Beruflich Dokumente
Kultur Dokumente
Combine Harvester
Head offices
Deutz-Fahr Strasse, 1
D-89415 Lauingen
Tel. (09072) 997-0
www.deutz-fahr.de
Contents
Contents
Combine Harvester
5650 H 5690 HTS Balance
Chapter 1
Foreword, Introduction
Before using this machine for the first time read this
manual and make yourself familiar with all safety
instructions.
The advice given in this manual helps to prevent We are constantly endeavouring to improve our
hazards and must therefore be read and observed by products and we therefore reserve the right to make
all persons who use, maintain, service and inspect this any changes and improvements that we consider
combine harvester. Please study in particular the appropriate. However, we are under no obligation to
chapters on "Safety Measures" and "Before Using for extend any such improvements to previously delivered
the First Time". machines and attachments.
All illustrations, dimensions and weight specifications
This combine harvester may only be operated, in this manual are not binding.
serviced and repaired by persons familiar with the
machine and instructed in the dangers involved. The This manual also contains descriptions of attachments
user is obliged to observe the general safety and not generally included as standard with the machine.
accident prevention regulations, and when using on In general, this manual does not specifically stipulate
public roads, the road traffic regulations. whether these attachments are standard or only
available as options.
To identify the standard and optional equipment,
We ask you to read this manual carefully in order to please refer to the applicable price list. Separate
familiarise yourself with instruction manuals are provided for any extra
attachments, improvements and extensions that could
the legal requirements for operation not be included in this manual at short notice. Check
the safety instructions and descriptions that you have all the appropriate manuals for any
the possible hazards, as indicated in the special attachments and special equipment used with your
part of this manual machine. If not, please ask your dealer or the
the technical instructions Customer Service or Spare Parts department of
the start-up procedures SAME DEUTZ-FAHR DEUTSCHLAND GmbH.
the care and maintenance recommendations.
This provision also applies to products and
A thorough knowledge of this manual is essential for attachments not made or released by SAME DEUTZ-
trouble-free start-up and satisfactory operating results FAHR DEUTSCHLAND GmbH but attached to your
and for maintaining the value of your machine and combine harvester. Here too, the appropriate
supporting any claims or complaints you may have operating instructions and technical manuals are
during the warranty period. essential parts of the relevant equipment.
Legal requirements lay down that the Operating For combine harvesters that exceed the permissible
Instructions and the official Type Approval certificate width for use on public roads, a type approval for
are integral parts of the combine harvester. Store the individual vehicles (individual approval) and an
General or Individual Type Approval and the exception certificate are required. You must observe
Operating Instructions carefully after each use. These and adhere to the conditions laid down in the
documents must be handed over if the combine individual type approval and exception certificate.
harvester should change owner.
The regulations and procedures governing the issue
You must always have the Type Approval certificate of exception certificates varies from country to
with you when using the combine harvester. country.
Please pay particular attention to the legal
requirements in force in your country for driving the The excess width must be notified in accordance with
combine harvester on public roads. the Directives for the Notification of Vehicles of
Excess Width.
If the combine harvester is fitted with any special
attachments such as straw chopper, maize picker etc., As a self-propelled agricultural machine with a
you will be given additional assembly and/or operating maximum speed of 20 km/h, the combine harvester is
instructions. To ensure unrestricted operational not subject to the legislation on registration and
reliability and trouble-free function you should observe registration numbers. The left-hand side of the vehicle
all recommendations and instructions given in these must be clearly and indelibly marked with the first
documents. name, surname and address of the owner.
This regulation too may vary between different
Retrofitted equipment or modifications to the combine countries and states.
harvester may under certain circumstances require
new type approval and therefore another technical We recommend that you keep a fire extinguisher and
inspection and resubmission of the complete machine first aid box on board.
to the authorities of the relevant country. Before
undertaking any retrofit or modification, you must If you lose the original Type Approval or Operating
therefore check the associated action required. Instructions, you must immediately apply for a second
original or second copy. This second original/copy will
be sent to your dealer or to the customer service or
spares department of the manufacturer.
DANGER!
WARNING!
Fuel consumption depends greatly on driving style Please contact your dealer or our customer service
and operating conditions, as well as other conditions. department if you require any clarification. On receipt
of the machine please check that no damage has
You will save fuel if you occurred in transit and that all the items ordered have
been delivered.
make sure your tyres are always at the correct
pressure
avoid leaving the engine running when at standstill
drive with about 2/3 or 3/4 maximum revs when in Finally from all of us here at SAME DEUTZ-FAHR
transport mode we wish you many happy hours of prosperous work
carry out manoeuvres only at the lowest engine with your new machine.
speeds
Drive safely
SAME DEUTZ-FAHR
DEUTSCHLAND GmbH
Fill in the serial number of your combine harvester and
extra equipment in the relevant space of this
instruction manual. Your dealer/service department
needs this information to provide you quickly with the
service or spare parts required. We also advise you to
note these numbers elsewhere.
Environmental tips:
Chapter 2
Safety Measures
30413
Protective guards and devices
30414 30415
Specific regulations
30417
X
30426 Personel qualifications; basic responsibilities
When working with the combine and when driving Before setting out, check the brakes and braking
on public roads, make sure that the permitted axle performance. When driving on public roads and
loads and gross vehicle weight are not exceeded. with a trailer, the brake pedals must be
Check the tyre pressures. interconnected. If you detect problems in the
steering or brakes, stop immediately and remedy
The combine harvester must not be driven on the fault or problem yourself or have it repaired.
public roads with fitted rape cutter attachment. Adjustments and repairs to the brake system may
only be performed in a specialist workshop.
Front and rear attachments may shift and
permanently alter the machine's centre of gravity, Before setting out on the road or starting work,
thus considerably changing its operating, steering adjust the rear view mirrors so that you have a full
and braking properties. view of the road and worked area behind you.
The driver's seat and steering wheel must be
Appropriate equipment compensating these correctly adjusted before starting to drive. They
changes is available for mounting and operating must not be adjusted while on the move.
certain attachments, such as load weights, water-
filled steered wheels, etc. These load weights must Due to the rear-wheel steering, the rear end of your
be adapted to the attachment or supplementary combine harvester swings outwards. Please take
equipment concerned. account of this fact when driving. Otherwise you
can easily cause accidents when steering round
When cornering or driving in narrow spaces etc., obstructions. On dips or trenches, inattention by
the width and road-holding properties of the overall the driver may even cause the combine to
train must be taken into account (coupled transport overturn.
trolley). Take account of the slewing radius of the
combine harvester in combination with the Before setting out, make sure that nobody is in the
transport trolley. immediate vicinity of the machine. Sound the horn.
30427
30428
30429
30430
30431
30433
30437 30438
30439 30440
30443
30447
30448
30449
Battery
30588
33878
33881
30592
30601
30591
30593
30601
35393
90038
90050
90028
90028
33986
35393
34937
5
33927
33886
Engage a gear.
Apply the handbrake.
Remove the ignition key and switch off the main
battery switch (2).
On sloping terrain, block the front wheel of the
33705 combine harvester with the wheel chock (3).
Under German law, all combine harvesters
must be supplied with one or two wheel chocks.
They are located on the left and/or right-hand
A side in a special holder. Secure the chocks with
3 the locking pins (4).
4
33921
1 33887
33887-a
33912
33913
1
33706
3 Guard plates
If the combine harvester is fitted with smaller tyres,
the appropriate guard plates must be fitted to cover
the resulting gaps (hazard zones).
2
33891
Swivelling ladder
The ladder (5) must be swivelled forwards when
driving on public roads, so that it simultaneously
4 indicates the excess width. Its locking mechanism
can be secured both from above with lever (4) and
from below with lever (6).
The ladder can be adapted to the varying tyre
widths (see chapter 11, driving axle tyres).
5
6
32886
2
Before travelling with coupled cutting
table or front attachments, make sure
that the locking lever (1) is properly
1 locked.
33922
3
5
33924
35418
Chapter 3
Safety symbols
Warning symbol
30413 30455
30457 30455
Platform
30496 30455
Grain tank
30460 30455
Grain tank
30441 30455
30466 30455
30463 30464
30460 30464
30465 30464
X
30426 30464
30451 30464
30466 30464
30465 30464
30467 30464
30451 30464
30460 30464
30467 30464
Spreader
30467 30464
Straw chopper
30467 30464
Straw chopper
30468 30464
Straw chopper
30468 32514
X
30426 30469
30451 30469
30448 30469
Straw hood
30471 30470
Straw hood
Danger of slipping
30445 30470
30460 30472
Spreader box
30467 30472
Straw chopper
30468 30472
Straw chopper
30467 30472
30451 30472
30467 30472
30465 30472
30473 30472
30465 30472
30451 30472
30460 30472
30463 30472
30465 30472
Danger of slipping
30460 30472
30466 30472
30439 30475
30476 30475
Cutting table
30436 30477
Cutting table
30438 30477
Cutting table
30436 30477
Cutting table
Danger!
Always disengage the drive, switch off
the engine and remove the ignition key
before approaching the intake
components of the harvesting
attachment and before attempting to
clear any blockages.
30434 30478
Cutting table
Danger!
Always disengage the drive, switch off
the engine and remove the ignition key
before approaching the intake
components of the harvesting
attachment and before attempting to
clear any blockages.
30434 30479
Cutting table
30413 30479
30460 30479
Cutter drive
30465 30479
Cutting table
Danger!
Always disengage the drive, switch off the
engine and remove the ignition key before
approaching the intake systems of the
harvesting attachment and before attempting to
clear any blockages.
30434 30479
30460 30479
Maize picker
30466 30477
Maize picker
30436 30477
Maize picker
30480 30477
Maize picker
30438 30477
Maize picker
30466 30477
Maize picker
30436 30477
Maize picker
30480 30477
Maize picker
30482 30481
Maize picker
Underbody chopper
30468 30481
Maize picker
30460 30481
Maize picker
30413 30481
Maize picker
30482 30483
Maize picker
Underbody chopper
30468 30483
Maize picker
30460 30483
Chapter 4
29 28 27 26 25 24 23 22 21 20
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
33916
14
15
13
6 7 8
9
3
10
2
4
12 11
5
1
33876
Grain
This illustration shows the path of the grain through the machine
Cutting table 1
Crop elevator 2
Grain auger 12
Grain elevator 13
Grain tank 14
4 5
6
3
B
A
2
33917
Straw
This illustration shows the path of the straw through the machine
Cutting table 1
Crop elevator 2
Threshing drum 3
Turbo separator 5
Straw walkers 6
Spreader
6 4 5
7
3
14 13 12
8 9 10 1 11 2
20
32861/2
1 Cutting table frame The cutting table drive is directly coupled to the
2 Skids feed passage drive, so that when the cutting table
3 Main drive with PTO shaft clutch is engaged both the feed passage and the
and adjusting pulley for reel variator cutting table are set in motion.
4 Reel variator (speed control)
5 Servomotor for reel variator
6 Reel support arm with hydraulic
horizontal and vertical reel position
adjustment
7 Pick-up reel
8 Crop divider
9 Ear lifter
10 Knife and knife drive
11 Intake auger
12 Table trolley
13 Lockrug devices
14 Circlip
33008
Crop dividers
33009
Intake auger
33010
Crop elevator
90029 * optional
1 2 3 4 5
10 8 9 7 6
21530
33936
Straw chopper (2), optional
5 33937
Machine settings
33990
Chapter 5
Technical Data
= standard
= on request
= standard
= on request
= standard
= on request
L
A
B
32899
D
C
32898-1
Combine harvester
Engine
Straw chopper
Cutting table
Transport trolley
CE mark
Manufacturer
Type
Vehicle ident number
Fahrzeug-Identifizierungsnummer
permissible maximum weight
permissible axle load front
permissible axle load rear
1
35381
Chassis number
33838
Chapter 6
Operating controls
6
33892
Standard version
33894
8 33895
10
33992
1 Instrument panel
2 Shift lever
3 Commander Control 2000
4 EMR-D control panel
5 Control console
6 Commander Stick
7 Lighting control panel
8 Air conditioner control panel
9 Sieve box lighting
10 Sieve adjustment (optional)
17
18
16
15
1
14
2
13 3
12 4
11
5
10
6
9 7
8 30506
All essential functions of the combine harvester are protected by visual and audible warning devices. On starting
the engine all the indicator lights, except for (2), (12), (14) and (15), light up automatically for 3 seconds for a
function check. At the same time the audible warning signal is sounded (function check). If any of these functions
fails during operation the central warning light (8) starts to flash and an audible warning tone is sounded. The
source of the fault is indicated by the individual lights in the instrument cluster. A failure is also indicated if there
is a line failure in the wiring system.
If the red warning lights come on, stop immediately and correct the fault.
During operation especially at night a constant faint glimmering of the warning lights can be seen.
This does not indicate a failure.
2 Position of grain tank Swing grain tank discharge pipe inboard as far as it will go.
discharge pipe Press rocker switch until the indicator goes out
(cold hydraulic oil).
4 Returns elevator Red, buzzing tone. Check cover seating; clear blockage; check
drive
6 Engine air filter Orange, buzzing tone. Switch off engine; if the air filter is clogged
the warning signal is triggered. Clean as instructed.
7 Coolant temperature Buzzer sounds: allow engine to idle with no load for a few minutes;
then switch off engine; clean cooler; check cooling air intake or
check coolant circuit. Refill coolant if required. Check drive belt for
cooler fan.
8 Central warning light Red, buzzing tone. Check the individual warning lights/signals.
9 Auxiliary and parking brake Orange, with buzzing tone at speeds from 1.5 km/h upwards:
release parking brake.
10 Not used
11 Engine oil pressure Green, buzzing tone. Switch off the engine; check oil level and top
up if necessary; check engine for oil leaks.
13 Battery charge Red, buzzing tone. Rev up engine to full load momentarily; check
tension of alternator drive belt.
17 Engine oil temperature If needle in red sector: run engine at idling speed for a few minutes;
switch off engine.
Check oil level and filter; top up/refill if necessary.
18 Forward speed
3
33897
1
30507
General
The Commander Control is operated by a membrane keypad with 14 keys. The keys are backlit (night design).
1 2
6
9 8 7
33898
1 Screen
2 Swing grain tank discharge pipe inboard/outboard
3 Threshing section on/off
4 Cutting table on/off
5 Adjust clearances
6 Adjust speeds
7 Winnowing fan speed adjustment/Setup menu*
8 Threshing drum speed adjustment/Diagnosis menu*
9 Pick-up reel speed adjustment/Calibration menu*
For detailed information and instructions on the function and operation, see Section 7.
5
2
4 3
33918
For detailed information and instructions on the function and operation, see Section 8.
8 9 10 11 12 13
14
7
6
5 15
4
3 16
24 23 22 21 20 19 18 17
33899
12.1
19.1 13.1
19.2 13.2
12.2
35379
1 Starter switch
2 Hazard warning lights on/off switch
3 Indicator light, straw chopper on/off
4 Indicator light, one-point lubrication system
5 Automatic cutting angle control
6 Swing grain tank discharge pipe inboard/outboard
7 Grain tank on/off switch
8 Indicator light, 4-wheel drive on/off
9 Rocker switch, reversing system on/off
10 Rocker switch, side cutting table on/off
11 Width segment switch (TCS only)
12 Switch, spreader plate adjustment left/right
12.1 Key: spreader plates to right
12.2 Key: spreader plates to left
13 Indicator lights, spreader plates right
13.1 Indicator light, spreader plates half-right
13.2 Indicator light, spreader plates full right
14 Operating hour counter
15 Socket, 12 Volt
16 Cigar lighter
17 Switch, straw guide plate, short/long straw
18 Work master switch
19 Indicator lights, spreader plates left
19.1 Indicator light, spreader plates half-left
19.2 Indicator light, spreader plates full left
20 Indicator light, differential lock, on/off
21 Switch, 4-wheel drive on/off
22 Indicator light, automatic fan inclination control on/off
23 Fault indicator light, engine management (EMR)
24 Engine speed switch with three positions:
lower idling
increased idling speed
nominal engine speed
1 1 2
3 4
33901
Stalling:
If the engine output is insufficient for the selected drive
ratio, so that the drive tends to stall the engine, the drive
lever must immediately be shifted to the neutral position.
33931 Then continue driving in a lower gear.
1
32504/1
14 13 12 11
33895
22
33992
Warning
For correct operation of the compressor-
8 operated cooler, both the cab door and the
hinged exit window must remain closed.
33948
1 Revolving lights
2 Windscreen wiper
3 Work lights:
position 1: 6 work lights
position 2: additionally, grain tank work light and
2 rear work lights
4 Headlamps upper/lower
5 4 3 33894
5 Headlamps: Off
Parking lights
Driving lights
Interior light
5 6 7 Positions of switch (6):
To rear Light (5) permanently on
Mid-position Off
To front Light (5) comes on when cab door
is opened
9
33903
The four fresh air filters (1) are located to the right and left
on the outside of the roof overhang. Before installing,
make sure that the perforated plate of the filter is facing
downwards. Comply with the maintenance instructions.
Air from outside is drawn in through the fresh air filters (1).
At the same time, air is drawn in by the fan above the
33925
recirculating air filter located in the rear wall of the cab.
The air inside the cab is therefore constantly cleaned.
33904
2 The fresh air nozzles (2) and (3) supply the driver's cab
with fresh air, hot air or cooling air, depending on the
settings selected on the air conditioner control panel. The
3 nozzle direction can be adjusted.
33905
Inspection window
5 4 The inspection window (4) is located at eye level on the
left next to the driver's seat. It provides the driver with a
visual check of the grain tank level and the grain quality.
Beverage holder
33906
Steering wheel
Position Function
1 Press Horn
1 4
5 Ignition switch
0 Zero position
I Operating position (the warning lights for the
6 battery charge and oil pressure are lit if the
33748
engine is off).
II Start
33946
The engine can and may only be started when
the Commander Stick is in the Neutral position.
2 3 High-comfort seat
33907
1 Adjust the seat height with the lever while the seat is
empty.
2 Using the weight indicator and lever, adjust the weight
setting while sitting in the seat.
3 Seat forward/back
4 Backrest inclination adjustment
5 Armrest angle adjustment
6 Foldable armrest
Passenger seat
7
One passenger may be carried on the combine
harvester. The passenger must sit in the specially
provided passenger seat (7).
9 1
8 2
2
2
7
10
3
6
1 2
5 4
5 32863-1
Aero Fit seat (air sprung) (optional) 5 Combined weight/height adjuster (infinitely
variable)
Never adjust the seat while driving. Weight setting:
Raise or push the handle slightly until the green
marking on the weight and height display is visible.
1 Headrest, height adjustable and removable
Height setting:
2 Lumbar support Fully raise or press the handle until the desired
position is obtained (the green marking must be
3 Backrest inclination = backrest adjustment visible).
The weight and height adjuster can only
4 Weight and height display be operated when the ignition is on.
The adjuster should not be operated
continuously for longer than 1 minute.
6 Longitudinal adjustment
8 Armrest, folding
10 Armrest inclination
Foot-operated controls
3 Foot-switch cover open
4 Cutting table emergency stop, red
5 Grain tank discharge, yellow
2
33909
The grain tank clutch cannot be engaged if the
grain tank discharge tube is swung fully inboard.
3
To empty the grain tank, the grain tank discharge pipe
must be swung outboard by pressing the foot-switch (5)
on the floor of the driver's cab.
After pressing foot-switch (5), the harvested crop is
transferred from the grain tank.
Press the foot-switch (5) again to stop grain tank
4 discharge.
9 Locking button
9 10 Handbrake lever
33911
33912
33913
33914
If you lose your keys, you can obtain new keys via your
33915
dealer.
2
33887
35607
up
down
right
35608 left
The two adjusting knobs (3) are used for adjusting the
basic settings of the system:
Upper knob for instrument (1)
Lower knob for instrument (2)
7 The grain losses from the sieve box are detected by the
tubular sensor (6).
Maize
Cereals
Rape
35609
The switch (7) is factory-set to (cereals).
The grain losses from the straw walkers are detected by
the plate sensors (8) located in the two outer straw
walkers (LH and RH).
31536
The sensors must therefore be cleaned with
water whenever dirty.
The light sensor (1) is located behind the cab roof on the
front edge of the grain tank.
4
Setting
33734 The plate sensors in the straw walkers can be set to the
values NORM, MAX and MIN. The factory-set default is
NORM.
G = green sector
R = red sector
Reduce speed.
31538
Increase speed.
31539
31540
31541
G = green sector
R = red sector
Note:
When handling particularly high volumes of straw, it is
possible that grains will remain embedded in the straw
carpet. In this case, instrument (1) will indicate little or no
loss, and so grain loss will have to be determined from
the sieve box instrument.
Troubleshooting
The following table shows the number of grains lost during one linear metre of different cereals with different
cutting widths. The table is based on the assumption of a harvest yield of 4000 kg/ha with 1 % loss.
If the actual yield deviates significantly from the assumed yield specified above, the table values must be
corrected accordingly. For example, if the yield per hectare is 4800 kg, the number of grains specified in the
table represent a loss rate of 0.8 %.
The losses should be collected on a piece of canvas attached precisely below the sieve box. The
distance driven must also be precisely measured.
Example:
220
Loss: = 0,6 %
360
Il. BARLEY: 360 cm cutting width, 220 grains, yield 4800 kg/ha
220 4000
Loss: x = 0,6 %
360 4800
Ill. WHEAT: 265 cm cutting width, 200 grains, yield 5000 kg/ha
200 4500
Loss: x = 0,6 %
265 5000
Grains which already lay on the field before threshing was started must of course not be included in the total.
As can be seen from the grain loss calculation table, 1 grain of cereal lost per 1 cm cutting width over a distance
of 1 linear meter is acceptable.
Since the grains lost are normally distributed over a 1 m wide swathe behind the combine harvester, the number
of grains lost can be converted into the grain loss per m2 by a simple rule of thumb, as follows.
A normal hand measures roughly 1/100 m2. As an acceptable rule of thumb, the number of lost grains counted in
the area covered by the hand should therefore also be one hundredth of the value given in the loss calculation
table.
Example:
assuming: Cutting width 5.10 m
Barley
Yield as per table (1 % grain loss, 4000 kg/ha)
The table shows that with 1 % loss the combine can be expected to lose roughly 510 grains of the cereal as it
advances one linear metre.
When harvesting, if you collect the lost grains with your palm open flat underneath the straw walkers and sieve
box, the nominal number of grains for comparison can be calculated as follows:
510
= (5,1) 5 grains
100
7 6 5
30672
10 9 8
30768
System description
2. Wheel sensor: Transmits one impulse per wheel revolution to the control instrument to enable the
various functions to be controlled and calculated.
3. Solenoid switch: Starts and stops the hectaremeter. If the hectaremeter is stopped, the letter "r"
("raised") is displayed on the left-hand side of the display next to the speed
indicator.
The solenoid switch is located on the right-hand side of the feed channel bearing. The hectaremeter is started or
stopped by raising or lowering the cutting table. The switching threshold is set to a cutting table height of about
40 50 cm above the ground. The operation of this solenoid switch can be monitored by switching over from
hectaremeter to speed indicator.
4 Speed (km/h)
7 Zero reset for all functions: working time, partial area and total area
This key is also used to enter the figure 0.
In summary, a total of 6 functions are divided into two separate sets that cannot be used at the same time. In
other words, the computer must be set to measure either the area worked in hectares or the distance covered in
metres (function set 1 or 2). You can change from set 1 to 2 and vice versa e.g. by resetting the system to zero.
All functions of the selected set are constantly calculated, irrespective of the function actually displayed. For
example, even if the driver chooses to monitor only the forward speed, the system will simultaneously calculate
the area worked and the operating time.
If the power supply is switched off - intentionally or not - the input values and all collected data will be saved until
reset or deleted. The input values and recorded data are automatically retrieved from memory when the power
supply is restored.
Function Set 1
1. Time function
Note: first make sure that the wheel circumference and working width are entered correctly.
Press this key to display the elapsed time in hours and minutes (max. 99 hours and 59 minutes). The
timer can be stopped or started by pushing this key again (toggle function).
0/ Press this key for at least 3 seconds to reset the timer to zero.
C
Basic setting
When you press this key, the last recorded working time is displayed.
If the colon is flashing, the key must be pressed again before starting a new time record. Pressing the key stops
the timer (indicated by the fact that the colon stops flashing).
0/ Press this key for at least 3 seconds to reset the timer to zero.
C
Press this key to start the timer (the colon starts flashing)
The on-board computer will now start counting the elapsed time (hours and minutes). If you select another
function, the timer will continue running in the background. This key can be pressed at any time to stop and
restart the timer.
2. Hectaremeter
ha Press this key to display the area worked in hectares. The area is indicated with two decimal places
in the range from 0 99.99 ha and with 1 decimal place in the range from 100 999.9 ha.
0/ Press this key for at least 3 seconds to reset the partial area counter to zero.
C
+ Press this key to display the total area worked in hectares. The area is indicated with two decimal
ha places in the range from 0 99.99 ha, with 1 decimal place in the range from 100 999.9 ha and
without decimals in the range from 1000 9999 ha.
This function is used to totalize the complete area worked.
0/ Press this key for at least 3 seconds to reset the total area counter to zero.
C
ha Press this key. The last recorded area value (in hectares) will be displayed.
0/ Press this key for at least 3 seconds to reset the partial area counter to zero.
C
+ Press this key. The last total area count in hectares will be displayed.
ha
0/ Press this key for at least 3 seconds to reset the total area counter to zero.
C
Both hectaremeters are now ready for operation. If another function is selected in the meantime, the
hectaremeters will continue to operate. If you switch over to the speed indicator function, you will be informed if
the hectaremeter has stopped by the letter "r" displayed in front of the speed.
On completing a field or part of a field, the area worked can be read off the display. Then reset the partial
counter to zero, ready for the next partial count. In this way, you can add together several partial areas to give
the total worked area by pressing the ha + key.
kmh If the hectaremeter is stopped while the speed indicator is displayed, the letter "r" is displayed in front
of the speed.
When the computer is switched on, the speed is always shown first on the display.
If the machine is stationary for longer than 8 seconds, the speed indicator is reset to zero.
Function Set 2
1. Odometer
Basic setting
+ Press this key
ha
9 9 9 9
ha When you press this key again the distance covered will be displayed in metres.
Resetting
0/ Hold this key down for at least 3 seconds. The odometer is reset to zero.
C
(The odometer is incremented in steps based on the entered wheel circumference. For example, if the wheel
circumference is 350 cm, the odometer counts in steps of 3.5 m, and the total distance is determined as the sum
of these steps. In other words, the distance covered is only counted in complete units of 3.5 m. Smaller,
intermediate distances cannot be counted).
2. Wheel revolutions
This function is mainly used to count the number of wheel revolutions when determining and entering the wheel
diameter.
Basic setting
9 9 9 9
kmh When you press this key again the distance covered will be displayed in metres.
0/ Hold this key down for at least 3 seconds to reset the wheel revolution counter to zero.
C
Wheel circumference
Working width
When you press this key, the last wheel circumference entered is displayed (together with the
character "O" on the left).
You can now directly enter the wheel circumference in complete cm. There is no need to delete the previous
entry before entering a new circumference. The old value is automatically overwritten.
Example:
The measurement showed that 10 wheel revolutions represented a distance of 25.03 m, or 2503 cm. The wheel
circumference is calculated as follows: 2503 divided by 10 = 250.3 cm. This value is then rounded to the nearest
cm, in this case 250 cm.
2 5 0/
C
A wheel circumference of 250 cm has now been entered, and you can switch over to a different function.
Note: a wheel circumference larger than 600 cm cannot be entered if only one magnet is used with the wheel
sensor, because the interval between impulses is too long. Therefore, if the wheel circumference is more than
350 cm a second magnet must be used with the wheel sensor.
When you press this key, the last working width entered is displayed.
Now enter the working width in complete cm. There is no need to delete the old value before entering a new
width, because the old value is automatically overwritten.
Example:
To enter a working width of 3.6 m:
Press the following keys in the order shown below.
3 6 0/
C
A working width of 360 cm has now been entered, and you can switch over to another function.
First enter a working width of 8888 by pressing the following keys in the order shown below:
8 8 8 8
Then select the timer function:
Note: the letter "r" is also displayed when the hectaremeter is stopped.
Error message
The message "FEJL" appears in the display when the supply voltage is less than 12 Volt.
In this case, have the system inspected by a competent dealer.
Chapter 7
Operating Instructions
1 2
11 3
12
4
13
6
Cal Diag Setup
10 9 8
35402
The grain tank clutch for emptying the grain tank is engaged with the pedal
switch. If the grain tank pipe is fully retracted while the grain tank clutch is
engaged, the grain tank clutch will be automatically disengaged.
To engage the threshing section, the main work switch must be switched
on, and the engine must be running at slow idling speed. The charge
control light must be extinguished.
If the straw chopper is activated (straw guide plate in the chopping
position), when the threshing key is pressed, the straw chopper will
automatically be engaged first, followed by the threshing section. On
disengaging, the threshing section is disengaged first, followed by the
straw chopper.
ATTENTION: Change straw guide plate position only with disengaged
threshing mechanism.
Engaging/disengaging the cutting table.
35402
To engage the clutch, the threshing section must be activated.
1 2
11 3
12
4
13
6
Cal Diag Setup
10 9 8
35402
6 Press 1 x Concave clearances: Open the "Set Clearances" menu to set the
concave clearances for the threshing drum and turbo separator (the
main work switch must be switched on).
35402
Press 2 x Sieve adjustment: Open the "Set Clearances" menu to adjust the
sieves (the main work switch must be switched on).
Concave rapid opening: Hold down the key for 3 seconds. See section on
"Concave rapid opening".
7 Open the "Speed Monitor" menu to set the speed warning limits for the tailings
elevator, straw walker shaft and grain tank auger.
35402
35402
Setup Menu:
Hold down the Setup + and keys simultaneously for 3 seconds. The "Setup
Menu" for setting the language appears. See the section on "Language Selection".
Only use the Setup menu to set the language version. All other
functions are intended for customer service only.
1 2
11 3
12
4
13
6
Cal Diag Setup
10 9 8
35402
35402
The diagnosis menu is only intended for customer service.
When automatic reel speed adjustment is activated, the ratio of the reel
speed to the travel speed can be adjusted by pressing the Cal + and
keys simultaneously.
Calibration menu:
Hold down keys Cal + and simultaneously for 3 seconds. The "Calibration
menu" will appear.
35402
35402
35402
CAUTION
When switching on the ignition, the clutch
servomotors may move, because the
clutches are automatically driven to the
disengaged position.
35429 35402
Language: English Select the view angle with the Diag (2) keys.
Front tyres:
Radial 800/65R32 Change the view angle with the Setup (1) keys.
Turbo separator:
Save the selection by pressing the Cal + and
yes
keys (3) simultaneously.
View angle: 5
The change is activated immediately.
3 2 1
In the Setup menu, if more than 10 seconds
elapse without any user input, the system
automatically returns to the main screen. In this
case, the settings entered while the Setup menu
was open will not be saved.
35402 35406
35402
The Speed Monitor menu appears.
35402 35407
Standby/active mode:
Cal Diag Setup
The automatic reel speed control is in standby mode if
the symbol (2) remains continuously lit. If the symbol is
flashing, automatic control is active.
At full throttle in the operating range from 2.0 to 9.0 km/h,
the automatic reel speed control automatically switches
from standby mode to active mode.
1
Adjusting the reel speed ratio:
35409
When automatic reel speed control is
deactivated, the reel speed is directly adjusted
2 with the Cal + and keys.
35410 35411
3 4
Caution
The servomotors and linkage mechanisms
move are moving parts.
35402
Saving values:
Press key (2). The adjustment process is started, and on
completion the main menu is displayed.
35402 35407
Set clearances
Clearance
adjustment is
prohibited.
35402
Rapid opening
of thr. drum and
Turbosep. active
2 1 35412
Rapid opening
is
terminated.
35413
Error message:
Interruption of rapid opening is indicated by the "Error"
window:
Error
Cal Diag Setup Rapid opening not
complete.
Engine fault!
35414
Sieve adjustment
The top and bottom sieves are adjusted in a single
window.
4 3 2 1
CAUTION
35402 35429
The servomotors are moving parts.
Saving values:
Press key (2). The adjustment process is started, and
then the main menu appears (if the gap has been
reduced, the sieves are first closed further before being
driven outwards to the new setting).
Cal Diag Setup
35402 35415
Calibration
1
CAUTION
The servomotors move during the calibration
processes.
35402
35402 35415
Preconditions:
The basic sieve setting must be correct.
The engine must be switched off with the ignition on.
4 5 The sieve box light must be switched on with button
(3).
33992
The sieves must be cleaned.
Calibration menu
Always make sure that the louvres of the left and
right-hand sieve are opened the same distance.
If necessary, slightly modify the basic setting.
Sieves
Sieves 6 Calibration:
Straw guide plate
Spreader plates Hold down the Cal + and keys (1)
Concave clearances simultaneously for 3 seconds.
The "Calibration" (6) menu is displayed
35429 35402
CAUTION
The servomotors move during calibration.
Preconditions:
Calibration menu
1 The engine must be switched off, with the ignition on.
Sieves
Straw guide plate
Spreader plates
2 Calibration:
Concave clearances Hold down the Cal + and keys simultaneously
for 3 seconds.
The "Calibration menu" (1) is displayed.
3
The "Str. guide calib." window (3) is displayed.
The adjusting motor is automatically driven to the
two end positions, and the result is evaluated.
35420
Potentiometer 2.27V
Cal. min. 2.29V 4 After successful calibration, the message "Calib.:
successful" is displayed in the window with the
Cal. max. 5.70V
average values (4).
35421
Str. guide calib. If calibration is unsuccessful, the message
Cal.: Error 5 "Cal.: Error" is displayed in the window (5).
Calibration:
3 Hold down the Cal + and keys simultaneously
for 3 seconds.
The "Calibration menu" (4) is displayed.
2 1.2 35379
In the Calibration Menu, select "Spreader plates" (5)
(with the Diag + and keys).
35423
Potentiometer 0.15V
Cal. min. 0.14V 7 After successful calibration, the message "Calib.:
successful" is displayed in the window with the
Cal. max. 6.43V
average values (7).
35424
Preconditions:
The engine must be switched off, with the ignition on.
The basic mechanical basic must be correct.
Calibration menu
1 CAUTION
The servomotors move during calibration.
Sieves
Straw guide plate
Spreader plates
Concave clearances 2 Calibration:
Hold down the Cal + and keys simultaneously
for 3 seconds.
The "Calibration menu" (1) is displayed.
Set clearances
Calibration of
concv. clearance
4 After successful calibration, the information
window (4) is displayed.
successful!
35421
Example "Warning":
"Engine speed too fast"
This message:
Warning has the highest priority and appears when the engine
speed rises above 2900 rpm.
Engine speed cannot be cancelled by pressing a key.
automatically disappears when the engine speed
too high!
drops back below 2800 rpm.
35427
Example "Error":
"Overload in Command. Control pot supply"
This message:
Error appears when the 5 V potentiometer supply falls below
4.5 V due to overload.
Overload in
Command.Control pot Switch the ignition off and on again. If the error
message appears again, call a specialist
supply! workshop (servomotors not functioning, possible
short circuit).
35428
Engine oil temperature W appears when the engine oil temperature Reduce engine load.
is too high switch is closed. Allow the engine to idle.
cannot be cancelled; automatically disappears Check/remove any fouling
when the engine oil temperature drops. of the radiator.
Overload in E appears when the 5 V potentiometer supply Switch the ignition off and on
Command.Control falls below 4.5 V due to overload. again. If the message appears
pot supply again, call a specialist workshop
(servomotors not functioning,
possible short circuit).
Engine speed too low W appears when the engine speed falls below Reduce engine load.
the value set in the Setup menu during one Set a lower warning limit.
second.
Chopper speed too slow W appears when chopper speed falls below Reduce load.
1200 rpm for one second at nominal engine
speed.
drive belt is slipping. Check drive/belt tension.
Ret. elevator speed W appears when the speed of the returns Reduce load.
too slow elevator falls below the limit set in the Speed
Monitor menu for one second.
drive belt is slipping. Check drive/belt tension.
Straw walker speed W appears when the speed of the straw walker Reduce load.
too slow shaft falls below the limit set in the Speed Set lower warning limit.
Monitor menu for one second.
drive belt is slipping. Check drive/belt tension.
Delivery auger speed W appears when the speed of the grain tank Reduce load.
too slow delivery auger falls below the limit set in the Set lower warning limit.
Speed Monitor menu for one second.
drive belt is slipping. Check drive/belt tension.
The grain tank cover W appears when the grain tank extension is Retract grain tank extension
is extended extended, with the main work switch off and
the ground travel speed is more than 2.0 km/h.
if the grain tank cover is opened. Close grain tank cover
Coolant level too low W Occurs when the amount of coolant in the Refill coolant, check system for
expansion tank is too low. leaks.
* W = Warning E = Error
Adjusting motor, E appare in caso di malfunzionamento del Switch the ignition off and on,
concave, front motore di regolazione per la distanza and try again.
controbattitore dietro. Possibili cause:
clogging of threshing section Clear the blockage.
mechanical defect Check the adjusting
mechanism.
Fuse F49faulty Check the fuse and relay, and
Relay K18, K39 faulty replace if necessary.
Electrical system faulty Check the electrical
connections.
If the fault cannot be remedied,
call a specialist workshop.
Adjusting motor, E appare in caso di malfunzionamento del Switch the ignition off and on,
turbo separator motore di regolazione per la distanza del and try again.
battitore di separazione. Possibili cause:
clogging of threshing section Clear the blockage.
mechanical defect Check the adjusting
mechanism.
Fuse F51 faulty Check the fuse and relay, and
Relay K19, K49 faulty replace if necessary.
Electrical system faulty Check the electrical
connections.
If the fault cannot be remedied,
call a specialist workshop.
Grain tank pipe, W appears when the grain tank pipe is swivelled Swivel the grain tank pipe
swivelled in out, the main work switch is switched off, and inwards.
the travel speed is above 2.0 km/h.
Proximity switch faulty Check the proximity switch and
replace if necessary.
Handbrake applied W appears when the handbrake is applied and Release handbrake.
the travel speed is above 2.0 km/h.
switch faulty. Check the switch, and replace
if necessary.
* W = Warning E = Error
Sieve adjusting is not E appears when electric sieve adjustment is set Switch the ignition off and on,
addressable in Setup, but the relevant electronic module and try again.
cannot be accessed via the CAN bus (only for
units with electric sieve adjustment).
Straw guide is not E appears when electric straw guide plate Switch the ignition off and on,
addressable adjustment is set in Setup, but the relevant and try again.
electronic module cannot be accessed via the
CAN bus (only for units with electric straw
guide plate adjustment).
Spreader plates are not E appears when electric spreader adjustment is Switch the ignition off and on,
addressable set in Setup, but the relevant electronic and try again.
module cannot be accessed via the CAN bus
(optional equipment).
* W = Warning E = Error
Top sieve adjusting E appears in the event of malfunction of the Switch the ignition off and on,
motor is faulty. adjusting motor for the top sieves (optional and try again.
equipment).
Mechanical fault Check the adjusting mechanism.
Fuse F52 faulty Check the fuse and relays, and
Relays K20, K41 faulty replace if necessary.
Electrical fault Check the electrical
connections.
If the fault cannot be remedied,
call a specialist workshop.
Bottom sieve adjusting E appears in the event of malfunction of the Switch the ignition off and on,
motor is faulty. adjusting motor for the bottom sieves and try again.
(optional equipment).
Mechanical fault Check the adjusting mechanism.
Fuse F53 faulty Check the fuse and relays, and
Relays K62, K83 faulty replace if necessary.
Electrical fault Check the electrical
connections.
If the fault cannot be remedied,
call a specialist workshop.
* W = Warning E = Error
Chapter 8
5
2
4 3
33918
19 12
17
10 13
18 11 15
20 14
16
32504/1
Function
1 Mode selector
1.1 Transport position, Calibration
1.2 Cutting height setpoint
1.3 Ground contact pressure control (with transverse angle control in the AutoControl version)
1.4 Distance control (with transverse angle control in the AutoControl version)
2 Overstroke button
3 Ground contact pressure selector
4 Cutting height selector
5 Diagnostic indicator (red LED)
6 Status indicator (lights up in Automatic mode) (green LED)
Key Function
10 Raise front attachment Normal High speed
12 Raise reel
13 Lower reel
16 Automatic EMRD
17 Retract reel
18 Advance reel
5
2
4 3
33918
19 12
17
10 13
18 11 15
20 14
16
32504/1
2. Transport 1.1
1.1 1
5
2
4 3
33918
19
20
10 21
33938
11
16
32504/1
1.2 1
33918
10 21
33938
14
11
15
16
32504/1
1.3 1
33918
21
33938
16
32504/1
In this operating mode, a pressure controller In the case of the "Level control" version, the front
processes the signals received from a pressure attachment only adjusts to ground contours in the
sensor on the drive axle. direction of travel. With the "AutoControl" version, it
adjusts to ground contours in the direction of travel
In the "Level control" version, one sensing plate with and also at right angles to the direction of travel.
sensor is installed under the front attachment. If the
front attachment lifts off the ground, this is detected by
the sensor and can be counteracted if necessary Ground contact pressure control mode is only
effective when the front attachment is
when the ground contact pressure control is active. connected and should only be selected there.
1.4 1
33918
10 21
33938
15
11
14
16
32504/1
Three sensing plates with sensors are installed under Connection and removal of front
the front attachment for the "AutoControl" version. attachments
Both the transverse angle and the distance from the
ground are controlled via the two outer sensors. The
middle sensing plate is used to support vertical The engine must be switched off and the
distance control in the presence of bumps. ignition key removed before connecting or
disconnecting the universal joint shaft
The following prerequisites must be met in order to and before making or breaking electrical
use the distance control: or hydraulic connections b etween
machine and front attachment.
Front attachment has been connected and the
electrical connections made. Connection: Hook up front attachment, make
The system must be calibrated before being mechanical, electrical and hydraulic
connections.
started up for the first time (see section on
Calibration).
The lifting cylinder only extends as far as the
The main work switch (21) must be switched on. electrical stop when the push-button "Raise front
The threshing section has been engaged. attachment" (10) is pressed. For lifting or lowering on
Operation mode selector switch (1) is switched to the transport cart overstroke key (2) can be used. This
automatic clearance control (1.4). raises the front attachment beyond the electrical stop,
until it reaches the mechanical stop. The overstroke
button (2) may only be pressed briefly.
Distance control is enabled with the setpoint preset on
the operating unit when the "Automatic" button (16) is Removal: Lower the front attachment to the
pressed. The green status indicator lights up ground and break the hydraulic,
constantly to show that this setpoint is active and that electrical and mechanical connections.
the control has been enabled for the setpoint level Place the front attachment on the
specified there. The lateral angle set via push-buttons transport trolley and unhook it.
(14) and (15) is not maintained.
Particular care must be taken when
connecting and removing front
attachments (cutting table, etc.): high risk
of injury!
31470
Reaction to faults:
Serious faults:
Control is halted and interlocked.
Relay is deenergized (to protect the output stage).
Moderate faults:
33918 Control is halted and interlocked.
It may be possible to continue operation in a mode not
affected by the fault.
The EMR-D remains functional in "Transport" position.
To resume control:
Remedy fault and reset the EMR-D by pressing the
push-buttons "Raise front attachment" and "Lower
front attachment".
If a fault is remedied, the red diagnosis LED (5) does
not go out until the keys are pressed. However, if it
has already started emitting a code number it will
complete the code.
Minor faults:
Control is continued.
Note for driver:
The red diagnosis LED (5) emits the error code.
Examples: Fault 22
- - - - - - -- - - - - -
- - - Fault 22
Examples: Fault 35
- -- - - - --
- Fault 35
11 Output stage RAISE 37 Output stage for solenoid valve "Raise front
attachment" is defective or connection between
solenoid valve Raise/Lower and pin 35 on EMR-D
control unit has been interrupted.
12 Output stage LOWER 19 Output stage for solenoid valve "Lower front
attachment" is defective or connection between
solenoid valve Raise/Lower and pin 35 on EMR-D
control unit has been interrupted.
2. Minor faults
Chapter 9
Balance
3 Key TILT RIGHT - Machine is being tilted to the right / automatic mode is deactivated
- Key (4) simultaneously pressed: Activation of single-line controller**
- Key (7) simultaneously pressed: Delay cutting angle controller 3 s
4 Key TILT LEFT - Machine is being tilted to the left / automatic mode is deactivated
- Key (3) simultaneously pressed: Activation of single-line controller*
- Key (7) simultaneously pressed: Delay cutting angle controller 2 s
7 Key NEUTRAL - Causes the axle cylinder to travel into half extended position (keep pressed until
middle LED (8) is lighting / automatic mode is deactivated
- Keep key (5) simultaneously pressed while switching on: Calibration mode on
- Key (1) simultaneously pressed: Delay cutting angle controller 0 s
- Key (2) simultaneously pressed: Delay cutting angle controller 1 s
- Key (4) simultaneously pressed: Delay cutting angle controller 2 s
- Key (3) simultaneously pressed: Delay cutting angle controller 3 s
When single-line control is active, all LEDs are momentarily lighting while pressing the key (5) AUTO.
Manual operation:
The machine can be moved into any required position via
the four yellow buttons ("LIFT" (1), "LOWER" (2), "TILT
4 6 5 1 RIGHT" (3) and "TILT LEFT" (4)) on the control unit. The
BALANCE 3 machine then remains in this position.
AUTO
9
Neutral position:
The "NEUTRAL" button (7) is used to set the machine to
a neutral middle position in which it remains parallel with
AUTO the ground. The button must be pressed until the
machine has reached its neutral middle position (the
8 middle LEDs (8) light up).
7 However, the machine does not adjust to the topological
2 NEUTRAL features in this case.
DEUTZ-FAHR 35395
CAUTION!
If the gear is engaged or the service brake is
activated, the combine harvester is moving
forward or backward in case of being lifted or
lowered by means of the Balance control.
Automatic mode:
Activate:
TPress "AUTO key (5).
LED "AUTO (6) is lighting. The machine is being held
in horizontal position through automatic correction.
Deactivate:
Press "LIFT key (1) or
"LOWER key (2) or
"TILT RIGHT key (3) or
"TILT LEFT key (4) or
Press "NEUTRAL key (7).
9
3 8 The fast position controller is activated as
factory default and after each calibration.
AUTO
Bild 22
BALANCE
AUTO 9
AUTO
9 NEUTRAL
DEUTZ-FAHR Bild 23
35430
Chapter 10
35382
1
- Swivel in the condenser (7) and the fuel cooler (8)
and lock.
- Swivel in the rotary sieve pan (1) and close the
2 latch (2).
3
4
33993 Checking the hydraulic system:
Check the level in the hydraulic tank
Check for leaks (visual inspection)
Check the hydraulic system: Check that the mechanical operating elements run
Check the hydraulic oil levels of the hydraulic smoothly and easily
systems for the forward/reverse drive and the
working machinery
Clean the oil cooler Check that all screwed fixings are secure
Check the warning systems Check that all guards and protective devices are
fitted and in working order
Chapter 11
In case of on-road driving the grain tank The grain tank must always be empty
discharge pipe (1) must be swivelled in when driving on public roads.
and locked. In addition it must be checked
manually whether the latch at the support The grain tank extension must be
(2) of the grain tank discharge pipe is completely retracted and the grain tank
engaged. cover must be closed and locked.
Downhill driving
33706
Motor oil
The engine shall be filled with motor oil in compliance
with the classification specified in the maintenance and
inspection table.
Before starting
The following conditions must be met before starting the
2 engine:
The battery master switch (1) must be turned on.
Handbrake on
Sufficient diesel fuel in fuel tank
Sufficient engine oil (check with dipstick)
Ignition key in zero position
Commander Stick in neutral position
35383
33964
4 Engine monitoring
33938 Monitoring the engine with the instrument panel
(4) Failure lamp engine control (EMR)
33897
Overheating:
2 1
33520-1
1 2 remove.
Fuel quality
Only use commercially available brand diesel fuel with a
sulphur content of less than 0.5%, and make sure the
system remains clean when refilling. A high sulphur
content affects the oil change intervals.
Forward: Figure B
Release the Commander Stick from Neutral and
slowly press it forward.
Reverse: Figure C
Release the Commander Stick from Neutral and
slowly press it back.
Speed ranges
For the speed ranges, see "Technical Data" section.
2
For operation in Germany, the speed ranges of
the individual gears are limited, so that the top
speed is max. 20 km/h.
33911
The left pedal acts on the left drive wheel steer left
The right pedal acts on the right drive wheel steer
right.
31572
Tyre pressures
Swivelling ladder
The swivelling ladder can be adapted to the varying tyre
widths:
2 2
90043
Chapter 12
Cutting table
Take care when installing front attachments Similarly, for operational reasons, the chains and
(cutting table and others) on the combine rollers of the maize picking attachment cannot be
harvester: risk of injury. fully protected against access/contact in the
working zone. It is therefore also essential to keep
a safe distance from all these moving parts during
Before driving on public roads, raise the front
operation. This safety warning also applies to all
attachments to the specified position.
other optional equipment.
If the reel has to remain raised, support it safely Observe the safety regulations.
from underneath and secure it to prevent
accidents.
Observe the accident prevention regulations.
6 4 5
7
3
8 9 10 1 11 2
12
13
35586
Knives
The mowing system consists of a reciprocating cutter bar
with alternating upper and lower cutting faces, i.e. when
the leading blade of one knife section is cutting against
the upper half of one prong, the leading blade of the next
knife section is cutting against the lower half of the next
prong. As a result, the chatter and cutting forces that
might otherwise lift the blades off the prongs if they were
all facing the same direction are exactly cancelled out, so
that the blades continue to cut close against the prongs.
Intake auger
The height of the intake auger above the trough is
adjustable and is also driven via a slipping clutch. The
tines can be positioned to suit the crop.
Support cylinder
A fourth support cylinder (1) is absolutely indispensable
with a 6.00 foldable Geringhof cutting table in
connection with a rape harvesting attachment
with 6-row maize pickers
with cutting tables between 8.10 m and 9 m wide
It is also recommended
for 7.20 m cutting tables with rape harvesting
attachment
1
34917
33994-1
90064
4
32803
Note:
A When using a wide-angle drive shaft, it may be necessary
to shorten the guide sleeve (4).
4 5
33737 Cutting tables from 8.10 m and 9 m wide have a
second drive shaft (6) for the separate drive unit
of the pick-up reel.
32910
Electrical lines:
Remove the plug from the holder (5) and plug it into
the cutting table.
Hydraulic lines:
1 2 3 4 The hydraulic lines are connected by quick-release
couplings which are colour-coded to prevent wrong
connections.
31591
Take care that the couplings are
connected as marked. Incorrect
connection will result in malfunctions and
an increased risk of accidents.
The pressure in the hydraulic system must
be relieved before connection.
Hydraulic lines:
5 The hydraulic lines are connected by the multi-way
coupling (6), in a single operation.
3 Hydraulic connections:
6 Reel horizontal adjustment, forward
Reel horizontal adjustment, back
Reel adjustment, vertical
Lift the clip (2), and pull the connector (3) out of the
holder (1) on the cutting table.
Press the locking button (8) and fold out the clip (7).
Fit the connector (3) and lock with the clip (7).
32805
31591
Disconnecting the hydraulic lines
(standard equipment)
Electrical lines:
Disconnect the electrical and hydraulic lines and
replace the connectors (4) in the holder (5).
Fit dust caps to both sides of the quick-release
couplings (3).
4
5
Disconnecting the control lines
31594 (multi-way coupling, optional)
Electrical lines:
7 6
The cover of the dummy socket prevents the
plug coming loose inadvertently.
9 Hydraulic lines:
Press the release button (7) and swing the lever (8)
8 downwards.
32805 Remove the connector (9) and hang it in the
holder (10) on the cutting table.
10
32802
90060
33994-1
5
33434
90036
3
90035
33940
In case of a too steep cutting angle:
- Too many stones are being collected.
In case of a too flat cutting angle:
- Stray grain is not collected properly.
B
Mechanic cutting angle adjustment
33898
Engaging the cutting table
Before engaging the cutting table, it is
essential to comply with the safety
instructions.
Press button (3) for the threshing section. The symbol (6)
7 flashes while the clutch is engaging and remains
constantly visible when the threshing section is engaged.
33938
Press button (5) for the cutting table. The symbol (6)
flashes while the clutch is engaging and remains
constantly visible when the cutting table is engaged.
33504/1
5
Automatic reel control
When the automatic pick-up reel control is selected, the
6 ratio of the reel speed to the ground travel speed is
33898 increased or reduced with keys (5) or (6).
33938
Manual reversing
The mechanical reversing device (3) is provided for
manual reversing.
2
CAUTION
Danger of injury
35581
2 Ear lifters
31603-1
The ear lifters improve the cutting performance in green
or laid crops or in crops with overhanging ears.
4
Before adjusting the ear lifters, reset the cutting
angle of the combine harvester.
X To adjust the cutting angle, raise the ear lifters.
Adjust the ear lifters so that the contact area (X) is
31604-1 parallel to the ground.
Never lower the ear lifter so far that the cutting table
exerts pressure on it.
When you have set the correct position, fully insert the
spring clip and press it down until it rests against the
guide shoe.
4
31605-1
3 2
Adjusting the divider plate
The divider plate (1) can be adjusted for height and
angle.
Loosen screws (4)
33430
Adjust the height and angle of the divider plate and
Retighten the screws (4)
10
33431
3
30129A
Legend
(1) Spreader bar
(2) Fixing points for the auger extension
(3) Fixing points for the feed combs
1 2
3
8
4
7 6 5
32861/4
31019
The 7.2 m, 8.1 m and 9 m cutting tables have a
control star on both the left and right side for
adjusting the reel stars.
32985
2
32983
31622
5
35053
2 3
31003
X3
31608
B) 5 mm
33007
21491
2 CAUTION!
Always turn the wheels in the forward
direction of rotation.
3. Every 3 months:
1 31622
2
30005
31007
Problem Remedy
Pick-up Crop delivered unevenly With the TCS option, adjust the ratio of the pick-
reel up reel speed to the travel speed.
Match the reel speed to the forward speed
The reel tines are set to excessive pick-up.
Reel wraps at the reel tines Raise the reel and adjust the tines to reduce
pick-up.
Adapt the reel speed to the forward speed.
Reel wraps at the side Set the inner righting plate of the crop divider
further inwards and if necessary higher.
Reel scraping against cutting table Reel is tilting: bleed the vertical reel cylinders.
frame
Intake Auger wrapping Tines too far forward when in rear position.
auger At the rear, the tines must close against the
auger tube = no back-feed.
If necessary, dismount the tines between the
auger spirals.
Poor delivery Set the auger/trough clearance and position
the L-section skimmer closer.
Problem Remedy
ATTENTION
In case of a completely swivelled out
cutting angle, there is hazard of running
the risk to collect significantly more
stones with the cutting mechanism.
Chapter 13
Threshing mechanism
Crop elevator
Tensioning the feed chain
1 2 The chain-and-slat conveyer of the crop elevator receives
the crop from the intake auger and conveys it to the
threshing drum.
35390 With a correctly tensioned chain, the 3rd feeder slat (3)
(counting from the front roller) just touches the plastic
guide rails.
34150
Wheat harvesting:
Low feed chain clearance: Plate (4) bottom
34951
To raise the lever (1), turn the plates (2) through 180.
1
2 In addition, for harvesting maize, the smoothing shaft (3)
must be removed. The holes left in the side panels after
34951 removing the shaft must be sealed with blanking covers
(part No. 16024678).
35391
Reversing device
5 Drive with electric motor
The reversing device (5) is located on the right-hand side
of the crop elevator. With this device, all the drive units of
the cutting table and the crop elevator intake chain can
be turned in reverse in the event of a blockage. The
reversing device is controlled by rocker switch (6).
Operation
6 Disengage the cutting table.
Wait until the drive units of the cutting table come to a
complete standstill.
Start the reversing device with rocker switch (6) and
run the cutting table in reverse until the flow of
material is totally removed.
4
Symbols (3) and (4) flash while the clutch is
engaging and remain constantly lit when the
clutch is engaged.
Increase the engine revs to operating speed.
6
Cal Diag Setup
35402
If the main work switch or the engine is switched
off, all clutches are automatically disengaged.
35402
35402
6
3
31550
B 3 35
for forward (3) and back (4), and set the correct
35583
dimension if necessary.
2
1 1 1
35403
402
35502
413
35503
2
Before checking or correcting this setting, make
sure that the servomotors (1) are fully retracted
(closed).
35583
Inspection holes (3) are provided on both sides
of the combine harvester to help measure the
concave clearances.
3
6. Turn the threshing drum by hand, and make sure that
it does not strike or rub the concave.
34913
Notes:
Each combine harvester leaves the factory with the basic
settings to match the installed concave.
Caution:
Risk of accident. Make sure that the spring
6 pin (5) is fully and securely engaged. The
idling pulley arm (4) is permanently spring-
7 35504
loaded and can suddenly spring back.
35036
35036
guide plates (3) = approx. 5 mm. Set the correct
clearance on the pull-rod (2).
5
After setting the clearance, turn the turbo
separator by hand, and make sure that it neither
strikes nor rubs against the concave.
1 1 1
35403
33486 The wearing plates must stand out slightly from the
mounts. However, they must never project higher than
the side rings.
33487
4 De-awning plates
By closing the de-awning plates (5) the concave
apertures can be closed up to the 5th bar, so that the
more awkwardly de-awned or separated crops such as
90 barley and durum wheat can be cleanly threshed.
34000
Closed de-awning plates are standing for:
- Smaller separating surface of the concave
which means a higher amount of broken grain.
- Higher straw walker losses due to less
separating capacity.
2x
3 35
5 35583
Loosen nut (4) and shift locking rod (6) until limit stop
is reached, so that the stud (5) is entirely releasing the
lever (1).
4 Retighten locking rod with nut (4).
Hinge down de-awning plate (7) as shown in (C).
34000-3
Now threshing can be done with four closed de-awning
plates.
1 B
5 For closing of the fifth de-awning plate (7) proceed in
reverse order.
6
In doing so, observe that stud (5) is engaging in
the opening in lever (1) and nut (4) is firmly
retightened.
4
34000-2
34000-1
Cleaning procedure:
Lower the crop elevator (3).
Open the access cover (1) and threshing drum
34000 cover (2).
Carry out the required cleaning and/or maintenance.
Close the access cover (1) and threshing drum
cover (2).
6
5 The stone trap must be cleaned daily, or more
often in the case of stony ground or laid crop.
The stone trap must thoroughly cleaned when
threshing seed crops or changing crops.
Raise the crop elevator (1).
7
4 To open and close the stone trap, use the push-
fit lever from the toolbox.
Adjustment:
In the closed position, the levers (4) must move inwards
8 at least 5 mm over their dead centre.
The levers are adjusted at the stop screw (5) for standard
machine versions or at screw (6) in Balance versions.
The stone trap must be adjusted at the link rod (7) to
ensure that it closes safely.
35610
31638 The clearance (X) between the dust plate and threshing
drum must be 10 mm and can only be inspected or
adjusted in a workshop.
Dust plates (2) and (3) are securely fixed in the adjusted
5 6 position.
33950-1 In machines without turbo separator, another spring-
loaded dust plate is mounted at (7).
This dust plate must not be bent and must be able to
move freely. The dust plates can be inspected via the
maintenance flap on the straw hood.
X
X 7
35584
30506
WARNING
During operation, while the engine, driv
units and straw chopper etc. are still running,
33936 noone should be allowed within the danger
zone close to the machine. Do not touch any
moving parts of the machine. Wait until they
have come to a complete standstill.
1
If the knives are broken, stop immediately.
Switch off the machine and replace the
broken knives. Otherwise the straw chopper
can be destroyed by the resulting imbalance.
Standard version
No display for the straw chopper is provided in the
driver's stand. The warning light of the speed monitoring
3 is integrated in the central instrument.
33981
Only adjust the straw guide plate while the
threshing section is disengaged. Risk of
injury.
35431
3
Adjusting the back blade/reversing the knives
Pull the back blade (3) slightly to the rear when harvesting
33841
a damp crop.
ATTENTION!
Replace broken knives immediately.
Strong imbalance may cause high
consequential damages.
4
90025
3
90052
90027
35459
4 6
Setting the working position
7
35462
Spreader plates
2 34918 The straw distribution is determined by the position of the
straw plates. They can optionally be adjusted manually or
electrically.
Manual adjustment
The straw plates (2) are set to the desired position with
the adjusting lever (1) and are locked at (16). The screws
(15) should only be adjusted in exceptional cases.
1 2 3 4 5 6
11 10 9 8 7
30002
11 12
15 14 13
0039-2
1
Always set the speed that blows out a
maximum of chaff without causing any grain
loss.
2
To increase the fan speed: Press key + (1)
Cal Diag Setup
To reduce the fan speed: Press key (2)
35402
Switching on/off
Press the keys Cal + and (5) simultaneously.
35402
6 1. Sieve extension
2. Top sieves
3. Bottom sieves
7 and refit them in reverse order.
8
33960
3
Installing the bottom sieves
Push the bottom sieves as far as they will go into the
lower sieve box.
Turn the four clamps (4) 90 to release them from the
locked position, and secure them with the four wing
4 screws (3).
33438
10 9
33960
11
35508
1. Sieve extension
2. Top sieves
3. Bottom sieves
33960
Pull the top sieves out towards the rear and lay them
on a clear surface.
2
35038 Removing the bottom sieves
Always release and pivot the clamps (4) on
3 both sieves, even if you are only removing
one sieve. Otherwise, damage to the sieve
adjustment mechanism is possible.
The
33958
sieve adjusting balls (1) are thereby released
from the ball retaining sockets (2) on the sieves.
The sieves are moved one step further back.
Pull the bottom sieves out towards the rear and lay
them on a clear surface.
Switch off the sieve box light.
33992
8
33980
4
35449 Calibration and sieve adjustment
For calibration and sieve adjustment, see the
section on the "Commander Control 2000"
Switch on the sieve box light with button (5).
5
Notes:
Calibration is only possible if the sieve box light
is on.
The maximum time of 5 minutes specified for
calibration must not be exceeded. Otherwise,
calibration will be automatically aborted.
33992 Always make sure that the louvres of the left
and right-hand sieves are opened the same
amount.
If necessary, modify the basic setting slightly.
The sieves must be clean for calibration.
Remove stalks and foreign bodies.
35449
Emergency adjustment
3
"Grain tank full" indicator
When the grain touches the sensor (3), the indicator light
2 No. 5 in the central instrument cluster is flashing and the
panoramic light is activated in short intervals.
4 When the grain touches the sensor (2), the indicator light
No. 5 in the central instrument cluster lights continuously,
the horn is sounded and the panoramic light is permanent
31649 activated.
The grain tank light (4) can be operated with the ignition
switched on, using the switch on the control console.
Inspection flap
Grain samples can be taken from the grain tank by
31650
opening the hinged flap (5).
6
If a sample is taken when the grain tank is
almost full, the sample flap can only be closed
again when the tank is empty.
Inspection window
The inspection window (6) to the left of the driver's seat
enables the driver to make a visual check of the grain
level.
33906
35393
ATTENTION!
2 Do not step on the cooling water and
charge air lines (2).
35585
90050
5 30599
90028
Important
Iftanktheextension
grain tank cover is open or if the grain
is extended, the warning
message "grain tank extension extended"
occurs at Commander Control 2000 when
ground speed 2,0 km/h.
Operation
If necessary, for crop that does not flow freely (e.g. grass
seed) the clearance can be increased. However, the gap
must not be set so large that it causes damage to the
31653
drive system due to overloading.
35402
7 33983
After opening these flaps (1), the tension of the chain can
be checked, and the chain can be inspected for dirt and
cleaned if necessary.
1
2 Never put your hands or any tools through
31656
these openings in the elevator when the
engine is running.
3
Checking the chain tension
35407
L0046
31662
Drum wrap-around
Proceed as follows if crops wrap around the threshing
drum under unfavourable harvesting conditions:
Drum wrapping Drum speed too low or ground travel Check the basic setting see adjustment table.
speed too high If crop is damp, increase drum speed, or reduce
forward speed if necessary.
Threshing gap too narrow with high Open the concave as far as possible without
throughput causing grain loss in the threshing section or on
the straw walkers.
Damp crop Drive slower.
Uneven intake Set the cutting angle further back.
Excessive Drive belt slipping Adjust the idling pulleys to the specified setting.
variations in drum Clean the belt and pulleys.
speed Throughput too high Reduce forward speed and match drum speed
to the crop.
Concave/drum clearance too small. Slightly open the concave inlet and outlet.
Engine cannot attain the required revs. Check whether the engine speed switch is set
to position nominal speed.
Contact our customer service.
Check the adjustment of the cutting table. Set
Uneven crop feed. the cutting angle further back.
Install auger extension.
Unadequate Crop not yet ready for threshing. If possible, wait until the crop ripens fully.
threshing Uneven feed to drum. Check the cutting table/crop elevator settings.
(grain left in ears)
Wrongly adjusted concave clearance Check the basic setting against the threshing
and drum speed. adjustment table.
Threshing drum bars or concave bars Check the threshing drum bars and concave
damaged or worn. bars for damage and wear, and replace if
necessary.
Broken grain in tank Drum speed too high and concave Check/correct settings against the threshing
clearance too narrow. adjustment table.
Too many returns Open the lower sieve more.
Fan speed is too high Decrease fan speed.
De-awner engaged. s Disengage the de-awner.
Elevator chain too slack/tight. Adjust chain tension.
Drum out-of-balance. Check rasp bars on drum for damage.
If necessary, clean drum.
Friction plates in the returns pan. Remove the friction plates.
Excessive speed at the returns Adjust to low speed.
elevator.
The lower sieve is adjusted too Open the lower sieve more.
narrowly
Blockage in straw Engine power too weak. Check air filter, fuel filter and injector pump.
walkers Speed of the straw walker shaft too Check engine speed/belt tension.
(check functioning of low.
straw warning
Crop too damp (on slope). If necessary, fit additional guide ribs to the straw
signals)
walkers.
Straw blockage in the chopper. Check chopper knife wear.
Adjust the tension of the clutch belt.
Open the counterknife in progressive steps.
Grain losses at the Very high straw content. Reduce forward speed.
straw walkers Check the speed of the straw walker shaft.
Grain ejected by the threshing drum Check that the deflector flap is correctly mounted
and rear beater. and undamaged.
Straw walker overload. Drive more slowly.
Straw walker blockage. Clean the straw walkers.
Threshing section not optimally Correct the threshing section settings:
adjusted. reduce concave clearance, increase drum
speed.
Excessive grain Too much short straw on sieves, Reduce drum speed; open concave slightly.
losses at the sieves because the threshing section is set
too close.
Heavy matting on the sieves. Open sieves. Increase fan speed.
Sieve set too fine. Open sieves.
Fan speed too high. Reduce fan speed.
Check the adjustment of the diffuser.
Dirty grain Too much short straw. Reduce drum speed; open concave slightly.
Louvres too far open. Set louvres to narrower opening.
Insufficient winnowing air blast. Increase fan speed.
Grain in winnowing fan. Clean fan.
Check the adjustment of the diffuser.
Uneven supply to Crop too damp, high proportion of Clean concave and grain pan.
the sieves green material: concave and grain pan
dirty.
Too much short Drum speed too high and concave Reduce the drum speed. Open concave slightly.
straw and chaff clearance too low.
in the returns Top sieve and sieve extension open Set louvres to narrower position or increase air
too far. flow.
Too much grain Top and bottom sieve set too narrow. Open louvres.
in the returns Sieves dirty. Clean sieves.
Fan speed too high. Reduce speed.
Inadequate Drum speed too low and concave Increase drum speed. Reduce concave
de-awning clearance too high. clearance.
Engage de-awner plates.
Check mountings of the de-awner plates.
If possible, wait for the crop to ripen.
Fit friction plates in the returns elevator.
Insufficient cleaning Grains are lying in front of the fan Clean the fan above the service aperture.
rotor.
Elevator clogged In case of a clogged elevator (ratchet Clean the fan above the service aperture.
(Warning: coupling is responding) grains are After removal of the blocking the cover of
the ratchet coupling falling from the grain auger into the fan the fan duct must be opened and the
must be automatically duct. grains in front of the fan must be
released removed. (see also problem dirty grain)
if the auger is
jammed)
Open the lower flap on the elevator and clear the
blockage run auger and elevator until fully
emptied.
Check the drive of the grain auger and elevator
head.
Check the fan shaft and clean if necessary.
Grain tank Cover plate above the unloading auger Lower cover plate (before filling the grain tank).
unloading failure is set too high.
Drive belt too slack. Check grain tank clutch and belt tension.
Chain for grain tank discharge tube too Check and correct chain tension.
slack.
Blockage in discharge tube. The discharge hose from the discharge tube
must always hang freely.
Dirty up-pipe and discharge tube. Clean the up-pipe and discharge tube.
Wet crop must be emptied after finishing
threshing, because otherwise deposits will cake
and compact in the grain tank when travelling
with empty grain tank.
It is prohibited to drive on public roads
with a full grain tank.
Uneven feed to the Excessive clearance between crop Tighten the conveyer chain and lengthen if
drum elevator chain and cutting table auger. necessary.
Belt incorrectly tensioned. Check and correct belt tension.
Cutting angle too far forward. Set the cutting angle further back.
Broken and Threshing drum speed too low. Increase threshing drum speed.
unthreshed ear tips Damaged threshing drum bar Replace bars.
in the grain tank
Concave is opened too wide Adjust concave clearance narrower.
Concave is damaged. Eliminate damage, check the basic concave
adjustment at the same time, readjust if
necessary.
Unsuitable concave (wire clearance Install proper concave.
too large)*
Dry period during growth. Thresh more aggressively:
Fungal disease. Adjust the concave to a narrower setting
(in this case it is advantageous to have a
narrower concave clearance at the front)
Increase the threshing drum speed
Close the de-awner flaps
Note:
In these settings, a compromise must be
found between excessive grain breaking and
insufficient threshing: if only 1 residual grain
remains in 1 ear tip, you should not thresh
more aggressively. Too many healthy grains
would be destroyed. If 3 grains remains in
an ear tip, you can thresh more
aggressively.
Chapter 14
Basic adjustments
on the threshing section
The tables on the following pages refer to the basic Now change the next setting if necessary.
settings of the threshing section as based on practical
experience. Note:
Vigorous threshing results in more broken grain,
These settings may have to be adjusted,
depending on the actual harvest conditions.
short straw in the tank and a higher load on the
sieves.
Gentle threshing under severe conditions results
The following explanations will permit better
in poor threshing of the ears.
understanding of the setting tables:
Gentle threshing under normal conditions results
Difficult threshing: in a higher throughput.
Crop: partially or unevenly ripened
Weather: bad: moist straw
Speed setting: select the appropriate speed in
the speed column
Concave: possibly close the concave a little
further at the front
Remedy: Increase drum speed, then reduce Various round-hole and frogmouth sieves are
concave clearance. Repeat adjustment available. See price list.
if necessary.
Ensure even loading of the drum.
Check concave and threshing drum for
damage.
Dry straw, partly crushed, Swing the turbo separator outwards progressively.
slight sieve box losses.
Straw very brittle, straw crushed, Swing the turbo separator fully outwards.
minor straw walker losses but higher
sieve box losses.
If threshing is too vigorous with normal straw or slightly brittle straw, the straw will be severely crushed and will
clump too densely on the straw walkers. The result will be straw walker losses.
After finishing threshing, always allow the machine to run for about 30 seconds until empty.
Otherwise the straw will clog the frogmouth sieve at the dropping step.
If the machine is switched off too rapidly, long straw will slip from the first straw walker stage to the grain
pan. The long straw can then catch in the sieves on restarting. Short straw can fall through the sieves and
enter the grain tank.
14.5
Basic adjustments on the threshing section
14.6
CCM
Drum cover plates The rear axle must be weighted when Remove every second rotary chopper
Maize deflector curtain in straw walker driving on roads with installed maize header. knife
chamber Remove chopper shear bar and friction
Returns cover plates
Frogmouth sieve 32 or 52 mm with or without
window insert or with 80 x 40 mm frogmouth, Removal of the window insert
depending on cob rate increases the cob rate
Stone trap cover
Chopper speed reduction Remove the smoothing shaft from the
Maize header crop elevator (feed passage)
Higher speed for filling auger
In damp harvesting conditions, use a grain tank
emptying aid.
14.7
Basic adjustments on the threshing section
14.8
Grass
14.9
Basic adjustments on the threshing section
14.10
Grain maize
Classic maize concave The rear axle must be weighted when Remove every second rotary chopper
Drum cover plates driving on roads with installed maize header. knife
Maize deflector curtain in straw-walker Remove chopper shear bar and friction
chamber plates
Top sieve: very long maize louvre
Bottom sieve: round hole dia. 15 18 Recommended:
Stone trap cover Speed reducing gear for threshing drum
Chopper speed reduction Remove the smoothing shaft from the
Maize header crop elevator (feed passage).
Higher speed for filling auger
If grain humidity is less than 20%, remove the
lower sieves and fit a cover to the tailings return
pan.
14.11
Basic adjustments on the threshing section
14.12
Rape
14.13
Basic adjustments on the threshing section
14.14
Rye
Additional settings:
Turbo separator:
Basic adjustments on the threshing section
Straw chopper:
Straw green Swing shear bar outwards in stages
Remove friction plates if necessary if straw resists cutting
14.15
Basic adjustments on the threshing section
14.16
Summer wheat
14.17
Basic adjustments on the threshing section
14.18
Soya
Flexible soya cutting table For professional use: The drum cover plates must be removed if
Classic maize concave Top sieve: long maize louvre the crop is severely contaminated with
Bottom sieve: round hole dia. 11 13 weeds (if fitted for threshing maize).
In cases with high proportion of impurities: Speed reducing gear for threshing drum
Perforated plates for grain elevator and
grain auger
Additional settings:
Remove chopper shear bar and friction plates
14.19
Basic adjustments on the threshing section
14.20
Wheat
14.21
Basic adjustments on the threshing section
14.22
Spelt wheat
Note:
Basic adjustments on the threshing section
Chapter 15
Hydraulic system
}
The individual circuits are independently supplied with
operating pressure by separate pumps.
6 Hydraulic tank
The hydraulic tank (4) receives the returned oil from the
function circuits and at the same time filters the hydraulic
oil through the built-in return filter (5).
WARNING:
Do not attempt any maintenance or
33963 adjustment of any part of the control block
or hydraulic system. No maintenance or
adjustment is required.
WARNING:
This manual operating mode, acting directly
on the valves, is only intended for
emergencies and must never be used for
long-term continuous use.
Normal version
1 Operation on the front side of the control block
(1) Swivel cutting mechanism to the right
(2) Grain tank extension: extend (raise)
2
7 (3) Pick-up reel, horizontal adjustment: forward
(4) Grain tank discharge pipe: swivel outboard
3 (5) Pick-up reel vertical adjustment: lower
(6) Cutting table: raise
4 (7) Cutting angle: forward
Balance version
Operation on the front side of the control block
(1) Cutting angle: forward
(2) Grain tank extension: extend (raise)
(3) Pick-up reel, horizontal adjustment: forward
(4) Grain tank discharge pipe: swivel outboard
1 (5) Pick-up reel vertical adjustment: lower
(6) Cutting table: raise
2 (7) Swivel cutting table to side
Engine oil
Deutz oil DQC3 or ACEA E4-99
(Viscosity 10W40FE)
Oil change
Plug the oil drain line (1). Pour in oil via the filler neck
(3) up to the maximum mark on the dipstick (4).
Start the engine and operate all hydraulic systems in
order to bleed the system.
Check the oil level and top up with oil if necessary.
1
Never start the engine when the oil level in
35588
the tank is below the minimum mark on the
dipstick (damage to the oil pumps).
CAUTION
After each oil change, the ground drive
2 hydraulics must be thoroughly bled. This
work can only be performed in a specialised
workshop.
3
Screw together line filter (1) with the lines again while
observing the proper direction of flow (A-B) and the o-
rings.
Commission hydraulic system and check line filter for
leaks.
34934
33021
Noise
Normally, even under very high load, the ground drive
hydraulics runs very quietly. Therefore, unusually loud
noises indicate a fault.
Once the reason for the lack of oil has been rectified, the
pump will against function correctly.
2 3 Zero point adjustment
If the combine harvester fails to come to a stop when the
commander stick is in Neutral, the zero position can be
corrected at the hydraulic pump:
Correct the zero position at the bearing (2) of the
Bowden cable.
Secure the Bowden cable with lock-nuts.
Thereafter, the zero point should be set by a specialised
workshop.
35587
Pump displacement sluggish or blocked
Fault Remedy
Chapter 16
Electrical Equipment
3 Control cabinet
11 Control console
17 Fuses
18 Relays
1 2 3 4 5 6 7 8
10
11
34939-4
13 12
14 15 16 22 23 24
21
20
19
H001 H002
17 18
33996
Battery
32080
56-006
34939-4
L M R
56-000
34939-4
D1 D2 D3
56-000
56-007
C0104
1 2
H1b H2b
H3b H4b
F1 F2
X5
X1 X2
H1a H2a
3 4 +12V
X6
GND-
4
F3 F4 R1 R2
R3 R4
X3 X4
H3a H4a
C0105
14 Load relay
F1 F4 Fuses 30 A
F1 F5 Fuse 60 A
X1 X6 Plug-in connectors
H1b H4b LEDs, control input
H1a H4a LEDs, load output
Description:
1 Threshing mechanism
2 Feed passage
3 Grain tank discharging
4 Straw chopper
Fuses:
F1 F4: 30 A Blade-type fuse for protecting the individual belt drive clutches (channels)
F1 F5: 60 A Lead-strip fuse for protecting the overall load current against short circuits
Indicators (LEDs):
H1b H4b: LEDs for indicating the switch status at the control input
(signals from the control unit) for belt clutches 1 4
Red: disengage
Green: engage
H1a H4a: LEDs for indicating the switch status at the load output
(connectors X1 X4) for belt clutches 1 4
Red: disengage
Green: engage
Troubleshooting
All clutches cannot be Main work switch off. Switch on the main work switch.
operated.
Charge control light is not Increase engine speed.
extinguished, engine speed is too low.
Fuses blown in switch unit A8. Check the fuses and replace if necessary.
Chapter 17
Maintenance
Personnel qualifications:
Work on the chassis, braking system and steering Engine
system may be carried out only by suitably trained
personnel! Do not allow the engine to run in enclosed rooms.
Employ only suitably trained or instructed Danger of poisoning by toxic fumes.
personnel. Clearly define the responsibilities of the Exhaust gases and other gases can cause serious
personnel with respect to operation, equipping, injuries or even death. Direct any such gases into
maintaining and repairing the combine harvester. the open air or ensure that the place of work is well
ventilated.
Before starting maintenance and repair work, make Always allow the engine to cool before starting any
yourself familiar with all necessary working work on the engine or other components which
procedures. become hot during operation.
Caution when draining hot oil or coolant. Risk of
Always use the existing steps and ladders, the
burns.
handles and the railings when climbing on to or from
the combine harvester.
Cooling system
Before carrying out any maintenance work on the
platform on the front right, unhook the rear left No welding work is permitted on components of
platform ladder and hook it to the front or use the cab the refrigerant circuit or in their immediate vicinity
emergency exit. Danger of poisoning by toxic gases!
The maximum ambient temperature of 80 C for
the refrigerant must not be exceeded.
Before starting any maintenance work:
CAUTION
Hydraulic couplings
Welding work
1) The specified fluid quantity is a guideline value. In the event of any discrepancy, the control devices take 6) Or after two years.
precedence. 7) Maintenance work on the compressor-type cab
2) Daily visual inspection for oil loss. cooling system must only be performed by a
3) Without filter change. specialist workshop.
4) With filter change. 8) Or annually.
5) In countries with high air temperatures, oils of higher viscosity can be used. 9) See lubrication plan.
Maintenance required before using the machine Motor oil level check daily.
for the first time Retighten the wheel nuts after 1, 5 and 20
Check all screwed fixings and tighten if necessary. operating hours and thereafter every 50 operating
Tighten the wheel nuts. hours.
Clean the water trap. Check the tension of the drive belts and chains
after 10 operating hours and adjust if necessary.
Check the oil levels in the gearboxes, hydraulic
system and brake system. Check the engine, hydraulic system and gearbox
for leaks.
Check coolant level in expansion tank.
Check that all screwed fixings are secure and
Check concentration of cooling system retighten if necessary.
preservative!
Check the tension of the drive belts and chains.
Check the warning devices. Also, during the first few days, particular care
must be taken with the following points:
Check that the protective devices and guards are
fitted and are in working order. Do not immediately run the engine at full revs.
Check the general road safety of the combine Do not overload the engine (work with reduced
harvester, front attachments and additional forward speed).
equipment: Constantly monitor the engine oil pressure.
Lights Do not switch off the engine directly from full load.
Turn-signal indicators and brake lights,
hazard warning lights
Brakes
Check the slipping clutches and adjust if
necessary.
Check the speeds and speed settings.
Drain the fuel pre-filter.
operating instructions
2
2
2
2
Fuel
35596
The diesel engines may only be operated with standard
1 = Summer diesel fuel diesel fuel in compliance with the specifications of the
2 = Winter diesel fuel relevant standard conditions. During the cold season with
X = % kerosene to be added temperatures below 0 it shall be observed to fill up only
Y = Ambient temperature in C winter diesel fuel guaranteeing correct engine operation
down to 20 .
If summer diesel fuel is used with low temperatures, the
paraffin molecules contained in the fuel will deposit in the
filters and thus inhibit fuel delivery to the injection pump.
In certain countries diesel fuels with special additives are
available suitable for temperatures also below 20 .
If there is no winter diesel fuel available (or in case of
availability, but with an ambient temperature below 20),
kerosene can be added with an percentage amount
according to the adjacent diagram.
First fill in the kerosene, then the diesel fuel such that
both fuels will mix only in the tank.
Contact the workshops of our authorised dealers and the
service station operators for any further information on
this subject.
Maintenance required every 1000 operating Maintenance works to be carried out not later
hours than every two years
Engine maintenance must be performed in Change the brake fluid.
accordance with the separate Engine Manual. Replace the safety cartridge of the air filter.
Clean the fuel tank, strainer and filter cartridges. Replace the fresh air filter.
Change fuel filter. Replace the pipe oil filter of the hydraulic system.
Lubricate in accordance with the lubrication plan. Change coolant.
Check the heater glow plugs and change if
necessary.
Annual maintenance
Water quality min. max.
Check oil drain hose. ph-value at 20 C 6,5 8,5
Lubricate in accordance with the lubrication plan. Chloride ion content [mg/dm3] -100
Check the operation of the compressor-type cab Sulfate ion content [mg/dm3] -100
cooling system and cab heater. Carbonate hardness [dKH] -3
Total hardness [dKH] 312
Check the refrigerant level (check for leaks).
Check the warning and safety devices.
Check the belt guides and adjust if necessary.
Check the slipping clutches and adjust if Coolant preparation
necessary.
The preparation and monitoring of the coolant in
Check the basic setting of the threshing section
liquid-cooled engines is especially important because
and correct if necessary.
corrosion, cavitation and freezing can lead to engine
Check the engine speed. damage.
Check the straw walker speed. The coolant is prepared by admixing a cooling system
Drain condensate at the charge air cooler. protective agent with the cooling water.
The cooling system must be monitored continuously
(see 5.1). The water level and the cooling system
protective agent concentration should both be
checked.
Collect the anti-corrosion treated oil and the Remove the anti-corrosion agent from the grooves
sealing compound and dispose of them in of the V-belt pulleys.
accordance with environmental and waste Fit the V-belts and if necessary retension after a
disposal regulations. short operating period.
Remove the locks on the intake opening and
exhaust opening.
Drain the anti-corrosion oil and replace it with
Reusing after winter storage engine oil.
Check the lubrication of all chains and tighten the Check the engine for leaks (intake tract, exhaust
chains. system, leakage).
Check the belt pulleys for signs of rust. If
necessary remove rust and tension the V-belts.
Check the tension of all springs.
Fit battery (check battery charge).
Check that the lights and warning devices are
working properly.
Remove/undo all anti-corrosion measures applied
during engine storage.
If anti-corrosion oil was used, the engine
can only be operated with this oil for a
maximum of 10 hours in part-load.
Check the hydraulic oil levels and adjust if
necessary.
Lubrication
Lubrication plan
For the combine harvester and accessory equipment,
the lubrication plan is supplied as a separate manual.
The lubrication plan specifies the lubricants,
lubricating intervals and oil change intervals.
35613
Installation diagram
In the installation diagram, the allocation and assignment
of the points of lubrication to the corresponding divider
block is shown.
4
Right side Speed setting
Angular gear
Tensioning pulley for fan
Tensioning pulley for fan Tensioning pulley
Chopper Tensioning pulley Tensioning pulley
Chopper Tensioning pulley Tensioning pulley
Chopper Tensioning pulley Tensioning pulley
Tensioning pulley Tensioning pulley
3
Chaff spreader Tensioning pulley
Chaff spreader Sieve pitman arm
Chaff spreader Sieve pitman arm
Rear axle Sieve pitman arm
Rear axle Rear axle
2
7
VPKM-5-404
Lubrication aid
VPBM-4-209 Left side
Lubrication aid
VPKM-4-520 Sieve pitman arm Revolvingg turret
Lubrication aid Sieve pitman arm Tensioning pulley
Sieve pitman arm Tensioning pulley
5 6 Tensioning pulley Tensioning pulley
Chopper
8
Feed passage
Pivoting cutting
Pivoting cutting mechanism
mechanism Tensioning pulley
Feeder front left
Feeder front right
Failures
Indicator light (1) is Power supply of centralised lubrication Check fuses, replace if necessary.
not lighting up any system disturbed.
more
Check power supply.
CAUTION!
18 3
2 4 7
1 5
6
16 35600
The illustration shows engine type BF6M 913 C,
water-cooled
5
(1) Cylinder head cover
12 (2) Exhaust ejector
(3) Coolant expansion vessel
(4) Exhaust silencer
13
(5) Oil filler neck
(6) Cooling water line engine - cooler
11
(7) Air intake duct (clean air)
14
(8) Air duct charge air cooler - cylinder head
10 (9) Cooling air fan
35475
(10) Lubricating oil filter cartridge
(11) Oil dipstick
(12) Alternator
(13) Plug-in injection pumps
(14) Fuel filter cartridge
(15) Fuel delivery pump
(16) Hydraulic oil cooler
(17) Level monitoring sensor
The engine is accessible by means of the rear ladder.
The cover of the straw hood acts as work platform for
all necessary maintenance work.
15
34938
19.41
35430
4
Check the oil level and top up with oil if necessary.
Clean radiator.
Coolant temperature
34928
The coolant temperature is monitored by sensor (6). The
coolant temperature is continuously indicated at the
circular instrument (5). In case of excessive coolant
temperature (pointer in the red area) the warning light (3)
and the central warning light (2) are flashing. At the
same time the buzzer resounds.
5
The engine power will be reduced after an advance
alarm time has been elapsed.
35623
Notes
2
Safety precautions for alternator and
regulator
Do not break the connection between the battery,
alternator and regulator while the engine is running.
Do not run the engine with removed batteries, and do
3 not remove the batteries while the engine is running.
4 If the battery charge indicator light is faulty, replace it
34925
immediately.
Cover the alternator and regulator when washing the
engine.
Only check/retension/change the V-belt while the
engine is at standstill.
After maintenance refit the guards and protective
devices.
Open the closures (4) and (5), swivel the cooler cover
5 (3) and the rotary sieve pan (1) outwards. The cooler
cover is secured against excessive swivelling by
35382
means of a rope.
35476
35382
35624
1
35382
5 35476
7
35476
CAUTION!
Both middle hose lines under the cabin floor
are part of the air conditioning system. Do
not open!
4 Open the two outer hose lines (5) and (6) of the
heating circuit at the joints and drain the heating
circuit.
35595
Open the sealing cap (2) at the expansion tank (1).
Attach hose at drain cock (7).
Drain coolant through drain cock (7).
Open the drain plug (8) of the heat exchanger and
drain the coolant from the engine.
6
After complete draining of the cooling system:
- Tighten drain plug (8).
- Close hose lines (5) and (6) at cabin floor again.
5 Filling:
35595-1
If machine is equipped with cabin heating, the
heating valve must be opened.
35479
2 1.1 1.2 1
5
4
9
7
3
56-107
4 11 12 7
35625 35479
5 3 10
1 Expansion tank
1.1 Sight glass
1.2 Relief valve in the cap opens at 95 kPa
2 Vent hose from cylinder head
3 Inlet from radiator to coolant pump
4 Return line from thermostat housing to radiator
5 Balance line from expansion tank to suction side of the coolant pump
6 Vent hose from radiator
7 Radiator
8 Coolant pump
9 Heat exchanger coolant/motor oil
10 Drain cock
11 Thermostat housing
12 Connection vent hose (2) at cylinder head
Notes
3
4
90004
1 Fuel tank
The fuel tank holds approximately 555 litres of diesel fuel
and is located under the side cover on the left side of the
combine harvester. The filler cap (2) is located near the
2 ladder to the engine platform.
3
A-005
35602
30 084_0
Service brake
This combine harvester is equipped with hydraulically
operated disc brakes.
The brakes are self-adjusting.
To bleed the brakes, follow the instructions below.
Gearbox
See lubrication plan and maintenance schedule for oil
grades and filling levels.
1
Manual gearbox
35485
Check the oil using the dipstick attached to the screw.
Changing oil
The gearbox must be warmed up to operating
temperature to change the oil.
2
35486 For the oil change intervals please refer to the
lubrication plan, but in all cases the oil must be
changed at least after the harvest season in the
course of the winter storage preparations.
3
Side gears
Oil change
3 Remove control screw (2).
35626 Remove oil drain plug (3), drain oil.
Reinstall oil drain plug (3).
Replenish new oil through the opening of the control
screw (2) until oil level has reached the opening.
Screw in control screw (2).
Check oil drain plug (3) and control screw (2) for
leakage.
35487
2
The correct operation and connection of the
components must be checked at regular
intervals.
35489
35490
31549
4
3
31550
To drain the oil, turn the gear so that the screw (5) is at
the bottom.
31551
Oil quality: MIL-L-2105 A (API-GL 5),
SAE 90.
Capacity: approx. 1 litre.
Oil-change intervals: see the table of lubricants and
quantities
D
Repairs and replacement of defective parts of
the threshing drum reduction gear must only
F be carried out by a competent specialist
dealer, because when using new parts static
5 balancing of the gearbox is required.
31551-2
1 2 3 4 5 6 7 8
13 12 11 10 9 34939-2
14 15 8 7 16 6
19 18 17 34940-1
1 2 4 5 6 7 9 10 11
8
3
12
18 17 16 15 14 13
34939-2
19 20 21 22
27 26 25 24 23
34940-1
19 Drive chain, grain tank discharge tube 23 V-belt, sieve box drive
20 V-belt, turbo separator drive 24 Drive chain, grain auger
21 V-belt, reversing drum 25 V-belt, reversing drum synchronous drive*
Straw walker countershaft
26 Compound belt, cutting table clutch
22 V-belt, Straw walker countershaft
27 V-belt, cutting table drive
returns elevator shaft
Check the speed of the straw walker shaft and sieve box when idling with the threshing section engaged.
Speed table
* optional
General instructions
V-belts
Chains
90008
Adjusting the spring length, Version B:
3 4 5 B
1. Loosen the nut (6).
L 6
33816
1 2 3
6 5 4
34939-1
L
L
L
L L
L
35353 34945 34942
4 5 6
7 8
11 10 9
34940-1
L
L
L
35036 35035 30969
7 8 9
L
35355 33815
10 11
V-belt clutches
General instructions
IMPORTANT!
IMPORTANT!
32072
Repairs, assembly and conversion work require
appropriate skill, specialised knowledge,
experience, tools and installations.
Ask a specialised workshop to perform this work.
35357
Stroke Compression
Servomotor* spring length
mm mm
C
A Straw chopper clutch 60 110
B Grain tank clutch 60 135
C Threshing section clutch 72 140
D Cutting table clutch 60 145
B
* AC Stroke adjustable by means of the
threaded rods at the end of the
servomotors.
D Stroke adjustable by means of the
35356
adjusting nut on the spring set.
D
35358
5
35360
35361
7 3
10
5
9 11
8
35362
16
when disengaged, the guide bolt (6) and belt guide (4)
3 lift the V-belt off the drive pulley (2).
Functional test
KPAB version
To tighten:
Loosen the lock-nuts (2), and adjust the tension struts
(1) at (3).
Tighten the relevant tension strut so that the returns
pan and straw walker are positioned centrally in
35480 relation to the straw hood.
Tighten the second tension strut only slightly.
Retighten the lock-nuts.
4 HEULING version
To tighten:
Loosen the lock-nuts (5), and adjust the tension struts
(6) at (4).
Tighten the relevant tension strut so that the returns
pan and straw walker are positioned centrally in
relation to the straw hood.
Tighten the second tension strut only slightly.
35499 Retighten the lock-nuts.
5
6
35500
With the fixed idler pulley (2), you can compensate for
1 length differences if the V-belt (1) is stretched with use or
when a new belt is installed.
4
3
34945
7
35366
21476
M A
35368
8
7
5
32999
If the sieve box knocks, first check that the sieves are
X securely mounted.
Slipping clutch
5
Always tighten the two screws uniformly.
Do not tension the elevator chain too tightly: it must still
6 be possible to move the chain laterally on the lower
sprocket.
If the chain is too tight, an excessive load is placed on
the shaft of the auger. This can result in increased
31658 bearing wear or even breakage of the shaft.
2
35371
Slipping clutch
3
The friction clutch (3) serves as overload protection for
the conveyor chain drive.
33831
35458
35505
35506
Safety instructions
isTherunning
cooling system only operates when the fan (1)
(at least speed 1). The cooling system
3 4 must also be switched on (4) (cooling power
30511 adjustment indirect temperature control at (2).
Coolant inspection
Open the right-hand cover panel to gain access to the
refrigerant container of the compressor-type cooling
system.
Change the fluid container when the drier is saturated
with moisture: saturation is indicated by the change in
colour from blue to mauve of the ball in the inspection
window (5).
Toevacuated
change the container, the system must be
and refilled by a specialised workshop.
The condenser
35510
Take care not to damage or bend the vanes.
7 Compressor
Ifwhether
the cooling power fades, you should also check
the evaporator (2) is clogged by dust.
neu1
1 2 2 3 4 5
X135 X136
K5
K4 6
K3
K1
16 15 14 13 8
12
17
5 11 10
18
5.2
21
20 5.1 19 6
5670-90H
Chapter 18
Index
I N
Ignition switch . . . . . . . . . . . . . . . . . . . . . . . . . . .6.18 Noise, driving hydraulics . . . . . . . . . . . . . . . . . .15.12
Injection pump, bleeding . . . . . . . . . . . . . . . . . .17.36
Instrument panel . . . . . . . . . . . . . . . . . . . . . . . . . .6.6
Intake and exhaust manifolds . . . . . . . . .17.41, 17.58
O
Intake auger . . . . . . . . . . . . . . . . . . . . . . . . .4.7, 12.5 Oil change, engine . . . . . . . . . . . . . . . . .17.24, 17.36
Intake auger, adjusting . . . . . . . . . . . . . . . . . . . .12.29 Oil level, checking . . . . . . . . . . . . . . . . . .17.24, 17.36
Intake fan drive belt . . . . . . . . . . . . . . . . . . . . . .17.98 Oil pressure gauge, engine . . . . . . . . . . .17.30, 17.38
Intake roller, adjusting . . . . . . . . . . . . . . . . . . . . .13.2 Oil temperature gauge, engine . . . . . . . . .17.31, 17.38
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 Oil temperature, hydraulic . . . . . . . . . . . . . . . . . .15.9
Interior light . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.15 On-board computer . . . . . . . . . . . . . . . . . . . . . . .6.31
Operating controls . . . . . . . . . . . . . . . . . . . . . . . . .6.1
J Operating controls, cab headlining . . . . . . . . . . . . .6.3
Operating controls, compressor-type
Jockey wheel . . . . . . . . . . . . . . . . . . . . . . . . . . .12.14 cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . .6.14
Operating controls, overview . . . . . . . . . . . . . . . . .6.3
Operating controls, sieve adjustment . . . . . . . . . .6.13
K Operating costs, saving . . . . . . . . . . . . . . . . . . . . .1.7
Operating fluids and filling capacities . . . . . . . . . .17.4
Knife blades and fingers, replacing . . . . . . . . . . .12.34 Operation, cutting table . . . . . . . . . . . . . . . . . . .12.19
Knife drive belt, tensioning . . . . . . . . . . . . . . . . .12.28 Overload protection, returns elevator . . . . . . . . .13.45
Knives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12.5
The specified quality of the lubricants represents the minimum requirement. No lesser quality may be used.
If you use other lubricant grades, the approval and consent of your dealer, SAME-DEUTZ-FAHR or the
manufacturer of the machine or attachment must be obtained.
In the case of open lubricating points, lubrication with both grease and oil is permitted.
Inspect the pipes and connections of the lubrication system each day.
When using a central lubrication system, this system must always be filled with a sufficient quantity of
lubricants. The lubrication points and their supply lines must be checked daily. In addition, all lube
nipples not connected to the central system must be manually lubricated in accordance with the
Lubrication Plan.
At open lubricating points (e.g. joints, plastic bearing shells, chains etc.), biodegradable lubricants may be used
in addition to the specified lubricants, provided that they conform to the same specification.
Economical use of lubricants and service fluids reduces environmental pollution and at the same time
helps save costs.
In particular in the case of open lubrication points, you can very easily determine whether the relevant
point needs to be relubricated at the specified intervals or whether sufficient lubricant remains in place.
Dispose of oils, fuels, brake fluids, batteries and filters in accordance with regulations and environmental
conditions. Never dump waste in or on the soil, in the drainage system or in waterways. Oils, fuels and brake
fluid must only be stored in specified containers.
Environmentally polluting and toxic substances and components must be removed via the appropriate waste
disposal channel (recycling).
1 Reel spiders 50
Reel bearing 2 10
2 Side cutter, rape harvester 10
3 Cutter guide and knife 10
4 Knife gear 1 50*
Knife head 1 10*
5 Reel drive 50
6 Intake auger, tine guides 400
7 Intake auger, tine bearings 400
8 Chain drive, intake auger 10
9 Reel variator 2 50
10 PTO shaft, cutting table drive
Joints 4 10
Longitudinal splines on sliding section 50
11 Wide-angle articulated shaft 4/8** 10
3/8** 50
1 5 9
2 3 4 6 7 8 10
11 34940-1
10h
50h
10h
10h
1 2 3
50h
50h
10h
400h
4 5 6
10h
50h
50h
400h
32170 32173 32168
7 8 9
50h
50h
10 11
23
22
20
34940-1
21
10h
50h
10h
20 21 22
400h
32792
23
Lubrication divider
Balance (21)
35618
37
33 34 35 36
31
30 32
10h
50h
10h
33804
35434 35435
30 31 32
50h
50h
50h
33 34 35
50h
50h 35433 35483
36 37
* Depending on the version, a sticker stating the relevant interval must be displayed.
40 41 42 43 46
44 34940-1
50h
50h
50h
50h
50h
10h
35437 35369 90053
40 41 42
400h
10h
10h
35436 33792 33763
43 44 45
* Depending on the version, a sticker stating the relevant interval must be displayed.
50 51 52 55 56 58
53 54 57 34393-2
10h
35439 50h 35491 50h 35492
50 51 52
400h
50h
50h
400h
53 54 55
50h 50h
400h
10h
56 57 58
63 64
65
60 61 62 66 67
34939-2
10h
50h
60 61 62
50h
50h 50h
50h
63 64 65
10h
50h
35447 35495
66 67
73
70 71 74
75 72 76 77
34939-2
50h
50h
70 71 72
50h
50h
400h
50h
73 74 75
50h 50h
10h
400h
35452 33761
76 77
82 83
81
80
34939-2
50h
50h
50h
35498 35453
80 81 82
50h
50h
90101
83
84
34939-2
Lubrication divider
right side (84)
10h
90 Side gears, left and right 20 then every 500 50 then every 500*
91 Shift gearbox 100 50 then every 500*
92 Shift gearbox, drain plug
93 Angle gearbox, bottom of grain 100 50 then every 2000
94 Hydraulic oil tank Daily 50 then every 1000*
95 Threshing-drum reduction (optional) 100 50 then every 500*
E K
E/K
A
A
33802 35485 35486
90 91 92
K
E/K
E/K
90006 31551
93 94 95