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Introduction
In this laboratory the type of welding has been carried out is arc
welding which a manual process that uses a consumable electrode coated
in flux to lay the weld. It is a fusion welding processes which uses an
electric arc to produce the heat required for melting the metal. The welder
creates an electric arc that melts the base metals and filler metal
(consumable) together so that they all fuse into one solid piece of metal
There are many weave pattern technique in welding operation such as circular, c,
square, J, T , and straight step pattern. Only the circular and c technique has been used
on my tasks. Circular pattern is used for flat position welds on butt, tee,
outside corner joints and build up or surfacing applications. "C" pattern
good for most flat welds, but can be used for vertical positions.The arc
welding continues to be used extensively in the construction of steel structures and in
industrial fabrication. It is popular because it can be used in the field without complicated
equipment and gases.
SAFETY
1) Follow the procedures for turning off and on the welding machine.
2) Wear face shield, safety shoes and safety jacket, leather gloves and apron all
the times.
3) Avoid performing a welding operation and the tools until you are thoroughly
familiar with how it should be done.
4) Obtain permission before start the welding operation and only attempt work
that you have been approved to do.
5) Be aware when performing the machine because it produced ultraviolet rays
spatter and heat to the materials. Use the black glass of the face shield.
6) Do not watch the ultraviolet ray spatter when welding without using the black
glass of face shield.
7) Carry out at a comfortable area and where there is good welding will be done
away from the flammable materials.
8) Do not disturb other student that are still work.
9) Store the equipment and other accessories carefully because they can be
damaged if not store properly.
10) Always use a wire brush, not hand to remove the coated molten metal after the
welding process.
11) Use the chipping hammer to remove the coated part of the molten metal.
12) Dont leave wire brush and chipping hammer on working table to avoid injury.
13) Be sure the electrode being clamped successfully at electrode holder to avoid
it from moving during the working operation.
14) Keep the floor clean around the machine free from chips, electrodes coated.
15) Clean the entire working place after used it.
OBSERVATION
Arc welding used a coated electrode to weld with the metal. Basically, only two weave
pattern has been used which is circular and c pattern. In circular pattern the molten metal
produced cover more space and higher metal height compared to the c pattern. Welding
operation will consume less time when using the circular pattern compared to the c. The
electrode which clamped at the electrode holder must be between 3mm to 5 mm from the
metal. If the electrode is too close or less than 3 mm it will stick together with the metal and
the welding operation cannot be carried out.If the operation is too far the operation cannot be
conducted and the spatter will not come up and the welding did not happen. The power
supply will be around 45 V at up to 600A. the electrode is a mild steel 6013.
RESULTS
Based on the result, the welding that has been carried out has some defect. The defect is due
to the bad practices, the effect of changing variation of parameters which either the current is
too low or too height. The height of the weld metal and the slag inclusion are caused by the
current conductivity which s too low while for the ripple appearance and the porosity is
caused by the too high current flow.
The c weave pattern technique The circular weave pattern technique
CONCLUSIONS
Based on the result, some defect occurred which are from the technical term and also the bad
practise. The height of the molten metal must be higher in both technique. Besides that, the
circular technique must cover a big area of weld compared to the c technique. The two
welding technique which are circular and c pattern has been used, the equipment of the arc
welding and the arc welding itself has been learnt. We also get to know how to do an arc
welding and how the process is occur . Besides that, there are also a few tips on handling and
welding that we have learn . We also can improve our skills in welding .
REFERENCES
1. https://www.scribd.com/doc/251363451/Welding-Report
2. https://www.academia.edu/5198060/WELDING_REPORT
3. http://www.slideshare.net/RakeshSingh125/f-arc-welding
4. Welding Essentials by William L. Galvery Jr. and Frank B. Marlow\
5. Audel Welding Pocket Reference by James E. Brumbaugh and Rex
Miller
PROCEDURES