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Established in 2005, Control Plus a 100% subsidiary of Corrtech International Pvt.

Ltd. has continued to Grow in its process providing solutions for the Gas industry in
both, upstream and down-stream through supplier agreements with a group of
International organizations.
Control Plus strives to be a global leader providing a range of Skids to oil, gas and
liquid service and operator companies. We are capable of providing skids of any
size, any number of streams and pressure ratings.

We create a value for our customer as a direct source of contact to solve their
unending requirements, through continuous improvements and persistent efforts.

Control Plus has exhaustive client list and areas of operation around the globe for all
its products and services.

Oil & Gas Industry/Power and Energy Sectors/Petrochemicals and Refineries


CCPP & Power Generation Units/Compressor Manufacturers/Pharmaceuticals
Fertilizers & Chemicals.
CONTROL PLUS
PRESENCE IN THE GAS DISTRIBUTION
City Gate Stations/Custody Transfer
Skids
Pressure Reduction Skids
Metering Skids
District Regulating Skids
Industrial Skids
Domestic Skids
Filtration Skids
Pressure Regulation Skids
Comprehensive Skids
Check Metering Skids
Pig Launcher & Receiver
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
SKID
Worldwide, Natural Gas is used as a alternative
feedstock in Manufacturing & Processing Plants,
Business Centers, Office Buildings, Hotels & Restaurants
for Industrial & Commercial Ovens, Boilers, Furnaces &
Area Heating Purposes.

High-pressure gas transmission pipelines are used to


transport the gas for utilization and sale to end
consumers. The pressure of this gas needs to be reduced
to acceptable levels for Industrial & Commercial
networks. So, a SKID is installed at the end consumer
location, designed to filter the incoming gas, regulate
the pressure and measure the flow.

SKID is a complex structure of crucial components like


Ball Valves, Globe Valves, Filters, Pressure Regulators,
Meters, Flow Control Valves, Solar Panel &
Instrumentation works of multifarious specifications
*Photographs in any part of this documents are for illustrative & understanding
and functions, all well supported on a base frame.
purposes only. They may or may not match with our previous/current supply.
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID
FILTRATION SECTION
1. Dry Gas Filter
2. Quick Opening End Closure
3. Pressure Gauge
4. Differential Pressure Gauge
5. Pressure Safety Valve
PRESSURE REGULATING SECTION
1. Pressure Regulators
2. Sensing Lines
3. Creep Relief Valves
METERING SECTION
1. Turbine Meter
2. Flow Straightner
OTHER SKID ITEMS
Ball & Globe Valve, Flow Control Valve, Solar Panel,
Instrumentation, Piping & Tubing Work, General Fitting
Items and Base Frame.
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-PRESSURE REGULATING SECTION
Need of a Pressure Regulator in Skid?
To match downstream demand while
keeping the downstream pressure constant.
To able to adjust the load demand depend

on the usage consumption


To meet future demand

To limit the gas flow rate

Protect the meter from over spin

Control the gas flow rate

To have control on the load balance across


the gas grid network
To allow flexible adjust the pressure
remotely
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-PRESSURE REGULATING SECTION
Design & Manufacturing Standards:
ANSI/ASME American National Standards Institute/American Society of Mechanical Engineers.
B 1.20.1 Pipe Threads General Purpose (Inch)
B 16.5 Pipe Flanges and Flanged Fittings NPS'A through NPS24
B 16.20 Metallic Gaskets for Pipe Flanges, Ring Joint, Spiral wound and Jacketed
B 16.34 Valves Flanged, Threaded and Welding End
ANSI/FCI American National Standards Institute/Fluid Controls Institute
70.2 Control Valve Seat Leakage Classification
EN-10204 Inspection Documents for Metallic Products.
IBR Indian Boiler Regulations
IEC-60079 Electrical Apparatus for Explosive Gas Atmosphere
IEC-60529 Degree of Protection Provided by Enclosures (IP Code)
ISA Instrumentation Systems and Automation Society
575.03 Face to Face Dimensions for Flanged Globe-Style Control Valve Bodies
575.04 Face to Face Dimensions for Flangeless Control Valves
S 75.19 Hydrostatic Testing of Control Valves
IS-13 947 Specification for Low Voltage Switchgear and Control Gear.
IS-2148 Electrical Apparatus for Explosive Gas Atmospheres - Flameproof Enclosures 'd.
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-PRESSURE REGULATING SECTION

Factors considered in selection of a Pressure Regulator


Accuracy
Capacity
Lock-up
Speed of response
Cost

What are the types of Pressure Regulators?


Self-Operated Regulators
Pressure Loaded Regulators
Pilot Operated Regulators-Two Path Control
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-PRESSURE REGULATING SECTION

PRESURE REGULATORS-SELF-OPERATED REGULATORS

Narrow-Range of Control
10-20% Droop

Typical Applications:
1. Farm taps
2. Industrial, commercial and domestic gas service
3. Instrument air supply
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-PRESSURE REGULATING SECTION
PRESURE REGULATORS-PRESSURE-LOADED REGULATORS

Advantages
Greater accuracy
Wider range of outlet pressures
Increased capacity
Disadvantages
Hazardous / expensive ATM bleed
More components / more expensive
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-PRESSURE REGULATING SECTION
PRESURE REGULATORS-PILOT-OPERATED REGULATORS
TWO-PATH CONTROL

Broad Range of Control


<10% Droop
Typical Applications:
1. District regulating
2. City-gates
3. Turbine fuel supply
4. Boilers
5. Fixed-factor billing
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-METERINGSECTION
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-METERINGSECTION
Design & Manufacturing Standards:
AGA - American gas association, Gas measurement committee
AGA Report No. 7 Measurement of gas by Turbine meters
AGA Report No. 8 Compressibility and Super-compressibility for Natural Gas and other
Hydrocarbon Gases. Transmission Measurement
AGA Report No. 5 Energy Calculations in Natural gas
AGA Report No. 3 Orifice Metering of Natural gas and Other hydrocarbon related fluids
ANSI/ASME- American Society of Mechanical Engineers
B 1.20.1- Pipe Threads
B 16.5 - Steel pipe flanges and flanged fittings
B 31.8 - Gas transmission and distribution piping systems

IGE/TD/13- Recommendation on transmission and distribution practice for pressure regulating


installations for transmission and distribution systems
EN 334 European Standard for Gas pressure regulators up to Inlet of 100 bar
EN 14382 European standard for Safety systems
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-METERINGSECTION
Different Types of Commercially Available Metering Technology
RPD Metering
Orifice Metering
Turbine Metering
Ultrasonic Metering

Selecting The Correct Meter Based Upon


Fluid type and process properties
Required metering performance
Installation requirements
Economic considerations

Overview of Three Metering Technologies


International Standards
Advantages and Disadvantages of Each Technology
CONTROL PLUS OIL & GAS SOLUTIONS PRIVATE LIMITED
COMPONENTS OF A SKID-METERINGSECTION-ORIFICE METERS

Orifice Meters Are Differential Pressure Devices


Differential Pressure Is Related To Flow rate

Have Been Used In Gas Measurement For 70+ Years


Fully Accepted & Standardised

Accuracy Relies On Correct


Application
Location
Flow Conditioning
Meter Tube Design
Operation
Thank You

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