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SMXAIROIL

FEATURES AIR/OILMIXINGVALVE
THEKEYTOREDUCINGTHEUSEOFLUBRICANTS...
TWOSEPARATE
REVENUEFORAIR ...INCREASINGPRODUCTIVITY'
ANDOIL
The mixing valve SMX is the base of
USEANYTYPEOF Air/Oilprogressivemodularsystem. Outlet
exclusionplug
LUBRICANTWITH
VISCOSITYBETWEEN15 The Air/Oil dispenser applies the SMX
AND1000CSTATA progressive modular dispenser to air/oil
FLUIDSWORKING system.
TEMPERATUREBETWEEN Airline
Modularelementsareassembledonsub exclusionplug
0CAND80C.
base that delivers through special
fitting Air/Oil mixture or, as needed, Aria/oliomixerfitting
onlyoil.
Atomizerfitting
Fittingforoilonly
Fittingforspray
Outletconnectiononlyforoil

OPERATIONPRINCIPLESOFTHEAIR/OILSYSTEM
Keyelementsof"AIR/OIL"systemare: ProgressivedispensersblockSERIALSMX

ADVANTAGES AIR/OILFitting
SERIALSMX
MODULARCONCEPT
TheSMXAir/Oilhastwoinletsforcompressedairconnectedtoboththerightandleftoutletsof
ECONOMYINLUBRICANT thebaseandoneinletforoil.
CONTROLFUNCTION OilaccuratelymeteredbySMXmeteringelementsthroughthespecialAiroilfittingmountedon
theoutletsofthebaseisinjectedintotheairstream.

SMX metring
SMXmetring element Justbychangingthefittingontheoutletpartsof

element theSMXAir/Oilandonthelubricationpointsit
is possible to spray fine (atomizer fitting) or
course (spray fitting) Air/Oil mixture on the
bearing or to deliver oil (oil fitting) to other
friction points such as slides, gears etc.. this
means that in one assembly you can have the
APPLICATIONS three possibilities as mentioned above. The
Air/Oil system is economic because lubricant
ROLLINGMILLS qualityisaccuratelymeteredandisindependent
ROLLINGMILLBOXGUIDE fromoilviscosity.
The Air/Oil system is safe to use and is no
FORMATIONOFLOOP Fitting healthhazardtotheoperatorsincenooilmistis
Oilinlet produced.
WINDINGMACHINES
Airinlet
HOLDINGSUPPORT

EXTENSIONS AREASOFAIR/OIL LUBRICATION APPLICATION
Lubricationofhighspeedrotatingelements,whereasteadydistributionof
CENTERINGTABLES smallquantitiesoflubricantisrequiredandisabletomaintain,between
movingelements,thelubricatingfilmwhichtendstobecarriedoffbythehigh
ROLLERBEARING centrifugepower.
Lubricationofmachinerypartsworkingathightemperatureswherethe
STRAIGHTENERS lubricanttendstobedriedorburned
spraylubricationofchainsorgears
SIZES Lubricationofslidesandwayswhichrequireathinfilmoflubricantallover
theirsurface
STRIPTRAIN
Lubricationofbearingswhichneedprotectionfordustinfiltration,wateror
STEELLMILLS otherdamagingsubstances.Themixedairflowcreatesaslightoverpressure
insidethelubricatedelement,preventingtheingressofotherpollutedbodies
Lubricationofpointwhichcannotbereachedbytraditionallubricationsystem,
whereonlyanoilsprayasolvetheproblem.

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SMXAIROIL

THEADVANTAGESOFAIR/OILLUBRICATION
MODULARCONCEPT
OftheSMXprogressivemeteringelementsallowsflexibilityofthelubricationsystemtosuittheneedoftheinstalledproject.
COMPATIBILITY
With DROPSA progressive system installations. The airoil
distributor is compatible with the traditional SMX systems AIRCONSUMPTION
thusallowingtofitoneormoreairoildistributoronexisting
installations, its only necessary to have a compressed air The air consumption in Normal liters/hr. (Nl/hr) is a
generator.
functionofthepressureapplied,thediameterofthe
ECONOMYINLUBRICANT mixingelementsholesandthenumberofthesame.
The oil delivered into air stream is accurately metered
according to the effective requirement of the lubrication
point.Thisavoidsexpensivelubricantwastage.
LUBRICANTVISCOSITY 0
It is possible to use any type of lubricant with viscosity Nl/h
between 15 e 1000 cSt at a fluids working temperature
between 0C e 80C (32F 176F). The best conditions are
obtained with oil viscosity between 32 e 320 cSt at a 3000
temperature40C(104F)
Airconsumption
COOLINGOFLUBRICATEDPARTS 2000
The continuous supply of a mixed air stream, besides
lubricating,alsohasacoolingeffect.
1000
RETAININGACTION
Theoverpressureinsidethelubricatedelementpreventsthe
ingressofforeignbodies.
CONTROLFUNCTION
Thanks to the progressive system, the malfunctioning of a 1 2 3 4 5 6 7
meteringelementissignalledbyacontroldevice. Airpressure

ENVIRONMENTFRIENDLY
The Air/Oil system does not produce oil mist and
thereforedoesnotproducefogging. Withfitting649012

DIM ENSIONS


AIRINLET
Att.UNIISO OILINLET
7/1Rp1/8 Att.UNIISO
7/1Rp1/8

12.3

18.3

InletBase Intermediate Base EndBase

Nominal dimensions in mm
Tollerance/element + o/- 0,05
A B
93,02 83,02
116,44 106,44
139,86 129,86 Anairbleedvalveisplacedonbothsidesoftheendbasetoenableairbubblesinside
163,28 153,28 thedistributortobeeliminatedwhichcancauseinconsistentdeliveries.
93,02 83,02

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SMXAIROIL

AIR/OILFITTINGS

SpecialAir/Oilfittingsaretwotipes: fittingstobemountedonbaseoutputs
connectorstobemountedonlubricationpoints

Dependingontheconnectorsmountedyoucanhavefollowingtypesoflubrication:

Lubrificationwithoilatomised Lubrificationspray Lubrificationwithonlyoil


(air/oilfinemixturewithterminal (air/oilroughmixturetypewithterminal
spray) (withterminalspray)
atomizer)

FITTINGOUTOFTHEBASE

ATOMISEDOILFITTINGSANDSPRAYOILFITTINGS FITTINGSFOROILLUBRICATION

Fittings to be mounted on the base. Oil introduced from the Connector fitting to be mounted on the
metering chamber of SMX metering unit, is delivered through base.
passage A into the oil fitting where it is brought into the Air passage "B" is closet, thus the
lubrication point will get oil through
compressed air stream which reaches the same fitting through
passageB. passage"A"only.

Part.No.649006fortube6. Part.No.649007
Part.No.649029fortube1/4 fortube6
Iftherewasthenecessitythatthedistributorworks
eveniftherearetheexclusionoftheoutlets,
youhavetomountthefittingsonthebase.

Part.No.649579fortube6.
Part.No.649580fortube1/4

F ITTINGTHEPOINT

ATOMISEDOILFITTINGS SPRAYOILFITTING FITTINGSFOROIL
Connector fitting to be mounted on Connector fitting to be mounted on LUBRICATION
lubricationpoint.Insiedthefittingsthere lubricationpoint. Connectorfittingtobe
is a small part inwhich the speed of The oil spray is obtained with the mountedonlubricationpoint
mixedoil/airstreamisincreasedcausing fragmentation,insidethefitting,ofoil
thefragmentation. dropsdeliveredbytheair. Part.No.91946
(R1/8UNIISO7/1)
Part.No.649012
Part.No.649014
(R1/8UNIISO7/1)
(R1/8UNIISO7/1) Part.No.91944
fortube6 (1/8NPTF)
fortube6
Part.No.649013
(1/8NPTF) Part.No.649015
fortube6 (1/8NPTF)
Part.No.649032 fortube6
(1/8NPTF) Part.No.649033
fortube1/4 (1/8NPTF)
fortube1/4.

SINGLEANDDOUBLEOUTLETCONVERSION
It's possible to double the delivery of a single
element by removing the Oring Part. No.
ORing
Part.No.641791 ADAPTOR 641791(usethecentralhole)andbyreplacingthe
Yellow Adapter Part. No. 641709 with the White
adapterPart.No.641708asshowninthedrawing.
In order to guarantee either a proper seal or easy
dismantling of the adaptor. the torque setting
shouldbeset0,81Kgm(810Nm).
Thetorquesettingfortheplugsthataremounted
OUTLET

OUTLET
OUTLET

on the side of the element would be 1 Kg m


(10Nm).
* 3232098BSP The torque setting for the fixing screws to mount
* 3232095NPTF theelementonthebaseis0,5Kgm(5Nm).
When converted into single, plug off the second
*Orderseparately outlet.
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SMXAIROIL

CONTACTS ORDERINGINFORMATION
1) Selectthecodeofbaseassy.Accordingtothenumberofmeteringunitstobemounted(see
tablebelow)
www.dropsa.com
2) Select the codes of SMX metering or units or select the delivery and other technical
information
sales@dropsa.com
3) Selectthecodeoffittittingsmountedonlubricationpoints(seenextpage)
4) Select the code of fittings mounted on lubrication points (see next page)
(vedipag.precedente)
Note:Toconnectbasefittingandendfittingsa6m.m.externaldiameterpipetobeused
ITALIA
Intermediatebase
DropsaSpA
t.+3902250791
f.+390225079767
BASEASSEMBLY Airinlet
U.K.
Dropsa(UK)Ltd AIR/OIL
FORSIX Oilinlet
t.+44(0)1784431177
METERING
f.+44(0)1784438598 ELEMENTS

GERMANY Airinlet
Finalbase
DropsaGmbH
Initialbase
t.+49(0)211394011
f.+49(0)211394013 COMPONENTSCHOOSE
FRANCE Description Part.No. Mark
DropsaAme R1/8UNIISO7/1 (NPTF)
FinalBase 649055 649055 BFXA
t.+33(0)139930033 Intermediatebase 649054 649054 BXA
f.+33(0)139862636 Initialbase 649053 649023 BIXA
Outletexclusionplug 649008 649008
U.S.A. Oiloutletfitting 649007 649007
DropsaCorporation Air/Oilfitting 649006 649006
Airlineexclusionplug 3232098 3232095
t.+15865661540 Fittingforoilonly 91946 91944
f.+15865661541 Atomiserfitting 649012 649013
Fittingforspry 649014 649015
AUSTRALIA
DropsaAustraliaLtd.
CODESOFBASEASSEMBLY
NUMBEROFMETERING BASEASSY. BASEASSY.NPTF
t.+61(02)99386644 UNITS R1/8UNIISO7/1
f.+61(0)299386611 3 649153 649173
4 649154 649174
BRAZIL 5 649155 649175
6 649156 649176
DropsadoBrasilInd.e
7 649157 649177
Com.Lta 8 649158 649178
t.+55(0)1156310007 9 649159 649179
f.+55(0)1156319408 10 649160 649180
11 649161 649181

12 649162 649182
CHINA

DropsaLubricationSystems Thebaseassemblyismadeofoneinletbase,oneormoreintermediatebasesoneendbase.
(Shanghai)Co.,Ltd
t.+86(021)67740275 CODESOFDISTRIBUTORS
SMXMETERINGELEMENT SMXBRIDGEELEMENT
f.+86(021)67740205 Deliveryperoutlet 1or2outlets left leftright right

cm cu.in. Description Cod. Description Cod. Description Cod. Description Cod.

0.04 .0024 SMX04 641825 SMX04L 641826 SMX04LR 641827 SMX04R 641828
0.08 .005 SMX08 641516 SMX08L 641629 SMX08LR 641637 SMX08R 641621
0.16 .010 SMX16 641517 SMX16L 641630 SMX16LR 641638 SMX16R 641622
0.25 .015 SMX25 641518 SMX25L 641631 SMX25LR 641639 SMX25R 641623
0.35 .021 SMX35 641519 SMX35L 641632 SMX35LR 641640 SMX35R 641624

0.40 .025 SMX40 641520 SMX40L 641633 SMX40LR 641641 SMX40R 641625

0.50 .030 SMX50 641521 SMX50L 641634 SMX50LR 641642 SMX50R 641626
0.60 .036 SMX60 641522 SMX60L 641635 SMX60LR 641643 SMX60R 641627
0.65 .040 SMX65 641523 SMX65L 641636 SMX65LR 641644 SMX65R 641628

OPTIONAL
DESCRIPTION CODE
C2176PIWK15/11
UltrasensorSensorforSMX 1655305
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