September 2016

Kingspan What is Kingspan Roof Tile?

The Kingspan Roof Tile System
looks like a traditional pantile
Two times
faster installation,
excellent thermal

Roof Tile
roof but is a modern Kingspan performance.
insulated panel with a shaped
exterior.
What is a Roof Tile
panel system?
Flexibility
Through constant development of proles,
joints and performance sandwich panels
have evolved from being purely used for
industrial applications to a wider range of
sectors from oce buildings to leisure and
entertainment centres. It has become an es-
tablished way of constructing roof systems.
One of Kingspans big developments is the
Roof Tile System.
The Kingspan Roof Tile System looks like a
traditional pantile roof but is a modern King-
span insulated panel with a shaped exterior.
The insulation is built-in and can be used for
any commercial building with a roof pitch of
12 or more after deection. The traditional
look hides a sophisticated system that is
easy to install and complies with all contem-
porary building standards.
INSTALLATION
2 3
X-dek Panel
KS Roof Tile
Installing the Kingspan Roof Tile is quick and
convenient. The panels are light, practical
and can be installed in almost any kind of
weather within a few days.
RENOVATION AND EXTENSION
The exibility of the Kingspan Roof Tile Sys-
tem becomes very apparent when it comes
to renovation and extension. The sandwich
panels can be unmounted quickly (especially
compared to concrete buildings) and can be
re-used. Extensions are therefore possible
without any big disruptions to the everyday
business operations. Especially, when a
company grows, i.e. needs more storage or
a bigger oce building this can easily be
done with sandwich panels.
KINGSPAN Roof Tile panel system
Steel tile
THERMAL AND FIRE PERFORMANCE
The Kingspan Roof Tile incorporates ADVANTAGES
our advanced IPN insulation core
which can achieve a U-Value of up
to 0.14 W/mK and a re performance Comparing to standard built-up system:
of REI 20. The perfect combination
50 % faster installation time lower labour costs.
for commercial buildings.
Less components - saving on material for roof truss.
RANGE OF ACCESSORIES Lower roof pitches.
The Kingspan Roof Tile can be designed
Superior solid thermal and re performance.
with a wide range accessories to create a
sophisticated roof system that doesnt nds Vapor and moisture protection.
a balanced solution between design and Comprehensive guarantee.
performance.
Build speed & cost
The fast construction of any roof is essential
to protect the building from bad weather
conditions. In contrast to a standard built
up roof systems, the Kingspan Roof Tile
is single component sandwich panel with
single x installation and can provide at
least 50% faster installation times, allowing
internal t out to begin earlier.
Kingspan Roof Tile panels are suitable for
all building applications including oce
and commercial, education and domestic.
KS1000 RT panels are suitable for buildings
with roof pitches of 12 and above using the
following construction methods:
Timber truss systems.
Timber purlin systems.
Kingspan Roof Tile
Steel purlin systems.
Flat-to-pitch over-roong systems
at least 50% faster
installation times
roof structure can
be reduced
by app. 45 %
saving on labour cost
one guarantee from
one supplier
Standard built-up roofs
Kingspan Roof Tile is a single component. composed into one element, what means
In its standard width of 1 m and length up you receive one guarantee from one suppli-
to 10 m (10 m2) it can be xed to the roof er and condence that everything has been
within 20 minutes by 5 installers. This is a previously manufactured and certicated
signicant saving on time and labour cost. according to strict standards and quality
management systems.
An example calculation shows that a roof
system of 200 m2 (including roof construc-
tion, insulation and accessories) , can be
installed in half the time using a Kingspan
Roof Tile compared to a traditional steel
tiled roof with mineral ber insulation and
all other layers (3,5 days compared to 7
days).
The IPN insulation core of Kingspan Roof
Tile delivers excellent and solid thermal
performance throughout the building life
cycle. It is a light weight product and can be
Standard tiled roof:
installed in any weather conditions (even
in winter), with no fear that insulation can
a lot of components
get wet and lose its thermal properties.
Kingspan Roof Tile is complete roof system complicated and
time-consuming
installation
requires additional
insulation and more
elements of the roof
truss

Steel tiled roof Ceramic tiled roof

Kingspan Roof Tile panels can be installed

manually or using mechanical handling
equipment, thus further increasing the build
speed. Panels are xed directly to steel or
wooden roof structure which can signicant-
ly reduce the sub construction, i.e. purlins
and rafters in wide spans. There is no need
to use laths or battens. That means that
roof structure can be reduced by app. 45 %
comparing to traditional steel tiled roof, and
even more in case of ceramic tile roong.

4 5
Build speed & cost Non-residential buildings
SAVE UP TO

TRADITIONAL STEEL TILED ROOF VS KINGSPAN ROOF TILE 18,7

EUR/M2

1 1

2
3
4
2
5
3
6
7
8

8
COMPONENTS
3
COMPONENTS

PIR board
EUR/m2 Kingspan
MMMF Roof Tile
Roof tile
EUR/m2 6,9 (weather sheeting) EUR/m2
1,1 Wooden laths 5x5cm
Roof tile (weather sheeting) 6,9 0,7 Wooden battens 2,5x4,5cm
Roong lm
Wooden laths 5x5cm 1,1 0,9
Wooden rafters 8x20cm
Wooden battens 2,5x4,5cm 0,7 3,4 27,5 Roof tile panel 100mm
Roong lm 0,9
Wooden rafters 8x20cm 3,4 20
PIR board
Mineral ber 2x10cm
(density 35kg/m3) 6,6
2,7 Wooden purlins 16x16 and 12x8 cm
Vapor barrier foil 0,5 0,5
Vapor barrier foil
Trapezoidal sheet TR35 Trapezoidal sheet TR35
(0,7mm) 5,3 5,3 (0,7mm) 0,9 Wooden rafters 8x20cm

Ancillaries 2,3 2,3

Ancillaries Ancillaries
2,7
Labor
Labor 19,5 8,0
19,5 Labor

TOTAL
DIFFERENCE: TOTAL TOTAL DIFFERENCE: 41,8
5,3 47,1 60,5 18,7 EUR/m2
EUR/M2 EUR/m2 EUR/m2 EUR/M2

INSTALATION TIME DIFFERENCE:

3,5
Traditional steel tiled roof 7 days Kingspan Roof Tile 3,5 days DAYS
TWO TIMES
FASTER THAN
STANDARD ROOF

2-slope roof cca. 200 m2. Roof length 14,5 m. Slope length 7 m. Slope 40. Avarage prices in Poland, Q2 2016.
6
Build speed & cost Residential buildings
SAVE UP TO

TRADITIONAL CERAMIC ROOFING VS KINGSPAN ROOF TILE 22,3

EUR/M2

1
1

2 2
3
4 3
5 4

6 5
7
8

8
COMPONENTS
5
COMPONENTS

PIR board
EUR/m2
MMMF Kingspan
EUR/m 2 Ceramic tile Roof Tile
13,7 (min.price, incl. side and ridge)
EUR/m2
Ceramic tile 1,1 Wooden laths 5x5cm
(min.price, incl. side and ridge) 13,7 0,7 Wooden battens 2,5x4,5cm
Roong lm
Wooden laths 5x5cm 1,1 0,9
Wooden battens 2,5x4,5cm Wooden rafters 8x20cm
0,7 4,1 27,5 Roof tile panel 100 mm
Roong lm
0,9 2,3
Wooden purlins 16x16cm
Wooden rafters 8x20cm Wooden joists 8x20cm
4,1 1,1
Wooden purlins 16x16cm
Wooden joists 8x20cm
2,3 2,7 Wooden purlins 16x16 cm
PIR board
Mineral ber 2x10cm 1,1 20
(density 35kg/m3) 0,9 Wooden rafters 8x20 cm
Vapor barrier foil
6,6 0,5 Vapor barrier foil
Vapor barrier foil
Plasterboard + accessories
0,5 0,5 Plasterboard + accessories
3,4 3,4 3,4 Plasterboard + accessories
Ancillaries Ancillaries
1,8 1,8 2,7 Ancillaries

Labor
27,5 27,5 Labor 17,2 Labor

TOTAL
DIFFERENCE: TOTAL TOTAL DIFFERENCE:
54,9
8,9 63,8 77,2 22,3 EUR/m2
EUR/M2 EUR/m2 EUR/m2 EUR/M2

INSTALATION TIME
DIFFERENCE:

Traditional steel tiled roof 7,5 days Kingspan Roof Tile 5 days 2,5
DAYS

2-slope roof cca. 200 m2. Roof length 14,5 m. Slope length 7 m. Slope 40. Avarage prices in Poland, Q2 2016 (ceramic tile - min. price, including side and ridge tiles).
8
 Biedronka
CASE STUDIES
PL
Shopping Centre
Location: Sompolno, Poland
Roof Product:
KS1000 RT Roof Tile, Terracota,
Quantity: 1200 m2

Speed

Technical
Support

Asethetics

11
 Tile Pitch

Product Data Kingspan Roof Tile panels are manufactured

with a standard end laps and pitch length.
cutback of 150 mm. In circumstances where
the Kingspan Roof Tile panel length is great-

KS1000 RT
Manufactured panel length is therefore a
multiple of the pitch. Overall panel legth is
betwen 2,1 - 9.9 m. Panel pitch length is 325
mm with a standard eaves overhang - right
er than the roof pitch the panels are site cut
at the apex and the junction covered by the
ridge ashing.

Panel length
100 mm 325 mm 50 mm
Aplication Materials Steel facings
Kingspan Roof Tile can be installed Kingspan Roof Tile panels comprise steel Hot dipped coated steel according EN
on every type of roof with minimal facings encapsulating a FireSafe IPN (poly- 10346:2011
slope of 12 . System is suitable for isocyanurate) insulation core. External polymer coating Deep Matt .
150 mm
use on both domestic and non-domestic Colours available are Terracotta and
building applications. Anthracite (R9005).
Internal - 0.4 mm nominal thickness steel Acoustic Site Installed Seals and Fillers On xing the proles the primary fasteners
Panel performance with polyester coating 15 m in white colour Sound Reduction Index (SRI) All side laps to be sealed along the full will be placed in the concealed sidelap and
R9002. length with an unbroken bead of non-curing the valley of the prole.
d core thickness [mm] 60 100 160 Hz* 63 125 250 500 1K 2K 4K 8K
gun-grade sealant to external and internal The number of roof xings and their location
SRI dB) 20 19 21 22 22 32 38 44
D overall thcikness [mm] 100 140 200 sheets. must be as recommended by Kingspan and
* Frequency
U -value [W/m2 K] 0,38 0,23 0,14 must be able to resist wind
Fasteners
Fire resistance - RE30/REI20 The KS1000 RT insulated roof panel
Primary Fasteners Site installation
has a single gure weighted sound reduc-
Weigth [kg/m2] (steel 0,5/0,4 mm) 11,3 13,1 15,8 All fasteners must be high thread self-drill Site assembly instructions are available at
tion Rw = 25dB.
self-tap screws tted with 16 mm non-fer- www.kingspan.info and on our YT channel
rous washers. The screws will be (video):
Seals
manufactured from anti-corrosion coated
All Kingspan Roof Tile panel are supplied
carbon steel and have a colour matched
with a vapour control tape to side laps.
head.
200 mm

40 mm Structural Tables
Please contact Kingspan Technical Department tech@kingspan.pl or visit our website to get actual span tables.
D
d

anti-condesation tape

Panel lengths with standard cutback 150 mm

Panel side lap backwords laying

Number of Panel length Number of Panel length
modules (325 mm) modules (325 mm)
at 325mm centres (every tile)
Bead of continuous 6 2 100 19 6 325
gun-grade applied
sealant 7 2 425 20 6 650

8 2 750 21 6 975

9 3 075 22 7 300

10 3 400 23 7 625
sealant applied
during installation 11 3 725 24 7 950

12 4 050 25 8 275

13 4 375 26 8 600

14 4 700 27 8 925

15 5 025 28 9 250

16 5 350 29 9 575

17 5 675 30 9 900

18 6 000

12
Creating the complete Roof Tile system
with our accessories
Half round ridge P12z P12a
K240 Gutter support arm
Proled verge ller Outer ller gasket

External ridge ashing

K130

K232, K239 Angular Gutter

K103 c K103 e K232, K239 K240

External ridge ashing Half round ridge + end piece Angular Gutter Gutter support arm

K102 RT K102 RT L14 K130

Eaves scalloped ashing Ridge scalloped ashing Hip valley inslulated gutter

14
Construction details
Private house Panel: RT 100 mm,

CASE STUDIES
DE
Place: Schleswig-Holstein, Germany Deep Matt Terracotta
Quantity: 950 m

Ridge

Half Round Ridge Capping

Half-round ridge trim with overlaps sealed

Ridge trim inner with 150mm overlaps sealed

m
25m Low profile headed stitcher
suit or rivets at 400mm centres
ut to
s ite c Gun applied fire rated canister insulation
gth
e l len
Pan
Stitcher at 400mm centres
Profiled filler sealed top and bottom Internal ridge trim with
with gun-grade sealant 150mm overlaps sealed
with air seal - Vapourflex
Panel fastener or gun-grade sealant
Air seal - 8mm non-
curing gun-grade sealant

KS1000 RT Roof Tile Site applied 6mm

bead of non-curing
Kingspan Multibeam gun-grade sealant for
air sealing at panel joint

Angle Ridge Capping

Ridge trim inner with 150mm overlaps sealed
m
25m Stitcher at 400mm centres
it
t su
e cu
ngt h sit Gun applied fire rated canister insulation
el le
Pan

Profiled filler sealed top and bottom Internal ridge trim with
with gun-grade sealant 150mm overlaps sealed
with air seal - Vapourflex
Panel fastener or gun-grade sealant
Air seal - 8mm bead
of gun-grade sealant

KS1000 RT Roof Tile Site applied 6mm

bead of non-curing
Kingspan Multibeam gun-grade sealant for
air sealing at panel joint

Note: Project specific construction details must be used. Please refer to Kingspan Design and Construction Guide for further information.

16 17
Construction details
Ridge Valley Gutter
Alternative Valley Hip Detail
Half Round Hip Capping Site applied 6mm bead of
Half round hip trim with overlaps sealed Roof Tile profile non-curing gun-grade sealant
removed for air sealing at panel joint
Reticulated foam filler
Hip trim inner with 150mm overlaps sealed In-situ weathering KS1000 RT
system by specialist Roof Tile
Low profile headed stitcher contractor
or rivets at 400mm centres Weather seal between panels
with Vapourflex tape
Panel fastener
Gun applied fire rated canister insulation
Cleader angle by
steelwork contractor Stitcher at 400mm centres
Internal hip trim with 150mm sealed
Air seal - 8mm bead
overlaps sealed with air seal -
of gun-grade sealant
Vapourflex or gun-grade sealant
KS1000 RT Roof Tile Site applied 6mm bead of
non-curing gun-grade sealant
Cleader angle by
for air sealing at panel joint
steelwork contractor

Kingspan Multibeam

Panel fastener
Kingspan Multibeam
Air seal - 8mm Internal valley hip trim with 150mm
non-curing gun-grade overlap sealed with Vapour seal -
sealant Vapourflex or gun-grade sealant

Cleader angle by
steelwork contractor Hip rafter
Gun applied fire rated
canister insulation

Valley Gutter Verge

Valley Detail Verge Detail
Roof Tile setting out position based on 200mm tile width
KS1000 RT Roof Tile Trims support zed
Profiled verge filler and verge support stitched at 325mm centres
Panel fastener 115 Note: verge fillers may only be positioned on
the crown or in the bottom of the valley
Site applied 6mm bead of non-curing gun-grade Site cut panel to provide KS1000 RT Roof Tile
sealant for air sealing at panel joint setting out point
Air sealing by
Air seal - 8mm non-curing gun-grade sealant building contractor
Sawtooth verge tile trim

Fascia board by others

Cleader angle by
steelwork contractor
Insulated valley gutter Kingspan Multibeam
Fascia board packed
out with timber to allow
adjustment of overall
building width to suit
tile width
Cleader angle by
steelwork contractor
Rafter
Soffit board by others
Air seal - bead of non-curing
gun-grade sealant
Verge to suit tile width

18 19
Construction details
Verge Lean-to

Verge Detail
Roof Tile setting out position based on 200mm tile width Cladding Lean-to Detail
Trims support zed
Profiled verge filler and verge support stitched at 325mm centres 70 Kingspan Architectural Wall Panel
Note: verge fillers may only be positioned on
the crown or in the bottom of the valley
External lean-to flashing
KS1000 RT Roof Tile Site cut panel to provide
setting out point
Air sealing by building contractor Profile filler sealed top & bottom
with gun-grade sealant
Sawtooth verge tile trim
Site applied 6 mm bead of non-
curing gun-grade sealant for air Air seal - 8mm
Fascia board by others sealing at panel joint bead of non-curing
gun-grade sealant
Cleader angle by KS1000 RT Roof Tile
steelwork contractor Fire rated canister
applied insulation
Fascia board packed out with
timber to allow adjustment Internal liner flashing
of overall building width to
suit tile width Air seal - 8mm
bead of non-curing
Cleader angle by gun-grade sealant
steelwork contractor
Rafter Soffit board by others
Air seal - bead of non-curing
gun-grade sealant

Verge to suit tile width

Note: Project specific construction details must be used. Please refer to Kingspan Design and Construction Guide for further information.

Eaves Daylighting

Eaves Detail
Velux Type Rooflight Detail
Site applied 6 mm bead of non-curing gun-grade
sealant for air sealing at panel joint KS1000 RT Roof Tile
Air sealing by building contractor Kingspan Multibeam

KS1000 RT Roof Tile In-situ weathering system by specialist contractors

m
150m k
ac aSpecial head flashing to suit rooflight (by rooflight supplier)
Cutb
Panel fastener
Special head flashing (by rooflight supplier)
Highline gutter Velux rooflight
Fascia board packed
out with timber to
allow adjustment of
overall building width Standard Velux
to suit tile width EDH flashing

Fascia board by others

Countersunk fixing
at 600mm centres
Kingspan Eaves Beam

Soffit board by others

Overhang to suit Roof Tile

panel length

Note: Project specific construction details must be used. Please refer to Kingspan Design and Construction Guide for further information.

20
 Market Vea
CASE STUDIES
PL
Shopping Centre
Location: Konin, Poland
Roof Product:
KS1000 RT Roof Tile, Terracota,
Quantity: 560 m2
KS1000 X-dek, PVC, Qty: 360 m2

23
Kingspan Sp. z o.o.
Przemysowa 20, 27-300 Lipsko, Poland
t: +48 48 378 31 00 f: +48 48 378 13 30, www.kingspan.info

For the product offering in other markets please contact your local sales representative or visit www.kingspan.info
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept respon-
sibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of
working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof.