - - - - -
Ignition coil (No.2 Inspect using the wave profile. Ignition coil
2AW IGT2
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Ignition coil (No.3 Inspect using the wave profile. Ignition coil
2AX IGT3
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2AY - - - - -
Inspect using the wave profile. Fuel injector No.4
2AZ Fuel injection (#4) Fuel injector No.4 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Ignition coil (No.1 Inspect using the wave profile. Ignition coil
2BA IGT1
cylinders)
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Inspect using the wave profile. Fuel injector No.1
2BB Fuel injection (#1) Fuel injector NO.1 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Inspect using the wave profile. Fuel injector No.2
2BC Fuel injection (#2) Fuel injector No.2 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Inspect using the wave profile. Fuel injector No.3
2BD Fuel injection (#3) Fuel injector No.3 (See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Rear H02S heater H02S (Rear) Inspect using the wave profile. H02S (Rear) heater
2BE
control heater
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2BF - - - - -
Front H02S heater H02S (Front) Inspect using the wave profile. H02S (Front) heater
2BG
control heater
(See 01-40A-33 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2BH - - - - -
."']
7rj ,ATX
*2 : MTX
____ ' ~ J ~ .~ ~. _. __ : _
.. ----,-
____ i : ~ : ..:. __ .. i _._ . __ .... ..... __ .'
am3uuw0000054
01-40A-33
ov
ov
::'::'
1N*1, 1H*2 (+)-body ground (-)
Oscilloscope setting ----!- ~. -- -- i_. _. -~ -_. _.!-.. ..: :..-_. ~- -_..; _
200 mV/DIV (Y), 1 ms/DIV (X), DC range ---~- ----~-- ---i--- --~ -----~ -. -.-:'- _. --~- ----~- -_. -i --_..;--. _. ~ --... ~ .... _:
..
" ..
"
Vehicle condition ----_._-- i ---T---'f--
fllil
,----r---~-- !
All of the following conditions are met. ---- ---_. - _. --~_. -- ----.; ----~ _. -- .. ---.
: : : : : :
Ignition switch is turned to the ON position.
(engine off)
oVo++," iT" ,, .
P or N position ----'------'-----:
CTP ----}-
am3uuw0000055
01-40A-34
Oscilloscope setting --1- t---: ---~- ~---r --r-- ---r- -t---; --t-- t---t -1--- ---1
1 V/DIV (Y), 2.5 ms/DIV (X), DC range
__ .._ _o___ _ _ _ .... _ .... .. __ .. __ _ _ _ .. _ _ .. _ _ .. _ _ .. .. _ .. .. _
, , , I , " I I , I I I I I
, , I I I " I I I I , " I
Vehicle condition ~~t !~~-1 ~~1~ C~~t ~~t~~ ~~~t :t:::; ::c: t::! :t:: :::t
ov+~+-:+ ~--++:---f-+-i --f--H +--t-+
Vehicle condition
.
OV
._-
'--
. -
:
.....,...-
--..J '''"-
am3uuwOOOOO55
--_.-:--_.
ov+,
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01-40A-35
CONTROL SYSTEM [LF, L3]
-:--~--
I
-~--~
I I
-:--~--
I I
-~--~
I I I
-:--~--
I
-~--~
I I I
~--~--
I
-~
I
1
__ I I I I I I I I I I I I I I r I I I
~--I--~--~-~--~--I--~--~-~--~-~--~--~-~--~-~--~--
1 1 1 , 1 , I 1 1 1 1 , 1 , I 1 , 1
1 1 1 1 I 1 J 1 1 1 1 I 1 I I 1 1
__ __ __ __ L __ I _ _ __ __ __ __ __ __ __
~
_
~
_
~
~
L
_
~
~
_
~
~
~
~
_
~
~
1 1 1 1 1 I 1 1 r II! 1 , 1 , !
1 I 1 1 1 1 I 1 I 1 1 I 1 , , 1
_~ __ L __ I__ ~ __ ~ _ ~ __ L __ J _ _ ~ __ ~ _ ~ __ L __ I _ _ ~ __ L _ ~ __ L _ ~ __ ~ __
1 1 I 1 1 I 1 1 I I I I 1 I 1 1 I
I 1 f I I 1 I J I , 1 1 I 1 I I I I
am3uuw0000055
APP signal
Accelerator pedal is released
,
, 1 1 I I I 1 I I 1 I
--~--~--T--T--'--'--'--'--~---'---l---
r 1 , , I 1 J 1 I
I r 1 , 1 1 1 1 I
--~--r--T--T--'--~--~--~--~---'---I---
I I 1 , I 1 1 1 1 I I
~--~--~
I 1 1
-~--~- ~--~---:
, 1
--:-- 1 1
~ - - ~ -- -: - -:- -
1 I , 1 1 1 I 1 1 , 1
-~ --~ - ~-- ~ -- - ~ -- ~ -
ov ~--~---: --:--
1 I 1 I ' 1 1 I 1
,
I . I
__
I
~
I
__ L __
I
__
1
__
1
__ ~ ~ ~ ~
r __ ~
1
__ ~
,
__ ~
1 1
I
,
' _
I I 1 1 1 , 1 I 1 1 I
__ L __ L __
I 1 1
__
1
__
I
__
,
__ .J __
1 I
__
I r I
1 _
~
~
~
~
~
~
I I 1 1 , I 1 1 I I 1
1 1 " 1 1 1 1
c3u0140w016
..
2.5 V/DIV (Y), 2 ms/DIV (X), DC range --~---~
!
1
I
I
-~--~
I '
1 I
--~--
1
1
I
~-
1
1
1---'
-t--~
I '
--~-- L_
, . .
f---:
Ignition switch is turned to the ON position. 1
I
1
1
1
1
,
I ! ,
I I
1
c3uO 140wO 17
H02S (front) heater control signal (California emission regulation applicable model)
PCM terminals
2BG(+)-body ground (-)
Oscilloscope setting
.. I 1 I
...
I I
....
--~---~--~---~--~---~--~---~--~---~--~---~--
5 V/DIV (Y), 50 ms/DIV (X), DC range --,--- --,--- -
I
I
,
,
,
,
I
,
I
,
I
..
---~-- ---~--
Vehicle condition
I
,
I
,
I
,
I
I
I
I
I
I
I
Idle after warm up (no load, PIS off, A/C off) - ~---. --~ --~-
, I
~-- :---~ -
I I I I ,
I I I I I I
ov -,---
I
---,
I
- - ... -
I
l"'--
I
---l'"
I
-
-:---
I
--~-
1 I
:---~
I
, I 1 1 , I I I I I I
--~---I"'--~---I"'--.,---I"'--~---l"'--~---l"'--~ ~--
I I I I I I I I I I I
, I I 1 I , , I , , I I
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01-40A-36
H02S (front) heater control signal (except for California emission regulation applicable model)
PCM terminals
.. 2G*3, 2BG*4(+)-body ground (-)
Oscilloscope setting ___ J I
+ 1
~ l I
~
I
~
,
~
I
~
I I
I
l
L JI _
---.---~----~---+---~---- ---~---~----I----~---.
I I I I I I I I r I
.. Idle after warm up (no load, PiS off, AiC off) I I I I I I I I r r
...
I I I I I I I I I I
I I I I I I I I I I
---1---~----~ --T---~---- ---r---l----I----r---1
ov I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
I
am3uuw0000056
Oscilloscope~..getting
I I I I I I I r I I I I 1 I I
--~--~--I--- -,--,--,--,--r--r--r--r--r--I---I-
-1
I I I 1 I I I I I I I I , I
...
_ -:- _ _ J _ I - I - -:- - -:
I I I 1 I I I 1 I
ov ~- -:- ~- - - ~- ~- - - 1 ~ - - ~ -:- - -:
I r ~! I 11111
1 I I I 1 I
I I I I I I I I 1 I I I I I
- -I- - -1- - -1- - -1- - - 1 - - -1- --1- _.. - --10 - _ .... - -I- --I- - -I- - -I- - _I __
I J I I I I I I t r I I I 1 I
I I I r tIL I 1 I I I I I I
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I I I I J I I I I 1 I I 1 1 I
Oscilloscope setting I I ~ ~
I I I I
Vehicle condition I
r
I
-I
I I
1--
I
I
I
I
: - 1-
I I
}- - -
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: :
I I I I I I
OV I -} ~-- :
... ~ 1-+~1 I
I __ 1-
__ I- I __ 1I I I I I I 1 I
1_ _ -l _ _ -1 __ -1 __ -I __ -10 _ _ .... _ _ I- __ 1- __ I- __ I- __ I __
I 1 I I I
I 1 I I I 1 I I I I I 1 I I I
I I I 1 I I I 1 I I I I I I I
- -I- - - 1 - - -1- - -1- - - 1 - --1--" -- .. - - -10 - _ .... - -I- --I- - -I- - -1- - _I __
I 1 J I I I I I I I I I I I I
I I 1 1 1 I I 1 I 1 1 I I 1
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OCV signal
PCM terminals , ,
I I I 1 I 1 I I ! I I
~ I I 1 I: I : I I
Oscilloscope setting
J
I I I I I 1 1 I I
.. 2.5 ViDIV (Y), 1 msiDIV (X), DC range --~ ~--~--.-
r I I
-- .. --,--
I 1
-~--~--4
I I I
1 1 I I I I I I
Vehicle condition --~ ~--+--.- --"---1-
1 I
--1---1--4
I I I
II Idle after warm up (no load, PiS off, AiC off) --~
I I I
1 - - - .... --+-
1 1
1
I
--"---1--
I
I I 1
_-I __ -I __
I I
~
l
I I I I 1 I I I I
...
.... __ .... __ .... _ __ .. __ -1__ _-l _ _ -I __ ~
1 1 I I 1 1 I I
I I __ ....
I __ +_
I __ ..I __ I I .__ I
ov __ I-
I
1-
I 1 1
-1__ _-l _ _
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,
~
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I- __ .... __
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I
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I
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I
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I
I I 1 1 1 I I 1 I
I 1 1 1 I I 1 1 1 1 I
-_I-_-I---I---~--~--~-_-I_-~--~--~--~---
I I I I I I I I I I I
I 1 I I I I 1 1 r J I
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01-40A-37
H02S (front) signal (except for California emission regulation applicable model)
am3uuw0000056
____
I
I
~
I
I
IL
I
L
I
I
~
I
~
I
I __
I
+ ---- I----~
I ~
---~
:
----~
:..
---~
~ _
---~-
_ _ ~ _
--~--
_ _ ~ _ _
--:--
_ _:_ _
--r- -
:
____ I ~
I
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IL LI I
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I
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IL IL _
J I I I I I l I
I I I I I I I
, I , r 1 I I I
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- ,- - -1- - -I -1
, , ,
, , ,
,
,, ,
- _-1- _ - -1- - - - + _c_
,
,, ,, ,, ,
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,, - -,, - -r -
,, ,, ,,
-
,
, , ,, ,
0 v - - -1-, - -: - - -!- -~-- -~-- - + -t -
,~
- - _L
, , ,, ,, ,
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am3uuw0000056
01-40A-38
..
Oscilloscope setting ---,,---..,--- -- --- ----1----
,, -- ,,
----~---
__ .1
, , ..1 _ __ J 1 _
10 V/DIV (Y), 25 ms/DIV (X), DC range , , , ,
Vehicle condition OV - -- ~ - - - -:-- --tl-I. -- ----:- -- -:--- -+- --~-- --:- ---4-- -~ - - -
Idle after warm up (no load, PIS off, A/C off) I I 1
J I I I I , I I I I
I I I I I I , I 1 I
am3uuw0000056
am3uuw0000056
Oscilloscope setting
10 V/DIV (Y), 25 ms/DIV (X), DC range
Vehicle condition
Idle after warm up (engine speed approx. 650 rpm, no load)
*1 . California emission regulation applicable model
*2 : Except for California emission regulation applicable model
*3 : Except for California emission regulation applicable LF ATX model
*4 : except for California emission regulation applicable LF MTX, L3 model
Note
01-40A-39
CONTROL SYSTEM [LF, L3]
I ACC8 Ignition switch ON: Off Following PIDs: RPM, TP, ECT, 1(8
TR
I(AiC relay) OnlOff AlC switch ON and fan switch ON at
idle: On AlC relay 1AN*9
I
Ignition switch at ON position: Following PIDs: 02811,02812,
IAFR
(Air fuel ratio)
-
Indicate the air fuel ratio*4
02813*1 -
Fuel injector
01-40A-40
Drive/
Neutral
-
Clutch pedal depressed: On
Clutch pedal released: Off
Neutral position: Neutral
Others: Drive
CPP switch
Neutral switch
1X
EQ_RAT11_DSD 2Z- 1: 7
(Desired equivalence - Idling after warm-up: Approx. 1 Perform applicable DTC
2AC- 7
troubleshooting.
ratio (lambda)) 2AD- 1: 7
I 2AL- B
ETC_ACT 2AK- B
(Electronic throttle Indicate the desired TP by angle Perform applicable DTC
troubleshooting. 21- g
control actual)
2M- g
ETC_DSD 0/0 Indicate the desired TP by percent Following PIDs:APP1, APP2,
(Electronic throttle ETC_ACT. -
Indicate the desired TP by angle
control desired) TP sensor
EVAPCP
Ignition switch ON: 0% Following PIDs: IAT, RPM, ECT, 2C- B
(Purge solenoid valve % MAF, 02S11, INGEAR, TR,
duty value)
Idle: 0%
VPWR. 2AN- g
w- 1
FAN_DUTY
(Cooling fan control)
%
ECT 108 C {226 F} or more: 90%
ECT less than 100C {212 OF}: 0%
Following PIDs: RPM, TP, ECT,
COLP, TEST. 1W-g
Fan control module 1R- 1O
FLI
%
Fuel gauge level F: Approx. 100% Perform applicable DTC
-
(Fuei level) Fuel gauge level E: Approx. 0% troubleshooting.
Ignition switch ON: Off 1H- B
FP
On/Off Idle: On Following PIDs: RPM
(Fuei pump relay)
Cranking: On Fuel pump relay 1AR- g
01-40A-41
CONTROL SYSTEM [LF, L3]
MTX
10*3
CPP or CPP/PNP is ON: Off
INGEAR 1X*3
(Load/no load On/Off
Others: On Perform applicable OTC
condition)
ATX troubleshooting. 1S*9
P, N position: Off 1AH*11
Others: On
IVS
Idle/Off Idle
CTP: Idle Perform applicable OTC
-
(CTP condition) Others: Off Idle troubleshooting.
2U*8
KNOCKR Ignition switch ON: 0 2V*8
(Knocking retard)
Idle: 0 Knock sensor
2Q*9
2R*9
LOP_EVAPCP (EVAP
system leak detection
A
Indicate the EVAP control system Perform applicable OTC
-
pump detect incorrect incorrect purge flow detection value troubleshooting.
purge flow)
LOP_IOL (EVAP
system leak detection A
Indicate the EVAP system leak Perform applicable OTC
-
detection pump idle current troubleshooting.
pump idle current)
LOP_MaN (EVAP
system leak detection
A
Indicate the EVAP system leak Perform applicable OTC
-
pump monitoring detection pump monitoring current troubleshooting.
current)
LOP_REF (EVAP
system leak detection
A
Indicate the EVAP system leak Perform applicable OTC
-
pump reference detection pump reference current troubleshooting.
current)
LOP_SLOV (EVAP
system small leak A
Indicate the EVAP control system Perform applicable OTC
-
small leak detection value troubleshooting.
detection value)
LOP_VSLJV*1
(EVAP system small rnA/sec
Indicate the EVAP control system Perform applicable OTC
-
vary small leak-fail value troubleshooting.
leak detection value)
LOP_VSL_SV*1
(EVAP system small rnA/sec
Indicate the EVAP control system Perform applicable OTC
-
vary small leak-safe value troubleshooting.
leak detection value)
LOP_ VSLDV*1
(EVAP system small rnA/sec
Indicate the EVAP control system Perform applicable OTC
-
vary small leak detection value troubleshooting.
leak detection value)
L1NEOES*2 (See 05-02A-81 PIO/OATA MONITOR INSPECTION[FN4A-EL].)
01-40A-42
LONGFT1
%
Idle (after warm up): approx. -14 Perform applicable DTC
-
(long term fuel trim) 14% troubleshooting
01-40A-43
CONTROL SYSTEM [LF, L3]
- -
TP REL
%
TP1 APP depressed: 88-94% 2AK*8
(TP) APP released: 0.4-0.6 V
TP sensor
2M*9
V
APP depressed: 4.4-4.7 V
APP released: 88-92%
%
ITP2 APP depressed: 6-12% 2AL*8
I(TP) APP released: 4.4-4.6 V
TP sensor
21- 9
\ V
APP depressed: 0.3-0.6 V
I 2AK*8
ITPCT 2AL*8
(TP sensor voltage at V Approx. O.S V TP sensor
2M*9
CTP)
21*9
01-40A-44
VSS
(Vehicle speed)
VT ACT1
V
KPH, MPH
Indicate the Module supply voltage.
Battery
2E- s
Idle: Approx. 0
(Actual valve timing) OCV 2AF*g
VT DIFF1
(Difference between Following PIDs: TP, ECT, RPM 2E*s
Idle: Approx. 0
target and actual valve OCV 2AF*g
timing)
VT DUTY1 2E*s
(Oil control valve duty % Idle: Approx. 11.5% Following PIDs: TP, ECT, RPM
value) OCV 2AF*g
VTC Indicate the condition of the variable Following PIDs: IMRC
(Variable tumble On/Off tumble shutter valve switch Variable tumble shutter valve 2AE
shutter valve control) switch
01-40A-45
Note
Before performing the following inspection, make sure to follow the procedure as indicated in the
troubleshooting flowchart.
Continuity Inspection
1" Remove the neutral switch. (See 05-15A-2 NEUTRAL SWITCH REMOVALIINSTALLATION[G35M-R].)
2. Verify that the continuity between neutral switch
terminals A and B is as indicated in the table. NEUTRAL SWITCH
If it can be verified, perform the "Circuit Open/
Short Inspection".
ROD
switch.
NEUTRAL SWITCH
HARNESS SIDE CONNECTOR
am3uuw0000108
I~~I
1X
e3u 140zw6991
Short circuit
If there is continuity in the following wiring
01-40A-46
CONTROLSYSTEM[L~L3]
Note
Before performing the following inspection, make sure to follow the troubleshooting flowchart. (See 01
03A-10 FOREWORD[LF, L3].)
Continuity Inspection
1. Remove the CPP switch.
2. Verify that the continuity between CPP switch
III
If there is no malfunction, perform the "Circuit
Open/Short Inspection".
CPPSWITCH
HARNESS SIDE CONNECTOR
e3u 140zw6204
-
CPP switch terminal A and PCM terminal 1D
Short circuit
I~~ I
e3u140zw6991
01-40A-47
Note
Perform the following inspection only when directed.
Voltage Inspection
1. Turn the ignition switch to the ON position (Engine off).
2. Verify that the PCM terminal 2AE voltage is as '--V-A-R-IA-B-L-E-T-U-M-B-L-E-S-H-U-T-T-E-R-V-A-LV-E-----------,
shown in the following table when the variable ACTUATOR ROD
tumble shutter valve actuator rod is depressed
and released by hand.
CLOSED POSITION
(DEPRESSED)
c3u0140w010
If not as specified, perform the "Circuit Open/
Short Inspection". PCM
WIRING HARNESS-SIDE CONNECTOR
If there is no open or short circuit, replace
the intake manifold. 12BE 2BAI2A\I\12ASI2AOi 2AKl2AGj 2ACj 2Y I 2U 2QI2MI 21 2E I 2AI
12BF 2BBI2AxI2ATI2API2ALI2Af-1 2AE:j 2Z I 2V 2R I 2N I 2J 2F I 2B I
Variable tumble shutter valve switch output I I I I
I~~ I
Released (Open position) Approx. 5.0 V
Depressed (Closed position) Less than 0.4 V
C3U0140w009
Gr@j
I~~ I
c3uO 1.iOwO 11
1 Disconnect the PCM connector.
PCM
HARNESS SIDE CONNECTOR
I~~I E3U140ZW6992
01-40A-48
CONTROLSYSTEM[L~L3]
2. Inspect the following harness for an open or short wiring. (Continuity inspection)
Open circuit
If there is no continuity, there is an open circuit. Repair or replace the wiring harness.
Variable tumble shutter valve switch terminal A and peM terminal 2AU*1, 2AR*2, 2W*3
- Variable tumble shutter valve switch terminal Band PCM terminal 2Ay*1, 2p*2, 2AA*3
- Variable tumble shutter valve switch terminal C and PCM terminal 2AE
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
Variable tumble shutter valve switch terminal A and body ground
Tightening torque
inlbf}
c3u0140w051
Resistance Inspection
Note
Before performing the following inspection, make sure to follow the procedure as indicated in the
troubleshooting flowchart.
If the monitor item status/specification (reference) is not within the specification, even though the ECT
sensor resistance is within the specification, perform the "Circuit Open/Short Inspection".
If not within the specification, replace the ECT sensor.
Standard
Water temperature Resistance (kilohm)
(OC {OF})
20 {68} 35.48-39.20
70 {158} 5.07-5.60
80 {176} 3.65-4.02
01-40A-49
I ~~ I
'1. Disconnect the PCM connector.
2. Inspect the following wiring harnesses for an open or short circuit. (Continuity inspection)
Open circuit
If there is no continuity, there is an open circuit. Repair or replace the Wiring harness.
ECT sensor terminal A and PCM terminal 2AH*1 *2, 2AK*3
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
ECT sensor terminal A and power supply
'1
: California emission regulation applicable model
"2 : Except for California emission regulation applicable model with LF MTX, L3
:~3
. Except for California emission regulation applicable model with LF ATX
Note
Before performing the following inspection, make sure to follow the procedure as indicated in the
troubleshooting flowchart.
Visual ,Inspection
1. Visually inspect the MAF sensor for the following:
Damage, cracks
Rusted sensor terminal
Bent sensor terminal
- If the monitor item status/specification (reference) is not within the specification even thoWgh there is no
malfunction, perform the "Circuit Open/Short Inspection".
Voltage Inspection
I. Remove the MAF/IAT sensor without disconnect the MAF/IAT sensor connector.
2. Turn the ignition switch to the ON position.
3. As the air gradually approaches the MAF detection part of the MAF/IAT sensor, verify that the voltage at PCM
terminal 1AK*1, 1AC*2 (M-MDS PID: MAF) varies.
If it cannot be verified even though the related harnesses have no malfunction, replace the MAF/IAT sensor.
(See 01-13A-4INTAKE AIR SYSTEM REMOVALIINSTALLATION[LF, L3], 01-13A-4INTAKE AIR SYSTEM
REMOVALlII\JSTALLATION[LF, L3].)
_California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
'2 : Except for California emission regulation applicable model with LF ATX
01-40A-50
CONTROLSYSTEM[L~L3]
MAF/IAT SENSOR
~~~
I tS\~ I
A6E3940W006
MAIN RELAY
e3u 140zw6993
PCM
rCM REMOVAUINSTALLATIOI\J[LF, L3].)
HARNESS SIDE CONNECTOR
2. Disconnect the MAF sensor connector.
3. Inspect the following wiring harnesses for an
111BE!1BA AwI1ASI1AO 1AKI1AGI1ACI1Y! 1U 110 11M I 11 11E 1A I
open or short circuit. (Continuity inspection)
111BF 11BB 1AXl1AT 11AP 1All1AHI1ADI1Z 11V 11R 11N 11J 11F 1B I
I I I I
terminal A
1AR'1, 1AE'2
1AK'1, 1AC'2
Short circuit
If there is continuity, there is a short circuit. Repair or replace the wiring harness.
i
::1:
: California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
'2
: Except for California emission regulation applicable model with LF ATX
01-40A-51
Note
Before performing the following inspection, make sure to follow the procedure as indicated in the
troubleshooting flowchart.
Resistance Inspection
1> Disconnect the mass air flow sensor connector.
2. Verify that the resistance between MAF sensor
Open/Short Inspection".
sensor.
Standard
Ambient temperature
(OC {OF}) Resistance (kilohm) B3E0140W028
MAF/IAT SENSOR
rLf:5<:FJ l
A6E3940W006
1. Disconnect the PCM connector.
PCM
2. Inspect the following wiring harnesses for an
HARNESS SIDE CONNECTOR
open or short circuit. (Continuity inspection)
01-40A-52
Tightening torque
2.7-3.7 Nm {28-37 kgf.cm, 24-32 inlbf}
17 ~---- /
VARIABLE INTAKE AIR
MAP SENSOR SHUTTE VALVE ACTUATOR
EPU140W4620
Note
Before performing the following inspection, make sure to follow the procedure as indicated in the
troubleshooting flowchart.
Voltage Inspection
1. Remove the MAP sensor with the connector still connected. (See 01-40A-53 MANIFOLD ABSOLUTE
Voltage
2.69-4.37 V
Voltage variance
1.16-1.27 V
MAP SENSOR
~
f~~~l..:::=::::::;-A
~
16(, I
A6E3940W009
01-40A-53
CONTROL SYSTEM [LF, L3]
Short circuit
if there is continuity, there is a short circuit. Repair or replace the wiring harness.
'1
: California emission regulation applicable model
"2
: Except for California emission regulation applicable model with LF MTX, L3
"3
: Except for California emission regulation ap' :able model with LF ATX
Caution
This inspection procedure cannot be completed correctly if the accelerator pedal position sensor
has a malfunction. Before performing this procedure, verify that anyone of the OTCs (P2122,
P2123, P2127, P2128, P2138) related to the accelerator pedal position sensor is not detected.'
Note
Before performing the following inspection, make sure to follow the troubleshooting flowchart. (See 01
03A-10 FOREWORO[LF, L3].)
DLC-2
83E0102W003
01-40A-54
6. Operate the accelerator pedal and verify that the THE CHARACTERISTICS OF
the throttle body. (See 01-13A-4INTAKE
AIR SYSTEM REMOVAU
INSTALLATION[LF, L3], 01-13A-4 INTAKE OUTPUT
INSTALLATION[LF, L3].)
LOW
THROTTLE
SMALL ~ OPENING ANGLE ~ LARGE
B6U0140W082
e3u 140zw6205
PCM
Open circuit HARNESS SIDE CONNECTOR
If there is no continuity in the following wiring
harnesses, there is an open circuit. Repair or 112BE 2BA~A~2ASI2AOI2AKI2AG 2ACi 2Y I 2U I 20 12M I 21 I 2E I 2A I
replace the wiring harness. 112BF 2BBI2AXI2ATI2API2ALI2AH 2AOI 2Z I 2V I 2R I 2N I 2J I 2F I 2B I
I i
Throttle body terminal A and PCM terminal I I
I
2AO*1,2K*2
Throttle body terminal C and PCM terminal
2AL*1, 2(2 I~,
Throttle body terminal D and PCM terminal E3U 140ZW6992
2AP*1, 20*2
Short circuit
If there is continuity in the following wiring harnesses, there is a short circuit. Repair or replace the wiring
harness.
*-1
i : California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
"2 : Except for California emission regulation applicable model with LF ATX
01-40A-55
CONTROL SYSTEM [LF, L3]
Note
Before performing the following inspection, make sure to follow the troubleshooting flowchart. (See 01
03A-10 FOREWORD[LF, L3].)
INSPECTION[LF, L3].)
B3E0102W003
APP SENSOR
WIRING HARNESS-SIDE
1~8 E I D [~]~1J
I Gt, I
c3u0140w013
MAIN RELAY
e3u 140zw6993
PCM
Open circuit HARNESS SIDE CONNECTOR
If there is no continuity in the following wiring
111BGI1 BC 1AY 11AU 11AQ 1AMI1AI 11AE 1AAI1W 11S i 10 1 1K 11G 1CI
1AL*1 *2, 1AW*3
111BHI1BD 1AZ 11AV 11AR 1ANI1AJI1AF 1AB! 1X I n 11 P I 1L 11 H 1DI
APP sensor terminal Band PCM terminal
1AP*1*2,1y*3
body ground
01-40A-56
CONTROL SYSTEM [LF, L3]
Short circuit
If there is continuity in the following wiring harnesses, there is a short circuit. Repair or replace the wiring
harness.
APP sensor terminal C and power supply
3. Drive the vehicle and decelerate the engine speed by releasing the accelerator pedal fully when the engine
4. Verify that the front H02S current (PID: 02S11) is 0.25 mA or more while decelerating as shown in the figure.
VSS
o KPH L...- ~ __ ~ ~ _
3,000 RPM
1,000 RPM
----\~
oR P M . l . . . - - - - - - - - - - - - - - - -
0.25 mA - - - - - - - - - -- -- - -- - - - - --- -- ~
0.25 mA OR MORE
02S11
omA f--......:~W\+_--......:\AAIlMI\AA"_---
am3uuw0000100
If not within the specification, inspect the H02S for an open or short circuit. (See 01-40A-58 Front H02S
circuit open/short inspection (sensor).) Then if there is no malfunction in the wiring harness, replace the
front H02S.
01-40A-57
CONTROLSYSTEM[L~L3]
terminals C and D.
II~II
If not within the specification, replace the front
H02S. (See 01-40A-66 HEATED OXYGEN
SENSOR(H02S)REMOVAU
INSTALLATION[LF, L3].)
"lliE"
i: B
.......
D
....... .....
P
...
I~~I
1-10 ohms [20C {68 OF}]
e3u 140zw6206
Front H02S circuit open/short inspection (sensor)
1. Disconnect the PCM connector.
2. Disconnect the front H02S connector.
3. Inspect the following wiring harnesses for an
FRONT H02S
11=:><:11
olliE'
I: B
...................
D ::r
I~~I
e3u 140zw6207
MAIN RELAY
e3u 140zw6993
Open circuit
PCM
If there is no continuity in the following wiring
HARNESS SIDE CONNECTOR
harnesses, there is an open circuit. Repair or
2BG
I~~I
Front H02S terminal D and main relay
terminal A
Short circuit
am3uuw0000100
If there is continuity in the following wiring
01-40A-58
CONTROL SYSTEM [LF, L3]
3. Drive the vehicle and decelerate the engine speed by releasing the accelerator pedal fully when the engine
speed is 3,000 rpm or more.
4. Verify that the middle/rear H028 outputs a voltage of 0.6 V or more, one time or more, then verify that the
middle/rear H028 voltage (PID: 02812/02813) is 0.3 V or less while decelerating as shown in the figure.
VSS
o KPH L . . - - - - - - - - - - : l o . . . . - - - - 4 + - - -
3,000 RPM
1,000 RPM
oRPM.L..------------..-,;,,--
1V
~~A~A ~~
02S12
0.5V
OV 1...-
, yyV U.----- 0.3V OR LESS
_
c3u0140w021
10 If not within the specification, inspect the H028 for an open or short circuit. (8ee 01-40A-59 Middle/rear
H028 circuit open/short inspection (sensor).) Then if there is no malfunction in the wiring harness, replace
the middle/rear H028.
e3u140zw6208
01-40A-59
, , , ,
Middle H02S terminal A and PCM terminal
112BG 2BC\2AYI2AUI2AQI2AMI2A 2AEI2AAI 2W 23 I 20 I 2K 2G I 2C I
112BH 2BOI2AZ\2AVI2ARI2ANI2AJ 2AFI2ABI 2X 2T I 2P I 2L 2H I 2D I
2R
terminal 2AY
Short circuit
If there is continuity, there is a short circuit. Repair
IGt~ I am3uuw0000100
2-50 ohms
e3u 140zw620B
e3u 140zw620B
MAIN RELAY
e3u 140zw6993
01-40A-60
II
2BF
2BE
Short circuit
I~~ I am3uuw0000100
Note
Before performing the following inspection, make sure to follow the procedure as indicated in the
troubleshooting flowchart.
3. Drive the vehicle and decelerate the engine speed by releasing the accelerator pedal fully when the engine
4. Verify that the front H02S current (PID: 02S11) is 0.25 mA or more while decelerating as shown in the figure.
VSS
3,000 RPM
1,000 RPM
oRPM.l...----------------
0.25 mA - ........ ~
0.25 mA OR MORE
02S11
o mA ~-____;~W\+__-----lH\llJ\AAlW\l~---
am3uuw0000100
If not within the specification, inspect the H02S for an open or short circuit. (See 01-40A-58 Front H02S
circuit open/short inspection (sensor).) Then if there is no malfunction in the wiring harness, replace the
front H02S.
01-40A-61
CONTROL SYSTEM [LF, L3]
terminals C and D.
e3u 140zw6212
e3u140zw6211
MAIN RELAY
e3u 140zw6993
Open circuit
PCM
If there is no continuity in the following wiring
HARNESS SIDE CONNECTOR
harnesses, there is an open circuit. Repair or
I EJt~ I
2AC
2BG'1.2G'2
am3uuw0000100
Front H02S terminal F and peM terminal 2Z
01-40A-62
Short circuit
If there is continuity in the following wiring harnesses, there is a short circuit. Repair or replace the wiring
harness.
Front H02S terminal D and body ground
*4 LF MTX, L3
*2 "LF ATX
3. Drive the vehicle and decelerate the engine speed by releasing the accelerator pedal fully when the engine
4. Verify that the rear H02S outputs a voltage of 0.6 V or more, one time or more, then verify that the rear H02S
voltage (PID: 02S12) is 0.3 V or less while decelerating as shown in the figure.
VSS
o KPH '-----------"-------Irr---
3,000 RPM
1,000 RPM
o RPM.I.----------------
1V
0.5V
}~A~h ~}
02S12 'vyVU~0.3VORLESS
OV'-----------------
c3u0140w021
If not within the specification, inspect the H02S for an open or short circuit. (See 01-40A-64 Rear H02S
circuit open/short inspection (sensor).) Then if there is no malfunction in the wiring harness, replace the
rear H02S.
01-40A-63
e3u 140zw6209
2P*1,2AA*2
Short circuit
If there is continuity, there is a short circuit Repair
I~~ I am3uuwOO00100
or replace the wiring harness.
*~.
: LF MTX, L3
*2 . LF ATX
terminals C and D.
H02S.
2-50 ohms
e3u140zw6210
01-40A-64
e3u 140zw6209
MAIN RELAY
e3u 140zw6993
PCM
2. Inspect the following wiring harnesses for an
HARNESS SIDE CONNECTOR
open or short circuit. (Continuity inspection)
2BE*1,2C*2
Short circuit
If there is no continuity, there is a short circuit.
I~, I am3uuw0000100
Repair or replace the wiring harness.
Front and rear
Rear H02S terminal C and body ground
*1 : LF MTX, L3
*2 : LF ATX
01-40A-65
Warning
A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they
are cool before removing the exhaust system.
1 Front H02S
(See 01-40A-67 H02S Removal Note.)
2 Wiring harness bracket 29-49
I
I Note.) 22-36}
4 7.S-10.S Nm
{SO-110 kgf.cm,
5 69.1-95.5 in.lbf}
29-49 {3.0-4.9, 22-36} Nm {kgfm, ftlbf}
c3u0140w007
2
7.8--10.S Nm {SQ-110 kgfcm, 69-95 inlbf}
Nm {kgfm, ft.lbf}
83E0140W015
01-40A-66
..
A6J3914W002
Note
There might be no pin. If there is no pin, lock
PIN _----'.....--1~
B3E0140W016
Removal
1, Remove the battery cover.
2. Disconnect the negative battery cable.
3. Remove the plug hole cover.
Installation
Caution
When foreign material such as an iron chip is on the CKP sensor, it can cause abnormal output
from the sensor because of flux turbulence and adversely affect the engine control. Be sure there
is no foreign material on the CKP sensor when replacing.
01-40A-67
~KPSENSOR
4. Remove the SST then install the cylinder block
lower blind plug.
Tightening torque
18-22 Nm {1.9-2.2 kgf.m, 14-16 ft.lbf}
am3uuwOOOO 103
Note
.. Perform the following inspection according to the DATA MONITOR function (indicated by monitor item from
here onwards).
Air gap
0.5-1.5 mm {0.02-0.05 in}
Visual Inspection
1. Disconnect the negative battery cable.
2. Remove the CKP sensor. (See 01-40A-68 CRANKSHAFT POSITION (CKP) SENSOR INSPECTIOI'l[LF, L3].)
3. Verify that there are no metal shaVings on the sensor.
.. If the monitor item condition/specification (reference) is without the specification even though there is no
malfunction, carry out the "Circuit Open/Short Inspection".
Voltage Inspection
1 Idle the engine.
Caution
.. Water penetrating the connector will cause sensor malfunction. To prevent this, be careful not to
damage the wiring harnesses or the waterproof connector so as to cause water penetration.
01-40A-68
CONTROL SYSTEM [LF, L3]
CKP SENSOR
WIRING HARNESS SIDE CONNECTOR
E6U 140ZWC31 0
1. Inspect the following wiring harnesses for an
PCM
open or short circuit. (Continuity inspection)
HARNESS SIDE CONNECTOR
, I I I
2F I 2B I
2W*1,2U*2
2AQ*1,2T*2
I~~I E3U 140ZW6992
Short circuit
If there is continuity, the circuit is shorted. Repair or replace the wiring harness.
1
,~
: California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
"2
: Except for California emission regulation applicable model with LF ATX
Caution
When replacing the CMP sensor, make sure there is no foreign material on it such as metal
shavings. If it is installed with foreign material, the sensor output signal will malfunction resulting
from fluctuation in magnetic flux and cause a deterioration in engine control.
B3E0140W019
01-40A-69
Note
.. Perform the following inspection according to the DATA MONITOR function (indicated by monitor item from
here onwards).
Visual Inspection
1. Disconnect the negative battery cable.
2. Remove the CMP sensor. (See 01-40A-69 CAMSHAFT POSITION (CMP) SENSOR REMOVAL/
INSTALLATION[LF, L3].)
Voltage Inspection
1 Idle the engine.
Caution
.. Water penetrating the connector will cause sensor malfunction. To prevent this, be careful not to
damage the wiring harnesses or the waterproof connector so as to cause water penetration.
Voltage
Terminal Voltage (V) Condition
A 0 Under any condition E6U140ZWC308
4.8 or more High output'
B
0.8 or less Low output'
"v B+ Under any condition
01-40A-70
CMP SENSOR
WIRING HARNESS SIDE CONNECTOR
E6U 140ZWC308
';. inspect the following wiring harnesses for an
PCM
open or short circuit. (Continuity inspection)
HARNESS SIDE CONNECTOR
2S*1, 2V*2
2AM*1 , 2X*2
I~~ I E3U140ZW6992
Short circuit
If there is continuity, the circuit is shorted. Repair or replace the wiring harness.
""'1
: California emission regulation applicable model and except for California emission regulation applicable model
with LF MTX, L3
*2 : Except for California emission regulation applicable model with LF ATX
Tightening torque
B3E0140W027
01-40A-71
Note
Before performing the following inspection, make sure to follow the procedure as indicated in the
troubleshooting flowchart.
Resistance Inspection
1 Disconnect the knock sensor connector.
2. Measure resistance between KS terminals A and B.
If not within the specification, replace the KS.
If the monitor item status/specification (reference) is not within the specification, even though the KS
resistance is within the specification, perform the "Circuit Open/Short Inspection".
Resistance
KNOCK SENSOR
I G(~ I
A6E3940W015
4. Disconnect the PCM connector.
PCM
2. inspect the following wiring harnesses for an
HARNESS SIDE CONNECTOR
open or short circuit. (Continuity inspection)
2BEI2BA~AW2ASI2AOI2AKi2AG2ACI 2Y I 2U I 20 12M 1 21 2E I 2A I
I,
I I I I
If there is no continuity, there is an open circuit.
Repair or replace the wiring harness. 112BGI2BCl2AYI2AUI2AOI2AM!2AI 2AEI2AAi 2wl 2s1201 2KI2GI 2cI
112BHI2BOl2AZI2AVl2ARI2ANI2AJ 2AFI2ABI2X i 2T 12P I 2L 12H 1201
Knock sensor terminal A and PCM terminal
2U*1,2Q*2
Knock sensor terminal Band PCM terminal
2V*1,2R*2
Short circuit
I~~ I E3U140ZW6992
Note
Perform the following inspection only when directed.
The following vacuum values are indicated by relative pressure from the PCM. (See 01-40A-13 PCM
REMOVAL/INSTALLATION[LF, L3].)
01-40A-72
PCM INSPECTION[L3 WITH TCl '" 01-408-7 Circuit Open/Short Inspection 01-408-35
01408-1
am3uuw0000029
I
I
1 PCM (Built-in BARO sensor)
2 PSP switch
(See01'40B-24 POWER STEERII\JG PRESSURE
WITH TC).)
(PSP) SWITCH INSPECTION[L3 WITH TC).)
I
(See01-40B-7 PCM INSPECTION[L3 WITH TC].)
3 APP sensor
I (See01-40B-22 PCM CONFIGURATION[L3 WITH
(See01-40B-36 ACCELERATOR PEDAL POSITION
TC].)
(APP) SENSOR INSPECTION[L3 WITH TC).)
I
~
(See01-40B-50 BAROMETRIC PRESSURE
4 CPP sensor
(See01-40B-23 CLUTCH PEDAL POSITION (CPP)
SWITCH INSPECTION[L3 WITH TC).)
01-408-2
01-408-3
APP SENSOR
~\ ECT SENSOR
\ .,f. -o---O--H----"
\
1 -=- -
H02S (FRONT) FUEL PRESSURE MAF/IAT SENSOR
H02S(R~ ** SENS R
c~[IID:rt:~[I])-Lb=- ===ifiiIr;lI;:,Ih=~~~-~~-~~~~
* :TO PCM
am3uuw0000012
01-408-4
c FUEL INJECTOR
NO.1
a FUEL INJECTOR
NO.4
FUEL INJECTOR
NO.3
1 FUEL INJECTOR
NO.2
. -_ _~ APP
SENSOR 1AE)----~FAN CONTROL MODULE NO.1/---/--..
peM
ECT SENSOR
H02S (REAR)
H02S
(FRONT)
, ,
..
: I
IGNITION
. >-+----+SWITC H,-+--+--+-.
CKP SENSOR
T
BATTERY I
--L
=-=.""='.r:.""='.=-=
CMP SENSOR I-::.""=, ..-.=-=
"'.=-=
"'.:-::
---l.
a J,.
@ e
am3uuw0000012
01-408-5
e
EGRVALVE
KS
I I b
\
-------- ...
PURGE SOLENOID VALVE
BRAKE SWITCH NO.1
WASTEGATE CONTROL
SOLENOID VALVE
VARIABLE SWIRL
SOLENOID VALVE
NEUTRAL SWITCH
c...."o------{
CPP SWITCH
O"""'o------{
,J7
CRUISE CONTROL SWITCH
GENERATOR
am3uuw0000012
01-408-6
Note
For PCM replacement, set up the M-MDS and perform the PCM configuration. (See 01-40B-22 PCM
CONFIGURATION[L3 WITH TC].)
Remove the battery cover.
2. Disconnect the negative battery cable.
3. Disconnect the PCM connector.
4. When replacing the PCM on the vehicles, perform the following .
PCM parameter reset (See09-14-17 IMMOBILIZER SYSTEM COMPONENT REPLACEMENT/KEY
~
. PCMcover
7.8-10.8 {8Q-110, 70-95}
2 PCM
3 PCM bracket
Nm {kgf.cm, inlbf}
am3uuw0000050
Note
The PCM terminal voltage can vary with the conditions when measuring and changes due to aged
deterioration on the vehicle, causing false diagnosis. Therefore determine comprehensively where the
malfunction occurs among the input systems, output systems, and the PCM.
PCM
112BGI2BCl2AYI2AUj2A0I2AMI2AI 2AEI2AAI 2wl 2S 1201 2K 2G 1 2CI 11 BGI1 BCI1AY 11AU 11AO 1AM! 1AI 11AE 1AAI1W 11S 110 11K 11 G 1C I
112BHI2BOl2AZI2AVI2ARI2ANI2AJ 2AFI2ABI 2X 1 2T 1 2P I 2L 2H 1201 11BHI1Bol1AzI1AvI1AR 1ANI1AJI1AF 1ABI1X In 11P 1 1L 11H 101
acxuuw00000125
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
1A - - - - -
Ignition switch off after 10 s Below 1.0 Starter relay
1B Starter relay control Starter relay Related wiring
Ignition switch to the ON position Below 1.0 harness
1C - - - - -
Clutch pedal depressed Below 1.0 CPP switch
10 Clutch operation CPP switch Related wiring
Clutch pedal released B+ harness
1E - - - - -
1F - - - - -
1G - - - - -
01-408-7
Test condition
Voltage
Terminal Signal Connected to Inspection item
(V)
Ignition switch to the ON position
B+ Fuel pump relay
after 10 s
1H Fuel pump control Fuel pump relay
Cranking B+ Related wiring
harness
Idle Below 1.0
AlC operating Below 1.0 AlC relay
11 AlC AlC relay Idle AlC not
B+
Related wiring
operating harness
I
I Refrigerant
pressure is
I more than the
specification. Below 1.0
I Refrigerant Refrigerant
(Refrigerant
pressure switch Refrigerant pressure
(middle) is on.) switch
1J pressure switch pressure switch AlC ON
(middle) (middle) Refrigerant Related wiring
pressure is less harness
than the
specification. B+
(Refrigerant
I pressure switch
(middle) is off.)
1K - - - - -
1L - - - - -
IAT 20C
Ignition switch 2.4-2.6 MAF/IAT sensor
{68 OF}
1M IAT MAF/IAT sensor to the ON
IAT 30C
Related wiring
position 1.7-1.9 harness
{86 OF}
1N - - - - -
10 - - - - -
1P MAF sensor ground MAF/IAT sensor Under any condition Below 1.0 Related wiring
harness
1Q - - - - -
1R - - - - -
Shift lever is at neutral position Below 1.0 Neutral switch
! "is Neutral position l'Jeutral switch Shift lever is not at neutral Related wiring
B+ harness
position
1: - - - - -
Related wiring
1U APP sensor ground APP sensor Under any condition Below 1.0 harness
APP sensor
EVAP leak EVAP leak detection
EVAP leak pump
1V detection pump Ignition switch to the ON position B+
(solenoid)
detection pump Related wiring
harness
1W - - - - -
1X - - - - -
, When the
accelerator 1.56
pedal is 1.65
Ignition switch released APP sensor
'jY APP sensor (No.1) APP sensor to the ON
When the
Related wiring
position harness
accelerator 3.65
pedal is 3.93
depressed
1Z - - - - -
Ignition switch to the ON position
after 10 s
B+ Fuel pump speed
Fuel pump speed Fuel pump speed control relay
1AA
control control relay Cranking Below 1.0 Related wiring
Idle Below 1.0 harness
01-408-8
accelerator 1.01
pedal is 1.10
Ignition switch released APP sensor
1AC APP sensor (No.2) APP sensor (No.2) to the ON
When the
Related wiring
position harness
accelerator 3.10
pedal is 3.38
depressed
tAD - - - - -
Inspect using the wave profile. Fan control module
I 1AE Fan control module
Fan control
module
(See01-40B-13 Inspection Using An Related wiring
I Oscilloscope (Reference).) harness
1AF - - - - -
1AG - - - - - ..
1AH - - - - -
~
iAI CAN (L)
CAN related Because this terminal is for CAN, no valid Related wiring
I module determination of terminal voltage is possible harness
iAR IAT sensor ground MAF/IAT sensor Under any condition Below 1.0 Related wiring
harness
I EVAP leak
Ignition switch to the ON position Below 1.0 EVAP leak detection
EVAP leak pump
I 1AS detection pump
detection pump Idling B+ Related wiring
I (pump)
harness
iAV APP sensor ground APP sensor Under any condition Below 1.0 Related wiring
harness
1AW Injector control Fuel Injector relay Under any condition Below 1.0 Related wiring
harness
01-408-9
CONTROL SYSTEM [L3 WITH TCl
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Drive-by-wire relay Ignition switch off after 10 s B+ Related wiring
1AX Drive-by-wire relay
control Ignition switch to the ON position Below 1.0 harness
Ignition switch off Below 1.0 Related wiring
lAY Ignition switch Ignition switch
Ignition switch to the ON position B+ harness
lAZ Ground Ground Under any condition Below 1.0 Related wiring
harness
1BB Ground Ground Under any condition Below 1.0 Related wiring
harness
I H02S (rear)
1BC Sensor ground H02S (rear) Under any condition Below 1.0 Related wiring
harness .
,.,
1BD Ground Ground Under any condition Below 1.0 Related wiring
harness
Ignition switch off after 10 s Below 1.0 Battery
iBE B+ Main relay
Ignition switch to the ON position B+
Related wiring
harness
Drive-by-wire power Ignition switch off after 10 s Below 1.0 Related wiring
1BF Drive-by-wire relay
supply Ignition switch to the ON position B+ harness
1BG Ground Ground Under any condition Below 1.0 Related wiring
harness
1BH Ground Ground Under any condition Below 1.0 Related wiring
harness
Approx. Throttle actuator
Throttle actuator Ignition switch off
2A Throttle body 1.5 Related wiring
control (+)
Ignition switch to the ON position B+ harness
Approx. Throttle actuator
Throttle actuator Ignition switch off
2B Throttle body 1.5 Related wiring
control (-)
Ignition switch to the ON position B+ harness
H02S (front) heater H02S (front) Inspect using the wave profile. H02S (front)
2C
control heater
(See01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
H02S (rear) heater H02S (rear) Engine speed above 5,000 H02S (rear) heater
20
control heater
rpm (Heater control not B+ Related wiring
operating) harness
Main relay, Ignition switch off after 10 s Below 1.0
Variable swirl Main relay
2E Power supply
solenoid valve, Ignition switch to the ON position B+
Related wiring
I harness
CMP sensor
Ignition switch off Below 1.0
High pressure fuel
Approx. pump
High pressure fuel High pressure fuel Ignition switch to the ON position
I 2F
pump control (+) pump
9.7 Related wiring
Approx. harness Related
Idle wiring harness
9.4
Ignition switch off Below 1.0
High pressure fuel
Approx. pump
High pressure fuel High pressure fuel Ignition switch to the ON position
2G 9.6 Related wiring
I
I
pump control (-) pump
Idle
Approx.
8.6
harness Related
wiring harness
2H Ground Body ground Under any condition Below 1.0 Related wiring
harness
21
Constant voltage Fuel pressure
Ignition switch to the ON position
Approx. Related wiring
(Vref) sensor 5.0 harness
2J - - - - -
2K - - - - -
2L - - - - -
01-408-10
2M Sensor ground H02S (front) Under any condition Below 1.0 Related wiring
I harness
I MAP/Boost air Ignition switch
IAT 20 DC
{68 OF}
2.4-2.6 Boost airtemperature
Boost air sensor
2N temperature to the ON
III
temperature IAT 30C Related wiring
sensor position 1.7-1.9
{86 OF} harness
20 - - - - -
Fuel pressure Fuel pressure sensor
2P Sensor ground
sensor
Under any condition Below 1.0 Related wiring
harness
H02S (rear)
2Q H02S (rear) H02S (rear) Idle 0-1 Related wiring
harness
Ignition switch off Below 1.0
I
Ignition switch to the ON position
I (Use digital type voltmeter,
I KS
because measurement voltage
2V Knocking (-) KS
will be detected less than true
Below 1.0 Related wiring
harness
voltage when using analog type
I voltmeter)
Inspect using the wave profile. CKP sensor
I 2W CKP CKP sensor (See01-40B-13 Inspection Using An
Oscilloscope (Reference).)
Related wiring
harness
KS, CMP sensor,
2X Internal ground
CKP sensor,
Under any condition Below 1.0 Related wiring
H02S (Front), TP harness
I sensor
Ignition switch off after 10s Below 1.0 H02S (front)
H02S (front)
2Y
calibration resistor
H02S (front)
Ignition switch to the ON position
Approx. Related wiring
3.9 harness
01-408-11
I 2AF
OCV control OCV (8ee01-40B-13 Inspection Using An
Oscilloscope (Reference).)
Related wiring
harness
Approx. MAP sensor
Manifold absolute Ignition switch to the ON position)
2AG MAP sensor 1.9 Related wiring
pressure
Idle (after warm up) Below 1.0 harness
ECT 20 DC 3.04
Ignition switch {68 OF} 3.14 ECT sensor
I
2AH ECT ECT sensor to the ON
ECT 60 DC 1.29
Related wiring
position harness
{140 OF} 1.39
Generator field coil Generator Inspect using the wave profile. Generator
2AI
control (terminal D)
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2AK
TP sensor (No.1) TP sensor (No.1) to the ON APP is
4.7-4.9
Related wiring
position depressed harness
Ignition switch APP is released 4.4-4.6 TP sensor
2AL
TP sensor (No.2) TP sensor (No.2) to the ON APP is
0.1-0.3
Related wiring
position depressed harness
2AP
TP sensor ground TP sensor Under any condition Below 1.0 Related wiring
harness
Ignition coil (No.4 Inspect using the wave profile. Ignition coil No.4
2AT IGT4
cylinders)
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
2AU
Constant voltage
MAP sensor Ignition switch to the ON position
Approx. Related wiring
(Vref) 5.0 harness
2AV 8ensor ground MAP sensor Under any condition Below 1.0 Related wiring
harness
Ignition coil (No.2 Inspect using the wave profile. Ignition coil No.2
2AW IGT2
cylinders)
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
01-408-12
CONTROL SYSTEM [L3 WITH Te]
Voltage
Terminal Signal Connected to Test condition Inspection item
(V)
Ignition coil (No.3 Inspect using the wave profile. Ignition coil NO.3
2AX IGT3
cylinders)
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
ECT sensor
2AY 8ensor ground ECT sensor Under any condition Below 1.0 Related wiring
harness
Fuel injection Fuel injector Inspect using the wave profile. Fuel injector No.4
2AZ
(-)(#4) (No.4)
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
I Ignition coil (No.1 Inspect using the wave profile. Ignition coil NO.1
I 2BA IGT1
cylinders)
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Fuel injection Fuel injector Inspect using the wave profile. Fuel injector No.1
2BB
(-)(#1 ) (No.1 )
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Inspect using the wave profile. Fuel injector NO.2
I 2BC
Fuel injection Fuel injector
(8ee01-40B-13 Inspection Using An Related wiring
! (-)(#2) (No.2)
Oscilloscope (Reference).) harness
Fuel injection Fuel injector Inspect using the wave profile. Fuel injector NO.3
2BD
(-)(#3) (No.3)
(8ee01-40B-13 Inspection Using An Related wiring
Oscilloscope (Reference).) harness
Oscilloscope setting
I 1 I I
I I I I
- -1- - -1- - -1- - - I - --'--1---1-
,, ,, ,,
..
5 V/DIV (Y), 20 ms/DIV (X), DC range I
I
I
I
I
I
I
I
, , ,
- -1- - -1- - -.- - -1- - - -1- - - . - - -1-
Vehicle condition -
I I I
ov , ,
,
,
, ,, ,
, ,
,
,
,
,,
__ L. __ 1__ -1 __ _ _L. __ 1 , __
,, ,, ,, ,, ,, ,
,1__
_ _ 1 1_ - -l __ - -I- __ 1
,
,
,
,
,
,
,, ,, ,,
_ _I- - - 1 - __ 1__
-
,,
-~
,, ,,
- -1- - -1-_
,, ,
, ,,
acxuuw00000274
01-408-13
..
I I , I I I I I I I - --1---1 I
--:---: - :--~-- -
I I I I
~--~-
I I
-t--r - --:---:
I I I I
:
I I I I I I I I I 1 I
~
~
~
_
~
~
ov I I I I I t I I I I I I
-~I --:..--:--:.:--~--
I I I I I
--~--~--
I I
-_~I __ I~_- I --~--~--:--
I I I
I I I I I I I I
__ I- __ 1- __ 1__ - l - - ~ - _ ~ __ ... __ ... __ +I __ I
~ __ I I I I I
I- __ L. _ _ I- __ I- __ I __
I I 1 I , I I I I I I 1 I I I
I I 1 I r I 1 1 I I \ I 1 1 I
acxuuw00000275
1
1_ _
I
-"i
I
..J __ .l _ _ 1 __
- T -
1
-.
I
~
I
L __ !..
-, -
__
I I I 1
I I I , I I , t i l I I
I
__ 1 __ ' __ I I \
I I I r I I
....1 _ _ .J __ .1 __ .I. __ 1. __ L. __ I.. __ 1__
J 1 I 1 J
..I __ .J __ .1 __ .I. __ 1. I
__ L. __
I , I I \
I I I , I I , , r I I
I 1 , I I
1 I 1 , I I 1 , I I I
acxuuw00000127
__ :
I I
:
I
: __ ..J
,
I
_ -~ __
I
+- _ _ _-:- _-:- --:- _ _ __ +__
I I
~ -~
, , ( 1 I
~- ~
I 1 1
~- -~
I
-
I , I 1 , I I I I I I 1 , 1 I I
__ I.. __ l __ ....I __ .J __ .I __ .I. __ 1. __ L. _ _ L. _ _ I __ ....I __ .J __ __ __ 1. __ L. _ _
~
~
1 J I I , r I 1 I I 1 1 I I 1
I 1 1 1 1 I I 1 1 I I 1 1 ,
acxuuw00000128
..
I I 1 , 1 I I 1 1 I I 1 1 I I
Oscilloscope setting 1 I !
--r--I---I--'--'--'--'--"--T--r--r--~--~--l---I--
1 I 1 I I 1 1 , , I I ,
, - -1- - -.- -
,
-1-
Vehicle condition I I I 1 1
1 I 1 I I 1 I 1 1 I 1 , r t r
1 , I 1 I 1 I I 1 I , I 1 1 I
- -1-- -1-- -1- - 1-- -t- - - t - - ... ---+ __ + - - fo- -I- __ I- __ I- - - 1 - - - 1 -
1 I I I 1 I 1 1 1 I I I 1 1 I
I r 1 I I I I 1 I r I I I \ 1
acxuuw00002325
01-408-14
I I I I I I I I I I I I I 1 J
Oscilloscope setting I I , I I I I I I I ) I I 1 ,
--r--I---l--,--'--'--'--T--T--r--~--r--r--l--'-
I I I I I I I I I I I I I 1
10 V/DIV (Y), 20 ms/DIV (X), DC range I I
--r--r-- I I I
-~--~--'--1--I--T--r--r--r-
I I I I I I I
r--I---I-
I I
Vehicle condition I
I
--~--I---
I
I
I
1
--1--~--'--1-
I
I
I
1
I
I
l
I.
--i--r--r--r-
I
J
I
I
I
l
I
---1---1-
I
I
I
Engine speed is 2,000 rpm I I I I I) I I I I I I
I I I 1 I I , 1 I , , I I I I
I I , 1 I I I I I I I I I I I
I I I I I I I I 1 I I 1 I 1 I
I I I I I I I I 1 I 1 I I 1 I
ampjJw00001527
oev signal
PCM terminals
, , ,
2AF (+)-body ground (-) 1 I 1
--1---1- - - , - - , - -1- - T -
I 1 I I
-r - -, - -r
I 1 1 I
--1- - -1- - . , - -
I I
-r- -
1
T - -
I
r-
1
-j -
Oscilloscope setting __ 1
I 1
1
I
, __
I
.J __ J __
, ,
..!. __
I I
!. __ L __ L __ 1
, I 1
I __
1 I 1
.J __ J. __ .!. __ !. __ L __
I I
2.5 V/DIV (Y), 1 ms/DIV (X), DC range ~--:--~- --~--~- -~--I~--: -~--~--{ --~--~-
Vehicle condition
Idle after warm up (no load, PIS off, A/C off)
~--:--~- ::
-~--~--: -~--~--~ --~--~-
~--:--~- --~--;- -~--~--: -~--~--~ --~--~-
I I ' I 1 I I 1
r--I--'- --'--T- -j--r--, -,--,--, --r--j-
1 ' I I 1 I 1 I I 1 I
I I I I I I I I I I I
1- --1- - -1- - - . - -T - - . - -1- - -I - -,- - -1- -1 - - r - -. -
1 I I 1 1 I I I I
acxuuw00000129
I I 1 1 I 1
1 I I I I I 1 I I
I I 1 , I I
1 I I I 1 r I 1 I
__ __ I- __ 1 1_ _ ... __ ..1 __
..1 _ _ .. _ _ _ _ .... _ _ I. __ I_ __ L __ I-. __ I __
~
I 1 1 I I I
1 I 1 I 1 1 I 1 1
1 I 1 I I 1
I 1 1 I I 1 I I 1
--~--I---.---I---I-- .. - .. --~--+--+--I---I---I---I---I-
I I I I 1 I
I I I I I 1 I I ,
1 I 1 1 I I
I 1 1 I I I I I
ampJJw00001528
ov+
ampjjw00001529
01-408-15
I I
--1---'---1-- --'--T-
,
-:- -
I
-:- -
I
-: - -
I
-: - - ~
I
-
I
- -1- - -
I
- -
I
-1- - - - "'i - - i -
IGT3 (No.3): 2AX (+)-body ground (-)
:ri-TJf
::f
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