CALTECH ENGINEERING CO. PVT. LTD.

QW 483 PROCEDURE QUALIFICATION RECORD (PQR)

Company Name CALTECH ENGINEERING CO. PVT. LTD.

Procedure Qualification Record No. CALTECH/PQR/01 Rev : 0 Dtd: 04.01.17

WPS No. CALTECH/WPS/01 Rev : 0 Dtd: 04.01.17

Welding Process(es) GTAW + SMAW Type(s): Manual

JOINTS (QW -402)

65

1.5 mm 2.5 mm
2.5 mm for GTAW

4.61 mm for SMAW

BASE METALS (QW-403) POST WELD HEAT TREATMENT (QW-407)

Material Spec. SA106 to SA106 Soaking Temp. NA

Type or Grade B to B Soaking Time NA

P.No. 1 to 1 Gr.No. 1 to 1 Other NA

Thickness 7.11 mm

Diameter(O.D) 110 mm GAS (QW-408) - Single

FILLER METALS (QW-404) Gas Mixture

GTAW SMAW Shielding Argon Welding Grade

Specn No. (SFA) 5.18 5.1 Trailing Not used Not used

AWS No.(Class) ER 70 S-2 E 7018 Backing Not used Not used

F.No.& A.No. 6&1 4&1 ELECTRICAL CHARACTERISTICS (QW-409)

Size of Filler Metals(Dia) 2.4 mm 2.5 mm Current DC Amps

EN-GTAW
Weld Metal Thickness 2.5 mm 4.61 mm Polarity EP-SMAW Volts
Flux Type Used Not used NA
POSITION (QW -405) Tungsten Electrode Size EW Th-2 / 2.4 dia
Position(s) of Groove 6-G Other NA
Welding Progression Uphill for Vertical TECHNIQUE (QW-410)
Other NA Travel Speed (Range) mm/max. As per table
Technique NA
PREHEAT (QW-406) String or Weave Bead String for root
Preheat Temp (Room Temp) 16 C Single or Multiple pass per side Single for GTAW
Interpass Temp 150 C Single or Multiple Electrodes Single
Other NA Other : NA
NA - Not Applicable
LTD.

QR)

04.01.17

04.01.17 EXAXT THICKNESS?

7.11mm

m for GTAW

mm for SMAW

TMENT (QW-407)

Single

Flow Rate

9 Lpm

NA

NA

RISTICS (QW-409)

As per Table

As per Table

Th-2 / 2.4 dia

W-410)

g for root
e for GTAW
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 PQR No. : CALTECH/PQR/01 Rev.0
TENSILE TEST (QW-150)
Specimen Width Thk Area Ultimate UTS
No. (mm) (mm) (mm) Total Load (N/mm) Type of Failure & Location
(N)

T1 19.1 6.75 128.93 69500 539.1 Ductile & broken outside weld

T2 19.14 6.53 124.98 68000 544.1 Ductile & broken outside weld
GUIDED BEND TEST (QW-160)
Type & Figure No. Result

Root Bend 1 and QW 462.3(a) (Former dia 4T, Angle of Bend 180) Satisfactory
Root Bend 2 and QW 462.3(a) (Former dia 4T, Angle of Bend 180) Satisfactory
Face Bend 1 and QW 462.3(a) (Former dia 4T, Angle of Bend 180) Satisfactory
Face Bend 2 and QW 462.3(a) (Former dia 4T, Angle of Bend 180) Satisfactory
TOUGHNESS TESTS (QW-170) Specification Size : NA
Specimen Notch Notch Test Impact Lateral Exp. Drop Weight
No. Location Type Temp C Individual Avg.
Individual (J) Avg.(J) Break
(Minus) in mm (mm)

NA

Size of Travel Remarks

S.No. Weld Layers Electrode Electrode Polarity Current Voltage Speed Heat I/P
Class mm A V mm / min (kJ/mm)

1 Root (GTAW) ER70S-2 2.4 DCEN 95-100 12-14 54.66 1.251 - 1.536
2 SMAW (Hot pass) E 7018 2.5 DCEP 75-80 23-26 83.03 1.246 - 1.503
3 Fill up E 7018 2.5 DCEP 84-86 23-26 98.6 1.175 - 1.360
4 Fill up E 7018 2.5 DCEP 83-85 22-26 84.44 1.356 - 1.570
FILLET WELD TEST (QW-180)
Radiography result Report No : SMRPEC/WPQ/08, Dtd:13.07.08 Penetration Into Parent Metal
Hardness Location Hardness
Macro Result -NA- Visual Examination: Satisfactory
Welders Name G. Paul Welder No. W-01

Test Conducted by Bharat Technical Labs Lab.Test No. 3656/1/2008 Dtd:30.07.08- for Tensile & Bend

Legend : DC - Direct current, EN - Electrode Negative, EP - Electrode Positive, NA - Not Applicable

WE CERTIFY THAT THE STATEMENT IN THIS RECORD ARE CORRECT AND THAT THE TEST WELDS
WERE PREPARED, WELDED AND TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF
ASME SECTION IX

NA- Not Applicable

Prepared by : G. SRIKANT
For CALTECH For TPIA / AI

Date : 04. 01. 17 Date :

ECH/PQR/01 Rev.0

Location

side weld

side weld

e : NA
Drop Weight

No Break

Remarks
Heat I/P
(kJ/mm)

1.251 - 1.536
1.246 - 1.503
1.175 - 1.360
1.356 - 1.570

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Tensile & Bend

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