2008 MD Electrical

Electrical Manual 2008 Medium Duty C-Series Conventional Cab i
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Index
SYSTEM OPERATING INSTRUCTIONS

UF3 Fast Idle Option Electrical Requirements....................................................................................................................... A-1
OUTLINE.................................................................................................................................................................................. A-3
Overview.......................................................................................................................................................................... A-1
Engine/Transmission Variations....................................................................................................................................... A-4
Factory Installed Equipment............................................................................................................................................ A-4
Upfitter Installed Equipment............................................................................................................................................ A-5
Operation......................................................................................................................................................................... A-5
Appendix.......................................................................................................................................................................... A-6
PTO Power Take Off Option Electrical Requirements.......................................................................................................... A-7
OUTLINE.................................................................................................................................................................................. A-7
Overview.......................................................................................................................................................................... A-8
Engine/Transmission Variations....................................................................................................................................... A-9
Vocation/Modes............................................................................................................................................................... A-9
Factory Installed Equipment.......................................................................................................................................... A-10
Upfitter Installed Equipment.......................................................................................................................................... A-10
Operation....................................................................................................................................................................... A-11
Stationary Preset Mode............................................................................................................................................ A-12
Stationary Variable Mode.......................................................................................................................................... A-14
Mobile Variable Mode............................................................................................................................................... A-16
PTO Engine Shutdown.............................................................................................................................................. A-18
Reprogramming........................................................................................................................................................ A-20
Fast Idle & PTO Switches......................................................................................................................................... A-22
(continued on next page)

Electrical Manual 2008 Medium Duty C Series Conventional Cab
Electrical Manual 2008 Medium Duty C-Series Conventional Cab ii
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Index (continued)
ELECTRICAL COMPONENT LOCATIONS

Electrical Component Legend......................................................................................................................................................... B-1
Ground Zones.................................................................................................................................................................................. B-2
Underhood Distribution Center........................................................................................................................................................ B-3
Fuse Block Underhood (Primary) Label Usage............................................................................................................................. B-4
Fuse Block Underhood (Primary) Top View................................................................................................................................... B-5
Fuse Block Underhood (Primary) Bottom View............................................................................................................................. B-6
Fuse Block Underhood (Primary) Wire Entry................................................................................................................................. B-7
Fuse Block Underhood (Secondary) Label................................................................................................................................... B-9
Fuse Block Underhood (Secondary)........................................................................................................................................... B-10
Fuse Block Underhood (Secondary) Wire Entry.......................................................................................................................... B-11
Fuse Block I/P 1 Label................................................................................................................................................................ B-12
Fuse Block I/P 1 Label Usage..................................................................................................................................................... B-13
Fuse Block I/P 1 Front View........................................................................................................................................................ B-15
Fuse Block I/P 1 Back View........................................................................................................................................................ B-16
Fuse Block I/P 1 Wire Entry........................................................................................................................................................ B-17
Fuse Block I/P 2 Label................................................................................................................................................................ B-18
Fuse Block I/P 2.......................................................................................................................................................................... B-19
Fuse Block I/P 2 Wire Entry........................................................................................................................................................ B-20
Location Views U/H Fuse Center................................................................................................................................................ B-22
Location Views I/P Harness w/I/P-1 & I/P-2............................................................................................................................... B-23
Location Views I/P-2 Fuse Center............................................................................................................................................... B-24
Turn Signal Flasher........................................................................................................................................................................ B-25

Electrical Manual 2008 Medium Duty C-Series Conventional Cab iii
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Index (continued)
ELECTRICAL AND PIN-OUT ILLUSTRATIONS

12-Way Body Builder Connector..................................................................................................................................................... C-1
Body Builder Connector Location................................................................................................................................................... C-2
10-Way Bus Connector / 2-Way Bus Connector Family 2............................................................................................................ C-3
Bus Connector Location Family 2................................................................................................................................................. C-4
8.1L (L18) Powertrain Control Module (PCM) Connector C-1...................................................................................................... C-6
8.1L (L18) Powertrain Control Module (PCM) Connector C-2...................................................................................................... C-8
7.8L (LF8) Engine Control Module (ECM) Location..................................................................................................................... C-10
7.8L (LF8) Engine Control Module (ECM) Connector C-1........................................................................................................... C-11
7.8L (LF8) Engine Control Module (ECM) Connector C-2........................................................................................................... C-13
6.6L (LMM) Engine Control Module (ECM) Location................................................................................................................... C-15
6.6L (LMM) Engine Control Module (ECM) Connector C-1......................................................................................................... C-16
6.6L (LMM) Engine Control Module (ECM) Connector C-2......................................................................................................... C-19
7.2L (LF6) CAT Engine Control Module (ECM) Connector C-1................................................................................................... C-21
7.2L (LF6) CAT Engine Control Module (ECM) Connector C-2................................................................................................... C-23
16-Way Serial Data Link Connector............................................................................................................................................... C-26
Serial Data Link Connector Location............................................................................................................................................. C-27
8-Way Tail Lamp Connector........................................................................................................................................................... C-28
Tail Lamp Connector Location....................................................................................................................................................... C-29
7-Way Tractor Connector Family 3............................................................................................................................................. C-30
Tractor Connector Family 3 Location.......................................................................................................................................... C-31
7-Way Trailer Connector Family 2............................................................................................................................................... C-32
Trailer Connector Location Family 2........................................................................................................................................... C-33
7-Way Trailer Connector Family 3............................................................................................................................................... C-34
Electrical Manual 2008 Medium Duty C-Series Conventional Cab iv
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Index (continued)
ELECTRICAL AND PIN-OUT ILLUSTRATIONS (continued)

10-Way Transmission Optional Connector.................................................................................................................................... C-36
Transmission Optional Connector Location................................................................................................................................... C-37
10-Way Upfitter PTO Connector.................................................................................................................................................... C-38
Upfitter PTO Connector Location.................................................................................................................................................. C-39
C127 Engine Chassis Harness to Remote Power Take Off (PTO) (LF8)........................................................................................ C-40
Right Rear Side of Engine Compartment (LF8).............................................................................................................................. C-41

Electrical Manual 2008 Medium Duty C-Series Conventional Cab v
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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS

Schematic Description and Navigation Instructions.................................................................................................................. D-1
Power Distribution
(L18) 8.1L V8 GMPT VORTEC - Gas...................................................................................................................................... D-3
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel............................................................................................................................. D-12
(LF8) 7.8L L6 Isuzu 6H - Diesel.............................................................................................................................................. D-21
(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................... D-30
Ground Distribution
(L18) 8.1L V8 GMPT VORTEC - Gas (LMM) 6.6L V8 Isuzu DURAMAX - Diesel.............................................................. D-39
(LF8) 7.8L L6 Isuzu 6H - Diesel.............................................................................................................................................. D-51
(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................... D-64
Power Take-Off
(L18) 8.1L V8 GMPT VORTEC - Gas (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
(LF8) 7.8L L6 Isuzu 6H - Diesel...................................................................................................................................... D-76
(LF6) 7.2L L6 Caterpillar C7 - Diesel................................................................................................................................... D-78
Auxiliary Power............................................................................................................................................................................ D-80
Engine Controls
(L18) 8.1L V8 GMPT VORTEC - Gas.................................................................................................................................... D-81
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel............................................................................................................................. D-93
(LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................................ D-107
(LF6) 7.2L L6 Caterpillar C7 - Diesel.................................................................................................................................. D-119
Fan Control................................................................................................................................................................................. D-131
ETC
(L18) 8.1L V8 GMPT VORTEC - Gas.................................................................................................................................. D-132
Electrical Manual 2008 Medium Duty C-Series Conventional Cab vi
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Index (continued)
SUBSYSTEM ELECTRICAL SCHEMATICS (continued)
Fuel
(L18) 8.1L V8 GMPT VORTEC - Gas - Family 2................................................................................................................. D-134
(L18) 8.1L V8 GMPT VORTEC - Gas - Family 3................................................................................................................. D-136
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel........................................................................................................................... D-138
(LF8) 7.8L L6 Isuzu 6H - Diesel - (LF6) 7.2L L6 Caterpillar C7 - Diesel.............................................................................. D-139
Heated Fuel/Water In Fuel
Automatic Transmissions
LCT Transmission................................................................................................................................................................. D-143
MD Transmission.................................................................................................................................................................. D-146
Exhaust Brake/Resistor
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel.......................................................................................................................... D-149
Starting & Charging
(L18) 8.1L V8 GMPT VORTEC - Gas.................................................................................................................................. D-150
Cruise Control
(L18) 8.1L V8 GMPT VORTEC - Gas (LMM) 6.6L V8 Isuzu DURAMAX - Diesel............................................................ D-160
Electrical Manual 2008 Medium Duty C Series Conventional Cab (continued on next page)
Electrical Manual 2008 Medium Duty C-Series Conventional Cab vii
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Index (continued)
Batteries
(L18) 8.1L V8 GMPT VORTEC - Gas - Top Post................................................................................................................. D-163
(L18) 8.1L V8 GMPT VORTEC - Gas - Side Post............................................................................................................... D-165
(L18) 8.1L V8 GMPT VORTEC - Gas - Bus......................................................................................................................... D-166
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel - Bus................................................................................................................. D-169
2-Speed Rear Axle
(L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................. D-172
Active Transfer Case.......................................................................................................................................................................... D-176
Horn ............................................................................................................................................................................................ D-178
Brakes
Hydraulic (C4500 thru C7500).............................................................................................................................................. D-179
Air (C7500 thru C8500)................................................................................................................................................................ D-185
Park Brake
Park Brake (Family 2)........................................................................................................................................................... D-190
Park Brake (Family 3)........................................................................................................................................................... D-191
SIR ............................................................................................................................................................................................... D-192
Rear Air Suspension.................................................................................................................................................................. D-194

Electrical Manual 2008 Medium Duty C-Series Conventional Cab viii
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Index (continued)

Serial Data
Data Link Connector............................................................................................................................................................ D-195
Serial Data Link (Class 2)..................................................................................................................................................... D-198
Serial Data Gateway............................................................................................................................................................. D-199
Diagnostic Tool Connector................................................................................................................................................... D-200
J1939 - (L18) 8.1L V8 GMPT VORTEC - Gas (LF8) 7.8L L6 Isuzu 6H - Diesel
(LF6) 7.2L L6 Caterpillar C7 - Diesel.......................................................................................................................... D-201
HVAC
Heater Only.......................................................................................................................................................................... D-208
Active - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel.............................................................................................................. D-209
Passive - (LF8) 7.8L L6 Isuzu 6H - Diesel............................................................................................................................ D-211
Rear Heater - Crew Cab....................................................................................................................................................... D-213
Rear Defogger - Crew Cab.................................................................................................................................................. D-214
Chime ......................................................................................................................................................................................... D-215
Displays
Instrument Panel Cluster (IPC)............................................................................................................................................. D-216
Tell Tale Module & Gauges................................................................................................................................................... D-218
Windshield Wiper/Washer......................................................................................................................................................... D-220
Headlamps
Dual Headlamps................................................................................................................................................................... D-221
Quad Headlamps (Family 2)................................................................................................................................................. D-222
Daytime Running Lamps (DRL)................................................................................................................................................. D-223
Exterior Lighting......................................................................................................................................................................... D-224
Electrical Manual 2008 Medium Duty C-Series Conventional Cab ix
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Index (continued)

Interior Lighting.......................................................................................................................................................................... D-230
Truck/Trailer Wiring
Truck/Trailer Wiring (Family 2).............................................................................................................................................. D-235
Truck/Trailer Wiring (Family 3).............................................................................................................................................. D-236
Tractor Wiring (Family 3)....................................................................................................................................................... D-238
Body Builder Connector............................................................................................................................................................ D-240
School Bus Upfitter.................................................................................................................................................................... D-241
Power Windows
Power Windows - Regular Cab............................................................................................................................................ D-242
Power Windows - Crew Cab................................................................................................................................................ D-243
Power Door Locks..................................................................................................................................................................... D-245
Remote Keyless Entry (RKE)..................................................................................................................................................... D-247
Power Mirrors............................................................................................................................................................................. D-248
Entertainment
Radio.................................................................................................................................................................................... D-250
Speakers.............................................................................................................................................................................. D-251

Electrical Manual 2008 Medium Duty C-Series Conventional Cab x
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Upfitters Quick Reference Index
UPFITTERS QUICK REFERENCE
Connector Terminal Contacts
Delphi....................................................................................................................................................................................... E-1
Bosch....................................................................................................................................................................................... E-1
Sumitomo................................................................................................................................................................................. E-1
Power Take-off (PTO)
Description and Operation....................................................................................................................................................... E-2
Diagnostic Checks
Diagnostic Starting Point Power Take-Off (PTO)........................................................................................................... E-7
Symptoms Power Take-Off (PTO)................................................................................................................................. E-7
Power Take-off (PTO) Does Not Engage.......................................................................................................................... E-9
Engine RPM Does Not Increase With Power Take-Off (PTO) Engaged......................................................................... E-13
Power Take-Off (PTO) Indicator Inoperative.................................................................................................................. E-15
Schematics
L18LMMLF8............................................................................................................................................................... E-17
LF6................................................................................................................................................................................. E-19
Vehicle Diagnostic System Check........................................................................................................................................... E-20
Checking Aftermarket Accessories........................................................................................................................................... E-22
Wiring Repairs
Testing for Intermittent Conditions and Poor Connections.................................................................................................... E-23
Flat Wire Repairs.................................................................................................................................................................... E-27
GMLAN Wiring Repairs.......................................................................................................................................................... E-28
High Temperature Wiring Repairs.......................................................................................................................................... E-31
Heated Oxygen Sensor Wiring Repairs................................................................................................................................. E-35

Electrical Manual 2008 Medium Duty C-Series Conventional Cab xi
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Upfitters Quick Reference Index (continued)
UPFITTERS QUICK REFERENCE (continued)
Wiring Repairs (continued)
Splicing Copper Wire Using Splice Clips............................................................................................................................... E-36
Splicing Copper Wire Using Splice Sleeves........................................................................................................................... E-38
Splicing Twisted or Shielded Cable........................................................................................................................................ E-40
Splicing Inline Harness Diodes.............................................................................................................................................. E-41
SIR/SRS Wiring Repairs......................................................................................................................................................... E-42
Lighting
Separating Stop from Turn Signal Lamps.............................................................................................................................. E-46
Diesel Emissions
CARB Idle Shutdown Requirements (California Only)............................................................................................................ E-48

Electrical Manual 2008 Medium Duty C-Series Conventional Cab A-1
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Overview
ORGANIZATION
The Electrical section of the 2008 Medium Duty C Series Body Builder Manual is not split between Family 2 and Family 3 trucks. The
Electrical systems are common between the families. Any family specific requirements are called out in the attached documentation. This
document is organized as follows:
A. Systems Operation How it works.
B. Component Locator Where it is.
C. Connectors & Pinouts What it looks like.
D. Subsystem Schematics Detailed wiring and electrical schematic information.
E. Upfitters Quick Reference Additional information on existing and new features.
WHATS NEW FOR THE MEDIUM DUTY C SERIES
Major changes for 2008 include:

Emission compliant (LF6) 7.2L L6 Caterpillar C7 diesel added to engine lineup
CARB Idle Shutdown required on diesel-powered trucks over 14,000 lb. GVW starting January 2008 (California ONLY)
Heated fuel water separator available on (LF6) 7.2L L6 Caterpillar C7 diesel.
Separator to be mounted on left side frame rail.
The 2008 manual includes schematics for every sub-system in the vehicle.
A Schematic Description and Navigation instructions can be found at the beginning of Section D. This document helps you
understand how the schematics are organized and how to read them.

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(Overview continued from previous page)
SPECIAL INTEREST TO UPFITTERS
Connectors have been provided to allow easy interface for upfitter equipment rather than splicing into existing harnesses. These
subsystems and connectors include:
Upfitter Provision PTO related functions
Trailer Wiring Class two and three vehicles
Body Builder Connector exterior lighting and signaling, power, and 128k Pulse per Mile VSS
A Ground Block located next to the Body Builder Connector for easy ground termination
Revised Transmission Optional Connector
New Remote PTO Connector (7.8L diesel)
Navigation
The Table of Contents and Index items are linked to the actual page. Click on the item of interest and youll go to the corresponding page.
You can return with the previous page arrow in the upper center of the screen. Other links embedded in the document are hi-lighted
in blue.
Viewing
The size (%) control is located in the lower left corner of the screen. Click the down arrow and select fit in window (62%) or actual size
(100%) for most viewing applications. You can zoom in schematic detail by selecting a larger percentage.
Printing
Specific pages can be printed out. Be careful to select a print range or current page or all 400 pages will be printed.
Information provided is believed to be accurate at the time of publication. GM reserves the right to change the information at any time.

PAGE
System Operating Instructions
UF3 Fast Idle Option Electrical Requirements
OUTLINE
Overview
Engine/Transmission Variations
Factory Installed Equipment
Upfitter Installed Equipment
Operation
Appendix
Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)
Illustrations
IP Switch Panel (Figure 1)
Fast Idle Switch (Figure 2)

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OVERVIEW
The UF3 fast idle option allows the operator to push a switch and raise the engine speed to a predetermined Idle RPM value. This feature
can only be used when the vehicle is stationary. Examples of Fast Idle applications are battery charging, idle operation of High Electrical
Load vehicles, quick warm ups, and improved AC performance.
Scope
The GM (UF3) option described here is the necessary electrical and electronic content to control the engine idle speed. This is not a
description of how to install these features if not ordered as part of the option. Base factory settings and procedures to change the factory
settings are described here. Responsibility for proper and safe operation for any additional equipment remains with the Upfitter.
(PTO) vs. (UF3) Fast Idle
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LLY/LMM/LG4/LF8 engines.
ENGINE/TRANSMISSION VARIATIONS
The 2008 Medium Duty C Series uses 6 engines as shown below:

Engine RPO Engine Description Truck Family Available
L18 8.1L V8 GMPT VORTEC - Gas 2&3
LMM 6.6L V8 Isuzu DURAMAX - Diesel 2
LF8 7.8L L6 Isuzu 6H - Diesel w/2007i Emissions 3
LF6 7.2L L6 Caterpillar - Diesel 3
FACTORY INSTALLED EQUIPMENT
The UF3 fast idle option includes the Fast Idle Switch, the Fast Idle Indicator Lamp and necessary wiring to the ECM for operation.
Fast Idle Switch - Use to increase Engine speed to a preset value.
Fast Idle Indicator Lamp ECM turns on light to indicate operation in the Fast Idle Mode. This indicator is in the switch.

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UPFITTER INSTALLED EQUIPMENT
No upfitter installed equipment is required to operate the function. Responsibility for proper and safe operation for any additional equipment
remains with the Upfitter.
OPERATION
Description
Vehicles ordered with the UF3 (Fast Idle) option come with a dash mounted switch which allows the user to increase the engine idle speed
to a fixed value. The Fast Idle Switch is located to the right of the steering wheel as shown in the illustration (Figure 1). An indicator in the
switch lights to show Fast Idle mode is active.
How To Operate
To enable the Fast Idle, the following conditions must be met:

1. Engine must be running
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
4. Brake or Clutch must not be depressed.
When the above conditions are met, the operator can activate the Fast Idle mode by pressing the Fast Idle Switch. If the switch is pressed
while the engine is in the Fast Idle mode, the engine will return to normal base idle.

PAGE
Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the
L18/LMM/LF8/LF6 engines:
PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION

PARAMETERS (RPM) (RPM) (RPM) (RPM)
1000
Maximum Fast Idle Speed
2500 Cant be set below base 3800 25
Accelerator Disables Fast Idle Fast Idle Speed Parameters
600 1300
Base Idle Speed 1200 Normal engine idle will override Cannot be set above the maximum 25
if higher than Fast Idle. Fast Idle Speed Parameter
Note: The Values shown in the above chart are accurate at the time of publication but may change in time for various reasons including
running changes made to the ECM, Calibrations, Tech 2 programming, software. Etc.
Caterpillar LF6 Engine
Base Fast Idle is set at the Factory to 1000 RPM. Fast Idle can be programmed from 700 to 2640 RPM.
Adjusting the Factory Preset Engine Speed
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF8/LF6 engines.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool can
be found in the Appendix. (Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
APPENDIX
Reprogramming the PCM / Using the Tech 2 Scan Tool

(Attachment 1)
Illustrations
Location of Fast Idle Switch and Indicator (Figure 1)
Switch Detail (Figure 2)

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System Operating Instructions
PTO Power Take Off Option Electrical Requirements
OUTLINE
Overview
Engine/Transmission Variations
Vocation/Modes
Factory Installed Equipment
Upfitter Installed Equipment
Operation *
Stationary Preset Mode
Stationary Variable Mode
Mobile Variable Mode
PTO Engine Shutdown
Remote Operation
Appendix
Illustrations
Location of PTO Switch and Indicator (Figure 1)
PTO Switch Detail (Figure 3)
Note: *Caterpillar has different programming capability. See your dealer for more information.

PAGE
OVERVIEW
A Power Take Off (PTO) is a gearbox or mechanical device used to transmit mechanical power from the powertrain, through gears or a
transmission, to another mechanical or hydraulic device. Examples of PTO applications are: salt spreaders, refuse equipment, plows,
pumps, drills, lifts, wrecker equipment, dump bodies, fire/rescue equipment, etc.
PTO Advantages
PTOs are inexpensive, convenient, safe and reliable.

PTOs bolt on to the transmission, engine, transfer case or can be incorporated into the accessory belt drive system.
PTOs eliminate the need for a complex array of levers, controllers, electric motors, etc., which would be required to duplicate
the operation of a PTO.
Scope
The PTO unit itself is installed by the Upfitter or Specialty Vehicle Assembler on the vehicle. The GM (PTO) option described here is the
necessary electrical and electronic content to control the PTO unit. Responsibility for proper and safe operation remains with the Upfitter.
Other PTO related RPOs such as V66 (mechanical provisions for Front PTO) are not addressed here.
(PTO) vs. (UF3) Fast Idle
The (PTO) option allows for increased engine speed operation for increased power output to the PTO unit. The (UF3) fast idle option also
allows for increased engine speed but is used for quick warm up, A/C performance, or battery charging. The (PTO) Power Take Off and
(UF3) fast idle options are mutually exclusive on the same vehicle with the L18/LMM/LF8/LF6 engines.

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ENGINE/TRANSMISSION VARIATIONS
The 2008 Medium Duty C Series uses 6 engines as shown below:

Engine RPO Engine Description Truck Family Available
L18 8.1L V8 GMPT VORTEC - Gas 2&3
LMM 6.6L V8 Isuzu DURAMAX - Diesel 2
LF8 7.8L L6 Isuzu 6H - Diesel w/2007i Emissions 3
LF6 7.2L L6 Caterpillar - Diesel 3
Many transmissions are available on the 2008 Medium Duty C Series. 13 manual and six automatics are available on Family 3 trucks alone.
The Caterpillar engine and some Allison transmissions have dedicated PTO connectors that interface with their control modules. The Engine
Controller and Transmission Controller communicate with each other on a high-speed serial data link. The PTO functions are interfaced to
the ECM on 2007 Medium Duty C Series to reduce variation in wiring and function. The LF6 Caterpillar engine requires different PTO wiring
from the other engine applications but functions in a similar manner. Specific wiring is supplied with the PTO option.
VOCATION/MODES
The primary difference in PTO operation is whether the vehicle is stationary or moving. Stationary operation can have either preset or
variable PTO speeds. Some examples of modes and vocations are:
Stationary Preset Three preset high idle speeds Refuse & Wrecker equipment, Fire truck pumpers,
Stationary Variable Variable high idle speeds - Drills, Lifts,
Mobile Variable Allows variable PTO speeds while the vehicle is moving Salt Spreaders, Plows, Street Cleaners.
Note: The ECM can be programmed to only one of these modes at any given time. Caterpillar has different programming capability. See
your dealer for more information.

PAGE
FACTORY INSTALLED EQUIPMENT
The PTO option includes the PTO Enable Switch, PTO Relay, K34 Cruise Control Switch, Upfitter Connector to allow optional Upfitter
installed switches, and necessary wiring.
PTO Enable Switch Located on Dash
PTO Relay Turned on by ECM, Provides power for Engage Switch and Load Solenoid.
K34 Cruise Control Switch Steering column mounted - use to adjust idle speeds under PTO operation.
Upfitter Connector allows interconnection of optional Upfitter installed switches.
UPFITTER INSTALLED EQUIPMENT
Optional Upfitter installed equipment includes Remote PTO Up / Down Switches, PTO Load Engage Switch, PTO Load Solenoid, and
Remote Kill Switch. All of these devices interface with the Upfitter Connector.
Remote PTO Up / Down Switches Same function as Cruise Control Switches, allows operation outside of Cab for Stationary PTO
applications.
PTO Load Engage Switch Allows for positive action feedback to ECM for before idle speed is increased. A 5 sec (calibrated) delay
occurs without this feedback.
Note: The Caterpillar ECM does not provide a feedback for PTO operation.
PTO Load Solenoid Causes PTO engagement if so equipped.
Remote Kill Switch This Normally Closed Switch allows the operator to stop the engine for remote Applications.

PAGE
OPERATION
Description
The PTO RPO is an option that allows the user to raise the engine speed through the use of designated switches and ECM programming.
The ECM can be programmed to one of the following three PTO modes:
Stationary Preset mode Three preset high idle speeds. Vehicle must be stationary.
Stationary Variable mode Variable high idle speeds. Vehicle must be stationary.
Mobile Variable mode Allows variable PTO speeds while vehicle is moving.
These PTO modes are addressed separately and in detail in the following pages.
Please note the ECM can be programmed to only one of the three modes at any one time.
PTO Switches
Vehicles ordered with the PTO option come with an IP mounted switch which allows the user to enable the function. The PTO Switch is located
to the right of the steering wheel as shown in the illustration (Figure 1 & Figure 3). An indicator in the switch lights to show PTO mode is
active. The engine speed can then be changed with either the cruise control switches or upfitter installed remote PTO switches. Cruise
Control Switches come with the PTO option on the 2008 Medium Duty C Series. The following chart shows how the switches operate.
PTO SWITCH CONVERSION CHART

PTO w/Cruise Switch Operation Remote PTO Switch Operation Function
Cruise On/Off N/A Cruise Switch Enable
PTO Enable N/A PTO Enable
SET PTO Down Lower RPM
RES PTO Up Raise RPM

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Stationary Preset Mode
Description
The Stationary Preset Mode allows the user to select from three high idle speeds which are programmed in the ECM. The user can toggle
between three preset speeds using the SET or RES switches or the Remote PTO Switches.
How To Operate
Prior to enabling the Stationary PTO Mode, the following conditions must be met:
1. Engine must be running.
2. Transmission must be in Park or Neutral.
3. Vehicle speed must be less than 5 mph.
When the above conditions are met, the operator can activate the Stationary PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position L18 only.
3. Set PTO Enable Switch to On position.
Upon Completion of the above steps, the PTO Stationary Preset Mode will be enabled and the engine speed will increase to the PTO Base
Idle Speed. Toggling the SET and RESume switches will cause the engine RPM to change from normal to either the PTO Preset #1 or PTO
Preset #2 speed depending on which switch is pressed first.
Note: LMM/LF8 ECM enables PTO relay with switch activation. Once on, the ECM wont turn the relay off until the switch is turned off.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Preset Mode causing the engine to return to normal base idle.
Note: L18 - Using the Accelerator to raise the engine above the Maximum Fast Idle Speed will result in disabling the PTO Stationary
Preset Mode.
LMM/LF8 Engine will be governed to PTO Max engine speed with throttle activation. Engine speed will return to pre-activation
value after the pedal is released.

PAGE
Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the
L18/LMM/LF8 engines:
1000
Maximum Fast Idle Speed 2500 L18 3800 L18
Cant be set below base 50
Accelerator Disables Fast Idle 2200 LMM/LF8 2200 LMM/LF8
Fast Idle Speed Parameters
1200 L18 1300 L18
600
850 LMM 1400 LMM/LF8 50
1000 LF8 Cannot be set above the maximum
Fast Idle Speed Parameter
1200 L18 1000
1250 LMM Maximum Fast Idle Speed 50
1400 LF8
1000
Cant be set below base Maximum Fast Idle Speed 50
LMM/LF8 Fast Idle Speed Parameters
1000 LMM/LF8 600 Maximum Fast Idle Speed 50
Caterpillar LG5 Engine
PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF6/LF8 engines.
be found in the Appendix (Attachment 1) . Reprogramming the LH6 engine requires a Caterpillar electronic service tool.

PAGE
Stationary Variable Mode
Description
The Stationary Variable Mode allows the user to retain the engine speed at a desired value through the use of the accelerator pedal and the
SET or RES switch. The engine speed must be greater than the PTO Base Fast Idle Speed and lower than the Maximum Fast Idle Speed.
How To Operate
Prior to enabling the Stationary Variable PTO Mode, the following conditions must be met:
2. Transmission must be in Park or Neutral
3. Vehicle speed must be less than 5 mph
When the above conditions are met, the operator can activate the Stationary Variable PTO by the following sequence:
1. Set the Park Brake.
2. Set the Cruise On/Off Switch to the On position L18 only.
3. Set PTO Enable Switch to On position.
4. Depress the Accelerator pedal to obtain the desired high idle speed.
5. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table A). The adjustment increments are 25 RPM (L18/LF8), 100 RPM (LMM). This function with the remote switches as well
as the cruise control switches.

PAGE
PTO STATIONARY VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LF8), 100 RPM (LMM) Engine speed will increase by 25 RPM (L18/LF8), 100 RPM (LMM)
PRESSING decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
ONCE speed can be decreased down to the engine base idle speed speed can increase up to the maximum fast idle speed value.
value. If engine speed is at this value, all SET inputs will be ignored. If engine speed is at this value, all RES inputs will be ignored.
HELD Decelerates engine down to the engine base idle speed value. Increases engine speed up to the maximum fast idle speed value.
Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
TABLE A Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LLY/LG4 engines:

1000
Maximum Fast Idle Speed 2500 L18 3800 L18 25 L18/LF8
Cant be set below base
Accelerator Disables Fast Idle 2200 LMM/LF8 2200 LMM/LF8 100 LMM
1200 L18 1300 L18
600
850 LMM 1400 LMM/LF8 25 L18/LF8
PTO Base Idle Speed Normal engine idle will override
Cannot be set above the maximum 100 LMM
1000 LF8 if higher than Fast Idle.
PTO Relay Engage Max Engine Speed 1000 LMM/LF8 600 Maximum Fast Idle Speed 50
PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm.
The PTO bump rate is 50 RPM.

PAGE
The Above parameters can be reprogrammed with a GM Tech 2 Diagnostic scan tool for the L18/LMM/LF8 engines.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2 tool
can be found in the Appendix (Attachment 1). Reprogramming the LG5 engine requires a Caterpillar electronic service tool.
Any changes in the above conditions, including depressing the brake or clutch pedals or shifting an automatic transmission in gear, will
disable the Stationary Variable Preset Mode causing the engine to return to normal base idle. Using the Accelerator to raise the engine
above the Maximum Fast Idle Speed will result in disabling the PTO Stationary Variable Mode.
Mobile Variable Mode
Description
The PTO Mobile Mode allows the driver to maintain a desired engine speed (not vehicle speed) while the vehicle is moving. This feature is
available with both manual and automatic transmissions. The engine speed must be greater than the PTO Base Fast Idle Speed and lower
than the Maximum Fast Idle Speed. The Vehicle speed must be between the Minimum and Maximum Vehicle Speed Values.
How To Operate
To engage the PTO Mobile Variable Mode, the following conditions must be met in the following order:
2. Transmission must be in gear.
3. Vehicle speed must be between the Minimum and Maximum Vehicle Speeds
5. PTO Enable Switch must be set to the On position
When the above conditions are met, the operator can activate the Mobile Variable mode by the following sequence:
7. Depress the Accelerator Pedal to obtain the desired engine speed.
8. Press the SET button to hold engine at the desired high idle speed.
The SET and RES switches can then be used to adjust the engine speed within the Maximum and Minimum RPM values shown in the Engine
calibration table (Table B). The adjustment increments are 25 RPM (L18/LF8), 100 RPM (LMM).

PAGE
PTO MOBILE VARIABLE MODE FUNCTION CHART
SWITCH SET RES
Engine speed will decrease by 25 RPM (L18/LF8), 100 RPM (LMM) Engine speed will increase by 25 RPM (L18/LF8), 100 RPM (LMM)
decrements and will maintain the new engine speed value. Engine increments and will maintain the new engine speed value. Engine
PRESSING speed can be decreased down to the engine base idle speed value. speed can increase up to the maximum fast idle speed value. If
ONCE If engine speed is at this value, all SET inputs will be ignored. If the engine speed is at this value, all RES inputs will be ignored. If the
vehicle reaches the Minimum Vehicle Speed Value, PTO mode will vehicle reaches the Maximum Vehicle Speed Value, PTO mode will
be disengaged. be disengaged.
Decelerates engine down to the engine base idle speed. Increases engine speed up to the maximum fast idle speed value.
HELD If the vehicle reaches the Minimum Vehicle Speed Value, If the vehicle reaches the Maximum Vehicle Speed Value,
PTO mode will be disengaged. PTO mode will be disengaged.
Note: If the Stationary Variable Mode is disabled (i.e., brake depressed), it may be re-enabled by pressing the RES switch. This will cause
the engine to resume the speed it was prior to disabling.
TABLE B Engine Calibrations
The factory preset and minimum and maximum programmable speeds are shown in the table below for the L18/LMM/LF8 engines:

1000
Maximum Fast Idle Speed 2500 L18 3800 L18 25 L18/LF8
Cant be set below base
Accelerator Disables Fast Idle 2200 LMM/LF8 2200 LMM/LF8 100 LMM
1300 L18
600
1200 L18 1400 LMM/LF8 25 L18/LF8
PTO Base Idle Speed Normal engine idle will override
1000 LMM/LF8 Cannot be set above the maximum 100 LMM
if higher than Fast Idle.
20 L18 30 L18
Maximum Vehicle Speed
80 LMM 3 MPH 80 LMM 1
Governing MPH 75 LF8 255 LF8
PTO Relay Engage Max Engine Speed 1000 LMM/LF8 600 Maximum Fast Idle Speed 50

PAGE
PTO Engine RPM Set Speed is factory set at 1200 rpm. PTO Engine RPM Set Speed can be programmed between 700 and 2640 rpm. The
PTO bump rate is 50 RPM.
The Tech 2 connects to the Data Link Connector under the dash. Information regarding reprogramming with the Tech 2
tool can be found in the Appendix (Attachment 1). Reprogramming the LF6 engine requires a Caterpillar electronic service tool.
PTO Engine Shutdown

Description
The PTO option includes provisions for PTO engine fault shutdown. This feature allows the operator to stop the engine while in PTO mode
with an aftermarket installed switch. If the truck is not in PTO mode, pressing the switch will have no effect on engine operation. The
PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been provided
for installation of remote PTO controls. The upfitter can access the PTO engine fault shutdown circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. To install this feature see the
upfitter provisions schematics. Important. If the PTO engine shutdown feature is to be used, it must be turned on in the ECM. If this
feature is not turned on it will have no effect on the engine.
be found in the Appendix (Attachment 1). Reprogramming the LF6 engine requires a Caterpillar electronic service tool.
Remote Operation
Description
The PTO Upfitter Connector (located on the right side of the engine compartment near the right wheel) Component legend has been
provided for installation of remote PTO idle controls. The upfitter can access the PTO high idle circuits through this connector. The upfitter
must provide the mating connector, wiring, and remoter switches shown on the Upfitter (PTO) Connector. Two momentary switched are
required to duplicate the operation of the SET and RESume switches in the cab. The schematics showing the switches can be found on the
Subsystem Electrical schematics under Upfitter Provisions. PTO UP switches duplicate the RES switch operation and the PTO Downswitch
duplicates the SET switch operation. Please note that the PTO high idle must still be enabled from the Cruise On/Off and the PTO
enable switches in the cab.

PAGE
APPENDIX
Illustrations
Location Illustrations
IP Switch Panel (Figure 1)
PTO Enable Switch See Component Locations (Figure 3)
Upfitter PTO Connector is shown in the connector and pin-out illustrations
Connector Drawings
Upfitter Provisions Connector are shown in the connector and pin-out illustrations
Circuit Schematic References (Circuit Schematics are shown in the Subsystem Electrical Schematic portion of the Body Builders Manual)
Upfitter Provision Connector L18/LMM/LF8
Upfitter Provision Connector LF6
L18 Gas Engine
Duramax 6.6L and 7.8L Diesel Engines
Caterpillar 7.2L Diesel Engine
PTO Operation w/Isuzu 7.8L Diesel Engine

PAGE
ATTACHMENT 1
REPROGRAMMING THE PCM/ECM FOR FAST IDLE/PTO USING THE TECH 2 SCAN TOOL
The Tech 2 scan tool MUST be used to enable the Fast Idle and PTO options and adjust the factory preset parameters to desired settings.
The Tech 2 menu driven device is a hand held scan tool that plugs into the datalink connector located underneath the dash near the drivers
seat. Once the Tech 2 is connected, the following chart will guide the user.
STEP CURRENT MENU SELECT

1 MAIN FO: DIAGNOSTICS
2 VEHICLE IDENTIFICATION YEAR OF VEHICLE
3 VEHICLE IDENTIFICATION MEDIUM DUTY TRUCK
4 SYSTEM SELECTION FO: POWERTRAIN
5 VEHICLE IDENTIFICATION LP4 OR L21
6 VEHICLE IDENTIFICATION AUTOMATIC OR MANUAL
7 POWERTRAIN F2: SPECIAL FUNCTIONS
8 SPECIAL FUNCTIONS F3: PTO OPTIONS
9 CURRENT PTO SETTINGS CHANGE OPTIONS
10 PTO OPTIONS SEE MENU BELOW
TO ADJUST THE MODE OF OPERATION:
The PTO OPTIONS MENU will appear with the selections:
FO: FAST IDLE
Fl: STATIONARY PRESET FAST IDLE
F2: STATIONARY VARIABLE FAST IDLE
F3: MOBILE VARIABLE FAST IDLE

PAGE
Once the mode of operation is selected the CURRENT PTO SETTINGS menu will appear with the adjustable parameters for the current
mode.
This screen allows the user to increase or decrease engine RPM values using the INCREASE and DECREASE buttons. If the Engine Fault
Shutdown feature is selected, the YES or NO buttons will determine if this feature is enabled.
After all the settings are adjusted, the user will press the REPROGRAM button and the CURRENT PTO SETTINGS menu will appear with
the changes. The ignition must be turned off for ten seconds to ensure that the program values are stored in the PCM.
SERVICE CONSIDERATIONS
IMPORTANT: Please be aware that UF3 and PTO high idle settings must be reprogrammed in the event that the PCM is replaced. It may
be advisable to provide the PCM settings information to the customer in case the PCM requires servicing during some point
in the life of the vehicle.

PAGE
IP, Switch Trim Plate, Fast Idle and PTO Switch Location (Figure 1)

PAGE
Switch Fast Idle (Figure 2)

PAGE
PTO Enable Switch (Figure 3)

Electrical Manual 2008 Medium Duty C-Series Conventional Cab B-
PAGE
Electrical Component Legend
DATE ESCR L DESCRIPTION
19OC00 N/A A MAJOR MODULE LOCATIONS
LOCATION LEGEND
1 IP DISTRIBUTION/RELAY CTR.
2 IP DISTRIBUTION CTR.
3 UNDERHOOD DISTRIBUTION CTR.
4 MAXI FUSE CTR.
24 16 4 5 CHIME/RADIO
23 11 3 6 DRL
1 7 EBC AIR/TCS
2 8 EBC HYD./TCS
12
25 22 9 ECU CAT. LG5
17 19 10 ECU ISZ LG4

21 11 ECU ISZ LB7
10 5 14
12 EDU ISZ LB7
13 18 20 13 ETC/PPS
15
9 14 HVAC
6 15 IPC
7 8 16 PCM/LCT TCM/WTEC TCM

17 RFA
18 SDM
19 TTM
20 TRAILER CONNECTOR FAM 2
21 TRAILER CONNECTOR FAM 3
22 BODY BUILDER CONNECTOR
23 TRANS OPTION CONNECTOR
24 PTO UPFITTER CONNECTOR
25 GROUND BLOCK
PRELIM PROTO
PAGE NO. 1a
CHIME - CHIME MODULE PCM - POWERTRAIN CONTROL MODULE - V8
(REFERENCE) FAMILY II: FAMILY III:
PROPOSAL X PILOT
DLC - DATA LINK CONNECTOR PPS - PEDAL POSITION SENSOR
JE3 : HYDRAULIC BRAKES JE3 : HYDRAULIC BRAKES DRL - DAYTIME RUNNING LAMPS RADIO - RADIO MODULE
JE4 : AIR BRAKES
MAJOR MODULE L18 : GMPT 8.1L V8 GAS
LB7 : DURAMAX 6600 6.6L V8 DIESEL L18 : GMPT 8.1L V8 GAS
M74/MTW : LCT 1000/2400 AUTO TRANS LG4 : DURAMAX 7800 7.8L L6 DIESEL
PANEL 1 OF 1 DTC - DIAGNOSTIC TOOL CONNECTOR
EBC - ELECTRONIC BRAKE CONTROL
RFA - REMOTE FUNCTION ACTUATOR
SDG - SERIAL DATA GATEWAY
RELEASE LEVEL LOCATIONS ML6 : MANUAL TRANS LG5 : CATERPILLAR 7.2L L6 DIESEL ECU - ENGINE CONTROL UNIT - L6
EDU - ELECTRONIC DRIVER UNIT
SDM - SENSING & DIAGNOSTICS MODULE
TCM - TRANSMISSION CONTROL MODULE
WIRE
MX4/MTW : LCT 2000/2400 AUTO TRANS
FAMILY II X ETC - ELECTRONIC THROTTLE CONTROL
GM Proprietary
MNK/MNZ/MP8/MTP : MD AUTO TRANS TCS - TRACTION CONTROL SYSTEM
Reference OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 9:06:20 am ORGANIZATION
M69/MM7/MPU/MSC/MSG/MT3 : MANUAL TRANS HVAC - HVAC MODULE TTM - TELL TALE MODULE
PROJECT 03 2003 M. D. C Series h22m_ref_modules 017 X 0 2003 Medium Duty C Series CLASS-2 J1939 FAMILY VALUES: MK8/MK9/MKO/MLO/MS9/MUT/MM8 : MANUAL TRANS FAMILY III X IPC - INSTRUMENT PANEL CLUSTER WTEC - TCM FOR MD TRANS
Panel Set: 1 schematic sheet1 7 $IVEDWORK/h22m_ref_modules__017 Wednesday, July 18, 2001 LCT - LIGHT COMMERCIAL TRANS

PAGE
Ground Zones
03 560 000 JG PILOT B - INITIAL CREATION 21SE00 001
03 560 000 JG Stacked Gnd Block Conn with S2 21SE00 001
Ground Zones
BATT NEG
5
4B 10
S2
4A 12A
3A 3B 3C 3D
1A
1B S1
12B
8
11
2A 2B
6
7B
9
7A
REFERENCE ONLY
4:14:11 pm
Ground Zones OBJECT ID REVISION STAGE VERSION LAST CHANGED BY ORGANIZATION
2003 M. D. C Series 03 X h22009a 003 Pilot B 2003 Medium Duty C Series

Panel Set: 1 schematic sheet1 2 $IVEDWORK/h22009a__003 Thursday, September 21, 2000 Panel Set: 1

Electrical Manual 2008 Medium Duty C-Series Conventional Cab
1
B-
PAGE
Fuse Block Underhood (Primary) Label

PAGE
Fuse Block Underhood (Primary) Label Usage
Device Rating Description Device Rating Description
A/C COMP Fuse 10A A/C Compressor HORN Fuse 20A Horn Relay
ABS-1 Fuse 40A ABS HORN RELAY -- Horn
ABS-2 Fuse 40A ABS HTD FUEL Fuse 20A Heated Fuel Relay (w/o L18/LF6)
ABS-3 Fuse 40A ABS IGN - A RELAY -- Ignition
E/A PUMP Fuse 40A Air Compressor (K16) IGN - B RELAY -- Ignition
ECM RELAY NEUTRAL START
-- Engine Control Module -- Neutral Start Relay (Allison MD) (LF8)
(LF8/LF8) RELAY
ECM-B Fuse O2S Fuse (L18) 15A Heated Oxygen Sensor (HO2S) (L18)
25A Engine Control Module (ECM)
(LF6) Serial Data Gateway (SDG), Powertrain
10A
ECM-C (LF6) 25A Engine Control Module (ECM) (w/o LF8) Control Module (PCM) (L18), Engine Con-
PTO Switch (PTO), Overdrive Defeat PCM-B Fuse trol Module (ECM) (w/o LF6), Transmis-
25A sion Control Module (TCM) (w/o LF6/LF8),
ENG-1 Fuse 10A Switch (Allison LCT), Rear Axle Shift
(LF8) Electric Shift Selector
Motor - Two Speed (HPZ)
Engine Control Module (ECM) (LMM), PTO RELAY -- Power Take-Off (PTO)
Heated Fuel Relay (LF8/LF6), Exhaust REVERSE RELAY
15A -- Backup Alarm (UZF), Backup Lamps
Brake Relay (K40), Fuel Injectors/Ignition (Allison MD)
ENG-2 Fuse
Coils (L18) RR DEFOG Fuse 30A HVAC Control Assembly Connector (C49)
30A Engine Control Module (ECM) (LMM) SPARE Fuse 10A Not Used
SPARE Fuse 15A Not Used
Fuel Injectors/Ignition Coils (L18), intake
ENG-3 Fuse 15A Air (IA) , Heater Relay (LF6), PTO Relay SPARE Fuse 20A Not Used
(PTO), Reverse Relay (Allison MD) SPARE Fuse 30A Not Used
ENG-4 Fuse STARTER RELAY -- Starter Solenoid
10A Cruise Control Switch (K34)
(w/o LF6) STUD A Fuse 30A AUX BODY B+ Upfitter Provision A
ENGINE Fuse 50A Ignition - A Relay, ignition - B Relay STUD B Fuse 30A AUX BODY B+ Upfitter Provision B
FUEL Fuse TCM Fuse 15A Transmission Control Module (TCM) (LF8)
20A Fuel Relay (LMM/L18), Not Used (LF8)
(w/o LF6)
FUEL RELAY -- Fuel pump (L18/LMM)

PAGE
Fuse Block Underhood (Primary) Top View

PAGE
Fuse Block Underhood (Primary) Bottom View

PAGE
Fuse Block Underhood (Primary) Wire Entry
Pin Wire Color Circuit No. Function
Connector Part Information
B7 PU 6 Starter Solenoid Crank Voltage
OEM: 12146281
B8 -- -- Not Used
Description: 86-Way Electrical Center (BK)
B9 YE 447 Starter Relay Coil Control
Terminal Part Information
C1 OG 740 Battery Positive Voltage
Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: See Terminal Repair Kit
C4 PK 439 Ignition 1 Voltage
Release Tool/Test Probe: See Terminal Repair Kit
C6 RD 1042 Battery Positive Voltage
D1 D-Gn 29 Horn Control
PK 339 Ignition 1 Voltage (LF8/LF6)
D2 -- -- Not Used
A1 Fuel Pump Relay Control -
D-GN/WH 465 D3 BK 28 Horn Relay Control
Primary (L18/LMM)
D4 PU 2000 Ignition 1 Relay Output
Battery Positive Voltage
OG 1640 D5 -- -- Not Used
(L18/LMM)
A3
Fuel Injection Control D6 BK 250 Ground
OG 1440
(LF8/LF6) PK 539 Ignition 1 Voltage (LF6)
Battery Positive Voltage PTO On Switch - Signal
RD 1042 L-GN 488
(LMM) D7 (L18/LMM)
A4
Ignition 1 Voltage Battery Positive Voltage
PK 439 OG 488
(w/o LMM) (LF8)
A6 RD 1042 Battery Positive Voltage PK 239 Ignition 1 Voltage (L18/LMM)
A7 PU 806 Crank Voltage D9 WH 2561 PTO Supply Voltage (LF6)
A9 RD 242 Battery Positive Voltage OG 440 Battery Positive Voltage (LF6/LF8)
Fuel Pump Supply Voltage BK/WH 1120 Ignition 1 Voltage (LF8)
GY 120
(L18/LMM)
B1 E7 WH 2561 PTO Supply Voltage (L18/LMM)
Battery Positive Voltage
PK 2677 D-GN/WH 2665 PTO Supply Voltage (LF6)
(LF8/LF6)
E8 -- -- Not Used
B2 -- -- Not Used
L-GN 488 PTO On Switch - Signal (LF6)
B3 BK 250 Ground (w/o LF6/LF8)
E9 L-BU 1121 Battery Relay Output - Coil (LF8)
B4 PU 2000 Ignition 1 Relay Output
PU 2562 PTO Control (L18/LMM)
B5 -- -- Not Used
F1 RD 1 Battery Positive Voltage

PAGE
Fuse Block Underhood (Primary) Wire Entry (continued)
(continued from previous page)
Pin Wire Color Circuit No. Function K5 -- -- Not Used
-- 2000 Ignition Voltage Bus (w/o LG5) K7 -- -- Not Used
F3
PU 2000 Ignition Voltage (LG5) K9 BK 250 Ground (LMM)
F5 -- 2000 Ignition Voltage Bus Cooling Fan Clutch Supply
K11 WH 2368
F9 L-GN 24 Backup Lamp Supply Voltage (A/T) Voltage (LMM)
F11 GY 1524 Backup Lamp Supply Voltage (A/T) L2 -- -- Not Used
Rear Defog Element Supply L4 -- -- Not Used
G2 PU 1093
Voltage OG 440 Battery Positive Voltage (LMM)
L6
G4 PK 239 Ignition 1 Voltage PK 739 Ignition 1 Voltage (L18)
G6 PK 539 Ignition 1 Voltage (w/o LMM) L8 OG 1240 Battery Positive Voltage
G8 OG 440 Battery Positive Voltage L10 BK 250 Ground (Allison MD)
G10 -- -- Not Used PU 806 Crank Voltage (Allison MD)
L12
G12 -- -- Not Used WH/BK 2366 Colling Fan Clutch Control (LMM)
H1 -- -- Not Used M1 RD 442 Battery Positive Voltage
H3 PU 2000 Ignition Voltage M2 RD 1642 Battery Positive Voltage
H5 PU 2000 Ignition Voltage M3 RD 42 Battery Positive Voltage
H7 RD 1 Battery Positive Voltage M4 RD 1042 Battery Positive Voltage
PK 539 Ignition 1 Voltage (Allison MD) M5 OG 1840 Battery Positive Voltage
H9 OG 740 Battery Positive Voltage
PK 139 Ignition 1 Voltage (Allison LCT) M6
H11 PK 139 Ignition 1 Voltage (Allison MD) OG 740 Battery Positive Voltage
J2 OG 440 Battery Positive Voltage (LF8) Battery Positive Voltage
OG 1640
M7 (L18/LLY/LMM)
J4 PK 639 Ignition 1 Voltage (w/o LG5)
OG 1540 Battery Positive Voltage (LG5
J6 PK 339 Ignition 1 Voltage
M8 OG 1540 Battery Positive Voltage
J8 OG 1440 Battery Positive Voltage (w/o L18)
N1-N8 -- 1 Battery Positive Voltage Bus
Clutch Start Switch Signal
J10 D-Gn 1433 P7 -- 1 Battery Positive Voltage Bus
(Allison MD)
P8 -- 1 Battery Positive Voltage Bus
YE 1479 A/T Neutral Signal (Allison MD)
J12 Battery Positive Voltage (AUX BODY
OG 440 Battery Positive Voltage (LMM) R7 -- --
B+ Upfitter Provision Stud A)
K1 -- -- Not Used
Battery Positive Voltage (AUX BODY
K3 -- -- Not Used R8 -- --
B+ Upfitter Provision Stud B)

PAGE
Fuse Block Underhood (Secondary) Label
No. Device Rating Description

Ignition Switch, Starter Relay, Transfer
1 IGN 1 Fuse 40A
Case Shift Control Module (NP1)
2 IGN 2 Fuse 50A Ignition 4 Relay
3 IGN 3 Fuse 60A Ignition Switch
4 BAT/HAZ Fuse 60A Fuse Block - I/P
5 HDLP Fuse 40A Headlamp Switch, Fuse Block - I/P
6 LIGHTING Fuse 40A Courtesy Fuse, Park Fuse
Blower Motor Resistor Assembly
7 HVAC Fuse 50A
(C40/C60)
ELEC BRK/ Brake Lamps (C6/C7/C8)
8 BRKLP Circuit 30A Electronic Brake Control Module
Breaker (EBCM) (C4/C5)

Electrical Manual 2008 Medium Duty C-Series Conventional Cab B-10
PAGE
Fuse Block Underhood (Secondary) Fuse Block Underhood (Secondary)
Top View Bottom View

PAGE
Fuse Block Underhood (Secondary) Wire Entry
OEM: 12092231
Description: 16-Way Fuse Block Component (BK)
A1 RD 242 Battery Positive Voltage
642 Battery Positive Voltage (C4/C5)
A8 RD Battery Positive Voltage
1542
(RQ2 & U86/RQ3)

PAGE
Fuse Block I/P-1 Label

PAGE
Fuse Block I/P-1 Label Usage
Fuse Fuse
Device Rating Description Device Rating Description
No. No.
STOP Fuse/ Stop Lamp Switch, Trailer Stop CTSY LAMPS
1 20A
Circuit Breaker Lamp Switch 9 Fuse/Circuit 10A Dome Lamps
2 -- -- Not Used Breaker
PRK LAMPS Remote Control Door Lock Receiver
Headlamp Switch, Transfer Case Shift (RCDLR) (AU0), Headlamp Switch, Day-
3 Fuse/Circuit 20A GAUGES Fuse/
Control Switch (NP1) 10 10A time Running Lights (DRL) Relay, Gauge
Breaker Circuit Breaker
Center, Driver Information Center (DIC),
Electronic Brake Control Module Instrument Panel Cluster (IPC)
(EBCM), Powertrain Control Module
PCM-1 Fuse/ Starter Relay, Clutch Start Switch
4 15A (PCM) (L18), Engine Control Module
Circuit Breaker (M/T), Park/Neutral Position (PNP)
(ECM) (LG4/LG5/LLY), Throttle Actuator STRTR Fuse/
Control (TAC) Module (L18) 11 10A Switch (Allison LCT), Neutral Start Relay
Circuit Breaker
(Allison MD), Electronic Brake Control
AUX WIRE
HTD MIR Relay, DRL Module, Upfitter Module (EBCM)
5 Fuse/Circuit 15A
Connector AXLE/4WD Fuse/
Breaker 12 20A Rear Axle Shift Relay - Two Speed (HPZ)
Circuit Breaker
Air Temperature Actuator (C40/C60),
HTR/AC Fuse/ Vacuum Pump (w/o L18), HVAC TRLR Fuse/
6 20A 13 20A LT TRN TRLR Relay, RT TRN TRLR Relay
Circuit Breaker Control Assembly (C40/C60), Blower Circuit Breaker
Motor Relay - Auxiliary (C36) RDO/CHIME
Radio, Chime Module (UL5/UXZ),
HAZRD Fuse/ 14 Fuse/Circuit 15A
7 25A Turn Signal/Multifunction Switch Instrument Panel Cluster (IPC)
Circuit Breaker Breaker
Cigar Lighter (DT4), Controller Area DRL Fuse/
PWR POST 15 15A Daytime Running Lights (DRL) Diode
Network (CAN) Connector, Auxiliary Circuit Breaker
8 Fuse/Circuit 20A
Power Outlet 1, Auxiliary Power Outlet Inflatable Restraint I/P Module (AK5),
Breaker AIRBAG Fuse/
2, Data Link Connector (DLC) 16 10A Inflatable Restraint Sensing and
Circuit Breaker
Diagnostic Module (SDM) (AJ3/AK5)

PAGE
Fuse Block I/P-1 Label Usage (continued)
Fuse
Device Rating Description
No.
ILLUM Fuse/ IPC, Radio, HVAC Control Assembly,
17 10A
Circuit Breaker A/T Shift Lever Position Indicator
A/C Compressor Clutch Relay (C60),
BRK Fuse/ High Idle Switch (UF3). Clutch Pedal
18 10A
Circuit Breaker Position (CPP) Switch (M/T), ABS
Relay (JE4), Stop Lamp Switch
Blower Motor Relay - Auxiliary (C49),
Outside Rearview Mirror - Driver (DB6/
PWR/ACCY DB7/DB8), Outside Rearview Mirror
19 Fuse/Circuit 20A - Passenger (DB6/DB7/DB8), Door Lock
Breaker Switch - Driver (AU3), Door Lock Switch
- Passenger (AU3), Remote Control Door
Lock Receiver (RCDLR) (AU0)
Instrument Panel Cluster (IPC), Wind-
ICN - 4 Fuse/
20 20A shield Wiper Motor, Turn Signal/
Circuit Breaker
Multifunction Switch, IGN-4 Relay
MKR LTS Fuse/
21 25A MKR LTS Relay
Circuit Breaker
TRN/BCK/UP Reverse Relay (Allison MD),Backup
22 Fuse/Circuit 15A Lamp Switch (M/T), Turn Signal/
Breaker Multifunction Switch
TRANS Fuse/ Instrument Panel Cluster (IPC), SDG
23 10A
Circuit Breaker Module, TCM, ECM, PCM
Low Air Pressure Switch, Air Brake
HYD/AIR BRK
Dryer (JE4/JTU), Traction Control Switch
24 Fuse/Circuit 10A
(NW9), Air Suspension Dump Switch
Breaker
(G40/G45/GSJ)
A-B -- -- Not Used

PAGE
Fuse Block I/P-1 Front View

PAGE
Fuse Block I/P-1 Back View

PAGE
Fuse Block I/P-1 Wire Entry
Connector Part Information Pin Wire Color Circuit No. Function
OEM: 12110746 G3 OG 340 Battery Positive Voltage
Description: 48-Way Metri-Pack 280 Series (BK) G5 OG 40 Battery Positive Voltage
Terminal Part Information OG 240 Battery Positive Voltage
G7
Terminal/Tray: See Terminal Repair Kit BN 241 Ignition 3 Voltage (NP1)
Core/Insulation Crimp: See Terminal Repair Kit H2 -- 3 Ignition 1 Voltage Bus
Release Tool/Test Probe: See Terminal Repair Kit H4 PK 3 Ignition 1 Voltage
Pin Wire Color Circuit No. Function H6 -- 3 Ignition 1 Voltage Bus
A2-A3 -- -- Not Used H8 -- 3 Ignition 1 Voltage Bus
A6-A7 -- -- Not Used J1 PK 139 Ignition 1 Voltage
B2 -- 142 Battery Positive Voltage Bus J3 YE 1139 Ignition 1 Voltage
B4 RD 142 Battery Positive Voltage J5 PK 39 Ignition 1 Voltage
B6 -- 142 Battery Positive Voltage Bus J7 PK 439 Ignition 1 Voltage
B8 -- 142 Battery Positive Voltage Bus K2 WH 1390 Off Run Crank Voltage
Instrument Panel Lamps Dimmer
C3 OG 640 Battery Positive Voltage K4 D-GN 44
Switch Signal
C5 OG 1040 Battery Positive Voltage K6 YE 5 Crank Voltage
C7 OG 140 Battery Positive Voltage K8 OG 300 Ignition 3 Voltage
D2 BN 4 Accessory Voltage L1 PK 1020 Off Run Crank Voltage
D4 -- 142 Battery Positive Voltage Bus Instrument panel Lamp Supply
L3 GY 8
D6 RD 142 Battery Positive Voltage Voltage 1
D8 -- 142 Battery Positive Voltage Bus L5 PU 806 Crank Voltage
E1 YE 43 Accessory Voltage L7 BN 641 Ignition 3 Voltage
E3 OG 1140 Battery Positive Voltage M2 -- 300 Ignition 3 Voltage Bus
E5 OG 840 Battery Positive Voltage M4 OG 300 Ignition 3 Voltage
E7 -- -- Not Used M6 -- 300 Ignition 3 Voltage Bus
F2 -- 1142 Battery Positive Voltage Bus M8 -- 300 Ignition 3 Voltage Bus
F4 RD 1142 Battery Positive Voltage N1 BN 541 Ignition 3 Voltage
F6 -- 1342 Battery Positive Voltage Bus
N3 BN 441 Ignition 3 Voltage
F8 RD 1342 Battery Positive Voltage
N5 BN 241 Ignition 3 Voltage (C6/C7/C8)
G1 OG 1340 Battery Positive Voltage
N7 GY 141 Ignition 3 Voltage
PAGE
Fuse Block I/P-2 Label
Device Rating Description
BRK Circuit Breaker 10A Brake Warning Lamp, CHMSL Relay
BRK LAMP Relay -- Trailer Stop Lamps (RQ2/U86/RQ3)
Brake Lamps (C4/C5), Tractor/Trailer Wiring
CHMSL Relay --
(C6/C7/C8)
DRL Relay -- Daytime Running Lights (DRL)
ECM Relay -- Engine Control Module (ECM) (w/o LG4)
Outside Rearview Mirror - Driver (DB6/DB7/
HTD MIR Relay -- DB8), Outside Rearview Mirror - Passenger
(DB6/DB7/DB8)
IGN-4 Relay -- Ignition
LT PARK Circuit
10A Left Parking Lamps
Breaker
LT REAR TRN/STOP
10A Transfer Case Shift Control Switch (NP1)
Circuit Breaker
LT TRN TRLR Relay -- Left Trailer Turn Signal
MKR LTS Relay -- Side Marker and Clearance Lamps
PTO Relay -- Power Take-Off (LG4/PTO)
PWR WNDW
25A Power Windows
Circuit Breaker
RDO Circuit
10A Radio Blunt Cut
Breaker
RT PARK Circuit
10A Right Parking Lamps
Breaker
RT REAR TRN/STOP
10A Right Rear Trailer Wiring
Circuit Breaker
RT TRN TRLR
-- Right Trailer Turn Signal
Relay

PAGE
Fuse Block I/P-2 Fuse Block I/P-2
Front View Back View

PAGE
Fuse Block I/P-2 Wire Entry
Connector Part Information Pin Wire Color Circuit No. Function
OEM: 12129833 Right Rear Trailer Stop Turn
E30 D-GN 319
Lamp Supply Voltage
Description: 94-Way F Fuse Block (BK)
Right Rear Turn Signal Lamp
Terminal Part Information D-GN 619
Supply Voltage (C4/C5)
Terminal/Tray: See Terminal Repair Kit E85
Right Turn Signal Status Signal
D-GN 15
Core/Insulation Crimp: See Terminal Repair Kit (C6/C7/C8)
Release Tool/Test Probe: See Terminal Repair Kit E86 BK 450 Ground
Pin Wire Color Circuit No. Function E87 OG 640 Battery Positive Voltage
A30 -- -- Not Used E87A -- -- Not Used
A85 -- -- Not Used F30 OG 267 Heated Mirror Supply Voltage
A86 -- -- Not Used F85 BK 450 Ground
A87 -- -- Not Used F86 OG 267 Heated Mirror Supply Voltage
A87A -- -- Not Used F87 BN 641 Ignition 3 Voltage
B30 -- -- Not Used F87A -- -- Not Used
B85 -- -- Not Used G30 WH 17 Stop Lamp Supply Voltage
B86 -- -- Not Used G85 BK 450 Ground
B87 -- -- Not Used G86 L-BU 1320 Stop Lamp Supply Voltage
B87A -- -- Not Used G87 YE 895 Left Rear Stop Lamp Supply Voltage
C30 -- -- Not Used G87A -- -- Not Used
C85 -- -- Not Used Headlamp Low Beam Supply
H30 TN 12
C86 -- -- Not Used Voltage
C87 -- -- Not Used Daytime Running Lights (DRL)
H85 L-GN/BK 592
Relay Control
C87A -- -- Not Used
H86 PK 39 Ignition 1 Voltage
Left Rear Trailer Stop Turn Lamp
D30 YE 318 H87 YE 634 DRL Diode Supply Voltage
Supply Voltage
Left Rear Turn Signal Lamp Headlamp Low Beam Supply
YE 618 H87A PU 544
Supply Voltage (C6/C7/C8) Voltage
D85 BK/WH 1120 ECM Power (w/o LF8)
Left Turn Signal Status Signal J30
L-BU 14
(C6/C7/C8) WH 2561 PRO Supply Voltage (LF8/PTO)
D86 BK 450 Ground
PAGE
Fuse Block I/P-2 Wire Entry (continued)
Pin Wire Color Circuit No. Function Pin Wire Color Circuit No. Function
OG 440 Battery Positive Voltage (w/o LF8) P30 GY 5481 Ground
J85
L-GN 488 PRO On Switch - Signal (LF8) P85 BK/WH 1120 Ground
L-BU 1121 ECM Power Enable (w/o LF8) P86 BN 5347 Ground
J86
PU 2562 PTO Supply Voltage (LF8) P87 BK/WH 1120 Ground
OG 440 Battery Positive Voltage (w/o LF8) P87A -- -- Not Used
J87
PK 539 Ignition 1 Voltage (LF8) R1 BK 755 Battery Positive Voltage
J87A -- -- Not Used R2 YE 343 Accessory Voltage
K30 RD 1411 Trailer Stop Relay-Contact-N.O. R3 -- 755 Battery Positive Voltage Bus
K85 L-BU 1320 Stop Lamp Supply Voltage R4 OG 2040 Battery Positive Voltage
K86 BK 450 Ground R5 BN 9 Park Lamp Supply Voltage
K87 RD 1542 Battery Positive Voltage Left Rear Park Lamps Supply
R6 BN 2509
K87A -- -- Not Used Voltage
L30 BK 755 RAP Relay Coil Control R7 -- 9 Park Lamp Supply Voltage Bus
L85 YE 43 Accessory Voltage Right Rear Park Lamps Supply
R8 BN/WH 2609
Voltage
L86 BK 450 Ground
S1-S2 -- -- Not Used
L87 RD 1242 Battery Positive Voltage
Left Rear Stop Turn Lamp Supply
L87A -- -- Not Used S3 YE 18
Voltage
M30 OG 1340 Battery Positive Voltage Left Rear Turn Signal Lamp
S4 YE 618
M85 OG/BK 2666 Ignition 1 Voltage Supply Voltage
Right Rear Park Lamps Supply S5-S6 -- -- Not Used
M86 BN/WH 2609
Voltage S7 WH 17 Stop Lamp Switch Signal
M87 D-GN 21 Marker Lamps Supply Voltage S8 L-BU 1320 Stop Lamp Supply Voltage
M87A -- -- Not Used T1-T2 -- -- Not Used
N30 PK 2677 Battery Positive Voltage Right Rear Stop Turn Lamp
T3 D-GN 19
N85 PK 239 Ignition 1 Voltage Supply Voltage
N86 BK 450 Ground Right Rear Turn Signal Lamp
T4 D-GN 619
N87 OG 1440 Battery Positive Voltage Supply Voltage
N87A -- -- Not Used T5-T8 -- -- Not Used

PAGE
Location Views U/H Fuse Center
Back Right of Engine Compartment
(1) Engine Harness

(2) Fuse Block - Underhood
(3) Remote Battery Stud
(4) Positive Battery Cable
Electrical Manual 2008 Medium Duty C Series Conventional Cab 1963101

PAGE
Location Views I/P Harness w/IP-1 & IP-2
I/P Harness
(1) Fuse Block - Underhood (Secondary)

(2) Blower Motor Resistor Assembly (C40/C60)
(3) X207 (30 cavities)
(4) Inflatable Restraint I/P Module (AK5)
(5) Fuse Block - I/P - 1
(7) Air Brake Pressure Gauge Lamp (JE4), Differential Lock
Switch Lamp (HNB/HPL/HPN), Inter-Axle Differential
Lock Switch Lamp (Tandem Axle), Rear Axle Driver
Control Switch Lamp - Two Speed (HR1/Automatic
Transmission)
(8) HVAC Control Assembly (C40/C60)
(9) Turn Signal/Hazard Flasher Module
(10) Daytime Running Lights (DRL) Diode
(11) Instrument Panel Cluster (IPC)
(12) Headlamp Switch
(13) Daytime Running Lights (DRL) Module
(14) JX 203 (12 cavities)
(15) X201 (48 cavities)
(16) Inflatable Restraint Steering Wheel Module (AJ3/AK5)
(17) X211 (22 cavities)
(20) Accelerator Pedal Position (APP) Sensor
(21) Radio
(22) Serial Data Gateway (SDG)
(23) Driver Information Center (DIC)
(24) Engine Control Module
(25) X126 (40 cavities)
(26) X109 (40 cavities)
(27) X200
(28) X118

PAGE
Location Views I/P-2 Fuse Center
Lower Right I/P
(1) I/P Harness


PAGE
Turn Signal Flasher

Electrical Manual 2008 Medium Duty C-Series Conventional Cab C-
PAGE
12-Way Body Builder Connector
TRUCK SIDE BODY BUILDER SIDE
Connector Packard 280 Series
Typical connector PPN 15326910 (F) PPN 15326915 (M) SPN 15326915
Typical terminal PPN 15304719 PPN 15304731 SPN 15304731
Typical cable seal PPN 12191221 PPN 12191232 SPN 15366065
Pin Wire Function
Ckt# Color
A 1827 YEL/BLK 128,000 Pulses/Mile*
B 2609 BRN/WHT Right Park Lamp
C 318 YEL Lt Stop/Turn (Fam2), Lt Turn (Fam3)
D 2509 BRN Lt Park Lamp
E 1320 BLU LT Stop
F 641 BRN IGN 3 15A
G 21 GRN DK Marker Lamp 20A
H 350 BLK GND Zone 3B
J TBD Spare
K 319 GRN DK Rt Stop/Turn (Fam2), Rt Turn (Fam3)
L 24 GRN LT Back Up
M TBD Spare
PPN = Production Part Number
SPN = Service Part Number
*4000 ppm (LF8 and LF6)

PAGE
Body Builder Connector Location
Family 2 Family 3

PAGE
10-Way Bus Connector (top) / 2-Way Bus Connector (bottom) Family 2
Connector Packard GT 280 Series
Typical connector 15326935 (M) 15326931 (F)
Typical terminal 15304722 15304710
Pin Wire Function
Ckt # Color
A 24 GRN LT Back Up
B 2609 BRN/WHT Right Park
C 318 YEL Left Turn
D 2509 BRN Left Park
E 1320 BLU LT Stop
F Spare
G Spare
H 350 BLK Gnd Zone 3B
J Spare
K 319 GRN DK Right Turn

Connector Packard MP 280 Series
Typical connector 15300027 (F) 15300002
Typical cable seal 15324980 15324980
Pin Wire Function
Ckt # Color
A 24 GRN LT Back Up
B 350 BLK Gnd Zone B

PAGE
Bus Connector Location Family 2
PAGE
Bus Connector Location Family 2 (continued)

PAGE
8.1L (L18) Powertrain Control Module (PCM) Connector C-1
Connector 80-Way F Micro-Pack 100W Sealed (BU)
Typical Connector 12191489 (F)
Color BLU
Typical Terminal
Typical Cable Seal
1 BK/WH 351 Ground
2 L-GN 1867 12-Volt Reference
3 PK/BK 1746 Fuel Injector 3 Control
4 L-GN/BK 1745 Fuel Injector 2 Control
5-6 Not Used
7 GY 705 5-Volt Reference
8-10 Not Used
11 L-BU 1876 Knock Sensor 2 Signal
12 D-BU/WH 1869 CKP Sensor Signal
13 OG/BK 463 Requested Torque Signal
14 OG/BK 1061 UART Serial Data (Secondary)
15 D-BU/WH 774 UART Serial Data (Tertiary)
16-18 Not Used
19 PK 439 Ignition 1 Voltage
20 OG 440 Battery Positive Voltage
21 YE/BK 1868 Low Reference
22 L-GN 488 PTO On Switch Signal
23 BK 470 Low Reference
24 BK/WH 251 Ground
25 Not Used
26 TN 1677 HO2S Low Signal - Bank 2 Sensor 1
27 BK/WH 251 Ground
28 Not Used
29 TN 1664 HO2S Low Signal - Bank 1 Sensor 1
30 L-GN 1478 Coolant Level Switch Signal
31 D-GN 534 High Idle Switch Signal

PAGE
8.1L (L18) Powertrain Control Module (PCM) Connector C-1 (continued)
Transmission Range Switch Signal A 57 OG 440 Battery Positive Voltage
32 BK/WH 771
(Allison MD) 58 D-GN 1049 ECM/PCM/VCM Class 2 Serial Data
TCC Brake Switch/Cruise Control 59-60 Not Used
33 PU 420
Release Signal
61 PK/BK 632 Low Reference
Transmission Range Switch Signal -
34 WH 776 62 Not Used
Parity Bit (Allison MD)
35 BN/WH 379 CPP Switch Signal (Manual Trans.)
64-65 Not Used
36 BK 1744 Fuel Injector 1 Control
66 PU 1666 HO2S High Signal - Bank 2 Sensor 1
37 YE/BK 846 Fuel Injector 6 Control
67-68 Not Used
38 Not Used
69 PU/WH 1665 HO2S High Signal - Bank 1 Sensor 1
39 YE 447 Starter Relay Coil Control
70 BN 1174 Oil Level Switch Signal
40 BK/WH 351 Ground
41 PU 719 Low Reference (Manual Trans.) 71 L-BU 494 Primary Brake Indicator Control
42 Not Used Transmission Range Switch Signal B
72 YE 772
(Allison MD)
43 RD/BK 877 Fuel Injector 7 Control
73 BN/WH 633 CMP Sensor Signal
44 L-BU/BK 844 Fuel Injector 4 Control
74 YE 410 ECT Sensor Signal
45-47 Not Used
75 PK 1020 Off/Run/Crank Voltage
48 GY 597 5-Volt Reference
76 BK/WH 845 Fuel Injector 5 Control
49-50 Not Used
77 D-BU/WH 878 Fuel Injector 8 Control
51 D-BU 496 Knock Sensor 1 Signal
78 PU 2562 PTO Control
52 YE 2522 PTO Engage Signal
79 Not Used
53 Not Used
80 GY 720 Low Reference
54 OG/BK 469 Low Reference
55-56 Not Used

PAGE
8.1L (L18) Powertrain Control Module (PCM) Connector C-2
Connector 80-Way F Micro-Pack 100W Sealed (GN)
Typical Connector 12191488 (F)
Color GRN
Typical Terminal
Typical Cable Seal
1 BK/WH 351 Ground
Crankshaft Sensor Supply Voltage
2 WH 2467
(Allison MD)
3 TN 1465 Fuel Pump Relay Control - Secondary
4 Not Used
5 TN/BK 464 Delivered Torque Signal (Allison MD)
6-7 Not Used
8 Not Used
9 D-GN/WH 465 Fuel Pump Relay Control - Primary
10 WH 121 Engine Speed Signal
11-14 Not Used
15 BN 25 Charge Indicator Control
16 Not Used
17 D-GN/WH 762 A/C Request Signal
18 Not Used
19 GY/BK 1467 Air Shift Switch Signal (Allison MD)
D-GN 2222 Signal Low - Rear
20
Not Used
21 L-BU 2221 Signal High - Rear
22-23 Not Used
24 Not Used
25 TN 472 IAT Sensor Signal
26 PU 2121 IC 1 Control
27 RD 2127 IC 7 Control
28 L-BU/WH 2126 IC 6 Control
29 D-GN/WH 2124 IC 4 Control
PAGE
8.1L (L18) Powertrain Control Module (PCM) Connector C-2 (continued)
30 Not Used 57 BK 552 Low Reference
31 YE 492 MAF Sensor Signal 58 TN/WH 332 Oil Pressure Sensor Signal
32 L-GN 432 MAP Sensor Signal 59 D-GN 1433 PNP/Clutch Start Switch Signal
33 Not Used 60 BN 2129 Low Reference
34 D-GN/WH 428 EVAP Canister Purge Solenoid Control 61 BN/WH 2130 Low Reference
35-38 Not Used Transmission Range Switch Signal C
62 GY 773
39 RD 631 12-Volt Reference (Allison MD)
40 BK/WH 351 Ground 63-65 Not Used
41-42 Not Used 66 PU/WH 2128 IC 8 Control
43 D-GN/WH 459 A/C Compressor Clutch Relay Control 67 RD/WH 2122 IC 2 Control
44 RD 2013 High Idle Indicator Control 68 D-GN 2125 IC 5 Control
45 Not Used 69 L-BU 2123 IC 3 Control
46 BN/WH 419 MIL Control 70-71 Not Used
47-48 Not Used HO2S Heater High Control - Bank 2
72 BK/WH 3213
Sensor 1
49 YE/BK 1827 Vehicle Speed Signal
73 D-BU 1936 Fuel Level Sensor Signal - Secondary
50 D-GN/WH 817 Vehicle Speed Signal
HO2S Heater Low Control - Bank 2
51-53 Not Used 74 L-GN 3212
Sensor 1
54 PU 1589 Fuel Level Sensor Signal - Primary
75 GY 23 Generator Field Duty Cycle Signal
55 D-GN 603 Low Coolant Indicator Control
76-80 Not Used
56 Not Used

Electrical Manual 2008 Medium Duty C-Series Conventional Cab C-10
PAGE
7.8L (LF8) Engine Control Module (ECM) Location
ECM

PAGE
7.8L (LF8) Engine Control Module (ECM) Connector C-1
OEM: 1 928 404 781
Service: 19149311
Description: 96-Way F Bosch (BK)
Terminal/Tray: 1928498135/19
Core/Insulation Crimp:
Pins: 1-3, 7-9, 12, 17-18, 20, 22-23, 26-28, 31-33, 37-41, 43, 45-48,
54-56, 62-64, 67-68, 70-71, 76-82, 93-96 : J/J
Core/Insulation Crimp: Pins: 4-5, 49-53, 74-75 : K/K
Release Tool/Test Probe: J-38125-213/J-35616-64B (L-BU)
1 BK/WH 351 Ground Pin Wire Color Circuit No. Function
2 BK/WH 351 Ground 24-25 -- -- Not Used
3 BK/WH 351 Ground 26 BK/WH 351 Ground
4 BK/WH 351 Ground 27 BK/WH 351 Ground
5 BK/WH 351 Ground 28 WH 121 Engine Speed Signal
6 -- -- Not used 29-30 -- -- Not Used
7 BN 1271 Low Reference 31 D-Bu 1161 APP Sensor 1 Signal
8 PU 1272 Low Reference 32 L-BU 1162 APP Sensor 2 Signal
9 GY 1273 Low Reference 33 D-GN 1163 APP Sensor 3 Signal
10-11 -- -- Not Used 9 GY 1273 Low Reference
12 BK 470 Low Reference 34-36 -- -- Not Used
13-16 -- -- Not Used 37 PU 1589 Fuel Level Signal - Primary
17 YE 2361 SAE J1939 Serial Data Bus+ 38 D-Bu 1936 Fuel Level Signal - Secondary
18 D-GN 2362 SAE J1939 Serial Data Bus- Signal High - Rear
39 L-BU 2221
19 -- -- Not Used (Manual Transmission)
20 D-GN 1049 ECM Class 2 Serial Data A Signal Low - Rear
40 D-GN 2222
(Manual Transmission)

PAGE
7.8L (LF8) Engine Control Module (ECM) Connector C-1 (continued)
41 GY 23 Generator Field Duty Cycle Signal 69 -- -- Not Used
42 -- -- Not Used 70 L-GN 1478 Coolant Level Switch Signal
43 GY/BK 1467 Shift Motor Relay - Control 71 L-GN 24 Backup Lamp Supply Voltage
44 -- -- Not Used 72-73 -- -- Not Used
A/C Compressor Clutch 74 YE 505 Glow Plug Relay Control
45 D-GN/WH 459
Relay Control 75 PU 2562 PTO Control
46 GY 397 Cruise Control On Switch Signal 76 YE 447 Starter Relay Coil Control
Cruise Control Resume/Accel 77 PU 2656 Exhaust Brake Relay Control (K40)
47 GY/BK 87
Switch Signal
78 RD 2013 High Idle Indicator Control
Cruise Control Set/Coast
48 D-Bu 84 79 D-BU 507 Wait to Start Indicator Control
Switch Signal
49 BK/WH 1120 Ignition 1 Voltage 80 BN/WH 419 MIL Control
50 BK/WH 1120 Ignition 1 Voltage 81 D-GN/WH 817 Vehicle Speed Signal

51 OG 440 Battery Positive Voltage 82 YE/BK 1827 Vehicle Speed Signal
52 L-BU 1121 ECM Power Enable Signal 83-92 -- -- Not Used
53 L-BU 1121 ECM Power Enable Signal 93 L-GN 488 PTO On Switch-Signal
54 WH/BK 1164 5-Volt Reference 94 L-BU 494 PTO Engine Kill Switch
55 TN 1274 Oil Level Switch Signal 95 YE 2522 PTO Engage Signal
56 YE/BK 1275 5-Volt Reference 96 D-GN 1433 PNP/Clutch Start Switch Signal
57-61 -- -- Not Used
62 L-BU 1320 Stop Lamp Switch Signal
TCC Brake Switch/Cruise
63 PU 420
Control Release Signal
CPP Switch Signal
64 BN/WH 379
65-66 -- -- Not Used
Exhaust Brake Request Signal
67 L-GN 2081
(K40/NPE)

PAGE
7.8L (LF8) Engine Control Module (ECM) Connector C-2
OEM: 1 928 404 752
Service: See Catalog
Description: 58-Way F Bosch (BK)
Core/Insulation Crimp: Pins: 4-5, 49-53, 74-75 : K/K
Turbocharger Vane Position Con-
1 BK B1
trol Solenoid Valve High Control
2 -- -- Not Used
3 WH B3 Injector Positive Voltage Control 1
4 RD B4 Injector Positive Voltage Control 2
5 WH B5 Injector Positive Voltage Control 1
6 RD B6 Injector Positive Voltage Control 2
7 BK/WH B7 EGR Motor U Supply Voltage
8 D-GN B8 EGR Motor V Supply Voltage
9 RD/YE B9 EGR Motor W Supply Voltage
10-11 -- -- Not Used
12 BK B12A Low Reference
14 BK/YE B14 Low Reference
15 GY B15A Low Reference
17 WH/BK B17 Ground
18 BK B18A Drain Wire
19 GY B19 Drain Wire
PAGE
7.8L (LF8) Engine Control Module (ECM) Connector C-2 (continued)
22-23 -- -- Not Used 40 YE/RD B40 EGR Motor Position W Signal
24 WH B24 MAP Sensor Signal 41 YE B41 Fuel Temperature Sensor Signal
25 WH B25A Fuel Pressure Sensor Signal 42 RD B42 Low Reference
26 WH B26 Fuel Pressure Sensor Signal 43 RD B43 Fuel Injector 6 Control
27 GY B27 Oil Pressure Sensor Signal 44 BK B44 Fuel Injector 4 Control
28 WH B28 MAF Sensor Signal 45 BK/RD B45 Fuel Injector 5 Control
29 WH B29 Turbocharger Vane Position Signal 46 RD B46 5-Volt Reference
30 WH B30 CMP Sensor Low 47 RD B47 5-Volt Reference
31 WH B31 CKP Sensor High 48 WH B48 5-Volt Reference
32 BK B32 CKP Sensor Low 49 WH B49 5-Volt Reference
33 WH B33 SCV High Signal 50 RD B50 5-Volt Reference
34 WH B34 SCV High Signal 51 RD B51 5-Volt Reference
35 D-BU/WH B35 ECT Sensor Signal 52 D-GN B52 Oil level Switch Signal
36 -- -- Not Used 53-55 -- -- Not Used
37 D-GN/WH B37 IAT Sensor Signal 56 WH B56 Fuel injector 3 Control
38 D-BU/RD B38 EGR Motor Position U Signal 57 D-BU B57 Fuel injector 2 Control
39 WH/RD B39 EGR Motor Position V Signal 58 YE B58 Fuel injector 1 Control

PAGE
6.6L (LMM) Engine Control Module (ECM) Location
ECM
(1) Engine Control Module (ECM)

(2) Transmission Control Module (TCM)

PAGE
6.6L (LMM) Engine Control Module (ECM) Connector C-1
OEM: 15438366
Service: 19149311
Description: 96-Way F Mixed Series, Sealed (BK)
Pins: 1-3, 25-27, 48-51, 73-77, 96
Core/Insulation Crimp: K/K
Pins: 4-15, 17, 19-21, 23-24, 28, 30-31, 33-45, 47, 56-67-70, 72, 78-80,
84-86, 88, 91-94
Core/Insulation Crimp: J/J
Injector Postive Voltage Control
1 OG 5421
Group 1
2 D-BU/WH 878 Fuel Injector 8 Control
18 -- -- Not Used
3 RD/BK 877 Fuel Injector 7 Control
19 L-GN 432 MAP Sensor Signal
4 D-BU 2364 Cooling Fan Speed Signal
Turbocharger Vane Position
5 YE 492 MAF Sensor Signal 20 YE 5947
Sensor Signal
6 OG/BK 469 Low Reference
21 L-BU 1162 APP Sensor 2 Signal
7 PU 806 Crank Voltage
22 -- -- Not Used
8 YE 2522 PTO Engage Signal
9 BN 1174 Oil Level Switch Signal
Fuel Pressure Regulator
Cruise Control Resume/Accel 24 PU/WH 2530
10 GY/BK 87 Solenoid Supply Voltage
Switch Signal
Injector Positive Voltage Control
11 Y/BK 6272 Low Reference 25 PK 5425
Group 4
12 GY 2704 5-Volt Reference 3 26 YE/BK 846 Fuel Injector 6 Control
13 TN 5928 5-Volt Reference 3 27 PK/BK 1746 Fuel Injector 3 Control
14 BN/WH 6136 5-Volt Reference 2 28 WH/BK 2366 Cooling Fan Clutch Control

PAGE
6.6L (LMM) Engine Control Module (ECM) Connector C-1 (continued)
29 -- -- Not Used 54-55 -- -- Not Used
30 OG/BK 2919 Low Reference 56 D-BU/WH 6265 CMP Sensor Signal
31 L-BU 494 PTO Engine Kill Signal 57 GY/BK 1694 4WD Low Signal
32 -- -- Not Used 58 L-GN 1478 Coolant Level Switch Signal
33 BK 476 Low Reference 59 D-GN 534 High Idle Switch Signal
Cruise Control Set/Coast Switch 60 L-GN 488 PTO On Switch Signal
34 D-BU 84
Signal 61 GY 397 Cruise Control On Switch Signal
35 YE/BK 6055 Low Reference 62 BK 552 Low Reference
36 BK 2752 Low Reference 63 OG/BK 5929 Low Reference
37 GY 2702 5-Volt Reference 3 64 GY 596 5-Volt Reference
38 TN 1274 5-Volt Reference 2 65 L-BU 6118 IAT Sensor 2 Signal
39 TN 2917 5-Volt Reference 2 66 -- -- Not Used
40 PU/WH 6270 5-Volt Reference 1 67 BN/WH 5763 EGR Valve Position Signal
41 D-BU 6259 5-Volt Reference 1 68 YE 410 ECT Sensor Signal
42 TN 472 IAT Sensor 1 Signal Exhaust Gas Temperature
69 D-BU 5277
43 D-BU/WH 6053 Exhaust Pressure Sensor Signal (1) Sensor (1)
44 TN/WH 331 Oil Pressure Sensor Signal Exhaust Gas Temperature
70 BN 6782
Coolant Temperature Sensor Sensor (1) Low Reference
45 L-GN 2032
Signal 71 -- -- No Used
46 -- -- Not Used Fuel Pressure Regulator
72 YE 2834
47 BK 2761 Low Reference Solenoid Control
Turbocharger Vane Position Injector Positive Voltage Control
48 D-BU 5930 73 YE 5422
Control Solenoid Valve Control Group 2
Injector Positive Voltage Control 74 BK 1744 Fuel Injector 1 Control
49 PU 5423
Group 3 75 L-GN/BK 1745 Fuel injector 2 Control
50 BK/WH 845 Fuel injector 5 Control 76 PK 339 Ignition 1 Voltage
51 L-BU 844 Fuel injector 4 Control 77 OG 440 Battery Positive Voltage
52 -- -- Not Used 78 PU 1272 Low Reference
53 YE/BK 6120 Low Reference 79 WH/BK 6271 CKP Sensor Signal
PAGE
80 D-GN/WH 2523 A/C Request Signal
81-83 -- -- Not Used
84 L-GN 24 Backup Lamp Supply Voltage
85 YE/BK 508 Water In Fuel Indicator Control
87 -- -- Not Used
88 BN 6266 Low Reference
89-90 -- -- Not Used
91 D-Gn 485 TP Sensor 1 Signal
92 YE 2918 FRP Sensor Signal
Exhaust Gas Temperature
93 L-BU 5377
Sensor 2
94 BN/WH 6783 Low Reference
95 -- -- Not Used
96 WH 5931 Low Reference

PAGE
6.6L (LMM) Engine Control Module (ECM) Connector C-2
OEM: 15462694
Service: 88988935
Description: 58-Way F Mixed Series, Sealed (BK)
Pins: 1-6
Core/Insulation Crimp: 2/5
Release Tool/Test Probe: J-38125-561/J-35616-35 (VT)
Pins: 33, 46
Core/Insulation Crimp: K/K
Pins: 7, 9, 11-12, 15-26, 28-32, 33, 36, 38-40, 41, 44-45, 47-50, 53-57
Terminal/Tray: 1928498135/19 Pin Wire Color Circuit No. Function
Core/Insulation Crimp: J/J 15 WH/BK 1164 5-Volt Reference 3
Release Tool/Test Probe: J-38125-213/J-35616-64B (L-BU) 16 D-BU 507 Wait To Start Indicator Control
Pin Wire Color Circuit No. Function 17 RD 2013 High Idle Indicator Control
1 PK 339 Ignition 1 Voltage 18 PU 2562 PTO Control
2 BK/WH 351 Ground 19 GY 2219 IGN B Relay Control
3 PK 339 Ignition 1 Voltage 20 YE 581 TAC Motor Control - 1
4 BK/WH 351 Ground 21 PK 439 Ignition 1 Voltage
5 PK 339 Ignition 1 Voltage 22 L-BU 1320 Stop Lamp Supply Voltage
6 BK/WH 351 Ground 23 BN 25 Charge Indicator Control
BN BN 582 TAC Motor Control -2 Generator 2 Turn On Signal
24 BN 2524
8 -- -- Not Used (K65)
9 D-GN 1049 ECM Class 2 Serial Data 25 D-GN 603 A/C Low Pressure Switch Signal
10 -- -- Not Used 26 BN/WH 6141 Low Reference

PAGE
27 -- -- Not Used 43 -- -- Not Used
28 GY 2365 5-Volt Reference 1 High Speed GMLAN Serial
44 TN 6106
29 BN 1271 Low Reference Data Bus-
30 BN/WH 419 MIL Control 45 L-BU/BK 2221 Signal High - Rear
A/C Compressor Clutch 46 L-GN/BK 5746 EGR Motor Low Control
31 D-GN/WH 459
Relay Control 47 BN 6062 Low Reference
32 YE 447 Starter Relay Coil Control 48 YE 1578 Fuel Temperature Signal
33 OG/BK 5764 EGR Motor High Control 49 D-BU 1161 APP Sensor 1 Signal
34 BK 470 Low Reference Fuel Level Sensor Signal -
50 D-BU 1936
35 -- -- Not Used Secondary
Fuel Level Sensor Signal - 51-52 -- -- Not Used
36 PU 1589
Primary Engine Exhaust Brake Switch
53 L-GN 2081
37 -- -- Not Used Control
Generator Field Duty Cycle 54 YE/BK 1827 Vehicle Speed Signal
38 GY 23
Signal 55 WH 121 Engine Speed Signal
Park/Neutral Signal 56 PK 1020 Ignition 0 Voltage
39 OG/BK 1786
(Automatic Transmission) High Speed GMLAN Serial
57 TN/WH 6105
TCC Brake Switch/Cruise Data Bus+
40 PU 420
Control Release Signal 58 -- -- Not Used
41 -- -- Not Used
42 D-GN/WH 817 Vehicle Speed Signal

PAGE
Engine Control Module (ECM) (LF6) C-1
OEM: 12 186 584
Service: 12 186 584
Description: 70-Way F, Sealed (BK)
1-2 -- -- Not Used
3 0.8 BK 470 Low Reference
4 0.8 WH/BK 1164 5-Volt Reference
5 0.8 BK/WH 451 Ground
6 0.8 GY/BK 1467 Shift Motor Relay - Control (HPZ)
7 0.8 L-BU 494 Engine Shut-Off Signal Pin Wire Color Circuit No. Function
8 0.8 TN/BK 1921 SAE J1708 Serial Data A Fuel Level Sensor Signal
27 0.8 D-BU 1936
(Secondary)
9 Wh/BK 1922 SAE J1708 Serial Data B
28 0.8 BN/WH 419 MIL Control
10 -- -- Not Used
29 -- -- Not Used
11 0.8 RD 2013 High Idle Indicator Control
30 0.8 BK 750 PTO Lamp Status
12 BK/WH 1962 Engine Brake Solenoid Feed
31 0.8 YE 447 Starter Relay Coil Control
13-14 -- -- Not Used
Signal High-Rear
15 0.8 PU 1589 Fuel Level Sensor Signal-Primary 32 0.8 L-BU 2221
16-18 -- -- Not Used Signal Low-Rear
33 0.8 D-GN 2222
19 0.8 D-GN/WH 2665 PTO Enable (Manual Transmission)
20-21 -- -- Not Used 34 0.8 D-GN 2362 SAE J1939 Serial Data Bus -
CPP Switch Signal Cruise Control Set/Coast
22 0.8 BN/WH 379 35 0.8 D-BU 84
(Manual Transmission) Switch Signal
23 0.8 L-GN 2081 Exhaust Brake Switch Signal 36 0.8 D-GN/WH 817 Vehicle Speed Signal
24-26 -- -- Not Used 37 -- -- Not Used
PAGE
Engine Control Module (ECM) (LF6) C-1 (continued)
38 0.8 WH 121 Engine Speed Signal 54 -- -- Not Used
39 -- -- Not Used 55 2.0 OG 1540 Battery Positive Voltage
40 0.8 L-GN 2081 Exhaust Brake Switch Signal 56 0.8 L-GN 488 PTO On Switch - Signal
40 0.8 L-GN 2081 Exhaust Brake Switch Signal 57 -- -- Not Used
41-43 -- -- Not Used 58 0.8 PU 2663 PTO Set
Cruise Control Resume/Accel 59 0.8 GY 397 Cruise Control On Switch Signal
44 0.8 GN/BK 87
Switch Signal 60 0.8 TN 2664 Coolant Fan Control
45 0.8 BN 86 Cruise Control Release Signal 61 -- -- Not Used
46 0.8 D-GN 534 High Idle Switch Signal A/C Compressor Clutch Relay
62 1.0 D-GN.WH 459
47 -- -- Not Used Control
48 2.0 OG 1540 Battery Positive Voltage 63 2.0 BK/WH 251 Ground
49 L-GN 1478 Coolant Level Switch Signal 64 0.8 L-BU 1320 Stop Lamp Supply Voltage
50 0.8 YE 2361 SAE J1939 Serial Data Bus+ 65 2.0 BK/WH 251 Ground
51 -- -- Not Used 66 0.8 D-BU 1161 APP Sensor 1 Signal
52 2.0 OG 1540 Battery Positive Voltage 68 -- -- Not Used
53 2.0 OG 1540 Battery Positive Voltage 69 2.0 BK/WH 251 Ground
70 0.8 PK 439 Ignition 1 Voltage

PAGE
Engine Control Module (ECM) (LF6) C-2
OEM: 2645732
Service: --
Description: 120-Way F, Sealed (Caterpillar)
1-4 -- -- Not Used
5 0.8 OG F793 Intake Air (IA) Heater Relay Power
6-9 -- -- Not Used
10 0.8 OG C801 ARD Air Control Valve Signal
11-14 -- -- Not Used
Intake Manifold Air Pressure Pin Wire Color Circuit No. Function
15 0.8 PK R746
Sensor Signal
31 -- -- Not Used
Manifold Absolute Pressure
16 0.8 WH U780 32 0.8 BN C815 VNT Actuator Return
(MAP) Sensor Signal
17 0.8 GN G829 Low Reference 33 -- -- Not Used
18-19 -- -- Not Used 34 0.8 YE X981 Turbo Speed +
20 0.8 GY C800 ARD Air Control Valve Return Camshaft Sensor Signal
35 0.8 WH E964
Top CAM+
21-23 -- -- Not Used
Engine Timing Calibration
24 0.8 WH X980 Turbo Speed - 36 0.8 YE G857
Probe -
Camshaft Low Reference 37 -- -- Not Used
25 0.8 BK E963
Top CAM -
Ambient Air Temperature
26 0.8 WH G856 Engine Timing Calibration Probe+ 38 0.8 GN C829
Sensor Signal
27 -- -- Not Used 39-40 -- -- Not Used
28 0.8 GY 994 Oil Pressure Sensor Signal ARD Fuel Pilot Pressure
41 0.8 BN C803
29 -- -- Not Used Sensor Signal
30 0.8 PK G833 Low Reference 42 -- -- Not Used
PAGE
43 0.8 GY U775 CGI Actuator Return Mass Air Flow (MAF)
70 0.8 PU U773
44 0.8 GN C814 VNT Actuator Signal Temperature Sensor Signal
45 0.8 PK Y735 Purge Air Control Signal 71 -- -- Not Used
Camshaft Sensor Signal Bottom 72 0.8 WH G828 5-Volt Reference
46 0.8 YE E966
CAM+ 73-75 -- -- Not Used
47 0.8 BU E965 Low Reference Bottom CAM - 76 0.8 BU C830 Inlet Air Heater Relay Return
48-50 -- -- Not Used 77 0.8 BU C818 Fuel Pump 1 Driver (FORE)
51 0.8 BU U774 CGI Actuator Signal 78 -- -- Not Used
52 0.8 GY Y738 Low Reference 79 0.8 YE H807 Purge Air Solenoid Return
53 -- -- Not Used 80 0.8 BN G826 5-Volt Reference
54 0.8 BU G827 Low Reference 81 0.8 WH Y748 5-Volt Reference
ARD Turbo Outlet Temperature 82 1.0 YE U781 5-Volt Reference
55 0.8 PK T846
Sensor Signal 83 0.8 GN Y749 Low Reference
Particulate Trap Intake (PTI) Air Coolant Temperature Sensor
56 0.8 YE Y741 84 0.8 BU 995
Temperature #1 Signal
57 0.8 BN U779 Barometric Pressure Signal 85 0.8 BN G849 Fuel Rail Pressure Sensor Signal
58 -- -- Not Used 86-87 -- -- Not Used
ARD Fuel Main Pressure 88 0.8 OG Y751 ARD Ignition Coil Return
59 0.8 PU Y733
Control Valve
89 1.0 BN Y747 ARD Fuel Main Pressure Signal
60 0.8 BU Y734 Low Reference
90 -- -- Not Used
61 0.8 OG C820 Fuel Pump 2 Driver (AFT)
ARD Outlet Temperature
62 -- -- Not Used 91 0.8 OG Y743
Sensor Signal
ARD Flame Boundary 92 -- -- Not Used
63 0.8 OG Y753
Temperature Sensor Signal
93 1.0 PK U782 Low Reference
64-65 -- -- Not Used
Particulate Trap Outlet (PTO)
Particulate Trap Differential (PTD) 94 1.0 GN Y742
66 1.0 PK Y746 Air Temperature #1
Pressure #1
95 0.8 BU C967 Intake MAT Sensor Signal
67-68 -- -- Not Used
96-98 -- -- Not Used
69 0.8 YE Y737 ARD Fuel Enable Valve
99 1.0 OG T860 Injector 5 & 6 Return
PAGE
100-103 -- -- Not Used 111 0.8 PU C819 Fuel Pump 1 Return
104 1.0 GY T858 Injector 1 & 2 Return 112 -- -- Not Used
105 1.0 WH T962 Fuel Injector 6 Control 113 0.8 BN C821 Fuel Pump 2 Return
106 1.0 BN T959 Fuel Injector 3 Control 114 -- -- Not Used
107 1.0 GN T961 Fuel Injector 5 Control 115 1.0 WH T859 Injector 3 & 4 Return
108 1.0 BU T960 Fuel Injector 4 Control 116 1.0 PU T957 Fuel Injector 1 Control
109 1.0 YE Y750 ARD Ignition Coil 117 -- -- Not Used
110 -- -- Not Used 118 1.0 YE T958 Fuel Injector 2 Control
119-120 -- -- Not Used

PAGE
16-Way Serial Data Link Connector
Connector Packard 150 MP Series
Typical connector 12110256
Typical terminal 12040993
Pin Wire Function
Ckt # Color
1 Spare
2 1132 PPL Right Park
3 Left Turn
4 750 BLK Left Park
5 1451 BLK/WHT Stop
6 Spare
7 1921 TAN/BLK Spare
8 1455 BLK/WHT Gnd Zone 3B
9 Spare
10 Spare
11 Spare
12 Spare
13 Spare
14 Spare
15 1922 WHT/BLK DTC J1708 / J1587(-)
16 840 ORN DLC Power

PAGE
Serial Data Link Connector Location

PAGE
8-Way Tail Lamp Connector
Connector Packard 280 Series
Typical connector 15326906 (F) 15326655 (M)
Typical cable seal 12191232 12191232
Pin Wire Function
Ckt # Color
A 618 YEL LR Stop/Turn
B 2609 BRN Lt Tail / License
C TBD Spare
D 2609 BRN/WHT RT Tail
E 619 GRN DK RR Stop/Turn
F 24 GRN LT Back Up
G 350 BLK Gnd Zone 3B
H TBD Spare

PAGE
Tail Lamp Connector Location

PAGE
7-Way Tractor Connector Family 3
Connector Packard 280/630 Series
connector 12077629
terminal 15304720 3mm
seal 15366065 5mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 7B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:
(1) 30A maxi fuse. See page B-4.

PAGE
Tractor Connector Family 3 Location

PAGE
7-Way Trailer Connector Family 2
connector 15354653
seal 12015323
Pin Wire Function
Ckt # Color
7 A 24 GRN LT Back Up
2 B 22 WHT Tractor Gnd Zone 12A
3 C 47 BLU DK Aux Elec Brake (1)
4 D 319 GRN DK Rt Turn/Hazard
5 E 642 RED Electric Brake Power (2)
6 F 9 BRN Park Lamp
1 G 318 YEL Lt Turn/Hazard
NOTES:
(1) Blunt cut end found under hood. See UI Bulletin #66.

PAGE
Trailer Connector Location Family 2

PAGE
7-Way Trailer Connector Family 3
connector 12077629
seal 15366065 5mm
seal 12191235 5mm
Pin Wire Function
Ckt # Color
1 22 WHT Tractor Gnd Zone 12B
2 1412 BLK Marker Lamp
3 318 YEL Lt Turn/Hazard
4 1411 RED Brake (1)
5 319 GRN DK Rt Turn/Hazard
6 9 BRN Park Lamp
7 1413 BLU DK ABS Power & Multiplexed Signal
NOTES:

PAGE
Trailer Connector Location Family 3

PAGE
10-Way Transmission Optional Connector
ALLISON LCT TRANS

Pin Wire Function
Ckt # Color
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 2522 YEL PTO Status
D N/C
E N/C
F 1147 TAN Range Inhibit
G N/C
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Output
ALLISON MD TRANS
A 1146 PPL Range Indicator
B 1479 YEL Auto Neutral
C 915 YEL PTO Enable
D 1481 YEL Aux Hold
E 1148 GRA Sump Temp
F 1147 TAN Range Inhibit
G N/C
H 407 BLK Analog Gnd
J 476 BLK Digital Gnd
K 1480 BLU LT PTO Engage
PPN = Production Part Number SPN = Service Part Number

PAGE
Transmission Optional Connector Location

PAGE
10-Way Upfitter PTO Connector
L18/LLY/LG4
Pin Wire Function
Ckt # Color
A N/C
B 494 BLU LT PTO Kill
C 488 GRN LT PTO Enable
D 250 BLK GND
E 2663 PPL Tap Up
F 488 GRN LT PTO Enable
G 2522 YEL PTO Feedback
H 2561 WHT Engage
J 2664 TAN Tap Down
K N/C
LG5
A 250 BLK GND
B 494 BLU LT PTO Kill Switch
C 2664 TAN Tap Down
D 451 BLK/WHT Engine GND
E 451 BLK/WHT Engine GND
F 2663 PPL Tap Up
G 2522 YEL FEED BACK
H 2561 WHT Engage
J 451 BLK/WHT GND
K N/C
PPN = Production Part Number SPN = Service Part Number

PAGE
Upfitter PTO Connector Location

PAGE
C127 Engine Chassis Harness to Remote Power Take-off (PTO) (LF8)
Connector Part Information Connector Part Information

OEM: 15318071 OEM: 12052189
Service: 15306119 Service: 12167122
Description: 10-Way F Metri-Pack 150 Description: 10-Way M Metri-Pack 150
Series Sealed (GY) Series Sealed (GY)
Terminal Part Information Terminal Part Information
Terminal/Tray: 12191819/8 Terminal/Tray: See Terminal Repair Kit
Core/Insulation Crimp: 2/A Core/Insulation Crimp: See Terminal
Repair Kit
Release Tool/Test Probe:
15315247/J-35616-2A (GY) Release Tool/Test Probe: See Terminal
Repair Kit
Pin Wire Circuit Function Pin Wire Circuit Function

A YE/BK 7607 Remote PTO Acceleration Ground A -- -- Remote PTO Usage
B D-GN 7637 Remote PTO Acceleration Signal B -- -- Remote PTO Usage
C GY 7606 Remote PTO Acceleration VCC C -- -- Remote PTO Usage
D L-BU 7605 Remote PTO Ignore Brake Clutch Switch D -- -- Remote PTO Usage
E PU 7608 Remote PTO Cab Control Disable Switch E -- -- Remote PTO Usage
F WH/BK 7609 Remote PTO Set Speed B Switch F -- -- Remote PTO Usage
G D-BU 7610 Remote PTO Set Speed A Switch G -- -- Remote PTO Usage
H BN 7611 Remote PTO Resume Switch H -- -- Remote PTO Usage
J PU 7612 Remote PTO Set Switch J -- -- Remote PTO Usage
K -- -- Not Used K -- -- Remote PTO Usage

PAGE
Right Rear Side Of Engine Compartment (LF8)
(1) C109
(2) Fuse Block - Primary
(3) C121
(4) C127

Electrical Manual 2008 Medium Duty C-Series Conventional Cab D-
PAGE
Schematic Description and Navigation Instructions
Background
The Schematics included in this document are part of GMs IVED drawing system. These are the official drawings used to develop
vehicle programs, produce wire harnesses and develop service documentation. The following information is offered to help you
understand how they are organized and how to use them.
Organization
Its impossible to put all the information on only one drawing. The vehicle is broken down by subsystem. The schematics are organized
by subsystem number not by name. Thats why the index doesnt follow an alphabetical order of the subsystems.
A number has been added on the bottom right of each page that indicates the subsystem number, revision level, and page number.
Example:
The first sheet is H83010a_001_01 (see page D-3)
H83010a_001_01 The h83010a is the Object ID on the drawing and represents the sub-system.
H83010a_001_01 The 010 represents the sub-system, in this case Power Distribution.
Other examples are 014 for Ground Distribution and 020 for Engine Controls.
H83010a_001_01 The a represents the first or only drawing for that sub-system. In this case multiple Power Distribution
Schematics are included. a is for L18, b for LF8, c for LF6, and d for LMM engines.
H83010a_001_01 The 001 represents the revision level and is not important for most of your needs.
H83010a_001_01 The 01 represents panel set one on the schematic and indicates the page number. This Schematic has
nine pages for example.
Navigation
Every wire in the vehicle is given a unique circuit number. These numbers are indicated on the schematics in bold type next to the wire.
An entire subsystem usually cant be represented by only one page. How do you determine where a wire is connected to once it leaves
the page? Either the signal is connected somewhere else in the same subsystem or it goes to another subsystem.

PAGE
(Overview continued from previous page)
Arrows and Home Plates
An Arrow is used to indicate that the signal stays within the same subsystem. The schematic indicates the circuit number and (page #)
next to the arrow. A pointed arrow ( ) points to where its going to. A receiving arrow ( ) shows what page it came from.
A Baseball Home Plate or indicates that the signal goes to another subsystem.
Example:
A is shown on the bottom left of the first schematic Power Distribution H83010a_001_01. (see page D-3)
This is an eight circuit and the baseball plate indicates which subsystem it goes to. It is marked:
Interior Lighting
Two baseball plates are shown so you look for the eight circuit to identify the proper circuit.
Fuse protection is shown in the baseball plate.
Other Information
Other information on the schematics are wire color and size. The size is shown in square mm. Connector information is indicated for
devices. Terminal assignments are shown for devices. The connector PN is for the harness end not the device.

PAGE
Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas
IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE (Page 2) 342.
034-1 RED
HORN 040-1
SIR 047-2 5.0
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1 D5 D2
KEYMNDR 114-3
BATT 1 BATT 2 Str Col Asm - Ign Sw
IGN0 IGN1 CRANK IGN3 IGN4/ACCY
ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS
Head Lamp Sw C1 C5 D1 C6 D6
300.
ORN
5.0
44 DIMMER SA300
1390. 3. 5. 300. 300. 4.

WHT PNK YEL ORN ORN BRN
5.0 5.0 5.0 5.0 5.0 5.0
K4 K2 H4 K6 M4 K8 D2
A A A A
C TRANS C START C AUX WIRE RLY C IGN4
P F 12092079 P F 12092079 P F 12092078 P F 12092077
D C 12182112 D C 12182112 D C 12182113 D C 12182114
B 10A B 10A B 15A B 20A
AXLE
A A A A A A A A A
C ILLUM C PCM-I C GAUGES C SIR C TURN/BACKUP C HTR/AC C F 12092077 C BRAKE C CHASSIS
P F 12092079 P F 12092078 P F 12092079 P F 12092079 P F 12092078 P F 12092077 P F 12092075 P F 12092079 P F 12092079
D C 12182112 D C 12182113 D C 12182112 D C 12182112 D C 12182113 D C 12182114 D C 12182114 D C 12182112 D C 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A/30A B 10A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
1020 439 39 1139 139 806 441 541 641 43

(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) 141. AXLE_P (Page 6) (Page 8) (Page 6) (Page 7)
BRN
1.0 241
(Page 8)
SA141
141. 141. 141. 141. 141.

BRN BRN BRN BRN BRN
1.0 1.0 1.0 1.0 1.0 CIRCUIT PROTECTION LEGEND
8 ILLUM HVAC_P TEMP_CNTL_P VAC_PUMP_P HVAC_FOG_P R_HTR_RLY_P
= FAM 2
C CIRCUIT
P PROTECTION
D
DEVICE
INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER = FAM 3
Dimmer Signal Dist Hvac Temperature Motor Vacuum Pump Rear Defog Cntl Rear Heater Rly Coil
Power Dist (L18) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:20:33 pm ORGANIZATION
GMT560 08 X h83010a 001 Beta 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 18 $IVEDWORK/h83010a__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83010a

PAGE
Power Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas (continued)
BATTERIES CIRCUIT PROTECTION LEGEND
Battery Positive
= FAM 2
C CIRCUIT
Maxi Ring Term B 1 MAXICTR_P
A P PROTECTION
D DEVICE
= FAM 3
MAXBATT
Maxifuse - Block Asm

ELEC BRK - FAM 2
A A A A A A A A
IGN1 IGN4 IGN3 BATT/HAZ HEADLAMP LIGHTING HVAC BRAKE LP - FAM 3
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A
ACTIVE TRANSFER CASE

A1 A2 A3 A4 A5 A6 A7 A8
4WD ATC Mdl
242. IGN3_MAXI 142. 1142. 1342.
RED RED RED RED
5.0 342 5.0 3.0 3.0
(Page 1)
IGN1_MAXI
(Page 1) IGN4_MAX
542 HVAC_MTR_P 1542. 642.
4WD_ATC 242. RED RED
RED 1242
242. (Page 5) 3.0 3.0
5.0 SA142 SA1142
RED
3.0 TRLR_LP_P ABS_TRLR2_P
SA242
HVAC
142. 142. 1142 HEADLAMP_P 1142. Blow Motor Rly
242 STARTRLY_P RED RED RED
5.0 5.0 EXTERIOR LIGHT 3.0
STARTING & CHARGING Head Lamp Sw EXTERIOR LIGHT TRAILER WIRING
Starter Rly Brake Lp Rly Brake
B4 D6 F4 F8
Block Asm-Ip Pwr 1
TRLR
A A A A A A A A A A A
C STOP C HAZARD C TRN/HAZ PWR ACCY C RADIO/CHIME C PWR POST C CHMSL C DRL C MARKER LP C PARK C COURTESY
P F 12092077 P F 12092076 P F 12092077 C 12182114 P F 12092078 P F 12092077 P F 12092079 P F 12092078 P F 12092077 P F 12092077 P F 12092079
D C 12182114 D C 12182116 D C 12182114 B 20A D C 12182113 D C 12182114 D C 12182112 D C 12182113 D C 12182114 D C 12182114 D C 12182112
B 20A B 25A B 20A B 15A B 20A B 10A B 15A B 20A B 20A B 10A
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1140.
ORN 1340.
ACCY_P 0.8 POST ORN COURTESY_P
1.0
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) (Page 8)
SA1140 240 PARK_P
241.
1140. 1140. 1140. BRN
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN 0.8
0.8 0.8 0.8 EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys
Head Lamp Sw ATCSWP
RADIO_P IPC1_P CHIME_P

340 DRL_BEAM_P MRK_LPS_P

RADIO IP CLUSTER CHIME MDL 4WD ATC Mdl
DRL EXTERIOR LIGHT
Radio Pwr Ipc (Batt) Chime Mdl
Drl Diode Marker Lp Rly


PAGE
BATTERIES
Battery Positive
BUSBAR_P BUSBAR2_P
1 1
UHDIST_P (Page 4) (Page 4)
Underhood Distribution Center

12146281 PAGE 8A-
PTO RLY 18A-2
FUEL PUMP RLY 22A/C-1
STARTER RLY 30A/E-1 J3-A J2-A
HORN RLY 40A-1 UHBATT
C HORN C FUEL
A A A A A A A P F 12065931 P
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP D D F 12065931
12065932 12065932 12065933 12065933 12065933 12065934 12065933 C 12077842 C 12077842
B 30A B 30A B 40A B 40A B 40A B 50A B 40A 20A 20A
Maxi Maxi Maxi Maxi Maxi Maxi Maxi Maxi Maxi
A B
J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7
1642. 1642. 42. 442. 1042. 1042. 1840. 740. 740. 1640.
RED RED RED RED RED RED ORN ORN ORN ORN
3.0 3.0 3.0 3.0 5.0 5.0 3.0 1.0 1.0 2.0
Loop Anchor Loop Anchor Loop Anchor Loop Anchor

Loop Anchor
LA1042 LA740 LB740 LA1640
30M GTMXD SLD 30M GTMXD SLD
D5 A2 A4 D4 LB1042
D5 A2 A4 D4
30F GTMXD SLD 30F GTMXD SLD
1042. 1042.
1642. 1642. 42. RED RED 740. 740. 1640.
RED RED RED 5.0 5.0 ORN ORN ORN
3.0 3.0 3.0 1.0 1.0 2.0
IGN_B_P
IGN_A_P
(Page 4)
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P (Page 4) EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P
TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Trailer Wiring Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly
44C-2


PAGE
IGNB_RLY_P
439
IGN_A_P IGNA_RLY_P IGN_B_P (Page 8)
1042 439 1042
(Page 3) (Page 8) (Page 3)
C6 C4 A4 A6
Uh - Ign Rlys
86 86 30
IGNA RLY IGNB RLY
12088567 12193604
87 85 85 87
D4 D6 B6 B4
2000. 2000.
BUSBAR2_P BUSBAR_P PPL PPL
5.0 5.0
(Page 3) (Page 3) 250 IGNA_RLY_G 250 IGNB_RLY_G
Loop Anchor
1. 1. Loop Anchor
RED RED
5.0 5.0 LB2000
LA2000
GND DIST GND DIST
2000. Gnd Zone #2B Gnd Zone #2B 2000.
PPL PPL
5.0 5.0
J1-F7 J1-H7 J1-K7 J1-F1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5
Uh - Block Asm
A PCM-B A A/C COMP A REAR DEFOG A ENG-4 A ENG-1 A O2A A ENG-2 A ENG-3
12092079 12092079 15092075 12092079 12092079 12092078 12092078 12092078
B 10A B 10A B 30A B 10A B 10A B 15A B 15A B 15A
J1-G8 J1-L8 J1-G2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6
PCM-B_P 1240. 1093. ENG-4_P ENG-1_P

ORN PPL
440 0.8 2.0 639 239
24M GTMXD SLD

C4
C4 24F GTMXD SLD
1093.
PPL 739. 739. 339. 539.
PNK PNK PNK PNK
2.0
0.8 0.8 0.8 0.8
HVAC_RLYA_P DEFOG_P O2_HTRA_P O2_HTRB_P 339 INJ2_P IGN_COIL2_P IGN_COIL1_P 539 INJ1_P
HVAC REAR DEFOGGER ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Enable Rly Rear Defog Cntl O2 Snsr Htr A O2 Snsr Htr B Fuel Inj (even) Ign Coils (even) Ign Coils (odd) Fuel Inj (odd)


PAGE
CIRCUIT PROTECTION LEGEND Loop Anchor
EXTERIOR LIGHT EXTERIOR LIGHT EXTERIOR LIGHT BRAKES

= FAM 2
CIRCUIT Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
C
P PROTECTION
D DEVICE
450 IGN4_RLY_G
= FAM 3
755.
755. BLK
9 PARK_LP_P BLK 5.0 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
5.0
GND DIST
Gnd Zone #4B
S5 R5 R1 L86 L30 S3 T3 S7
Ip2 - Block Asm

86 30
A A A A A Ignition 4 A C L-RR TRUCK A C R-RR TRUCK A C BRAKE ISO
C ONSTAR C RH PARKLAMP C LH PARKLAMP PWR WINDOW C RADIO U
I/P Distribution/Relay Center P F 12092079 P F 12092079 P F 12092079 C 12182116 P F 12092079 P F 12092079 P F 12092079 P F 12092079
12129833 PAGE 8A- D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112 D C 12182112
DRL RLY 102A-1 B 25A 12193604
BRAKE LAMP RLY 110A-2 B 15A B 10A B 10A B 10A B 10A B 10A B 10A
CHMSL RLY 110A-2 85
LH TURN TRAILER RLY 110A-2
RH TURN TRAILER RLY 110A-2
MARKER LAMP RLY 110A-4
HEATED MIRROR RLY 147B-1 S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
1242.
2609. 2509. 2040. RED
BRN/WHT BRN ORN
5.0
1.0 1.0 0.8 BRAKE_ISO
343 WIN_IGN4_P
IGN4_MAX
1320
(Page 2) (Page 8)
SA2609
2609. POWER WINDOW IGN4_RLY

BRN/WHT Window Switch 618. 618.
1.0 Blunt Cut 43 YEL YEL
BA2040 (Page 7)
1.0 1.0
MRK_RLY_P
SA618
SE2509
618.
YEL
EXTERIOR LIGHTING 2509 DOOR_SW_ILL 1.0
2609. 2509.
Marker Lamp Rly BRN/WHT BRN 2509.
BRN 2509.
1.0 1.0 BRN
0.8
0.5
SW_ILLUM
230.
230. 40M GTMXD SLD
INTERIOR LIGHTING BRN/WHT LR_TURN_P 618 LTURN_RLY_P
ODDS_LP
BRN/WHT B4 C12 Door Switch Illum 0.35
0.8 B4 C12
40F GTMXD SLD
ATCBLT
GRDBRK2 INTERIOR LIGHTING
2609. 2509. Switch Illum EXTERIOR LIGHT EXTERIOR LIGHT
BRN/WHT BRN LCT TRANSMISSION Lr Turn Lp Lh Turn Trailer Rly
1.0 1.0 Overdrive Defeat Sw Illum
619.
ACTIVE TRANSFER CASE GRN DK
LCT TRANS
4WD ATC Mdl 1.0
Grade Brk Sw
SB2609 SH2509 SA619 619.
GRN DK
1.0
619.
GRN DK
1.0
2609. 2609. 2509. 2509.
BRN/WHT BRN/WHT BRN BRN
2.0 1.0 1.0 2.0
R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P 619 RTURN_RLY_P RR_TURN_P
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp Rh Turn Trailer Rly Rr Turn Lp


PAGE
AUX_WIRE_P GAUGES_P
(Page 1) (Page 1)
641. 39.
BRN PNK
0.8 0.5
SA641
SA39
641. 641. 641. 641.

BRN BRN BRN BRN
0.8 0.8 0.8 0.8
39. 39. 39. 39. 39. 39.
PNK PNK PNK PNK PNK PNK
0.5 0.5 0.5 0.5 0.5 0.5
30M GTMXD 40M GTMXD SLD
B10 B2
IPC_IGN1_P TELLTALE_P TEMP_GAGE_P DRL_RLY_P ILLUM_P
B10 H_MIR_RLY_P DRL_P 641 BAT_ISO_P B2 30F GTMXD
30F GTMXD
40F GTMXD SLD A10
A10 30M GTMXD
641. 641.
BRN BRN IP CLUSTER TELL TALE TELL TALE DRL INTERIOR LIGHTS
0.8 POWER MIRRORS DRL BATTERIES 0.8 Ipc Tt Module Trans Temp Gauge Drl Rly Headlamp Sw
39.
Htd Mirror Rly Drl Mdl Battery Isolator PNK
0.5
H_MIR_SW_P BB_P
RFA_IGN1_P
START_P
BRAKE_P
POWER MIRRORS BODY BUILDER
(Page 1)
Htd Mirror Sw Ign 3 (Page 1) KEYLESS ENTRY
806. Rfa Mdl
PPL 441.
BRN
0.5
0.5
SA806
SA441
TURN_P
(Page 1)
806. 806. 806.
PPL PPL PPL 441. 441. 441. 441. 441.
139. BRN BRN BRN BRN BRN
0.5 0.5 0.5
PNK 0.8 0.5 0.5 0.8 0.5
0.8
24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD
C8 C9 C5
SA139 30F GTMXD SLD 30M GTMXD 40M GTMXD SLD TCC_P
30F GTMXD
C8 24M GTMXD SLD
C9 40F GTMXD SLD
C5 30M GTMXD SLD
C2 B10 B2 A6
806 CRANK2_P 139 IGTRNHAZ_P C2 B10 B2 A6 40F GTMXD SLD
30M GTMXD SLD 30M GTMXD 30F GTMXD
139.
806. 806. PNK
PPL PPL
0.8 BRAKES
0.8 0.8
441. 441. 441. 441. Brake Sw
STARTING & CHARGING EXTERIOR LIGHT 30F GTMXD SLD BRN BRN BRN BRN
D3 0.8 0.5 0.5 0.8
Clutch Sw Turnhaz Sw
STARTRLY2_P EBC_CRANK_P 806 CRANK_P
D3 30M GTMXD SLD
8F GT150 SLD CR_CLU_P HIS_LED_P EBC_IGN3_P

E
E 8M GT150 SLD
STARTING & CHARGING HYD BRAKES ENGINE CNTLS
Starter Rly Ebc Start Neutral Sw
139. 139. 139. ENGINE CNTLS ENGINE CNTLS AIR BRAKES
PNK PNK PNK 441. Clutch Sw Hi Idle Led Brake Rly
0.8 0.8 0.8 BRN
0.8
BU_MAN2_P BU_MAN3_P BU_LCT_P HVAC_R_P
EXTERIOR LIGHT EXTERIOR LIGHT LCT TRANSMISSION HVAC

Reverse Sw Reverse Sw Rev Rly Ac Enable Rly


PAGE
PCM-B_P
(Page 4)
ACCY_P TRANS_P
(Page 2) 440. (Page 1)

ORN
1.0 1020.
540. PNK
ORN
0.5
1.0
SA540 SA440
SA1020
440. 440. 440. 440. 440.
ORN ORN ORN ORN ORN
1.0 0.8 0.8 0.8 1.0
0.8
540.
ORN 1020. 1020. 1020.
1.0 PNK PNK PNK
0.5 0.5 0.5
30M GTMXD SLD
A2
TCM_BAT_PP2 PCM_BAT2_P PCM_BAT1_P TCM_BAT_PP SDG_2_P IPC_IGN_P
R_HVAC_P
30F GTMXD SLD
A2 C4
30F GTMXD SLD
540. C4
ORN 30M GTMXD SLD
1.0 440.
TRANSMISSION ORN ENGINE CNTLS ENGINE CNTLS TRANSMISSION SERIAL DATA IP CLUSTER
REAR HEATER 0.5
Tcm Pcm Pcm Tcm Sdg Mdl Ipc
Rear Heater Rly
30F GTMXD
A9 SDG_1_P
A9 1020.
30M GTMXD
PNK
0.8
SERIAL DATA 1020.

540. Sdg Mdl PNK
ORN SB1020 0.8
1.0
SB540
540. 1020. 1020.
ORN PNK PNK
1.0 0.8 0.8
540. 540. 540. 540.
ORN ORN ORN ORN
1.0 1.0 1.0 1.0
LCT_IGN0_P PCM_IGN0_P
LK_RLY_P RFA_P
22M GTMXD 22M GTMXD

B11 B11
B11 B11
22F GTMXD 22F GTMXD LCT TRANSMISSION ENGINE CNTLS
PWR DR LK KEYLESS ENTRY Tcm Pcm
Dr Lk Rly Rfa Mdl
IGN4_P
(Page 1)
540. 540. 540. 540.

ORN ORN ORN ORN 43.
YEL
1.0 1.0 1.0 1.0
1.0
SC540 PASS_LK_P
SA43
540. 540. 43. 43. 43. 43.

ORN ORN PWR DR LK YEL YEL YEL YEL
1.0 1.0 Pass Dr Lck Sw 1.0 1.0 1.0 1.0
IGN4_RLY
(Page 5) IGNSW_D2_P WASH_P WIPE_P

MIR_SW_P DRV_LK_P
IP CLUSTER WIPER/WASHER WIPER/WASHER

POWER MIRRORS PWR DR LK Ipc Wiper Motor Wiper Switch
Mirror Switch Drv Dr Lck Sw


Electrical Manual 2008 Medium Duty C-Series Conventional Cab D-10
PAGE
POST
(Page 2)
BRAKE_ISO
840.
ORN (Page 5)
1.0 1320.
BLU LT CHASSIS_P
SA840 0.5 (Page 1) 541.

BRN
SA1320 0.5
840. 840. 840. 840. 840. SD541

ORN ORN ORN ORN ORN 1320. 1320.
1.0 1.0 1.0 1.0 1.0 BLU LT 1320. BLU LT
0.5 BLU LT 0.5 541. 541. 541.
0.5 BRN BRN BRN
0.5 0.5 0.5
DLC_P AUX1_P AUX2_P SERIAL_P BRKLP_RLY_P CHMSL_RLY_P 1320 BRK_NO_P
16F GT280 40M GTMXD SLD
R D3
EAC_RLY_P 541 AIR_DRY_P
R D3 40F GTMXD SLD
16M GT280 30M GTMXD
B5 A12
DATA LINK CONN AUX POWER AUX POWER DTC EXTERIOR LIGHT EXTERIOR LIGHT ELEC THROTTLE CNTRL B5 A12 30F GTMXD
Data Link Conn Aux Power #1 Aux Power #2 Batt + Brake Lp Rly Chmsl Iso Rly Etc
HYDRO BRAKES AIR BRAKES
Reservoir Air Press Sw Air Dryer
1320 BB_STOP_P 541. 541.
840 CIGAR_P BRN BRN
ENG-1_P 0.5 0.5
AXLE_P (Page 4)
(Page 1)
BODY BUILDER/SCHOOL BUS
AUX POWER 239.
Stop PNK TCS_SW_P AIR_SUSP_P
Cigar Lighter/Rear Aux Power 241.
PCM-I_P BRN 0.8
(Page 1) 2.0
SA239
40M GTMXD SLD BRAKES REAR AIR SUSP
C6 Tcs Led Air Susp Sw
C6 40F GTMXD SLD 239. 239. 239.
PNK PNK PNK
439. 439. 0.8 0.8 0.8
PNK PNK
0.8 0.8
L18_MAF_P
ENG-4_P
SA439 241. 241. 241. 30M GTMXD SLD
BRN BRN BRN B10 (Page 4)
2.0 2.0 2.0 B10 639.
439. 439. 30F GTMXD SLD
PNK
PNK PNK ENGINE CNTLS 0.8
0.8 0.8 Air Meter
8M GT280 SLD 16M GT280 SLD
G R
30M GTMXD SLD
G R A1
8F GT280 SLD 16F GT280 SLD 239.
PNK A1
30F GTMXD SLD 0.5 30F GTMXD SLD
40M GTMXD SLD
A6 A4 241. 241.
BRN BRN 239 PTO1_RLY_P PURGE_P SC239
A6 A4 2.0 2.0 639.
40F GTMXD SLD 30M GTMXD SLD 239. PNK
PNK
0.5
0.5
439. 439.
PNK PNK 239. CRUISE_P
0.8 0.8 UPFITTER PROV ENGINE CNTLS PNK
4F MP280 SLD Pto Rly Cnstr Purge 0.5
B 239. 239.
B PNK PNK
EBC_IGN1_P 4M MP280 SLD 0.5 0.5
SB439
CRUISE CONTROL
30M GTMXD Cruise Cntl Sw
241. A8 ODDS_LED_P 2SP_LED_P
BRN
439. 439. 439. 439. 2.0 A8
HYD BRAKES 30F GTMXD
PNK PNK PNK PNK
Ebc 0.8 0.8 0.8 0.8
239.
ETC_P PCM_IGN1_P 2SP_RLY_P PNK LCT TRANSMISSION 2 SPEED REAR AXLE
IGNB_RLY_P 0.5 Overdrive Defeat Sw Led Elec 2Sp Sw Led
(Page 4)
IGNA_RLY_P PTO_SW_P
(Page 4) ELEC THROT CNTL ENGINE CNTLS 2 SPEED REAR AXLE UPFITTER PROV
Etc Mdl Pcm 2Speed Rly Pto Enable Sw


PAGE
SIR_P
(Page 1)
1139.
YEL
0.5
COURTESY_P
(Page 2)
SB1139
40.
ORN
1139. 1139. 0.5
YEL YEL
0.5 0.5 16F GT280
C
C 16M GT280
16F GT280 30M GTMXD
E B6
E 16M GT280 B6 30F GTMXD
40.
ORN
Dual SIR Driver only 0.5
SA40
40.
1139. ORN
YEL 0.8
0.5
40. 40.
SA1139 ORN ORN
1139. 0.8 0.8
YEL
0.5
1139. 1139. 1139.
YEL YEL YEL
0.5 0.5 0.5
DOME_P RR_DOME_P
Driver only Dual SIR
INTERIOR LIGHTS INTERIOR LIGHTS

SDM_P SIR_OHM_P PSIR_P Dome Lamp Rear Dome Lamp
SIR SIR SIR

Sdm Psir Delete Resistor Psir Defeat Sw


PAGE
Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 5.0
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2
ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300.
ORN
5.0
SA300
44 DIMMER
1390. 3. 5. 300. 300. 4.

5.0 5.0 5.0 5.0 5.0 5.0
K4 K2 H4 K6 M4 K8 D2
A TRANS A START A AUX WIRE RLY A IGN4

12092079 12092079 12092078 12092077
B 10A B 10A B 15A B 20A
A ILLUM A PCM-I A GAUGES A SIR A TURN/BACKUP A HTR/AC A BRAKE A CHASSIS

12092079 12092078 12092079 12092079 12092078 12092077 12092079 12092079
B 10A B 15A B 10A B 10A B 15A B 20A B 10A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
1020 439 39 1139 139 806 441 541 641 43

(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) 141. (Page 6) (Page 8) (Page 6) (Page 7)
BRN
1.0
SA141
141. 141. 141. 141. 141.

BRN BRN BRN BRN BRN
1.0 1.0 1.0 1.0 1.0
INTERIOR LIGHTING HVAC HVAC HVAC REAR DEFOGGER REAR HEATER

Power Dist (LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:23:07 pm ORGANIZATION
GMT560 08 X h83010d 001 Beta 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 5 $IVEDWORK/h83010d__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83010d

PAGE
Power Distribution - (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
BATTERIES
Battery Positive
Maxi Ring Term B A 1 MAXICTR_P
MAXBATT

ELEC BRK - FAM 2
A A A A A A A A
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A

A1 A2 A3 A4 A5 A6 A7 A8
4WD ATC Mdl IGN3_MAXI
242. 142. 1142. 1342.
RED 342 RED RED RED
5.0 (Page 1) 5.0 3.0 3.0 642.
RED
IGN1_MAXI 3.0
IGN4_MAX
(Page 1)
542 HVAC_MTR_P ABS_TRLR2_P
4WD_ATC 242. 1242
RED (Page 5)
242. 5.0
RED SA142 SA1142
3.0
SA242
HVAC TRAILER WIRING
142. 142. 1142 HEADLAMP_P 1142. Blow Motor Rly Brake
242 STARTRLY_P RED RED RED
5.0 5.0 EXTERIOR LIGHT 3.0
STARTING & CHARGING Head Lamp Sw
Starter Rly
B4 D6 F4 F8
Block Asm-Ip Pwr 1
TRLR
A
A STOP A HAZARD A TRN/HAZ PWR ACCY A RADIO/CHIME A PWR POST A CHMSL A DRL A MARKER LP A PARK A COURTESY
12092077 12092076 12092077 12182114 12092078 12092077 12092079 12092078 12092077 12092077 12092079
B 20A B 25A B 20A B 20A B 15A B 20A B 10A B 15A B 20A B 20A B 10A
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1140.
ORN 1340.
ACCY_P 0.8 POST ORN COURTESY_P
1.0
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) (Page 9)
SA1140 240 PARK_P
241.
1140. 1140. 1140. BRN
BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN 0.8
0.8 0.8 0.8 EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys Head Lamp Sw ATCSWP

340 DRL_BEAM_P MRK_LPS_P

RADIO IP CLUSTER CHIME MDL 4WD ATC Mdl
DRL EXTERIOR LIGHT
Radio Pwr Ipc Chime Mdl
Drl Diode Marker Lp Rly


PAGE
BATTERIES
Battery Positive
BUSBAR_P BUSBAR2_P
1 1
(Page 4) (Page 4)
UHDIST_P
12146281 PAGE 8A-
PTO RLY 18A-2
HORN FUEL
A A A A A A A A A 12065931
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP 12065931
12065932 12065932 12065933 12065933 12065933 12065934 12065933 20A 20A
B 30A B 30A B 40A B 40A B 40A B 50A B 40A B Maxi B Maxi
Maxi Maxi Maxi Maxi Maxi Maxi Maxi
A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7
1642. 42. 442. 1840.

RED RED RED 1042. ORN
3.0 3.0 3.0 RED 3.0
5.0
SA1042
740. 740. 1640.
ORN ORN ORN
1.0 1.0 2.0
1042.
RED
5.0
1042.
RED Loop Anchor Loop Anchor Loop Anchor
30M GTMXD SLD
A2 A4 D4 5.0 IGN_B_P
A2 A4 D4 1042. LA740 LB740 LA1640
30F GTMXD SLD RED (Page 4)
5.0 IGN_A_P
1642. 42. (Page 4) 740. 740. 1640.
RED RED IGNB_RLY_P ORN ORN ORN
3.0 3.0 1.0 1.0 2.0
(Page 4)
HYD_EBC_P EBC2_P 442 EBC_P EAC_MTR_P HORN_P HORN_RLY_P FUEL_RLY_P
HYDRO BRAKES HYDRO BRAKES BRAKES HYDRO BRAKES HORN HORN FUEL HAND & STOR
Ebc Ebc Ebc / Rly Elec Air Comp Horn Rly Horn Rly Fuel Pump Rly


PAGE
IGNB_RLY_P
1042
IGN_A_P (Page 3) IGNA_RLY_P IGN_B_P
1042 439 1042

C6 C4 A4 A6
Uh - Ign Rlys
30 86 86 30
IGNA RLY IGNB RLY
12088567 12193604
87 85 85 87
D4 D6 B6 B4
2000. 2000.
(Page 3) (Page 3) 5.0 5.0
250 IGNA_RLY_G 2219 IGNB_P
Loop Anchor
Loop Anchor
LB2000
LA2000
GND DIST ENG CNTLS
1. 1. Gnd Zone #2B Pcm
RED RED 2000. 2000.
5.0 5.0 PPL PPL
5.0 5.0
Uh - Block Asm
A PCM-B A HTD FUEL A A/C COMP A REAR DEFOG A A ENG-1 A A A ENG-3

ENG-4 EV FAN ENG-2
12092079 12092077 12092079 15092075 12092079 12092076
12092079 15092081 12092075 25A
B 10A B 20A B 10A B 30A B B 10A B B B
10A 5A 30A
J1-G8 J1-J8 J1-L8 J1-G2 J1-J2 J1-J4 J1-G4 J1-L6 J1-J6 J1-G6
1440. 1240. 1093.

ORN ORN PPL ENG-4_P ENG-1_P ENG-2_P
1.0 0.8 2.0 639 239 339

A4 C4
A4 24F GTMXD SLD C4 24F GTMXD SLD
PCM-B_P
440
(Page 7) 1440. 1093.
ORN PPL
1.0 2.0 440.
ORN
0.8
HFUEL_3_P HVAC_RLYA_P2 DEFOG_P FAN_PWR
HEATED FUEL HVAC REAR DEFOGGER FAN CONTROLS

Htd Fuel Rly Enable Rly Rear Defog Cntl EV Fan


PAGE
Loop Anchor

Head Lamp Sw LA755 Turn Haz Sw Turn Haz Sw Brake Switch
450 IGN4_RLY_G
755.
I/P Distribution/Relay Center 755. BLK
12129833 PAGE 8A- 9 PARK_LP_P BLK 5.0 18 LR_STOP_LP 19 RR_STOP_LP 17 BRAKE_ISO_P
HEATED FUEL RLY 23D-1 5.0
DRL RLY 102A-1
BRAKE LAMP RLY 110A-2 GND DIST
CHMSL RLY 110A-2
LH TURN TRAILER RLY 110A-2 Gnd Zone #4B
RH TURN TRAILER RLY 110A-2 S5 R5 R1 L86 L30 S3 T3 S7
HEATED MIRROR RLY 147B-1
Ip2 - Block Asm
86 30
A Ignition 4 A
A ONSTAR A RH PARKLAMP A LH PARKLAMP PWR WINDOW A RADIO U L-RR TRUCK A R-RR TRUCK A BRAKE ISO
12092078 12092079 12092079 12182116 12092079 12092079 12092079 12092079
B 15A B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
85 87
S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
2040. 1242. 618. 619.
2609. 2509. ORN RED YEL GRN DK
BRN/WHT BRN
0.8 5.0 1.0 1.0
1.0 1.0 BRAKE_ISO
343 WIN_IGN4_P
IGN4_MAX
1320
(Page 2) SA619 (Page 8)
SA2609
POWER WINDOW IGN4_RLY
2609. 619.
BRN/WHT Window Switch GRN DK
43
1.0 (Page 7) 1.0
Blunt Cut
MRK_RLY_P BA2040 RR_TURN_P 619 RTURN_RLY_P
EXTERIOR LIGHTING EXTERIOR LIGHT EXTERIOR LIGHT

Marker Lamp Rly SE2509 Rr Turn Lp Rh Turn Trailer Rly
2609. 2509. SA618

BRN/WHT BRN 2509. 2509.
230. BRN BRN
BRN/WHT 1.0 1.0 618.
0.8 0.5 230. YEL
0.8
BRN/WHT 1.0
GRDBRK2 40M GTMXD SLD 0.35
B4 C12 618
2509 DOOR_SW_ILL SW_ILLUM ODDS_LP ATCBLT LR_TURN_P LTURN_RLY_P
B4 C12 40F GTMXD SLD
2609.
BRN/WHT 2509.
LCT TRANS 1.0 BRN
Grade Brk Sw 1.0 INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSIONACTIVE TRANSFER CASE EXTERIOR LIGHT EXTERIOR LIGHT
Door Switch Illum Switch Illum Overdrive Defeat Sw Illum 4WD ATC Mdl Lr Turn Lp Lh Turn Trailer Rly
SB2609 SH2509
2609. 2609. 2509. 2509.

2.0 1.0 1.0 2.0
R_TAIL_P RFR_PARK_P 2609 BB_R_PARK 2509 BB_L_PARK LFR_PARK_P L_TAIL_P
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BLDR/SCH BUS BODY BLDR/SCH BUS EXTERIOR LIGHTING EXTERIOR LIGHTING
Right Rear Parklamp Right Front Parklamp Right Park Left Park Left Front Parklamp Left Rear Parklamp


PAGE
AUX_WIRE_P IP CLUSTER
Ip Cluster Tt Module
(Page 1)
TELL TALE
641.
BRN TURN_P
0.8
(Page 1)
IPC_IGN1_P 39 HTR_LAMP3
GAUGES_P
SA641 139.
PNK (Page 1)
0.8 39.
PNK 39.
641. 641. 641. 641. SA139 0.5 PNK
BRN BRN BRN BRN
0.5
0.8 0.8 0.8 0.8
139. SA39
H_MIR_RLY_P DRL_P 139 IGTRNHAZ_P PNK
30M GTMXD 40M GTMXD SLD 0.8
B10 B2
B10 B2 40F GTMXD SLD 30F GTMXD SLD
30F GTMXD D3 IP
POWER MIRRORS DRL EXTERIOR LIGHT ENG 39. 39. 39. 39. 39.
Htd Mirror Rly Turnhaz Sw
D3 PNK PNK PNK PNK PNK
Drl Mdl 30M GTMXD SLD
0.5 0.5 0.5 0.5 0.5
641. 641.
BRN BRN
0.8 641 BAT_ISO_P 0.8 30F GTMXD
DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P
A10
A10 30M GTMXD
139. 139.
PNK PNK
BATTERIES 0.8 0.8 DRL TELL TALE TELL TALE INTERIOR LIGHTS
Battery Isolator 39.
Drl Rly Tt Module Trans Temp Gauge Headlamp Sw PNK
0.5
H_MIR_SW_P BB_P BU_MAN2_P BU_LCT_P
BRAKE_P
(Page 1)
RFA_IGN1_P
POWER MIRRORS 441. BODY BUILDER EXTERIOR LIGHT LCT TRANSMISSION
Htd Mirror Sw BRN Ign 3 Reverse Sw Rev Rly
0.5
SA441 KEYLESS ENTRY
START_P
Rfa Mdl
(Page 1)
ENG-2_P
441. 441. 441. 441.
BRN BRN BRN BRN 806. (Page 4)
PPL
0.8 0.5 0.5 0.5
0.5
339.
PNK
SA806 3.0
30F GTMXD SLD 30M GTMXD 30F GTMXD
C2 B2 B10
C2 30M GTMXD SLD B2 30F GTMXD B10 30M GTMXD
806. 806. 806.
SA339
441. PPL PPL PPL
BRN 441. 441. 0.5 0.5 0.5
0.8 BRN BRN
0.5 0.5 24F GTMXD SLD 40M GTMXD SLD 30F GTMXD SLD
C8 C9 C5
14 Way Black GT150 Sealed F Conn C8 C9 C5
E 24M GTMXD SLD 40F GTMXD SLD 30M GTMXD SLD 339. 339. 339. 339.
HIS_LED_P CR_CLU_P PNK PNK PNK PNK
E 2.0 2.0 2.0 2.0
14 Way Black GT150 Sealed M Conn
806. 806.
PPL PPL
441. 0.8 0.8
BRN ENGINE CNTLS ENGINE CNTLS
0.8 VBATT_D VBATT_A VBATT_B VBATT_C
Hi Idle Lp Clutch Sw
HVAC_R_P STARTRLY2_P EBC_CRANK_P 806 CRANK_P

TCC_P
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS

Pcm Pcm Pcm Pcm
HVAC STARTING & CHARGING HYD BRAKES ENGINE CNTLS
Ac Enable Rly BRAKES Starter Rly Ebc Start Neutral
Brake Sw


PAGE
PCM-B_P
ACCY_P (Page 4) TRANS_P
(Page 2) (Page 1)
440.
ORN
1.0 1020.
540. PNK
ORN
0.5
1.0
SA440
SA540
SA1020
440. 440. 440.
ORN ORN ORN
540. 540. 1.0 1.0 1.0
ORN ORN 1020. 1020.
1.0 1.0 PNK PNK
0.5 0.5
R_HVAC_P TCM_BAT_PP2 ACTPWR_B TCM_BAT_PP IPC_IGN_P
30F GTMXD SLD
C4 IP
ENG
C4 30M GTMXD SLD
30F GTMXD
REAR HEATER A9 TRANSMISSION ENGINE CNTLS TRANSMISSION IP CLUSTER
Rear Heater Rly Tcm Pcm Tcm Ip Cluster
A9
30M GTMXD
1020. 1020.
PNK PNK
0.8 0.8
540.
ORN
1.0 SB1020 SB1020
SB540
540.
ORN 1020. 1020.
PNK PNK
1.0
0.8 0.8
540. 540. 540. 540.
ORN ORN ORN ORN 1020. 1020. 1020.
PNK PNK PNK
1.0 1.0 1.0 1.0
0.8 0.8 0.8
LK_RLY_P RFA_P LMM_IGN0_GP LCT_IGN0_P LMM_IGN0_P LMM_IGN0_GP
22M GTMXD 22M GTMXD

B11 B11
B11 22F GTMXD B11
22F GTMXD
PWR DR LK KEYLESS ENTRY ENGINE CNTLS TRANSMISSION ENGINE CNTLS ENGINE CNTLS
Dr Lk Rly Rfa Mdl Pcm Tcm Pcm Pcm
IGN4_P
(Page 1)
540. 540. 540. 540.
ORN ORN ORN ORN
1.0 1.0 1.0 1.0 43.
YEL
1.0
SC540 PASS_LK_P
SA43
540. 540.
ORN ORN PWR DR LK 43. 43. 43. 43.
1.0 1.0 Pass Dr Lck Sw YEL YEL YEL YEL
1.0 1.0 1.0 1.0
MIR_SW_P DRV_LK_P IGNSW_D2_P WASH_P WIPE_P
IGN4_RLY
(Page 5)
POWER MIRRORS PWR DR LK IP CLUSTER WIPER/WASHER WIPER/WASHER

Mirror Switch Drv Dr Lck Sw Ip Cluster Wiper Motor Wiper Switch


PAGE
POST
ENG-1_P
(Page 2)
(Page 4)
840.
ORN 239.
1.0 PNK
0.8
SA840
SA239
840. 840. 840. 840. 239. 239. 239. 239.
ORN ORN ORN ORN PNK PNK PNK PNK
1.0 1.0 1.0 1.0 0.8 0.8 0.5 0.8 BRAKE_ISO
(Page 5)
AUX1_P AUX2_P DLC_P 239 PTO1_RLY_P HTR_RLY_D_P
16F GT280
R LMM_MAF_P
1320.
30M GTMXD SLD BLU LT
R B10 ENG 30M GTMXD SLD
16M GT280 A5 ENG 0.5
B10 IP
IP
30F GTMXD SLD A5
AUX POWER AUX POWER DATA LINK CONN UPFITTER PROV ENGINE CNTLS 30F GTMXD SLD
Aux Power #1 Aux Power #2 Data Link Conn Pto Rly Glow Plug Cntrl ENGINE CNTLS SA1320
Maf Sense 239.
PNK
840 CIGAR_P 0.5
1320. 1320.
BLU LT BLU LT
239. 0.5 0.5
PNK HFUEL_R3_P
0.5
AUX POWER
Cigar Lighter SC239 239. 40M GTMXD SLD
PNK D3
0.5 D3
PCM-I_P HEATED FUEL 40F GTMXD SLD
239. 239. Heated Fuel Rly
(Page 1)
439. PNK PNK IP CLUSTER
PNK 0.5 0.5 DPF Switch
0.8
SA439 ODDS_LED_P
CHMSL_RLY_P 1320 BB_STOP_P 1320 BRK_NO_P
439. 439. 541 DPF_LED_P

PNK PNK 30M GTMXD
LCT TRANSMISSION A8 CHASSIS_P
0.8 0.8
Overdrive Defeat Sw Led A8 B13 (Page 1)
EXTERIOR LIGHT BODY BLDR/SCH BUS ENGINE CNTLS
30F GTMXD Chmsl Iso Rly Stop Pcm
40M GTMXD SLD 30F GTMXD SLD
B13 541.
A6 A4 IP
239. BRN
A4 PNK
A6 ENG 541. 0.5
40F GTMXD SLD 30M GTMXD SLD 0.5
BRN
0.5
PTO_SW_P SD541 ENG-4_P
439. 439.
PNK PNK (Page 4)
0.8 0.8 639.
541. 541. PNK
BRN BRN
EBC_IGN1_P UPFITTER PROV 0.8
0.5 0.5
Pto Enable Sw
30M GTMXD SLD
A1 ENG
30M GTMXD EAC_RLY_P
B5 A1
IP
HYD BRAKES SB439 30F GTMXD SLD
Ebc B5
30F GTMXD
639.
439. 439. 541. HYDRO BRAKES PNK
PNK PNK BRN Reservoir Air Press Sw 0.5
0.8 0.8 0.5
CRUISE_P
IGNA_RLY_P TCS_SW_P
(Page 4) LMM_IGN1_P
CRUISE CONTROL
BRAKES Cruise Cntl Sw
Tcs Led
ENGINE CNTLS
Pcm


PAGE
SIR_P
(Page 1)
1139.
YEL
0.5
COURTESY_P
(Page 2)
SB1139
40.
ORN
0.5
1139. 1139.
YEL YEL
0.5 0.5 16F GT280
C
C 16M GT280
16F GT280 30M GTMXD
E B6
40.
ORN
Dual SIR Driver only 0.5
SA40
40.
1139. ORN
YEL 0.8
0.5 40. 40.
ORN ORN
SA1139 0.8 0.8
1139.
YEL
0.5
1139. 1139. 1139.
YEL YEL YEL
0.5 0.5 0.5
DOME_P RR_DOME_P

Dome Lamp Rear Dome Lamp
SDM_P SIR_OHM_P PSIR_P
SIR SIR SIR



PAGE
Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel
STEERING COLUMN IGN1_MAXI IGN3_MAXI
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 242 (Page 2)
HORN 040-1 (Page 2) 342.
SIR 047-2 RED
WIPER 091-1 5.0
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
D5 D2
ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS C1 C5 D1 C6 D6
Head Lamp Sw
300.
ORN
5.0
SA300
44 DIMMER
1390. 3. 5. 300. 300. 4.

5.0 5.0 5.0 5.0 5.0 5.0
K4 K2 H4 K6 M4 K8 D2

12182112 12182112 12182113 12182114
B 10A B 10A B 15A B 20A
A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
1020 439 39 1139 139 806 241 441 541 641 43

(Page 7) (Page 9) (Page 6) (Page 9) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141.
BRN
1.0
SA141
141. 141. 141. 141. 141.

BRN BRN BRN BRN BRN
1.0 1.0 1.0 1.0 1.0

Power Dist (LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:19:13 pm ORGANIZATION
GMT560 08 X h83010b 001 Beta 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 8 $IVEDWORK/h83010b__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83010b

PAGE
Power Distribution - (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)
BATTERIES
Battery Positive
B A 1 MAXICTR_P
Maxi Ring Term
MAXBATT

ELEC BRK - FAM 2
A A A A A A A A
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 5.0 5.0 3.0 3.0 1542.
IGN3_MAXI RED
3.0
342
(Page 1) 542 HVAC_MTR_P TRLR_LP_P
SA242 IGN4_MAX SA1142

1242 SA142
(Page 5)
HVAC EXTERIOR LIGHT
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142.
RED RED RED Blow Motor Rly Brake Lp Rly
STARTING & CHARGING 5.0 5.0 EXTERIOR LIGHT 3.0
Starter Rly Head Lamp Sw
B4 D6 F4 F8
Block Asm-Ip Pwr 1
TRLR
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182112 12182113 12182114 12182114 12182112
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1340.
1140. ORN
ORN
ACCY_P POST 1.0 COURTESY_P
0.8
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140
1140. 1140. 1140.

BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN DRL EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 0.8 0.8 Drl Diode Marker Lp Rly Head Lamp Sw
RADIO IP CLUSTER CHIME MDL

Radio Pwr Ipc (Batt) Chime Mdl


PAGE
BATTERIES
Battery Positive
BUSBAR_P BUSBAR2_P
1 1
(Page 4) (Page 4)
UHDIST_P
12146281 PAGE 8A-
PTO RLY 18A-2
A HORN
A A A A A A A
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP 12077842
12065932 12065932 12065933 12065933 12065933 12065934 12065933 B 20A
B 30A B 30A B 40A B 40A B 40A B 50A B 40A Maxi
A B J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6
1642. 42. 442. 1840.

RED RED RED ORN
3.0 3.0 3.0 1042. 1042. 3.0
RED RED
5.0 5.0
SA1642
740. 740.
1642. 1642. Loop Anchor ORN ORN
RED RED 1.0 1.0
3.0 3.0 Loop Anchor
LA1042
30M GTMXD SLD 30M GTMXD SLD LB1042
D4 A2 A4 D4
D4 30F GTMXD SLD A2 A4 D4 30F GTMXD SLD Loop Anchor Loop Anchor
1642. 1642. 42. 1042. 1042. LA740 LB740

RED RED RED RED RED
3.0 3.0 3.0 5.0 5.0
740. 740.
ABS_TRLR_P HYD_EBC_P EBC2_P 442 EBC_P ORN ORN
IGN_B_P 1.0 1.0
IGN_A_P
(Page 4)
(Page 4) EAC_MTR_P HORN_P HORN_RLY_P
TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES

Trailer Wiring Ebc Ebc Ebc / Rly
HYDRO BRAKES HORN HORN

Elec Air Comp Horn Rly Horn Rly


PAGE
IGNB_RLY_P
439
1042 439 1042
C6 C4 A4 A6
Uh - Ign Rlys
30 86 86 30
IGNA RLY IGNB RLY
12088567 12193604
87 85 85 87
D4 D6 B6 B4
2000. 2000.
5.0 5.0
(Page 3) (Page 3) 250 IGNA_RLY_G 250 IGNB_RLY_G
Loop Anchor
1. 1. Loop Anchor
RED RED
5.0 5.0 LB2000
LA2000
GND DIST GND DIST
2000. Gnd Zone #2B Gnd Zone #2B 2000.
PPL PPL
5.0 5.0
J1-F7 J1-H7 J1-K7 J1-F1 J1-H1 J1-H3 J1-F3 J1-K5 J1-H5 J1-F5
Uh - Block Asm
A PCM-B A HTD FUEL A A/C COMP A REAR DEFOG A TCM A ENG-4 A ENG-1 A ENG-2 A ENG-3
12092078 12092077 12092079 12092078 12092078
12092079 15092075 12092078 12092079
25A 20A 10A 15A 15A
B B B 10A B 30A B 15A B 10A B B B
J1-G8 J1-J8 J1-L8 J1-G2 J1-J2 J1-J4 J1-G4 J1-J6 J1-G6
1440. 1240. 1093.

440. ORN ORN PPL
ORN
1.0 0.8 2.0 ENG-4_P ENG-1_P ENG-2_P ENG-3_P
3.0
639 239 339 539
Loop Anchor (Page 8) (Page 8) (Page 6) (Page 5)
40M GTMXD SLD
C7
PCM-B_P TCM_P
LA1440 C7 40F GTMXD SLD
440 440
(Page 7) (Page 7)
1440. 1093.
ORN PPL
1.0 2.0
HFUEL_1_P HVAC_RLYB_P DEFOG_P
HTD FUEL/WIF HVAC REAR DEFOGGER

Htd Fuel Rly Enable Rly Rear Defog Cntl


PAGE
Loop Anchor

450 IGN4_RLY_G
755.
755. BLK
5.0
GND DIST
Gnd Zone #4B
S5 R5 R1 L86 L30 S3 T3 S7
Ip2 - Block Asm

86 30
A A A Ignition 4 A A A
I/P Distribution/Relay Center ONSTAR RH PARKLAMP A LH PARKLAMP PWR WINDOW A RADIO U L-RR TRUCK R-RR TRUCK BRAKE ISO
12129833 PAGE 8A- 12182113 12182112 12182112 12182116 12182112 12182112 12182112 12182112
ECU CONTROL RLY 20B-3
HEATED FUEL RLY 23B-1 B 15A B 10A B 10A B 25A B 10A 12193604 B 10A B 10A B 10A
DRL RLY 102A-1
BRAKE LAMP RLY 110A-2 85 87
CHMSL RLY 110A-2
HEATED MIRROR RLY 147B-1 S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
1242.
2609. 2509. 2040. RED 618. 619.
BRN/WHT BRN ORN YEL GRN DK
5.0
1.0 1.0 0.8 1.0 1.0 BRAKE_ISO
IGN4_MAX
1320
(Page 2) (Page 8)
SA2609
343 WIN_IGN4_P LR_TURN_P RR_TURN_P
Blunt Cut
BA2040
2609. IGN4_RLY
BRN/WHT
1.0 43
(Page 7)
POWER WINDOW EXTERIOR LIGHT EXTERIOR LIGHT
MRK_RLY_P Window Switch Lr Turn Lp Rr Turn Lp
SE2509
EXTERIOR LIGHTING ENG-3_P

Marker Lamp Rly 2609. 2509. 2509. 2509.
BRN/WHT BRN BRN BRN (Page 4)
1.0 1.0 0.8 0.5
2509 DOOR_SW_ILL SW_ILLUM ODDS_LP
40M GTMXD SLD
B4 C12
2609. 2509. INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION 539.

BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum PNK
1.0 1.0 1.0
Loop Anchor
SB2609 SH2509 LB539
539. 539.
PNK PNK
1.0 1.0
2609. 2609. 2509. 2509.
2.0 1.0 1.0 2.0
REV_P PTO_RLY_P
MD TRANSMISSION UPFITER PROV

Reverse Rly Pto Rly
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING


PAGE
GAUGES_P AUX_WIRE_P
ENG-2_P
(Page 1) (Page 1)
(Page 4)
39. 641.
PNK BRN
0.5 0.8
SA39
339. 339.
SA641 PNK PNK
0.8 0.8
641. 641. 641. 641.
BRN BRN BRN BRN
39. 39. 39. 39. 39. 39. 0.8 0.8 0.8 0.8 Loop Anchor SA339
PNK PNK PNK PNK PNK PNK
0.5 0.5 0.5 0.5 0.5 0.5 LA339
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 30M GTMXD 40M GTMXD SLD
30F GTMXD B10 B2 339. 339. 339.
A10 PNK PNK PNK
B10 30F GTMXD 40F GTMXD SLD
B2 0.8 0.8 0.8
A10 30M GTMXD
IP CLUSTER DRL TELL TALE TELL TALE INTERIOR LIGHTS

641. 641.
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw BRN BRN 6F GT280 SLD
39. B
PNK 0.8 0.8
0.5 B 6M GT280 SLD
BRAKE_P
(Page 1) RFA_IGN1_P H_MIR_RLY_P

H_MIR_SW_P DRL_P
339.
BB_P PNK
441.
BRN 0.8
0.5
KEYLESS ENTRY POWER MIRRORS
SA441 Rfa Mdl Htd Mirror Rly
POWER MIRRORS DRL BODY BUILDER HFUEL_R1_P EXHBRAKE_P
Htd Mirror Sw Drl Mdl Ign 3
441. 441. 441. 441.

BRN BRN BRN BRN HTD FUEL/WIF EXH BRAKE/RSTR
0.5 0.5 0.5 0.8 Heated Fuel Rly Exhaust Brake/Rstr Sol
TURN_P
30F GTMXD 30M GTMXD 40M GTMXD SLD
B10 B2 A6 (Page 1)
START_P
B10 B2 A6
30M GTMXD 30F GTMXD
40F GTMXD SLD 139. (Page 1)
PNK
0.8 806.
TCC_P PPL
441. 441. 441. SA139 0.5
BRN BRN BRN
0.5 0.5 0.8
139 IGTRNHAZ_P
139.
SA806
BRAKES PNK
Brake Sw 0.8
806. 806. 806.
CR_CLU_P HIS_LED_P EBC_IGN3_P PPL PPL PPL
EXTERIOR LIGHT D3
30F GTMXD SLD
Turnhaz Sw IP 0.5 0.5 0.5
D3 ENG
30M GTMXD SLD
40M GTMXD SLD 40F GTMXD SLD 30F GTMXD SLD 806 CRANK2_P
C9 D1 IP
C5 IP
ENGINE CNTLS ENGINE CNTLS AIR BRAKES C9 D1 ENG C5 ENG
Clutch Sw Hi Idle Sw Brake Rly 40F GTMXD SLD 40M GTMXD SLD 30M GTMXD SLD
STARTING & CHARGING

139. 139. 139. Clutch Sw
PNK PNK PNK
0.8 0.8 0.8 806. 806.
PPL PPL
0.8 0.8
BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P STARTRLY2_P
806 N_START_P
EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES STARTING & CHARGING
Reverse Sw Reverse Rly Reverse Rly Ebc MD TRANSMISSION
Starter Rly
Crank


PAGE
ENGINE CNTLS ENGINE CNTLS
IGN4_P IGN4_RLY ENGINE CNTLS
TRANSMISSION TRANSMISSION Ecu Ecu
Ecu
(Page 1) (Page 5) Tcm Tcm
ACCY_P TCM_P
43. 43.
(Page 2) YEL YEL (Page 4)
1.0 1.0
540.
ORN ECU_RLY_1 ECU_RLY_2
SA43 SHIFT_BAT_P TCM_BAT_P ECU_BATT_P
1.0 440. 440.
440. ORN ORN
SA540 ORN
440. 440. 440. 3.0 1.0
43. 43. 43. 1.0
ORN ORN ORN
YEL YEL YEL 3.0 1.0 1.0
1.0 1.0 1.0
SA440
540. 540. IGNSW_D2_P WASH_P WIPE_P
ORN ORN TRANS_P
PCM-B_P
1.0 1.0 (Page 1)
(Page 4)
440.
R_HVAC_P ORN
IP CLUSTER WIPER/WASHER WIPER/WASHER 1.0
SL440 DTC MD TRANSMISSION
Ipc Wiper Motor Wiper Switch Ignition Sense Tcm
REAR HEATER 440. 440.

30F GTMXD ORN ORN
Rear Heater Rly A9
1.0 1.0
A9
30M GTMXD
MD_CL2 SHIFT_IGN0_P
MD_BAT_P TCM_BAT_PP 1020. 1020. 1020.

PNK PNK PNK
540. 0.5 0.8 0.5
ORN
1.0
MD TRANSMISSION TRANSMISSION SA1020
SB540
540. Tcm Tcm
ORN
1.0 1020. 1020.
540. 540. 540. PNK PNK 1020.
540. ORN ORN ORN 0.5 0.5 PNK
ORN
1.0 1.0 1.0 0.5
1.0
LK_RLY_P RFA_P
30F GTMXD SLD
IPC_IGN_P SDG_2_P C4 IP
30M GTMXD SLD C4 ENG
22M GTMXD 22M GTMXD ENG A2 30M GTMXD SLD
B11 B11 IP
A2
B11 22F GTMXD B11 PWR DR LK KEYLESS ENTRY 30F GTMXD SLD
22F GTMXD
Dr Lk Rly Rfa Mdl IP CLUSTER SERIAL DATA
440. Ipc Sdg Mdl
ORN 1020.
1.0 PNK
0.8
SA440
540. 540. 540. 540.
ORN ORN ORN ORN
1.0 1.0 1.0 1.0
440. 440. 440.
ORN ORN ORN 1020.
SC540 PASS_LK_P 440. SB1020 PNK
0.8 1.0 1.0
ORN 0.8
1.0
HTR_LAMP2 DAMU_P SDG_1_P
540. 540.
ORN ORN PWR DR LK 1020. 1020. 1020.
1.0 1.0 Pass Dr Lck Sw TCM_BAT_PP2 PNK PNK PNK
0.8 0.8 0.8
TELL TALE ENGINE CNTLS SERIAL DATA
Tt Module DaMU Sdg Mdl
ECU_IGN0_P
MIR_SW_P DRV_LK_P TRANSMISSION LCT_IGN0_P MD_IGN0_P
Tcm
LCT TRANSMISSION MD TRANSMISSION ENGINE CNTLS

POWER MIRRORS PWR DR LK
Tcm Tcm Ecu


PAGE
POST
(Page 2)
840.
ORN BRAKE_ISO
1.0
(Page 5)
SA840
1320.
BLU LT
0.5
SA1320
840. 840. 840. 840. 840.
ORN ORN ORN ORN ORN
1.0 1.0 1.0 1.0 1.0
SERIAL_P AUX1_P AUX2_P DLC_P 1320. 1320.

16F GT280 BLU LT BLU LT
R 1320.
BLU LT 0.5 0.5
R 16M GT280 0.5
DTC AUX POWER AUX POWER DATA LINK CONN 40M GTMXD SLD
BRKLP_RLY_P 1320 BRK_NO_P D3 CHMSL_RLY_P
Batt + Aux Power #1 Aux Power #2 Data Link Conn
AXLE_P
D3 40F GTMXD SLD
840 CIGAR_P (Page 1)

ENG-4_P
EXTERIOR LIGHT ENGINE CNTLS EXTERIOR LIGHT
241.
(Page 4) BRN Brake Lp Rly Ecu Chmsl Iso Rly
639. 2.0
PNK 1320 BB_STOP_P
AUX POWER
Cigar Lighter 0.8
40M GTMXD SLD
30M GTMXD SLD C6 ENG-1_P
IP CLUSTER A1 C6 40F GTMXD SLD BODY BUILDER
DPF Switch (Page 4)
A1 Stop
30F GTMXD SLD
239.
639. PNK
PNK
0.8
0.5
541 DPF_LED_P
CHASSIS_P CRUISE_P
241. 241. 241. 30M GTMXD SLD
BRN BRN BRN B10
B13 (Page 1)
2.0 2.0 2.0 B10
B13 30F GTMXD SLD
541.
BRN
0.5 CRUISE CONTROL
541. 8M GT280 SLD 16M GT280 SLD 239.
BRN Cruise Cntl Sw G R PNK
0.5 0.8
SD541 G 8F GT280 SLD R 16F GT280 SLD
SC239
241. 241.
541. 541. 541. BRN BRN
BRN BRN BRN 2.0 2.0
0.5 0.5 0.5 239. 239. 239.
PNK PNK PNK
0.5 0.5 0.5
30M GTMXD EAC_RLY_P 541 AIR_DRY_P
A12 B5 4F MP280 SLD ODDS_LED_P 2SP_LED_P
B
A12 B5 30F GTMXD 30M GTMXD
B A8
4M MP280 SLD
541. A8 30F GTMXD
BRN HYDRO BRAKES AIR BRAKES
0.5 541. Reservoir Air Press Sw Air Dryer 241. LCT TRANSMISSION 2 SPEED REAR AXLE
BRN BRN Overdrive Defeat Sw Led Elec 2Sp Sw 239.
0.5 2.0 PNK
AIR_SUSP_P TCS_SW_P 0.5
2SP_RLY_P
PTO_SW_P
REAR AIR SUSP BRAKES

Air Susp Sw Tcs Led 2 SPEED REAR AXLE
UPFITTER PROV
2Speed Rly
Pto Enable Sw


PAGE
ENGINE CNTLS
DaMU
SIR_P
DAMU_IGN1
(Page 1)
1139. PCM-I_P
YEL
0.5 (Page 1)
COURTESY_P 439. 439.

PNK PNK
(Page 2) 0.5 0.5
SB1139
439. 439.
PNK PNK
0.8 0.8
40.
ORN
1139. 1139. 0.5
YEL YEL SA439 SA439
0.5 0.5
16F GT280
C
16F GT280 30M GTMXD C 16M GT280
E B6
439. 439.
E B6 PNK PNK
16M GT280 30F GTMXD 0.8 0.8
439.
40. PNK
Dual SIR Driver only ORN 0.8
0.5
40M GTMXD SLD
A6
SA40 30F GTMXD SLD
A6
1139. 40. A4 IP 40F GTMXD SLD
YEL ORN ENG
0.5 0.8 A4 30M GTMXD SLD
40. 40. 439.
SA1139 ORN ORN PNK
1139. 0.8 0.8 439. 0.8
YEL PNK
0.5 0.8
1139. 1139. 1139.
YEL YEL YEL EBC_IGN1_P
0.5 0.5 0.5
DOME_P RR_DOME_P
HYD BRAKES
Ebc
SDM_P SIR_OHM_P PSIR_P Dome Lamp Rear Dome Lamp SB439
439. 439. 439. 439.

PNK PNK PNK PNK
SIR SIR SIR 0.8 0.8 0.8 0.8
ECU_IGN1_P HTR_RLY_D_P2
IGNB_RLY_P
IGNA_RLY_P
(Page 4)
(Page 4)

Ecu Gpcm


PAGE
Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel
IGN1_MAXI IGN3_MAXI
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1 242 (Page 2)
CRUISE 034-1 (Page 2) 342.
HORN 040-1 RED
SIR 047-2 5.0
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3 D5 D2
ACCESSORY
LOCK
OFF
RUN
START
INTERIOR LIGHTS
Head Lamp Sw C1 C5 D1 C6 D6
300.
ORN
5.0
44 DIMMER SA300
1390. 3. 5. 300. 300. 4.

5.0 5.0 5.0 5.0 5.0 5.0
K4 K2 H4 K6 M4 K8 D2

12182112 12182112 12182113 12182114
B 10A B 10A B 15A B 20A
A A A A A A A A A
ILLUM PCM-I GAUGES SIR TURN/BACKUP HTR/AC AXLE BRAKE CHASSIS
12182112 12182113 12182112 12182112 12182113 12182114 12182114 12182112 12182112
B 10A B 15A B 10A B 10A B 15A B 20A B 20A B 10A B 10A
L3 L1 J7 J5 J3 J1 L5 N7 N5 N3 N1 L7 E1
TRANS_P PCM-I_P GAUGES_P SIR_P TURN_P START_P AXLE_P BRAKE_P CHASSIS_P AUX_WIRE_P IGN4_P
1020 439 39 1139 139 806 241 441 541 641 43

(Page 7) (Page 8) (Page 6) (Page 9) (Page 6) (Page 6) (Page 8) (Page 6) (Page 8) (Page 6) (Page 7)
141.
BRN
1.0
SA141
141. 141. 141. 141. 141.

BRN BRN BRN BRN BRN
1.0 1.0 1.0 1.0 1.0

GMT560 08 X h83010c 001 Beta 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 7 $IVEDWORK/h83010c__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83010c

PAGE
Power Distribution - (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
BATTERIES
Battery Positive
Maxi Ring TermB A 1 MAXICTR_P
MAXBATT

ELEC BRK - FAM 2
A A A A A A A A
12065933 12065934 12065935 12065935 12065933 12065933 12065934 12077843
B B B B B B B B
40A 50A 60A 60A 40A 40A 50A 30A
IGN1_MAXI
(Page 1) A1 A2 A3 A4 A5 A6 A7 A8
242. 242. 142. 1142. 1342.
RED RED RED RED RED
5.0 5.0 5.0 3.0 3.0 1542.
IGN3_MAXI RED
3.0
342
(Page 1) 542 HVAC_MTR_P TRLR_LP_P
SA242 IGN4_MAX SA1142

1242 SA142
(Page 5)
HVAC EXTERIOR LIGHT
242 STARTRLY_P 142. 142. 1142 HEADLAMP_P 1142.
RED RED RED Blow Motor Rly Brake Lp Rly
STARTING & CHARGING 5.0 5.0 EXTERIOR LIGHT 3.0
Starter Rly Head Lamp Sw
B4 D6 F4 F8
Block Asm-Ip Pwr 1
TRLR
STOP HAZARD TRN/HAZ PWR ACCY RADIO/CHIME PWR POST CHMSL DRL MARKER LP PARK COURTESY
12182114 12182116 12182114 12182114 12182113 12182114 12182112 12182113 12182114 12182114 12182112
C7 C5 C3 C1 E3 E5 E7 G3 G1 G7 G5
1340.
1140. ORN
ORN
ACCY_P POST 1.0 COURTESY_P
0.8
540 840 40
140 BRK_SW_P 1040 HAZ_P 640 TRLR_HAZ_P (Page 7) (Page 8) 340 DRL_BEAM_P MRK_LPS_P 240 PARK_P (Page 8)
SA1140
1140. 1140. 1140.

BRAKES EXTERIOR LIGHT EXTERIOR LIGHT ORN ORN ORN DRL EXTERIOR LIGHT EXTERIOR LIGHT
Brake Switch Turn Hazard Sw Trailer Rlys 0.8 0.8 0.8 Drl Diode Marker Lp Rly Head Lamp Sw
RADIO IP CLUSTER CHIME MDL

Radio Pwr Ipc Chime Mdl


PAGE
BATTERIES
Battery Positive
BUSBAR_P BUSBAR2_P
1 1
(Page 4) (Page 4)
UHDIST_P
12146281 PAGE 8A-
PTO RLY 18A-2
STARTER RLY
HORN RLY
30A/E-1
40A-1 UHBATT J3-A J2-A
A HORN A ECM-B A ECM-C

A A A A A A A 12077842
STUD A STUD B ABS 2 ABS 3 ABS 1 ENGINE E/A PUMP 15319538 15319538
12065932 12065932 12065933 12065933 12065933 12065934 12065933 20A 25A 25A
B B B B B B B B Maxi B B
30A 30A 40A 40A 40A 50A 40A Maxi Maxi
A B
J1-M2 J1-M3 J1-M1 J1-M4 J1-M5 J1-M6 J1-M7 J1-M8
1642. 42. 442. 1042. 1840.

RED RED RED RED ORN
3.0 3.0 3.0 5.0 3.0
SA1642 SA1042
740. 740. 1540. 1540.

1642. 1642. 1042. 1042. ORN ORN ORN ORN
RED RED RED RED 1.0 1.0 2.0 2.0
3.0 3.0 5.0 5.0

A2 A4 D4 IGN_B_P
D4
IGN_A_P
D4 30F GTMXD SLD A2 A4 D4 30F GTMXD SLD
(Page 4)
Loop Anchor Loop Anchor
(Page 4)
1642. 1642. 42. LA740 LB740

RED RED RED
3.0 3.0 3.0
740. 740.
ABS_TRLR_P EBC2_P 442 EBC_P ORN ORN
HYD_EBC_P
1.0 1.0
EAC_MTR_P HORN_P HORN_RLY_P CAT_BATA_P CAT_BATB_P
TRLR WRG HYDRO BRAKES HYDRO BRAKES BRAKES

Trailer Wiring Ebc Ebc Ebc / Rly
HYDRO BRAKES HORN HORN ENGINE CNTLS ENGINE CNTLS

Elec Air Comp Horn Rly Horn Rly Ecu Ecu


PAGE
IGNB_RLY_P
439
1042 439 1042
C6 C4 A4 A6
Uh - Ign Rlys
86 86 30
IGNA RLY IGNB RLY
12088567 12193604
87 85 85 87
D4 D6 B6 B4
2000. 2000.
(Page 3) (Page 3) 5.0 5.0
250 IGNA_RLY_G 250 IGNB_RLY_G
Loop Anchor Loop Anchor

LA2000 LB2000
GND DIST GND DIST
1. 1. Gnd Zone #2C Gnd Zone #2C
RED RED 2000. 2000.
PPL PPL
5.0 5.0
5.0 5.0
Uh - Block Asm
A PCM-B A A/C COMP A REAR DEFOG A ENG-1 A ENG-3

12092079 12092079 15092075 12092079 12092078
B 10A B 10A B 30A B 10A B 15A
J1-G8 J1-J8 J1-L8 J1-G2 J1-J4 J1-G4 J1-J6 J1-G6
1240. 1093.
ORN PPL ENG-1_P ENG-3_P
0.8 2.0 239 539
(Page 8) (Page 8)
40M GTMXD SLD

C7
HVAC_RLYB_P
PCM-B_P C7 40F GTMXD SLD
440
(Page 7) 1093.
PPL
HVAC 2.0
Enable Rly
DEFOG_P
REAR DEFOGGER
Rear Defog Cntl


PAGE
Loop Anchor

450 IGN4_RLY_G
755.
755. BLK
5.0
GND DIST
Gnd Zone #4B
S5 R5 R1 L86 L30 S3 T3 S7
Ip2 - Block Asm

86 30
A A A Ignition 4 A A A
I/P Distribution/Relay Center ONSTAR RH PARKLAMP A LH PARKLAMP PWR WINDOW A RADIO U L-RR TRUCK R-RR TRUCK BRAKE ISO
12129833 PAGE 8A- 12182113 12182112 12182112 12182116 12182112 12182112 12182112 12182112
DRL RLY 102A-1 B 15A 10A 10A 25A 10A 12193604 10A 10A 10A
BRAKE LAMP RLY 110A-2 B B B B B B B
CHMSL RLY 110A-2 85
HEATED MIRROR RLY 147B-1
S6 R8 R6 R2 R4 L85 L87 S4 T4 S8
1242.
2609. 2509. 2040. RED 618. 619.
BRN/WHT BRN ORN YEL GRN DK
5.0
1.0 1.0 0.8 1.0 1.0 BRAKE_ISO
343 WIN_IGN4_P
IGN4_MAX
1320
(Page 2) (Page 8)
SA2609
LR_TURN_P RR_TURN_P
2609. POWER WINDOW Blunt Cut IGN4_RLY

BRN/WHT Window Switch BA2040
1.0 43
(Page 7)
EXTERIOR LIGHT EXTERIOR LIGHT
MRK_RLY_P
Lr Turn Lp Rr Turn Lp
SE2509
EXTERIOR LIGHTING
Marker Lamp Rly 2609. 2509. 2509. 2509.
BRN/WHT BRN BRN BRN
1.0 1.0 0.8 0.5
2509 DOOR_SW_ILL SW_ILLUM ODDS_LP
40M GTMXD SLD
B4 C12
2609. 2509. INTERIOR LIGHTING INTERIOR LIGHTING LCT TRANSMISSION

BRN/WHT BRN Door Switch Illum Switch Illum Overdrive Defeat Sw Illum
1.0 1.0
SB2609 SH2509
2609. 2609. 2509. 2509.

2.0 1.0 1.0 2.0
EXTERIOR LIGHTING EXTERIOR LIGHTING BODY BUILDER BODY BUILDER EXTERIOR LIGHTING EXTERIOR LIGHTING


PAGE
GAUGES_P AUX_WIRE_P
(Page 1) (Page 1)
39. 641.
PNK BRN
0.5 0.8
SA39 SA641
39. 39. 39. 39. 39. 39. 641. 641. 641. 641.
PNK PNK PNK PNK PNK PNK BRN BRN BRN BRN
0.5 0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8 0.8
IPC_IGN1_P DRL_RLY_P TELLTALE_P TEMP_GAGE_P ILLUM_P 30F GTMXD H_MIR_RLY_P 30M GTMXD DRL_P 40M GTMXD SLD
A10 B10 B2
A10 30M GTMXD B10 B2 40F GTMXD SLD
30F GTMXD
IP CLUSTER DRL TELL TALE TELL TALE INTERIOR LIGHTS POWER MIRRORS DRL
Ipc Drl Rly Tt Module Trans Temp Gauge Headlamp Sw 39. Htd Mirror Rly 641. Drl Mdl 641.
PNK BRN BRN
0.5 0.8 0.8
RFA_IGN1_P H_MIR_SW_P BB_P
KEYLESS ENTRY POWER MIRRORS BODY BUILDER

Rfa Mdl Htd Mirror Sw Ign 3
BRAKE_P BRAKE_P
(Page 1) (Page 1)
TURN_P
441.
BRN (Page 1)
START_P
0.5
139. (Page 1)
PNK
0.8 806.
PPL
SA139 0.5
SA441
139 IGTRNHAZ_P
SA806
139.
PNK
441. 441. 441. 0.8
BRN BRN BRN
0.5 0.5 0.8 806. 806.
EXTERIOR LIGHT 30F GTMXD SLD PPL PPL
D3 0.5 0.5
Turnhaz Sw
D3
A6 40M GTMXD SLD 40F GTMXD SLD 806 CRANK2_P
C9 D1
A6 40F GTMXD SLD C9 40F GTMXD SLD D1 40M GTMXD SLD
806. STARTING & CHARGING

441. PPL
BRN 139. 139. 139. Clutch Sw
PNK PNK PNK 0.8
0.8
0.8 0.8 0.8 806 CRANK_C_P
TCC_P EBC_IGN3_P BU_MAN3_P BU_MD_P BU_LCT_P EBC_CRANK_P
STARTING & CHARGING

Nsbu-Start Sw
AIR BRAKES AIR BRAKES EXTERIOR LIGHT MD TRANSMISSION LCT TRANSMISSION HYD BRAKES
Brake Sw Brake Rly Reverse Sw Reverse Rly Reverse Rly Ebc


PAGE
PCM-B_P
(Page 4)
SHIFT_BAT_P
MD TRANSMISSION
440. Tcm
ACCY_P ORN
(Page 2) 1.0
TRANSMISSION
540. 440. 440. Tcm
ORN ORN ORN
1.0 0.8 1.0 SHIFT_IGN0_P
TRANS_P
SA540
(Page 1)
SA440
1020. 1020.
440. 440. 440. 440. PNK PNK
540. 540. ORN ORN ORN ORN 0.5 0.8
ORN ORN 440.
0.8 1.0 1.0 1.0
1.0 1.0 ORN
1.0
1020.
R_HVAC_P PNK
30M GTMXD SLD SA1020
A2 0.5 1020. 1020. 1020.
MD_BAT_P TCM_BAT_P TCM_BAT_PP TCM_BAT_PP2 PNK PNK PNK
30F GTMXD SLD
A2 0.5 0.5 0.5
REAR HEATER MD_CL2 IPC_IGN_P SDG_2_P

Rear Heater Rly A9 30F GTMXD
440.
ORN MD TRANSMISSION TRANSMISSION TRANSMISSION TRANSMISSION 30F GTMXD SLD
A9 0.5 C4
30M GTMXD Tcm Tcm Tcm Tcm
IP CLUSTER 30M GTMXD SLD
C4
SDG_1_P DTC SERIAL DATA
Ignition Sense Ipc Sdg Mdl
SERIAL DATA
540.
ORN Sdg Mdl
1.0
SB540
540. 1020. 1020.
ORN PNK PNK
1.0 0.8 0.8
540. 540. 540. 540.
ORN ORN ORN ORN MD_IGN0_P
1.0 1.0 1.0 1.0 LCT_IGN0_P
LK_RLY_P RFA_P
MD TRANSMISSION
22M GTMXD 22M GTMXD
B11 B11 Tcm LCT TRANSMISSION
IGN4_P Tcm
B11 22F GTMXD B11
22F GTMXD
PWR DR LK KEYLESS ENTRY (Page 1)
Dr Lk Rly Rfa Mdl
43.
YEL
1.0
540. 540. 540. 540.
ORN ORN ORN ORN SA43
1.0 1.0 1.0 1.0
SC540 PASS_LK_P 43. 43. 43. 43.

YEL YEL YEL YEL
1.0 1.0 1.0 1.0
540. 540. IGN4_RLY IGNSW_D2_P WASH_P WIPE_P

ORN ORN PWR DR LK
1.0 1.0 (Page 5)
Pass Dr Lck Sw
IP CLUSTER WIPER/WASHER WIPER/WASHER

Ipc Wiper Motor Wiper Switch
MIR_SW_P DRV_LK_P
POWER MIRRORS PWR DR LK



PAGE
POST
AXLE_P
(Page 2) BRAKE_ISO
(Page 1)
241.
(Page 5) BRN
840.
ORN 2.0
1.0
1320.
SA840 BLU LT 40M GTMXD SLD
0.5 C6
C6 40F GTMXD SLD
SA1320
840. 840. 840. 840. 840.
ORN ORN ORN ORN ORN
1.0 1.0 1.0 1.0 1.0
SERIAL_P AUX1_P AUX2_P DLC_P 1320. 1320. 1320.

16F GT280 BLU LT BLU LT BLU LT
R 241. 241. 241.
0.5 0.5 0.5 BRN BRN BRN
R 16M GT280 2.0 2.0 2.0
1320 BRK_NO_P
DTC AUX POWER AUX POWER DATA LINK CONN 40M GTMXD SLD
CHMSL_RLY_P BRKLP_RLY_PD3
Batt + Aux Power #1 Aux Power #2 Data Link Conn 8M GT280 SLD 16M GT280 SLD
D3 G R
40F GTMXD SLD
G 8F GT280 SLD R 16F GT280 SLD
840 CIGAR_P
ENG-3_P ENGINE CNTLS
EXTERIOR LIGHT EXTERIOR LIGHT Ecu
(Page 4) 241. 241.
Chmsl Iso Rly Brake Lp Rly BRN BRN
539. PCM-I_P 2.0 2.0
AUX POWER PNK
0.8 (Page 1)
Cigar Lighter
1320 BB_STOP_P
IP CLUSTER SA539 539.

DPF Switch PNK
0.8
4F MP280 SLD
B
BODY BUILDER
539. 539. 539. 30M GTMXD SLD 439. B
PNK PNK PNK C1 Stop PNK 4M MP280 SLD
0.8 0.8 0.8 C1 0.8
30F GTMXD SLD
541 DPF_LED_P
241.
CHASSIS_P 439. SA439 BRN
REV_P C_PTO_RLY_P HTR_RLY_P 539 HTR_LAMP PNK 2.0
B13 (Page 1) 0.8
2SP_RLY_P
B13 541. ENG-1_P
BRN 439. 439.
0.5 (Page 4) PNK PNK
541. MD TRANSMISSION UPFITER PROV ENGINE CNTLS TELL TALE 0.8 0.8
BRN Reverse Rly Pto Rly Htd Air Rly Tt Module 239.
0.5 PNK 2 SPEED REAR AXLE
SD541 0.8 2Speed Rly
541. 541. 541. 30M GTMXD SLD

BRN BRN BRN B10 30F GTMXD SLD 40M GTMXD SLD
A4 A6
0.5 0.5 0.5 B10 30F GTMXD SLD A4 A6 40F GTMXD SLD
30M GTMXD SLD
30M GTMXD EAC_RLY_P 541 AIR_DRY_P 239.

A12 B5 PNK 439. 439.
PNK PNK
A12 B5 0.5
30F GTMXD 0.8 0.8
SC239
HYDRO BRAKES AIR BRAKES SB439
541.
BRN Reservoir Air Press Sw Air Dryer
541.
0.5 BRN 239. 239. 239. 439. 439. 439.
0.5 PNK PNK PNK PNK PNK PNK
0.5 0.5 0.5 0.8 0.8 0.8
AIR_SUSP_P TCS_SW_P
CAT_IGN1_P EBC_IGN1_P
ODDS_LED_P PTO_LED_P 2SP_LED_P
IGNB_RLY_P
REAR AIR SUSP BRAKES (Page 4)

Air Susp Sw Tcs Led IGNA_RLY_P ENGINE CNTLS HYD BRAKES
LCT TRANSMISSION UPFITTER PROV 2 SPEED REAR AXLE (Page 4) Ecu Ebc
Overdrive Defeat Sw Led Pto Enable Sw Elec 2Sp Sw


PAGE
SIR_P
(Page 1)
1139.
YEL COURTESY_P
0.5
(Page 2)
SB1139
40.
ORN
0.5
1139. 1139. 16F GT280

YEL YEL C
0.5 0.5 C 16M GT280
16F GT280 30M GTMXD

E B6
40.
ORN
0.5
Dual SIR Driver only
SA40
40.
ORN
0.8
1139.
YEL 40. 40.
ORN ORN
0.5
0.8 0.8
SA1139
1139.
YEL
0.5
1139. 1139. 1139.
YEL YEL YEL DOME_P RR_DOME_P
0.5 0.5 0.5

Dome Lamp Rear Dome Lamp
SDM_P SIR_OHM_P PSIR_P
SIR SIR SIR



PAGE
Ground Distribution - (L18) 8.1L V8 GMPT VORTEC - Gas
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel
Pcm (O2 Snsr Gnd) Pcm (O2 Snsr Gnd)
L18 L18
O2_HTRA_G O2_HTRB_G
251. 251.
BLK/WHT BLK/WHT
0.8 0.8
SB251
251.
BLK/WHT
0.8
GND ZONE #2A
2A_L18
(Page 2)
ENGINE TO FRAME GND

GND ZONE #S1
A
Gz S1f Clip
50. B
BLK
50.0
M12
FRAME
A Gz S1e Clip
(Page 7)
B
M12
ZONE_S1
STUD
ENG GND
Ground Dist (L18/LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:44:40 pm ORGANIZATION


PAGE
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
POWER DIST FUEL HAND & STOR POWER DIST FAN CONTROLS UPFITTER PROVISIONS HVAC AIR BRAKES ENGINE CNTLS 2SP AXLE ENGINE CNTLS
Ign A Rly Fuel Pump Rly Ign B Rly EV Fan Pto Kill Sw Ac Clutch/Lo Pr Sw Air Brake Rly Ign Coils - Even 2sp Axle Sw Ign Coils - Odd
L18 L18 L18
IGNA_RLY_G F_PMP_RLY_G IGNB_RLY_G FAN_GND2 PTO_G CLUTCH_G AIR_BRK_G IGN_EVEN_G 250 2SP_SW_G IGN_ODD_G
250. 250. 250. 250. 250. 250. 250.

BLK BLK BLK BLK BLK BLK BLK
0.8 0.8 0.8 0.8 250. 0.8 1.0 1.0
250. BLK
BLK 0.8
0.8
8M GT150 SLD
G
30F GTMXD SLD
G B5
8F GT150 SLD
14 Way Black GT150 Sealed M Conn B5 30M GTMXD SLD
G
G
14 Way Black GT150 Sealed F Conn
250. 250. 250.
BLK BLK BLK
0.8 0.8 250. 0.8
BLK
(Page 2)
0.8
250 CG
SS250
(Page 2) CG
250. 250.
BLK BLK
0.8 2.0
ENGINE CNTLS
Low Oil Lvl Sw
SV250
L18
FAN CONTROLS
EV Fan
LOW_OIL_G
250. 250.
BLK BLK
FAN_GND 2.0 0.8
250. 250. 250.

BLK BLK BLK
0.8 2.0 2.0 2A_L18
251
(Page 1)
A Gz 2 Term LMM A Gz 2 Term LMM
B B A Gz 2 Term L18
M10 M10
B
M10
GND ZONE #2B
ZONE_2
STUD Ground - Engine

ENG GND


PAGE
IP CLUSTER TELL TALE EXTERIOR LIGHTS INTERIOR LIGHTS DLC UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE IP CLUSTER
Ipc Pwr Gnd Ttm - PTO Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw DPF Switch
ZONE7A
(Page 9)
IP_PWR_G PTO_TT_G TRNHAZ_G HEADLPSW_G DATA1_G PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G DPF_SW
750. 750. 750. 750. 750. 750.

BLK BLK BLK BLK BLK BLK
0.5 0.5 0.5 0.5 0.5 2.0
SD750
750.
BLK
0.5
30F GTMXD
750. B12 B4 B7
750. BLK 750. 750. 750.
BLK 0.5 BLK BLK BLK B12 B4 B7
1.0 1.0 0.8 0.5 30M GTMXD
750. 750. 750.

BLK BLK BLK
0.5 0.5 2.0
SY750
TELL TALE DRL WIPERS
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr CHIME LCT TRANSMISSION LCT TRANSMISSION
Cigar Lighter Roof Marker Lps BLK Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
3.0
EXH_TT_G DRL_G WPR_MTR_G

CIGAR_G MARKERS_G CHIME_G ODDS_SW_G ODDS_ILL_G
750. 750. 750.
BLK BLK BLK
0.8 0.8 1.0 750. 750. 750.
BLK BLK BLK
0.8 0.5 0.5
750. 750.
BLK BLK SM750
1.0 1.0
HORN PARK BRAKE WIPERS WIPERS TELL TALE

SC750 750.
Horn Switch Park Brake Sw Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
3.0
750. 750.
BLK BLK
1.0 1.0 TRACTOR WIRING
Tractor Conn
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G
750. 750. 750. 750.

BLK BLK BLK BLK
0.5 1.0 0.5 0.5 750.
BLK
3.0 TRACTOR_G
16M GT280
B
B 16F GT280 SN750 A Gz 7a Term
750.
BLK
GND ZONE #7A B
1.0 2250. M6.3 GND ZONE #7B
BLK
0.35 2250.
BLK
4WDSWG 2.0
ATCMDLG
ZONE_7
STUD
4WD ATC Mdl
ACTIVE TRANSFER CASE BDY GND
4WD ATC Mdl


PAGE
POWER WINDOWS
POWER WINDOWS POWER DOORS POWER MIRRORS POWER MIRRORS POWER MIRRORS INTERIOR LIGHTING POWER DOORS POWER MIRRORS POWER MIRRORS Pass Win Sw INTERIOR LIGHTING
Drv Window Sw Drv Dr Lck Sw Drv Htd Mir Head Lh Mirror Mrkr Lp Mirror Sw Drv Door Jamb Sw Pass Dr Lck Sw Pass Htd Mir Head Rh Mirror Mrkr Lp Pass Door Jamb Sw
Page 8A- 147B - 2 Page 8A-147B - 2
550 DR_WIN_G DRV_LK_G L_H_MIR_G LH_MRK_G MIR_SW_G LDOORJAM_G PASS_LK_G R_H_MIR_G RH_MRK_G PASS_WIN_G RDOORJAM_G
=&DB6/DB8 =&DB6/DB7
550. 550. 550. 550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK BLK BLK BLK
0.5 0.8 0.8 0.8 0.5 0.8 TXL
50
19 0.8 TXL
50
19 0.5
OSRVM OSRVM
12065398
8F MP150 550. 8F MP150 550.
A B BLK A SAME AS LEFT B OSRVM BLK
A B 0.5 A B 0.5
8M MP150 8M MP150
550. 550. 550. 550.

BLK BLK BLK BLK
0.8 0.8 0.8 0.8
SA550 SB550
550. 550. 550. 550. 550. 550.

3.0 1.0 0.5 3.0 1.0 0.5
22F GTMXD KEYLESS ENTRY 22F GTMXD

B8 B8
Rfa Mdl
POWER DOORS B8 22M GTMXD
ZONE5 B8 22M GTMXD
Drv Door Rly
(Page 12)
RFA_G
550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK
LK_RLY_G 3.0 1.0 1.0 550. 3.0 1.0
BLK
550. 1.0
BLK
1.0
SC550
550. 550.
BLK BLK
3.0 1.0
A A
Gz 5 Term Gz 5 Term
GND ZONE #5
B B
M6.3 M6.3
ZONE_5
STUD
BDY GND


PAGE
HVAC AUX POWER AUX POWER EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Aux Outlets Aux Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
TEMP_CNTL_G AUX2_G AUX1_G RH_HAZ_G LH_HAZ_G HVAC_FOG_G PNEUTC_G H_MIR_RLY_G HVAC_G GAUGES_G CHMSL_RLY_G
450. 450. 450. 450. 450. 450.

BLK BLK BLK BLK BLK 450. 450. 450. 450. 450. BLK
BLK BLK BLK BLK BLK
0.8 1.0 1.0 0.8 0.8 0.5
1.0 0.5 0.8 1.0 0.5
SH450
SK450
HTD FUEL/WATER IN FUEL EXTERIOR LIGHTS HVAC POWER DIST

Heated Fuel Rly Brake Lp Rly Blower Mtr Ign4 Rly
HFUEL_R3_G BRKLP_RLY_G BLWR_RLY_G IGN4_RLY_G
450. 450. 450. 450. 450. 450.

0.5 0.5 1.0 5.0 0.8 2.0
SIR
Sdm
SJ450
SDM_G
450.
BLK
5.0 1751.
BLK/WHT
0.5
A Gz 4b Term
16M GT280
P
ZONE4A
B P 16F GT280
(Page 6)
M6.3
1751.
PARK BRAKE BLK/WHT
GND ZONE #4B Foot Park Brake Sw 0.8
A
Gz 6 Term
FOOT_G B
M6.3
FOOT PARK BRAKE CASE GND

(Family 2) GND ZONE #6
ZONE_4 CASE_P ZONE_6
STUD CASE STUD
BDY GND


PAGE

4WD ATC Mdl
ACT_4WDG
751.
BLK/WHT
0.8
IP CLUSTER DATA LINK CONN RADIO/CHIME SERIAL DATA GATEWAY

Ip Signal Gnd Dlc Sig Gnd Radio/Chime Module Sdg
IP_SIGNAL_G DATA2_G RADIO_G SDG_G
1451. 1451. 1451. 1451.

BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 0.8 0.8 0.8
SB1451
BODY TO FRAME GND
1451. GND ZONE #S2
BLK/WHT
REAR DEFOGGER 1.0
Rear Defog Grid
A
Gz 4a Term 50.
BLK
B RADIO 50.0
Antenna Shield
DEFOG_G
M6.3 Page 8A-150A - 1
GND ZONE #4A
850.
BLK
2.0
RDOANT_G
A A
ZONE4A Gz S2b Term Gz S2f Term
A
Gz 8 Term
GND ZONE #8 B B
(Page 5)
B M8 M12
M6.3
ZONE_S2
ZONE_8 CASE1_P ZONE_S2
STUD
STUD CASE STUD Ground-Body
BDY GND


PAGE
BATTERIES AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Battery (Neg) Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
50 BATTNEG_G AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G

A
Gz B Term
B
M12
Bus Not Bus
ZONE_B
STUD Ground - Left Frame FUEL HAND & STOR FAM 2 FUEL HAND & STOR
Fuel Pump/Tank Fuel Pump/Tank
LEFT FRAME GROUND 151.
BLK/WHT
151.
BLK/WHT
151.
BLK/WHT
151.
BLK/WHT
150.
BLK
Bus 3.0 0.8 3.0 3.0 5.0
STUD
350 B3D_FUEL_G 350 FUEL_PMP_G

ZONE_B2 SD151 SB151
Bus Not Bus

151. 151.
BLK/WHT BLK/WHT
Left Frame Term 8.0 8.0
B A A
Fuel Gnd Term Fuel Gnd Term
A B SA151
E 1/2 B
M12 M12
50.
BLK 151.
103.0 A BLK/WHT
Gz 1a Term 13.0
B
A Right Frame Term A Gz 1a Term A Gz 1b Term
M12
B
B B
E 1/2 TRAILER WIRING
GND ZONE #1A M12 M12
Trailer Conn
STD_CONN_G GND ZONE #1B

(Page 8)
TRAILER_G 50.
BLK
13.0
FRAME
(Page 1) GND ZONE #12A (FAM 2) A

Gnd Stud Conn Term
GND ZONE #B GND ZONE #12B (FAM 3)
B
M12
ZONE_S1 ZONE_B ZONE_12 GND_CONN ZONE_1
STUD STUD STUD STUD STUD Ground-Frame

FRAME GND


PAGE
2SPD AXLE
2spd Axle Mtr
2SP_MTR_G
ZONE3A
350.
351 BLK
(Page 10) BUS UPFITTER EXTERIOR LIGHTS REAR AIR SUSP
Back Up Alarm Tail Lamps Rear Air Susp Sol 2.0
4M MP280 SLD
C
ZONE3B
350 C 4F MP280 SLD

(Page 11) BU_G TAIL_LP_G SUSP_SOL_G
With ABS ABS Delete
ABS Delete With ABS
With Rear Air Susp Without Rear Air Susp

FUEL HAND & STOR
Fuel Pump/Tank
350.
BLK 350.
0.8 BLK
2.0
FAM 3
SC350 350.
350 FUEL_SEND_G BLK
2.0
Hydro Brakes Air Brakes
350.
BLK 350.
0.8 BLK 350. 350.
2.0 BLK BLK
2.0 2.0
8F GT280 SLD 16F GT280 SLD

D S
D S
GND ZONE #3C 8M GT280 SLD 16M GT280 SLD
350. 350. 350.

BLK BLK BLK 350. 350.
2.0 2.0 2.0 BLK BLK
2.0 2.0
GND ZONE #3D

SB350
350.
BLK
J1-A J2-A J3-A J4-A J5-A J6-A 5.0
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP IP CLUSTER
#3A #3B #3C #3D FITTER FITTER Low Air Press Sw - Sec
A B C D E F
BATT GND
J6- 12065172 AIR_SW_G
J7- 12066545
J7-A
STD_CONN_G 350.
BLK
50 0.8
(Page 7)


PAGE
BRAKES REAR AIR SUSP REAR AIR SUSP POWER MIRRORS POWER MIRRORS EXHAUST BRAKE IP CLUSTER
Traction Cntrl Sw Air Susp Sw/Led Air Susp Sw/Illum Htd Mirr Sw/Illum Htd Mirr Sw/Led Exh Brk Sw/Illum DPF Switch
TCS_G SUSP_LED_G SUSP_ILL_G H_MIR_ILL_G H_MIR_LED_G EXH_ILL_G DPF_ILL
750. 750.
750. BLK BLK 750. 750. 750.
BLK 750. BLK BLK BLK
0.5 BLK 0.5
0.5 0.5 0.5 0.5
0.5
SB750
750.
BLK
2.0
INTERIOR LIGHTS EXTERIOR LIGHTS EXTERIOR LIGHTS ENGINE CNTRLS UPFITTER PROVISION SIR 2 SPEED AXLE
Pneumatic Sw Illum Mkr Lmp Sw Mkr Lmp Sw/Illum Hi Idle Sw Illum Pto Enable Sw/Illum PSIR Defeat Sw Elec 2 Speed Sw
PNEU_SW_G MRKR_SW_G MRKR2_SW_G HIS_ILL_G PTO_ILL_G PSIR_G 2SP_LP_G
750. 750. 750. 750. 750. 750. 750.

0.8 0.5 0.5 0.5 0.5 0.8 0.5
SA750
ZONE7A
To: GND ZONE #7A 750
(Page 3)
L18 ENG CNTLS L18 ENG CNTLS STARTING & CHARGING STARTING & CHARGING STARTING & CHARGING
Even Knock Sensor Odd Knock Sensor Starter Motor 2nd Generator Gnd Generator Gnd
EVEN_KNK_G ODD_KNK_G STARTER_G 2ND_GEN_G GEN_G
CASE_1 CASE_2 CASE_3 CASE_4 CASE_5 CASE_6 CASE_7 CASE_8 CASE_9
Ground-Engine Case
ENGINE CASE GND


PAGE
ELEC THROT CNTRL TRANSMISSION TRANSMISSION

Etc Tcm Tcm ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Maf Sense Low Coolant Sw Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
L18
L18 L18 L18 L18 L18
ETC_G 351 TCM1_G LCT_GG
MAF_G LOW_COOL_G L18_1_G L18_2_G L18_3_G L18_4_G
351. 351. 351. 351.

BLK/WHT BLK/WHT BLK/WHT BLK/WHT 351. 351. 351. 351.
0.8 0.8 0.8 0.8
0.8 0.8 0.8 0.8
SA351
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS

Pcm Gnd 1 Pcm Gnd 1 Pcm Gnd 1
351. LMM LMM LMM

BLK/WHT
0.8
LMM_2_G LMM_3_G LMM_4_G
351. 351. 351.

BLK/WHT BLK/WHT BLK/WHT
SB351 2.0 2.0 2.0
HYDRO BRAKES TELL TALE

Fluid Lvl Sw Trans Temp Snsr
FUEL HAND & STOR
Prim Tank Static Gnd FUEL HAND & STOR
Sec Tank Static Gnd
351.
FLS_G TEMP_SNSR_G BLK/WHT 351.
1.0 BLK/WHT
3.0 350 PFTANK_G 350 SFTANK_G
351.
BLK/WHT
1.0
351. 351. 351. A A
BLK/WHT BLK/WHT BLK/WHT Primary Tank Term Secondary Tank Term
0.8 0.8 0.8
B B
30M GTMXD SLD
C1 D3
M8 M8
C G C1 D3
30F GTMXD SLD
C 6M GT280 SLD G 12M GT280 SLD GND ZONE #11 (MID TANKS)
351.
BLK/WHT
351.
BLK/WHT
GND ZONE #10 (SIDE TANKS) GND ZONE #9 (SIDE TANKS)
351. 351. 1.0 3.0
BLK/WHT BLK/WHT
0.8 0.8 TANK_P TANK_S
SC351
Primary Fuel Tank Secondary Fuel Tank
351.
BLK/WHT FUEL TANK FUEL TANK
3.0
351.
BLK/WHT
ZONE3A 2.0
GND ZONE #3A (Page 8)


PAGE
HORNS HVAC AIR BRAKES IP CLUSTER HEADLAMPS HEADLAMPS EXTERIOR LIGHTS HEADLAMPS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Left Headlamp Left High Beams Lf Turn/Park Lmps Right Headlamp Right High Beams Rf Turn/Park Lmps
Page 8A- 100A/B - 1 Page 8A- 100B - 1 Page 8A-110A- 1
HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G 350 BEAM_G HI_BEAM_G LTRNPRK_G 350 BEAM_G HI_BEAM_G RTRNPRK_G
350. 350. 350. 350. 350. 350. 350.

1.0 0.8 0.8 1.0 1.0 1.0 TXL
50
19 1.0 TXL
50
19
FWDLP FWDLP
SF350 SF350
Splice for Ether Injector

See: 14C-11 BODY BUILDER HYDRO BRAKES
Gnd Elec Air Comp 350. 350.
350. BLK BLK
BLK 2.0 2.0 TXL 19
1.0 50
FWDLP
15409273
SD350 5M GT280 SLD 5M GT280 SLD
C C R_FWDLP SAME AS LEFT
BB_G EAC_G
C 5F GT280 SLD
C
5F GT280 SLD
350. 350.
BLK BLK
1.0 1.0 350.
BLK
0.8 350. 350. 350.
BLK BLK BLK
6F GT280 SLD 12F GT280 SLD 3.0 2.0 2.0
A A
A 6M GT280 SLD A 12M GT280 SLD BUS UPFITTER
Gnd
3M MP280 SLD
C
350. 350. C
BLK BLK 3F MP280 SLD
1.0 1.0
SB_G
350.
BLK
3.0
350.
BLK
3.0
SE350
350.
BLK
5.0
ZONE3B
(Page 8)
GND ZONE #3B


PAGE
HEATED FUEL ENGINE CNTLS ENGINE CNTLS HEATED FUEL ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Heated Fuel Htr Crank Snsr Shield Cam Snsr Shield Water In Fuel Snsr Rpcv Shield Rail Press Snsr Shield Glow Plug Cntls Oil Level Sw
Page 8A-23D - 1 Page 8A-20D - 9 Page 8A-20D - 9 Page 8A-23D - 1 Page 8A-20D - 8 Page 8A-20D - 12 Page 8A-20D - 13 Page 8A-20D - 1
HFUEL_SW_G CRANK_SH CAM_SH WIF_G RPCV_SH RAIL_SH GLO_CNTL_G LOW_OIL_G
=&LMM =&LMM =&LMM =&LMM =&LMM =&LMM =&LMM

IC96. IZ05. IZ06. IC91. IZ07. IZ08. HB03.
BLK BARE BARE YEL BARE BARE PNK/YEL
1.25 TXL
50
19 NONE
50
NONE
50 0.85 TXL
50
16 NONE NONE
50 0.85 TXL
50
16
50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
ISUZU
SPLICE ISUZU2
ENGINE EARTH B
=&LMM =&LMM =&LMM
IZ18. HB403. IC469.
BLK/GRN DK PNK/YEL GRN LT/WHT
2.5 TXL
50
19 0.85 TXL
50
16 0.85 TXL
50
16
ISUZU ISUZU2 ISUZU2
ENGINE EARTH A ENGINE EARTH C

Note:
Isuzu
Supplied
Rear Heater Rear Heater Rear Heater
Rear Heater Relay Rear Heater Motor Rear Htr Sw Ill POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A- 120B - 2 Page 8A- 114A - 4
LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G
R_HTR_RLY_G R_HTR_MTR_G R_HVAC_G
=&A31&CREWCAB =&A31&CREWCAB
550. 550. 550. 550. 550. 550. 550.
1.0 1.0 0.5 1.0 0.8 1.0 TXL
50
19 TXL
0.8 50 19
=&CREWCAB-A31
550. REAR_DOOR REAR_DOOR 550.
SD550 BLK SD550 BLK
0.8 0.8 TXL
50
19
REAR_DOOR
=&A31&CREWCAB
550. 550.
BLK BLK
1.0 1.0 TXL
50
19
REAR_DOOR
15326018
12M GT280 12M GT280
K Same as left K REAR_RDOOR
K 12F GT280 K
12F GT280
550. 550.
BLK BLK
1.0 1.0
SF550
550.
BLK
1.0
10M GT280
J
ZONE5 J 10F GT280
550
(Page 4) To: GND ZONE #5


PAGE
Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel
ENGINE TO FRAME GND

GND ZONE #S1
A
Gz S1f Clip
50. B
BLK
50.0
M12
FRAME
A Gz S1e Clip
(Page 7)
B
M12
ZONE_S1
STUD
ENG GND
Ground Dist (LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:49:17 pm ORGANIZATION


PAGE
Ground Distribution (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)
AIR BRAKES POWER DIST POWER DIST 2SP AXLE 2 SP AXLE HVAC
Air Brake Rly Ign A Rly Ign B Rly 2sp Psi Sw 2sp Axle Sw Ac Clutch
AIR_BRK_G IGNA_RLY_G IGNB_RLY_G 2SP_PSI_G 250 2SP_SW_G CLUTCH_G
250. 250. 250. 250. 250.

BLK BLK BLK BLK BLK
0.8 0.8 0.8 0.8 0.8
30F GTMXD SLD 4M GT150 SLD

B5 C
B5 C
30M GTMXD SLD 4F GT150 SLD
250. 250.
BLK BLK
0.8 0.8
SS250
UPFITTER PROVISIONS
Pto Kill Sw 250.
BLK
2.0
PTO_G
250.
BLK
0.8
SV250
250.
BLK GND ZONE #2B
2.0
A
Gz 2 Term
B
M10
ZONE_2
STUD Ground - Engine

ENG GND


PAGE
INTERIOR LIGHTS UPFITTER PROVISION EXH BRAKE/RSTR ENGINE CNTRLS 2 SPEED AXLE IP CLUSTER
TELL TALE IP CLUSTER DTC EXTERIOR LIGHTS DLC Pto Enable Sw/Led Exhaust Brake Sw High Idle Sw Elec 2 Speed Sw DPF Switch
Ttm - PTO Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw Dlc Pwr Gnd
ZONE7A
(Page 9)
PTO_LED_G EXH_SW_G HIS_G 2SP_SW1_G DPF_SW
PTO_TT_G IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G DATA1_G
750. 750. 750. 750. 750. 750.

0.5 0.5 0.5 0.5 0.5 2.0
SD750
750.
BLK
0.5
30F GTMXD
B12 B4 B7
750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK B12 B4 B7 30M GTMXD
0.5 1.0 1.0 0.8 0.5
750. 750. 750.
BLK BLK BLK
0.5 0.5 2.0
SY750
TELL TALE DRL WIPERS
AUXILLARY PWR EXTERIOR LIGHTS 750. Ttm - Exhaust Drl Mdl Wiper Mtr CHIME LCT TRANSMISSION LCT TRANSMISSION
Cigar Lighter Roof Marker Lps BLK Chime Mdl Overdrive Defeat Sw Overdrive Defeat Sw Illum
3.0
EXH_TT_G DRL_G WPR_MTR_G

CIGAR_G MARKERS_G CHIME_G ODDS_SW_G ODDS_ILL_G
750. 750. 750.
BLK BLK BLK
0.8 0.8 1.0 750. 750. 750.
BLK BLK BLK
0.8 0.5 0.5
750. 750.
BLK BLK
1.0 1.0 SM750
HORN PARK BRAKE WIPERS WIPERS TELL TALE
SC750 750.
Horn Switch Park Brake Sw Washer Pump Low Wash Fluid Sw Diff Lk Sw BLK
3.0
750. 750.
BLK BLK
1.0 1.0 TRACTOR WIRING
HORN_SW_G 750 P_BRK_G WSHR_PMP_G LOW_WASH_G DIFF_LK_G Tractor Conn
750. 750. 750. 750.

BLK BLK BLK BLK
0.5 1.0 0.5 0.5
16M GT280 TRACTOR_G
B
750.
B BLK
16F GT280 SN750 3.0
750. GND ZONE #7A A Gz 7a Term

BLK
1.0
B
M6.3 GND ZONE #7B
ZONE_7
STUD
BDY GND


PAGE
POWER WINDOWS
Page 8A- 147B - 2 Page 8A- 147B - 2
=&DB6/DB8 =&DB6/DB7
550. 550. 550. 550. 550. 550. 550. 550.
0.5 0.8 0.8 0.8 0.5 0.8 TXL
50
19 0.8 TXL
50
19 0.5
OSRVM OSRVM
12065398
8F MP150 550. 8F MP150 550.
A B 0.5 A B 0.5
8M MP150 8M MP150
550. 550. 550. 550.

BLK BLK BLK BLK
0.8 0.8 0.8 0.8
SA550 SB550
550. 550. 550. 550. 550. 550.

3.0 1.0 0.5 3.0 1.0 0.5

B8 B8
Rfa Mdl
ZONE5 B8 22M GTMXD
Drv Door Rly
(Page 12)
RFA_G
550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK
LK_RLY_G 3.0 1.0 1.0 550. 3.0 1.0
BLK
550. 1.0
BLK
1.0
SC550
550. 550.
BLK BLK
3.0 1.0
A A
Gz 5 Term Gz 5 Term
GND ZONE #5
B B
M6.3 M6.3
ZONE_5
STUD
BDY GND


PAGE
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOG TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHT
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Ctrl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
450. 450. 450. 450. 450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK
0.8 1.0 1.0 0.8 0.8 1.0 0.5 0.8 1.0 0.5 0.5
SK450
SH450
MD TRANSMISSION EXTERIOR LIGHT HVAC POWER DIST

Elec Shift Sel Brake Lp Rly Blower Mtr Ign4 Rly
SHIFT_LP_G BRKLP_RLY_G BLWR_RLY_G IGN4_RLY_G
450. 450. 450. 450. 450. 450.

0.5 0.5 1.0 5.0 0.8 2.0
SIR
Sdm
SDM_G
1751.
BLK/WHT
SJ450 0.5
16M GT280
P
P 16F GT280
450.
BLK
5.0 1751.
BLK/WHT
0.8
A Gz 4b Term
ZONE4A
B
(Page 6)
M6.3
A
Gz 6 Term
GND ZONE #4B B

M6.3
GND ZONE #6
STUD CASE STUD
BDY GND


PAGE
IP CLUSTER DATA LINK CONN ENF CNTLS ENF CNTLS RADIO/CHIME SERIAL DATA GATEWAY
Ip Signal Gnd Dlc Sig Gnd DaMU DaMU Radio/Chime Module Sdg
IP_SIGNAL_G DATA2_G DAMU_G TRIG_SW_G RADIO_G SDG_G
1451. 1451. 1451. 1451.

BLK/WHT BLK/WHT 1451. 1451. BLK/WHT BLK/WHT
BLK/WHT BLK/WHT
0.8 0.8 0.8 0.8
1.0 0.5
SB1451 BODY TO FRAME GND

GND ZONE #S2
1451.
BLK/WHT
1.0
REAR DEFOGGER
Rear Defog Grid
A
Gz 4a Term
50.
BLK
B 50.0
DEFOG_G M6.3
GND ZONE #4A
850. RADIO
BLK Antenna Shield
2.0 Page 8A-150A - 1
A A
ZONE4A Gz S2b Term Gz S2f Term
B B
A (Page 5)
Gz 8 Term
RDOANT_G
B M8 M12
M6.3
GND ZONE #8
ZONE_S2
STUD
BDY GND
GMT560 08 X h83014b 001 Prod 0 Agustin Velazquez GMT560


PAGE
AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G
151.
BLK/WHT
0.8
FAM 2 FUEL HAND & STOR

Fuel Pump/Tank
151. 151. 151. 150.

BLK/WHT BLK/WHT BLK/WHT BLK
3.0 3.0 3.0 5.0
350 FUEL_PMP_G
SD151 SB151
151. 151.
BLK/WHT BLK/WHT
A 8.0 8.0
Fuel Gnd Term
B TRAILER WIRING
Fam 3 Trailer Conn SA151
A
M12 BATTERIES Gz 1a Term
Battery (Neg)
B 151.
BLK/WHT
TRAILER_G M12 13.0
50 BATTNEG_G A Gz 1a Term A
Gz 1b Term
B
B
GND ZONE #1A M12 M12
A
Gz B Term STD_CONN_G GND ZONE #1B
B (Page 8)
50.
M12 BLK
13.0
GND ZONE #B
FRAME
GND ZONE #12B
(Page 1)
A
Gnd Stud Conn Term
B
M12

FRAME GND


PAGE
2SPD AXLE
2spd Axle Mtr
2SP_MTR_G
350.
REAR AIR SUSP BLK
Rear Air Susp Sol 2.0
4M MP280 SLD
C
C 4F MP280 SLD
SUSP_SOL_G
With ABS ABS Delete
ABS Delete With ABS
With Rear Air Susp Without Rear Air Susp
350.
BLK 350.
BLK
ZONE3A 0.8
2.0
351
(Page 10) SC350 350.
BLK
ZONE3B 2.0
BODY BLDR IP CLUSTER
350 Hydro Brakes Air Brakes
(Page 11)
Gnd Low Air Press Sw - Sec
350.
FUEL HAND & STOR BLK 350.
Fuel Tank 0.8 BLK 350. 350.
2.0 BLK BLK
2.0 2.0 BB_G AIR_SW_G
EXTERIOR LIGHTS
Tail Lamps 350. 350.
350 FUEL_SEND_G
8F GT280 SLD 16F GT280 SLD BLK BLK
D S
0.8 0.8
D 8M GT280 SLD S 16M GT280 SLD
TAIL_LP_G
350. 350.
BLK BLK
2.0 2.0
350.
BLK
2.0
GND ZONE #3C
GND ZONE #3D SB350

350.
BLK
J1-A J2-A J3-A J4-A J5-A J6-A 5.0
Gnd Blk Connector Asm
ZONE ZONE ZONE ZONE UP UP
#3A #3B #3C #3D FITTER FITTER
A B C D E F
BATT GND
J6- 12065172
J7- 12066545
J7-A
STD_CONN_G
50
(Page 7)


PAGE
750. 750.
750. BLK BLK 750. 750. 750.
0.5 BLK 0.5
0.5 0.5 0.5 0.5
0.5
SB750
750.
BLK
2.0
750. 750. 750. 750. 750. 750. 750.

0.8 0.5 0.5 0.5 0.5 0.8 0.5
SA750
ZONE7A
(Page 3) STARTING & CHARGING STARTING & CHARGING
Starter Motor Generator Gnd
STARTER_G GEN_G
Ground-Engine Case
ENGINE CASE GND


PAGE
TELL TALE DTC HYDRO BRAKES
Trans Temp Snsr Oem Use Fluid Lvl Sw
TEMP_SNSR_G MD_RTN FLS_G
351. 351.
BLK/WHT BLK/WHT
0.8 0.8
3A_ENG
351
12F GT280 SLD 40M GTMXD SLD (Page 13)
G D2
G 12M GT280 SLD
D2 40F GTMXD SLD
30M GTMXD SLD
C1
C1
30F GTMXD SLD
351. 351. 351. 351.

0.8 0.8 1.0 0.8
SC351
FUEL HAND & STOR FUEL HAND & STOR

351. Pri Tank Static Gnd Sec Tank Static Gnd
BLK/WHT
2.0
350 PFTANK_G 350 SFTANK_G
ZONE3A
(Page 8)
GND ZONE #3A GND ZONE #10 GND ZONE #9

A A
Primary Tank Term Secondary Tank Term
B B
M8 M8
TANK_P TANK_S
FUEL TANK FUEL TANK


PAGE
HORNS HVAC AIR BRAKES IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Air Dryer Low Air Press Sw - Prim Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A- 100A - 1 Page 8A-110A- 1
HORN_A_G VAC_PUMP_G AIR_DRY_G AIR_PR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
Splice for Ether Injector
See: 14C-11
350. 350. 350.
350. BLK BLK BLK
BLK 0.8 1.0 1.0 TXL
50
19
1.0 FWDLP
SF350 SF350
SD350
HYDRO BRAKES
350. 350.
BLK Elec Air Comp BLK
350. 350. 350.
BLK BLK BLK 2.0 2.0 TXL
50
19
1.0 1.0 0.8 FWDLP

15409273
C C R_FWDLP SAME AS LEFT
C 5F GT280 SLD
EAC_G C
5F GT280 SLD
350.
BLK
3.0
12F GT280 SLD
A
A 12M GT280 SLD 3M MP280 SLD
C
C 3F MP280 SLD
350.
BLK
1.0
350. 350. 350.
BLK BLK BLK
2.0 3.0 2.0
SE350
350.
BLK
5.0
ZONE3B
(Page 8)
GND ZONE #3B


PAGE
Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A-120B - 2 Page 8A- 114A - 4
R_HTR_RLY_G R_HTR_MTR_G R_HVAC_G LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G
550. 550. 550. 550. 550. 550. 550.
1.0 1.0 0.5 1.0 0.8 1.0 TXL
50
19 TXL
0.8 50 19
=&CREWCAB-A31
SD550 BLK SD550 BLK
0.8 0.8 TXL
50
19
REAR_DOOR
=&A31&CREWCAB
550. 550.
BLK BLK
1.0 1.0 TXL
50
19
REAR_DOOR
15326018
12M GT280 12M GT280
K 12F GT280 K
12F GT280
550. 550.
BLK BLK
1.0 1.0
SF550
550.
BLK
1.0
10M GT280
J
ZONE5 J 10F GT280
550


PAGE
TRANSMISSION MD TRANSMISSION LCT TRANSMISSION ENG CNTLS

Tcm Tcm Tcm Low Coolant Sw
351 TCM1_G MD_G LCT_GG LOW_COOL_G
351. 351.
BLK/WHT BLK/WHT
0.8 0.8 351. 351.
BLK/WHT BLK/WHT
0.8 0.8
SB351
351.
BLK/WHT
0.8
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Ecu Ecu Ecu
ECU_PWR3_G ECU_PWR4_G ECU_SNSR2_G ECU_PWR1_G ECU_PWR2_G ECU_SNSR1_G
351. 351. 351. 351. 351. 351.

BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
1.0 1.0 1.0 1.0 1.0 1.0
SD351 SE351
351. 351.
BLK/WHT BLK/WHT
1.0 1.0
SF351
351.
BLK/WHT
1.0
3A_ENG
(Page 10)


PAGE
Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel
ENG CNTLS ENG CNTLS

Ecu Ecu
CAT_A_G CAT_B_G
STARTING & CHARGING
Starter Motor
251. 251.
BLK/WHT BLK/WHT
2.0 2.0
START_G
A Gz 2a Term
Start Gnd Term
B
GND ZONE #2A START_G
B (Page 2)
E 1/2
A M12 GND ZONE #2C
ENGINE TO FRAME GND
GND ZONE #S1
A
Gz S1f Clip
50. B
BLK
50.0
50.
M12 BLK
62.0
FRAME A
A Gz S1e Clip Gz 2b Term
(Page 7)
B
B
M12
M12
GND ZONE #2B
ZONE_S1 ZONE_2B
STUD STUD Ground - Engine

ENG GND


PAGE
Ground Distribution (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
AIR BRAKES POWER DIST POWER DIST HVAC
Air Brake Rly Ign A Rly Ign B Rly Ac Clutch
AIR_BRK_G IGNA_RLY_G IGNB_RLY_G CLUTCH_G
250. 250. 250.

BLK BLK BLK 250.
BLK
0.8 0.8 0.8
0.8
30F GTMXD SLD 4M GT150 SLD

B5 C
UPFITTER PROVISIONS B5 30M GTMXD SLD C 4F GT150 SLD

Pto Solenoid
250. 250.
BLK BLK
0.8 0.8
PTO_LOAD_G
250.
SS250
BLK
0.8
250.
BLK
2.0
SV250
250.
BLK
2.0
A Gz 2c Term
START_G B
(Page 1)
E 1/2
GND ZONE #2C


PAGE
DLC IP CLUSTER DTC EXTERIOR LIGHTS INTERIOR LIGHTS
Dlc Pwr Gnd Ipc Pwr Gnd Bat Rtn Turn/Haz/Flash Headlamp Sw
ENGINE CNTRLS
Hi Idle Sw Illum
DATA1_G IP_PWR_G 750 SERIAL_G TRNHAZ_G HEADLPSW_G ZONE7A
(Page 9)
HIS_LED_G
750. 750. 750. 750.
BLK BLK BLK BLK
0.5 1.0 1.0 0.8
750. 750.
BLK BLK
0.5 2.0
LCT TRANSMISSION LCT TRANSMISSION DRL WIPERS TELL TALE CHIME TELL TALE
Overdrive Defeat Sw Illum Overdrive Defeat Sw Drl Mdl Wiper Mtr Ttm - IAH Chime Mdl Ttm - Exhaust
30F GTMXD
A2 B7
A2 B7 30M GTMXD
ODDS_ILL_G ODDS_SW_G DRL_G WPR_MTR_G 750 IAH_TT_G CHIME_G EXH_TT_G
SY750
AUXILLARY PWR EXTERIOR LIGHTS 750. 750. 750. 750. 750. 750. 750. 750.
Cigar Lighter Roof Marker Lps BLK BLK BLK BLK BLK BLK BLK BLK
3.0 0.5 0.8 1.0 0.5 2.0 0.8 0.8
750.
BLK SM750
0.5
CIGAR_G MARKERS_G
WIPERS WIPERS TELL TALE HORN PARK BRAKE

Low Wash Fluid Sw Washer Pump Diff Lk Sw Horn Switch Park Brake Sw
750. 750.
BLK BLK
1.0 1.0
LOW_WASH_G WSHR_PMP_G DIFF_LK_G HORN_SW_G 750 P_BRK_G
SC750
750. 750. 750. 750. 750.
BLK BLK BLK BLK BLK
750. 750. 0.5 1.0 0.5 3.0 0.5
BLK BLK
1.0 1.0 SN750
TRACTOR WIRING
Tractor Conn
16M GT280 750.
B BLK
B 3.0
16F GT280
TRACTOR_G
750.
BLK A
Gz 7a Term
1.0
GND ZONE #7B B
GND ZONE #7A M6.3
ZONE_7
STUD
BDY GND


PAGE
POWER WINDOWS
Page 8A- 147B - 2 Page 8A- 147B - 2
=&DB6/DB8 =&DB6/DB7
550. 550. 550. 550. 550. 550. 550. 550.
0.5 0.8 0.8 0.8 0.5 0.8 TXL
50
19 0.8 TXL
50
19 0.5
OSRVM OSRVM
12065398
8F MP150 550. 8F MP150 550.
A B 0.5 A B 0.5
8M MP150 8M MP150
550. 550. 550. 550.

BLK BLK BLK BLK
0.8 0.8 0.8 0.8
SA550 SB550
550. 550. 550. 550. 550. 550.

3.0 1.0 0.5 3.0 1.0 0.5

B8 B8
Rfa Mdl
ZONE5 B8 22M GTMXD
Drv Door Rly
(Page 12)
RFA_G
550. 550. 550. 550. 550.
BLK BLK BLK BLK BLK
LK_RLY_G 3.0 1.0 1.0 550. 3.0 1.0
BLK
550. 1.0
BLK
1.0
SC550
550. 550.
BLK BLK
3.0 1.0
A A
Gz 5 Term Gz 5 Term
GND ZONE #5
B B
M6.3 M6.3
ZONE_5
STUD
BDY GND


PAGE
HVAC AUX PWR AUX PWR EXTERIOR LIGHTS EXTERIOR LIGHTS REAR DEFOGGER TELL TALE POWER MIRRORS HVAC TELL TALE EXTERIOR LIGHTS
Temp Mtr Auxilary Outlets Auxilary Outlets Rh Trailer Rly Lh Trailer Rly Rear Defog Cntl Sys Air Press Gauge Illum Htd Mirror Rly Hvac Head Trans Temp Gauge Illum Chmsl Rly
450. 450. 450. 450. 450. 450. 450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK
0.8 1.0 1.0 0.8 0.8 1.0 0.5 0.8 1.0 0.5 0.5
SK450
SH450
MD TRANSMISSION
Elec Shift Sel
SHIFT_LP_G
450.
POWER DIST EXTERIOR LIGHTS HVAC BLK
Ign4 Rly Brake Lp Rly Blower Mtr 2.0
SIR
Sdm
IGN4_RLY_G BRKLP_RLY_G BLWR_RLY_G
SDM_G
450. 450. 450. 450. 450.
BLK BLK BLK BLK BLK
0.5 0.8 0.5 1.0 5.0 1751.
BLK/WHT
0.5
16M GT280
P
P 16F GT280
SJ450
450.
BLK 1751.
5.0 BLK/WHT
0.8
A Gz 4b Term
ZONE4A
B A
Gz 6 Term
(Page 6)
M6.3
B
GND ZONE #4B
M6.3
GND ZONE #6
STUD CASE STUD
BDY GND


PAGE
IP CLUSTER DATA LINK CONN RADIO/CHIME SERIAL DATA GATEWAY

Ip Signal Gnd Dlc Sig Gnd Radio/Chime Module Sdg
BODY TO FRAME GND

IP_SIGNAL_G DATA2_G RADIO_G SDG_G
GND ZONE #S2
1451. 1451. 1451. 1451.
0.8 0.8 0.8 0.8
50.
BLK
50.0
SB1451
1451.
BLK/WHT A A
Gz S2b Term Gz S2f Term
REAR DEFOGGER 1.0 B B
Rear Defog Grid
A M8 M12
Gz 4a Term
B RADIO
DEFOG_G
Antenna Shield
M6.3 Page 8A-150A - 1
GND ZONE #4A
850.
BLK
2.0
RDOANT_G
ZONE4A
A
Gz 8 Term (Page 5)
B
M6.3
ZONE_S2
STUD
BDY GND


PAGE
AIR BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES HYDRO BRAKES
Ebc Hydromax Sw Ebc Ebc Hydromax Mtr
AIR_G HYMAX2_G HYD_B_G HYD_A_G HYMAX1_G
151.
BLK/WHT
0.8
151. 151. 151. 150.

BLK/WHT BLK/WHT BLK/WHT BLK
3.0 3.0 3.0 5.0
SD151 SB151
TRAILER WIRING
Fam 3 Trailer Conn
151. 151.
BLK/WHT BLK/WHT
8.0 8.0
BATTERIES TRAILER_G SA151

Battery (Neg)
A Gz 1a Term
151.
BLK/WHT
B 13.0
50 BATTNEG_G
M12
A Gz 1a Term A
Gz 1b Term
B
B
M12 M12
GND ZONE #1A
A
Gz B Term STD_CONN_G
GND ZONE #1B
(Page 8)
B
50.
M12 BLK
13.0
GND ZONE #B GND ZONE #12B
FRAME
(Page 1)
A
Gnd Stud Conn Term
B
M12

FRAME GND


PAGE
2SPD AXLE
2spd Axle Mtr
2SP_MTR_G
350.
REAR AIR SUSP BLK
Rear Air Susp Sol 2.0
4M MP280 SLD
C
C 4F MP280 SLD
SUSP_SOL_G
With ABS ABS Delete
ABS Delete With ABS
BODY BLDR With Rear Air Susp Without Rear Air Susp
Gnd
ZONE3A 350.
BLK 350.
351 BLK
0.8
(Page 10) 2.0
BB_G
ZONE3B SC350 350.
BLK
350 2.0
(Page 11)
350.
BLK Hydro Brakes Air Brakes
0.8
FUEL HAND & STOR
Fuel Tank 350.
BLK 350.
BLK 350. 350.
0.8
2.0 BLK BLK
2.0 2.0
350 FUEL_SEND_G
EXTERIOR LIGHTS
Tail Lamps
D S
D 8M GT280 SLD S 16M GT280 SLD
IP CLUSTER
TAIL_LP_G
350. 350. Low Air Press Sw - Sec
GND ZONE #3C BLK BLK
2.0 2.0
350.
BLK
2.0
AIR_SW_G
GND ZONE #3D SB350
350. 350.
J1-A J2-A J3-A J4-A J5-A J6-A BLK BLK
Gnd Blk Connector Asm 5.0 0.8
ZONE ZONE ZONE ZONE UP UP
#3A #3B #3C #3D FITTER FITTER
A B C D E F
BATT GND
J6- 12065172
J7- 12066545
J7-A
STD_CONN_G
50
(Page 7)


PAGE
750. 750.
750. BLK BLK 750. 750. 750.
0.5 BLK 0.5
0.5 0.5 0.5 0.5
0.5
SB750
750.
BLK
2.0
750. 750. 750. 750. 750. 750. 750.

0.8 0.5 0.5 0.5 0.5 0.8 0.5
SA750
ZONE7A
STARTING & CHARGING
(Page 3) Generator Gnd
GEN_G
Ground-Engine Case
ENGINE CASE GND


PAGE
HTD FUEL/WATER IN FUEL TELL TALE DTC TRANSMISSION MD TRANSMISSION LCT TRANSMISSION HYDRO BRAKES
Wif Snsr Trans Temp Snsr Oem Use Tcm Tcm Tcm Fluid Lvl Sw
WIF_G TEMP_SNSR_G MD_RTN 351 TCM1_G MD_G LCT_GG FLS_G
351. 351. 351. 351.

0.8 0.8 0.8 0.8
SB351
351.
BLK/WHT
0.8
12F GT280 SLD 40M GTMXD SLD 30M GTMXD SLD

G D2 C1
G D2 C1
12M GT280 SLD 40F GTMXD SLD 30F GTMXD SLD
351. 351. 351. 351. 351.

BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 0.8 0.8 1.0 0.8
SC351
351.
BLK/WHT
2.0 FUEL HAND & STOR FUEL HAND & STOR
Pri Tank Static Gnd Sec Tank Static Gnd
ZONE3A
(Page 8)
350 PFTANK_G 350 SFTANK_G
GND ZONE #3A
GND ZONE #10 GND ZONE #9

A A
Primary Tank Term Secondary Tank Term
B B
M8 M8
TANK_P TANK_S
FUEL TANK FUEL TANK


PAGE
HORNS HVAC ENG CNTLS IP CLUSTER HEADLAMPS EXTERIOR LIGHTS HEADLAMPS EXTERIOR LIGHTS
Horns Vacuum Pmp Ether Sol Low Air Press Sw - Prim Left Headlamp Lf Turn/Park Lmps Right Headlamp Rf Turn/Park Lmps
Page 8A- 100A - 1 Page 8A-110A- 1
HORN_A_G VAC_PUMP_G ETHER_G AIR_PR_SW_G 350 BEAM_G LTRNPRK_G 350 BEAM_G RTRNPRK_G
=&FAM3
350.
BLK
1.0 TXL
50
19
FWDLP
350. 350. 350. 350.
BLK BLK BLK BLK SF350
1.0 0.8 0.8 1.0
=&FAM3
350.
BLK
2.0 TXL
50
19
SD350 SF350 FWDLP
15409273
5M GT280 SLD
AIR BRAKES HYDRO BRAKES C R_FWDLP
SAME AS LEFT
Air Dryer Elec Air Comp
C
5F GT280 SLD
350. 350. 350.

BLK BLK BLK
1.0 1.0 2.0
AIR_DRY_G EAC_G
350. 350.
BLK BLK
0.8 3.0
5M GT280 SLD 3M MP280 SLD

C C
12F GT280 SLD
A C 5F GT280 SLD C 3F MP280 SLD
A 12M GT280 SLD
350.
BLK
1.0
350. 350. 350.
BLK BLK BLK
2.0 3.0 2.0
SE350
350.
BLK
5.0
ZONE3B
(Page 8)


PAGE
Rear Heater Rear Heater Rear Heater POWER WINDOWS INTERIOR LIGHTS POWER WINDOWS INTERIOR LIGHTS
Rear Heater Relay Rear Heater Motor Rear Htr Sw Ill L R Win Sw Illum L R Door Jamb Sw R R Win Sw Illum R R Door Jamb Sw
Page 8A- 120B - 2 Page 8A- 114A - 4
R_HTR_RLY_G R_HTR_MTR_G R_HVAC_G LR_WIN_G LRDOORJAM_G RR_WIN_G RRDOORJAM_G
550. 550. 550. 550. 550. 550. 550.
1.0 1.0 0.5 1.0 0.8 1.0 50
TXL 19 0.8 TXL
50
19
=&CREWCAB-A31
SD550 BLK SD550 BLK
0.8 0.8 TXL
50
19
REAR_DOOR
=&A31&CREWCAB
550. 550.
BLK BLK
1.0 1.0 TXL
50
19
REAR_DOOR
15326018
12M GT280 12M GT280
K 12F GT280 K
12F GT280
550. 550.
BLK BLK
1.0 1.0
SF550
550.
BLK
1.0
10M GT280
J
ZONE5 J 10F GT280
550


PAGE
Power Take-Off (L18) 8.1L V8 GMPT VORTEC - Gas
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (LF8) 7.8L L6 Isuzu 6H - Diesel
Pcm/Ecu Pcm/Ecu
488 PTO_ENABLE 494 PTO_ENG_DIS
SA488
488. 2522 PTO_FEDBACK

GRN LT
1.0
488. 488. 488.
GRN LT GRN LT GRN LT
0.8 0.8 488. 488. 0.8 RLY2
GRN LT GRN LT ENGINE CNTLS
0.8 0.8 (Page 2)
Pcm/Ecu
C3 C1 ENBL_RLY
C3 40F GTMXD SLD C1 24F GTMXD SLD

(Page 2)
10F MP150 SLD
F C B G
F C B G PTO_UPFIT
488.
GRN LT
0.5
488.
GRN LT
0.5 494.
10M MP150 SLD
12129589 Upfitter Supplied
BLU LT
0.8 TXL 19 2522.
INTERIOR LIGHTING 50
YEL
PTO_UPFIT
Headlamp Illum 0.8 TXL 19
50
A PTO_UPFIT
SPLICE
Pto Kill Sw
488. 488. pto_kill 001
GRN LT GRN LT FNA 2522. 2522.
UPC
0.8 TXL 19 0.8 TXL 19
YEL YEL
2509 PTO_LP SB488 PTO_UPFIT
50
PTO_UPFIT
50
TBD 0.8 TXL 19 0.8 TXL 19
50 50
PTO_UPFIT PTO_UPFIT
B
A A A
488. 488. 488. Tap Down Switch Pto Load
GRN LT GRN LT GRN LT Tap Up Switch 250. Load Engage Switch
tap_up_sw 001 tap_dn_sw 001 BLK pto_solenoid 001 ld_engage_sw 001
0.5 0.5 0.5 TXL 19
UPC FNA UPC FNA 0.8 50 UPC FNA UPC FNA
TBD TBD PTO_UPFIT TBD TBD
PTO_TTM
30M GTMXD SPLICE
A14 A1 B B B
2561.
A14 A1 250. WHT
30F GTMXD 250. BLK
2663. 2664. BLK 0.8 TXL 19
TXL
0.8 50 19 50
488. PPL TAN PTO_UPFIT
488. TELL TALE 0.8 TXL 19
PTO_UPFIT
GRN LT 0.8 TXL
50
19 0.8 TXL
50
19
PTO_UPFIT
50
GRN LT Tt Module PTO_UPFIT PTO_UPFIT
0.5 12129589
0.5
10M MP150 SLD
E J D H PTO_UPFIT
B D C
E J D H
10F MP150 SLD
ILLUM Pto Enable Switch
2663. 2664.
PPL TAN
0.8 0.8 ENGAGE
GND GND IGN (Page 2)
E F A
POWER DIST
Uh - Eng1
750 PTO_ILL_G 750 PTO_LED_G RES_ACCEL SET_COAST 250 PTO_G
10A
GND DIST GND DIST CRUISE CNTL CRUISE CNTL GND DIST
239 PTO_SW_P
Gnd Zone #7A Gnd Zone #7A Cruise Cntl Sw Cruise Cntl Sw Gnd Zone #2B
Pto (L18/LMM/LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:53:42 pm ORGANIZATION


PAGE
Power Take-Off (L18) 8.1L V8 GMPT VORTEC - Gas
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)
ENBL_RLY
488 RLY2
(Page 1)
488
(Page 1)
POWER DIST
Uh - Eng 3
15A
539 PTO_RLY_P
POWER DIST
Uh - Eng1
40M GTMXD SLD
B10 B1
10A B10 B1 40F GTMXD SLD
PTO1_RLY_P
488.
GRN LT
239. 1.0
PNK
0.8 539.
PNK
1.0
D9 D7 J87 J85
Uh - Pto Rly IP2 - Pto Rly

30 86 87 85
PTO Relay PTO Relay
12193604 12193604
87 85 30 86
E7 E9 J30 J86
2561. ENGINE CNTLS 2561.

WHT Pcm/Ecu WHT
0.8 1.0
2562.
PPL
1.0
ENGAGE 2562 PTO_ENGAGE
40F GTMXD SLD
2561
C10 C11
(Page 1) ENGINE CNTLS
C10 C11 40M GTMXD SLD Pcm/Ecu
2561.
WHT
1.0
2562 PTO_ENGAGE_1
ENGAGE
2561
(Page 1)
Pto (L18/LMM/LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 12:53:42 pm ORGANIZATION


PAGE
Power Take-Off (LF6) 7.2L L6 Caterpillar C7 - Diesel
POWER DIST ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS TRANSMISSION
Uh - Eng1 Ecu Ecu Ecu Ecu Body Bldr Trans Conn
10A
239 PTO_LED_P 488 PTO_ENABLE TAP_UP TAP_DOWN 494 PTO_ENG_DIS BB_TRANS
2522.
SA488 YEL
0.8
SA2522
488. 2663. 2664. 2522 TCM_PTOSTAT

GRN LT PPL TAN 2522.
INTERIOR LIGHTING 0.8 0.8 0.8 YEL
Headlamp Illum 0.8
488. ENBL_RLY
GRN LT TRANSMISSION
0.8 (Page 2)
Tcm
10F MP150 SLD
F C B G
40M GTMXD SLD
2509 PTO_LP C3 F C B G PTO_UPFIT
C3
40F GTMXD SLD
10M MP150 SLD
12129589 Upfitter Supplied
2522.
488. YEL
GRN LT
0.8 TXL
50
19
0.5 PTO_UPFIT
SPLICE
2663. 2664. 494.
30M GTMXD PPL TAN BLU LT
A14 A1 2522. 2522.
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
YEL YEL
A14 A1 PTO_UPFIT PTO_UPFIT PTO_UPFIT 0.8 TXL 19 0.8 TXL 19
30F GTMXD 50 50
PTO_UPFIT PTO_UPFIT
B B B A
488. 488.
GRN LT GRN LT Tap Up Switch Tap Down Switch Pto Kill Sw Pto Solenoid Load Engage Switch
0.5 0.5 tap_up_sw 001 tap_dn_sw 001 pto_kill 001 pto_solenoid 001 ld_engage_sw 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
TBD TBD TBD TBD TBD
B D C
A A B
A 2561.
ILLUM Pto Enable Switch
WHT
451. 451. 451. 250. 0.8 TXL 19
BLK/WHT BLK/WHT BLK/WHT BLK 50
PTO_UPFIT
0.8 TXL
50
19 0.8 50
TXL 19 0.8 50
TXL 19 0.8 50
TXL 19
PTO_UPFIT PTO_UPFIT PTO_UPFIT PTO_UPFIT
12129589
10M MP150 SLD
GND GND GND E J D A H PTO_UPFIT
E J D A H
10F MP150 SLD
E F A
2561.
WHT
0.8
ENGAGE
(Page 2)
451 PTO_UP_PPS 451 PTO_DN_PPS 451 PTO_KIL_PPS 250 PTO_LOAD_G

750 PTO_ILL_G 750 PTO_LED 239 PTO_SW_PPS
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS GND DIST

GND DIST ENGINE CNTLS ENGINE CNTLS
Ecu Ecu Ecu Gnd Zone #2C
Gnd Zone #7A Ecu Ecu
Pto (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:13:24 pm ORGANIZATION
GMT560 08 X h83018c 001 Prod 0 Agustin Velazquez GMT560


PAGE
Power Take-Off (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
ENGINE CNTLS POWER DIST

Ecu Uh - Eng 3
15A
ENGAGE_PTO 539 C_PTO_RLY_P
ENGAGE
2561
(Page 1)
D9 D7
2665.
GRN DK/WHT
0.8 Uh - Pto Rly
30 86
PTO Relay
12193604
87 85
E7 E9
ENBL_RLY
488
(Page 1)
Pto (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:13:24 pm ORGANIZATION


PAGE
Auxiliary Power
POWER DIST POWER DIST POWER DIST

Ip1 - Pwr Post Ip1 - Pwr Post Ip1 - Pwr Post
Family 2 Family 2 Family 2

20A 20A 20A
has Fuse has Fuse has Fuse
840 AUX1_P 840 AUX2_P CIGAR_P
840.
ORN
1.0
2M MP280
A
A 2F MP280
840.
ORN
1.0
A
A A
Cigar Lighter
Aux Pwr1 Aux Pwr2
C B C B C B
750.
BLK
1.0
2F MP280
B
B 2M MP280
450 AUX1_G 450 AUX2_G 750 CIGAR_G
GND DIST GND DIST GND DIST

Gnd Zone #4B Gnd Zone #4B Gnd Zone #7A
Auxiliary Power OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:17:48 pm ORGANIZATION
GMT560 08 X h83019a 001 Pilot B Agustin Velazquez GMT560


PAGE
Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas
Sen Asm-Cool Temp
REF
A
C B
5V Sensor - Map Sen - Oil Press

REF REF
MAP PRESS
LOW
REF LOW
B A C A
410. 720. 597. 432. 469. 332. 407. 705.

YEL GRA GRA GRN LT ORN/BLK TAN/WHT BLK GRA
0.5 0.5 0.5 0.5 0.5 0.8 0.8 0.8
J1-74 J1-80 J1-48 J2-32 J1-54 J2-24 J1-8 J1-60 J2-58 J1-63 J1-7 J1-41 J1-55 J2-41 J2-7 J1-47
+V +5V +5V +5V +5V
VREF RTN E 5VB SUPPLY VREF RTN B 5VB SUPPLY VREF RTN D VREF RTN C 5VB SUPPLY VREF RTN A LINEAR +V 5VB SUPPLY
1B 1D 1C EGR 1A
CONTROL
ENGINE
COOLANT TEMP
MAP THROTTLE
POSITION
SENSOR
PCM ENGINE
OIL PRESS
SENSOR
LINEAR
EGR
POSITION
LO
LINEAR
EGR
CONTROL
HI
Engine Controls (L18) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:18:57 pm ORGANIZATION


PAGE
Engine Controls (L18) 8.1L V8 GMPT VORTEC - Gas (continued)
Trans Speed Snsr (Man) SPEED SNR LOW

Speed Snr
TOSS
SPEED_LOW_2
SPEED SNR HI
Speed Snr
LO HI
SPEED SNR LOW
Speed Snr
B A
SPEED_HI_2
2222.
GRN DK 2221.
0.8 BLU LT SPEED_LOW_2
2222 SPEED_LOW_2 0.8 SPEED SNR HI
2221 SPEED_HI_2 Speed Snr
ECM TOSS LOW
Ecm
ECM TOSS HI
Ecm SPEED_HI_2
6F GT280 SLD
B C
B C 6M GT280 SLD
2222.
GRN DK
0.8 2221.
BLU LT
0.8
SPEED_LOW SPEED_HI
2222. ECM TOSS LOW ECM TOSS HI

GRN DK Ecm Ecm
0.8 2221.
POWER DIST BLU LT
Uh - Eng1 0.8
SPEED_LOW SPEED_HI
TRANSMISSION
10A Tcm
ECM TOSS LOW ECM TOSS HI
Ecm Ecm
239 PURGE_P
A
SPEED SNR LOW REP_TOSS_HI_1
SPEED SNR HI
Valve Asm-Cnstr Purge Speed Snr
Speed Snr
2221.
BLU LT
2222 SPEED_LOW 0.8
2221 SPEED_HI
B
428.
GRN DK/WHT
0.8
J2-45 J2-34 J2-4 J2-36 J2-23 J2-22 J2-20 J2-21 J2-42 J1-79
+V +V
LOW LOW
CANISTER
VENT SOLENOID
CANISTER PURGE
SOLENOID
AIR
SOLENOID
AIR PUMP
RELAY
HI
TRANS INPUT SPEED SENSOR
PCM TRANS OUTPUT SPEED SENSOR
HI
TCC ENABLE 3-2 SHIFT
RELAY SOLENOID/ SKIP SHIFT
TRANS MOD RLY


PAGE
POWER DIST POWER DIST
Uh - Eng3 Uh - Eng2
15A 15A
INJ1_P INJ2_P
539. 339.
PNK PNK
0.8 0.8
10F MP150 SLD

J K
J INJ
K 10M MP150 SLD
12045808
539. 339.
PNK PNK
1.0 TXL
50
19 1.0 TXL
50
19
INJ INJ
SPLICE SPLICE
539. 539. 539. 539. 339. 339. 339. 339.

PNK PNK PNK PNK PNK PNK PNK PNK
TXL
0.8 50 19 0.8 TXL 19 TXL
0.8 50 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 TXL
0.8 50 19
50 50 50 50 50
INJ INJ INJ INJ INJ INJ INJ INJ
B B B B
Fuel Inj #1 Fuel Inj #3 Fuel Inj #2 Fuel Inj #4

17124607 002 17124607 002
X0036 6M6 6M6 X0036 X0036 6M6 6M6 X0036
pe058332 pe058332 pe058332 pe058332
A A B B A A B B
Fuel Inj #5 Fuel Inj #7 Fuel Inj #6 Fuel Inj #8

X0036 6M6 6M6 X0036 X0036 6M6 6M6 X0036
pe058332 pe058332 pe058332 pe058332
Rail Asm - Inkn Fuel A A A A
17200041
6M8 0100A 1744. 1746. 845. 877. 1745. 844. 846. 878.
BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
12065425 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
INJ INJ INJ INJ INJ INJ INJ INJ
12045808
10M MP150 SLD
A D F G H C E B INJ
A D F G H C E B
10F MP150 SLD
1744. 1746. 845. 877. 1745. 844. 846. 878.

BLK PNK/BLK BLK/WHT RED/BLK GRN LT/BLK BLU LT/BLK YEL/BLK BLU DK/WHT
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
J2-65 J2-56 J1-49 J1-50 J1-9 J1-10 J1-53 J1-36 J1-3 J1-76 J1-43 J1-4 J1-44 J1-37 J1-77
+V FREQ IN FREQ IN
BAT VOLTAGE RTN FLAT RTN FLAT VREF RTN F

MON KNOCK 1 KNOCK 2
EHC DIFF FLAT DIFF FLAT
PCM
DIAGNOSTIC KNOCK 1 KNOCK 2 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
A H F C D G E B


PAGE
POWER DIST
Ip1 - Brake
Family 2
10A
has Fuse
441 CR_CLU_P
B
Man Cltch Sw Top Of Trvl
379.
BRN/WHT
0.5 BRAKES
TRANSMISSION Brake Sw STARTING & CHARGING
Tcm Generator Assembly
30M GTMXD
A11
A11 30F GTMXD
REQ_TORQ TCC_PCM 25 L_TERM_L18
379.
TRANSMISSION BRN/WHT STARTING & CHARGING
Tcm 0.5 Generator Assembly
30F GTMXD SLD

B6 420.
PPL
B6 0.5
30M GTMXD SLD
DEL_TORQ F_TERM_MON
464.
TAN/BLK 463. 379. 23.
0.8 ORN/BLK BRN/WHT GRA
0.8 0.5 0.8
J2-5 J1-13 J1-35 J1-33 J2-37 J2-13 J1-62 J2-15 J2-75
+V +V +V
TORQUE TORQUE CLUTCH TCC CRUISE INHIBIT/ CRUISE EXTENDED TRAVEL ALTERNATOR
DELIVERED REQUESTED SWITCH BRAKE REDUCED ENGINE POWER ENGAGED BRAKE SWITCH F-TERM MONITOR
SWITCH
PCM ALTERNATOR
L-TERM MONITOR


PAGE
INTERIOR LIGHTING POWER DIST IP CLUSTER

Headlamp Power Ip1 - Brake Speedometer (4KPPM)
Family 2
10A
has Fuse
2509 HIS_LP 441 HIS_LED_P PRIM_PPM
B D A
GND LED GND High Idle Switch 750 HIS_G 750 HIS_ILL_G BB_PPM
GND DIST GND DIST BODY BUILDER

Gnd Zone #7A Gnd Zone #7A Sec Ppm
LAMP GND SW
E F C
750. 534.
BLK GRN DK
0.5 0.5
IP CLUSTER IP CLUSTER STARTING AND CHARGING
Tachometer (2 Ppr) Mal Ind Lamp Starter Rly
30F GTMXD
A2 A3
A2 A3
30M GTMXD
TACH MAL_IND_LP PCM_START
2013. 534. 121. 419. 817. 1827. 447.

RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK YEL
0.5 0.5 0.5 0.5 0.5 0.8 0.8
24F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD

C3 C2 B6 B1 D1 C2
C3 C2 B6 B1 D1 C2
24M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD
2013. 534. 121. 419. 817. 1827.

RED GRN DK WHT BRN/WHT GRN DK/WHT YEL/BLK
0.8 0.8 0.5 0.5 0.5 0.8
J2-44 J1-31 J2-33 J2-38 J1-42 J2-10 J2-35 J1-38 J2-46 J2-50 J2-49 J1-39
+V +V +V
HI IDLE HI IDLE FAN2/ FUEL/OIL FAN1/ TACH ALTERNATOR CHG OIL LP MALFUNCTION STARTER
LAMP SWITCH CHECK GAUGES LP/ LEVEL OUTPUT ENGINE SHUTDOWN OUTPUT LAMP LIFT DIVE INDICATOR LP 4 kPPM 128 kPPM/ RELAY
A/C RECIRC
PCM
OUTPUT 4 kPPM
OUTPUT


PAGE
LCT TRANS POWER DIST STARTING & CHARGING POWER DIST POWER DIST
Tcm Uh - PcmB Clutch Sw Ip1 - Trans Uh - PcmB
Family 2
10A 10A 10A
has Fuse
UNMAN_TORQ CRANK_P 1433 L18_CRANK 1020 PCM_IGN0_P 440 PCM_BAT2_P

Ip1 - Pcm-I Uh - PcmB
806.
PPL Family 2
0.8 15A 10A
2467. has Fuse
WHT
0.8 439 PCM_IGN1_P 440 PCM_BAT1_P
J2-48 J2-47 J2-2 J2-8 J2-59 J1-19 J1-75 J1-20 J1-57 J2-63 J1-17 J1-18 J2-51 J2-6
IGN 0 +V +V +V +V
WAKEUP BATTERY BATTERY +V
PRIMARY SECONDARY
A B C
SHIFT A
SOLENOID
SHIFT B SOL
etc.
TCC CONTROL
SOLENOID
FORCE
MOTOR 1 LO PCM CRANK
REQUEST
IGN 1
RUN/CRANK
PRESSURE SWITCH
TRANS
TEMP SNSR FORCE
MOTOR 1 HI
MANIFOLD


PAGE
POST-OXYGEN SENSOR HEATED POST-OXYGEN SENSOR HEATED

(BANK 1 SENSOR 2) (BANK 2 SENSOR 2) PRE-OXYGEN SENSOR HEATED PRE-OXYGEN SENSOR HEATED
PCM (BANK 2 SENSOR 1) (BANK 1 SENSOR 1)

LOW HI LOW HI LOW HI LOW HI
A/D A/D A/D A/D
O2 HTR B GND O2 HTR A GND O2 HTR B LO O2 HTR A LO
J1-28 J1-68 J1-25 J1-65 J1-24 J1-27 J1-26 J1-66 J2-74 J1-29 J1-69 J2-72
1666. 1665.
PPL PPL/WHT
0.8 0.8
251 O2_HTRB_G 251 O2_HTRA_G

O2a O2a
GND DIST GND DIST 15A 15A

Gnd Zone #2a Gnd Zone #2a
739 O2_HTRB_P 739 O2_HTRA_P
B D B D
Oxy Sen Htd - Rh Oxy Sen Htd - Lh

+ HI + HI
- V LO - V LO
A E A E
1667. 3212. 1664. 3113.

TAN GRN LT TAN BLK/WHT
0.8 0.8 0.8 0.8


PAGE
PCM
LOW OIL VATS RES KNOCK RES KNOCK INLET
LVL SWITCH INPUT EVEN ODD AIR TEMP MAF
+V +V FREQ IN FREQ IN +V +V
VREF
CLASS 2 RTN G ETC
SERIAL
DATA
J1-58 J1-59 J1-70 J2-30 J1-11 J1-51 J2-57 J2-25 J2-31 J1-15 J1-14
1049. 1174. 1876. 496. 472.

GRN DK BRN BLU LT BLU DK TAN POWER DIST
0.5 0.8 0.8 0.8 0.5 Uh - Eng1
10A
552. 492.
BLK YEL 239 L18_MAF_P 774 ETC_B
0.5 0.5
A 1
30M GTMXD SLD
C8 Sw Asm - Low Oil Lvl Sensor - Knock Lh
C8 ELEC THROT CNTL
30F GTMXD SLD
Etc Mdl
SERIAL DATA LINK
Star Connector
B CASE A B E D 1061 ETC_A
REF TEMP MAF IGN MAF Sense

LOW
1049.
ENG_CL2 GRN DK ELEC THROT CNTL
0.5 GND Etc Mdl
250 LOW_OIL_G ODD_KNK_G
C
GND DIST
Case Gnd
GND DIST
Gnd Zone #2A
Sensor - Knock Rh
CASE
351 MAF_G
EVEN_KNK_G
GND DIST GND DIST

Case Gnd Gnd Zone #3A


PAGE
POWER DIST
Uh - Eng3
PCM
FUEL FUEL
TANK LEVEL FUEL
PRESSURE FTPRESS SENSOR LEVEL 15A
SENSOR (SEC) SECONDARY SENSOR EST C EST F EST H EST A
V5B +V +V FREQ OUT FREQ OUT FREQ OUT FREQ OUT
RETURN FUEL EST RTN
539 IGN_COIL1_P
H FUEL PUMP BANK 1 (ODD)
PUMP RELAY
RELAY SEC
J2-64 J1-5 J1-23 J2-73 J2-9 J2-3 J2-54 J2-60 J2-27 J2-68 J2-69 J2-26
465. 1465. 1589.
470. 1936. GRN DK/WHT TAN PPL 2129. 2127. 2125. 2123. 2121.
BLK BLU DK BRN RED GRN DK BLU LT PPL
0.8 0.5 0.8
0.8 0.5 0.8 0.5 0.5 0.5 0.5
FUEL HAND & STOR 7F MP150 SLD

E B C F G H
Fuel Tank Senders
IGN E B C F G H
7M MP150 SLD
12047933
FUEL_LVL2 FUEL_RLY2
2129. 2127. 2125. 2123. 2121.
BRN RED GRN DK BLU LT PPL 539.
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 PNK
50 50 50 50 50 1.0 TXL 19
FUEL_RTN IGN IGN IGN IGN IGN 50
IGN
SPLICE
Sec Fuel Sender Sec Fuel Pump Rly
539. 539. 539. 539.
PNK PNK PNK PNK
FUEL_RLY1 FUEL_LVL1 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
50 50 50 50
IGN IGN IGN IGN
C D C D C D C D
EST IGN EST IGN EST IGN EST IGN Odd Ignition Coil & Driver
Fuel Pump Rly Pri Fuel Sender CYL_7 CYL_5 CYL_3 CYL_1 6Y4 2700A
SPARK SPARK SPARK SPARK

EST PLUG EST PLUG EST PLUG EST PLUG
LOW GND LOW GND LOW GND LOW GND
12162144
A A A A
B S B S B S B S
2129. 2129. 2129. 2129.

BRN BRN BRN BRN
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN
250. 250. 250. 250.
BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN
SPLICE
SPLICE
Ign - Left Bank 250.

BLK A A A A
15320908 1.0 TXL
50
19
12F X0008 IGN Spark Plug
12047933
7M MP150 SLD 12158637 003
12047938 A IGN 6Y 4 0021A
A
7F MP150 SLD
CASE CASE CASE CASE
250 IGN_ODD_G
CASE2
GND DIST Gnd Dist
Gnd Zone #2B Spark Plug Case
Page 8A-14B - 0


PAGE
POWER DIST
Uh - Eng2
15A PCM CAMSHAFT

POSITION CRANK CRANK
EST D EST G EST E EST B CAM SUP SENSOR SUP SENSOR
FREQ OUT FREQ OUT FREQ OUT FREQ OUT IGN FREQ IN IGN FREQ IN
339 IGN_COIL2_P EST RTN
BANK 2 CAM RTN CRANK RTN
CRANK
POS 2
J2-67 J2-29 J2-28 J2-66 J2-61 J2-39 J1-73 J1-61 J1-2 J1-12 J1-21 J1-16
2122. 2124. 2126. 2128. 2130. 631. 632. 1867. 1868.
RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT RED PNK/BLK GRN LT YEL/BLK
0.5 0.5 0.5 0.5 0.8 0.5 0.5 0.5 0.5
7F MP150 SLD
H B C F G E 633. 1869.
IGN
BRN/WHT BLU DK/WHT
H B C F G E 0.5 0.5
7M MP150 SLD
12047933
339. 2122. 2124. 2126. 2128. 2130.
PNK RED/WHT GRN DK/WHT BLU LT/WHT PPL/WHT BRN/WHT
1.0 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN IGN IGN
SPLICE
A C B A C B
339. 339. 339. 339.
PNK PNK PNK PNK
Cam Sensor Crank Sensor
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
ENG ENG ENG ENG EFFECT EFFECT
D C D C D C D C
CAM CRANK
SENSOR SENSOR
Even Ignition Coil & Driver IGN EST IGN EST IGN EST IGN EST
6Y4 2700A CYL_2 CYL_4 CYL_6 CYL_8
SPARK SPARK SPARK SPARK

PLUG EST PLUG EST PLUG EST PLUG EST
GND LOW GND LOW GND LOW GND LOW
12162144
A A A A
S B S B S B S B
2130. 2130. 2130. 2130.

BRN/WHT BRN/WHT BRN/WHT BRN/WHT
0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19 0.8 TXL
50
19
IGN IGN IGN IGN
250. 250. 250. 250.

BLK BLK BLK BLK
0.8 TXL
50
19 0.8 TXL
50
19 0.8 50
TXL 19 0.8 50
TXL 19
IGN IGN IGN IGN
SPLICE
SPLICE
250.
A A A A BLK Ign - Right Bank
1.0 TXL
50
19
15320908
Spark Plug IGN
12F X0008
12047933
12158637 003 7M MP150 SLD
6Y 4 0021A A IGN 12047938
A
7F MP150 SLD
CASE CASE CASE CASE
250 IGN_EVEN_G
CASE3
Gnd Dist GROUND DIST
Spark Plug Case Gnd Zone #2B
Page 8A-14B - 0


PAGE
PCM A/C PRESSURE

A/C
CLUTCH REQ A/C STATUS/ AC PRESS CYC MIL
TRANSFER CASE LO
4WD HI-LO A/C SECONDARY
PRNDL A PRNDL B PRNDL C PRNDL P SENSOR RELAY A/C NUET START SWITCH REQUEST SWITCH HI PRESS SWITCH
+V +V +V +V +V +V +V +V
VREF
RTN I
V5B SUPPLY 2A
+V
J1-32 J1-72 J2-62 J1-34 J2-80 J1-45 J2-14 J2-43 J2-17 J2-18 J2-55 J2-12 J2-16 J2-11
1786. 459. 762. 603.

ORN/BLK GRN DK/WHT GRN DK/WHT GRN DK
0.8 0.5 0.8 0.5
HVAC
Ac Enable Rly
IMS_NS PCM_LO_AC 1694.
GRA/BLK
0.5
AC_ENABLE_A
TRANSMISSION HVAC
Nsbu - P Low Press Sw
24M GTMXD SLD

B5
HVAC B5 24F GTMXD SLD
High Press Sw
1694 TRNSCAS
PCM_HI_AC

4WD ATC Mdl


PAGE
L18Pcm - J1=Blue - J2=Green
PCM PTO ENG

KILL
PTO
STATUS
PTO
ENGAGE
PTO
ENABLE
LOW
COOLANT
SWITCH
2 SPD AXLE
SWITCH
+V +V
IAC A IAC B POWER POWER POWER POWER J1-

LO HI HI LO GND A GND B GND C GND D
J2-
J1-71 J1-52 J1-78 J1-22 J1-30 J2-19 J2-78 J2-79 J2-76 J2-77 J1-1 J1-40 J2-1 J2-40
494. 2562. 488. 1478. 1467.

BLU LT PPL GRN LT GRN LT GRA/BLK
0.8 0.5 0.5 0.5 0.8
PTO_ENABLE 2SP_AXLE 351 L18_1_G 351 L18_3_G
UPFITTER PROV 2 SPEED AXLE GND DIST GND DIST

Pto Enable 2Spd Axle Rly Gnd Zone #3A Gnd Zone #3A
PTO_ENG_DIS PTO_ENGAGE
351 L18_2_G 351 L18_4_G
A
Low Coolant Sw
UPFITTER PROV UPFITTER PROV 30M GTMXD SLD
B3 GND DIST GND DIST
Pto Kill Pto Rly
B3 Gnd Zone #3A Gnd Zone #3A
30F GTMXD SLD
TRANSMISSION B
Body Bldr Trans Conn
BB_TRANS
1478. 1478. 451. 451.
GRN LT GRN LT BLK/WHT BLK/WHT
0.8 0.8 0.8 0.8
2522.
YEL
0.8
6M GT280 SLD 12M GT280 SLD 6F GT280 SLD 12F GT280 SLD
F L E J
2522. F L E J
YEL 6F GT280 SLD 12F GT280 SLD 6M GT280 SLD 12M GT280 SLD
0.8
2522. 1478. 1478. 451. 451.

YEL GRN LT GRN LT BLK/WHT BLK/WHT
0.8 0.8 0.8 0.8 0.8
SA2522
UPFITTER PROV 2522.

Pto Load YEL
0.8 2522 TCM_PTOSTAT
30F GTMXD SLD
B9
B9 30M GTMXD SLD
PTO_FEDBACK
TRANSMISSION
Tcm
351 LOW_COOL_G
GND DIST
Gnd Zone #3A


PAGE
Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
Sen Asm-Cool Temp

15326386
12F 4000A
IC69 . IC469 LOW_OIL_G
15449029 LT GRN/WHT
0.5 TXL
50
7
ISUZU
B
A
Oil Level Sw GND DIST
TEMP
97328879 Engine Earth C
UPC FNA Page 8A-14A - 12
LOW
REF 12129140
B A N.O. HELD CLOSED AT
NORMAL FLUID LEVEL
FUEL TEMP SENSOR REQUIRES IMT SENS TERMINALS

ARE AU PLATED
AU 3 GOLD PLATED TERMINALS
AU A1
Sensor - Oil Pressure AU 1
5V
REF TEMP Sen Asm-IMT 1
OIL
97600434
PRESSURE UPC FNA Sensor Asm-Fuel Temp 97381182
TEMP
97224993 Sensor - Map
REF YAZAKI
5V
REF 09373269 004
REF Sumitomo: UPC FNA LOW
7282-7020-10 12F 5000A
LOW REF IC43. BOOST
6189-0099 LOW 178392-6 YEL AU A2
0.5 TXL
50
7
LOW
AU 2 AU 1 AU 2 ISUZU REF
12129946
IC44. IC188
IC68 . (Page 8) CAN_HI BRN BLU LT 2 3
BRN IC66. IC71. IC57. TXL
0.5 50 7 0.5 TXL 7
50
TAN/WHT BLK GRA HB03 . ISUZU ISUZU
0.5 TXL 7
IC189.
ISUZU
50 0.5 TXL
50
7 0.5 TXL 7 0.5
50
TXL 7
50 PPL/YEL ISUZU
IC41. IC47. ISUZU ISUZU ISUZU 7 FURUKAWA YEL/BLK IC92. IC94. IC93.
0.5 TXL
50
YEL BLK ISUZU FW-C-6F-B 0.5 TXL
50
7
GRA GRN LT ORG/BLK
0.5 TXL 7 0.5 TXL 7 A B E F C ISUZU 0.5 TXL 7 0.5 TXL 0.5 TXL 7
50 50 50 50 50
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
A B E F ENG C FURUKAWA
EARTH C
38F GT MXD
13551537 13551536 FW-C-6M-B 13551537 13551536
Conn 40M GT 150-280 Sld Conn 38M GT 150-280 Sld Conn 40M GT 150-280 Sld Conn 38M GT 150-280 Sld
4 8 18 J2 29 28 27 J1 36 40 J2 4 AU 8 AU 20 18 19 J1
4 8 18 29 28 27 36 40 4 AU 8 AU 20 18 19
Conn 40F GT 150-280 Sld Conn 40F GT 150-280 Sld Conn 40F GT 150-280 Sld Conn 40F GT 150-280 Sld
432.
6062. 1578. GRN LT
410. 2761. 1174. 331. 2755. 2705. BRN YEL 6118. 6120. 2704. 0.5
YEL BLK BRN TAN/WHT BLK GRA BLU LT YEL/BLK GRA 469.
0.5 0.5
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 ORN/BLK
0.5
J1-68 J1-47 J1-9 J1-44 J1-23 J1-15 J2-47 J2-48 J1-65 J1-53 J1-12 J1-19 J1-6
VREF VREF VREF
SENSRTN ENG OIL SENSRTN V5BA

ECT SENSRTN V5BA SENSRTN
LVL LO SENSRTN IMT MAP MAP
EOP EOP F TEMP MAP
COOLANT ENG OIL FUEL TEMP INT MAN
TEMP PRESS
ECM TEMP
C2 SAMPLE E35 ECM
Engine Controls (LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:28:10 pm ORGANIZATION
GMT560 08 X h83020d 001 Mule 0 Agustin Velazquez GMT560


PAGE
Engine Controls (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)

4WD ATC Mdl
1694 TRNSCAS_1
A
Sen Asm-Cool Temp #2
TEMP
15326386
24F GTMXD SLD Valve Asm-EGR
B5 12F 4000A EGR VALVE DC MOTOR 98006484
REF
B5 24M GTMXD SLD
LOW 15449029 EGR EGR EGR DC EGR DC Sumitomo
PWR EGR GND MOTOR HI
MOTOR LO
6195-0021
B
C A B F D
IC. IC.
TRANSMISSION YEL GRA
1694. Tcm 0.5 TXL
50
7 0.5 TXL
50
GRA/BLK ISUZU ISUZU
0.5 IC142 . IC144. IC143. IC141. IC140.
GRA BRN/WHT BLK GRN LT/BLK ORN/BLK
0.5 TXL
50
TXL
50
TXL
0.5 50 0.5 TXL 0.5 TXL
50
50
ISUZU ISUZU ISUZU ISUZU
REP_TOSS_HI_1 0.5
ISUZU
13551537
Conn 40M GT 150-280 Sld
1 5 28 30 29 31 32 J2
2221. 1 5 28 30 29 31 32
Conn 40F GT 150-280 Sld
BLU LT
0.8
2032. 596. 2702. 5763. 2753. 5746. 5764.
GRN LT GRA GRA BRN/WHT BLK GRN LT/BLK ORN/BLK
0.5 0.5 0.5 0.5 0.5 1.0 1.0
J1-82 J1-57 J2-58 J2-45 J1-45 J1-64 J1-37 J1-67 J1-86 J2-46 J2-33
TOSS LO TOSS HI/ VREF

REP TOSS
SENSRTN V5BA SENSRTN EGR EGR
VBATT
ECT 2 EGR DC MOTOR DC MOTOR
EGR A (-) A (+)
FR AXLE SW 4WD LO ECT 2
EGR
ECM
POS SENS


PAGE
AU 2 AU 2 AU 2 AU 2 AU 2 AU 2 AU 2 AU 2
Fuel Inj 1 Fuel Inj 4 Fuel Inj 2 Fuel Inj 5 Fuel Inj 7 Fuel Inj 6 Fuel Inj 8 Fuel Inj 3
89002368
BOSCH
1 928 403 874
IC11. ENG
AU 1 AU 1 AU 1 AU 1 AU 1 YEL AU 1 AU 1 AU 1
IC16. ENG IC19. ENG 2.0 TXL
50
19
IC22. ENG IC12. ENG
GRN LT/BLK TAN/WHT IC20. ENG
BLU DK/WHT PNK
IC60. ENG YEL/BLK
ORG IC10. ENG 2.0 TXL 19 2.0 TXL 19 IC21. ENG 2.0 TXL 7 2.0 TXL 19
50 50 2.0 TXL 19 50 50
TXL 7 BLU LT/BLK IC13. ENG ORG/BLK 50
2.0 50
2.0 TXL
50
19
PPL 2.0 TXL
50
19
2.0 TXL
50
19
IC60. ENG IC13. IC17. ENG
ORN IC11. ENG PNK/BLK
IC15. ENG ENG
YEL IC12 . ENG
TAN 2.0 TXL
50
19
PPL PNK 2.0 TXL 19
2.0 TXL 19 50
2.0 TXL
50
7 2.0 TXL
50
19 50 TXL 7
2.0 50
IC13 IC11
IC10 IC12
13551537 13551536 13551537 13551536
Conn 40M GT 150-280 Sld Conn 38M GT 150-280 Sld Conn 40M GT 150-280 Sld Conn 38M GT 150-280 Sld
6 2 35 J2 7 3 34 J1 34 3 7 J2 35 2 6 J1
6 2 35 7 3 34 34 3 7 35 2 6
Conn 40F GT 150-280 Sld Conn 40F GT 150-280 Sld Conn 40F GT 150-280 Sld Conn 40F GT 150-280 Sld
1744. 5421. 844. 1745. 5423. 845. 877. 5422. 846. 878. 5425. 1746.
BLK ORN BLU LT/BLK GRN LT/BLK PPL BLK/WHT RED/BLK YEL YEL/BLK BLU DK/WHT PNK PNK/BLK
1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
J1-74 J1-1 J1-51 J1-75 J1-49 J1-50 J1-3 J1-73 J1-26 J1-2 J1-25 J1-27
INJ # 1 BANK 1 HS INJ # 4 INJ # 2 BANK 3 HS INJ # 5 INJ # 7 BANK 2 HS INJ # 6 INJ #8 BANK 4 HS INJ # 3
ECM


PAGE
POWER DIST
EXH TEMP SENSORS REQUIRE GOLD PLATED TERMINALS Ip1 - Brake
Van Position Sensor REQUIRES GOLD PLATED TERMINALS 10A

A AU
Van Position Sensor 441 CR_CLU_P
Vane Position Sensor 97603320 Sensor Exhaust Temp (Pre DPF) B
V5B SENSRTN
VNT VNT VNT 12191366 Man Cltch Sw Top Of Trvl
TRANSMISSION
Transmission
A AU C AU B AU
B AU
A AU A
A
VNT SOLENOID VALVE
97387888 Sensor Exhaust Temp #2 (Post DPF) IMS_NS
AMP
EX-03QRY200040
48.
B GRA
0.5
B AU
BRAKES
Brake Sw
30M GTMXD
A11
POWER DIST
Ip2 - Brake Iso
A11
30F GTMXD
IC171 . IC170 . TCC_PCM

WHT BLU DK 48.
0.5 TXL
50 0.5 TXL
50
10A GRA
ISUZU ISUZU 0.5
IC160 . IC161 . 5277. 6782. 5377. 6783.
IC162 . BLU DK BRN BLU LT DRN/WHT BRK_NO_P
TAN YEL ORN/BLK
0.5 TXL 0.5 TXL 0.8 0.8 0.8 0.8
50 0.5 TXL
50 50 1320.
ISUZU ISUZU ISUZU BLU LT
0.5
13551536 Asm Conn 8M Sealed GT 280
Conn 38M GT 150-280 Sld D AU C AU B AU A AU
32 AU 30 AU 31 AU 5 1 J1 30F GTMXD SLD
AU AU AU D AU C AU B AU A AU B6
32 30 31 5 1 Asm Conn 8F Sealed GT 280 30F GTMXD SLD
Conn 40F GT 150-280 Sld B7
B6 30M GTMXD SL
30M GTMXD SLD B7
5931.
5947. WHT
YEL 5277. 6782. 5377. 6783.
1.0 BLU DK BRN BLU LT DRN/WHT
0.5 1320. 1786. 48.
0.8 0.8 0.8 0.8
5930. BLU LT ORN/BLK GRA
5928. 5929. BLU DK 0.5 0.8 0.5
TAN ORG/BLK 420.
1.0
0.5 0.5 PPL
0.5
J1-13 J1-20 J1-63 J1-96 J1-48 J1-69 J1-70 J1-93 J1-94 J1-83 J2-22 J2-40 J2-39 J1-32
EXH GAS EXH GAS

TEMP 1 SENSRTN TEMP 2
V5BG3 SENSRTN VAR NOZ VAR NOZ SENSRTN BRAKE APPLY
VNT POS VNT POS SOL LO SOL HI
VREF EGT VREF VBATT
EGT #2 SW
VAR NOZ BRAKE BRAKE PARK CRUISE DISABLE
SW #1 SW #2 NEUT SW CLUTCH SW
TURBO POS
ECM


PAGE
IP CLUSTER
Tachometer (2 Ppr)
TACH
IP CLUSTER
BB_PPM
Mal Ind Lamp
Intake Throttle Actuator
INTAKE THROTTLE POSITION 97364406
V5B
TV TV
SENSRTN
TV
TV TV
MOTOR HI
YAZAKI
MOTOR LO
BODY BUILDER 7283-8850-30
Sec Ppm AU AU AU AU
MAL_IND_LP F AU E C A B AU 3
121. IP CLUSTER
Speedometer (4KPPM) 5V Sensor - Diff Press Filter
WHT REF
0.5
IC150 . IC153
. IC154. IC151. IC156.
GRA GRN LT TAN BRN YEL SUMITOMO_6189-0099
REF PDF
0.5 TXL
50
TXL 0.5 TXL
0.5 50 ISUZU 50 0.75 AVX 0.75 AVX
50 LO
50
ISUZU ISUZU ISUZU
24F GTMXD SLD PRIM_PPM ISUZU
B6 AU
1 AU
2
13551537
B6 14 12 13 11 10
J2
24M GTMXD SLD
14 12 13 11 10
6055.
YEL/BLK
419. 817. 1827. 0.8
BRN/WHT GRN DK/WHT YEL/BLK STARTING & CHARGING 6136. 6053.
0.5 0.5 0.8 Starter Rly BRN BLU DK
2701. 0.8 0.8
GRA 2752. 581.
BLK YEL
0.5
0.5 0.5
B1 D1 C2 Asm Conn 8M Sealed GT 280
G AU F AU E AU
30M GTMXD SLD B1 D1 C2 30M GTMXD SLD
PCM_START
485. G AU F AU E AU
GRN DK 582. Asm Conn 8F Sealed GT 280
BRN
0.5
419. 0.5
121. BRN/WHT 1827.
WHT 0.5 YEL/BLK 6136. 6055. 6053.
447. BN YEL/BLK BLU DK
0.5 817. 0.8 YEL
GRN DK/WHT 0.8 0.8 0.8
0.8
0.5
J2-55 J2-30 J2-42 J2-54 J1-71 J2-32 J1-17 J1-91 J1-36 J2-7 J2-20 J1-14 J1-35 J1-43
VBSW VBSW VBSW
INT THROT SENRTN

V5B INT THROT DC MOTOR (+) V5BG2
SENSRTN DC MOTOR (-) DPF DPF
IN AIR THR POS IN AIR THR POS 2
ECM
VBATT
TVA DELTA PRESS
FILTER
TACH MALFUNCTION PRIMARY SECONDARY START START
INDICATOR LP 4KPPM 128KPPM ENABLE RLY ENABLE RLY
(SES)


PAGE
POWER DIST
IgnB_Rly
30A
339 VBATT_A

Ip1 - Trans IgnB_Rly IgnB_Rly
STARTING & CHARGING POWER DIST
2nd Generator Ip1 - Start
10A 30A 30A
10 A 1020 LMM_IGN0_P 339 VBATT_B 339 VBATT_D
2524 L2_TERM_LMM CRANK_P

POWER DIST
STARTING & CHARGING STARTING & CHARGING Ip1 - Pcm-I IgnB_Rly Uh - PcmB
Ign B Rly
1st Generator 1st Generator
15A 30A 10A
439 LMM_IGN1_P 339 VBATT_C 440 ACTPWR_B

IGNB_P
25 L_TERM_LMM F_TERM_MON
23. 2219.
GRA 806. GRA/BLK
0.8 PPL 0.8
0.8
J2-24 J2-23 J2-8 J2-38 J1-7 J2-19 J2-21 J2-56 J2-1 J2-3 J2-5 J1-76 J1-77
VBATT VBATT BATTERY
RUN/CRANK
VBATT IGN 1 ACT PWR BATT FEED
ALT L ALT L ALT F CRANK POWERTRAIN ACCESSORY VBATT VBATT 2
TERM #2 TERM #1 TERM A&B
REQUEST RELAY VBATT 3
ECM
ALT L
OUTPUT


PAGE
CRUISE
ECM PPS1
VREF
SENSRTN V5BB SENSRTN V5B

CRUISE CRUISE CRUISE PPS1 PPS1 PPS2 PPS2 PPS2
ON/OFF RES/ACC SET/COAST
J1-61 J1-10 J1-34 J2-29 J2-49 J2-15 J1-78 J1-21 J1-38
1271. 1161. 1164. 1272. 1162. 1274.

BRN BLU DK WHT/BLK PPL BLU LT TAN
0.5 0.5 0.5 0.5 0.5 0.5
24M GTMXD SLD

B2 A8 B1 A2 A3 A6
CRUISE CNTL
Cruise Cntl Sw B2 A8 B1 A2 A3 A6 24F GTMXD SLD
397 ON_OFF_D
1271. 1161. 1164. 1272. 1162. 1274.

BRN BLU DK WHT/BLK PPL BLU LT TAN
CRUISE CNTL 0.5 0.5 0.5 0.5 0.5 0.5
Cruise Cntl Sw
D E F A B C
PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 Pedal Position Sensor

RTN 5V REF RTN 5V REF
87 RES_ACCEL_D
CRUISE CNTL
Cruise Cntl Sw
84 SET_COAST_D


PAGE
ECM VREF
VBATT VREF
VREF
SENSRTN RAIL PRESS RAIL PRESS SENSRTN SENSRTN V5B SENSRTN
WIF
WIF SW HI LO MAF IAT MAF MAF
LO CLNT WIF
LVL SENSOR MAF
MAF IAT
J1-58 J2-41 J1-22 J1-85 J1-24 J1-72 J1-55 J1-18 J1-62 J1-42 J1-5 J1-16 J1-33
1478.
GRN LT 2834.
0.5 508 LMM_WIF YEL
0.5
472. 476.
30M GTMXD SLD TAN BLK
B3 B9 POWER DIST
2530. 0.5 0.5
PPL/WHT Uh - Eng1
B3 B9 HEATED FUEL
30F GTMXD SLD 0.5
Wif
1478.
GRN LT 10A
0.8 552. 492.
451. BLK YEL 239 LMM_MAF_P
BLK/WHT 0.5 0.5
0.8
6M GT280 SLD
F E
F 6F GT280 SLD E
1478. AU 4 AU 5 AU 1 AU 3
GRN LT
0.8 Conn 40F GT 150-280 Sld
37 33 REF TEMP MAF IGN
MAF Sense
451. J2 LOW
BLK/WHT 37 33
0.8 13551537
A IC31 GND
YEL
Low Coolant Sw TXL
0.5 50 7
ISUZU
AU
2
351 LOW_COOL_G
ALL MAF SENSOR 5 TERMINALS ARE GOLD PLATED
IZ07 RPCV_SH
GND DIST
Gnd Zone #3A
GND DIST
Engine Earth C
AU B Page 8A-14A - 12
IC32 LO Rail Press Control Valve

PPL/WHT
97384667
0.5 TXL
50
7
ISUZU UPC FNA
HI BOSCH
A 928 000 453
AU A


PAGE
ECM
WAIT TO START (GP LMP)
IGN0 VREF VREF VREF
SENSRTN
FUEL LVL VBATT SENSRTN V5B SENSRTN V5BG1 SENSRTN
1&2 FUEL F TRANSFER/ FUEL FF DIF PRESS CAM 4X CAM 4X CRANK 58X CRANK 58X
LEVEL LIFT PUMP LEVEL
RELAY FF DIF PRESS CAM 4X CRANK 58X
SEN2 SEN1
J2-34 J2-50 J2-12 J2-36 J1-54 J1-87 J2-16 J1-41 J1-88 J1-56 J1-40 J1-11 J1-79
TELL TALE
465. Ttm - Wait Intake Heater
470. GRN DK/WHT 6259. 6265. 6270. 6271.
BLK 507. BLU DK BLU DK/WHT PPL/WHT WHT/BLK
0.8
0.5 BLU DK 0.5 0.5 0.5 0.5
0.5
6266. 6272.
1936. 1589. BRN GRA/BLK
BLU DK PPL INTAKE_HTR 30M GTMXD SLD 0.5 0.5
0.5 0.8 C3
C3 30F GTMXD SLD
26 25 24 15 16 17
507. 26 25 24 15 16 17 J1
BLU DK Conn 38M GT 150-280 Sld
FUEL_RLY1 13551536
FUEL_RTN 0.5
IC26. IC27. IC23 . IC24.

BLU DK BLU DK/WHT PPL/WHT WHT/BLK
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 0.5 TXL 7
50 50 50 50
FUEL HAND & STOR ISUZU ISUZU ISUZU ISUZU
FUEL HAND & STOR IC28. IC25.
Fuel Pump Rly
Fuel Tank Senders BRN GRA/BLK
0.5 TXL
50
7 0.5 TXL
50
7
ISUZU ISUZU
FUEL_LVL2 FUEL_LVL1

Sec Fuel Sender Pri Fuel Sender
IZ06 CAM_SH IZ05 CRANK_SH
GND DIST GND DIST

Engine Earth B Engine Earth B
Page 8A-14A - 12 Page 8A-14A - 12
3 2 1 3 2 1
Cam Sensor Crank Sensor
97365038 97365037
UPC FNA CRANK 58X UPC FNA
CAM 4X
6248-5317 6248-5317


PAGE
VBATT
SERIAL 1
CLASS 2
SERIAL 2
CLASS 2
GM LAN
LO TERMIN
ECM
GM LAN
HI TERMIN
EXH BRK SW
VBATT
CLTCH STRT REVERSS GR

EXH BRAKE SW SW
RELAY/LMP
J2-11 J2-9 J2-10 J2-44 J2-57 J1-89 J1-81 J2-53

ENGINE CTRL
Splice
SERIAL DATA LINK
Star Connector
GMLAN_1
ENGINE CTRL
Splice 2081.
GRN LT
ENG_CL2 0.8
1049.
GMLAN_2
GRN DK
1962 EXH_TEL 0.5
30F GTMXD SLD

30M GTMXD SLD
C8 D5
C8 30M GTMXD SLD D5 30F GTMXD SLD
EXHAUST BRAKE
Tell Tale 1049.
GRN DK
0.5
2081.
GRN LT
6105. 6106. 0.5
BLU DK BLU LT
0.5 0.5
EXH_BRK
EXH BRAKE/RSTR
Exhaust Brake Sw


PAGE
EV
FAN ECM A/C
A/C
CLUTCH AC
VBATT REQUEST VBATT PRESS
SENSRTN V5B
V5B EV FAN AC PRESS
EV FAN EV FAN FEEDBACK
A/C HI SIDE GND AC PRESS
A/C PRESS
TRANS
REVERSE SW PRESS SW CYCLING SW
J1-84 J2-28 J2-26 J1-4 J1-28 J1-52 J1-80 J2-31 J2-25 J2-13 J2-27 J2-35
24. 2365. 2364.

GRN LT GRA BLU DK
0.8 0.8 0.8
2523. 459. 603.
GRN DK/WHT GRN DK/WHT GRN DK
0.8 0.5 0.5
BACK_UP EV_FAN_REF EV_FAN_SIGNAL
EXTERIOR LIGHTING FAN CONTROL FAN CONTROL PCM_LO_AC2

Reverse Sw EV Fan EV Fan
PCM_HI_AC2
HVAC
6141. 2366. Low Press Sw
BN/WH WHT/BLK
0.8 0.8
HVAC
High Press Sw
EV_FAN_RTN EV_FAN
AC_ENABLE_A2
FAN CONTROL FAN CONTROL HVAC

EV Fan EV Fan Ac Enable Rly


PAGE
E35 C2 Sample
ECM
PTO
ENGAGE PTO HI IDLE SW
RLY ENABLE LED CNTRL
VBATT VREF VBATT
POWER GNDS
V5BA SENSRTN
FR PRESS FR PRESS
PTO PTO FR DIF
HI IDLE SW 1 2 3
ENG DISABLE FEEDBACK PRESS
J1-31 J1-8 J2-18 J1-60 J1-39 J1-30 J1-92 J2-17 J1-59 J2-2 J2-4 J2-6
2562. 488.
PPL GRN LT
0.5 0.5 351 LMM_3_G
2013. 534.
494. RED GRN DK
BLU LT 2917. 2919. 2918.
PTO_ENGAGE TAN ORG/BLK YEL 0.8 0.8
0.8 GND DIST
0.5 0.5 0.5
Gnd Zone #3A
24M GTMXD SLD

C3 C2
UPFITTER PROV 351 LMM_2_G 351 LMM_4_G
PTO_ENG_DIS
Pto Rly PTO_ENABLE
24F GTMXD SLD C3 C2

21 22 23
21 22 23 J1 2013. 534. GND DIST GND DIST
UPFITTER PROV
Pto Kill
UPFITTER PROV Conn 38M GT 150-280 Sld RED GRN DK Gnd Zone #3A Gnd Zone #3A
13551536
Pto Enable 0.5 0.5
TRANSMISSION
30M GTMXD
Body Bldr Trans Conn A2 A3
30F GTMXD A2 A3
IZ08 RAIL_SH
INTERIOR LIGHTING 534.
Headlamp Power GRN DK
BB_TRANS IC37. 0.5
IC46. IC40.
TAN ORN/BLK YEL
0.5 TXL 7 0.5 TXL 7 0.5 TXL 7 750.
2522. 2522. ISUZU 50 50 50
BLK
YEL YEL ISUZU ISUZU GND DIST
Engine Earth C 0.5
0.8 0.8
Page 8A-14A - 12 2509 HIS_LP
2522. AU 1 AU 2
YEL E F C
0.8
SA2522 REF Sensor - Rail Pressure
LOW 97371617 001 LAMP GND SW High Idle Switch
UPC FNA
2522. RAIL
YEL
0.8 2522
REF BOSCH:
TCM_PTOSTAT 5V
1 928 403 968
AU 3
TRANSMISSION GND LED GND

Tcm
B D A POWER DIST
FUEL Rail Pressure SENSORS TERMINALS ARE GOLD PLATED
Ip1 - Brake
UPFITTER PROV 750 HIS_G

Pto Load 750 HIS_ILL_G
10A
441 HIS_LED_P
GND DIST
GND DIST Gnd Zone #7A
PTO_FEDBACK Gnd Zone #7A


PAGE
STARTING AND CHARGING

Starter
FL
2 GLO_CNTL
SX2
ENGINE CTRL ENGINE CTRL POWER DIST
2.
2. Ecu Ecu Ip1 - Trans RED
RED 19
19
6106 GMLAN_1 6106 GMLAN_3 10A
SN2
1020 LMM_IGN0_GP
ENGINE CTRL ENGINE CTRL

Ecu Ecu
A POWER DIST
Ring Terminal 2.
Uh - Eng 1 RED
B 8.0
6105 GMLAN_2 6105 GMLAN_4
Htr Switching Module
M6 10A
97375410
DIGITAL
239 HTR_RLY_D_P
HEART BEAT ON_OFF RESPONSE TEMP VOLT
CURRENT
DT-16-6S-K002 Conn 40F GT 150-280 Sld
36 40 33 37 39 38
3 2 6 1 4 5 36 40 33 37 39 38 J1
HB20. HB06
. 13551536
TAN/BLK BLU/YEL
HB01. 0.5 AVX
50 HB05. 0.5 AVX
50
TAN ISUZU BLU LT ISUZU HB02.
PNK
0.5 AVX
50 0.5 AVX
50
ISUZU ISUZU 0.85 AVX
50
ISUZU
J2-26 J2-31 J2-27 J2-28 J2-29 J2-30 J2-43 J2-44 J2-45 J2-46 J2-53 J2-52 J1-A
Gpcm
HEART BEAT HTR SW M DIGITAL TEMP CURRENT VOLT LAN LAN LAN LAN IGN 0 IGN1 BATT
ON/OFF RESPONSE IN LO IN HI OUT LO OUT HI WAKE UP
GP GND GP # 1 GP # 2 GP # 3 GP # 4 GP # 5 GP # 6 GP # 7 GP # 8 J1-
J2-
J2-51 J2-03 J2-02 J2-01 J2-04
HB11. HB12. HB13. HB14. HB15. HB16. HB17. HB18.

RED/GRN WHT/GRN RED/WHT WHT/YEL RED/GRN LT WHT/GRN LT RED/BLU WHT/BLU DK
AESSX 19 AESSX-HT 19 19 19 19
2.0 50 2.0 50 2.0 AESSX-HT
50
19 2.0 AESSX-HT
50
19 2.0 AESSX-HT
50 2.0 AESSX-HT
50
19 AESSX-HT
2.0 50 AESSX-HT
2.0 50
HB03 GLO_CNTL_G A A A A A A A A
GP#1 GP#2 GP#3 GP#4 GP#5 GP#6 GP#7 Glow Plug # 8

glow_plug 001
UPC FNA
GND DIST
Engine Earth C
Page 8A-14A - 12
12020227
ALL GPCM TERMINALS ARE SILVER PLATED


PAGE
ENGINE CTRL
Ecu
GMLAN_3
ENGINE CTRL ENGINE CTRL ENGINE CTRL

Ecu Ecu Ecu
GMLAN_4 GMLAN_3 GMLAN_4
6106. 6105.
BLU LT BLU DK
0.8 0.8 6106. 6105.
BLU LT BLU DK
0.8 0.8
GMLAN_9
30M GTMXD SLD

D2 D4
TRANSMISSION
D2 D4 30F GTMXD SLD Tcm
GMLAN_10
TRANSMISSION
6105. Tcm
BLU DK
0.8
6106. GMLAN_6
BLU LT
0.8
DATA LINK CONN

Data Conn
GMLAN_5
DATA LINK CONN

Data Conn
OBJECT ID REVISION STAGE VERSION LAST CHANGED BY ORGANIZATION

Engine Controls (LMM)
GMT560 08 X h83020d 001 X 0 Agustin Velazquez GMT560
Panel Set: 14 schematic sheet1 3 $IVEDWORK/h83020d__001 Wednesday, April 19, 2006 1:28:10 pm Panel Set: 14

PAGE
Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel
B B B B B B
Cyl # 1 Cyl # 3 Cyl # 2 Cyl # 5 Cyl # 6 Cyl # 4
Fuel Injector A Fuel Injector C Fuel Injector E Fuel Injector B Fuel Injector D Fuel Injector F
SCV
6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036 6M6 X0036
J2-33 J2-34 J2-20 J2-21 J2-58 J2-5 J2-56 J2-57 J2-45 J2-6 J2-43 J2-44
SCV SCV SCV SCV INJECTOR A INJ POWER 1 INJECTOR C INJECTOR E INJECTOR B INJ POWER 2 INJECTOR D INJECTOR F
HIGH HIGH LOW LOW CYL # 1 CYL # 3 CYL # 2 CYL # 5 CYL # 6 CYL # 4
ECU
Engine Controls (LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 7:55:18 am ORGANIZATION
GMT560 07i X h83020b 001 Beta 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 13 $IVEDWORK/h83020b__001 Wednesday, May 24, 2006 Panel Set: 1

PAGE
Engine Controls (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)
BATTERIES
Uh Dist Center (B+)
FL
GLOW_COIL
2 GLO_RLY
1120
(Page 3)
87 85
Glow Plug Relay
30 86
503. 505.
ORN YEL
5.0 0.8
Yazaki 1 Way Conn

1
1 ISUZU
TBD
TBD
503.
ORN
5.0 TXL
50
19
ISUZU
SPLICE
503. 503. 503. 503. 503. 503.

ORN ORN ORN ORN ORN ORN
0.8 FUSELINK
50
16 0.8 FUSELINK
50
16 FUSELINK
0.8 50 16 FUSELINK
0.8 50 16 0.8 FUSELINK
50
16 0.8 FUSELINK
50
16
A A A A A A
Glow Plug #1 Glow Plug #2 Glow Plug #3 Glow Plug #4 Glow Plug #5 Glow Plug #6
glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001 glow_plug 001
UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA UPC FNA
J1-59
GLOW
PLUG
ECU


PAGE
POWER DIST
Uh - Pcm-B
MAF BB_PPM
25A
(Page 10)
AVNT 440 ECU_RLY_1
POWER DIST
(Page 12) BODY BUILDER
Uh - Pcm-B
Sec Ppm
1120. 1120.
BLK/WHT BLK/WHT
0.5 TXL 7 0.5 TXL 7 25A
50 50
ISUZU ISUZU
440 ECU_RLY_2
SPLICE
IP CLUSTER IP CLUSTER
Cluster Cluster
1120.
BLK/WHT PTO_ENGAGE_1 494 PTO_ENG_DIS
0.8 TXL
50
19
ISUZU
TACH MAL_IND_LP
TBD
TBD UPFITTER PROV UPFITTER PROV
3 ISUZU Pto Rly Pto Kill Sw
3
Sumitomo 6 Way Conn D9 D7 IP CLUSTER LCT TRANSMISSION
Cluster UPFITTER PROV
1827. Pto Load Engage Sw Body Bldr Trans Conn
Uh - ECU Rly YEL/BLK
0.8
30 86
ECU MAINTAIN
PRIM_PPM
1120. 12193604 PTO_FEDBACK BB_TRANS
BLK/WHT 30F GTMXD SLD
1.0 87 85 C2
GLOW_COIL
30M GTMXD SLD C2 2522.
(Page 2) 817. 121. 419. YEL
E7 E9 GRN DK/WHT WHT BRN/WHT
0.8
0.5 0.5 0.5
ECU RELAY 2522.
DPD Thr YEL
0.8
1120. 1120. 1121. 30F GTMXD SLD 40F GTMXD SLD 30F GTMXD SLD 2522.
DPD_THR
BLK/WHT BLK/WHT BLU LT D1 B8 B1 YEL
1120. 0.8 3.0 1.0 0.8
30M GTMXD SLD D1 B8 40M GTMXD SLD B1 30M GTMXD SLD SA2522
BLK/WHT
0.8 2522 TCM_PTOSTAT
2522.
SB1120 SA1121 YEL
0.8
LCT TRANSMISSION
817. 121. 1827. 419. 494. 2562. Tcm
1120. 1120. 1120. 1121. 1121. GRN DK/WHT WHT YEL/BLK BRN/WHT BLU LT PPL
BLK/WHT BLK/WHT BLK/WHT BLU LT BLU LT
0.8 0.8 0.8 0.8 0.8 1.0
1.0 1.0 1.0 1.0 1.0
J1-73 J1-49 J1-50 J1-52 J1-53 J1-82 J1-28 J1-83 J1-25 J1-94 J1-75 J1-95
+B +B +B M-REL M-REL 4KPPM 2X TACH SPEED SVS-L PTO KILL PTO ENGAGE PTO
POWER POWER POWER POWER POWER 4KPPM FEEDBACK
ECU


PAGE
POWER DIST TELL TALE ECU RELAY

Ip1 - Brake Ttm - Wait Intake Htr DPD Thr
10A 1120 DPD_THR
441 CR_CLU_P INTAKE_HTR
B
Man Cltch Sw Top Of Trvl
379.
BRN/WHT
0.5
J1939 A11
30M GTMXD
J1939
A11
30F GTMXD
379. 507. DPD Exhaust Throttle Vlv

2361 ISU_ECU_J+ BRN/WHT BLU DK
0.5 0.5
J1939 HVAC
J1939 A/C Status
B
2362 ISU_ECU_J- AC_ENABLE_B
30F GTMXD SLD

B6 A5
B6 A5 30M GTMXD SLD
459. 379. 507.

GRN DK/WHT BRN/WHT BLU DK
0.8 0.8 0.8
953.
WHT/PPL
0.8
J1-17 J1-18 J1-16 J1-45 J1-44 J1-64 J1-79 J1-42 J1-70 J1-60 J1-15
HI LOW GND AC REQ 4 WHEEL CLUTCH GLOW DPDREG-SW DPD-L DPDSOL DPDLIM-SW
DRIVE SW PLUG
J1939 SWITCH WAIT
ECU


PAGE
ECU
POWER POWER POWER POWER ECU SIGNAL ECU SIGNAL FIELD L WATER IN
BATT IGN 1 IGN 0 CRANK GND 1 GND 2 GND 3 GND 4 GND GND TERM TERM FUEL SW
J1-51 J1-23 J1-22 J1-96 J1-2 J1-3 J1-26 J1-27 J1-4 J1-5 J1-41 J1-61 J1-72
23.
GRA 25 L_TERM_MON
0.8 508 LF8_WIF
351 ECU_PWR1_G
F_TERM_MON
STARTING & CHARGING HEATED FUEL
Generator Asm
Wif
GND DIST
Gnd Zone #3A
STARTING & CHARGING
Generator Asm J1939 POWER DIST
START & CHARGE J1939 Uh - Pcm B
Start Sw / Clutch Sw
LF8: 25A
351 ECU_PWR3_G 351 ECU_SNSR1_G
2362 DAMU_J- 440 DAMU_P

1433 ECU_CRANK J1939 POWER DIST
J1939 Ip1 - Pcm 1
GND DIST GND DIST
Gnd Zone #3A Gnd Zone #3A
15A
351 ECU_PWR2_G 351 ECU_PWR4_G 351 ECU_SNSR2_G 2361 DAMU_J+ 439 DAMU_IGN1
8 2 13 5
LOW HIGH BATT IGN0 DaMU

GND DIST GND DIST GND DIST J1939
806. Gnd Zone #3A Gnd Zone #3A Gnd Zone #3A
PPL
0.8
TRIG GND
3 7
960.
PU
0.5
1451 DAMU_G
POWER DIST POWER DIST POWER DIST POWER DIST
Ip1 - Start Ip1 - Trans Ip1 - Pcm-I Uh - Pcm-B 1
1 TBD
TBD
10A 10A 15A 25A GND DIST

Gnd Zone #4A
N_START_P 1020 ECU_IGN0_P 439 ECU_IGN1_P 440 ECU_BATT_P TBD

TBD
1451 TRIG_SW_G
GND DIST
Gnd Zone #4A


PAGE
ECU
EV-FAN EV-FAN EV-FAN EV-FAN
SPEED SPEED SPEED CLUTCH
DPD-VCC DPDP-SIG DPDP-GND SENSOR VCC SIGNAL SENSOR GND PWM OUT GND 1 POS SIG 1 5V REF 1 GND 2 POS SIG 2 5V REF 2 GND 3 POS SIG 3 5V REF 3
J1-57 J1-36 J1-13 J1-81 J1-21 J1-84 J1-6 J1-7 J1-31 J1-54 J1-8 J1-32 J1-55 J1-9 J1-33 J1-56
705. 950. 407.

GRA PU BLK
0.8 0.8 0.8
1271. 1161. 1164. 1272. 1162. 1274. 1273. 1163. 1275.
BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
E
AU F
AU AUG Asm Conn 8F Sealed GT 280 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
E F
AU AU AUG Asm Conn 8M Sealed GT 280
705. 407.
GRA BLK
0.8 0.8 40M GTMXD SLD
D2 A8 B3 D3 D4 D5 D6 D8 D7
950.
PU D2 A8 B3 D3 D4 D5 D6 D8 D7
0.8 40F GTMXD SLD
AU 3 AU 2 AU 1
5V SIGNAL REF DPF Press Snr

REF LOW
1271. 1161. 1164. 1272. 1162. 1274. 1273. 1163. 1275.

BRN BLU DK WHT/BLK PPL BLU LT TAN GRA GRN DK YEL/BLK
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
C K E D G H J F A B
J1939 J1939 POWER DIST
J1939 J1939 Ip1 - Pcm 1 NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 PPS 3 PPS 3 PPS 3 Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RTN 5V REF
10A
2362 GLOW_J- 2361 GLOW_J+ 439 HTR_RLY_D_P2
Sumitomo 6 Way Conn

4 1 5
4 5 ISUZU
1 TBD
TBD
J2-1
J1-6 J1-12 J1-5 TBD
LOW HIGH IGN1 GLOW Glow Plug Control
PLUG glow_plug_cntl 005
J1939 ON
FNA UPC
ELECTRONICS
J1- 09 447401
J1-11 J1-1 J1-2 J1-3 J1-4 J1-7 J1-8 J1-9 J1-10
Case Gnd


PAGE
ECU
EXHAUST EXHAUST COMMON
TEMP SIG TEMP SIG SENSOR CRUISE RESUME/ SET/ PTO FAST IDLE CASE
THDOC THCSF AC CLUTCH RLY GND FUEL LVL1 FUEL LVL2 ON/OFF ACCEL COAST ENABLE FAST IDLE LP SWITCH GND
J1-29 J1-30 J1-80 J1-11 J1-37 J1-38 J1-46 J1-47 J1-48 J1-93 J1-78 J1-68 J1-1
470. 1589. 1936.

BLK PPL BLU DK 2013. 534.
RED GRN DK
0.8 0.8 0.8
0.8 0.8
5277. 5377.
BLU DK BLU LT
0.8 0.8 FUEL_LVL2
40M GTMXD SLD

C5 C4
FUEL HAND & STOR 488. C5 C4 40F GTMXD SLD

AU AU Asm Conn 8F Sealed GT 280
GRN LT
B A Sec Fuel Sender
0.8
B A
Asm Conn 8M Sealed GT 280
AU AU FUEL_LVL1 CRUISE CNTL 2013. 534.
Cruise Cntl Sw PTO_ENABLE RED GRN DK
0.5 0.5
5277.
BLU DK
0.8 FUEL HAND & STOR
5377. Pri Fuel Sender UPFITTER PROV
BLU LT 397 ON_OFF_B Pto Enable Sw
0.8
FUEL HAND & STOR

AU Fuel Senders 30M GTMXD
2 CRUISE CNTL INTERIOR LIGHTING A2 A3
Cruise Cntl Sw Headlamp Power
TEMP Exhaust Temp Snr (CSF) A2 A3 30F GTMXD
FUEL_RTN
750. 534.
AU 87 2509 HIS_LP BLK GRN DK
1 RES_ACCEL_B
0.5 0.5
2 AU 470.
BLK
Exhaust Temp Snr (DOC) 0.8 E F C
TEMP CRUISE CNTL
470.
BLK Cruise Cntl Sw
0.8 LAMP GND SW High Idle Switch
SA470
1 AU
84 SET_COAST_B
470.
BLK
0.8
GND LED GND
SA470
B D A
470.
BLK
0.8
POWER DIST
C AU Ip1 - Brake
C AU 750 HIS_ILL_G 750 HIS_G
10A
470.
BLK
0.8 441 HIS_LED_P
GND DIST GND DIST


PAGE
ECU
BRAKE BRAKE EXHAUST LOW EXH BRK/ STARTER REP TOSS HI (AUTO) VSS
CL 2A LAMP TCC BRAKE SW COOLANT RES REQ ENABLE 2SP AXLE REV SW VSS + (MANUAL) VSS - SHIELD
J1-20 J1-62 J1-63 J1-67 J1-66 J1-77 J1-76 J1-43 J1-87 J1-39 J1-40 J1-12
1049. 1320. 420. 2081. 1478. 447. 1467. 2221. 2222.

GRN DK BLU LT PPL GRN LT GRN LT YEL GRA/BLK BLU LT GRN DK
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
1962.
BLK/WHT
0.8 2221.
30M GTMXD SLD BLU LT
C8 B7 C10 D5 0.8
C8 B7 C10 D5 30F GTMXD SLD
EXH_TEL 2SP_AXLE
1049. 1320.
GRN DK BLU LT 2081.
GRN LT
0.5 0.5
0.5
ENG_CL2
EXH BRAKE/RSTR 2SP AXLE
Exhaust BRK TT 2sp Axle Sw
-MWF &MWF
SERIAL DATA LINK

Star Conn
30M GTMXD SLD
B3 B9
POWER DIST B3 B9 24.
30F GTMXD SLD
Ip2 - Brake Iso GRN LT
EXTERIOR LIGHTING 0.8
Reverse Sw
1478. 451. 351 LOW_COOL_G
10A GRN LT BLK/WHT
0.8 0.8
6M GT280 SLD
BRK_NO_P C B
EXH_BRK
12M GT280 SLD GND DIST BACK_UP C B 6F GT280 SLD
L J Gnd Zone #3A
BRAKES 12F GT280 SLD L J
Brake Switch
EXH BRAKE/RSTR MD TRANSMISSION
Exhaust Brake Sw Reverse Relay
1478. 451.
GRN LT BLK/WHT
0.8 0.8
420 TCC_ECU
A 24 BACK_UP_MD
Low Coolant Sw
2221. 2222.
BLU LT GRN DK
START & CHARGING LCT TRANSMISSION 0.8 0.8
Starter Relay Tcm
B A B
HI LO Trans Speed Snsr (Man)
ECU_START REP_TOSS_HI_1
TOSS


PAGE
ECU
REMOTE PTO REMOTE PTO SET SPEED SET SPEED CAB CONTROL IGNORE BRK PTO PTO PTO INTAKE POS SNR VCC INTAKE POS SIG INTAKE POS SNR GND INTAKE DC MOT1 INTAKE DC MOT2
SET SW RESUME SW A SW B SW DISABLE SW CLUTCH SW ACCEL VCC ACCEL SIG ACCEL GND INT-VCC INT INT-GND IDM1 IDM2
J1-91 J1-92 J1-89 J1-90 J1-88 J1-86 J1-58 J1-34 J1-10 J2-50 J2-29 J2-16 J2-1 J2-2
7612. 7611. 7610. 7609. 7608. 7605. 7606. 7637. 7607. XXX. XXX. XXX. XXX. XXX.
PPL BRN BLU DK WHT/BLK PPL BLU LT GRA GRN DK YEL/BLK XXX XXX XXX XXX XXX
0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8 0.8
ISUZU ISUZU ISUZU ISUZU ISUZU
10F GT150 SLD

J H G F E D C B A
REMOTE PTO
10M GT150 SLD X X X X X
12052189
V5B TV SENSRTN TV TV
TV TV MOTOR LO MOTOR HI
INTAKE THROTTLE


PAGE
ECU
INTAKE OIL OIL OIL
COMMON COOLANT FUEL EGR GAS TEMP EGR GAS TEMP AIR MAF MAF PRESSURE PRESSURE PRESSURE
GND TEMP TEMP 1 SENSOR OUTLET SENSOR INLET IMT SENSOR TEMP SIGNAL GND SIGNAL VCC GND
J2-36 J2-35 J2-41 J2-42 J2-4 J1-19 J2-37 J2-28 J2-15 J2-27 J2-48 J2-14
XXX.
6118. XXX
BLU LT
0.8 ISUZU
Sumitomo 6 Way Conn

XXX. 6 MAF
XXX XXX
ISUZU 6 1120
ISUZU ISUZU TBD (Page 3)
TBD
XXX. XXX. XXX. XXX. XXX.
XXX XXX SHIELD XXX XXX
1
ISUZU ISUZU ISUZU ISUZU ISUZU
Fuel Temp Snsr 1 EGR Temp #1 XXX.

XXX
ISUZU
2
5V Oil Pressure Sensor
REF
OIL
XXX. PRESSURE
XXX XXX. XXX XXX
XXX XXX REF
LOW
ISUZU ISUZU ISUZU
ISUZU ISUZU
1 1
TEMP IGN MAF Maf & Iat
Cool Temp Snsr EGR Temp #2 IMT Sensor

REF LO GND
2 2
XXX. XXX. XXX. XXX.

XXX XXX XXX XXX XXX XXX


PAGE
ECU
BOOST BOOST BOOST RAIL RAIL RAIL RAIL CAM CAM LOW OIL LOW OIL
PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE CRANK SIG CRANK VCC CRANK-GND ANGLE ANGLE CAM LEVEL LEVEL
GND SIGNAL VCC GND SIGNAL SIGNAL VCC NE NE-VCC NE-GND VCC (5V) GND ANGLE SWITCH SWITCH 2
J2-12 J2-24 J2-46 J2-13 J2-25 J2-26 J2-47 J2-31 J2-32 J2-19 J2-51 J2-18 J2-30 J2-22 J2-23
XXX. XXX. XXX.
XXX. XXX. XXX XXX SHIELD
XXX XXX
XXX. XXX. XXX.
XXX XXX XXX ISUZU ISUZU ISUZU
ISUZU ISUZU
XXX. XXX.
ISUZU ISUZU ISUZU XXX XXX
ISUZU ISUZU
XXX.
XXX
ISUZU
XXX. XXX.
XXX XXX
XXX. XXX.
SHIELD SHIELD ISUZU ISUZU
ISUZU ISUZU XXX. Oil Level Snsr

XXX UPC FNA
ISUZU
CASE
OIL_LVL_G
GND DIST
Case Gnd
A B Page 8A-14B - 0
Engine RPM Sensor

eng_rpm_snsr 001 Cam Sensor
UPC FNA MAGNETIC 12565716 002
PICUP 6Y3 X0042
CAM
SENSOR
VRTN POS SIG VREF Boost Pressure Sensor VRTN POS SIG VREF Comm Rail Pressure Sensor
boost_prss_sen 002 comm_rail_snsr 001
UPC FNA UPC FNA


PAGE
Eng Cntl Unit (Diesel)
VNTPOS ECU
EGR EGR - W EGR - V EGR - U EGR
FUEL FILTER AVNT POSITON EGR POSITION EGR POSITION EGR POSITION POSITION
VCC SIGNAL GND CLOG DETECT SW DRIVE GND MOTOR W SIGNAL MOTOR V SIGNAL MOTOR U SIGNAL VCC
J2-54 J2-53 J2-11 J2-52 J2-3 J2-17 J2-9 J2-40 J2-8 J2-39 J2-7 J2-38 J2-49
XXX. XXX. XXX.

XXX XXX XXX
ISUZU ISUZU ISUZU
XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX. XXX.
XXX XXX XXX XXX XXX XXX XXX XXX XXX
ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU ISUZU
GND VCC EGR Valve

AVNT
POSITION W POSITION V POSITION U
1120
(Page 3) V
VNTPOS ECU MAINTAIN RLY Avnt W U

VCC SIGNAL GND
AVNT
AVNT DRIVE


PAGE
Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel
BATTERIES TELL TALE
FL Uh Dist Center (B+) Ttm - Wait Intake Heater
2 HTR_P 1998 HTR_RLY
40F GTMXD SLD

C6
A
Air Intake Term
C6
40M GTMXD SLD
B
1998.
M6 BLU LT
0.8
2M GT150 SLD
A
A CAT B
3F GT150 SLD
15326808
F793.
OR
0.8 TXL 19
CAT
F793. SPLICE
OR
0.8 TXL 19
CAT
SPLICE SPLICE
1. CAT
AIH
1
F793
OR T858. T858. T859. T859.
0.8 TXL 19 GY GY WH WH
AIH 85 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16
87 C830.
CAT CAT CAT CAT
BU
Heated Air Intake Rly 0.8 TXL 19 12 CAT 11 CAT 10 CAT 9 CAT
CAT INJ INJ INJ INJ
12 11 10 9
15336745
30 86 T858. T858. T859. T859.
GY GY WH WH
C830. 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16
INJ INJ INJ INJ
XXX. BU
XXX 0.8 TXL 19
B B B B
AIH
13.0 TXL
50
19
CAT A 2 Injector #1 Injector #2 Injector #3 Injector #4
AIH
CAT
Air Intake Heater 2
C830. 1539693 1539693 1539693 1539693
BU
0.8 TXL 19
A A A A
CAT
SPLICE T957. T958. T959. T960.

CASE PU YL BR BU
1.0 TXL 16 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16
INJ INJ INJ INJ
1 INJ 2 INJ 3 INJ 4 INJ

C830. F793 CAT CAT CAT CAT
IN_HTR_G 1 2 3 4
BU OR
GND DIST 0.8 TXL 19 0.8 TXL 19
Unknown CAT CAT
T957. T858. T958. T959. T859. T960.
Page 8A-14C -0 PU GY YL BR WH BU
1.0 TXL 16 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16 1.0 TXL 16
CAT CAT CAT CAT CAT CAT
J2-76 J2-5 J2-116 J2-104 J2-118 J2-106 J2-115 J2-108
IAH IAH INJECTOR 1 INJECTOR 1&2 INJECTOR 2 INJECTOR 3 INJECTOR 3&4 INJECTOR 4
RELAY PWR RTN RTN
RTN
CAT ECU
Engine Controls (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:27:35 pm ORGANIZATION
GMT560 07i X h83020c 001 Prod 0 Agustin Velazquez GMT560


PAGE
Engine Controls (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
1922 J1587-
DLC
J1587-
1921 J1587+
DLC
J1587+
SPLICE
Turbo Speed SNR

T860. T860.
OR OR
1.0 TXL 16 1.0 TXL 16 2407874
CAT CAT
1 2
8 CAT 7 CAT
INJ INJ
8 7
T860. T860.
OR OR
1.0 TXL 16 1.0 TXL 16
INJ INJ
B B
Hydraulic CGI Actuator VNT Actuator
Injector #5 Injector #6 X980. X981.
WH YL
PWM+ PWM- PWM+ PWM- 0.8 TXL 19 0.8 TXL
2407874 2407874
CAT CAT
1539693 1539693 1 2 1 2
2 1 SRH
A A 2 1 CAT
U774. U775. C814. C815.

T961. T962. BU GY GN BR
GN WH
0.8 TXL 19 0.8 TXL 0.8 TXL 19 0.8 TXL
1.0 TXL 16 1.0 TXL 16
CAT CAT CAT CAT
INJ INJ
5 6 11 8 SRH 4 10 SRH
INJ INJ CAT CAT
CAT CAT 11 8 4 10
5 6
T961. T860. T962.

GN OR WH U774. U775. C814. C815. X980. X981.
1.0 TXL 16 1.0 TXL 16 1.0 TXL 16 BU GY GN BR WH YL
CAT CAT CAT 0.8 TXL 19 0.8 TXL 0.8 TXL 19 0.8 TXL 0.8 TXL 19 0.8 TXL
CAT CAT CAT CAT CAT CAT
J2-107 J2-99 J2-105 J1-8 J1-9 J2-51 J2-43 J2-44 J2-32 J2-24 J2-34
INJECTOR 5 INJECTOR 5&6 INJECTOR 6 + DIAGNOSTIC - CGI CGI AVNT AVNT TURBO TURBO
RTN DATA LINK ACTUATOR RTN ACTUATOR RTN SPEED + SPEED -
J1587
CAT ECU


PAGE
Trans Speed Snsr (Man) PTO TEMP SNR

TOSS
VREF POS SIG VRTN

TBD
TBD TBD TBD
LO HI
Y745.
Y742. BU
PTI TEMP SRN GN
B A 1.0 TXL
1.0 TXL 19
CAT
CAT PTI_SPLICE
2222. 2221. Y745

GRN DK BLU LT VRTN POS SIG VREF (Page 3)
TBD
0.8 0.8 Y748.
TBD TBD TBD WH PTD PRES SRN
Y745. Y741. Y748. 1.0 TXL 19
BU YL WH CAT
1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
CAT CAT CAT VRTN POS SIG VREF
IP CLUSTER 2304013
Cluster PTI_SPLICE
SPLICE SPLICE 2 3 1
Y745
(Page 3)
Y745. Y748.
BU WH
1.0 TXL 19 Y749. Y746. Y748.
1.0 TXL 19
GN RD WH
CAT CAT
MAL_IND_LP
1.0 TXL 19
1.0 TXL 19 1.0 TXL 19
2 3 1 4 DPF CAT CAT CAT

CAT
2 3 1 4
Cluster Cluster Y745. Y741. Y748. Y742.
BU YL WH GN
BB_PPM
B C
6F GT280 SLD 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
CAT CAT CAT CAT
B C 6M GT280 SLD SPLICE
TACH PRIM_PPM Y748
BODY BUILDER WH
Sec Ppm 1.0 TXL 19
CAT AMP
6 4 1 5 2 3 J7
121. 419. 817. 1827. 6 4 1 5 2 3

P7
WHT BRN/WHT GRN DK/WHT YEL/BLK 5277. 5377.
0.5 0.5 0.5 0.8 D-BU L-BU 6053.
1.0 1.0 BLU DK
1.0
470. 6136. 6055.
40F GTMXD SLD 30F GTMXD SLD 30F GTMXD SLD BLK BN YEL/BLK
B8 B1 D1 C2
1.0 1.0 1.0 Asm Conn 8M Sealed GT 280
B8 B1 D1 C2 F D A E B C
40M GTMXD SLD 30M GTMXD SLD 30M GTMXD SLD
F D A E B C
Asm Conn 8F Sealed GT 280
470. 6136.
817. 817. BLK BN
GRN DK/WHT GRN DK/WHT 6055. 6053.
1.0 1.0 YEL/BLK BLU DK
0.8 0.8 5277. 5377.
2222. 1.0 1.0
D-BU L-BU
GRN DK
1.0 1.0 P4
SA817 0.8
2221. 6 4 1 5 2 3
BLU LT 6 4 1 5 2 3
0.8 U782. Y741. U781. Y742 . U782. J4
AMP
PK YL YL GN PK
121. 419. 817. 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19 1.0 TXL 19
WHT BRN/WHT GRN DK/WHT CAT CAT CAT CAT CAT
0.8 0.8 0.8 Y746.
PK
U782. SPLICE 1.0 TXL 19
PK CAT
1.0 TXL 19
J1-38 J1-28 J1-36 J1-33 J1-32 CAT J2-93 J2-56 J2-82 J2-94 J2-66
2X TACH (SES) SPEED REP TOSS REP TOSS FUEL TEMP FUEL TEMP FUEL TEMP FUEL TEMP FUEL TEMP
HIGH MIL 4 KPPM LOW HIGH SENSOR SENSOR SENSOR SENSOR SENSOR
HIGH
CAT ECU


PAGE
CLUTCH3_PPS Intake BOOST Pressure SNR

441
(Page 9)
VREF POS SIG VRTN
2304013
1 3 2
B
Man Cltch Sw Top Of Trvl G826. G833.
BR PK
0.8 TXL 19 0.8 TXL 19
F421. CAT CAT

YL
A 0.8 TXL 19 BOOST_SPLICE BOOST2_SPLICE
CAT
G826 G833
1 (Page 4) (Page 7)
TEMP Fuel Temp Snsr C822.

YL
379. 0.8 TXL 19
BRN/WHT Fuel Rail Pressure SNR CAT
REF
0.5 LOW 2304011
2
VREF POS SIG VRTN
A11
30M GTMXD 2304013
G827. 1 3 2
A11 BU
J1939 30F GTMXD
J1939 0.8 TXL 19
CAT
Oil Pressure Snr G833.
379. PK
BRN/WHT 0.8 TXL 19
0.5 CAT
IATM_SPLICE
VRTN POS SIG VREF
2361 CAT_ECU_J+ HVAC 2370227 G833
(Page 7)
A/C Status 2 3 1
J1939
J1939
G826. G849.
G827. G826. BR BR
30F GTMXD SLD BU BR 0.8 TXL 19 0.8 TXL 19
B6 0.8 TXL 19 0.8 TXL 19
CAT CAT
AC_ENABLE_B CAT CAT
B6
30M GTMXD SLD
2362 CAT_ECU_J- SPLICE
379. 459. G827. 994. G826.

BRN/WHT GRN DK/WHT BU GY BR BOOST_SPLICE
0.8 1.0 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
G826
CAT CAT CAT (Page 4)
J1-50 J1-34 J1-42 J1-22 J1-62 J2-54 J2-28 J2-80 J2-85 J2-20
HIGH LOW SHIELD CLUTCH AC SENSOR OIL SENSOR FUEL RAIL INTAKE MANIFOLD
SWITCH ENABLE GND PRESSURE POWER PRESSURE SNR AIR PRESSURE SNR
J1939 RELAY
CAT ECU


PAGE
CAT ECU
ENGINE TIMING
ETHER LOW CALIBRATION BOTTOM TOP
BATT A BATT B BATT A BATT B GND A GND B GND A GND B SOLENOID IGN 1 OIL SW + PROBE - - CAM + - CAM +
J1-52 J1-53 J1-55 J1-48 J1-65 J1-67 J1-63 J1-69 J1-10 J1-70 J2-33 J2-26 J2-36 J2-47 J2-46 J2-25 J2-35
1997.
1540. 1540. 251. 251. TAN
ORN ORN BLK/WHT BLK/WHT G856. G857. E965. E966. E963. E964.
0.8 WH YL BU YL BK WH
2.0 2.0 2.0 2.0
1540. 1540. 251. 251. CAT CAT CAT CAT CAT CAT
ORN ORN BLK/WHT BLK/WHT 30M GTMXD SLD
C8
2.0 2.0 2.0 2.0
C8 30F GTMXD SLD
SA1540 SB1540 SA251 SB251 1997.

TAN
0.8
12M GT280 SLD

K
251 CAT_A_G 251 CAT_B_G K A B
12F GT280 SLD
Cam Snsr
1997.
TAN
GND DIST GND DIST 0.8 1003320
A
A B
Crank Sensor
POWER DIST POWER DIST Ether Solenoid
Uh - Ecm-B Uh - Ecm-B
1112416
20A 20A
1 2
1540 CAT_BATA_P 1540 CAT_BATB_P
B
POS NEG Engine Timing Calibration Probe
350 ETHER_G
1552269
GND DIST
Gnd Zone #3B
POWER DIST
Ip1 - PcmI
15A
439 CAT_IGN1_P


PAGE
CAT ECU
+5V
CGI MAF VENT CGI MAF SENSOR BAROMETRIC INLET AIR
DELTAP PRESS TEMPERATURE POWER PRESSURE SENSOR TEMP SENSOR VREF POS SIG VRTN
J2-16 J2-70 J2-72 J2-57 J2-38 J1-4 J1-66 J1-5
PPS_RTN
CTC_SPLICE G829.
GN 451
G829 0.8 TXL 19
(Page 9)
U780. (Page 7) G829. U773. G828. CAT
WH GN PK WH
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT AAT_SPLICE CAT CAT CAT 5 CAT
SRH
G829 5
(Page 6)
SPLICE
G829.
GN 1164. 1161.
ABS_SPLICE WHT/BLK BLU DK
SPLICE 0.8 TXL
G829 0.8 0.8
(Page 7)
G829. G828.
GN WH 1
0.8 TXL 19 0.8 TXL 19
CAT CAT Ambient Air Temp Sensor
G828. U779. G829.
WH BR GN
0.8 TXL 19 0.8 TXL 19
0.8 TXL 40M GTMXD SLD
2407874 B3 A8
CAT CAT CAT
9 6 3 2 B3 A8
CAT 40F GTMXD SLD
1 3 2
G829. G828. 3 SRH
GN WH 9 6
0.8 TXL 19 0.8 TXL 19
VREF POS SIG VRTN BARO Pressure SNR
CAT CAT
G829. U773. G828.
GN PU WH G828.
0.8 TXL 19 0.8 TXL 19
0.8 TXL 19 GN 1164. 1161. PPS
CAT CAT CAT 0.8 TXL WHT/BLK BLU DK
2304013 0.8 0.8 451
CAT (Page 9)
2 3 1
7 SRH
VRTN POS SIG VREF CGI MAF Temp Sensor CAT
A C B
7
Pedal Position Sensor
G828.
2 3 1 2610524 GN
0.8 TXL
CAT
VRTN POS SIG VREF CGI MAF Delta Pressure Sensor
AAT_SPLICE
G829
(Page 6)
2304013


PAGE
CAT ECU
COMMON HIGH HIGH
INTAKE COMMON ANALOG COOL FUEL PRIMARY SECONDARY ON/ RESUME/ SET/ IDLE IDLE
MAT GND SNR RTN TEMP RTN FUEL FUEL OFF ACCEL COAST LAMP SWITCH
J2-95 J2-30 J2-17 J2-84 J1-3 J1-15 J1-27 J1-59 J1-44 J1-35 J1-11 J1-46
1589. 1936. 2013. 534.

PPL BLU DK RED GRN DK
C967. 0.8 0.8 0.8 0.8
BU
0.8 TXL 19
CAT
G833.
PK 40M GTMXD SLD
C5 C4
1 0.8 TXL 19
FUEL_LVL2 397 ON_OFF_C 84 SET_COAST_C
CAT C5 C4
40F GTMXD SLD
Intake Mat Sensor
2304011 FUEL HAND & STOR CRUISE CNTRL CRUISE CNTRL

Sec Fuel Sender Cruise Cntrl Sw Cruise Cntrl Sw
2 G829. 995. 2013. 534.
GN BU RED GRN DK
G833. 0.8 TXL 19 0.8 TXL 19 0.5 0.5
PK CAT CAT FUEL_LVL1 87 RES_ACCEL_C
0.8 TXL 19
CAT
IATM_SPLICE SPLICE 1
G833 FUEL HAND & STOR CRUISE CNTRL
(Page 4) TEMP Cool Temp Snsr
Pri Fuel Sender Cruise Cntrl Sw
30M GTMXD
BOOST2_SPLICE REF INTERIOR LIGHTING B2 A3
G833
LOW 2304011 Headlamp Power
B2 A3
(Page 4) 30F GTMXD
FUEL HAND & STOR
2
ABS_SPLICE Fuel Senders
G829 G829.
(Page 7) GN 441. 534.
0.8 TXL 19
2509 HIS_LP BRN GRN DK
CAT 0.5 0.5
CTS_SPLICE SPLICE
FUEL_RTN
G829 E D C
(Page 6)
470. Cat High Idle Switch
LAMP LED SW
BLK
0.8
GND GND GND
B F A
HIS_PPS
750
750 HIS_ILL_G 750 HIS_LED_G (Page 9)
GND DIST GND DIST



PAGE
Eng Cntl Unit (Caterpilliar)
CAT ECU
BRAKE BRAKE PTO PTO EXHAUST EXHAUST
SWITCH SWITCH LOW LAMP SWITCH PTO PTO PTO PTO BRAKE BRAKE 2 SPEED STARTER
N.O. N.C. COOLANT STATUS RES KILL SET ENGAGE ENABLE SWITCH CONTROL AXLE INHIBIT
J1-64 J1-45 J1-49 J1-30 J1-60 J1-7 J1-58 J1-19 J1-56 J1-40 J1-12 J1-6 J1-31
86 NC_CONT
1962.
1478. 750. 494. 488. BLK/WHT 447.
GRN LT BLK BLU LT GRN LT 0.8 YEL
0.8 0.8 0.8 0.8 1467. 0.8
GRA/BLK
BRAKES 0.8
Brake Sw COOL_PPS START & CHARGE
451 2664 TAP_DOWN 2663 TAP_UP PTO_ENABLE
Starter Rly
(Page 9)
1320. 30M GTMXD SLD

BLU LT C7
0.8 C7
UPFITTER PROV UPFITTER PROV UPFITTER PROV 30F GTMXD SLD
30M GTMXD SLD START_CAT
B3 B9 Tap Down Sw Tap Up Sw Pto Enable Sw
B7
30M GTMXD SLD B3 B9 C10
30M GTMXD SLD
30F GTMXD SLD
1962.
B7 C10 BLK/WHT
30F GTMXD SLD 30F GTMXD SLD 0.8
PTO_ENG_DIS 2665 ENGAGE_PTO
1320. 1478.
BLU LT GRN LT 750. EXH_TT
BLK
0.5 0.8
0.5
POWER DIST UPFITTER PROV UPFITTER PROV
Ip2 - Brake Iso Pto Kill Sw Pto Rly
451.
BLK/WHT TELL TALE
0.8 Ttm - Exhaust
10A
SA750 2SP_AXLE
12M GT280 SLD
L J
BRK_NO_P 2081.
L J 750. GRN LT
12F GT280 SLD BLK 0.8
0.5 2 SPD AXLE
2 Spd Axle Sw
PTO_TT_G
1478. 750.
GRN LT BLK
0.8 0.5
30M GTMXD SLD

TELL TALE D5
451. Pto Tt D5
BLK/WHT 30F GTMXD SLD
0.8
30M GTMXD
B12
B12
30F GTMXD 2081.
A GRN LT
Low Coolant Sw 0.5
UPFITTER PROV
Pto Enable Led
750.
BLK
0.5
B EXH_BRK
PTO_LED
EXH BRAKE/RSTR
Exhaust Brake Sw


PAGE
IP CLUSTER
DPF Switch
HIS_PPS
COOL_PPS
(Page 7)
(Page 8)
DPF_SW
UPFITTER PROVISIONS UPFITTER PROVISIONS UPFITTER PROVISIONS 2 SPEED AXLE 2 SPEED AXLE 750. 2 SPEED AXLE EXH BRAKE/RSTR
Tap Down Sw Kill Sw Tap Up Sw 2 Spd Axle Sw 2 Spd Axle Sw BLK 2 Spd Axle Sw Exhaust Brake Sw
0.5
PTO_DN_PPS PTO_KIL_PPS PTO_UP_PPS 451 2SP_E_PPS 2SP_A_PPS 2SP_SW1_PPS EXH_SW_G
UPFITTER PROVISIONS
Pto Sw
451. 451. 451. 451. 451. 750. 750. 750.
BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK BLK BLK
0.8 0.8 0.8 0.8 0.8 0.5 0.5 0.5
PTO_SW_PPS
SD750
SD451
451. 451. 239. 750.

BLK/WHT BLK/WHT PNK BLK
0.8 0.8 0.5 0.5
BRAKES CRUISE CNTRL
PPS_RTN
Brake Sw Cruise Cntrl Sw
(Page 6)
30M GTMXD SLD 30F GTMXD
C5 A8 B4
C5 A8 B4
30F GTMXD SLD 30M GTMXD
PPS
BR_SW_PPS CRUISE_PPS
(Page 6)
451. 451. 451. 451. 451. 451.

BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT BLK/WHT
0.8 0.8 0.8 0.8 0.5 0.5
SF451
451.
BLK/WHT
0.5
30F GTMXD
B10
30M GTMXD B10
441.
BRN
0.5
CLUTCH3_PPS
(Page 4)


PAGE
ARD OUTLET +5V SENSOR POWER ARD FLAME BOUNDARY

SENSOR RETURN FUEL PUMP 2 FUEL PUMP 2 FUEL PUMP 1 FUEL PUMP 1
(FLAME DETECT) TEMEPERATURE (ARD ACTIVE) TEMP(ARD
SNSR
SENSORS
(FD #2) ACTIVE & PASSIVE)_ DRIVER DRIVER RTN DRIVER DRIVER RTN
J2-91 J2-81 J2-63 J2-83 J2-61 J2-113 J2-77 J2-111
C820. C821. C818. C819.

OR BR BU PU
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT CAT CAT CAT
Y748.
WH A B A B
0.8 TXL 19
CAT Fuel Pump Sol (AFT) Fuel Pump Sol (FORE)
SPLICE ARD3_SPLICE
Y748 1407339 1407339

(Page 11)
Y748. Y749.
WH GN
0.8 TXL 19 0.8 TXL 19
CAT CAT
SPLICE ARD4_SPLICE ARD2_SPLICE

SPLICE
Y748 Y749
Y748. (Page 11) Y749. (Page 11)
WH GN
0.8 TXL 19 0.8 TXL 19
CAT CAT
1 CAT
2 CAT
ARD ARD
1 2
Y743. Y748. Y743. Y745.

OR WH OR BU
0.8 TXL 19
0.8 TXL 19 0.8 TXL 19
0.8 TXL 19
CAT ARD CAT ARD
3 CAT
4 CAT
ARD_SPLICE ARD ARD SPLICE
3 4 ARD_SPLICE
Y745 Y745
(Page 10) (Page 10)
Y745. Y743. Y748. Y748. Y753. Y745.
BU OR WH WH OR BU
ARD ARD ARD ARD ARD ARD
GROUND SIGNAL VOLT ARD Flame Detect SNR VOLT SIGNAL GROUND ARD Flame Boundary SNR

Engine Controls (LF6)
GMT560 07i X h83020c 001 X 0 Agustin Velazquez GMT560
Panel Set: 10 schematic sheet1 11 $IVEDWORK/h83020c__001 Wednesday, April 19, 2006 1:27:35 pm Panel Set: 10

PAGE
ARD AIR PRESS

CONTROL VLV RTN
ARD FUEL MAIN ARD FUEL PILOT ARD TURBO OUTLET ARD AIR PRESS
PRESS SENSOR PRESS SENSOR EXH TEMP SNSR CONTROL VLV HS
J2-89 J2-41 J2-55 J2-10 J2-120
C801. C800.
OR GY
0.8 TXL 19 0.8 TXL 19
CAT CAT
1 2
ARD Air Control Valve
2304011
ARD2_SPLICE ARD3_SPLICE
Y749 Y748
(Page 10) (Page 10)
Y749. C803. Y748.
GN BR WH
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT CAT CAT
2 3 1
GROUND SIGNAL VOLTS ARD Pilot fuel press SNR
2304013
ARD4_SPLICE ARD2_SPLICE
Y748 Y749
(Page 10) (Page 10)
Y748. T846. Y749.
ARD2_SPLICE ARD3_SPLICE WH PK GN
Y749 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
Y748 CAT CAT CAT
(Page 10) (Page 10)
Y749. Y747. Y748. 1 3 2 CAT
GN BR WH
ARD
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 1 3 2
CAT CAT CAT
2 3 1
GROUND SIGNAL VOLTS ARD Main fuel press SNR FUEL TEMP SIGNAL FUEL TEMP ARD TURBO OUTLET TEMP SNRS
SENSOR SENSOR
2304013

Panel Set: 11 schematic sheet1 11 $IVEDWORK/h83020c__001 Wednesday, April 19, 2006 1:27:35 pm

PAGE
ARD FUEL ENABLE

ON/OFF ARD IGNITION COIL
ARD FUEL MAIN PRESS ARD FUEL MAIN PRESS ARD FUEL ENABLE
CONTROL VALVE CONTROL VALVE RTN VLV ACT RTN ARD IGNITION COIL RTN
J2-59 J2-60 J2-69 J2-52 J2-109 J2-88
Y737. Y738. 200. Y751. Y750.

YL GY BK OR YL
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 0.8 TXL
CAT CAT
SPLICE
1 2 CAT 2 3 1 CAT
ARD ARD
1 2 2 3 1
Y733. Y736. Y736. Y734.
PU PU PU BU
0.8 TXL 19 0.8 TXL 19 0.8 TXL 19 0.8 TXL 19
CAT CAT CAT CAT
Fuel Enable ARD IGNITION COIL
1 2 CAT 1 2 CAT
ARD ARD
1 2 1 2
Pilot Fuel control Vlv Pilot Fuel control Vlv
SPARK PLUG

Panel Set: 12 schematic sheet1 11 $IVEDWORK/h83020c__001 Wednesday, April 19, 2006 1:27:35 pm

PAGE
Fan Controls
Fan
FAN SOL
ENGINE CTRL

Ecm
HALL SENSOR
REF HALL RTN SOLENOID RTN
2366 EV_FAN
E D C A B
POWER DIST
Ip1 - Trans
2365. 2364. 6141. 250. 2368.
GRA BLU DK BN/WH BLK WHT
0.8 0.8 0.8 0.8 0.8
15A
440 FAN_PWR
N M L K J
N M L K J
J12 L12
2365 EV_FAN_REF 2364 EV_FAN_SIGNAL 6141 EV_FAN_RTN 250 FAN_GND2
Fan Relay
2 5
SS
RLY
SS
RLY
FAN DRIVER
CONTROL
ENGINE CTRL ENGINE CTRL ENGINE CTRL GND DIST
Ecm Ecm Ecm Gnd Zone #2B
RLY
RLY
4 6
SS
SS
2368. K11 K9
WHT
0.8
250 FAN_GND
GND DIST
Gnd Zone #2B

Fan Controls: MDD Fan
GMT560 08 X h83031a 001 X 0 Agustin Velazquez GMT560
Panel Set: 1 schematic sheet1 3 $IVEDWORK/h83031a__001 Wednesday, April 19, 2006 1:42:16 pm Panel Set: 1

PAGE
ETC (L18) 8.1L V8 GMPT VORTEC - Gas
POWER DIST POWER DIST ENGINE CNTLS ENGINE CNTLS
Ip1 - Pcm I Ip2 - Brake Iso Pcm Pcm
Family 2 Family 2
15A 10A
has Fuse has Fuse
439 ETC_P BRK_NO_P ETC_A ETC_B
1320.
BLU LT
0.5
30F GTMXD SLD

B7
B7 30M GTMXD SLD
1320. 1061. 774.

BLU LT ORN/BLK BLU DK/WHT
0.5 0.5 0.5
J1-7 J1-6 J1-12 J1-13
IGN1 BRAKE 2 UART A UART B
Throttle Actuator Control Module
TPS1 TPS1 TPS2 TPS2

GND MOTOR 1 MOTOR 2 5V REF TPS1 RTN 5V REF TPS2 RTN
J1-15 J1-16 J1-8 J1-2 J1-1 J1-3 J1-9 J1-11 J1-10
581. 416. 452. 486.

YEL GRA BLK PPL
0.8 0.5 0.5 0.5
351 ETC_G
582. 485. 1688. 1704.

BRN GRN DK BLU LT/BLK BLK/WHT
0.8 0.5 0.5 0.5
GND DIST
Gnd Zone #3A
A C H G D E F B
MTR MTR TPS1 TPS1 TPS1 TPS2 TPS2 TPS2 Throttle Actuator Cntrl Body
1 2 5V REF RTN 5V REF RTN
Etc L18 OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:31:30 pm ORGANIZATION
GMT560 08 X h83021a 001 Pilot 0 Agustin Velazquez GMT560


PAGE
ETC (L18) 8.1L V8 GMPT VORTEC - Gas (continued)
CRUISE CNTL CRUISE CNTL CRUISE CNTL

Resume/Accel Set Coast On/Off
87 RES_ACCEL_A 84 SET_COAST_A 397 ON_OFF_A
J1-5 J1-4 J1-14
RESUME/ SET ON/OFF Throttle Actuator Cntrl Mdl

ACCEL COAST
Throttle Actuator Control Module
PPS 1 PPS 1 PPS 2 PPS 2 TOOL TOOL

RTN PPS 1 5V REF RTN PPS 2 5V REF RX TX FWE
J2-J J2-F J2-G J2-D J2-C J2-B J2-A J2-K J2-E
1271. 1164. 1162.

BRN WHT/BLK BLU LT
0.5 0.5 0.5
1161. 1272. 1274.

BLU DK PPL TAN
0.5 0.5 0.5
C K E D J H G F A B
NO PPS 1 PPS 1 PPS 1 PPS 2 PPS 2 PPS 2 TOOL TOOL FWE Pedal Position Sensor
CONNECTION RTN 5V REF RTN 5V REF RX TX
Etc L18 OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:31:30 pm ORGANIZATION
GMT560 08 X h83021a 001 Pilot 0 Agustin Velazquez GMT560


PAGE
Fuel (L18) 8.1L V8 GMPT VORTEC - Gas - Family 2
ENGINE CNTLS POWER DIST Pcm Pcm
Pcm Uh - Fuel
20A
465 FUEL_RLY1 1640 FUEL_RLY_P
1589 FUEL_LVL1 1936 FUEL_LVL2
A1 A3 30M GTMXD SLD

B7 B6
Uh - Fuel Pump Rly B7 B6
30F GTMXD SLD
86 30 1589.
PPL 1936.
Fuel Pump Rly BLU DK
0.8
0.8
12088567 8M GT280 SLD
C D
85 87
C D 8F GT280 SLD
1589.
PPL 1936.
B3 B1 BLU DK
0.8
0.8
120.
GRA 8M GT280 SLD
2.0 C D
250 F_PMP_RLY_G
C D 8F GT280 SLD
30M GTMXD SLD
D1
1589.
D1 PPL
30F GTMXD SLD 0.8
GROUND DIST
Ground Zone #2B 120.
GRA 1 4
2.0 1936.
Sender Asm-Fuel (W/Pmp) BLU DK
8M GT280 SLD 0.8
F
4
F 8F GT280 SLD M Secondary Tank Fuel Sender
F: 250
120.
GRA E: 40
2.0
3 2
8M GT280 SLD
F
Single Tank Dual Tanks
F 8F GT280 SLD
2
Dual Tanks Single Tank

470. 470.
BLK BLK
0.8 0.8
120.
GRA SC470
2.0 470.
BLK
SC120 0.8 470.
120. BLK
GRA 0.8
2.0
120.
GRA 470.
2.0 BLK 30F GTMXD SLD
C4
PMP1 0.8
B
8F GT280 SLD C4 30M GTMXD SLD
350
(Page 2) B 8M GT280 SLD
120. 120.
GRA GRA
1.0 2.0 470 FUEL_RTN
8M GT280 SLD
B
PMP2 470.
BLK 8F GT280 SLD B
(Page 2) 0.8
2ND_RLY ENGINE CNTLS
Pcm
(Page 2)
Fuel (L18 Family 2) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:31:55 pm ORGANIZATION
GMT560 08 X h83022a 001 Prod 0 Agustin Velazquez GMT560


PAGE
2ND_RLY
120
(Page 1)
PMP2
120
(Page 1)
30 86
Secondary Fuel Pump Rly
87 85
1058. 1465.
GRN LT TAN
2.0 0.8
8F GT280 SLD
B A
A 8M GT280 SLD
Secondary Fuel Tank Transfer Pump
M
PMP1
1465.
(Page 1) TAN
A 0.8
ENGINE CNTLS
Single Plastic Tank Pcm
8F GT280 SLD
A
A 8M GT280 SLD
350. 350. 350.

BLK BLK BLK 1465 FUEL_RLY2
2.0 2.0 2.0 1465.
Dual Tanks TAN
0.8
30F GTMXD SLD
SJ350 B4
B4 30M GTMXD SLD
Single Metal Tank
350. 350.
BLK BLK
2.0 1.0
FUEL_PMP_G PFTANK_G
Static Ground:
Single Metal Tank
GND DIST GND DIST

Ground Zone #12A Gnd Zone #11


PAGE
Pcm Pcm
ENGINE CNTLS POWER DIST

Pcm Uh - Fuel
20A
465 FUEL_RLY1 1640 FUEL_RLY_P

30M GTMXD SLD
B7 B6
B7 B6
30F GTMXD SLD
A1 A3
Uh - Fuel Pump Rly 1589. 1936.

86 30 PPL BLU DK
0.8 0.8
Fuel Pump Rly
12088567
6M GT280 SLD
85 87 C D
C D 6F GT280 SLD
B3 B1
1589. 1936.
120. PPL BLU DK
GRA 0.8 0.8
2.0
250 F_PMP_RLY_G
1 4 4
30M GTMXD SLD
D1
Sender Asm-Fuel (W/Pmp) Secondary Tank Fuel Sender
D1
30F GTMXD SLD
GROUND DIST
Ground Zone #2B
120. M
GRA
2.0 F: 250
E: 40
6M GT280 SLD
F
F 3 2 2
6F GT280 SLD
Single Tank Dual Tanks

Dual Tanks Single Tank
120. 470. 470.

GRA BLK BLK
2.0 0.8 0.8
120.
SA120 GRA SA470
2.0 470.
BLK
0.8 470.
120. BLK
GRA
0.8
2.0
120. 120. 30F GTMXD SLD

GRA GRA C4
1.0 2.0 PMP1
C4 30M GTMXD SLD
350 6F GT280 SLD
(Page 2) B
B 6M GT280 SLD
PMP2
470 FUEL_RTN
(Page 2)
470.
2ND_RLY BLK
0.8
(Page 2)
ENGINE CNTLS
Pcm


PAGE
2ND_RLY
120
(Page 1)
PMP2
120
(Page 1)
30 86
Secondary Fuel Pump Rly
87 85
1058.
GRN LT 1465.
2.0 TAN
0.8
Secondary Fuel Tank Transfer Pump 6F GT280 SLD

A
M
A 6M GT280 SLD
A
350.
BLK
2.0
PMP1
1465.
(Page 1) TAN
0.8 ENGINE CNTLS
Pcm
350.
BLK
2.0
SA350 30F GTMXD SLD

B4 1465 FUEL_RLY2
B4 30M GTMXD SLD
350. 350. 350.

BLK BLK BLK
1.0 1.0 2.0
SFTANK_G PFTANK_G FUEL_SEND_G
Static Ground: Static Ground:

Secondary Tank Primary Tank

Gnd Zone #9 Gnd Zone #10 Gnd Zone #3C


PAGE
Fuel (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
Pcm Pcm
POWER DIST ENGINE CNTLS

30M GTMXD SLD Uh - Fuel Pcm
B7 B6 20A
B7 B6
30F GTMXD SLD
1640 FUEL_RLY_P 465 FUEL_RLY1
1589. 1936.
PPL BLU DK
0.8 0.8 A3 A1
8M GT280 SLD Uh - Fuel Pump Rly (Secondary)

1589. C D
PPL 30 86
0.8 C D 8F GT280 SLD Fuel Pump Rly
12088567
1589. 1936.
PPL BLU DK 87 85
0.8 0.8
4 4 B1 B3
Primary Tank Fuel Sender Secondary Tank Fuel Sender 120.

GRA
2.0
30M GTMXD SLD 250 F_PMP_RLY_G

D1
D1
30F GTMXD SLD
120. GROUND DIST

2 2 GRA Ground Zone #2B
Single Tank Dual Tanks 2.0
8M GT280 SLD
F
470. 470. F
BLK BLK 8F GT280 SLD
0.8 0.8
SC470
120.
470. GRA
BLK 2.0
0.8 470.
BLK
0.8
B
Splice required for L18
Secondary Fuel Tank Transfer Pump
350.
BLK M
8F GT280 SLD 1.0
B
B 8M GT280 SLD
FUEL_SEND_G PFTANK_G A
SJ350
GND DIST GND DIST
470. 470. Gnd Zone #11
BLK BLK Ground Zone #12A
0.8 0.8 350. 350. 350.
BLK BLK BLK
2.0 1.0 1.0
30F GTMXD SLD

C4
C4 30M GTMXD SLD
Dual Tanks Single Metal Tank Static Ground:
RPO LEGEND Single Metal Tank
470 FUEL_RTN NJ9/NN4/N23 - FAMILY 2 SINGLE REAR METAL FUEL TANK FUEL_PMP_G PFTANK_G
NK1/NJ2 - FAMILY 2 SINGLE MID-SHIP PLASTIC FUEL TANK
ENGINE CNTLS NG6 - FAMILY 2 DUAL FUEL TANKS GND DIST GND DIST
Pcm FAM2 - FAMILY 2 Ground Zone #12A Gnd Zone #11
Fuel (LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:32:46 pm ORGANIZATION


PAGE
Fuel (LF8) 7.8L L6 Isuzu 6H - Diesel (LF6) 7.2L L6 Caterpillar C7 - Diesel
Ecu Ecu
30M GTMXD SLD

B7 B6
B7 B6 30F GTMXD SLD
1589. 1936.
PPL BLU DK
0.8 0.8
6M GT280 SLD
C D
C D 6F GT280 SLD
SA350
1589. 1936.
PPL BLU DK
0.8 0.8
4 4
Primary Tank Fuel Sender Secondary Tank Fuel Sender 350. 350. 350.
BLK BLK BLK
1.0 1.0 1.0
2 2 PFTANK_G SFTANK_G FUEL_SEND_G
Single Tank Dual Tanks Static Ground: Static Ground:

Primary Tank Secondary Tank

470. 470. Gnd Zone #10 Gnd Zone #9 Gnd Zone #3C
BLK BLK
0.8 0.8
SA470
470.
BLK
0.8 470.
BLK
0.8
6F GT280 SLD
B
B 6M GT280 SLD
470.
BLK
0.8
30F GTMXD SLD

C4
C4 30M GTMXD SLD
470 FUEL_RTN
ENGINE CNTLS
Ecu
Fuel (LF8/LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:32:11 pm ORGANIZATION


PAGE
Heated Fuel - Water In Fuel (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
POWER DIST POWER DIST TELL TALE LLY ENG CNTLS
Uh - Eng 1 Uh - Htd Fuel Ttm - Water In Fuel Pcm Wif
10A 20A
239 HFUEL_R3_P 1440 HFUEL_3_P WIF LMM_WIF
N85 N87
Ip2 - Heated Fuel Rly

85 87
Heated Fuel
12088567
86 30
N86 N30
2677. 508.
PNK YEL/BLK
1.0 0.8
24F GTMXD SLD

A5 B8
450 HFUEL_R3_G
A5 B8 24M GTMXD SLD
508. 508.
YEL/BLK YEL/BLK
0.8 0.8
GND DIST
Gnd Zone #4B
SB508
2677. 508.
PNK YEL/BLK
1.0 0.8

9 27
9 27 J2
13551537
IC95. IC90.
PNK YEL/BLK
1.25 TXL
50
19 0.85 TXL 16
50
ISUZU ISUZU
J1-B J2-B
HTD FUEL WIF Heated/Water In Fuel

97365742
UPC FNA
150 WATTS
o o GND GND
J1-7318-3324-30
CLOSES FROM -40 C TO 60 C J2-7322-1424-40
J1-A J2-A
IC96 HFUEL_SW_G IC91 WIF_G
GND DIST GND DIST

Engine Earth A Engine Earth B
Page 8A-14A - 12 Page 8A-14A - 12
Heated Fuel/WIF (LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:34:37 pm ORGANIZATION


PAGE
Heated Fuel - Water In Fuel (LF6) 7.2L L6 Caterpillar C7 - Diesel
TELL TALE
Ttm - Water In Fuel
WIF
508.
YEL/BLK
0.8
40M GTMXD SLD

A4
A4 40F GTMXD SLD
508.
YEL/BLK
0.8
Water In Fuel Snsr

NWB/KJK
351 WIF_G
GND DIST
Gnd Zone #3A
Heated Fuel/WIF (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:34:18 pm ORGANIZATION


PAGE
Heated Fuel - Water In Fuel (LF8) 7.8L L6 Isuzu 6H - Diesel
LF8 ENG CNTLS

Pcm Wif
LF8_WIF
508.
YEL/BLK
0.8
Sumitomo 6 Way Conn

2
2 ISUZU
TBD
TBD
508.
YEL/BLK
0.8 TXL
50
19
Water In Fuel Snsr

wif 001
UPC FNA
7323-1424-40
Yazaki
B
Heated Fuel/WIF (LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:34:00 pm ORGANIZATION


PAGE
Automatic Transmission (LCT) Transmission Control Module
Eng Speed Snsr (Tiss) SPEED SENSOR SPEED SENSOR Turbine Spd Snsr SPEED SENSOR Trans Output Spd Snsr
POWER DIST TRANS INPUT TURBINE TRANS OUTPUT
Uh - Pcm B POWER DIST
Ip1 - Trans
15A
10A LO TISS HI LO TURS HI LO TOSS HI
440 TCM_BAT_PP
1020 LCT_IGN0_P B A B A B A
POWER DIST
Uh - Pcm B 1230. 1983.
RED/BLK ORN 821.
0.8 0.8 PPL/WHT
0.8
15A
440 TCM_BAT_PP2
1984.
1231. BLU LT 822.
BLU DK/WHT GRN LT/BLK
0.8
0.8 0.8
J1-70 J1-10 J1-63 J1-39 J1-59 J1-20 J1-80 J1-40 J1-60
IGN0
V_BATT_B V_BATT_A NE- NE+ NT- NT+ NO- NO+
TRANS INPUT SPEED TURB SPEED TRANS OUTPUT SPEED
LCT TCM
OVERDRIVE UNMANAGED ZERO
TPS V5A DEFEAT TORQUE CLASS II CROSSING
GND GND
J1-44 J1-12 J1-61 J1-22 J1-46 J1-18 J1-9 J1-69

POWER DIST
Ip2 - Lh Parklamp
464 DEL_TORQ
2467 UNMAN_TORQ 2470 LCT_CL2 2221 REP_TOSS_HI_1 351 LCT_GG

Family 2
10A L18 351.
has Fuse BLK/WHT
POWER DIST 0.8
2509 ODDS_LP Uh - Eng1 L18 ENG CNTLS
10A
2678. Pcm SERIAL DATA LINK
L18 ENGINE CNTLS ENGINE CNTLS GND DIST
TAN/WHT Pcm Class 2 Pcm/Ecu Gnd Zone #3A
0.5 239 ODDS_LED_P
E C D TCM1_G
ILLUM IGN1 Overdrive Defeat Sw

2678. 2678.
TAN/WHT TAN/WHT
0.8 0.8
GND DIST
Gnd Zone #3A
GND GND 40M GTMXD SLD 24M GTMXD SLD
C12 C5
B A F C12 40F GTMXD SLD C5 24F GTMXD SLD
750 ODDS_SW_G
2678. 2678. 2678.

TAN/WHT TAN/WHT TAN/WHT
0.5 0.5 0.5
GND DIST
Gnd Zone #7A
SA2678
750 ODDS_ILL_G
GND DIST
Gnd Zone #7A
LCT Trans OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:35:20 pm ORGANIZATION


PAGE
Allison Trans 4 Gen
PCS 2
PCS 1
MAIN
MOD
Pressure Switch Manifold
SS 2
SS 3
SS 1
TCC
IMS
NL VBS CE
Solenoid F (TCC)
PS4 (Switch R)
PS3 (Switch E)
PS2 (Switch D)
PS1 (Switch C)
On/Off
Solenoid D
On/Off
Solenoid E
On/Off
Solenoid B
On/Off
Solenoid C
NL VBS CE
Main Solenoid
NH VBS OE
Solenoid A
IMS NS
Not Used
Not Used
IMS C
IMS B
IMS A
IMS P
STS
Sump
Temperature
TRANS ID
24 20 21 22 23 18 9 8 11 6 7 4 2 3 17 1 16 19 10 15 14
1786 IMS_NS
773. 771. 1226. 1224. 2527. 898. 1530. 7581.

GRA BLK/WHT RED PNK ORN/WHT PPL BLU DK PPL
0.8 0.8 ENGINE CNTLS 1227. 0.8 0.8 0.8 0.8 0.8 0.8
Pcm/Ecu YEL/BLK
0.8
776. 407. 2879. 2469.

772. WHT BLK 2529. 1225. YEL/BLK BRN/WHT 323. 1994. 2528.
YEL GRN LT/BLK BLU DK BRN WHT GRN DK/WHT
0.8 0.8 0.8 0.8
0.8 0.8 0.8 0.8 0.8 0.8
1786.
ORN/BLK
0.8
J1-14 J1-53 J1-73 J1-34 J1-38 J1-58 J1-54 J1-77 J1-57 J1-79 J1-17 J1-33 J1-51 J1-36 J1-52 J1-71 J1-74 J1-78 J1-55 J1-11
Main Mod TCC PCS 1 HSD1
IMS IMS IMS IMS IMS D SW E SW SOL_B C SW HSD2 Main Sol Sol F (TCC) Solenoid A
BIT C BIT B BIT A BIT P NEUTRAL ANALOG SUMP PSM PSM E PSM D PSM C GND GND LO GND SOL_COM1+ HI NL VBS CE NL VBS CE NH VBS OE
RTN TEMP REV
GM LAN
LCT TCM
TRANS ID REVER WAR LO HI LO HI GMLAN REQ CHECK
SHIELD Term TORQ GPO5 GPO6 TRANS TT
J1-76 J1-65 J1-67 J1-47 J1-66 J1-27 J1-6 J1-26 J1-5 J1-24 J1-64 J1-29
6106 GMLAN_5_1
2471. 1524.
PPL GRA LCT TRANS
0.8 0.8 GMLAN Conf
6105 GMLAN_6_1
F11 H11
Uh - Reverse Rly LCT TRANS

GMLAN Conf
86 30
1234. 1234.
Reverse 6106 GMLAN_9
GRA GRA
6105 GMLAN_6_2
0.8 0.8
12088567
LCT TRANS
85 87
GMLAN Conf 40M GTMXD SLD 24M GTMXD
LMM ENG CNTLS B9 B7
Gpm
B9 40F GTMXD SLD B7 24F GTMXD S
H9 F9
6105 GMLAN_10 463 REQ_TORQ
1234. 1234.
GRA GRA
139. 0.5 0.5
PNK 24 BU_LCT_1 LMM ENG CNTLS L18 ENG CNTLS
0.8 Gpm Pcm
EXTERIOR LIGHTS
POWER DIST Back Up Lamps
Ip1 - Turn/Backup TELL TALE
Ttm - Check Trans
139.
PNK
15A 0.8
139 BU_LCT_P
SB139
CHECK_T
LCT Trans OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:35:20 pm ORGANIZATION


PAGE
SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT TRANS OUTPUT
LO TISS HI LO TOSS HI
B A B A
LCT TRANS LCT TRANS LCT TRANS
GMLAN Conf GMLAN Conf GMLAN Conf
401. 400.
1231. 1230. PPL YEL
GMLAN_5_1 GMLAN_6_1 GMLAN_6_2 BLU DK/WHT RED/BLK 0.8 0.8
0.8 0.8
6106. 6105. 6105.
BLU LT BLU DK BLU DK
0.8 0.8 0.8
SA6105
6105.
BLU DK
0.8
39 59 40 60
TISS TISS TOSS TOSS Md Tcm

LO HI LO HI
GMLAN_7
MD TCM (WTEC)
LO HI GMLAN
Term
J1-27 J1-6 J1-26

DATA LINK CONN 6106 GMLAN_5_1
Data Conn
LCT TRANS
GMLAN_8 GMLAN Conf
6105 GMLAN_6_1
DATA LINK CONN LCT TRANS

Data Conn GMLAN Conf
6105 GMLAN_6_2
LCT TRANS
GMLAN Conf
MD Trans (LF8&LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 8:21:32 am ORGANIZATION

Panel Set: 3 schematic sheet1 6 $IVEDWORK/h83027b__001 Friday, May 19, 2006 Panel Set: 3

PAGE
Automatic Transmission (MD) Transmission Control Module
Ip1 - Trans Uh - Pcm B Transmission Optional Connector
C K J B A D E H G F SUMP TEMP OIL LEVEL

25A/LF8 10F MP150 SLD SENSOR
10A 10A/LF6
2522. 476. 1146. 1148. 981.
1020 MD_IGN0_P 440 TCM_BAT_P YEL BLK PPL GRA TAN/WHT
0.8 0.8 0.8 0.8 0.8
TEMP ANALOG OIL LVL SEN HSD3
SIG GND SIG PWR (TCC) TCC
1480. 1479. 1481.
BLU LT YEL YEL 980. 1147.
POWER DIST PPL/WHT TAN 18 19 15 16 11 12
0.8 0.8 0.8
Uh - Pcm B 0.8 0.8
1227. 1971. 1531.

25A/LF8 YEL/BLK WHT GRN DK
10A/LF6 0.8 0.8 0.8
440 MD_BAT_P
407. 598. 1994.

BLK GRA WHT
0.8 0.8 0.8
63 70 10 43 30 3 17 45 42 64 23 22 1 54 58 16 12 31 37
IGN0 BATT BATT PTO PTO DIGITAL AUTO RANGE AUX SUMP PUMP MODE PUMP RANGE SUMP TEMP ANALOG OIL LVL SIGNAL HSD3 TCC
ENABLE ENGAGE GND NEUTRAL INDICATOR HOLD TEMP REQUEST ENABLE INHIBIT SIGNAL GND SIGNAL POWER TCC
(INPUT) (OUTPUT)
MD TCM (WTEC)
SHIFT SELECTOR DIR SIGNAL
POWER DIST 34
Uh - Pcm B
1373.
INTERIOR LIGHTING GRN DK
15A/LF8
Dimmer Signal Dist 0.8
10A/LF6
440 SHIFT_BAT_P
10A POWER DIST J1939 J1939
J1939 J1939
Ip1 - Trans 40M GTMXD SLD
A4 A1
SHIFT_DIM
A4 A1 40F GTMXD SLD
10A
440. 1373.
ORN GRN DK 2362 SHIFT_J- 2361 SHIFT_J+
8. 1020 SHIFT_IGN0_P
GRA 0.8 0.8
0.5
3 12 13 11
DIM IN IGN V BAT SHIFT

POWER DATA
BIT 1
J1939
GND Hi Lo Shield
5 8 15 14
450 SHIFT_LP_G
GND DIST
Gnd Zone #4B
P


PAGE
Automatic Transmission (MD) Transmission Control Module (continued)
J1939
Allison MD Trans J1939
TURBINE SPEED SENSOR
PRESS SW
HSD2 HSD1 2362 MD_J-

PCS1,2,3,SS1 PCS1 PCS2 PCS3 SS1 PCS4,6,MAIN MOD PCS4 PCS6 MAIN MOD C3 TRANS ID LO HI
J1939
6 4 5 9 10 1 2 7 8 3 20 14 13 J1939
7581. 7579. 323. 1226. 1984. 1983.

PPL YEL/BLK BRN RED BLU LT ORN 2361 MD_J+
0.8 0.8 0.8 0.8 0.8 0.8
323. 7580. 7578. 7582. 1530 . 2471.

BRN YEL ORN PPL/BLK BLU DK PPL
0.8 0.8 0.8 0.8 0.8 0.8
71 36 52 33 51 11 55 78 74 77 76 20 80 48 8 49
HSD2 PCS1 PCS2 PCS3 SS1 HSD1 PCS4 PCS6 MAIN MOD C3 PRESS TRANS TURSS TURSS HI LO SHIELD
PCS1,2,3,SS1 PCS4,6,MAIN MOD ID LO HI
J1939
MD TCM (WTEC)
SERVICE
NEUTRAL REVERSE TRANS SPEEDO CHECK
START WARNING SOON NZC TRANS GND GND
41 65 50 25 29 69 9
POWER DIST
1524. 15A Ip1 - Turn/Backup
GRA
0.8 1234.
139 BU_MD_P GRA
0.8
F11 H11
Uh - Reverse Rly
86 30 40M GTMXD SLD
B9
Reverse B9 40F GTMXD SLD 351.
BLK/WHT
12088567 0.8
85 87
H9 F9
1234.
GRA
0.5
351 MD_G
24.
GRN LT
0.8
TELL TALE
POWER DIST
Ttm - Check Trans GND DIST
Uh - Eng 3
Gnd Zone #3A TCM1_G
24 BU_MD BACK_UP_MD
15A
539 REV_P
CHECK_T GND DIST
EXTERIOR LIGHTING ENGINE CNTLS Gnd Zone #3A
Back Up Lamps Ecu


PAGE
Automatic Transmission (MD) Transmission Control Module (continued)
SPEED SENSOR Eng Speed Snsr (Tiss) SPEED SENSOR Trans Output Spd Snsr
TRANS INPUT TRANS OUTPUT
LO TISS HI LO TOSS HI
B A B A
LCT TRANS LCT TRANS LCT TRANS
GMLAN Conf GMLAN Conf GMLAN Conf
401. 400.
1231. 1230. PPL YEL
GMLAN_5_1 GMLAN_6_1 GMLAN_6_2 BLU DK/WHT RED/BLK 0.8 0.8
0.8 0.8
6106. 6105. 6105.
BLU LT BLU DK BLU DK
0.8 0.8 0.8
SA6105
6105.
BLU DK
0.8
39 59 40 60
TISS TISS TOSS TOSS Md Tcm

LO HI LO HI
GMLAN_7
MD TCM (WTEC)
LO HI GMLAN
Term
J1-27 J1-6 J1-26

DATA LINK CONN 6106 GMLAN_5_1
Data Conn
LCT TRANS
GMLAN_8 GMLAN Conf
6105 GMLAN_6_1
DATA LINK CONN LCT TRANS

Data Conn GMLAN Conf
6105 GMLAN_6_2
LCT TRANS
GMLAN Conf


PAGE
Exhaust Brake/Restrictor (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
(LF8) 7.8L L6 Isuzu 6H - Diesel (LF6) 7.2L L6 Caterpillar C7 - Diesel
INTERIOR LIGHTING ENGINE CNTLS

Headlamp Illum Ecu/Pcm
ENGINE CNTLS
Ecu
2509 EXH_BRK_LP 2081 EXH_BRK

EXH_TEL
30M GTMXD
B3
B3 30F GTMXD
1962.
BLK/WHT
0.8
2081.
30M GTMXD SLD GRN LT
C7
0.5
C7 30F GTMXD SLD
E D C
1962.
BLK/WHT
0.8 ILLUM LED SW Exhaust Brake Sw
GND GND GND
B F A
EXH_TT
750 EXH_ILL_G 750 EXH_SW_G

TELL TALE
Ttm - Exhaust
GND DIST GND DIST/CAT ENG CNTLS

Gnd Zone #7A Gnd Zone #7A/Ecu
Exhaust Brake/Rstr (Diesel) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:36:59 pm ORGANIZATION


PAGE
Starting & Charging (L18) 8.1L V8 GMPT VORTEC - Gas
Family 2 has Fuse
10A Ip1 - Start 40A Maxi - Ign1
CRANK2_P STARTRLY_P
242.
RED
5.0
POWER DIST
Ip1 - Start
30F GTMXD SLD

Family 2 A3
10A has Fuse
A3 30M GTMXD SLD
806. 806 STARTRLY2_P
PPL
0.5
30F GTMXD
B12
B12 30M GTMXD 242.
RED
5.0
806.
PPL
0.5 A7 A9
A Uh - Starter Rly
86 30
Man Cltch Sw Btm Of Trvl Starter Rly
12193604
85 87
B
1433.
GRN DK B9 B7
0.5
BATTERIES
Battery Positive
30M GTMXD
B9
B9 30F GTMXD 6.
PPL
3.0
START
1433.
GRN DK A Start Ring Term 1
0.5
START
B
S B (Page 2)
B2
30F GTMXD SLD M5
Motor Starter V8
B2 30M GTMXD SLD
1433.
GRN DK S_CASE
M
0.8
L18_CRANK
B_CASE
ENGINE CNTLS 447 PCM_START

Pcm
STARTER_G
ENGINE CNTLS GND DIST

Pcm Case Gnd
Starting & Charging (L18) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:37:34 pm ORGANIZATION


PAGE
Starting & Charging (L18) 8.1L V8 GMPT VORTEC - Gas (continued)
SENSE
(Page 3)
GEN_1
(Page 3)
GEN_2
(Page 3)
Secondary Primary Primary Secondary Primary

Generator Generator Generator Generator Generator Generator Generator Generator
Output Output Sense Output Sense Output Output Sense
2. 2. 2.
RED RED RED
19.0 19.0 19.0
SC2 SA2 SC2
2. 2. 2. 2. 2. 2. 2. 2.
RED RED RED RED RED RED RED RED
19.0 19.0 0.5 8.0 0.5 8.0 8.0 0.5
A Iso Term Jct 3 A A Start Ring Term 3 A A

Iso Term Jct 2 Start Ring Term 3 Start Ring Term 3
B B B
B B
M10 M10 M8 M8 M8
With Isolator Single Generator Dual Generators
ISO_POST
VNF
START
BATTERIES (Page 1)
Isolator Post


PAGE
Starting & Charging (L18) 8.1L V8 GMPT VORTEC - Gas (continued)
SENSE SF2
2
(Page 2)
GEN_1 GEN_2
2 2
(Page 2) (Page 2)
2. 2.
RED RED
1.0 1.0
Gen Ring Term A Dual G Ring Term A
B B
A D A D
BAT BAT
PHASE Generator Asm PHASE 2nd Generator Asm
TURN TURN
ON INPUT ON INPUT
DC SENSE DC SENSE
STATOR LAMP STATOR LAMP

AC SENSE DRIVER AC SENSE DRIVER
G G
3~ 3~
FIELD (ROTOR) FIELD (ROTOR)

FIELD CS130 FIELD CS130
CASE C B CASE C B
Single Dual
GEN_G 2ND_GEN_G
GND DIST GND DIST

25. 25. 25.
Case Gnd BRN BRN Case Gnd BRN
0.8 0.8 0.8
SA25
25.
BRN NOTE:
0.8
Optional Generators:
Family 3: 15744911 - K68; 105 amps

TBD - KG4; 150 amps
23 F_TERM_MON L_TERM_L18
Family 2: 10480382 - K65; 95 amps

15744912 - K68; 105 amps
Pcm Pcm
TBD - KG4; 150 amps


PAGE
Starting & Charging (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
POWER DIST
40A Maxi - Ign1
STARTRLY_P
242.
RED
5.0
POWER DIST
Ip1 - Start
30F GTMXD SLD
A3
A3 30M GTMXD SLD
10A
806 STARTRLY2_P
242.
RED
5.0
A7 A9
Uh - Starter Rly
86 30
Starter Rly
12193604
85 87
BATTERIES
B9 B7 Battery Positive
6. A
PPL Ring Terminal 2.
5.0 RED
B 8.0
A
Start Ring Term 1 START M8 SB2
START 2.
B RED
M5 S B (Page 2) 19.0
Motor Starter V8
GLO_CNTL
S_CASE
M
LMM ENG CNTLS
Glow Plug Cntrl
B_CASE
447 PCM_START
STARTER_G

Pcm Case Gnd
Starting & Charging (LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:42:00 pm ORGANIZATION
GMT560 08 X h83030d 001 Prod 0 Agustin Velazquez GMT560


PAGE
Starting & Charging (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
SENSE
(Page 3)
GEN_1
(Page 3)
GEN_2
(Page 3)
Secondary Primary Primary Secondary Primary

Generator Generator Generator Generator Generator Generator Generator Generator
Output Output Sense Output Sense Output Output Sense
2. 2. 2.
RED RED RED
19.0 19.0 19.0
SC2 SA2 SC2
2. 2. 2. 2. 2. 2. 2. 2.
RED RED RED RED RED RED RED RED
19.0 19.0 0.5 8.0 0.5 8.0 8.0 0.5
A Iso Term Jct 3 A A A A

Iso Term Jct 2 Start Ring Term 3 Ring Terminal Ring Terminal
B B B B B
M10 M10 M8 M8
With Isolator Single Generator Dual Generators
ISO_POST
VNF
START
BATTERIES (Page 1)
Isolator Post


PAGE
Starting & Charging (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
SENSE SF2
2
(Page 2)
GEN_1 GEN_2
2 2
(Page 2) (Page 2)
2. 2.
RED RED
1.0 1.0
Gen Ring Term A Dual G Ring Term A
B B
A D A D
BAT BAT
PHASE Generator Asm PHASE 2nd Generator Asm
TURN TURN
ON INPUT ON INPUT
DC SENSE DC SENSE
STATOR LAMP STATOR LAMP

AC SENSE DRIVER AC SENSE DRIVER
G G
3~ 3~
FIELD (ROTOR) FIELD (ROTOR)
FIELD CS130 FIELD CS130
CASE C B CASE C B
25.
NOTE: 2524.
BRN Optional Generators: BRN
0.8 0.8
15744912 - K65; 95 amps
23 F_TERM_MON
15744912 - K68; 105 amps
TBD - KG4; 150 amps
ENGINE CNTLS L_TERM_LMM L2_TERM_LMM

Pcm
GEN_G 2ND_GEN_G

GND DIST GND DIST
Pcm Pcm
Case Gnd Case Gnd


PAGE
Starting & Charging (LF8) 7.8L L6 Isuzu 6H - Diesel
Ip1 - Start Maxi - Ign1
POWER DIST
10A Ip1 - Start
10A 40A
CRANK2_P
806 STARTRLY2_P STARTRLY_P
242.
806. RED
PPL 5.0
0.5
30F GTMXD 30F GTMXD SLD

B12 A3
B12 30M GTMXD A3 30M GTMXD SLD
806.
PPL 242.
RED
0.5
5.0
A
Man Cltch Sw Btm Of Trvl
A7 A9
B Uh - Starter Rly
86 30
1433. Starter Rly
GRN DK
0.5 12193604
85 87
30M GTMXD BATTERIES
B9
Battery Positive
B9 B9 B7
30F GTMXD
6.
PPL
5.0
1433.
GRN DK START
0.5
A
Start Ring Term 1
30F GTMXD SLD
B2 B
B2 30M GTMXD SLD
447 ECU_START
M5
START
1433.
GRN DK ENGINE CNTLS S B (Page 2)
0.8 Ecu
Motor Starter Isuzu
S_CASE
M
B_CASE
ECU_CRANK
STARTER_G
Ecu Case Gnd
Starting & Charging (LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:39:12 pm ORGANIZATION


PAGE
Starting & Charging (LF8) 7.8L L6 Isuzu 6H - Diesel (continued)
2. 2.
RED RED
1.0 19.0
SF2 SC2
NOTE:
A
Gen Ring Term
B 15015180 - K60; 100 amps

15015181 - KW1; 160 amps
2. 2. M10
RED RED 15015182 - KG8; 130 amps
0.5 8.0
A D
BAT
Generator Asm TELLTALE
PHASE
Ttm - Battery
TURN
ON INPUT
DC SENSE
STATOR LAMP
AC SENSE DRIVER
L_TERM_TTM
G
3~
25.
BRN
0.5
FIELD (ROTOR)
FIELD CS130
30F GTMXD SLD
B8
CASE C B
B8
A Start Ring Term 3
30M GTMXD SLD
25.
B BRN
0.8 25.
BRN
M10 0.8
GEN_G SA25
START 25.
GND DIST BRN
(Page 1) Case Gnd 0.8
23 F_TERM_MON
L_TERM_MON
ENG CNTLS
Ecu
ENG CNTLS
Ecu


PAGE
Starting & Charging (LF6) 7.2L L6 Caterpillar C7 - Diesel
POWER DIST
POWER DIST Maxi - Ign1
40A
Ip1 - Start
STARTRLY_P
10A 242.
RED
CRANK2_P 5.0
806. 30F GTMXD SLD

PPL A3
0.5
A3 30M GTMXD SLD
242.
30F GTMXD RED
B12 5.0
B12 30M GTMXD
A7 A9
806. Uh - Starter Rly

PPL 86 30
0.5
Starter Rly
A 12193604
85 87
Man Cltch Sw Btm Of Trvl
B9 B7
447.
B YEL
0.8
1M MP280 SLD BATTERIES

A
-KQR &KQR Battery Positive
6.
1433. PPL
GRN DK
5.0
0.5
A 1F MP280 SLD
Start Ring Term 1
30M GTMXD START
B9
447.
B9 YEL
30F GTMXD 1.0 START
A
S B (Page 2)
1433. Overcrank Prot Temp Strtr Sw Starter Motor - Cat
GRN DK CAT MOTOR STARTER CAT MOTOR STARTER
0.5 TBD PAGE 8A- PAGE 8A-
MOTOR STARTER30C-1 MOTOR STARTER30C-1
OVERCRANK SW 30C-1 OVERCRANK SW 30C-1
POWER DIST
30F GTMXD SLD
Ip1 - Start B2 B
M
B2 447.
30M GTMXD SLD YEL
10A 1.0
G GND ZONE #2C
1M MP280 SLD
A START_G
CRANK_C_P
GND DIST
Gnd Zone #2B
806. 1433.
PPL GRN DK A
0.8 0.8 1F MP280 SLD
447 START_CAT
ENGINE CNTLS
Ecu


PAGE
Starting & Charging (LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
2. 2.
RED RED
1.0 19.0
NOTE:
SF2 SC2
Gen Ring Term A 15015180 - K60; 100 amps

15015181 - KW1; 160 amps
B 15015182 - KG8; 130 amps
2. 2. M10
RED RED
0.5 8.0
A D
BAT
PHASE Generator Asm
TURN
ON INPUT
DC SENSE
STATOR LAMP
AC SENSE DRIVER
TELLTALE
Ttm - Battery
G
3~
FIELD (ROTOR) L_TERM_TTM

FIELD CS130
CASE C B
25.
A BRN
Ring Terminal
0.5
B
30F GTMXD SLD
E 1/2 B8
B8 30M GTMXD SLD
GEN_G
25.
GND DIST BRN
Case Gnd 0.8
START
(Page 1)


PAGE
Cruise Control (L18) 8.1L V8 GMPT VORTEC - Gas
(LMM) 6.6L V8 Isuzu DURAMAX - Diesel
POWER DIST
Uh - Eng 4
10A
639 CRUISE_P
A13
IGN1 Str Col Asm - Cruise Cntl Sw
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1
SET/COAST
NEUTRAL
RESUME/ACCEL
ON
OFF
SIR 047-2
WIPER 091-1
ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
CRUISE ENABLE
A14 A15 A12

UPFITTER PROV UPFITTER PROV
Tap Down Sw Tap Up Sw
84. 87. 397.
BLU DK GRA/BLK GRA
0.5 0.5 0.5
2664 SET_COAST 2663 RES_ACCEL

B4 B5 B9
A A
B4 B5 B9
Diode 30M GTMXD SLD Diode 30M GTMXD SLD
-100 -100
B B
84. 84. 87. 87.
BLU DK BLU DK GRA/BLK GRA/BLK
0.8 0.8 0.8 0.8
SA84 SA87
84. 84. 87. 87. 397. 397.

BLU DK BLU DK GRA/BLK GRA/BLK GRA GRA
0.5 0.5 0.5 0.5 0.5 0.5
SET_COAST_D SET_COAST_A RES_ACCEL_D RES_ACCEL_A ON_OFF_D ON_OFF_A
LMM L18 LMM L18 LMM L18
ENGINE CNTLS ELEC THROTTLE CNTL ENGINE CNTLS ELEC THROTTLE CNTL ENGINE CNTLS ELEC THROTTLE CNTL
Pcm Set/Coast Pcm Resume/Accel Pcm On/Off
Cruise Control (L18/LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:42:36 pm ORGANIZATION


PAGE
Cruise Control (LF8) 7.8L L6 Isuzu 6H - Diesel
POWER DIST
Uh - Eng4
10A
639 CRUISE_P
A13
IGN1 Str Col Asm - Cruise Cntl Sw
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1
SET/COAST
NEUTRAL
RESUME/ACCEL
ON
OFF
SIR 047-2
WIPER 091-1
ON/OFF
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
CRUISE ENABLE
A14 A15 A12

UPFITTER PROV UPFITTER PROV
Tap Down Sw Tap Up Sw
84. 87. 397.
BLU DK GRA/BLK GRA
0.5 0.5 0.5
2664 SET_COAST 2663 RES_ACCEL

B4 B5 B9
A A
B4 B5 B9
Diode 30M GTMXD SLD Diode 30M GTMXD SLD
-100 -100
B B
84. 84. 87. 87.
BLU DK BLU DK GRA/BLK GRA/BLK
0.8 0.8 0.8 0.8
SA84 SA87
84. 87. 397.

BLU DK GRA/BLK GRA
0.8 0.8 0.8
SET_COAST_B RES_ACCEL_B ON_OFF_B
L6 ENGINE CNTLS L6 ENGINE CNTLS L6 ENGINE CNTLS

Ecu Ecu Ecu
Cruise Control (LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:42:55 pm ORGANIZATION


PAGE
Cruise Control (LF6) 7.2L L6 Caterpillar C7 - Diesel
ENGINE CNTLS ENGINE CNTLS ENGINE CNTLS

Ecu Ecu Ecu
SET_COAST_C RES_ACCEL_C ON_OFF_C
84. 87. 397.

BLU DK GRA/BLK GRA
0.8 0.8 0.8
30M GTMXD SLD

B4 B5 B9
B4 B5 B9 30F GTMXD SLD
84. 87. 397.

BLU DK GRA/BLK GRA
0.8 0.8 0.8
A14 A15 A12
CRUISE ENABLE Str Col Asm - Cruise Cntl Sw
RESUME/ACCEL
ON/OFF
SET/COAST
STEERING COLUMN
NEUTRAL
26062266 PAGE 8A-

IGNSW 010-1
CRUISE 034-1
OFF
HORN
ON
040-1
SIR 047-2
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
GND
A13
451 CRUISE_PPS
ENGINE CNTLS
Ecu
Cruise Control (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:43:17 pm ORGANIZATION
GMT560 08 X h83034c 001 Pilot 0 Agustin Velazquez GMT560


PAGE
Batteries - Top Post (L18) 8.1L V8 GMPT VORTEC - Gas
ISO_AUX
A
Pos Term 1
2
(Page 2)
B
2653.
A BLK
Iso Pos Term A
32.0
B Iso Pos Term P
Family 3 Family 2
ISO_PRIME
A
Bat Jct1 Term
-VNF A 2
B (Page 2) 2653. 2.
BLK RED B
50.0 50.0
M10
Isolator No Isolator No Isolator Isolator
Batt Pos Jct Post
+
Prim Batt 2 (-VNF) +
Prim Batt 1
Aux Batt (&VNF)
A Start Ring Term 2
Bat Jct3 Term
NOTE: B
Bat Jct2 Term
Optional Batteries: B B
- - M8 2.
15761789 - TNQ/TNN A M10 A RED
M10
15761790 - TNL 2.0
SE2
1. 1.
RED RED
19.0 32.0 2.
Neg Term 1 RED
B 5.0
A A Uh Ring Term A Uh2 Ring Term 30M GTMXD SLD

D2
B B D2 30F GTMXD SLD
50. M6 M6
BLK 2.
RED
62.0
5.0
BATTNEG_G START MAXICTR_P UHDIST_P HYMAX_P
GND DIST STARTING POWER DIST POWER DIST HYDRO BRAKES

Gnd Zone #B Starter (Generator) Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
See Page 2 for Bat to Bat cable properties
Batteries (L18 Top Post) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:43:36 pm ORGANIZATION


PAGE
Batteries - Top Post (L18) 8.1L V8 GMPT VORTEC - Gas (continued)
POWER DIST
15A Ip1 - Aux Wire Rly
BAT_ISO_P
641. CHARGING
BRN Generators
1.0
30F GTMXD SLD

C10
C10 30M GTMXD SLD ISO_POST
Isolator Jct Post
641.
BRN
1.0
2M GT280 SLD Iso Term Jct 1

A
B
A 2F GT280 SLD
A M10
641.
BRN 2653.
1.0 BLK
32.0
A A
Iso Term E Iso Term A
B B
Bat Terminal Bat Terminal
M8
B B
E A
A A Battery Isolator
1. 50.
RED BLK
50 50
A A
Bat Terminal Bat Terminal ABAT PBAT
B B
Iso Term Abat Iso Term Pbat
B B
M8 A A M8
Bat to Bat cable properties 2. 2.
RED RED
19.0 19.0
SG2 SD2
2. 2.
RED RED
8.0 8.0
SJ2 SH2
2. 2.
RED RED
19.0 19.0
ISO_AUX ISO_PRIME
(Page 1) (Page 1)
Batteries (L18 Top Post) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:43:36 pm ORGANIZATION


PAGE
Batteries - Side Post (L18) 8.1L V8 GMPT VORTEC - Gas
2653.
BLK
32.0
A
Bat Jct1 Term
A
Pos Term 1 B
B M10
JCT1
Batt Pos Jct Post
Family 3 Family 2
JCT2
POS
+
Prim Batt
NOTE: 2653. 2.
BLK RED
Optional Batteries: 50.0 50.0 Bat Jct3 Term
19001810 - TM1 Bat Jct2 Term
B B
19001814 - TM2
-
2.
A M10 A M10 RED
NEG 2.0
A Start Ring Term 2 SE2

1. 1.
RED RED
B 19.0 32.0 2.
Neg Term 1 RED
B M8 5.0
A A A Uh2 Ring Term 30M GTMXD SLD

Uh Ring Term D2
50. M6 M6
BLK 2.
RED
62.0
5.0
BATTNEG_G START MAXICTR_P UHDIST_P HYMAX_P
GND DIST STARTING POWER DIST POWER DIST HYDRO BRAKES

Gnd Zone #B Starter (Generator) Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
Batteries (L18 Side Post) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:45:43 pm ORGANIZATION
GMT560 08 X h83035g 001 Prod 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 3 $IVEDWORK/h83035g__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83035g

PAGE
Batteries Bus (L18) 8.1L V8 GMPT VORTEC - Gas
NOTE:
Optional Batteries: A
Pos Term 1
15761789 - TNQ/TNN 1.
1. RED
15761790 - TNL B RED
32.0
50.0
Pos Term 3
&TNQ
A
A Bat Jct1 Term
Start Ring Term 2
Pos Term 2 B
B
&TNN/TNL M10
A B M8
B
JCT1
Batt Pos Jct Post
&TNN/TNL START
POS POS JCT2
+
Prim Batt 2 +
Prim Batt 1
STARTING
Starter (Generator)
Neg Term 2
1.
RED Bat Jct3 Term
- -
19.0 Bat Jct2 Term
NEG NEG
B B
SM2 2.
A M10 A M10 RED
&TNN/TNL 2.0
A
2.
RED Neg Term 1 SE2
8.0 1. 1.
B RED RED
19.0 32.0 2.
A RED
SL2 5.0
A Uh Ring Term A Uh2 Ring Term 30M GTMXD SLD

D2
50.
BLK B D2
B 30F GTMXD SLD
62.0
2 SCHOOL_P
M6 M6
2.
RED
BATTNEG_G 5.0
SCHOOLBUS UPFIT
School Bus Fuse MAXICTR_P UHDIST_P HYMAX_P
GND DIST
Gnd Zone #B
POWER DIST POWER DIST HYDRO BRAKES

Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
Batteries (L18 Bus) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:45:03 pm ORGANIZATION
GMT560 08 X h83035e 001 Prod 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 3 $IVEDWORK/h83035e__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83035e

PAGE
Batteries (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
A
Pos Term 3
B
ISO_AUX
2
(Page 2)
2.
RED
A A 50.0
Iso Pos Term A Pos Term 1
Iso Pos Term P B
B
ISO_PRIME 2. A
RED Bat Jct1 Term
&TNR A 2 62.0
B (Page 2) B
Pos Term 2
Isolator No Isolator No Isolator Isolator A JCT1

B
Batt Pos Jct Post
POS POS POS
+
Prim Batt 3 (-VNF) +
Prim Batt 2 +
Prim Batt 1
Aux Batt (&VNF) JCT2
Ring Terminal
B
A M6
- - -
Bat Jct3 Term
Bat Jct2 Term
NEG NEG NEG
B B
A M10 A 2.
&TNR#&TNN&VNF
M10 RED
2.0
SE2
1. 1.
2. RED RED
RED
62.0
NOTE: 19.0 32.0
2.
Neg Term 1 RED
Optional Batteries: 5.0
B
A 15761789 - TNN/TNR A
Start Ring Term 2 Uh Ring Term
A D2
30M GTMXD SLD
M8 M6
50.
BLK 2.
RED
62.0
5.0
START BATTNEG_G MAXICTR_P UHDIST_P HYMAX_P
STARTING GND DIST POWER DIST POWER DIST HYDRO BRAKES

Starter (Generator) Gnd Zone #B Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
Batteries (LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:44:42 pm ORGANIZATION


PAGE
Batteries (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
POWER DIST
15A Ip1 - Aux Wire Rly
BAT_ISO_P
641. CHARGING
BRN Generators
1.0
30F GTMXD SLD

C10
C10 30M GTMXD SLD ISO_POST
Isolator Jct Post
641. POST
BRN
1.0
2M GT280 SLD Iso Term Jct 1

A
B
A 2F GT280 SLD
A M10
641.
BRN 2653.
1.0 BLK
32.0
A A
Iso Term E Iso Term A
B B
M8
E A
Battery Isolator
ABAT PBAT
Iso Term Abat Iso Term Pbat

B B
M8 A A M8
2. 2.
RED RED
19.0 19.0
SG2 SD2
2. 2.
RED RED
8.0 8.0
SJ2 SH2
2. 2.
RED RED
19.0 19.0
ISO_AUX ISO_PRIME
(Page 1) (Page 1)
Batteries (LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:44:42 pm ORGANIZATION
GMT560 08 X h83035d 001 X 0 Agustin Velazquez GMT560


PAGE
Batteries - Bus (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
A
Pos Term 3
1.
B
RED
50.0 A
&TNN
Pos Term 1
Pos Term 4 B
A 1.
Bat Jct1 Term RED
&TNR 62.0
A B
B Pos Term 2
A
JCT1 &TNR
B
Batt Pos Jct Post POS POS POS
+
Prim Batt 3 +
Prim Batt 2 +
Prim Batt 1
JCT2
Ring Terminal
B
A M6
- - -
Bat Jct3 Term NEG NEG NEG

Bat Jct2 Term
B B
&TNR
A M10 A 2.
M10 RED
2.0
1.
SE2 RED 1.
1. 1. 19.0 RED
RED RED
Neg Term 1 62.0
19.0 32.0
2.
RED NOTE: B SM2
5.0 Optional Batteries: A Start Ring Term 2
A
A Uh Ring Term 30M GTMXD SLD 15761789 - TNN/TNR 2.
D2 RED B
B D2 8.0
30F GTMXD SLD
50. M8
M6 BLK
2. 62.0 SL2
RED
5.0
BATTNEG_G 2 SCHOOL_P START
MAXICTR_P UHDIST_P HYMAX_P
GND DIST SCHOOLBUS UPFIT STARTING

POWER DIST POWER DIST Gnd Zone #B School Bus Fuse Starter (Generator)
HYDRO BRAKES
Maxi - Pwr Bus Uh - Pwr Bus Hydro Rly
Batteries (LMM Bus) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:45:22 pm ORGANIZATION
GMT560 08 X h83035f 001 Mule 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 3 $IVEDWORK/h83035f__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83035f

PAGE
Batteries (LF8) 7.8L L6 Isuzu 6H - Diesel
2653.
BLK
A 50.0
Pos Term 1
A B
Pos Term 3
B
2653. 2653. A
BLK BLK Bat Jct1 Term
62.0 62.0
B
Pos Term 2
A Start Ring Term 2 &TNR/TPL
A B
JCT1
B POS POS POS

Batt Pos Jct Post
M10 Prim Batt 3 Prim Batt 2 Prim Batt 1
+ + +
JCT2
Ring Terminal
B
START
A
- - -
Bat Jct3 Term
NEG NEG NEG
Bat Jct2 Term
STARTING B B
Starter (Generator)
&TNR/TPL A M10 A M10 2.
RED
2.0
SE2
1. 1.
RED RED
19.0 32.0
Neg Term 1 2. 2.
B RED RED
NOTE: 5.0 2.0
Optional Batteries: A
A Uh Ring Term 30M GTMXD SLD
D2 SB2
15761789 - TNN/TNR B
D2 30F GTMXD SLD
15761790 - TNL/TPL
50. M6
BLK 2. 2.
62.0 RED RED
5.0 5.0
BATTNEG_G MAXICTR_P UHDIST_P

HYMAX_P GLO_RLY
GND DIST POWER DIST POWER DIST

Maxi - Pwr Bus Uh - Pwr Bus HYDRO BRAKES ENG CNTLS
Gnd Zone #B Hydromax Rly Glow Plug Rly
Batteries (LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:44:02 pm ORGANIZATION


PAGE
Batteries (LF6) 7.2L L6 Caterpillar C7 - Diesel
NOTE:
Optional Batteries:
2653.
15761789 - TNN/TNR BLK
A 50.0
15761790 - TNL/TPL Pos Term 1
B
A
Pos Term 3
B A
2653. 2653.
BLK BLK Bat Jct1 Term
103.0 103.0
B
Pos Term 2
A Start Ring Term 2
&TNR/TPL
A B
B
POS POS POS
Batt Pos Jct Post
E 1/2 Prim Batt 3 Prim Batt 2 Prim Batt 1
+ + +
Ring Terminal
B
START A
- - -
Bat Jct3 Term
Bat Jct2 Term
NEG NEG NEG
B B
STARTING
Starter (Generator) M10 M10 2. 2.
A A
&TNR/TPL RED RED
2.0 5.0
SE2 SB2
1. 1.
RED RED
19.0 32.0
2. 2.
Neg Term 1 RED RED
B
5.0 13.0
A A Uh Ring Term 30M GTMXD SLD

D2
B
D2 30F GTMXD SLD
M6
50.
BLK 2.
62.0 RED
5.0
BATTNEG_G MAXICTR_P UHDIST_P HYMAX_P HTR_P
GND DIST POWER DIST POWER DIST HYDRO BRAKES ENG CNTLS
Gnd Zone #B Maxi - Pwr Bus Uh - Pwr Bus Hydromax Rly Air Intake Htr Rly
Batteries (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:44:25 pm ORGANIZATION


PAGE
2-Speed Rear Axle (L18) 8.1L V8 GMPT VORTEC - Gas
(LF8) 7.8L L6 Isuzu 6H - Diesel
ENG CNTLS POWER DIST

Pcm/Ecu Ip1 - Axle/4wd
20A
1467.
GRA/BLK 1467 2SP_AXLE 241 2SP_RLY_P
1467.
0.8 GRA/BLK &HPZ&MWF/LCT
0.8
SA1467 SC241
C1 B12
C1 30F GTMXD SLD B12 40F GTMXD SLD &HPZ&MWW/MWX 241. 241.
1467. BRN BRN
GRA/BLK 2.0 2.0
1467. 1467. 0.8
GRA/BLK GRA/BLK
0.5 0.5 1467.
GRA/BLK 86 30
0.8
B8 30M GTMXD SLD 2 Speed Axle Rly
B8 30F GTMXD SLD
30M GTMXD 6M GT280 SLD
B14 D
85 87 87A
B14 30F GTMXD D 6F GT280 SLD
INTERIOR LIGHTING
Sw Illum
1467.
GRA/BLK 1467.
GRA/BLK 1467. 1467. 1467.
0.5 GRA/BLK GRA/BLK GRA/BLK 1469.
0.8
0.8 0.8 0.8 BLU LT
SB1467 2.0
2509 2SP_LP
A A 8M GT280 SLD
P 16M GT280 SLD 1466.
1467. GRN LT
GRA/BLK 2 Speed Axle Sw A P 2.0
0.5 8F GT280 SLD 16F GT280 SLD
1467.
GRA/BLK
0.5 1467. 1467.
OPEN=LOW GRA/BLK GRA/BLK A C
0.8 0.8
E F C B 2 Speed Axle Motor
LAMP GND SW 2 Spd Elec Auto Sw
250.
BLK 4F MP280 SLD
0.8 A
A 4M MP280 SLD
M
&HR1/HR2 &HPZ
GND LED GND DYN BRAKE
6F GT280 SLD
B D A F
F 6M GT280 SLD
POWER DIST
750 2SP_LP_G 750 2SP_SW1_G 1467.
Uh - Eng 1 GRA/BLK B
250. 0.8
BLK 350 2SP_MTR_G
10A 0.8
GND DIST
GND DIST GND DIST Gnd Zone #3D
Gnd Zone #7A Gnd Zone #7A 239 2SP_LED_P
1467.
GRA/BLK
30M GTMXD 2SP_SW_G 0.8
239. B15
PNK
0.5 B15 30F GTMXD
AIR
(Page 2)
GND DIST
Gnd Zone #2B
2 Speed Axle (L18/LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:46:06 pm ORGANIZATION


PAGE
2-Speed Rear Axle (L18) 8.1L V8 GMPT VORTEC - Gas
(LF8) 7.8L L6 Isuzu 6H - Diesel (continued)
AIR
1467
(Page 1)
C
2 Spd Axle PSI Sw
OPEN = LOW
CLOSES ABOVE 5 PSI
250.
BLK
0.8
4M MP280 SLD
D
D 4F MP280 SLD
250. 250.
BLK BLK
0.8 0.8

F F
F 8M GT280 SLD F 16M GT280 SLD
250. 250. 250.

BLK BLK BLK
0.8 0.8 0.8
30F GTMXD SLD

C10
C10 30M GTMXD SLD
250 2SP_PSI_G
LF8 GND DIST

Gnd Zone #2B
2 Speed Axle (L18/LF8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:46:06 pm ORGANIZATION


PAGE
2-Speed Axle (LF6) 7.2L L6 Caterpillar C7 - Diesel
ENG CNTLS POWER DIST

Ecu Ip1 - Axle/4wd
20A
1467 2SP_AXLE 241 2SP_RLY_P

1467. &HPZ&MWF/LCT
GRA/BLK
0.8
SA1467 SC241
40M GTMXD SLD

B12 &HPZ&MWW/MWX 241. 241.
1467. BRN BRN
B12 GRA/BLK 2.0 2.0
40F GTMXD SLD 0.8
1467.
GRA/BLK 86 30
1467.
GRA/BLK 0.8
B8 30M GTMXD SLD 2 Speed Axle Rly
0.5
B8 30F GTMXD SLD
30M GTMXD 6M GT280 SLD
B14 D
85 87 87A
B14 30F GTMXD D 6F GT280 SLD
INTERIOR LIGHTING
Sw Illum
1467.
GRA/BLK 1467.
GRA/BLK 1467. 1467. 1467.
0.5 GRA/BLK GRA/BLK GRA/BLK 1469.
0.8
0.8 0.8 0.8 BLU LT
SB1467 2.0
2509 2SP_LP
A A 8M GT280 SLD
P 16M GT280 SLD 1466.
1467. GRN LT
GRA/BLK 2 Speed Axle Sw A P 2.0
0.5 8F GT280 SLD 16F GT280 SLD
1467.
GRA/BLK
0.5 1467. 1467.
OPEN=LOW GRA/BLK GRA/BLK A C
0.8 0.8
E F C B 2 Speed Axle Motor
LAMP GND SW 2 Spd Elec Auto Sw
250.
BLK 4F MP280 SLD
0.8 A
A 4M MP280 SLD
M
&HR1/HR2 &HPZ
GND LED GND DYN BRAKE
6F GT280 SLD
B D A F
F 6M GT280 SLD
POWER DIST
750 2SP_LP_G 750 2SP_SW1_PPS 1467.
Uh - Eng 1 GRA/BLK B
0.8
350 2SP_MTR_G
10A 451.
GND DIST ENGINE CNTLS BLK/WHT
Gnd Zone #7A Ecu 0.8
239 2SP_LED_P
1467. GND DIST
GRA/BLK Gnd Zone #3D
30M GTMXD 2SP_E_PPS 0.8
239. B15
PNK
0.5 B15 30F GTMXD
AIR
(Page 2)
ENGINE CNTLS
Ecu
2 Speed Axle (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:46:25 pm ORGANIZATION


PAGE
2-Speed Axle (LF6) 7.2L L6 Caterpillar C7 - Diesel
AIR
1467
(Page 1)
C
2 Spd Axle PSI Sw
OPEN = LOW
CLOSES ABOVE 5 PSI
250.
BLK
0.8
4M MP280 SLD
D
D 4F MP280 SLD
250. 250.
BLK BLK
0.8 0.8

F F
F 8M GT280 SLD F 16M GT280 SLD
250. 250. 250.

BLK BLK BLK
0.8 0.8 0.8
30F GTMXD SLD

C10
C10 30M GTMXD SLD
451 2SP_A_PPS
ENGINE CNTLS
Ecu
2 Speed Axle (LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:46:25 pm ORGANIZATION


PAGE
Active Transfer Case
ENGINE CNTL ENGINE CNTL

Pcm/Ecm Pcm/Ecm
SERIAL DATA LINK POWER DIST
Class Ii Atc
TRNSCAS TRNSCAS_1 50A
1694. 1694.
GRA/BLK GRA/BLK 1133 CL2ATC 242 4WD_ATC
0.35 0.35
L18 LMM
J1-B5 J2-A6 J1-B1 J1-A1 J3-B
4WD LO MODULE CLUTCH CLASS 2 CLASS 2 BATTERY

ELECT.
ENCODER LINES
GROUND ENCODER ENCODER

PWR SIGNAL RTN T-CASE LOCK
MOTOR A LSD
MOTOR B
J3-A J3-C J3-D J2-A8 J1-B6 J1-A7 J1-B2
1552. 431.
BLK GRN LT/BLK
3.0 0.5
1553. 1555. 1554.

RED BRN/WHT BLK/WHT
3.0 0.35 0.5
ASM CONN 2FM/P280 SLD 38M GT 150/280

A B C5 D2 D6
A B C5 D2 D6
CONN 2M M/P 280 SLD 38F GT 150/280
1552. 431.
2250 ATCMDLG BLK GRN LT/BLK
3.0 0.5
1553. 1555. 1554.

GND DIST RED BRN/WHT BLK/WHT
Gnd Zone #7a 3.0 0.35 0.5
D E A B C
PWR SIGNAL RTN

Case Asm-Transfer
M ENCODER
MOTOR
Active Transfer Case OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:46:50 pm ORGANIZATION
GMT560 08 X h83038a 001 PROD Agustin Velazquez GMT560


PAGE
Active Transfer Case (continued)
FROM POWER DIST
DIMMING CNTL 20A Park
Back Lighting
241 ATCSWP
SA241
230 ATCBLT
NEUTRAL
241. 241.
BRN BRN
4LO
0.8 0.8
4HI
2HI
C B H
1150
3160
560
715
Sw Asm-Trfer Case Set
NEUT
LIGHT
4LO
BACK
2HI
4HI
SHUNT
9090
M J D F E A G
1693.
BLU LT 596. 1563. 1566. 1560.
0.35 GRA GRN LT/BLK TAN/BLK BRN
0.35 2250 4WDSWG 0.35 0.35 0.5
GND DIST 1565.

Gnd Zone #7a PPL/WHT
0.35
J2-B1 J2-B2 J2-A2 J2-A1 J1-A6 J2-B8 J1-B3 J1-A3 J1-A5 J1-A4 J1-B4
Module Asm-4WD ATC
RRSS HI RRSS LO FSS HI FSS LO 1K +5V DC REG
MODE SELECT 2H LAMP AFWD LAMP 4H LAMP 4L LAMP NEUTRAL LAMP
FRONT FRONT
SPARE 1 SPARE 1 SPARE 2 SPARE 2 ANALOG 1 ANALOG 2
ELECTRONICS REDUNDANT J1-
AXLE SWT AXLE CNTL GROUND ELECTRONICS GND
INPUT OUTPUT INPUT OUTPUT IN IN J2-
J3-
J2-B6 J1-A2 J2-B7 J1-B7 J2-A5 J2-B4 J2-B3 J2-B5 J1-B8 J1-A8
751 ACT_4WDG
GND DIST
Gnd Zone #4a
Active Transfer Case OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:46:50 pm ORGANIZATION
GMT560 08 X h83038a 001 PROD Agustin Velazquez GMT560


PAGE
Horn
Uh - Horn Uh - Horn
Family 2 Family 2
20A 20A
has Fuse has Fuse
740 HORN_RLY_P 740 HORN_P
C1 C3
Horn
86 30
HORN RELAY
12088567
85 87
D3 D1
29.
GRN DK
1.0
28. 28.
BLK BLK
B10
B10 30F GTMXD SLD
C9 C9
C9 C9 29.
30F GTMXD SLD 30F GTMXD SLD GRN DK
1.0
28. 28.
BLK BLK -U08 &U08
0.5 0.5
SA28 B
B Dual Horns
28. 28. 25695574
BLK BLK Horn 12G 0030A
0.5 0.5
485 Hz 405 Hz
A11 A 12052644
30F GTMXD
B15
STEERING COLUMN A
B15 30M GTMXD
26062266 PAGE 8A-
Str Col Asm - Horn Sw
IGNSW 010-1
CRUISE 034-1
HORN 040-1
SIR 047-2
WIPER 091-1
28. BEAMSW 100-1
BLK TRNHZ 110-1
KEYMNDR 114-3
0.5
C2
HORN_CHIRP 750 HORN_SW_G 350 HORN_A_G
RKE GND DIST GND DIST

Rfa Module Gnd Zone #7A Gnd Zone #3B
Horn OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:47:12 pm ORGANIZATION


PAGE
Brakes - Hydraulic (C4500-C7500)
TELL TALE Ip1 - Start Uh - Abs1 Ip1 - Pcm-I
Ttm - Auxillary Brake
Family 2 Family 2
10A has Fuse
40A 15A has Fuse
AUX_ABS
806 EBC_CRANK_P EBC_P 439 EBC_IGN1_P

2769.
BLU DK 442.
0.5 RED
3.0
40M GTMXD SLD POWER DIST POWER DIST

B1
Uh - Abs3 Uh - Abs2
B1 40F GTMXD SLD
40A 40A
2769.
BLU DK
0.8 42 EBC2_P 1642 HYD_EBC_P
8 20 9 43 42 15 12
DIAG K AUX CRANK PUMP MTR PUMP MTR MAIN VALVE IGN 1
BRAKE DRIVER DRIVER DRIVER
PWR 2 PWR 1 PWR
EBC
RF RF LF LF FLUID
WSS WSS WSS WSS LEVEL
HI LOW HI LOW SWITCH GND B GND A CLASS 2
30 31 3 2 41 1 29 39
151 HYD_B_G 1122 HYDRO_CL2
333.
PPL GND DIST SERIAL DATA LINK
0.8 Gnd Zone #1A Star Conn
B
Brake Fluid Level Switch 151 HYD_A_G
1909. 1903. A GND DIST

WHT GRN LT Gnd Zone #1A
0.8 0.8
1910. 1904.
BRN/WHT ORN 351 FLS_G
0.8 0.8
GND DIST
Gnd Zone #3A
A B A B
Rf Wheel Lf Wheel
Hydraulic Brakes (C4/5/6/7) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:48:47 pm ORGANIZATION


PAGE
Brakes - Hydraulic (C4500-C7500) (continued)
INTERIOR LIGHTING POWER DIST BATTERIES
Headlamp Illum Ip1 - Chassis Uh Dist Center (B+)
87 85
Family 2 Hydromax Rly
10A FL
has Fuse
2509 TCS_LP 541 TCS_SW_P 2 HYMAX_P
30 86
E D
1470.
ORN 1928.
ILLUM Traction Cntrl Switch 5.0 BLU LT/BLK
0.8
DISABLE
LOW TRACTION
SA1470
SA1928
1470. 1470.
ORN ORN 1928.
5.0 5.0 BLU LT/BLK
A C B F 0.8
1571. 1808. A
BRN/WHT WHT
750 TCS_G 0.5 0.5 Brk Bst Fuse
10A J2-A
832. J1-A
BLU LT
0.5
GND DIST B Hydro Max Assembly
HYDROMAX
Gnd Zone #7A 30F GTMXD
A6 A5 A4 M MOTOR
A6 A5 A4 30M GTMXD
CASE
1571. 832. 1808.
BRN/WHT BLU LT WHT
0.5 0.5 0.5 J1-B
J2-B
151 HYMAX2_G
40M GTMXD SLD
C1 C2 C3
GND DIST
C1 C2 C3 Gnd Zone #1A
40F GTMXD SLD
1571. 1808. 150 HYMAX1_G 1928.

BRN/WHT WHT BLU LT/BLK
0.8 0.8 GND DIST 0.8
Gnd Zone #1B
832. 2674. 2660. BRK_SWA-B
BLU LT GRN LT TAN
0.8 0.8 0.8 17
(Page 4)
38 25 40 10 28 22 14
TRACTION TCS TCS HYMAX HYMAX HYMAX BRAKE

CNTRL WARNING FUNCTION MTR RLY BRAKE SWITCH
SW LAMP LAMP FEEDBACK SW
EBC


PAGE
23 26 19
REAR FRONT HYDROBOOST Hydro Ebc

PAD WEAR PAD WEAR
IND IND
EBC
RR RR LR LR
WSS WSS WSS WSS ABS
HI LOW HI LOW ACTIVE
6 5 33 34 36
1911. 1911. 1912. 1912.

BLU DK/WHT BLU DK/WHT GRN DK/WHT GRN DK/WHT
0.8 0.8 0.8 0.8
1916. 8M GT280 SLD 8M GT280 SLD

GRN LT/BLK G H
0.8 G H
1917.
BLU LT/WHT
0.8 1911. 1911. 1912.
BLU DK/WHT BLU DK/WHT GRN DK/WHT 1912.
GRN DK/WHT
0.8 0.8 0.8
0.8
8M GT280 SLD 8M GT280 SLD 8M GT280 SLD

G C E H
8F GT280 SLD G 8F GT280 SLD C E H 8F GT280 SLD
A B 1911. 1911. 1912. 1912.

BLU DK/WHT BLU DK/WHT GRN DK/WHT GRN DK/WHT
0.8 0.8 0.8 0.8
Rr Wheel
A B
Lr Wheel


PAGE
POWER DIST CAT ENGINE CNTLS
Ip1 - Brake Ecu
Family 2
10A
has Fuse
441 TCC_P NC_CONT
86.
BRN
POWER DIST 0.8
Ip1 - Stop
40M GTMXD SLD

B11
Family 2
20A
has Fuse
40F GTMXD SLD B11
BRK_SW_P
BRK_SWA-B
451 BR_SW_PPS (Page 2)
140.
ORN 86.
1.0 BRN
0.8
CAT ENGINE CNTLS
Ecu
30F GTMXD
B8 B5 B14 B13 B6 B7
B8 B5 B14 B13 B6 B7 30M GTMXD
420. 420.
17. PPL PPL
WHT
0.5 0.5
2.0
140. 441. 451. 86. 420. 17.
ORN BRN BLK/WHT BRN PPL WHT
1.0 0.5 0.8 0.8 0.5 1.0
30F GTMXD SLD
40F GTMXD SLD B8
C7
B8
6F GT280 C7 40M GTMXD SLD
30M GTMXD SLD
A C F E D B
A C F E D B 6M GT280
17. 17. TCC_ECU 420 TCC_PCM
WHT WHT
1.0 1.0
x2 x2 x2 x2
BS_140 BS_441 BS_451 BS_86 BS_420 BS_17
140 441 451 86 420 17 LF8 ENG CNTLS V8 ENG CNTLS

(Page 6) (Page 6) (Page 6) (Page 6) (Page 6) (Page 6) Ecu Pcm
SA17
+ Brake Switch
17. 17.
WHT WHT
1.0 1.0
BRAKE_ISO_P BRAKE_SW1
POWER DIST EXTERIOR LIGHT

See Page 6 for Brake Switches Ip2 - Brake Iso Stop Lamps


PAGE
Family 2 has Fuse Family 2 has Fuse
40A Uh - E/A Pump 10A Ip1 - Chassis
1840 EAC_MTR_P 541 EAC_RLY_P
30M GTMXD SLD

A5 40M GTMXD SLD
C8
A5 30F GTMXD SLD C8 40F GTMXD SLD
1840.
ORN
3.0
3F MP280 SLD 541. 541.

A BRN BRN
A 0.8 0.8
3M MP280 SLD
1840. 3F MP280 SLD
ORN B
3.0
B 3M MP280 SLD
3F MP280 SLD 541.

A B BRN
A B TOKICO 0.8
3M MP280 SLD
15300003
1840. 2672.
ORN GRA
TXL
3.0 50 19 0.8 TXL 19
50
TOKICO TOKICO
30 86 A
Reservoir Air Press Sw
87A 87 85
XXX. 350.
XXX BLK B
3.0 TXL
50
19 0.8 TXL
50
19
TOKICO TOKICO
2672. 2672.
GRA GRA
0.8 0.8
Electric Air Comp
elec_air_comp 003 M
3F MP280 SLD
B
3M MP280 SLD B
2672.
GRA
0.8
SPLICE
350.
BLK
3.0 TXL
50
19
TOKICO
15300003
3M MP280 SLD
Tokico Supplied C TOKICO
C
3F MP280 SLD
350 EAC_G
GND DIST
Gnd Zone #3B


PAGE
BS_140 BS_441 BS_451 BS_140 BS_441
(Page 4) (Page 4) (Page 4) (Page 4) (Page 4)
140. 441. 451. 140. 441.

ORN BRN BLK/WHT ORN BRN
1.0 0.5 0.8 1.0 0.5
B D F E C A
Brake Switch - 3.1:1 Brake Switch - 6.5:1

C5/6/7 Models C4 Models
+ +
- -
Note: Only contacts A & B are polarized. Note: Only contacts E & F are polarized.
A C E F D B
17. 420. 86. 17. 420.

WHT PPL BRN WHT PPL
1.0 0.5 0.8 1.0 0.5
BS_17 BS_420 BS_86 BS_17 BS_420
(Page 4) (Page 4) (Page 4) (Page 4) (Page 4)


PAGE
Brakes - Air (C7500-C8500)
Rf Tcs Modulator Lf Tcs Modulator
A C B A C B
1906. 1907. 1908. 1900. 1901. 1902.
PPL YEL TAN GRN DK GRA BLU LT
1.0 1.0 1.0 1.0 1.0 1.0
J2-10 J2-9 J2-14 J2-8 J2-7 J2-13
PMV PMV PMV PMV PMV PMV

SA RIGHT SA RIGHT SA RIGHT SA LEFT SA LEFT SA LEFT
RELEASE HOLD COMMON RELEASE HOLD COMMON
EBC
SA RIGHT SA RIGHT SA LEFT SA LEFT DA RIGHT DA RIGHT DA LEFT DA LEFT AA RIGHT AA RIGHT AA LEFT AA LEFT
WSS WSS WSS WSS WSS WSS WSS WSS WSS WSS WSS WSS
HI LOW HI LOW HI LOW HI LOW HI LOW HI LOW
J1-4 J1-8 J1-3 J1-7 J2-3 J2-4 J2-1 J2-2 J3-5 J3-6 J3-3 J3-4
1909. 1903. 1916. 882. 884.

WHT GRN LT GRN LT/BLK BRN BLK
0.8 0.8 0.8 0.8 0.8
1910. 1904. 1917. 883. 885.
BRN/WHT ORN BLU LT/WHT WHT RED
0.8 0.8 0.8 0.8 0.8
1911. 1912.
BLU DK/WHT GRN DK/WHT
0.8 0.8
16M GT280 SLD

L M
16F GT280 SLD L M
1911. 1912.
BLU DK/WHT GRN DK/WHT
0.8 0.8
A B A B A B A B A B A B
Rf Wheel Lf Wheel Rr Wheel Lr Wheel R Middle Wheel L Middle Wheel
Air Brakes (C7/8) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:50:11 pm ORGANIZATION


PAGE
Brakes - Air (C7500-C8500) (continued)
INTERIOR LIGHTING POWER DIST
Headlamp Illum Ip1 - Chassis
10A POWER DIST POWER DIST
10A Ip1 - Brake 40A Uh - Abs1
2509 TCS_LP 541 TCS_SW_P
E D 441 EBC_IGN3_P EBC_P
Traction Cntrl Switch 442.

ILLUM SD441 RED
DISABLE
3.0
LOW TRACTION
441.
BRN
0.8
J1939
86 30 J1939
TELL TALE Air Brake Relay
Ttm - Trailer Abs
A C B F
1571. 1808.
BRN/WHT 832. WHT
0.5 BLU LT 0.5 85 87 2362 AIR_J-
0.5
30F GTMXD
A6 A5 A4 ABS_MOD J1939
250 AIR_BRK_G J1939
750 TCS_G A6 A5 A4 30M GTMXD
471.
832. WHT
1571. BLU LT 1808.
WHT 0.5
BRN/WHT 0.5
0.5 GND DIST
GND DIST 0.5
C1 C2 C3 A3
40M GTMXD SLD Gnd Zone #2B/C 2361 AIR_J+
Gnd Zone #7A
C1 C2 C3 A3 40F GTMXD SLD
832. TCS_SW
BLU LT
0.8 (Page 2)
1808.
WHT 1571.
BRN/WHT 441. 2661.
TCS_SW 0.8 BRN PPL
0.8 471.
1571 0.8 3.0
SA1808 WHT
(Page 2)
1808. 0.8
WHT
0.8
J3-12 J3-1 J1-13 J1-11 J1-9 J1-14 J1-6 J1-2
TRACTION LOW TRAILER IGN BATT HI LOW

OFF TRACTION ABS
LAMP LAMP J1939
TCS
ENGAGE/
DISABLE
EBC
BRK SW
J1587-A J1587-B GND INPUT
J1-5 J1-1 J1-15 J2-5
420.
PPL
0.8
40F GTMXD SLD

C7
C7 40M GTMXD SLD
1921 SERIAL_1 1922 SERIAL_2 151 AIR_G

BRK_SWC-D
420
(Page 5)
DLC DLC GND DIST

Data Data Gnd Zone #1A


PAGE
Air Trac Cntl Valve
Rr Tcs Modulator Lr Tcs Modulator
A B
A C B A C B
2669.
PNK/WHT
0.8
1918. 1919. 1920.

GRN LT/WHT PNK/BLK PPL 1913. 1914. 1915. 2668.
GRA/BLK BLU LT/BLK ORN PNK
2.0 2.0 2.0
2.0 2.0 2.0 0.8
16F GT280 SLD A C B D J K E G

A C B D J K E G
16M GT280 SLD
2669.
PNK/WHT
0.8
1918. 1919. 1920. 1913. 1914. 1915. 2668.

GRN LT/WHT PNK/BLK PPL GRA/BLK BLU LT/BLK ORN PNK
1.0 1.0 1.0 1.0 1.0 1.0 0.8
J2-18 J2-17 J2-16 J2-12 J2-11 J2-15 J3-7 J3-13 J1-10
PMV PMV PMV PMV PMV PMV AIR TRAC AIR TRAC ABS Air Abs
DA RIGHT DA RIGHT DA RIGHT DA LEFT DA LEFT DA LEFT CNTRL VALVE CNTRL VALVE ACTIVE
RELEASE HOLD COMMON RELEASE HOLD COMMON HI LOW
EBC


PAGE
POWER DIST
Ip1 - Stop 140.
20A ORN
1.0
BRK_SW_P
CAT ENGINE CNTLS
Ecu
8F MP280
H
H 8M MP280
140. BRAKE_1
ORN
1.0 420
NC_CONT (Page 5)
SA140
86.
BRN 140.
ORN
0.8
1.0
140. 140.
ORN ORN
B11
40F GTMXD SLD B11

POWER DIST A
Ip1 - Brake
451 BR_SW_PPS
Trailer Stop Sw
10A
86.
BRN
441 TCC_P 0.8 B
CAT ENGINE CNTLS
Ecu
30F GTMXD
B8 B5 B14 B13 B6 B7
B8 B5 B14 B13 B6 B7 30M GTMXD
17.
WHT
1.0
140. 441. 451. 86. 420. 17.
ORN BRN BLK/WHT BRN PPL WHT
1.0 0.5 0.8 0.8 0.5 1.0
8M MP280
G
6F GT280
A C F E D B
G 8F MP280
A C F E D B 6M GT280
17.
140. 441. 451. 86. 420. 17. WHT
ORN BRN BLK/WHT BRN PPL WHT 17.
WHT 1.0
1.0 0.5 0.8 0.8 0.5 1.0
1.0
SA17
E C A
+ Brake Switch - 6.5:1

17. 17.
Note: Only contacts E & F are polarized.
WHT WHT
- 1.0 1.0
F D B
BRAKE_SW1 BRAKE_ISO_P
EXTERIOR LIGHT POWER DIST

Stop Lamps Ip2 - Brake Iso


PAGE
BRAKE_1
POWER DIST
(Page 4) Ip1 - Chassis
10A
AIR_DRY_P
420. 420.
PPL PPL 541.
BRN
0.5 0.5
0.5
BRK_SWC-D
40M GTMXD SLD
(Page 2) A1
A1 40F GTMXD SLD
420.
PPL
0.5
541.
BRN
SA420 0.8
Air Dryer Heater Sw
420. 420.
PPL PPL
0.5 0.5
B
30F GTMXD SLD
B8
B8 30M GTMXD SLD
350 AIR_DRY_G
TCC_ECU 420 TCC_PCM
GND DIST
Gnd Zone #3B
LF8 ENG CNTLS L18 ENG CNTLS

Ecu Pcm


PAGE
Park Brake (Family 2)
IP CLUSTER
Park Brake
DRL
P_BRK Drl Module
-T62
1134 PRK_BRK_SW
1134.
BLU LT
0.5
1134.
BLU LT
0.5 SA1134
1134.
BLU LT
0.5
LCT
2F GT150
A
A 2M GT150
1134. 1134.
BLU LT BLU LT
0.5 0.5
A A
Park Brake Switch - Hydro Park Brake Switch - Foot
Orschelon Hand Brake

CASE
B
750.
BLK
0.5
2M GT150
B
B 2F GT150
750.
BLK
0.5
P_BRK_G
FOOT_G
GND DIST GND DIST

Gnd Zone #7A Case Gnd
Park Brake (Family 2) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:51:08 pm ORGANIZATION


PAGE
Park Brake (Family 3)
DRL IP CLUSTER
Drl Module Park Brake
1134 PRK_BRK_SW P_BRK
1134.
BLU LT
0.5
SA1134
&JE3 &JE4
1134.
BLU LT
0.5
1134.
BLU LT
0.5
2F GT150
A
1134.
A 2M GT150 BLU LT
0.5
1134.
BLU LT
0.5 A
Park Brake Switch - Foot

C
A Prk Brk Sw - Air
Park Brake Switch - Hydro
CASE
Closes at 5 psi
D
B Orschelon Hand Brake
750.
BLK
0.5
2M GT150
B
B 2F GT150
750.
750. BLK
BLK 0.5
0.5
FOOT_G
GND DIST
Case Gnd
P_BRK_G
GND DIST
Gnd Zone #7A
Park Brake OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:51:26 pm ORGANIZATION
GMT560 08 X h83046b 001 Pilot B Agustin Velazquez GMT560


PAGE
SIR
SDM
PASS BAG PASS BAG DRIV BAG DRIV BAG
DEPLOY LOOP DEPLOY LOOP DEPLOY LOOP DEPLOY LOOP
GND CLASS 2 HIGH LOW LOW HIGH
A18 A4 A3 A8 A7 A6
1751 SDM_G 1128 SDM_CL2
348. 347.
GND DIST STARR CONNECTOR GRN DK WHT
Gnd Zone #6 Sir 0.5 0.5
1403. 1404. 1403. 1404.

WHT/BLK GRN DK/WHT WHT/BLK GRN DK/WHT
0.5 0.5 0.5 0.5
16M GT280
M N F G
M N F G 16F GT280
1403. 1404. 348. 347.

WHT/BLK GRN DK/WHT GRN DK WHT
0.5 0.5 0.5 0.5
B A A B B A
Sir Resist Pack - 2 Ohm
2
Pass Infl Restraint Str Col Asm - Drv Air Bag

SIR RESISTOR A
2 Page 1
4.7 k Page 2
STEERING COLUMN
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1
SIR 047-2
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
Sir OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:52:03 pm ORGANIZATION


PAGE
SIR (continued)
POWER DIST POWER DIST INTERIOR LIGHTING
Ip1 - Sir Ip1 - Sir Headlamp Sw - Radio Dimmer
Family 2 Family 2
10A 10A
has Fuse has Fuse
1139 SIR_OHM_P 1139 PSIR_P 1382 STEP_DIM
INTERIOR LIGHTING
Dimmer Signal Dist
Family 2
10A has Fuse
8 PSIR_DIM
B C D
PSIR Defeat Switch

SIR RESISTOR
2 Page 1
4.7 k Page 2 D ILLUM
Sir Resist Pack - 4pt7 Kohm

Front Sensor
4.7 k
ON
C
OFF
B A
E A F
1834. 2260.
POWER DIST YEL GRA
Ip1 - Sir 0.8 0.8
353. 371.
PNK TAN/BLK
0.5 0.5 750 PSIR_G
Family 2
10A
has Fuse 40F GTMXD SLD
B3 A7
30F GTMXD
A11 A10 1139 SDM_P B3 A7 40M GTMXD SLD
A11 A10 30M GTMXD GND DIST
Gnd Zone #7A
353. 371. 1834. 2260.

PNK TAN/BLK YEL GRA
0.5 0.5 0.5 0.5
16F GT280
L K
16F GT280
J S
L K 16M GT280
J S 16M GT280
353. 353. 371.

PNK PNK TAN/BLK
0.5 0.5 0.5 1834. 2260.
YEL GRA
0.5 0.5
A9 A10 A1 B5 B6
PASSENGER AUTOMATIC IGN 1 DRIVER DRIVER Airbag Module

PRESENCE N.O./ OCCUPANCY SATELLITE SATELLITE
WARN LAMP SENSOR RTN
SDM
Sir OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:52:03 pm ORGANIZATION


PAGE
Rear Air Suspension
SA1944
POWER DIST INTERIOR LIGHTING

Ip1 - Chassis Headlamp Illum
1944.
BLU DK 10A
0.8
541 AIR_SUSP_P 2509 AIR_SUSP_LP
30F GTMXD 1944.

A7 BLU DK
A7 0.8
30M GTMXD
1944. A D B
BLU DK
0.8 Air Suspension Sw
12V LED ILLUM
40M GTMXD SLD

D6
D6 40F GTMXD SLD
GND GND
C F E
1944.
BLU DK
0.8 750 SUSP_ILL_G
1944. 1944. 1944.

BLU DK BLU DK BLU DK
0.8 0.8 0.8 GND DIST
Gnd Zone #7A

H H
H 8F GT280 SLD H 16F GT280 SLD
750 SUSP_LED_G
1944. 1944.
BLU DK BLU DK
0.8 0.8
GND DIST
Gnd Zone #7A
Rear Air Solenoid
350 SUSP_SOL_G
GND DIST
Gnd Zone #3D
Rear Air Suspension OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:54:07 pm ORGANIZATION


PAGE
Data Link Connector
750 DATA1_G 1451 DATA2_G

AIR BRAKES AIR BRAKES DTC DTC
J1587-B J1587-A J1708- J1708+
GND DIST GND DIST

SERIAL_2 SERIAL_1 DATA_LOW DATA_HI
DLC+
1921
(Page 1)
DATA LINK CONN
STARR CONNECTOR RKE
Splice
Class 2 Rfa Module
CAT_MD-
6105 GMLAN_12 x3
1922
(Page 2)
1132 DLC_CL2 1455 KEYLESS

1922.
1 2 3 4 5 6 7 8 WHT/BLK
0.8 1921. 1922. 1921.
16f M/P 150 Data Link Conn. TAN/BLK WHT/BLK TAN/BLK
0.8 0.5 0.5
40F GTMXD SLD

C5 C8 SA1922 SA1921 CAT_MD+
x3
C5 C8 1921
40M GTMXD SLD (Page 2)
9 10 11 12 13 14 15 16
DATA LINK CONN 1922. 1921.

Splice WHT/BLK TAN/BLK
0.5 0.5
6106 GMLAN_11
AIR+ AIR+
1921 (Page 1)
(Page 1)
POWER DIST
Ip1 - Pwr Post
Family 2 1922. 1921.

20A WHT/BLK TAN/BLK
has Fuse
0.5 0.5
840 DLC_P
DLC+
(Page 1)
N
Data Link Connector OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:52:25 pm ORGANIZATION


PAGE
Data Link Connector (continued)
ENGINE CONTROLS ENGINE CONTROLS

Ecu Ecu
LF6 LF6
J1587- J1587+
1922. 1921.
WHT/BLK TAN/BLK
0.8 0.8
40M GTMXD SLD

C2 B2
C2
B2 40F GTMXD SLD
1922.
WHT/BLK
0.5 1921.
TAN/BLK
0.5
CAT_MD-
(Page 1)
CAT_MD+
(Page 1)
Data Link Connector OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:52:25 pm ORGANIZATION


PAGE
Data Link Connector (continued)
TRANSMISSION TRANSMISSION
GMLAN Terminator Tcm Tcm
DATA LINK CONN

Dlc 6105 GMLAN_14 6105 GMLAN_8
TRANSMISSION TRANSMISSION
GMLAN_11
Tcm Tcm
DATA LINK CONN

Dlc B A
6106. 6106 GMLAN_13 6106 GMLAN_7

BLU LT
GMLAN_12 0.8
6105.
BLU DK 30M GTMXD SLD 30M GTMXD SLD
0.8 D2 D4 D2 C3
D2 D4 30F GTMXD SLD D2 C3 30F GTMXD SLD
6106.
BLU LT
0.8
6105.
BLU DK
0.8 6106 GMLAN_5_1 6105 GMLAN_6_2 6106 GMLAN_5_2 6105 GMLAN_6_3
SA6105 SA6106
DATA LINK CONN DATA LINK CONN DATA LINK CONN DATA LINK CONN
GMLAN Conf GMLAN Conf GMLAN Conf GMLAN Conf
6105. 6105.
BLU DK BLU DK 6106. 6106.
6105 GMLAN_6 6106 GMLAN_5 BLU LT BLU LT
0.8 0.8
0.8 0.8
GMLAN_6_3 GMLAN_6_2
GMLAN_5_2 GMLAN_5_1
DATA LINK CONN DATA LINK CONN TRANSMISSION TRANSMISSION

DATA LINK CONN DATA LINK CONN
GMLAN Conf GMLAN Conf Tcm Tcm GMLAN Conf GMLAN Conf

Data Link Connector

PAGE
Serial Data Link (Class 2)
SERIAL DATA GATEWAY RADIO HYDRO BRAKES SIR TRANSMISSION

Class 2 Radio Ebc Sdm Tcm
TRANSMISSION
LCT Tcm
2673 SDG_CL2 RADIO_CL2 HYDRO_CL2 SDM_CL2 LCT_CL2
LCT_CL2
1122. 1128. 2470. 2470.

BLU LT BLU DK YEL YEL
0.8 0.5 0.8 0.8
40F GTMXD SLD 16M GT280 30M GTMXD SLD 30M GTMXD SLD
A8 H C6 C6
40M GTMXD SLD A8 H 16F GT280 C6 30F GTMXD SLD C6 30F GTMXD SLD
1044. 1122. 1128. 2470. 2470.

ORN BLU LT BLU DK YEL YEL
0.5 0.5 0.5 0.5 0.5
C D E F J K
Datalink Splice Class2
A B G H L M
1036. 1133.
GRA GRN DK/WHT
0.5 0.5
1132.
PPL
0.5 IP_CL2
IP CLUSTER
Class 2
DLC_CL2 1049 ENG_CL2 CL2ATC 653 CHIME_CL2
DLC ENGINE CNTLS ACTIVE TRANSFER CASE CHIME MODULE

Class 2 Pcm/ Ecu 4WD ATC Mdl Chime Module
Serial Data Link (Class 2) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:52:48 pm ORGANIZATION


PAGE
Serial Data Gateway
POWER DIST J1939

Ip1 - Trans J1939
10A
1020 SDG_2_P 2362 SDG_J-
POWER DIST J1939

Uh - Pcm B J1939
L18/LMM/LF6: 10A
LF8: 25A
440 SDG_1_P 2361 SDG_J+
A6 B6 A2 A1 B1
BATT IGN 0 HI LOW SHIELD Sdg Module
J1939
SDG
GND CLASS 2
A4 A8
2673.
RED/WHT
0.5
1451 SDG_G SDG_CL2
GND DIST STARR CONNECTOR

Gnd Zone #4A Class 2
Serial Data Gateway OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:53:23 pm ORGANIZATION


PAGE
Diagnostic Tool Connector
J1939 POWER DIST

J1939 Ip1 - Pwr Post
Family 2
20A
has Fuse
2362 DTC_J- 840 SERIAL_P
J1939
J1939
2361 DTC_J+
E D C B
Diagnostic Tool Conn
BAT
J1708 + J1708 - IGN SENSE OEM USE RTN
F G H J A
750.
BLK
POWER DIST 0.5
Ip1 - Trans
1921 DATA_HI
SERIAL_G
10A
1020 MD_CL2
DLC
Pin 7 GND DIST
Gnd Zone #7A
1922 DATA_LOW
351 MD_RTN
GND DIST
Gnd Zone #3A
DLC
Pin 15
Diagnostic Tool Connector OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:53:06 pm ORGANIZATION
GMT560 08 X h83055b 001 Pilot B Agustin Velazquez GMT560


PAGE
(LF6) 7.2L L6 Caterpillar C7 - Diesel
DTC-
2362
(Page 1)
DTC-
(Page 1)
SDG+
SDG-
(Page 2)
(Page 2)
2362. 2361.
GRN DK YEL 2361.
2362. YEL
0.8 0.8 GRN DK
0.5
0.5
SB2362
SB2361
2361.
2362. YEL
GRN DK 0.5
0.5
DAMU- DAMU+
(Page 2) (Page 2)
2362.
GRN DK
0.5 2361.
YEL
B A 0.5
J1939 Terminator
DTC_J- DTC_J+
DTC DTC
Dtc Dtc
J1939 (l18/Lf8/Lf6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:53:40 pm ORGANIZATION


PAGE
(LF6) 7.2L L6 Caterpillar C7 - Diesel (continued)
DAMU+
2361
(Page 1) SHIFT_SEL+
DAMU- 2361
(Page 2)
2362
(Page 1) SHIFT_SEL-
2362
(Page 2)
L6_IP_ENG- L6_IP_ENG+
(Page 3) (Page 3)
2362. 2361.
SDG- SDG+ GRN DK YEL
(Page 2) (Page 2) 0.5 0.5
2362. 2361. SR2362 SR2361

GRN DK YEL
0.5 0.5 SDG+
SH2362 SH2361 2361
(Page 1,2)
SDG- 2362. 2361.
GRN DK YEL
2362 0.5 0.5
2362. (Page 1,2)
GRN DK
0.5
C_IP_ENG- C_IP_ENG+
2361. (Page 3) (Page 3)
YEL
0.5 V8_IP_ENG- V8_IP_ENG+
(Page 3) (Page 3)
SHIFT_SEL- SHIFT_SEL+
2362. 2361.
GRN DK (Page 2) YEL (Page 2)
0.5 0.5
2362. 2361.
GRN DK YEL
0.5 0.5
SD2362 2362.
SD2361 GRN DK
DAMU_J- DAMU_J+ 0.8
SHIFT_J-
ENG CTRLS ENG CTRLS

DaMU DaMU
MD TRANSMISSION
Tcm
2361.
YEL
0.8
SHIFT_J+
2362. 2361.
GRN DK YEL
0.5 0.5
MD TRANSMISSION
SDG_J- SDG_J+ Tcm
SDG SDG
Sdg Sdg


PAGE
V8_IP_ENG+
2361
(Page 2) L6_IP_ENG+
2361
V8_IP_ENG- (Page 2)
2362
(Page 2) L6_IP_ENG-
C_IP_ENG+
2362
(Page 2) 2361
(Page 2)
C_IP_ENG-
2362
(Page 2)
TCM+
2361
(Page 4)
BRAKE+
24F GTMXD SLD
C7 C6 (Page 5)
C7 C6 24M GTMXD SLD 2361.

YEL
0.8
40F GTMXD SLD
C9 C8
C9 C8 40M GTMXD SLD
40F GTMXD SLD

C9 C8
C9 C8 40M GTMXD SLD
TCM-
2362
(Page 4)
BRAKE-
(Page 5)
ECU+ ECU+
2362. (Page 7) (Page 7)

GRN DK
0.8 2361. 2361.
YEL YEL
0.8 ECU- 0.8 ECU-
(Page 7) (Page 7)
2362. 2362.
GRN DK GRN DK
0.8 0.8


PAGE
TCM- TCM+
(Page 3) (Page 3)
2362.
GPCM- GRN DK GPCM+
(Page 7) 0.8 (Page 7)
2361.
YEL
BRAKE- 0.8 BRAKE+
2362. 2361.
2362 GRN DK YEL 2362
(Page 5) 0.8 0.8 (Page 5)
TCM_2- TCM_2+
2362. 2361.
2362 GRN DK YEL 2362
(Page 7) 0.8 0.8 (Page 7)
SK2361
SK2362
2362. 2362. 2361. 2361.

GRN DK GRN DK YEL YEL
0.8 0.8 0.8 0.8
LCT_J- MD_J- MD_J+ LCT_J+
LCT TRANSMISSION MD TRANSMISSIONMD TRANSMISSION LCT TRANSMISSION

Tcm Tcm Tcm Tcm


PAGE
BRAKE+
2361
(Page 3,4,7)
BRAKE-
2362
(Page 3,4,7)
TERMINATE+
30M GTMXD SLD
C6 C5 (Page 6)
C6 C5 2361. AIR+
30F GTMXD SLD YEL
0.8 (Page 6)
2361.
YEL
0.8
TERMINATE-
(Page 6)
2362. AIR-
GRN DK
0.8 (Page 6)
2362.
GRN DK
0.8


PAGE
AIR+
2361
(Page 5)
AIR-
2362
(Page 5)
TERMINATE+
x3
2361
(Page 5,6)
TERMINATE-
x3
2362
TERMINATE- TERMINATE+ (Page 5,6)
(Page 6) (Page 6)
2362. 2361.
GRN DK YEL
0.8 0.8
SU2362 SU2361
2362. 2361.
GRN DK YEL
0.8 0.8
B A
J1939 Terminator
AIR_J- AIR_J+
AIR BRAKES AIR BRAKES

Ebc Ebc


PAGE
ECU+
2361
(Page 3)
ECU-
2362
(Page 3)
TCM_2- TCM_2+
GPCM-
(Page 4) (Page 4)
(Page 4)
GPCM- GPCM+
BRAKE- (Page 7) 2362. 2361. (Page 7)

GRN DK YEL
2362 0.8 0.8
(Page 5) GPCM+ BRAKE+
BRAKE-
(Page 4)
2362 2362. 2361. 2362
(Page 5)
GRN DK YEL (Page 5)
2362. 0.8 0.8
GRN DK
0.8 BRAKE+ SY2361 2361.
2362
2362. YEL
GRN DK
(Page 5) SY2362 0.8
0.8
2361.
SN2362 YEL
0.8
2362. SN2361
GRN DK
0.8
2361.
YEL
0.8
GLOW_J-
2362. 2362. 2361. 2361.

GRN DK GRN DK YEL YEL
LF8 ENGINE CNTLS 0.8 0.8 0.8 0.8
Gpcm
GLOW_J+ ISU_ECU_J- CAT_ECU_J- CAT_ECU_J+ ISU_ECU_J+
LF8 ENGINE CNTLS LF8 ENGINE CNTLS LF6 ENGINE CNTLS LF6 ENGINE CNTLS LF8 ENGINE CNTLS
Gpcm Ecu Ecu Ecu Ecu

J1939 (l18/Lf8/Lf6)

PAGE
HVAC Heater Only

Ip1 - Htr/Ac Dimmer Signal Dist

20A 10A Ip1 - Htr/Ac Ip1 - Htr/Ac
141 HVAC_P 8 HVAC_DIM

Family 2 Family 2 Family 2 Family 2
20A 20A
has Fuse has Fuse has Fuse has Fuse
141 TEMP_CNTL_P 141 VAC_PUMP_P
J2-E J1-C
40M GTMXD SLD
B5
Hvac - Heater
B5 40F GTMXD SLD
OFF SWITCH
MODE
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
FAN
SPEED
141. 141.
BRN BRN
1.0 1.0
J2-G J1-A J2-A J2-B J2-C J2-D J2-F J1-B
733.
BLU LT
0.8 6M GT280 SLD 12M GT280 SLD
B F
Conn 6F MIC/P 100 Conn 6F MIC/P 100 B 6F GT280 SLD F 12F GT280 SLD
8 10
8 10
Conn 6M MIC/P 100 Conn 6M MIC/P 100
450 HVAC_G 141. 141.
POWER DIST BRN BRN
Maxi - Hvac 1.0 1.0
119. 60. 63. 72. 52. 733.
WHT YEL TAN BLU LT ORN BLU LT 141.
BRN
1.0 1.0 1.0 1.0 1.0 0.8
GND DIST 1.0
50A Gnd Zone #4B
8 10
HVAC_MTR_P
Temperature Motor
542.
SERVO AMP
B
RED
5.0 Vacuum Pump
M M
A E D F B
7 A
Blower Motor Relay BATT LOW M1 M2 HI
450.
BLK
THERMAL LIMITERS 0.8
M
GND Conn 6M MIC/P 100
7
7
C Conn 6F MIC/P 100
450 BLWR_RLY_G 450 TEMP_CNTL_G 350 VAC_PUMP_G

Gnd Zone #4B Gnd Zone #4B Gnd Zone #3B
HVAC (Heater Only) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:54:26 pm ORGANIZATION


PAGE
HVAC - Active (LMM) 6.6L V8 Isuzu DURAMAX - Diesel
Ip1 - Htr/Ac Dimmer Signal Dist
20A 10A
has Fuse
POWER DIST
POWER DIST
Ip1 - Htr/Ac
141 HVAC_P 8 HVAC_DIM Ip1 - Htr/Ac
Family 2 Family 2 20A Family 2 Family 2

20A
141 TEMP_CNTL_P
141 VAC_PUMP_P
J2-E J1-C
IGN3 ILLUM Hvac - Ac

40M GTMXD SLD
B5
OFF SWITCH
B5
MODE
40F GTMXD SLD

MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
FAN
SPEED
AC REQ LOW M1 M2 HI TEMP GND

141. 141.
BRN BRN
J2-H J1-A J2-G J2-A J2-B J2-C J2-D J2-F J1-B 1.0 1.0
733.
BLU LT
0.8
B F
Conn 6F MIC/P 100 Conn 6F MIC/P 100
8 10 B 6F GT280 SLD F 12F GT280 SLD
8 10
Conn 6M MIC/P 100 Conn 6M MIC/P 100
450 HVAC_G
POWER DIST 141. 141.
Maxi - Hvac BRN BRN
119. 60. 63. 72. 52. 733. 1.0 1.0
WHT YEL TAN BLU LT ORN BLU LT 141.
BRN
1.0 1.0 1.0 1.0 1.0 0.8
GND DIST 1.0
50A Gnd Zone #4B
8 10
HVAC_MTR_P
AC_REQ Temperature Motor
INPUT IGN
66
542. (Page 2) SERVO AMP
B
RED
5.0 Vacuum Pump
M M
GND
A E D F B
7 A
450.
BLK
THERMAL LIMITERS 0.8
M
GND Conn 6M MIC/P 100
7
7
C Conn 6F MIC/P 100

HVAC (Active L18/LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:54:47 pm ORGANIZATION


PAGE
HVAC - Active (LMM) 6.6L V8 Isuzu DURAMAX - Diesel (continued)
Uh - A/C Comp Uh - A/C Comp
POWER DIST
AC_REQ Ip1 - Brake
(Page 1)
66. 10A 10A
GRN LT Family 2
0.8 10A
has Fuse
1240 HVAC_RLYA_P 1240 HVAC_RLYA_P2
30F GTMXD SLD
B3 441 HVAC_R_P
B3 30M GTMXD SLD B

8F GT150 SLD 14 Way Black GT150 Sealed F Conn
B
ENGINE CNTLS ENGINE CNTLS B
Pcm Pcm B 8M GT150 SLD 14 Way Black GT150 Sealed M Conn
1240. 1240.
ORN ORN
0.8 0.8
603 PCM_LO_AC 603 PCM_LO_AC2
66. 66.
GRN LT GRN LT
0.8 0.8
86 30
14 Way Black GT150 Sealed F Conn 14 Way Black GT150 Sealed F Conn Ac Enable Rly
F C
F C
14 Way Black GT150 Sealed M Conn 14 Way Black GT150 Sealed M Conn
8F GT150 SLD
F C 85 87
F C 8M GT150 SLD
59.
GRN DK
66. 66. 0.8
GRN LT GRN LT
0.8 0.8 SA59
603. 603. 459.
GRN DK GRN DK 459. GRN DK/WHT
0.8 0.8 GRN DK/WHT 0.8
0.8
8M GT150 SLD
H
H 8F GT150 SLD
14 Way Black GT150 Sealed M Conn 59. 59. 59.
B H GRN DK GRN DK GRN DK
H 0.8 0.8 0.8
High Pressure Sw B
NORMAL = CLOSED
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI B
Low Pressure Sw B B
Normal = Open
459 AC_ENABLE_A2
Closes at 22-32 PSI
Opens at 2-9 PSI Ac Clutch - Fam 3 Ac Clutch - Fam 2 Diode
A
A -100
ENGINE CNTLS
Pcm A
459 AC_ENABLE_A A A
250.
2523. 762. BLK 250. 250. 250.
GRN DK/WHT GRN DK/WHT 0.8 BLK BLK BLK
0.8 0.8 0.8 0.8 0.8
ENGINE CNTLS
Pcm
A
A
SD250
8M GT150 SLD
A
A 8F GT150 SLD
250 CLUTCH_G
2523 PCM_HI_AC2 762 PCM_HI_AC GND DIST

Gnd Zone #2B
Pcm Pcm
HVAC (Active L18/LMM) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:54:47 pm ORGANIZATION


PAGE
HVAC Passive (LF8) 7.8L L6 Isuzu 6H - Diesel
POWER DIST INTERIOR LIGHTING POWER DIST POWER DIST

Ip1 - Htr/Ac Dimmer Signal Dist Ip1 - Htr/Ac Ip1 - Htr/Ac
20A 10A 20A 20A
141 HVAC_P 8 HVAC_DIM 141 TEMP_CNTL_P 141 VAC_PUMP_P
40M GTMXD SLD

B5
J2-E J1-C B5 40F GTMXD SLD
IGN3 ILLUM Hvac - Ac

141.
BRN
1.0
OFF SWITCH
MODE
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
OFF
MAX
NORM
B/L
VENT
HEAT
BLEND
DEF
FAN
SPEED 12M GT280 SLD
F
AC REQ LOW M1 M2 HI TEMP GND F 12F GT280 SLD
J2-H J1-A J2-G J2-A J2-B J2-C J2-D J2-F J1-B
450 HVAC_G
POWER DIST
Maxi - Hvac
119. 60. 63. 72. 52. 733. 141.
WHT YEL TAN BLU LT ORN BLU LT BRN
1.0 1.0 1.0 1.0 1.0 0.8 1.0
GND DIST
50A Gnd Zone #4B
8 10
HVAC_MTR_P
AC_REQ Temperature Motor
INPUT IGN
66
542. (Page 2) B
RED SERVO AMP
5.0 Vacuum Pump
M M
GND
A E D F B
7 A
THERMAL LIMITERS
M
GND

HVAC (Passive LF8/LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:55:14 pm ORGANIZATION


PAGE
HVAC Passive (LF8) 7.8L L6 Isuzu 6H - Diesel
AC_REQ
POWER DIST
(Page 1) Uh - Ac Comp
10A
66. 1240 HVAC_RLYB_P

GRN LT
0.8
30F GTMXD SLD 4F GT150 SLD

B3 B
30M GTMXD SLD B3 B 4M GT150 SLD
66. 1240.
GRN LT ORN
0.8 0.8
4F GT150 SLD
A
A 4M GT150 SLD
86 30
66.
GRN LT AC Enable Rly
0.8
A 85 87
High Pressure Sw
NORMAL = CLOSED 59.
OPENS AT 430 (+/-20) PSI
CLOSES AT 200 (+/-50) PSI
GRN DK
0.8
B SA59
459. 459. 603. 59. 59.

GRN DK/WHT GRN DK/WHT GRN DK GRN DK GRN DK
0.8 1.0 0.8 0.8 0.8
B
SA459 NORMAL = OPEN
CUT OUT AT TBD PSI A B
CUT IN AT TBD PSI
Low Pressure Sw Ac Clutch - Fam 3 Diode

459.
GRN DK/WHT
1.0 -100
B A
A
250. 250. 250.
4M GT150 SLD BLK BLK BLK
D 0.8 0.8 0.8
D 4F GT150 SLD SD250
459 AC_ENABLE_B 250 CLUTCH_G

Ecu Gnd Zone #2B/C
HVAC (Passive LF8/LF6) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:55:14 pm ORGANIZATION


PAGE
Rear Heater Crew Cab
INTERIOR LIGHTING POWER DIST POWER DIST
Dimmer Signal Dist Ip1 - Htr/Ac Ip1 - Pwr Accy
Family 2 Family 2
10A 20A 20A
has Fuse has Fuse
8 R_HVAC_DIM 141 R_HTR_RLY_P 540 R_HVAC_P
3M MP280
B A C
B A C 3F MP280
8. 141. 540.
GRA BRN ORN
0.5 1.0 1.0
86 30
Rear Heater Relay
85 87
550 R_HTR_RLY_G 1923.

ORN
GND DIST 1.0
Gnd Zone #5
H G
ILLUM Rear Heater Switch

MODE SWITCH
REAR
REAR
HIGH
HIGH
LOW
LOW
MED
MED
OFF
OFF
E D F B A C
1926. 1925. 1924.

BLU DK RED WHT
1.0 1.0 1.0
C A B 1172.
YEL
Resistor Module 2.0
THERMAL THERMAL
CUT-OUT CUT-OUT
J1-A
Rear Heater Motor
J2-A
550 R_HVAC_G 550 R_HTR_MTR_G
GND DIST GND DIST

Gnd Zone #5 Gnd Zone #5
Rear Heater (Crew Cab) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:55:33 pm ORGANIZATION


PAGE
Rear Defogger Crew Cab
Ip1 - Htr/Ac Uh - Rear Defog
Family 2
20A has Fuse 30A
141 HVAC_FOG_P 1093 DEFOG_P
J3-B J3-A
IGN3 DEFOG Hvac - Rear Defog Cntrls

PWR
HVAC CONTROLER
9375785 PAGE 8A-
HEATER ONLY 060-1
HVAC 065-1
RELAY TIMER
DEFOG
GND GRID
J3-C J3-D
293.
PPL
2.0
1F MP480
A
A 1M MP480
293.
PPL
2.0
J1-A
Defogger Grid
J2-A
450 HVAC_FOG_G 850 DEFOG_G
GND DIST GND DIST

Gnd Zone #4B Gnd Zone #8
Rear Defogger (Crew Cab) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:55:56 pm ORGANIZATION


PAGE
Chime
STAR CONNECTOR POWER DIST

Class 2 Ip1 - Radio/Chime
Family 2
15A
has Fuse
CHIME_CL2 1140 CHIME_P
653.
BLU DK/WHT
0.5
A1 A2 B1
CLASS 2A CLASS 2B BATT Chime Module
ELECTRONICS
INTERNAL
SPEAKER GND
A12
750 CHIME_G
GND DIST
Gnd Zone #7A
Chime OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 1:56:14 pm ORGANIZATION


PAGE
Displays - Instrument Panel Cluster (IPC)
IGN1
GND
TACHOMETER SPEEDOMETER
- +
VOLT OIL FUEL

TEMP
INSTRUMENT CLUSTER LOGIC
SIGNAL DPF DPF SWITCH DIRTY PARK KEY DOOR LO AIR

GND SWITCH LED FUEL FILTER BRAKE MINDER AJAR TACHOMETER (SES) MIL PRESS SW DRL 4KPPM
B15 A5 B4 A6 B10 B7 B8 B13 A13 B12 B11 B14
7656.
GRN LT/BLK 2662. 592.
GRN DK/WHT GRN LT/BLK
1451 IP_SIGNAL_G 0.5 80 KEY_MIND 121 TACH 817 PRIM_PPM
0.5 0.5
7657.
GRN DK/WHT TELL TALE
0.5 Ttm - Dirty Fuel Filter
40M GTMXD SLD
GND DIST C4
INTERIOR LIGHTING ENG CNTLS ENG CNTLS
Gnd Zone #4A 30M GTMXD 7655 DFF_DRV Key Minder Sw Pcm/Ecu C4 Pcm/Ecu
A9 B9 40F GTMXD SLD
A9 B9
30F GTMXD
746 DOOR_OPEN 419 MAL_IND_LP IPC_DRL
INTERIOR LIGHTING
Headlamp Illum 1134 P_BRK
7656.
GRN LT/BLK 2662.
0.5 GRN DK/WHT
0.8
7657. INTERIOR LIGHTING ENGINE CNTLS DRL
GRN DK/WHT Door Jamb Sw Pcm/Ecu Drl Mdl
0.5 PARK BRAKE
2509 DPF_LP Park Brake Sw
SA2662
E C F
Regeneration Switch 2662. 2662.

ILLUM GRN DK/WHT GRN DK/WHT
0.8 0.8
B B
GND GND Lo Air Alarm Sw Lo Air Alarm Sw
POWER DIST
B A D Uh - Eng1
750 DPF_ILL
541.
BRN A A
0.5 10A
750 DPF_SW 350 AIR_SW_G 350 AIR_PR_SW_G
GND DIST
DPF_LED_P
Gnd Zone #7A

Instrument Panel Cluster OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:51:02 am ORGANIZATION
GMT560 07i X h83081a 001 MVB 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 16 $IVEDWORK/h83081a__001 Wednesday, May 24, 2006 Panel Set: 1

PAGE
Displays - Instrument Panel Cluster (IPC) (continued)
POWER DIST POWER DIST STAR CONNECTOR EXTERIOR LIGHTING INTERIOR LIGHTING INTERIOR LIGHTING
Ip1 - Trans Ip1 - Ign4 Class 2 Turn/Haz Sw Headlamp Sw - Radio Dimmer Dimmer Signal Dist
Family 2 Family 2 Family 2

10A 20A 10A
1020 IPC_IGN_P 43 IGNSW_D2_P 1036 IP_CL2 14 LT_TURN_HAZ 1382 PARADE 8 IPC_DIM
POWER DIST EXTERIOR LIGHTING HEADLAMPS EXTERIOR LIGHTING POWER DIST

Ip1 - Radio/Chime Head Lamp Sw High Beam Lps Turn/Haz Sw Ip1 - Gauges
Family 2 Family 2
15A 10A
has Fuse has Fuse
1140 IPC1_P 9 PARK_LAMP 11 IP_HI_BEAM 15 RT_TURN_HAZ 39 IPC_IGN1_P
B5 A4 B6 B9 A15 A11 A10 A7 A14 A12 A9
IGN0 BATT ACCY PARK CLASS 2 HIGH LEFT RIGHT PARADE IGN1 DIMMER Ip Cluster
LAMPS BEAMS TURN TURN MODE
INSTRUMENT CLUSTER LOGIC
SERVICE ENG SOON

REDUCED ENG PWR
RIGHT TURN
ENG OVERSPEED
HIGH BEAM
CHECK GAUGES
LEFT TURN
LOW OIL LEVEL
LOW COOLANT
CHANGE OIL
SEAT BELT
BATTERY
LOW AIR
SPARE 1
SPARE 2
AIR BAG
BRAKE
ABS
DRL
IGN1
PWR GND
A8
750 IP_PWR_G
GND DIST
Gnd Zone #7A
Instrument Panel Cluster OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:51:02 am ORGANIZATION
GMT560 07i X h83081a 001 MVB 0 Agustin Velazquez GMT560


PAGE
Displays - Tell Tale Module & Gauges
POWER DIST POWER DIST CAT ENG CNTLS
Batt Ip1 - Guages Ecu
POWER DIST POWER DIST EXHAUST BRAKE
Ip1 - Guages Ip1 - Guages Exhaust Brake Rly
15A 10A
Family 2
10A 10A
has Fuse
440 HTR_LAMP2 HTR_LAMP3 HTR_RLY
239 PTO_TTM 39 TELLTALE_P 1962 EXH_TT
39. 1998.
PNK BLU LT
0.5 0.5
A7 A3 B6 A11
IGN1 EXHAUST Telltale Module
WAIT LOW
PTO INTAKE WATER IN FUEL CHECK TRAILER WASHER AUX DIFFRNTL DIRTY FUEL EXHAUST
LAMP SPARE 2 SPARE 1 SPARE 4 HTR FILTER BATTERY TRANS ABS FLUID BRAKE LOCK &LMM GND
A8 B9 B11 B7 B3 A9 B4 B8 B10 A5 A4 B5 A6 A10
750 PTO_TT_G 750 EXH_TT_G

7655.
GRN LT/BLK
0.5
GND DIST 750. 185. 2659. GND DIST

Gnd Zone #7A BLK TAN GRN LT Gnd Zone #7A
0.5 0.5 0.5
DFF_DRV
A
IAH_TT_G
Rear Diff PSI Sw
IP CLUSTER
Dff Drive
GND DIST B
Gnd Zone #7A 7655.
GRN LT/BLK
0.5
1234 CHECK_T LOW_WASH 750 DIFF_LK_G
508 WIF
DFF_DRV
TRANSMISSION WIPERS GND DIST
Tcm Low Washer Fluid Sw Gnd Zone #7A
HTD FUEL/WIF
Water In Fuel Snsr IP CLUSTER
507 INTAKE_HTR 25 L_TERM_TTM 471 ABS_MOD 2769 AUX_ABS
Dff Drive
LMM/ LF8/ JE4 JE3

LF8 LF6
ISUZU ENG CNTLS STARTING & CHARGING AIR BRAKES HYDRO BRAKES
Pcm/Ecu Generator Asm Trailer Abs Mod Auxilary Brake
Tell Tale Module & Gauges OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:52:04 am ORGANIZATION


PAGE
Displays - Tell Tale Module & Gauges (continued)
INTERIOR LIGHTING INTERIOR LIGHTING POWER DIST
Dimmer Signal Dist Dimmer Signal Dist Ip1 - Guages
Family 2
Family 2 Family 2
10A has Fuse 10A
has Fuse has Fuse
10A
8 GAUGE_DIM2 8 GAUGE_DIM 39 TEMP_GAGE_P
J1-F J1-A
J2-A
ILLUM ILLUM Ip Gauge Center
TBD AIR PSI TEMP
ILLUM
PNEUMATIC PNEUMATIC
GAUGE GAUGE
RESERVED AIR FILTER SYSTEM AIR TRANSMISSION

GAUGE PRESSURE TEMP GAUGE
J1-
J2-
J2-B
J1-D J1-C
585.
TAN/WHT
0.8
40M GTMXD SLD

C11
585. 585.
C11 TAN/WHT TAN/WHT
40F GTMXD SLD 1.0 0.8

D H
D 6F GT280 SLD H 12F GT280 SLD
585. 585.
TAN/WHT TAN/WHT
1.0 0.8
A
Trans Temp Sensor

450 PNEUTC_G 450 GAUGES_G 351 TEMP_SNSR_G

Gnd Zone #4B Gnd Zone #4B Gnd Zone #3A
Tell Tale Module & Gauges OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 11:52:04 am ORGANIZATION


PAGE
Windshield Wiper/Washer
POWER DIST
Ip1 - Ign4
Family 2
20A
has Fuse
43 WASH_P
POWER DIST
Ip1 - Ign4
C B D
Family 2
20A
has Fuse Front Wiper Motor
HI IGN4 MUX
PULSE
43 WIPE_P
ELECTRONICS
96. 92.
BRN PPL
1.0 1.0
M
PARK SW
WIPER
MOTOR
GND PUMP
E5 E3 E4
A E
MUX HI PULSE IGN4 Str Col Asm - Wiper Sw
TELL TALE
680 Ttm - Low Washer Fluid
228.
RED
1.0 185 LOW_WASH
INSTANT
DELAY 5
DELAY 4
DELAY 3
DELAY 2
DELAY 1
SWITCHES ARE ROTARY
WIPE
HIGH
MIST
LOW
OFF
STEERING COLUMN A C
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1
HORN 040-1
SIR 047-2 PUMP LOW Windshield Washer
WIPER 091-1 FLUID
BEAMSW 100-1
TRNHZ 110-1 M
KEYMNDR 114-3
GND GND
B D
145 k
245 k
445 k
30 k
70 k
WASH
680
750 WPR_MTR_G 750 WSHR_PMP_G 750 LOW_WASH_G

Gnd Zone #7A Gnd Zone #7A Gnd Zone #7A
Wipers & Washer OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:02:05 pm ORGANIZATION


PAGE
Headlamps Dual
EXTERIOR LIGHTING
Headlamp Sw
10 BEAM_SW STEERING COLUMN HIGH LOW

26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 12
HORN 040-1
SIR 047-2
WIPER 091-1
BEAMSW 100-1
E13 TRNHZ 110-1 11.
KEYMNDR 114-3 GRN LT Note: This is the pinout for 12034372.
2.0
Note: This pinout may not necessarily match the SAW data.
Str Col Asm - H/L Beam Sw
40M GTMXD SLD C
B7 B6
B A
HIGH LOW B7 B6 40F GTMXD SLD
11. 12.
E11 E12 GRN LT TAN
11. 2.0 1.0
GRN LT
2.0 SA12
SA11
SB11 HIGH
11
11. 11. 12. 11. 12.
GRN LT GRN LT TAN GRN LT TAN
1.0 1.0 1.0 1.0 1.0
DRL DRL Delete

A B A B
R_FWDLP
A B 5M GT280 SLD A B 5M GT280 SLD
544. 15409273
PPL
1.0
IP_HI_BEAM LO_BEAM_SW
DRL
Drl Rly
IP CLUSTER &8D5 &8D5

Hi Beam 11. 12. 11. 12.
DRL GRN LT TAN GRN LT TAN
Drl Rly 1.0 1.0 1.0 TXL
50
19 1.0 TXL
50
19
FWDLP FWDLP
LO_BEAM
B C B C
12. 12. L - L/H Beam R - L/H Beam

TAN TAN 16522983 002
HIGH
HIGH
LOW
LOW
1.0 1.0 12C 0050A
12034372
A A
&8D5
350. 350.
BLK BLK
1.0 1.0 TXL
50
19
FWDLP
LOW
BEAM_G BEAM_G
GND DIST GND DIST

Gnd Zone #3B Gnd Zone #3B
Page 8A- 14A/B/C -11
SAME AS LEFT SIDE
Headlamps (Dual) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:02:20 pm ORGANIZATION


PAGE
Headlamps Quad (Family 2)
EXTERIOR LIGHTING
Headlamp Sw
10 BEAM_SW STEERING COLUMN HIGH LOW

26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 12
HORN 040-1
SIR 047-2
WIPER 091-1
BEAMSW 100-1
E13 TRNHZ 110-1 11.
KEYMNDR 114-3 GRN LT
2.0
Str Col Asm - H/L Beam Sw
40M GTMXD SLD
B7 B6
HIGH LOW B7 B6 40F GTMXD SLD
11. 12.
E11 E12 GRN LT TAN
11. 2.0 1.0
GRN LT
2.0 SA12
SA11
SB11 HIGH
11
11. 11. 12. 11. 12.
GRN LT GRN LT TAN GRN LT TAN
1.0 1.0 1.0 1.0 1.0
DRL DRL Delete

A B A B
R_FWDLP
A B 5M GT280 SLD A B 5M GT280 SLD
544. 15409273
PPL &HPR
1.0 11. 11.
GRN LT GRN LT
1.0 1.0 50
TXL 19
IP_HI_BEAM LO_BEAM_SW FWDLP
DRL
Drl Rly
SC11 SC11
IP CLUSTER &HPR &HPR &HPR

Hi Beam 11. 11. 12. 11. 11. 12.
DRL GRN LT GRN LT TAN GRN LT GRN LT TAN
Drl Rly 1.0 1.0 1.0 TXL
1.0 50 19 1.0 TXL
50
19 1.0 TXL
50
19
FWDLP FWDLP FWDLP
LO_BEAM
A B A A B A
12. 12. L High Beam L - L/H Beam R High Beam R - L/H Beam
TAN TAN hi_beam 003 headlamp_a 003
HIGH
HIGH
LOW
LOW
40W
60W
40W
60W
1.0 1.0 12C 0050A 12C 0050A
50W 50W
06288472 06288471
B B
C C
&HPR
350. 350.
BLK BLK
1.0 1.0 TXL
50
19
FWDLP
LOW
350 HI_BEAM_G BEAM_G 350 HI_BEAM_G BEAM_G
GND DIST GND DIST GND DIST GND DIST

Gnd Zone #3B Gnd Zone #3B Gnd Zone #3B Gnd Zone #3B
Page 8A-14A - 11 Page 8A- 14A - 11
SAME AS LEFT SIDE
Headlamps (Quad Family 2) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:02:39 pm ORGANIZATION


PAGE
Daytime Running Lamps (DRL)
POWER DIST
Ip1 - Marker Lamp
Family 2
20A
has Fuse
1340 MRK_LPS_P
POWER DIST
Ip2 - Rh Parklamp
Family 2
10A
has Fuse
2609 MRK_RLY_P
SA21
M30 M86
21. 21. 21. Ip2 - Marker Lamp Rly

GRN DK GRN DK GRN DK 30 86
0.8 0.8 1.0
Marker Lp Rly
22M GTMXD 22M GTMXD 30M GTMXD 12193602

A4 A4 A7 87A 87 85
A4 A4 A7
22F GTMXD 22F GTMXD 30F GTMXD
M87A M87 M85

21. 21. 21.
GRN DK GRN DK GRN DK 21. 2666.
0.8 0.8 1.0 GRN DK ORN/BLK
1.0 0.5
INTERIOR LIGHTING
SC21 Headlamp Illum
LH_MRK RH_MRK
30M GTMXD
A13
30F GTMXD A13

21.
GRN DK 2509 MKR_LP_LP
POWER MIRRORS POWER MIRRORS
Left Mirror Marker Right Mirror Marker 1.0 2666.
ORN/BLK
0.5
16F GT280
A
C E
A 16M GT280
RLY ILLUM Mkr Lp Defeat Sw
21. 21. 21. 21. 21. 21.
GRN DK GRN DK GRN DK GRN DK GRN DK GRN DK
0.8 0.8 0.8 0.8 1.0 1.0
A A A A A 40M GTMXD SLD

A2 GND GND
Roof Mkr #5 Roof Mkr #4 Roof Mkr #3 Roof Mkr #2 Roof Mkr #1 A2 40F GTMXD SLD
A B
21.
GRN DK
B B B B B 1.0
750. 750. 750. 750.
BLK BLK BLK BLK
0.8 0.8 0.8 0.8
BB_MRKR_LP
750 MARKERS_G 21 MKR_LMP 750 MRKR_SW_G 750 MRKR2_SW_G
BODY BUILDER
GND DIST FAM 3 TRAILER WIRING GND DIST GND DIST
Marker Lamps
Gnd Zone #7A Marker Lamp Gnd Zone #7A Gnd Zone #7A
Exterior Lighting OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:03:20 pm ORGANIZATION


PAGE
Exterior Lighting
Family 2 has Fuse Family 2 has Fuse SA1696 TURN_HAZ
POWER DIST POWER DIST 1696
25A Ip1 - Hazard 15A Ip1 - Turn/Backup (Page 1)
1696. 4
GRA CHMSL
HAZ_P IGTRNHAZ_P 1.0 (Page 2) Turn / Hazard Flasher
1040. 139. 1696. 895. 1697.
ORN PNK GRA YEL PPL
2.0 0.8 1.0 1.0 1.0
E8 A2 A3 E1 E2 E9
ELECTRONICS
BATT IGN1 HAZARD SW FLASHER FLASHER STOP SW FLASHER Str Col Asm - Turn Hazard
FOR FOR TURN HAZARD BRAKE OUTPUT
HAZARD TURN POWER POWER PRIORITY
STEERING COLUMN 2 5
26062266 PAGE 8A-
IGNSW 010-1
CRUISE 034-1 750 TRNHAZ_G
HORN 040-1 1696.
SIR 047-2 TURN SW
GRA
WIPER 091-1 1.0
BEAMSW 100-1
TRNHZ 110-1
KEYMNDR 114-3
TURN_HAZ
GND DIST
(Page 1) Gnd Zone #7A
STOP SW
HAZARD RIGHT RIGHT LEFT LEFT
PRIORITY TURN STOP/TURN TURN STOP/TURN
A1 A6 E6 A7 E7
15. 19. 14.

BLU DK GRN DK BLU LT
1.0 1.0 1.0
L_T_RLY
(Page 2) 14
SA15 R_T_RLY
RR_STOP_LP
SA14
15
(Page 2)
15. 15. 14. 14. 18.
BLU DK BLU DK BLU LT BLU LT YEL
1.0 1.0 POWER DIST 1.0 1.0 1.0
POWER DIST Ip2 - R-Rr Truck POWER DIST
Ip2 - Rh Parklamp 40M GTMXD SLD Ip2 - Lh Parklamp
D8 D7
RT_TURN_HAZ LT_TURN_HAZ LR_STOP_LP
D8 D7 40F GTMXD SLD
Family 2 Family 2
10A has Fuse
10A has Fuse
15. 14.
BLU DK BLU LT
2609 RFR_PARK_P 1.0 1.0 2509 LFR_PARK_P
IP CLUSTER IP CLUSTER POWER DIST
Rt Turn Hazard Lt Turn Hazard Ip2 - L-Rr Truck
E D D E
E D R_FWDLP D E
15409273
2509. 14. 14. 2509.
BRN BLU LT BLU LT BRN
1.0 50
TXL 19 1.0 TXL
50
19 1.0 1.0
FWDLP FWDLP
C A A C
R-Fr Turn & Park L-Fr Turn & Park

15148648 001
PARK
PARK
TURN
TURN
12C 8160A
12162182
B B
350 LTRNPRK_G
350 RTRNPRK_G
GND DIST
GND DIST Gnd Zone #3B
Gnd Zone #3B
Page 8A- 14A/B/C - 11
SAME AS LEFT


PAGE
Exterior Lighting (continued)
L_T_RLY
POWER DIST
(Page 1)
Ip1 - Trir Turn/Haz
POWER DIST POWER DIST BRAKES POWER DIST
Ip2 - L Rr Truck Ip2 - R Rr Truck Brake Switch Maxi - Brake Lamp
Family 2
20A
has Fuse R_T_RLY
10A 10A 30A
(Page 1)
TRLR_HAZ_P
LTURN_RLY_P 640. RTURN_RLY_P POWER DIST 17 BRAKE_SW1 POWER DIST 1542 TRLR_LP_P
ORN Ip2 - Brake Iso Ip2 - Brake Iso
618. 14. 1.0 619. 15.
YEL BLU LT GRN DK BLU DK
1.0 1.0 SA640 1.0 1.0 Family 2
10A 10A
has Fuse
1320 CHMSL_RLY_P 1320 BRKLP_RLY_P

640. 640.
ORN ORN
1.0 1.0
D85 D87 E85 E87 G86 G30 K85 K87
Ip2 - Tail Lamp Rlys

85 87 85 87 86 30 85 87
LH Turn Trailer RH Turn Trailer CHMSL Brake Lamp
12088567 12088567 12193604 12193604

86 30 86 30 85 87 86 30
D86 D30 E86 E30 G85 G87 K86 K30
450 CHMSL_RLY_G 1411 BRAKE_LP
CHMSL
450 LH_HAZ_G 318. 450 RH_HAZ_G 319. 895
YEL GRN DK (Page 1)
1.0 1.0 GND DIST TRAILER WIRING
Gnd Zone #4B Brake Lp
SA318 SA319
318. 319.
GND DIST YEL GND DIST GRN DK
Gnd Zone #4B 1.0 318. Gnd Zone #4B 1.0 319.
YEL GRN DK
1.0 1.0
318 LH_HAZ 319 RH_HAZ 450 BRKLP_RLY_G

C10 D1
C10 40F GTMXD SLD D1 40F GTMXD SLD
FAM 3 TRAILER WIRING FAM 3 TRAILER WIRING GND DIST
Trailer Lt Turn Trailer Rt Turn Gnd Zone #4B
318. 318. 319. 319.

YEL YEL GRN DK GRN DK
1.0 1.0 1.0 1.0
SB318 SB319
318. 319.
YEL 318. 318 LH_HAZ2 GRN DK 319. 319 RH_HAZ2
1.0 YEL 1.0 GRN DK
1.0 1.0
SB_L_TURN SB_R_TURN
FAM 2 TRAILER WIRING FAM 2 TRAILER WIRING
Trailer Lt Turn Trailer Rt Turn
BB_L_TURN BB_R_TURN
BODY BUILDER BODY BUILDER

SCHOOL BUS UPFITTER Left Turn SCHOOL BUS UPFITTER Right Turn
School Bus Lt Turn School Bus Rt Turn


PAGE
BU_SW
24
(Page 6) POWER DIST POWER DIST
Ip2 - L Rr Truck Ip2 - R Rr Truck
Family 2 Family 2
10A 10A
has Fuse has Fuse
618 LR_TURN_P 619 RR_TURN_P

30M GTMXD SLD
A1
A1 30F GTMXD SLD Ip2 - Lh Parklamp Ip2 - Rh Parklamp
24. Family 2 Family 2

GRN LT 10A 10A
has Fuse has Fuse
2.0
2509 L_TAIL_P 2609 R_TAIL_P
40M GTMXD SLD 350 TAIL_LP_G
D4 40M GTMXD SLD
SC24 D5
D4
40F GTMXD SLD D5 40F GTMXD SLD
24. 24. 24. 24. 618. GND DIST 619.

GRN LT GRN LT GRN LT GRN LT YEL Gnd Zone #3D GRN DK
2.0 2.0 2.0 2.0 2.0 2.0
SB_BU_ALARM SB_BACK_UP BB_BACK_UP 24 TRLR_BACK 8M GT280 SLD

F A B G D E
F A B G D E 8F GT280 SLD
SCHOOL BUS UPFITTER SCHOOL BUS UPFITTER BODY BUILDER FAM 2 TRAILER WIRING
Back Up Alarm Back Up Back Up Back Up 24. 350.
GRN LT BLK
2.0 2.0
SB24 BU_ALARM SU350

350
(Page 3)
BU_ALARM
24. 24. 618. 2509. 350. 2609. 619.
GRN LT (Page 3) GRN LT YEL BRN BLK BRN/WHT GRN DK
2.0 2.0 2.0 2.0 2.0 2.0 2.0
8M GT280 SLD
F A B G D E
F A B G D E 8F GT280 SLD
350. 24. 350.

BLK GRN LT BLK
2.0 2.0 2.0
SD24 BU SH350 BU
24 (Page 3)
A B (Page 3)
24. 618. 2509. 350. 350. 2609. 619. 24.

Back Up Alarm Siren GRN LT YEL BRN BLK BLK BRN/WHT GRN DK GRN LT
2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0
A C B E E B C A
BACK STOP/ TAIL/ GND Left Tail Lamps GND TAIL STOP/ BACK Right Tail Lamps
UP TURN LICENSE TURN UP


PAGE
POWER DIST
Ip1 - Marker Lamp
Family 2
20A
has Fuse
1340 MRK_LPS_P
POWER DIST
Ip2 - Rh Parklamp
Family 2
10A
has Fuse
2609 MRK_RLY_P
SA21
M30 M86
21. 21. 21. Ip2 - Marker Lamp Rly

GRN DK GRN DK GRN DK 30 86
0.8 0.8 1.0
Marker Lp Rly
22M GTMXD 22M GTMXD 30M GTMXD 12193602

A4 A4 A7 87A 87 85
A4 A4 A7
22F GTMXD 22F GTMXD 30F GTMXD
M87A M87 M85

21. 21. 21.
GRN DK GRN DK GRN DK 21. 2666.
0.8 0.8 1.0 GRN DK ORN/BLK
1.0 0.5
INTERIOR LIGHTING
SC21 Headlamp Illum
LH_MRK RH_MRK
30M GTMXD
A13
30F GTMXD A13

21.
GRN DK 2509 MKR_LP_LP
POWER MIRRORS POWER MIRRORS
Left Mirror Marker Right Mirror Marker 1.0 2666.
ORN/BLK
0.5
16F GT280
A
C E
A 16M GT280
RLY ILLUM Mkr Lp Defeat Sw
21. 21. 21. 21. 21. 21.
GRN DK GRN DK GRN DK GRN DK GRN DK GRN DK
0.8 0.8 0.8 0.8 1.0 1.0
A A A A A 40M GTMXD SLD

A2 GND GND
Roof Mkr #5 Roof Mkr #4 Roof Mkr #3 Roof Mkr #2 Roof Mkr #1 A2 40F GTMXD SLD
A B
21.
GRN DK
B B B B B 1.0
750. 750. 750. 750.
BLK BLK BLK BLK
0.8 0.8 0.8 0.8
BB_MRKR_LP
750 MARKERS_G 21 MKR_LMP 750 MRKR_SW_G 750 MRKR2_SW_G
BODY BUILDER
GND DIST FAM 3 TRAILER WIRING GND DIST GND DIST
Marker Lamps
Gnd Zone #7A Marker Lamp Gnd Zone #7A Gnd Zone #7A


PAGE
POWER DIST
Ip1 - Park
Family 2
20A
has Fuse
PARK_P
POWER DIST
Maxi - Headlamp
40A
HEADLAMP_P
240. 1142.
ORN RED
1.0 3.0
HEADLAMP SW
PAGE 8A-
EXTERIOR 110-5
INTERIOR 114-5
DOME DEFEAT 114-3 H C
BAT BAT Headlp Sw - Exterior
HEAD LP
PARK LP
OFF
PARK_SW
NOTE:
Optional Part #s:
INTERIOR LIGHTS 17.1A
Illum Domestic: 15013005
Export: 15013006
PARK
LAMPS HEADLAMPS
S G
9.
BRN
1.0
10.
YEL
1.0
SA9
10. SA10
YEL
1.0
10. 10.
YEL YEL
9. 9. 1.0 1.0
BRN BRN
1.0 1.0
PARK_LAMP 9 PARK_LP PARK_LP_P BEAM_SW DRL_HEAD_LP
IP CLUSTER TRAILER WIRING POWER DIST HEADLAMPS DRL

Park Lamps Park Lp Lt/Rt Park Lp Beam Select Sw Drl Module


PAGE
MD TRANSMISSION LCT TRANSMISSION LCT TRANSMISSION POWER DIST POWER DIST
Reverse Relay Reverse Relay Reverse Relay Ip1 - Turn/Backup Ip1 - Turn/Backup
15A 15A
BU_MD BU_LCT_1 BU_LCT_1 139 BU_MAN2_P 139 BU_MAN3_P
Fam 2 Manual Trans Fam 3 Manual Trans
6M GT280 SLD
E
24. E 6F GT280 SLD

GRN LT
0.8
139.
PNK
24. 24. SA24 0.8
GRN LT GRN LT
0.8 0.8 24 BACK_UP
24.
GRN LT A
0.8
ISUZU ENG CNTLS
Reverse Sw
Ecu/Pcm
24.
GRN LT
0.8
6F GT280 SLD
A
A 6M GT280 SLD
&L18&FAM2 &LMM &LF8 &L18/LF6&FAM3
24. 24.
GRN LT GRN LT
0.8 0.8
24. 24.
GRN LT GRN LT
0.8 0.8
SA24
24 BACK_UP
24.
GRN LT
0.8
ISUZU ENG CNTLS
Ecu/Pcm
BU_SW
Page 8A- 20B-8 / 20D-11
(Page 3)


PAGE
Interior Lighting
Family 2 has Fuse
POWER DIST
10A Ip2 - Lh Parklamp
2509 SW_ILLUM
30M GTMXD
A15
A15 30F GTMXD
2509.
BRN
0.8
SA2509
2509. 2509. 2509. 2509. 2509. 2509. 2509. 2509. 2509.

BRN BRN BRN BRN BRN BRN BRN BRN BRN 2509.
BRN
0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.8
J
0.5
DPF_LP 2SP_LP HIS_LP TCS_LP PTO_LP MKR_LP_LP AIR_SUSP_LP EXH_BRK_LP H_MIR_LP
IP CLUSTER 2 SPEED AXLE ENGINE CNTLS BRAKES PTO EXTERIOR LIGHTING REAR AIR SUSPENSION EXH BRAKE/RSTR POWER MIRRORS
DPF Sw Elec 2 Spd Axle Sw High Idle Switch Traction Cntl Sw Pto Enable Sw Marker Lp Sw Air Suspension Sw Exhaust Brake Sw Htd Mirror Sw
1
Pneumatic Sw Illum
HR1
or
Tandem Axle
Family 2 has Fuse or
POWER DIST Differential Lock
10A Ip1 - Illum

2
ILLUM
8.
GRA 750 PNEU_SW_G
0.5
SA8
GND DIST
Gnd Zone #7A
8. 8. 8. 8. 8. 8. 8.
GRA GRA GRA GRA GRA GRA GRA
0.5 0.5 0.5 0.5 0.5 0.5 0.5
GAUGE_DIM2 GAUGE_DIM RADIO_DIM IPC_DIM 30M GTMXD HVAC_DIM 8 SHIFT_DIM R_HVAC_DIM

B11
B11 30F GTMXD
TELL TALE TELL TALE RADIO IP CLUSTER 8. HVAC MD TRANSMISSION REAR HEATER
Sys Air Press Gauge Illum Trans Temp Gauge Illum Illumination Ip Cluster Illum GRA Hvac Switch Elect Shift Selector Rear Heater Sw
0.5
PSIR_DIM
SIR
Defeat Sw Illum
P
Interior Lighting OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:04:00 pm ORGANIZATION


PAGE
Interior Lighting (continued)
POWER DIST
Ip2 - Lh Parklamp
Family 2
10A
has Fuse
DOOR_SW_ILL
2509.
BRN
0.5
30F GTMXD
A2
A2 30M GTMXD
2509.
BRN
0.5
SB2509
2509. 2509. 2509.

BRN BRN BRN
0.5 0.5 0.5
22M GTMXD 22M GTMXD 10F GT280

A1 A1 H
A1 22F GTMXD A1 22F GTMXD H 10M GT280
2509. 2509.
BRN BRN
0.5 0.5
SG2509
2509. 2509.
BRN BRN
0.5 0.5
12F GT280 12F GT280

H H
H Same H REAR_RDOOR
12M GT280 as 12M GT280
left 15326018
&A31&CREWCAB
2509. 2509.
BRN BRN
0.5 0.5 TXL
50
7
REAR_DOOR
2509 DR_WIN_LP
PASS_WIN_LP LR_WIN_LP RR_WIN_LP
POWER WINDOWS
POWER WINDOWS POWER WINDOWS POWER WINDOWS
Driver Window Sw
Passenger Window Sw Left Rear Window Sw Right Rear Window Sw
Page 8A- 120B - 2


PAGE
DOME
(Page 5) Cluster Cluster
156
30F GTMXD
A5
KEY_MIND DOOR_OPEN
A5 30M GTMXD
80.
GRN LT
0.5
B3
156. 156. STEERING COLUMN
WHT WHT 26062266 PAGE 8A-
IGNSW 010-1 Str Col Asm - Key Minder
0.5 0.5 CRUISE 034-1
HORN 040-1
RFA_DOME SIR 047-2
WIPER 091-1
BEAMSW 100-1
TRNHZ 110-1
AU0 KEYLESS ENTRY KEYMNDR 114-3
Loop Anchor Rfa Mdl
B4
LA156 KEYLESS ENTRY
Rfa Module 159. 746.
AU0 TAN BLK/WHT
0.5 0.5
KEY_DOME
REAR_JAM
156. 157.
WHT GRA (Page 4)
0.5 0.5
30F GTMXD
B2 A1
B2 A1 30M GTMXD
328. 746.
30M GTMXD PPL BLK/WHT
A3
0.5 0.5
A3 30F GTMXD
SA746
157. SA328 RH_JAM
GRA
0.5 328 RH_JAM
HEADLAMP SW (Page 3)
PAGE 8A- (Page 3)
EXTERIOR 110-5
INTERIOR 114-5 328. 746.
B DOME DEFEAT 114-3 328. 159. 746. PPL BLK/WHT
PPL TAN BLK/WHT 0.5
0.5
Headlp Sw - Dome Defeat 0.5 0.5 0.5
22M GTMXD 22M GTMXD

B1 B2 B3 B1 B3
550 LDOORJAM_G 550 RDOORJAM_G
L B1 B2 B3 B1 B3
22F GTMXD 22F GTMXD
328.
PPL
0.5 328. 159. 746. 328. 746.
PPL TAN BLK/WHT GND DIST PPL BLK/WHT GND DIST
0.5 0.5 0.5 Gnd Zone #5 0.5 0.5 Gnd Zone #5
30F GTMXD
B1
A C B D D B C A
B1 30M GTMXD
DOME KEY-IN AJAR GND L F Door Jamb Sw DOME KEY-IN AJAR GND R F Door Jamb Sw
328.
PPL
0.5


PAGE
REAR_JAM
328
(Page 3)
10F GT280
K
K 10M GT280
328.
PPL
0.5
SC328
328. 328.
PPL PPL
0.5 0.5
12F GT280 12F GT280

J J
J J REAR_RDOOR
12M GT280 12M GT280
Same as left
15326018
&CREWCAB
328. 328.
PPL PPL
0.8 0.8 TXL
50
19
REAR_DOOR
A C B D A C B D
L R Door Jam Sw 550 LRDOORJAM_G R R Door Jam Sw 550 RRDOORJAM_G

DOME KEY-IN AJAR GND
rdoor_sw_2 001
1C5L 1400A
RIGHT REAR DOOR JAM SWITCH
GND DIST GND DIST
Gnd Zone #5 Gnd Zone #5
15326559 Page 8A-14A/B/C - 12


PAGE
DOME
(Page 3)
POWER DIST
Ip1 - Gauges
Ip1 - Courtesy Ip1 - Courtesy 156.
WHT Family 2
0.5 10A
has Fuse
Family 2 Family 2
10A has Fuse
10A has Fuse ILLUM_P
39
40 RR_DOME_P 40 DOME_P
A A
&C95 Rear Dome Lp &C95 Front Dome Lp

M D
IGN 1 Headlp Sw - Interior
HEAD LP
PARK LP
READ READ DOME EXTERIOR LIGHTS
LAMP
OFF
156. Parklamps
PARADE
DOME DOME WHT
DOME
0.5
16F GT280
D
B B D 16M GT280 ILLUM PARK_SW
Dome Lamp P/N
-C95 : 15528765
&C95 : 15528767
RADIO DIM DIM GND
156. 156. N E R
WHT WHT HEADLAMP SW
0.5 0.5 156. PAGE 8A-
EXTERIOR 110-5
WHT 1382. INTERIOR 114-5
SA156 0.5 PPL/WHT DOME DEFEAT 114-3
1.0
156. SA1382
WHT
0.5
1382. 44.
PPL/WHT GRN DK
1.0 0.8
30M GTMXD
B8
750 HEADLPSW_G
B8 30F GTMXD
1382. 1382. 1382. GND DIST

PPL/WHT PPL/WHT PPL/WHT Gnd Zone #7A
1.0 1.0 1.0
PARADE STEP_DIM R_PARADE DIMMER
IP CLUSTER SIR RADIO POWER DIST

Parade Mode Illum Step Dimmer Radio Ip1 - Illum


PAGE
Truck/Trailer Wiring (Family 2)
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Maxi - Elec Brk Headlamp Sw Rh Turn/Haz Trlr Rly Back Up Lh Turn/Haz Trlr Rly
Blunt Cut
BA47
30A
642 ABS_TRLR2_P PARK_LP RH_HAZ2 TRLR_BACK LH_HAZ2
9. 47.
BRN BLU DK
3.0 3.0
40M GTMXD SLD

40M GTMXD SLD A4
A5 C6
A4
A5 C6 40F GTMXD SLD
40F GTMXD SLD
642.
RED
3.0
SA642
A
Trailer Gnd Term
B
M12
642. 9. 319. 24. 318. 47. 22.
RED BRN GRN DK GRN LT YEL BLU DK WHT
5.0 3.0 3.0 3.0 3.0 3.0 5.0
TRAILER_G
GND DIST
Gnd Zone #12A
7F MP280
E F D A G C B
BATTERY PARK LAMP RIGHT STOP/TURN BACK UP LEFT STOP/TURN AUX ELEC BRAKE GROUND
Truck Trailer Wiring OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:04:26 pm ORGANIZATION


PAGE
Truck/Trailer Wiring (Family 3)
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
40A
1642 ABS_TRLR_P PARK_LP RH_HAZ BRAKE_LP LH_HAZ MKR_LMP
9. 319. 1411. 318. 21.

BRN GRN DK RED YEL GRN DK
3.0 3.0 3.0 3.0 3.0
8F MP280
A B C D E F
A B C D E F 8M MP280
1413. 9. 319. 1411. 318. 1412.

BLU DK BRN GRN DK RED YEL BLK
5.0 3.0 3.0 5.0 3.0 3.0
7M MPMXD SLD
A G C D E F
A G C D E F 7F MPMXD SLD
A
Trailer Gnd Term
B
M12
TRAILER_G
1413. 9. 319. 1411. 318. 1412. 22.
BLU DK BRN GRN DK RED YEL BLK WHT
5.0 3.0 3.0 5.0 3.0 3.0 5.0
GND DIST
Gnd Zone #12B
7F MP280
7 6 5 4 3 2 1
7 6 5 4 3 2 1 TRAILER CONNECTOR
BATTERY PARK LAMP RIGHT TURN BRAKE LAMP LEFT TURN MARKER LAMP GROUND
22.
TRLR_ABS_P WHT
1413 5.0 TXL
50
19
TRAILER TRLR_ABS_G
TRAILER SUPPLIER ONLY

(Page 2)
(Page 2)
RPO LEGEND
U86 - 7 WIRE FULL TRAILER WIRING
Truck Trailer Wiring (Fam 3) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:04:38 pm ORGANIZATION


PAGE
Truck/Trailer Wiring (Family 3) (continued)
TRLR_ABS_P ABS POWER & MULTIPLEXED SIGNAL
(Page 1)
1413.
BLU DK
5.0 TXL
50
19
TRAILER
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
5.0 TXL
50
19 5.0 TXL
50
19
TRAILER TRAILER
TRAILER P485 ENHANCEMENT

TRAILER ABS EBC MULTIPLEXED SIGNAL
RF Wheel LF Wheel RR Wheel LR Wheel

Speed Sensor Speed Sensor Speed Sensor Speed Sensor
Truck Trailer Wiring (Fam 3) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:04:38 pm ORGANIZATION


PAGE
Tractor Wiring (Family 3)
POWER DIST EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING EXTERIOR LIGHTING
Uh - Abs2 Headlamp Sw Rh Turn/Haz Trlr Rly Brake Lp Rly Lh Turn/Haz Trlr Rly Marker Lp Rly
40A
1642 ABS_TRLR_P PARK_LP RH_HAZ BRAKE_LP LH_HAZ MKR_LMP
9. 319. 1411. 318. 21.

BRN GRN DK RED YEL GRN DK
3.0 3.0 5.0 3.0 3.0
8F MP280
A Tractor Gnd Term
A B C D E F
A B C D E F 8M MP280
B
M6.3
TRACTOR_G
1413. 9. 319. 1411. 318. 1412. 22.

BLU DK BRN GRN DK RED YEL BLK WHT
5.0 3.0 3.0 5.0 3.0 3.0 5.0
GND DIST
Gnd Zone #7B
7F MP280
7 6 5 4 3 2 1
7 6 5 4 3 2 1 TRACTOR CONNECTOR
22.
WHT
5.0 TXL
50
19
TRLR_ABS_P TRACTOR TRLR_ABS_G
1413 (Page 2)

(Page 2)
Tractor Wrg ( Fam 3) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:04:51 pm ORGANIZATION
GMT560 08 X h83119c 001 Pilot B Agustin Velazquez GMT560


PAGE
Tractor Wiring (Family 3)
TRLR_ABS_P ABS POWER & MULTIPLEXED SIGNAL
(Page 1)
1413.
BLU DK
5.0 TXL
50
19
TRACTOR
TRLR_ABS_G SPLICE
22
(Page 1) 22. 22.
WHT WHT
5.0 TXL
50
19 5.0 TXL
50
19
TRACTOR TRACTOR
TRAILER P485 ENHANCEMENT

TRAILER ABS EBC MULTIPLEXED SIGNAL
RF Wheel LF Wheel RR Wheel LR Wheel

Speed Sensor Speed Sensor Speed Sensor Speed Sensor
Tractor Wrg ( Fam 3) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:04:51 pm ORGANIZATION
GMT560 08 X h83119c 001 Pilot B Agustin Velazquez GMT560


PAGE
Body Builder Connector
ENGINE CNTLS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Secondary Ppm Marker Lamp Rly Ip1 - Aux Wire Rly Ip2 - Brake Iso Back Up Sw
Family 2
15A 10A
has Fuse
1827 BB_PPM 21 BB_MRKR_LP 641 BB_P BB_STOP_P 24 BB_BACK_UP
1320.
BLU LT
0.8
12F GT280 SLD

A G F E L
A G F E L BDY_BLDR
12M GT280 SLD
15326915
SECONDARY PPM MARKER LAMP IGN 3 STOP BACK UP
EXTERIOR LIGHTS EXTERIOR LIGHTS POWER DIST POWER DIST

Lh Turn Trailer Rly Rh Turn Trailer Rly Ip2 - Lh Parklamp Ip2 - Rh Parklamp
Family 2 Family 2
10A 10A
has Fuse has Fuse
318 BB_L_TURN 319 BB_R_TURN BB_L_PARK BB_R_PARK

350 BB_G
2509. 2609.
BRN BRN/WHT
1.0 1.0
GND DIST
Gnd Zone #3B
12F GT280 SLD

J C K D B H
J C K D B H BDY_BLDR
12M GT280 SLD
15326915
SEO LEFT STOP/TURN (&FAM2) RIGHT STOP/TURN (&FAM2)
&TSV/TSW LEFT TURN (&FAM3) RIGHT TURN (&FAM3) LEFT PARK RIGHT PARK GND
Body Builder Connector OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:05:02 pm ORGANIZATION


PAGE
School Bus Upfitter
POWER DIST EXTERIOR LIGHTS EXTERIOR LIGHTS POWER DIST POWER DIST EXTERIOR LIGHTS
Ip2 - Brake Iso Lh Turn Trailer Rly Rh Turn Trailer Rly Ip2 - Lh Parklamp Ip2 - Rh Parklamp Back Up Sw
10A 10A 10A
BB_STOP_P 318 SB_L_TURN 319 SB_R_TURN BB_L_PARK BB_R_PARK 24 SB_BACK_UP
BATTERIES
Battery Positive
2509. 2609.
FL BRN BRN/WHT
1.0 1.0 350 SB_G
1320.
SCHOOL_P BLU LT
0.8
2. GND DIST
RED Gnd Zone #3B
19.0
10F GT280
E C K D B A H
A E C K D B A H SCHOOLBUS
Littelfuse Term 1 10M GT280
15326935
B
STOP LEFT TURN RIGHT TURN LEFT PARK RIGHT PARK BACK UP GROUND
M8
SCHOOL BUS SUPPLIED
Littelfuse 100A Mega
EXTERIOR LIGHTS
Back Up Sw
A4 B10 B9 A10 A9 22F GTMXD
1517. 1516.
YEL BLU LT
21. 0.8 1499. 0.8 267.
GRN DK GRN LT ORN
0.8 0.8 0.8 24 SB_BU_ALARM 350 BU_G
Conn 8M M/P 150

G D C F H
GND DIST
Gnd Zone #3D
2F MP280 SLD
A B
B BACKUP
A 2M MP280 SLD
15300032
A B 24. 350.
GRN LT BLK
3.0 TXL
50
19 3.0 TXL
50
19
550. BACKUP BACKUP
BLK 550.
BLK A B
0.8
0.8
SA550
Back Up Alarm
550.
BLK
0.8 1400 Hz Tone
22F GTMXD
B8
SCHOOL BUS SUPPLIED
Bus Upfitter OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:05:28 pm ORGANIZATION
GMT560 08 X h83119e 001 Prod 0 Agustin Velazquez GMT560

Panel Set: 1 schematic sheet1 2 $IVEDWORK/h83119e__001 Wednesday, April 19, 2006 Panel Set: 1
Electrical Manual 2008 Medium Duty C Series Conventional Cab h83119e

PAGE
Power Windows (Regular Cab)
POWER DIST
Ip2 - Pwr Window
25A
WIN_IGN4_P
343.
YEL
2.0
POWER DOOR LOCKS
Driver Door Lock Sw
30F GTMXD
A8
A8 30M GTMXD
343.
DRV_LK_LP YEL P_WIN_SW P_WIN_SW
2.0 343
2509.
INTERIOR LIGHTING BRN 22M GTMXD
A5 B7
Headlamp Illum 0.5 POWER DOOR LOCKS
A5 B7 22F GTMXD Passanger Door Lock Sw
343. 343.
YEL 343. YEL INTERIOR LIGHTING
2.0 YEL 2.0 Headlamp Illum
DR_WIN_LP 2.0
167. 343. 166.
PASS_LK_LP TAN YEL BLU LT
2.0 2.0 2.0
2509.
BRN
0.5 2509.
BRN PASS_WIN_LP
D 0.5 22M GTMXD
H A6 A5 A7
Driver Window Sw A6 A5 A7 22F GTMXD

ILLUM IGN4 2509.
EXPRESS
BRN
DOWN
RH DOWN
0.5
LH DOWN
167. 343. 166.

TAN YEL BLU LT
RH UP
LH UP
2.0 2.0 2.0
C D F H
F G B E A
ILLUM Pass Window Sw
IGN4
167. 550. 166. 164. 165.
DOWN
TAN BLK BLU LT BLU DK BRN
2.0 2.0 2.0 2.0 2.0
UP
A
DR_WIN_G B E A
Drv Window Mtr

550 PASS_WIN_G
666. 667.
BLU DK BRN
GND DIST 2.0 2.0
Gnd Zone #5
B GND DIST A
Gnd Zone #5
Pass Window Mtr
22F GTMXD
A6 A7
22M GTMXD A6 A7
Power Windows (Reg Cab) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:05:50 pm ORGANIZATION


PAGE
Power Windows (Crew Cab)
INTERIOR LIGHTING
Headlamp Illum POWER DIST
25A Ip2 - Pwr Window
WIN_IGN4_P
343.
DR_WIN_LP YEL
POWER DOOR LOCKS 2.0
Driver Door Lock Sw
2509.
BRN 30F GTMXD
0.5 A8
A8 30M GTMXD
DRV_LK_LP
343.
YEL
2.0
2509.
BRN
0.5 22M GTMXD
A5
SA2509
A5 22F GTMXD
2509. 343.
BRN YEL
0.5 2.0 LR_P
J1-A (Page 2)
J1-B
RR_P
ILLUM IGN4 Driver Window Sw (Page 2)

RIGHT LEFT
UP DOWN UP DOWN UP FRONT DOWN UP FRONT DOWN
EXPRESS
343. 343.
DOWN
YEL YEL
2.0 2.0
SB343
343.
YEL
LOCK RR RR LR LR RF RF LF LF J1-
GND OUT UP DOWN UP DOWN UP DOWN UP DOWN 2.0
J2-
J1-E J1-D J2-G J2-H J2-E J2-F J2-B J2-A J2-C J2-D 10M GT280
E
RF_DOWN E 10F GT280
550. 164. 165.
BLK 166 BLU DK BRN
(Page 2) 343.
2.0 2.0 2.0
YEL
RF_UP 2.0
A
167
(Page 2) SC343 RF_P
DR_WIN_G Drv Window Mtr
343
LR_DOWN (Page 2)
169 343.
(Page 2) YEL
GND DIST 2.0
LR_UP
Gnd Zone #5
168 B 22M GTMXD
(Page 2) B7
RR_DOWN B7 22F GTMXD

171
(Page 2) 343.
YEL
RR_UP 2.0
170
(Page 2)
Power Windows (Crew Cab) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:07:12 pm ORGANIZATION


PAGE
Power Windows (Crew Cab) (continued)
RF_DOWN
LR_DOWN RR_DOWN
(Page 1)
(Page 1) (Page 1)
RF_UP
LR_UP RR_UP
(Page 1)
(Page 1) (Page 1)
POWER DOOR LOCKS 168. 169. 170. 171.
Passanger Door Lock Sw GRN DK PPL GRN LT PPL
2.0 2.0 2.0 2.0
167. 166.
TAN BLU LT
2.0 2.0
4F GT280
A B C D
PASS_LK_LP A B C D 4M GT280
22F GTMXD
A6 A7 168. 169. 170. 171.
A6 A7 GRN DK PPL GRN LT PPL
2509. 22M GTMXD 2.0 2.0 2.0 2.0
BRN RF_P
0.5 INTERIOR LIGHTING (Page 1)
Headlamp Illum
167. 343. 166.
TAN YEL BLU LT 10F GT280
D C G F
2.0 2.0 2.0
D C G F 10M GT280
LR_P RR_P
PASS_WIN_LP
343 343
22M GTMXD (Page 1) (Page 1)
A6 A5 A7
A6 A5 A7 INTERIOR LIGHTING 168. 169. INTERIOR LIGHTING 170. 171.
22F GTMXD GRN DK PPL GRN LT PPL
2509. Headlamp Illum Headlamp Illum
BRN 2.0 2.0 Page 8A- 114A -2 2.0 2.0
0.5 167. 343. 166.
TAN YEL BLU LT
12F GT280 12F GT280
2.0 2.0 2.0 E F G E F G
E F G E F G REAR_RDOOR
2509 LR_WIN_LP 12M GT280 2509 RR_WIN_LP 12M GT280
C D F H 15326018
168. 170.
GRN DK 343. GRN LT 343.
Pass Window Sw YEL 169. YEL 171.
ILLUM 2.0 PPL 2.0 TXL 19
PPL
2.0 50 2.0 TXL 19
IGN4 2.0 REAR_DOOR 50 2.0 TXL 19
REAR_DOOR 50
DOWN
REAR_DOOR
UP
C D F H C D F H
B E A ILLUM L R Window Sw ILLUM R R Window Sw

IGN4 IGN4 15728437_rr 001
666. 667. DOWN
DOWN
1C5A FNA
550 PASS_WIN_G BLU DK BRN
2.0 2.0
UP
UP
12064998
A B E A B E A
GND DIST 668. 669. 670. 671.
Gnd Zone #5 Pass Window Mtr
550 LR_WIN_G BLU DK BRN 550 RR_WIN_G BLU DK BRN

2.0 2.0 2.0 TXL
50
19 2.0 TXL
50
19
REAR_DOOR REAR_DOOR
A A
GND DIST GND DIST
B Gnd Zone #5 L R Window Mtr Gnd Zone #5 R R Window Mtr

Page 8A-14A/B/C - 12 560_win_mtr 004
1C5L 1400A
M
12129487
B B
Same as left
Power Windows (Crew Cab) OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:07:12 pm ORGANIZATION


PAGE
Power Door Locks
INTERIOR LIGHTING POWER DIST
Ip1 - Pwr Accy Sw Illum
Sw Illum Ip1 - Pwr Accy
20A 20A
540 PASS_LK_P 2509 PASS_LK_LP

2509 DRV_LK_LP 540 DRV_LK_P
C E E C
BATT ILLUM Pass Dr Lck Sw

ILLUM BATT Driv Dr Lck Sw
LOCK UNLCK GND

GND UNLCK LOCK
A D B
B D A
194. 195. 195. 194.

WHT BLU LT BLU LT WHT
1.0 1.0 1.0 1.0
22F GTMXD 22F GTMXD

A8 B5 B5 A8
KEYLESS ENTRY
A8 B5 Rfa Mdl B5 A8
22M GTMXD 22M GTMXD
194. 195. 195. 194.

WHT BLU LT BLU LT WHT
1.0 1.0 195 DOOR_LOCK 1.0 1.0
SA195
KEYLESS ENTRY
195. Rfa Mdl
BLU LT
1.0
194 DOOR_UNLK
LOCK
SA194
POWER DIST
550 DRV_LK_G 550 PASS_LK_G
Ip1 - Pwr Accy
195 LOCK
194.
20A WHT
GND DIST 1.0 GND DIST
Gnd Zone #5 540 LK_RLY_P
Gnd Zone #5
F C A
SW LOCK BATT SW UNLCK Door Lck Rly Asm
GND MTR LOCK MTR UNLCK
D E B
MTR_UNLCK
550 LK_RLY_G
294
(Page 2)
MTR_LOCK
GND DIST 295

Gnd Zone #5 (Page 2)
Power Door Locks OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:07:32 pm ORGANIZATION


PAGE
Power Door Locks (continued)
MTR_UNLCK
(Page 1)
294.
TAN 10F GT280
1.0 294. A
TAN
1.0 A 10M GT280
KEYLESS ENTRY
Rfa Mdl 294.
TAN
294. 1.0
TAN SA294
1.0
SB294
DRV_DR_UNLK
294.
TAN
1.0 294. 294. 294. 294.
TAN TAN TAN TAN
1.0 1.0 1.0 1.0
12F GT280 12F GT280

C C
C Same C REAR_RDOOR
12M GT280 as 12M GT280
left 15326018
&CREWCAB
22M GTMXD 22M GTMXD 294. 294.
B4 B4 TAN TAN
B4 B4 1.0 1.0 TXL
50
19
22F GTMXD 22F GTMXD REAR_DOOR
A A
294. 294.
TAN TAN
L R Drlck Mtr R R Drlck Mtr
1.0 1.0
iso_drlck_mtr 004
1C5L 1400A
A A
M M
Pass Drlck Mtr Driv Drlck Mtr 15300027

B B
M M
&CREWCAB
295. 295.
GRA GRA
B B 1.0 TXL
1.0 50 19
REAR_DOOR
15326018
12M GT280 12M GT280
295. 295. D D REAR_RDOOR
GRA GRA
1.0 1.0 D 12F GT280 D
12F GT280
22F GTMXD 22F GTMXD

MTR_LOCK B6 B6 295. 295.
GRA GRA
(Page 1)
22M GTMXD B6 B6 22M GTMXD 1.0 1.0
295. 295. 295.

GRA GRA GRA SB295
1.0 1.0 1.0
295.
GRA
SA295 1.0
295. 10M GT280

GRA B
1.0
B 10F GT280
Power Door Locks OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:07:32 pm ORGANIZATION


PAGE
Remote Keyless Entry (RKE)
POWER DIST
Ip1 - Gauges
Family 2
10A
has Fuse
39 RFA_IGN1_P
INTERIOR LIGHTS POWER DIST HORN

Dome Lamps Ip1 - Pwr Accy Horn Rly
20A
156 RFA_DOME 540 RFA_P 28 HORN_CHIRP UNLOCK

LOCK
S E J C
DOME LAMP BATT IGN1 HORN Remote Function Act

CHIRP
RFA
ALL DRIVER PASSANGER ALL
PROGRAM DOOR DOOR DOOR DOOR
DOOR JAMB ENABLE GND UNLOCK UNLOCK UNLOCK LOCK
K L N B A H R
1455. 194. 195.

BLK/WHT WHT BLU LT
0.5 1.0 1.0
157 KEY_DOME 550 RFA_G 294 DRV_DR_UNLK
INTERIOR LIGHTING GND DIST DOOR LOCKS

Dome Defeat Sw Gnd Zone #5 Driver Door Unlock
30M GTMXD
A4
A4 30F GTMXD
1455.
BLK/WHT
0.5
KEYLESS DOOR_UNLK DOOR_LOCK
DLC DOOR LOCKS DOOR LOCKS

Pin 8 All Door Unlock Door Lock
Remote Keyless Entry OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:07:53 pm ORGANIZATION


PAGE
Power Mirrors
POWER DIST
Ip1 - Pwr Acc HTD_MIR_SW
INTERIOR LIGHTING
(Page 2) Headlamp Illum
267.
20A ORN
0.8
540 MIR_SW_P
SA267
2509 H_MIR_LP
267. 267.
ORN ORN
0.8 0.8
E
30M GTMXD
B1
Mirror Switch B1 30F GTMXD
DOWN
RIGHT
LEFT
267. 267.
UP
ORN ORN
0.8 0.8
SB267
DRIVER LEFT/RIGHT
PASS LEFT/RIGHT
DRIVER UP/DOWN
PASS UP/DOWN
267.
ORN
DRIVER
F86 F30 0.8

PASS
267.
ORN
Ip2 - Htd Mirror Rly 0.8
86 30
D A G C H B F
Htd Mirror
C D B
12088567 Htd Mirror Switch
ILLUM
1517. 85 87
YEL
550 MIR_SW_G 0.8
DRIV_U-D
(Page 2)
F85 F87
1498.
BRN/WHT
GND DIST 0.8 POWER DIST
PASS_U-D Ip1 - Aux Wire A F E
Gnd Zone #5
(Page 2)
Family 2
1499. 15A
GRN LT has Fuse
0.8 750 H_MIR_ILL_G
DRIV 641 H_MIR_RLY_P
(Page 2)
1497.
BLU LT/WHT
0.8 GND DIST
PASS Gnd Zone #7A
(Page 2) POWER DIST
Ip1 - Aux Wire
1516. 750 H_MIR_LED_G
BLU LT 450 H_MIR_RLY_G
0.8 Family 2
DRIV_L-R 15A has Fuse
90. (Page 2)
GRA 641 H_MIR_SW_P GND DIST
0.8 GND DIST
Gnd Zone #7A
Gnd Zone #4B
PASS_L-R
(Page 2)
Power Mirrors OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:08:10 pm ORGANIZATION


PAGE
Power Mirrors (continued)
DRIV_L-R HTD_MIR_SW PASS_U-D

1516 267 1498
(Page 1) (Page 1) 30F GTMXD (Page 1)
A6
DRIV PASS
A6 30M GTMXD
1499 1497
(Page 1) (Page 1)
DRIV_U-D 267. PASS_L-R

ORN
1517 0.8 90
(Page 1) (Page 1) 22F GTMXD
A10 B9 B10
SC267 A10 B9 B10 22M GTMXD
267. 267. 90. 1497. 1498.

ORN ORN GRA BLU LT/WHT BRN/WHT
0.8 0.8 0.8 0.8 0.8
22M GTMXD 22M GTMXD

A9 A9 A10 B9 B10
A9 22F GTMXD A9 A10 B9 B10 22F GTMXD
EXTERIOR LIGHTING EXTERIOR LIGHTING

Marker Lamp Rly Marker Lamp Rly
21 LH_MRK 21 RH_MRK
267. 267. 90. 1497. 1498.
ORN ORN GRA BLU LT/WHT BRN/WHT
0.8 0.8 0.8 0.8 0.8
8M MP150 8M MP150
G D C F H H F C D G
G D C F H H F C D G OSRVM
8F MP150 8F MP150
12065398
&DB6 &DB6
1517. 1516. 1516. 1517.
YEL BLU LT BLU LT YEL
0.8 0.8 &DB6/DB8 0.8 TXL 19 &DB6 0.8 TXL 19 &DB6/DB7
21. 1499. 267. 267. 50 1499. 50 21.
GRN DK GRN LT ORN ORN OSRVM GRN LT OSRVM GRN DK
0.8 0.8 0.8 0.8 TXL
50
19 0.8 50
TXL 19 0.8 TXL
50
19
OSRVM OSRVM OSRVM
G D C F H H F C D G
MIRROR HTR Mirror Head HTR MIRROR Mirror Head

MARKER UP/DN RT/LT RT/LT UP/DN MARKER mirror 003
UPC FNA
M M M M
PTC PTC
PTC: Positive Temperature Coefficient PTC: Positive Temperature Coefficient
GND GND GND GND
15326840
B A A B
550 LH_MRK_G 550 L_H_MIR_G 550 R_H_MIR_G 550 RH_MRK_G
GND DIST GND DIST GND DIST GND DIST

Gnd Zone #5 Gnd Zone #5 Gnd Zone #5 Gnd Zone #5 SAME AS
Page 8A- 14A/B/C - 4 Page 8A- 14A/B/C - 4 LEFT
Power Mirrors OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:08:10 pm ORGANIZATION


PAGE
Entertainment - Radio
SPEAKER SPEAKER SPEAKER SPEAKER
Lf Speaker Rf Speaker Lr Speaker Rr Speaker
118 LF_SPKR- 117 RF_SPKR- 116 LR_SPKR- 115 RR_SPKR-
INTERIOR LIGHTING
22F GTMXD 22F GTMXD
A2 A2 Dimmer Signal Dist
Antenna Asm-Radio
22M GTMXD A2 A2 22M GTMXD 10136715 003
12L 0900A Family 2
10A has Fuse
118. 117.
GRA GRN DK 8 RADIO_DIM
0.5 0.5 A 16165011 INTERIOR LIGHTING POWER DIST
Headlamp Sw - Radio Dimmer Ip1 - Radio/Chime
30M GTMXD
A12 A14 GND DIST Family 2
Case Gnd 15A
A12 A14 has Fuse
30F GTMXD
Page 8A- 14A/B/C - 6
1382 R_PARADE 1140 RADIO_P
118. 117.
GRA GRN DK
0.5 0.5
J1-A9 J1-B10 J1-B9 J1-A10 ANT J1-B12 J1-B4 J1-B1
LF- RF- LR- RR- ANT IN PARK/PARADE BKLIGHT PWR Radio
MICRO BACKLIT
DIM DRIVER
COMPACT DISC
CASSETTE
FM = MHz RADIO VF DISPLAY
AM = kHz
DIM
LF+ RF+ LR+ RR+ AUX MONO - AUX MONO + CLASS 2 GND GND
J1-A8 J1-B11 J1-B8 J1-A11 J2-L J2-M J1-A1 J1-A12 J1-B5
201. 200.
TAN GRN LT
0.5 0.5
30F GTMXD
A13 A15
A13 A15 30M GTMXD
1044 RADIO_CL2 1451 RADIO_G
201. 200.
TAN GRN LT
0.5 0.5 STARR CONNECTOR GND DIST
Class 2 Gnd Zone #4A
22M GTMXD 22M GTMXD
A11 A11
22F GTMXD A11 A11 22F GTMXD
201 LF_SPKR+ 200 RF_SPKR+ 199 LR_SPKR+ 46 RR_SPKR+
SPEAKER SPEAKER SPEAKER SPEAKER

Lf Speaker Rf Speaker Lr Speaker Rr Speaker
Radio OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:08:30 pm ORGANIZATION


PAGE
Entertainment - Speakers
RADIO RADIO
Radio Asm Radio Asm
RADIO RADIO
RR_SPKR+ LR_SPKR+
Radio Asm Radio Asm
46. 199.
BLU DK BRN
0.5 0.5 RF_SPKR+ LF_SPKR+
4F GT150
B D
B D 4M GT150
200. 201.
GRN LT TAN
0.5 0.5
46. 199.
BLU DK BRN
0.5 0.5 SA200 SA201
12F GT280 12F GT280
A A
A REAR_RDOOR A
12M GT280 12M GT280 200. 200. 200. 201. 201. 201.
15326018 GRN LT GRN LT GRN LT TAN TAN TAN
&CREWCAB 0.5 0.5 0.5 0.5 0.5 0.5
199. 199.
BRN BRN
TXL
0.5 50 7 0.5
REAR_DOOR
B B
B B
R R Speaker L R Speaker B B
+ +
16230955_rr 001
12L 4120A + R F Speaker + R F Tweeter L F Tweeter + L F Speaker +
12052832 - -
10 ohm 6" HSS

A A - - - -
8 ohm Tweeter 8 ohm Tweeter
&CREWCAB A A
116. 116.
YEL YEL A A
0.5 TXL
50
7 0.5
REAR_DOOR
Same 15326018
as 12M GT280 12M GT280
left B REAR_RDOOR B
117. 117. 117. 118. 118. 118.
B B 12F GT280 GRN DK GRN DK GRN DK GRA GRA GRA
12F GT280
0.5 0.5 0.5 0.5 0.5 0.5
115. 116.
BLU LT YEL
0.5 0.5 SA117 SA118
4M GT150
A C
A C 117. 118.
4F GT150 GRN DK GRA
0.5 0.5
115. 116.
BLU LT YEL
0.5 0.5
RF_SPKR- LF_SPKR-
RR_SPKR- LR_SPKR-
RADIO RADIO
Radio Asm Radio Asm
RADIO RADIO
Radio Asm Radio Asm
Speakers OBJECT ID REVISION STAGE VERSION LAST CHANGED BY 2:08:49 pm ORGANIZATION


Electrical Manual 2008 Medium Duty C-Series Conventional Cab E-
PAGE
UPFITTERS QUICK REFERENCE
Additional information on existing and new features
Connector/Terminal Contacts
Delphi
Delphi connectors and terminals can purchased via phone by contacting PIONEER at 1-800-PACKARD or on-line through
the Power and Signal website at www.powerandsignal.com
Bosch
Bosch connectors and terminals can purchased via phone by contacting CHIEF ENTERPRISES or on-line through their
website at www.bsocha@chiefent.com
Bob Socha
Chief Enterprises
Chicago, IL
800-831-7294 ext 217
Cell: 847-894-0311
Sumitomo
Sumitomo connectors and terminals can purchased via phone by contacting SUMITOMO ELECTRIC WIRING SYSTEMS
at 270-782-7397 or on-line through their website at www.sewsus.com

PAGE
Power Take-Off (PTO)/Description & Operation
Table 1: PTO Preset Mode Factory Default Settings The following parts are upfitter supplied and installed:
Table 2: PTO Preset Mode Function Table The load engage switch
The PTO solenoid
Table 3: PTO Variable Mode
Voltage is supplied with the ignition switch in RUN and START
Table 4: PTO Variable Mode Function Table through the engine 1 fuse to the secondary side of the PTO
Table 5: Reprogramming the PCM/ECM for Fast Idle/PTO relay and the PTO enable switch. When the PTO switch is
turned ON, voltage will be present through the primary side of
The power take-off (PTO) is an upfitter integrated system that the PTO relay and at the PTO ON switch signal circuit at the
allows the user to create an auxiliary power source that will PCM. If the PCM sees all of the PTO engage conditions it will
drive either a hydraulic pump or a generator. When the op- provide a ground for the relay. Current will flow through the
erator requests PTO the PTO switch will be turned ON and coil in the PTO relay and close the normally open contacts.
the engine RPM will go to a default standby speed. The PTO This will allow current to flow to the load engage switch. When
solenoid will engage if all of the engage conditions are met. If the operator closes the load engage switch current will flow
any of the PTO engage conditions for the specific operating to the PTO solenoid. If the PCM sees all of the PTO engage
mode are no longer valid, the engine controller will exit out of conditions the PCM will send a class 2 signal to the TAC mod-
PTO mode. ule. The TAC module will use the TAC motor to increase the
engine RPM to the standby speed. In the event that any of the
The PTO system is integrated with the cruise control and PTO requirements are no longer met then the PCM will return
engine control system. The PTO system utilizes the following the engine RPM to idle and turn the PTO solenoid OFF.
GM parts:
The PTO enable switch
For diesel applications, engine speed is controlled by the
The cruise control multi-function switch ECM and the fuel injection control module (FICM).
The PTO relay
The Powertrain Control Module (PCM) with
8.1L gasoline only
The Engine Control Module (ECM) with 6.6L or
7.8L diesel only
The Throttle Actuator Control (TAC) module with
8.1L gasoline only
PAGE
Power Take-Off (PTO)/Description & Operation (continued)
Modes of Operation
PTO Preset Mode Function
PTOPreset Mode-Factory Default Settings The following chart shows how to toggle between the three
The PTO preset mode is normally used for stationary ap- PTO speeds through the SET and RESUME switches on the
plications. The PTO solenoid will remain engaged while mo- cruise control multifunction switch.
bile in the preset mode however PTO set and resume speed
PTO Preset Mode Function Table
controls will be inoperative. The engine RPM will also return
to normal. This mode provides a default standby speed that Present PTO State Pressing Resulting PTO State
varies depending on the engine and transmission combina- PTO Standby Speed SET PTO Set Speed
tion. This mode also provides 2 default PTO control speeds. PTO Standby Speed RESUME PTO Resume Speed
Please note that the standby speed is not to be used as a PTO Set Speed SET PTO Standby Speed
PTO control speed. All vehicles that have the PTO option PTO Set Speed RESUME PTO Resume Speed
should be equipped with cruise control. PTO Resume Speed SET PTO Set Speed
PTO Resume Speed RESUME PTO Standby Speed
PTO Preset Mode-Factory Default Settings
Programmable Factory Setting Minimum Maximum
Settings (RPM) Value (RPM) Value (RPM)
PTO Max Engine L18 - 2100 L18 - 4200
2200 PTO Variable Mode
Speed LMM - 950 LMM - 3100
This PTO speed control mode is used for both stationary and
F2 Auto/F2
Manual/F3 mobile applications. This mode allows PTO to be controlled
Normal engine
idle will over-
in a fashion similar to cruise control. The operator is able to
PTO Standby hold an engine RPM with the SET switch on the cruise stock.
L18 - ride if higher 1300
RPM
800/850/1200 than requested The operator can tap up to increase engine speed in 100 RPM
PTO base idle increments with the RESUME switch. The operator may also
LMM - 850/850 tap down to decrease engine speed with the SET switch. Vari-
PTO Set Speed All/L18 Fam 3 PTO Set speed L18/LMM able engine RPM may be obtained by holding either the SET
cannot be set or RESUME switch.
1250/1400 below PTO
Standby speed 4200/3100

PAGE
(continued from page E-3)
Reprogramming the PCM/ECM for Fast Idle/PTO
PTO Variable Mode Using the Scan Tool
Programmable Factory Setting Minimum Maximum
Settings (RPM) Value (RPM) Value (RPM)
The scan tool must be used to enable the Fast Idle and PTO
options and adjust the factory preset parameters to the de-
PTO Max Engine L18 - 2100 L18 - 4200
2200 sired settings. The scan tool menu driven device is a hand
Speed LMM - 950 LMM - 3100
held scan tool that plugs into the datalink connector located
F2 Auto/F2 underneath the dash near the drivers seat. Once the scan
Manual/F3 Normal engine tool is connected, the following chart will guide the user.
idle will over-
PTO Standby
L18 - ride if higher 1300 Reprogramming the PCM/ECM for Fast Idle/PTO
RPM
800/850/1200 than requested
PTO base idle Step Current menu Select
LMM - 850/850 1 Main F0: Diagnostics
2 Vehicle Identification Year of Vehicle
PTO Variable Mode Function Table 3 Vehicle Identification Medium Duty Truck
Switch Set Resume (w/Cruise Only) 4 Vehicle Identification Make
Engine speed will 5 Vehicle Identification Series
decrease by 100 RPM
Engine speed will increase by 6 Powertrain Engine
increments and will
100 RPM increments and will 7 Powertrain Automatic or Manual
maintain new engine
maintain new engine speed
speed value. Engine 8 Module Setup F3: PTO Options
Pressed Once value. Engine speed can be
speed can be de-
increased up to PTO max engine 9 Current PTO Settings Change Options
creased down to PTO
speed value, all further RESUME Refer to the following information for
Standby RPM speed 10 PTO Options
inputs will be ignored. the PTO options menu selections
value, all further SET
inputs will be ignored.
Decelerates engine
Increases engine speed up to
speed down to the
Held the PTO max engine speed
PTO standby speed
value
value

PAGE
To Adjust the Mode of Operation: PTO Components
The PTO options menu will appear with the selections:
PTO Switch
F0: Fast Idle
The PTO switch is mounted in the left side of the instrument
Preset PTO Speed Control panel. The PTO switch has 2 positions, ON and OFF. When the
Variable PTO Speed Control PTO switch is in the ON position, voltage will be present on
the PTO ON switch signal circuit at the relay and the PCM. The
Once the mode of operation is selected the Current PTO Set- PTO indicator is an LED and is integral with the switch The in-
tings menu will appear with the adjustable parameters for the dicator will illuminate when the switch is turned ON. The pres-
current mode. ence of the indicator being on does not mean that the PTO
This screen allows the user to increase or decrease engine solenoid is engaged. The cruise control multi-function switch
RPM values using the INCREASE and DECREASE buttons. must be used in conjunction with the PTO switch. Illumination
If the Engine Fault Shutdown feature is selected, the YES or of the switch is provided through the dimming circuit.
NO Buttons will determine if this feature is enabled. Cruise Control Multi-Function Switch
Important: Please be aware that UF3 and PTO high idle set- Engine speed control of the PTO system must controlled by
tings must be reprogrammed in the event that the PCM is the function control switches located on the multifunction turn
replaced. It may be advisable to provide the PCM settings signal lever. The cruise control function control switches in-
information to the customer in case the PCM requires servic- cludes the ON/OFF, SET/COAST, and RESUME/ACCEL. The
ing during some point in the life of the vehicle. switch assembly provides driver control of the PTO as well as
After all the settings are adjusted, the user will press the the cruise control system. The SET/COAST and RESUME/AC-
REPROGRAM button and the Current PTO Settings menu will CEL switches may be used to increase and decrease engine
appear with the changes. The ignition must be turned OFF for RPM. See the chart above for recommended speeds.
10 seconds to ensure that the program values are stored in PTO Relay
the PCM.
The PTO relay is located on the side of the underhood fuse
block. Voltage is supplied with the ignition switch in RUN and
START through the Engine 1 fuse to the secondary side of the
PTO relay. The PTO switch controls the voltage to the primary
side of the PTO relay while the PCM controls the ground.

PAGE
Load Engage Switch TAC Module

The load engage switch is an upfitter supplied and installed The TAC module is the control center for the electronic
part. The switch is remote. Voltage is supplied by the PTO throttle system. The TAC module and the PCM communicate
relay to the normally open contacts of the switch. When the through a dedicated redundant serial data circuit. The TAC
switch is closed current will flow to the PTO solenoid. module and the PCM monitor the commanded throttle po-
PTO Solenoid sition and compare the commanded position to the actual
throttle position. This is accomplished by monitoring the APP
The solenoid is an upfitter supplied part and is replaceable and the throttle position (TP) sensor. These 2 values must be
on most PTOs. The PTO solenoid is used on clutch activated within a calibrated value of each other or a DTC may be set.
PTOs. The PTO relay supplies the solenoid with voltage The TAC module also monitors each individual circuit of the
when the relay is energized. TP sensor and the APP to verify proper operation. The TAC
PCM module commands the TAC motor to increase or decrease
The PCM is the control center of the PTO system. Applica- the engine RPM.
tions with a 6.6L or 7.8L diesel use an ECM. The PCM moni- TAC Motor
tors numerous engine and vehicle functions. To engage the The TAC motor is part of the throttle body and controls the
PTO, the PCM must see the following conditions: positions of the throttle. The motor is bi-directional and is
The engine must be running controlled by the TAC module. The TAC motor increases or
The transmission must be in PARK or NEUTRAL decreases the engine RPM.
The park brake must be set for manual transmission only
The vehicle speed must be zero in Preset Mode only
The brake or clutch must not be depressed
The PCM constantly looks at the information from various
sensors and other inputs, and controls the systems that af-
fect vehicle performance. The PCM also performs a diagnos-
tic test on the electronic throttle control system.

PAGE
Power Take-Off (PTO)/Diagnostic Checks Diagnostic Starting Point/Symptoms
Diagnostic Starting Point Power Take-Off (PTO): Symptom List
Important: The following steps must be completed before Refer to a symptom diagnostic procedure from the following
using the symptom tables. list in order to diagnose the symptom:
1. Review the system Description and Operation in order Power Take-Off Does Not Engage
to familiarize yourself with the system functions. Refer to Engine RPM Does Not Increase With
Power Take-Off (PTO) Description and Operation. Power Take-Off Engaged
2. Perform the Diagnostic System Check - Vehicle before Power Take-Off Indicator Inoperative
using the Symptom Tables in order to verify that all of the
following are true: Symptoms Power Take-Off (PTO):
There are no Diagnostic Trouble Codes (DTCs) set. Important: The following steps must be completed before
The control module or modules can communicate via using the symptom tables.
the serial data link.
1. Perform the Diagnostic System Check Vehicle, before
using the Symptom Tables in order to verify that allof the
Visual Physical Inspection following are true:
Inspect the easily accessible and visible system compo- There are no Powertrain Control Module (PCM) or
nents for obvious damage or conditions which could cause Engine Control Module (ECM) Diagnostic Trouble Codes
the symptom. (DTCs) set.
Inspect the transmission for the proper transmission The vehicle modules can communicate to each other via
fluid level. the serial data links.
Inspect the hydraulic reservoir for the proper hydraulic
2. Review the system operation in order to familiarize your-
fluid level.
self with the system functions. Refer to Power Take-Off (PTO)
Inspect the upfitter connections at the transmission.
Description and Operation.
Intermittent
Faulty electrical connections or wiring may be the cause of
intermittent conditions.

PAGE
Power Take-Off (PTO)/Diagnostic Checks Symptoms (continued)
Visual Physical Inspection Intermittent
Inspect the upfitter connections of the PTO system. Refer Faulty electrical connections or wiring may be the cause of
to Checking Aftermarket Accessories. intermittent conditions. Refer to Testing for Intermittent
Inspect the easily accessible and the visible system com- Conditions and Poor Connections.
ponents for obvious damage.
Inspect the transmission and hydraulic pump for the proper Symptom List
fluid level.
Refer to a symptom diagnostic procedure from the following
list in order to diagnose the symptom:
Power Take-Off Does Not Engage
Engine RPM Does Not Increase With
Power Take-Off Engaged
Power Take-Off Indicator Inoperative

PAGE
Power Take-Off (PTO)/Diagnostic Checks PTO Does Not Engage
Circuit Description 4. This step tests the Power Distribution circuits.
This symptom chart will aid in diagnosing a failed Power 5. This step tests for voltage to the PTO solenoid.
Take-Off (PTO) solenoid engagement. This diagnostic will not
6. This step tests for continuity on the ground circuit.
expose a mechanical problem with the PTO itself. With the
ignition switch in RUN or START, voltage is supplied through 7. This step tests for voltage at the Ignition 1 Voltage
the Engine 1 fuse to the secondary side of the relay. When the and PTO On Switch-Signal circuits.
relay is energized the contacts will close and voltage will be 8. This step tests the PTO control circuit.
present at the load engage switch. When the operator needs
9. This step tests for continuity on the PTO control circuit.
the PTO he will close the load engage switch and current will
flow to the PTO solenoid. The solenoid has its own external 10. This step ensures that all of the PCM conditions for
ground. When the operator turns the ignition switch to RUN, engaging the PTO are met.
voltage will be present at the PTO enable switch. When the 11. This step tests for ground on the Ignition 1 Voltage circuit.
PTO enable switch is turned to ON voltage will be present 12. This step tests for a ground on the PTO supply voltage
at the coil of the relay and at the powertrain control module circuit.
(PCM). If the PCM sees all of the conditions necessary to en-
gage the solenoid, the PCM will ground the primary circuit of 13. This step tests the PTO solenoid for an internal ground.
the relay. The operation of a diesel system is the same except 14. This step tests for ground on the Ignition 1 Voltage circuit.
that diesel engines have an engine control module (ECM) in- 17. This step tests for voltage at the PTO On Switch-Signal
stead of a PCM. circuit.
18. This step tests for voltage at the Ignition 1 Voltage circuit.
Test Description
19. This step tests the PTO Relay.
The numbers below refer to the step numbers on the
diagnostic table.
2. This step tests engine controls and cruise control for
Diagnostic Trouble Codes (DTCs).
3. This step tests for an open Engine 1 fuse.

Electrical Manual 2008 Medium Duty C-Series Conventional Cab E-10
PAGE
Power Take-Off (PTO)/Diagnostic Checks PTO Does Not Engage (continued)
Schematic Reference: Power take-off (PTO) Schematics Schematic Reference: Power take-off (PTO) Schematics (continued)
Step Action Yes No Step Action Yes No
Did you review the Power Take-Off Go to Power 1. Turn all switches OFF.
(PTO) Description and Go to Take-Off (PTO) 2. Disconnect the relay connector.
1
Operations and perform the Step 2 Description and 3. Turn the ignition switch to RUN.
necessary inspections? Operation 4. Turn the PTO enable switch to ON. Go to
Go to Diagnostic 7 Using a test lamp for voltage at the Go to Step 16
Did you perform the Diagnostic Go to Step 8
2 System Check- Ignition 1 and PTO On Switch-Signal
System Check-Vehicle? Step 3 circuits at the relay connector.
Vehicle
Inspect the Engine 1 fuse. Go to Does the test lamp light on
3 Go to Step 4 both tests?
Is the fuse open? Step 11
1. Turn all switches OFF.
1. Turn the ignition switch to RUN.
2. With a test lamp test for voltage 2. Connect the PTO relay.
Go to
4 to the Engine 1 fuse. Go to Step 24 3. Turn the ignition switch to RUN.
Step 5
Does the test lamp light? 4. Turn the PTO enable switch to ON.
5. Turn the load engage switch to ON.
1. Ensure that all of the PTO engage Go to
conditions are met. Refer to 8 6. Ensure that all PTO Engage Go to Step 19
conditions are met. Refer to Step 9
Power Take-off (PTO) Description
and Operation. Power Take-Off (PTO) Description
and Operation.
2. Turn the PTO enable switch to ON. Go to
5 Go to Step 7 7. Using a jumper wire ground the
3. Turn the load engage switch to ON. Step 6
PTO Control circuit at the relay.
4. With a test lamp for voltage on the
Does the PTO solenoid engage?
PTO Supply-Voltage circuit at the
PTO solenoid. Test for continuity on the PTO
Does the test lamp light? Control circuit. Go to
9 Go to Step 26
Does the PTO Control circuit have Step 10
With a DMM test for continuity
continuity?
on the ground circuit at the PTO Go to
6 solenoid. Go to Step 25 Ensure that all of the PCM condi-
Step 29
tions for engaging the PTO are
Do you have continuity? Go to
10 met. Refer to Power Take-Off Go to Step 27
Description and Operation. Step 31
Are all of the conditions met?

PAGE
Schematic Reference: Power take-off (PTO) Schematics (continued) Schematic Reference: Power take-off (PTO) Schematics (continued)
1. Remove the Engine 1 fuse. Do you have voltage on the Ignition 1 Go to
16 Go to Step 22
2. Disconnect the PTO relay. Voltage circuit? Step 17
3. Using a DMM test for ground on Go to 1. Remove the PTO enable switch
11 the Ignition 1 Voltage circuit at Go to Step 13 from the instrument panel, but
Step 22
the relay connector. leave it connected to the harness.
Is the PTO Supply-Voltage circuit 2. Using a fused jumper wire, jump
grounded? from the Ignition 1 Voltage circuit to
the PTO On Switch-Signal circuit Go to
1. Disconnect the PTO solenoid con- 17 Go to Step 18
at the switch. Step 28
nector.
2. Using a DMM test for ground on 3. Using a test lamp test for voltage
Go to at the PTO On Switch-Signal circuit
12 the PTO Supply-Voltage circuit at Go to Step 29
Step 23 at the PTO relay connector.
the relay connector.
Is the PTO Supply-Voltage circuit Do you have voltage?
grounded? 1. Turn the ignition switch OFF.
1. Disconnect both the positive and 2. Turn the PTO enable switch OFF.
negative leads of the PTO solenoid. 3. Disconnect the PTO enable switch.
2. Using a DMM test for ground 4. Turn the ignition switch to RUN. Go to
Go to 18 Go to Step 21
13 on the positive lead at the PTO Go to Step 29 5. Using a test lamp test for voltage Step 20
Step 23
solenoid. at the Ignition 1 Voltage circuit at
Is positive lead at the PTO solenoid the switch connector.
grounded? Do you have voltage?
1. Remove the Engine 1 fuse. 1. Disconnect the PTO Relay.
2. Disconnect the PTO enable switch. 2. Using a fused jumper wire, jump
3. Using a DMM test for ground on Go to from the Ignition 1 Voltage circuit
14 the Ignition 1 Voltage circuit at Go to Step 15 to the PTO Supply-Voltage cir- Go to
Step 21 19 Go to Step 23
the switch connector. cuit at the relay connector. Step 30
Is the Ignition 1 Voltage circuit
grounded? Does the PTO Solenoid engage?
1. Disconnect the PTO Relay. Repair the PTO on switch-signal
2. Using a DMM test for ground on circuit for an open, short to ground
the PTO On Switch-Signal circuit Go to or high resistance. Refer to Wiring Go to
15 Go to Step 28 20 --
at the relay connector. Step 20 Repairs. Step 32
Is PTO On Switch-Signal circuit Did you complete the repair?
grounded?

PAGE
Repair the Ignition 1 Voltage Repair the PTO enable switch.
Refer to Upfitter instructions. Go to
circuit for an open, short to 28 --
ground or high resistance. Go to Step 32
21 -- Did you complete the repair?
Refer to Wiring Repairs.. Step 32
Replace the PTO solenoid. Refer to
Did you complete the repair? Upfitter instructions. Go to
29 --
Repair the Ignition 1 Voltage Step 32
Did you complete the repair?
circuit for an open, short to
ground or high resistance. Go to Replace the PTO relay. Refer to
22 -- Go to
Refer to Wiring Repairs.. Step 32 30 Upfitter instructions. --
Step 32
Did you complete the repair? Did you complete the repair?
Repair the PTO supply-voltage Replace the PCM or ECM. Refer
circuit for an open, short to to Control Module References
Go to for replacement, setup and Go to
23 ground or high resistance. -- 31 --
Step 32 programming. Step 32
Refer to Wiring Repairs..
Did you complete the repair? Did you complete the repair?
Repair the affected power distribu- Test drive the vehicle and operate
tion circuit for an open, short to the PTO system as described in Go to
Go to 32 the supporting text. System OK
24 ground or high resistance. -- Step 2
Refer to Wiring Repairs.. Step 32 Does the symptom occur?
Repair the ground circuit for an
open, short to ground or high re- Go to
25 sistance. Refer to Wiring Repairs.. --
Step 32
Repair the PTO control circuit
for an open, short to ground or
high resistance. Refer to Go to
26 --
Wiring Repairs.. Step 32
Repair the malfunctioning PTO
support circuit. Go to
27 --
Step 32

PAGE
Power Take-Off (PTO)/Diagnostic Checks
Engine RPM Does Not Increase with PTO Engaged
Circuit Description Schematic Reference: Power take-off (PTO) Schematics
When the power take-off (PTO) enable switch is turned to the and Cruise Control Schematics
ON position and all PTO engage conditions are met, the en- Step Action Yes No
gine RPM should increase to the standby speed. When the Go to
Did you review the Power Power
powertrain control module (PCM) receives the signal from the Take- Go to Take-Off
PTO switch the PCM will send a signal to the throttle actuator 1 Off (PTO) Description and
Step 2 Description
control (TAC) module. The TAC module controls the TAC motor Operation and perform the
necessary inspections and
which changes the position of the throttle. Communications Operation
between the 2 modules is monitored and checked for accu- Go to
racy by the PCM. Diagnostic trouble codes (DTCs) may be Testing for
Verify the fault is present.
recorded in the event of the failure. Diesel engines do not have Intermittent Go to
2 Does the system operate
a TAC system and the engine RPM is strictly controlled by the Conditions Step 3
normally?
and Poor
engine control module (ECM). Connections
Go to
Test Description Diagnostic
Did you perform the Diag- Go to
3 System
The numbers below refer to the step numbers on the nostic System Check-Vehicle? Step 4
Check-
diagnostic table. Vehicle
2. This step checks for other system DTCs that may affect Go to
the PTO. Power Take-
Does the PTO solenoid Go to
4 Off (PTO)
engage? Step 5
6. This step tests the PCM for the PTO Enable signal. Does Not
Engage
7. This step tests the communication between the PCM
and the TAC module. Go to
5 Is the engine a diesel? Go to Step 6
Step 8
8. This step tests the PTO On Switch Signal circuit.
9. This step tests the PTO On Switch-Signal circuit for an
open, high resistance or short to ground.
10. This step tests the Serial Data circuits for an open, high
resistance or short to ground.

PAGE
Power Take-Off (PTO)/Diagnostic Checks
Engine RPM Does Not Increase with PTO Engaged (continued)
Schematic Reference: Power take-off (PTO) Schematics Schematic Reference: Power take-off (PTO) Schematics
and Cruise Control Schematics (continued) and Cruise Control Schematics (continued)
1. Start the engine. Test the Serial Data circuits for
2. Ensure that all of the PTO en- an open, high resistance or
gage conditions are met. Re- short to ground. Refer to Cruise Go to Go to
10 Control Schematics.
fer to Power Take-Off (PTO) Step 13 Step 11
Description and Operation. Did you find and correct the
Go to condition?
6 3. Turn the PTO enable switch Go to Step 9
Step 7
to ON. Replace the TAC module.
4. Using a test lamp test for Refer to Control Module
voltage to the PCM on the References for replacement, Go to
PTO On Switch Signal circuit. 11 setup and programming. --
Step 13
Does the test lamp illuminate? Did you complete the
Using the scan tool read the replacement?
Go to
TAC/PCM communication Replace the PCM or ECM.
signal on the Engine Controls Diganostic Go to
7 Refer to Control Module
Data List. Starting Point Step 10 References for replacement, Go to
Cruise Control 12 setup and programming. --
Does the scan tool display OK? Step 13
1. Depending on the specific Did you complete the
Go to replacement?
diesel engine application,
Diganostic
disconnect the appropriate Test drive the vehicle and oper-
connector at the ECM. Starting Point ate the PTO system as de- Go to
Engine 13 scribed in the supporting text. System OK
2. Turn the ignition swithc Step 3
to RUN. Controls Does the symptom occur?
Go to
8 for the 6.6L
3. Turn the PTO enable switch Step 9
to ON. engine or Diag-
nostic Starting
4. Using a test lamp test for volt-
age to the ECM on the PTO Point Engine
On Switch Signal circuit. Controls for the
Does the test lamp light? 7.8L engine
Test the PTO On Switch-

Signal circuit for an open, high
resistance or short to ground. Go to Go to
9
Step 13 Step 12
Did you find and correct
the condition?

PAGE
Power Take-Off (PTO)/Diagnostic Checks PTO Indicator Inoperative
Circuit Description Schematic Reference: Power take-off (PTO) Schematics
This symptom chart will aid in diagnosing a failed Power Take- Step Action Yes No
Off (PTO) indicator. This diagnostic assumes that the PTO Go to
solenoid is functional and only the indicator is failing to come Did you review the Power Power Take-
Take-Off (PTO) Description Go to
on. When the ignition switch is in RUN, voltage should be 1 Off Descrip-
and Operation and perform Step 2
tion and
present on the Ignition 1 Voltage circuit. When the PTO switch the necessary inspections
Operation
is turned to ON, the LED will illuminate. The indicator has its
Go to
own ground circuit. The PTO enable switch indicator and PTO Testing for
solenoid have different ground circuits. Therefore, the indicator Verify the fault is present.
Intermittent Go to
may be illuminated when the PTO solenoid is disengaged. 2 Does the system operate Conditions Step 3
normally?
and Poor
Connections
Test Description
The numbers below refer to the step numbers on the
diagnostic table.
4. This step tests the PTO On switch signal circuit.
5. This step tests the ground circuit.

PAGE
Power Take-Off (PTO)/Diagnostic Checks PTO Indicator Inoperative (continued)
Go to Repair the open or high restis-
Power tance in both PTO On switch
Does the PTO solenoid Go to Go to
3 Take-Off 6 Signal circuit. Refer to Wiring --
engage? Step 4 Step 9
(PTO) Does Repairs.
Not Engage Did you complete the repair?
1. Turn the ignition switch to Repair the open or high re-
RUN. sistance in the ground circuit. Go to
7 Refer to Wiring Repairs. --
2. Turn the PTO enable switch Step 9
to ON. Did you complete the repair?
3. Ensure that the condi- Replace the PTO Enable
tions for engaging the PTO switch. Refer to Upfitters
solenoid are met. Refer to instructions. Go to
8 --
Power Take-Off (PTO) De- Step 9
Go to Go to Did you complete the
4 scription and Operation. replacement?
Step 5 Step 6
4. Remove the PTO switch,
but leave it connected to Test drive the vehicle and
the harness. operate the PTO system as
described in the supporting Go to
5. Using a test lamp test for 9 System OK
test. Step 3
voltage at the PTO On
Switch Signal circuit at the Does the symptom occur?
switch.
Does the test lamp illuminate?
1. Turn the PTO enable switch
to OFF.
2. Turn the ignition switch OFF.
3. Disconnect the switch. Go to
5 Go to Step 7
4. Using a DMM test for con- Step 8
tinuity on the ground circuit
at the switch connector.
Do you have continuity?

PAGE
Power Take-Off (PTO)/Schematics L18, LMM, LF8 (1 of 2)
PAGE
Power Take-Off (PTO)/Schematics L18, LMM, LF8 (2 of 2)

PAGE
Power Take-Off (PTO)/Schematics LF6

PAGE
Vehicle Diagnostic System Check
1. Before beginning vehicle diagnosis, the following prelimi- 10. Ignition ON, Engine OFF, verify communication with all
nary inspections/tests must be performed: of the control modules on the vehicle. Refer to Data Link
Ensure that the battery is fully charged. References for information on the modules you should
Refer to Battery Inspection/Test. expect to communicate.
Ensure that the battery cables are clean and tight. If the scan tool does not communicate with one or more of the
expected control modules, refer to Data Link References.
Inspect for any open fuses. Refer to Power Distribution
Schematics and Electrical Center Identification Views. 11. Attempt to start the engine. Verify that the engine cranks.
Ensure that the grounds are clean, tight, and in the correct If the engine does not crank, refer to Symptoms -
location. Refer to Ground Distribution Schematics and Engine Electrical.
Harness Routing Views. 12. Important: For the 7.2L Caterpillar engine, refer to the
Inspect the easily accessible systems or the visible sys- appropriate Caterpillar Service Manual.
tem components for obvious damage or conditions that 13. Attempt to start the engine. Verify the engine starts
could cause the concern. This would include checking to and idles.
ensure that all connections/connectors are fully seated If the engine does not start and idle, refer to one of
and secured. the following:
Inspect for aftermarket devices that could affect the Engine Cranks but Does Not Run for the
operation of the system. Refer to Checking Aftermarket 6.6L (LMM) engine
Accessories.
Engine Cranks but Does Not Run for the
Search for applicable service bulletins. 7.8L (LF8) engine
If the preceding inspections/tests resolve the concern, go to Engine Cranks but Does Not Run for the
Diagnostic Repair Verification. 8.1L engine
9. Install a scan tool. Verify that the scan tool powers up. 17. Important: For the 7.2L Caterpillar engine, refer to the
If the scan tool does not power up, refer to Scan Tool Does appropriate Caterpillar Service Manual.
Not Power Up. 18. Important: Do not clear any DTCs unless instructed to
do so by a diagnostic procedure.

PAGE
Vehicle Diagnostic System Check (continued)
19. Important: If any DTCs are Powertrain related DTCs, 6.3. Any of the following: C0899, C0900, P0562,
select Capture Info in order to store the DTC information or P0563.
with the scan tool. 6.4. Component level DTCs.
20. Use the appropriate scan tool selections to obtain DTCs 6.5. System level DTCs.
from each of the vehicle modules. Verify there are no
DTCs reported from any module. 6.6. Any remaining DTCs.
If any DTCs are present, refer to Diagnostic Trouble Code 27. If none of the previous tests or inspections addresses the
(DTC) List - Vehicle and diagnose any current DTCs in the concern, refer to Symptoms - Vehicle.
following order:
6.1. DTCs that begin with a U.
6.2. Any of the following: B1000, B1001, C0550, P0601,
P0602, P0603, P0604, P0605, P0606, P060B,
P061C, P062C, P062F, P064C, P160C, P1621,
P2108, or P2610.

PAGE
Checking Aftermarket Accessories
Do not connect aftermarket accessories into the Possible causes of vehicle problems related to aftermarket
following circuits: accessories include:
Caution: Refer to SIR Caution in the Preface section. Power feeds connected to points other than the battery
SIR circuits, all such circuits are indicated on circuit dia- Antenna location
grams with the SIR symbol. Transceiver wiring located too close to vehicle electronic
Notice: The OBD II symbol is used on the circuit diagrams modules or wiring
in order to alert the technician that the circuit is essential for Poor shielding or poor connectors on antenna feed line
proper OBD II emission control circuit operation. Any circuit
which fails and causes the malfunction indicator lamp (MIL) to Check for recent service bulletins detailing installation
turn ON, or causes emissions-related component damage, is guidelines for aftermarket accessories.
identified as an OBD II circuit.
OBD II circuits, all such circuits are indicated on circuit dia-
grams with the OBD II symbol.
Always check for aftermarket accessories (non-OEM) as the
first step in diagnosing electrical problems. If the vehicle is so
equipped, disconnect the system to verify that these add-on
accessories are not the cause of the problems.

PAGE
Wiring Repairs/Testing for Intermittent Conditions and Poor Connections
Tools Required Refer to Inducing Intermittent Fault Conditions in order to
duplicate the conditions required, in order to verify the
J 35616 GM-Approved Terminal Test Kit
customer concern.
J-38125 Terminal Repair Kit
Refer to Testing for Electrical Intermittents for test
When the condition is not currently present, but is indicated procedures to detect intermittent open, high resistance,
in DTC history, the cause may be intermittent. An intermittent short to ground, and short to voltage conditions.
may also be the cause when there is a customer complaint,
Refer to Scan Tool Snapshot Procedure for advanced
but the symptom cannot be duplicated. Refer to the Symptom
intermittent diagnosis and Vehicle Data Recorder operation.
Table of the system that is suspect of causing the condition
before trying to locate an intermittent condition.
Most intermittent conditions are caused by faulty electrical Testing for Proper Terminal Contact
connections or wiring. Inspect for the following items: It is important to test terminal contact at the component and
Wiring broken inside the insulation any inline connectors before replacing a suspect component.
Poor connection between the male and female terminal Mating terminals must be inspected to ensure good terminal
at a connector contact. A poor connection between the male and female
terminal at a connector may be the result of contamination or
Poor terminal to wire connection--Some conditions which
deformation.
fall under this description are poor crimps, poor solder
joints, crimping over the wire insulation rather than the wire Contamination may be caused by the connector halves being
itself, and corrosion in the wire to terminal contact area, etc. improperly connected. A missing or damaged connector seal,
damage to the connector itself, or exposing the terminals to
Pierced or damaged insulation can allow moisture to enter
moisture and dirt can also cause contamination. Contamina-
the wiring causing corrosion. The conductor can corrode
tion, usually in the underhood or underbody connectors, leads
inside the insulation, with little visible evidence. Look for
to terminal corrosion, causing an open circuit or intermittently
swollen and stiff sections of wire in the suspect circuits.
open circuit.
Wiring which has been pinched, cut, or its insulation rubbed
through may cause an intermittent open or short as the bare
area touches other wiring or parts of the vehicle.
Wiring that comes in contact with hot or exhaust
components

PAGE
Wiring Repairs/Testing for Intermittent Conditions and Poor Connections (continued)
Testing for Proper Terminal Contact (continued) Flat Wire (Dock and Lock) Connectors
Deformation is caused by probing the mating side of a con- There are no serviceable parts for flat wire (dock and lock)
nector terminal without the proper adapter. Always use the connectors on the harness side or the component side.
J 35616 when probing connectors. Other causes of terminal Follow the procedure below in order to test terminal contact:
deformation are improperly joining the connector halves, or
1. Remove the component in question.
repeatedly separating and joining the connector halves.
Deformation, usually to the female terminal contact tang, can 2. Visually inspect each side of the connector for signs of con-
result in poor terminal contact causing an open or intermit- tamination. Avoid touching either side of the connector as oil
tently open circuit. from your skin may be a source of contamination as well.
Testing for Proper Terminal Contact in 3. Visually inspect the terminal bearing surfaces of the flat wire
Bussed Electrical Centers (BEC) circuits for splits, cracks, or other imperfections that could
cause poor terminal contact. Visually inspect the component
It is very important to use the correct test adapter when test-
side connector to ensure that all of the terminals are uniform
ing for proper terminal contact of fuses and relays in a bussed
and free of damage or deformation.
electrical center (BEC). Use J-35616-35 to test for proper
terminal contact. Failure to use J-35616-35 can result in 4. Insert the appropriate adapter from the on the flat wire
improper diagnosis of the BEC. harness connector in order to test the circuit in question.
Follow the procedure below in order to test terminal contact:
1. Separate the connector halves. Control Module/Component Voltage and Grounds
2. Visually inspect the connector halves for contamination. Poor voltage or ground connections can cause widely varying
Contamination may result in a white or green build-up within symptoms.
the connector body or between terminals. This causes high
terminal resistance, intermittent contact, or an open circuit. Test all control module voltage supply circuits. Many ve-
An underhood or underbody connector that shows signs of hicles have multiple circuits supplying voltage to a control
contamination should be replaced in its entirety: terminals, module. Other components in the system may have sepa-
seals, and connector body. rate voltage supply circuits that may also need to be tested.
Inspect connections at the module/component connectors,
3. Using an equivalent male terminal from the J-38125, test fuses, and any intermediate connections between the volt-
that the retention force is significantly different between a age source and the module/component. A test lamp or a
good terminal and a suspect terminal. Replace the female DMM may indicate that voltage is present, but neither tests
terminal in question. the ability of the circuit to carry sufficient current.
PAGE
Ensure that the circuit can carry the current necessary to If the intermittent is related to cold, review the data for
operate the component. Refer to Circuit Testing and Power the following:
Distribution Schematics. - Low ambient temperatures--In extremely low
Test all control module ground and system ground circuits. temperatures, ice may form in a connection or
The control module may have multiple ground circuits. Oth- component. Inspect for water intrusion.
er components in the system may have separate grounds - The condition only occurs on a cold start.
that may also need to be tested. Inspect grounds for clean
and tight connections at the grounding point. Inspect the - The condition goes away when the vehicle warms up.
connections at the component and in splice packs, where Information from the customer may help to determine if the
applicable. Ensure that the circuit can carry the current nec- trouble follows a pattern that is temperature related.
essary to operate the component. Refer to Circuit Testing If temperature is suspected of causing an intermittent fault
and Ground Distribution Schematics. condition, attempt to duplicate the condition. Refer to
Inducing Intermittent Fault Conditions in order to duplicate
Temperature Sensitivity the conditions required.
An intermittent condition may occur when a component/

Electromagnetic Interference (EMI)
connection reaches normal operating temperature. The
condition may occur only when the component/connection and Electrical Noise
is cold, or only when the component/connection is hot. Some electrical components/circuits are sensitive to electro-
Freeze Frame, Failure Records, Snapshot, or Vehicle Data magnetic interference (EMI) or other types of electrical noise.
Recorder data may help with this type of intermittent condi- Inspect for the following conditions:
tion, where applicable.
A misrouted harness that is too close to high voltage/high
If the intermittent is related to heat, review the data for a current devices such as secondary ignition components,
relationship with the following: motors, generator etc--These components may induce
- High ambient temperatures electrical noise on a circuit that could interfere with normal
circuit operation.
- Underhood/engine generated heat
Electrical system interference caused by a malfunctioning
- Circuit generated heat due to a poor connection, or
relay, or a control module driven solenoid or switch These
high electrical load
conditions can cause a sharp electrical surge. Normally, the
- Higher than normal load conditions, towing, etc. condition will occur when the malfunctioning component
is operating.
PAGE
Improper installation of non-factory or aftermarket add on Incorrect Control Module
accessories such as lights, 2-way radios, amplifiers, electric
motors, remote starters, alarm systems, cell phones, etc- There are only a few situations where reprogramming a con-
-These accessories may lead to interference while in use, trol module is appropriate:
but do not fail when the accessories are not in use. - A new service control module is installed.
Refer to Checking Aftermarket Accessories. - A control module from another vehicle is installed.
Test for an open diode across the A/C compressor clutch - Revised software/calibration files have been released
and for other open diodes. Some relays may contain a for this vehicle.
clamping diode.
Important: DO NOT re-program the control module with the
The generator may be allowing AC noise into the SAME software/calibration files that are already present in the
electrical system. control module. This is not an effective repair for any type of
concern.
Verify that the control module contains the correct software/
calibration. If incorrect programming is found, reprogram the
control module with the most current software/calibration.
Refer to Control Module References for replacement, setup,
and programming.

PAGE
Wiring Repairs/Flat Wire Repairs
Notice: The flat wire within the flex wiring harness is not
serviceable. If an open or short exists within the flex wiring
harness the complete harness must be replaced.

PAGE
Wiring Repairs/GMLAN Wiring Repairs
Tools Required GMLAN Repairs
J-38125 Terminal Repair Kit Important: When making a repair to any GMLAN network,
The GM Local Area Network (GMLAN) System requires spe- the original wire length after the repair must be the same
cial wiring repair procedures due to the sensitive nature of length as before the repair. If the network is a twisted pair, the
the circuitry. Follow the specific procedures and instructions twist must be maintained after the repair is completed.
when working on GMLAN connectors and terminals. GMLAN has 2 types of networks, low speed and high speed.
The tool kit J-38125 contains the following items in order to Low speed GMLAN has a single wire and works at slow
repair the GMLAN wiring: speeds. High speed GMLAN has 2 wires in a twisted pair and
works at higher speeds. For more information on GMLAN,
DuraSeal splice sleeves refer to Data Link Communications Description and Operation.
A wire stripping tool
J 38125-8 Crimping Tool (GM P/N 12085115) GMLAN Connector Terminal Repair
J 38125-5 Ultra Torch Special Tool (GM P/N 12085116)
Important: A service terminal can be used to replace dam-
The DuraSeal splice sleeves have the following
aged connector terminals for both high speed and low speed
2 critical features:
GMLAN systems. When making a connector terminal repair on
A special heat shrink sleeve environmentally seals a GMLAN high speed system with twisted pair wires, do not
the splice. The heat shrink sleeve contains a sealing untwist the wires more than necessary to make the repair.
adhesive inside.
The terminals in the GMLAN system are made of a special
A cross hatched (knurled) core crimp provides necessary metal. This metal provides the necessary contact integrity for
contact integrity for the sensitive, low energy circuits. the sensitive, low energy circuits. These terminals are avail-
The J-38125 also serves as a generic terminal repair kit. able in the J-38125. If the individual terminals are damaged on
The kit contains the following items: any GMLAN connection, use the appropriate connector repair
procedure in order to repair the terminal. Refer to Connector
A large sampling of common electrical terminals
Repairs for the appropriate connector repair procedure.
The correct tools in order to attach the terminals to
the wires
The correct tools in order to remove the terminals from
the connectors

PAGE
Wiring Repairs/GMLAN Wiring Repairs (continued)
GMLAN Wire Repair Do not use the DuraSeal splice sleeve to form a splice
with more than 2 wires coming together.
Important: Refer to Wiring Repairs in order to determine the
4. Cut as little wire off the harness as possible. You may
correct wire size for the circuit you are repairing. You must
need the extra length of wire in order to change the
obtain this information in order to ensure circuit integrity.
location of a splice.
If a wire is damaged, repair the wire by splicing in a new sec-
Adjust splice locations so that each splice is at least
tion of wire of the same gage size (0.5 mm, 0.8 mm, 1.0 mm,
40 mm (1.5 in) away from the other splices, harness
etc.). Use the DuraSeal splice sleeves and splice crimping tool
branches, or connectors.
from the J-38125. Use the following wiring repair procedures
in order to ensure the integrity of the sealed splice. 5. Strip the insulation:
When adding a length of wire to the existing harness,
Crimp Tool Nest Wire Gage mm2/ use the same size wire as the original wire.
Splice Sleeve Color
Color (AWG)
Perform one of the following items in order to find the
Salmon (Yellow-Pink)
Red (1) 0.035-0.8/(18-20) correct wire size:
12089189
Blue
Blue (2) 1.0-2.0/(14-16)
- Find the wire on the schematic and convert the metric
12089190 size to the equivalent American wire gage (AWG) size.
Yellow
12089191
Yellow (3) 3.0-5.0/(10-12) - Use an AWG wire gage.
Green - If you are unsure of the wire size, begin with the largest
Red (1) 0.22-0.35/(22-24)
88988379 opening in the wire stripper and work down until achiev-
ing a clean strip of the insulation.
Important: You must perform the following procedures in
the listed order. Repeat the procedure if any wire strands are Strip approximately 7.5 mm (0.313 in) of insulation from
damaged. You must obtain a clean strip with all of the wire each wire to be spliced.
strands intact. Do not nick or cut any of the strands. Inspect the stripped
1. Open the harness by removing any tape: wire for nicks or cut strands.
Use a sewing seam ripper (available from sewing supply If the wire is damaged, repeat this procedure after remov-
stores) in order to cut open the harness in order to avoid ing the damaged section.
wire insulation damage.
Use the DuraSeal splice sleeves on all types of insulation
except coaxial.
PAGE
Wiring Repairs/GMLAN Wiring Repairs (continued)
13. Select the proper DuraSeal splice sleeve according to
the wire size. Refer to the above table at the beginning of
the repair procedure for the color coding of the DuraSeal
splice sleeves and the crimp tool nests.
16. Insert the wire into the splice sleeve barrel until the
wire hits the barrel stop.
17. Tightly close the handles of the crimp tool until the
crimper handles open when released.
The crimper handles will not open until you apply the
proper amount of pressure to the splice sleeve. Repeat
14. Use the Splice Crimp Tool from the J-38125 in order steps 4 and 5 for the opposite end of the splice.
to position the DuraSeal splice sleeve in the proper
color nest of the Splice Crimp Tool. The crimp tool
has three nests, 1 is for the salmon and green splice
sleeve, 2 is for the blue splice sleeve, and 3 is for the
yellow splice sleeve.
18. Using the heat torch, apply heat to the crimped area
of the barrel.
15. Place the DuraSeal splice sleeve in the nest. Ensure that 19. Start in the middle and gradually move the heat barrel to
the crimp falls midway between the end of the barrel and the open ends of the tubing:
the stop. The sleeve has a stop (3) in the middle of the The tubing will shrink completely as the heat is moved
barrel (2) in order to prevent the wire (1) from going fur- along the insulation.
ther. Close the hand crimper handles slightly in order to A small amount of sealant will come out of the end of
firmly hold the DuraSeal splice sleeve in the proper nest. the tubing when sufficient shrinkage is achieved.
PAGE
Wiring Repairs/High Temperature Wiring Repairs
Tools Required mine if an area is exposed to excessive heat before making
a wiring repair. Obvious areas of consideration would be any
area located near the exhaust manifolds, catalytic converter,
and exhaust pipes.
High Temperature Wiring The J-38125 contains much of the material you will need to
Wiring that is exposed to high temperatures, 135C (275F) perform repairs on areas exposed to high heat. The kit con-
or higher, for prolonged periods of time may use materials i.e. tains the following items:
wires, connectors, and shielding that has a higher heat rating DuraSeal splice sleeves to crimp and seal connections
than typical wiring. When making a repair in a high tempera- High temperature SCT1 shrink tubing to protect the splice sleeves
ture area observe the following:
Use high temperature bulk wire rated at 150C (302F)
continuous temperature to replace any damaged wire. The correct crimp tool to attach the terminals to the wires
Replace any heat shielding that is removed. The correct tools to remove the terminals from the connectors
Cover any DuraSeal splice sleeves with SCT1 shrink tubing The J-38125 does not contain wire that is suitable to high
(available in the J-38125 Terminal Repair kit). temperature exposure. Use high temperature bulk wire rated
at 150C (302F) continuous temperature of the same or larger
After making a wiring repair, ensure that the location of gage size as the original wire when repair damage wire. Also
the wiring is not moved closer to the heat source. replace any reflective tape that you remove during the repair.
Identifying High Temperature Wiring High Temperature Wire Repair

Wiring that is exposed to high temperature, 135C (275F) Important: Refer to Wiring Repairs in order to determine the
or higher, for prolonged periods of time need special con- correct wire size for the circuit you are repairing. You must
siderations when making wiring repairs. Areas that may be obtain this information in order to ensure circuit integrity.
exposed to higher temperatures can be identified by heat
resistant materials that are being used in those areas. These If any wire except the pigtail is damaged, repair the wire by
materials may include heat reflective tape, moon tape, and splicing in a new section of wire rated at 150C (302F)
high temperature shrink tubing. Also conduit and other pro- continuous temperature rating of the same gage size
tective coverings may be used. Because conduit or similar (0.5 mm, 0.8 mm, 1.0 mm etc.).
coverings are used throughout the vehicle regardless of the
temperature, it may be necessary for the technician to deter-

PAGE
Wiring Repairs/High Temperature Wiring Repairs (continued)
Use the DuraSeal splice sleeves and splice crimping tool from the 4. Strip the insulation:
J-38125 and then encapsulate the splice sleeve using the high When adding a length of wire to the existing harness,
temperature SCT1 shrink tubing. Use the following wiring repair use the same size wire as the original wire.
procedures in order to ensure the integrity of the sealed splice.
Crimp Tool Nest Wire Gage mm / 2 correct wire size:
Splice Sleeve Color
Color (AWG)
Salmon (Yellow-Pink) size to the equivalent american wire gage (AWG) size.
Red (1) 0.035-0.8/(18-20)
12089189
Blue - Use an AWG wire gage.
Blue (2) 1.0-2.0/(14-16)
12089190 - If you are unsure of the wire size, begin with the
Yellow largest opening in the wire stripper and work down
Yellow (3) 3.0-5.0/(10-12)
12089191
until achieving a clean strip of the insulation.
Green
Red (1) 0.22-0.35/(22-24) Strip approximately 7.5 mm (0.313 in) of insulation from
88988379
each wire to be spliced.
the order listed. Repeat the procedure if any wire strands are Do not nick or cut any of the strands. Inspect the
damaged. You must obtain a clean strip keeping all of the wire stripped wire for nicks or cut strands.
strands intact. If the wire is damaged, repeat this procedure after re-
1. Open the harness by removing any tape. moving the damaged section.
2. Use a sewing seam ripper, available from sewing supply 12. Slide a section of high temperature SCT1 shrink tubing
stores, in order to cut open the harness in order to avoid down the length of wire to be spliced. Ensure that the
wire insulation damage. shrink tubing will not interfere with the splice procedure.
3. Cut as little wire off the harness as possible. You may 13. Select the proper DuraSeal splice sleeve according to
need the extra length of wire in order to change the the wire size. Refer to the above table at the beginning of
location of a splice. the repair procedure for the color coding of the DuraSeal
Adjust splice locations so that each splice is at least
40 mm (1.5 in) away from the other splices, harness
branches, or connectors.

PAGE
16. Insert the wire into the DuraSeal splice sleeve barrel
until the wire hits the barrel stop.
17. Tightly close the handles of the crimp tool until the
14. Use the Splice Crimp Tool from the J-38125 in order to The crimper handles will not open until you apply the
position the DuraSeal splice sleeve in the proper color proper amount of pressure to the splice sleeve. Repeat
nest of the Splice Crimp Tool. The crimp tool has three steps 4 and 5 for the opposite end of the splice.
nests, 1 is for the salmon and green splice sleeve, 2 is
for the blue splice sleeve, and 3 is for the yellow splice
sleeve.
18. Using the heat torch, apply heat to the crimped area
of the barrel.
19. Gradually move the heat barrel to the open end of
15. Place the DuraSeal splice sleeve in the nest. Ensure that the tubing:
the crimp falls midway between the end of the barrel and The tubing will shrink completely as the heat is moved
the stop. The sleeve has a stop (3) in the middle of the along the insulation.
barrel (2) in order to prevent the wire (1) from going fur-
A small amount of sealant will come out of the end of
ther. Close the hand crimper handles slightly in order to
the tubing when sufficient shrinkage is achieved.
firmly hold the DuraSeal splice sleeve in the proper nest.
PAGE
21. 24. Gradually move the heat from the center to the open end
of the tubing:
The tubing will shrink completely as the heat is moved
along the insulation.
26. Replace any reflective tape and clips that may have been
removed during the repair.
22. Center the high temperature SCT1 shrink tube over the
DuraSeal splice sleeve.
23. Using the heat torch, apply heat to the high temperature
heat shrink tubing.

PAGE
Wiring Repairs/Heated Oxygen Sensor Wiring Repairs
Tools Required The following guidelines should be used when servicing the
heated oxygen sensor:
Do not apply contact cleaner or other materials to the sen-
Notice: Do not solder repairs under any circumstances as this
sor or vehicle harness connectors. These materials may get
could result in the air reference being obstructed.
into the sensor, causing poor performance. Also, the sensor
If the heated oxygen sensor pigtail wiring, connector, or ter- pigtail and harness wires must not be damaged in such a
minal is damaged the entire oxygen sensor assembly must be way that the wires inside are exposed. This could provide
replaced. Do not attempt to repair the wiring, connector, or a path for foreign materials to enter the sensor and cause
terminals. In order for the sensor to function properly it must performance problems.
have a clean air reference. This clean air reference is obtained
Neither the sensor nor vehicle lead wires should be bent
by way of the oxygen sensor signal and heater wires. Any at-
sharply or kinked. Sharp bends, kinks, etc., could block the
tempt to repair the wires, connectors or terminals could result
reference air path through the lead wire.
in the obstruction of the air reference and degrade oxygen
sensor performance. Do not remove or defeat the oxygen sensor ground wire
(where applicable). Vehicles that utilize the ground wire sen-
sor may rely on this ground as the only ground contact to
the sensor. Removal of the ground wire will also cause poor
engine performance.
To prevent damage due to water intrusion, be sure that the
peripheral seal remains intact on the vehicle harness con-
nector.
The engine harness may be repaired using the J-38125.

PAGE
Wiring Repairs/Splicing Copper Wire Using Splice Clips
Important: When making a splice in an area that may be ex- Important: Use cross-linked polyethylene wire to replace
posed to moisture use a crimp and seal splice sleeve instead PVC, but do not replace cross-linked polyethylene with PVC.
of a Splice Clip. Refer to Splicing Copper Wire Using Splice 11. Strip the insulation.
Sleeves.
Select the correct size opening in the wire stripper or work
Tools Required down from the largest size.
Strip approximately 7.5 mm (5/16 in) of insulation from
J-38125 Terminal Repair Kit each wire to be spliced.
1. Open the harness. 13. Select the proper clip to secure the splice. Follow the in-
structions in the J-38125 in order to determine the proper
If the harness is taped, remove the tape.
clip size crimp tool and anvil.
To avoid wiring insulation damage, use a sewing ripper in
order to cut open the harness. 14. Overlap the 2 stripped wire ends and hold them between
thumb and forefinger.
If the harness has a black plastic conduit, pull out the
desired wire.
4. Cut the wire.
Cut as little wire off the harness as possible.
Ensure that each splice is at least 40 mm (1.5 in) away
from other splices, harness branches and connectors.
This helps prevent moisture from bridging adjacent
splices and causing damage.
6. Select the proper size and type of wire.
The wire must be of equal or greater size than the original
(except fusible link).
The wire insulation must have the same or higher 15. Center the splice clip (2) over the stripped wires (1)
temperature rating. and hold the clip in place.
- Use general purpose insulation for areas that are not Ensure that the wires extend beyond the clip in
subject to high temperatures. each direction.
- Use a cross-linked polyethylene insulated wire for areas Ensure that no insulation is caught under the clip.
where high temperatures are expected.
PAGE
Wiring Repairs/Splicing Copper Wire Using Splice Clips (continued)
17.
21. Apply 60/40 rosin core solder to the opening in the back
18. Center the crimp tool over the splice clip and wires. of the clip. Follow the manufacturers instructions for the
19. Apply steady pressure until the crimp tool closes. solder equipment.
Ensure that no strands of wire are cut.
22. Tape the splice. Roll on enough tape in order to duplicate

the thickness of the insulation on the existing wires.
23. Additional tape can be applied to the wire if the wire does
not belong in a conduit or another harness covering. Use
20. Crimp the splice on each end (2). a winding motion in order to cover the first piece of tape.
PAGE
Wiring Repairs/Splicing Copper Wire Using Splice Sleeves
Tools Required 4. Cut the wire.
J-38125 Terminal Repair Kit Cut as little wire off the harness as possible.
Important: Use only DuraSeal splice sleeves. Other splice Ensure that each splice is at least 40 mm (1.5 in) away
sleeves may not protect the splice from moisture or provide a from other splices, harness branches, and connectors.
good electrical connection. This helps prevent moisture from bridging adjacent splices
and causing damage.
Use DuraSeal splice sleeves to form a one-to-one splice on
all types of insulation except tefzel and coaxial. Use DuraSeal
splice sleeves where there is special requirements such as 6.
moisture sealing. Follow the instructions below in order to
splice copper wire using DuraSeal splice sleeves.
Crimp Tool Nest Wire Gage mm2/

Splice Sleeve Color
Color (AWG)
Salmon (Yellow-Pink)
Red (1) 0.035-0.8/(18-20)
12089189
Blue
Blue (2) 1.0-2.0/(14-16)
12089190
Yellow
Yellow (3) 3.0-5.0/(10-12) 7. Select the proper size and type of wire.
12089191
Green
Red (1) 0.22-0.35/(22-24)
The wire must be of equal or greater size than the original.
88988379
The wires insulation must have the same or higher tem-
perature rating (4).
1. Open the harness.
- Use general purpose insulation for areas that are not
If the harness is taped, remove the tape.
subject to high temperatures.
To avoid wiring insulation damage, use a sewing ripper in
- Use a cross-linked polyethylene insulated wire for areas
order to cut open the harness.
where high temperatures are expected.
If the harness has a black plastic conduit, pull out the
Important: Use cross-linked polyethylene wire to replace
desired wire.
PVC, but do not replace cross-linked polyethylene with PVC.
Cross-linked polyethylene wire is not fuel resistant. Do not use
to replace wire where there is the possibility of fuel contact.
PAGE
Wiring Repairs/Splicing Copper Wire Using Splice Sleeves (continued)
12. Strip the insulation. 18. Close the handles of the J-38125-8 (GM P/N 12085115),
Select the correct size opening in the wire stripper until the crimper handles open when released. The
or work down from the largest size. crimper handles will not open until the proper amount
of pressure is applied to the splice sleeve.
Strip approximately 7.5 mm (5/16 in) of insulation
from each wire to be spliced (1). 19. Shrink the insulation around the splice.
14. Select the proper DuraSeal splice sleeve (2) and the Using the heat torch, apply heat to the crimped area
required crimp nest tool. Refer to the Crimp and Seal of the barrel.
Splice Table. Gradually move the heat barrel to the open end of
15. Place the DuraSeal splice sleeve in the J-38125-8 the tubing.
(GM P/N 12085115) crimp tool nest so that the crimp - The tubing will shrink completely as the heat is
falls at point 1 on the splice. moved along the insulation.
16. Close the hand crimper handles slightly in order to - A small amount of sealant will come out of the end
hold the DuraSeal splice sleeve firmly in the proper of the tubing when sufficient shrinkage is achieved.
crimp tool nest.
17. Insert the wires into the DuraSeal splice sleeve until the
wire hits the barrel stop. The splice sleeve has a stop in
the middle of the barrel in order to prevent the wire from
passing through the splice (3).

PAGE
Wiring Repairs/Splicing Twisted or Shielded Cable
Twisted/shielded cable is used in order to protect wiring
from electrical noise. Two-conductor cable of this construc-
tion is used between the radio and the Delco-Bose speaker/
amplifier units and other applications where low level,
sensitive signals must be carried. Follow the instructions
below in order to repair the twisted/shielded cable.
4. Re-assemble the cable.

Rewrap the conductors with the mylar tape. If the mylar
tape is damaged, use 3M product AL-36FR to replace the
damaged mylar tape.
Use caution not to wrap the drain wire in the tape (1).
Follow the splicing instructions for copper wire and splice
1. Remove the outer jacket (1). Use care not to cut into the the drain wire.
drain wire of the mylar tape.
Wrap the drain wire around the conductors and tape with
2. Unwrap the tape. Do not remove the tape. Use the tape electrical tape to replace the outer insulation.
in order to rewrap the twisted conductors after the splice
is made. 8.
9. Tape over the entire cable. Use a winding motion when you
apply the tape.
3. Prepare the splice. Untwist the conductors and follow the
splicing instructions for copper wire. Staggering the splices
by 65 mm (2.5 in) is recommended.
Important: Apply the mylar tape with the aluminum
side inward. This ensures good electrical contact with
the drain wire.

PAGE
Wiring Repairs/Splicing Inline Harness Diodes
Many vehicle electrical systems use a diode to isolate circuits 7. Carefully strip away a section of insulation next to the
and protect the components from voltage spikes. When in- old soldered portion of the wire(s). Do not remove any
stalling a new diode use the following procedure. more than is needed to attach the new diode.
1. Open the harness. 8. Check current flow direction of the new diode, being sure
If the harness is taped, remove the tape. to install the diode with correct bias. Reference the appro-
priate service manual wiring schematic to obtain the cor-
To avoid wiring insulation damage, use a sewing ripper rect diode installation position.
in order to cut open the harness.
9. Attach the new diode to the wire(s) using 60/40 rosin core
If the harness has a black plastic conduit, pull out solder. Before soldering attach some heat sinks (alumi-
the diode. num alligator clips) across the diode wire ends to protect
4. If the diode is taped to the harness, remove all of the tape. the diode from excessive heat. Follow the manufacturers
5. Check and record the current flow direction and orientation instruction for the soldering equipment.
of diode. 10. Reinstall terminal(s) into the connector body if previously
6. Remove the inoperative diode from the harness with a removed.
suitable soldering tool. Important: To prevent shorts to ground and water intrusion,
Important: If the diode is located next to a connector terminal completely cover all exposed wire and diode attachment
remove the terminal(s) from the connector to prevent damage points with tape.
from the soldering tool. 11. Tape the diode to the harness or connector using
electrical tape.

PAGE
Wiring Repairs / SIR/SRS Wiring Repairs
Tools Required The J-38125 also serves as a generic terminal repair kit.
The kit contains the following items:
The Supplemental Inflatable Restraint (SIR) System/Supple-
mental Restraint System (SRS) requires special wiring repair The correct tools in order to attach the terminals to
procedures due to the sensitive nature of the circuitry. Follow the wires
the specific procedures and instructions when working with The correct tools in order to remove the terminals from
the SIR/SRS, and the wiring components, such as connectors the connectors
and terminals.
Important: Do not use the terminals in the kit in order to SIR/SRS Connector Repair (Plastic Body and Terminal
replace damaged SIR/SRS system terminals. Use either an Metal Pin)
SIR/SRS pigtail or a terminated lead from the SIR Repair
Kit Tray. The terminals in the SIR/SRS system are made with a special
plating. This plating provides the necessary contact integrity
The tool kit J-38125 contains the following items: for the sensitive, low energy circuits. Use theJ-38125 SIR/SRS
DuraSeal splice sleeves, in order to repair the SIR/SRS Terminal Repair Kit for repairing SIR/SRS terminals and con-
wiring nectors. Do not substitute any other terminals for those in the
A special crimping tool repair kit.
A heat torch The J-38125 SIR/SRS Terminal Repair Kit contains:
An instruction manual Various terminated leads for sensing and diagnostic mod-
ule (SDM) terminal replacement
The DuraSeal splice sleeves have the following 2
critical features: Various connector positive assurance (CPA) locks for
SIR/SRS connectors
A special heat shrink sleeve environmentally seals the
splice. The heat shrink sleeve contains a sealing adhesive Base of steering column pigtail connectors part number
inside. 12085514
A cross hatched (knurled) core crimp provides the Yellow vinyl electrical tape
necessary low resistance contact integrity for these
sensitive, low energy circuits.

PAGE
Wiring Repairs / SIR/SRS Wiring Repairs (continued)
Pigtail repair packs are available for SIR/SRS connectors Crimp Tool Nest Wire Gage mm2/
Splice Sleeve Color
with eight or less terminals. Only the connector body is Color (AWG)
available for connectors with more than eight terminals. Salmon (Yellow-Pink)
Red (1) 0.035-0.8/(18-20)
The terminated leads in the J-38125 SIR/SRS Terminal 12089189
Repair Kit can be used to replace damaged terminals when Blue
Blue (2) 1.0-2.0/(14-16)
replacing the connector body. 12089190
Yellow
Yellow (3) 3.0-5.0/(10-12)
12089191
SIR/SRS Component Wire Pigtail Repair
Green
Red (1) 0.22-0.35/(22-24)
88988379
Important: Do not make wire, connector, or terminal
repairs on components with wire pigtails.
A wire pigtail is a wire or wires attached directly to the de-
the listed order. Repeat the procedure if any wire strands are
vice, not by a connector. If a wiring pigtail is damaged, you
damaged. You must obtain a clean strip with all of the wire
must replace the entire component, with pigtail. The inflat-
strands intact.
able restraint steering wheel module coil is an example of
a pigtail component. 1. Open the harness by removing any tape:
Use a sewing seam ripper, available from sewing supply
SIR/SRS Wire Repair stores, in order to cut open the harness in order to avoid
wire insulation damage.
Important: Refer to Wiring Repairs in order to determine
Use the DuraSeal splice sleeves on all types of insulation
the correct wire size for the circuit you are repairing. You
except tefzel and coaxial.
must obtain this information in order to ensure circuit
integrity. Do not use the crimp and DuraSeal splice sleeve to form a
splice with more than 2 wires coming together.
If any wire except the pigtail is damaged, repair the wire
by splicing in a new section of wire of the same gage size 4. Cut as little wire off the harness as possible. You may need
(0.5 mm, 0.8 mm, 1.0 mm etc.). Use the DuraSeal splice the extra length of wire in order to change the location of a
sleeves and splice crimping tool from the J-38125 . Use the splice.
following wiring repair procedures in order to ensure the Adjust splice locations so that each splice is at least 40 mm
integrity of the DuraSeal splice sleeves. (1.5 in) away from the other splices, harness branches, or
connectors.

PAGE
5. Strip the insulation:
When adding a length of wire to the existing harness,
use the same size wire as the original wire.
correct wire size:
size to the equivalent AWG size.
- Use an AWG wire gage.
- If you are unsure of the wire size, begin with the larg-
est opening in the wire stripper and work down until 14. Use the Splice Crimp Tool from the J-38125 to crimp
achieving a clean strip of the insulation. DuraSeal splice sleeve. In order to position the DuraSeal
Strip approximately 7.5 mm (0.313 in) of insulation from splice sleeve in the proper color nest of the Splice Crimp
each wire to be spliced. Tool. The crimp tool has three nests, 1 is for the salmon
Do not nick or cut any of the strands. Inspect the and green splice sleeve, 2 is for the blue splice sleeve,
stripped wire for nicks or cut strands. and 3 is for the yellow splice sleeve.
If the wire is damaged, repeat this procedure after re-
moving the damaged section.
13. Select the proper DuraSeal splice sleeve according to
the wire size. Refer to the above table at the beginning of
the repair procedure for the color coding of the DuraSeal
15. Place the DuraSeal splice sleeve in the nest. Ensure that
the crimp falls midway between the end of the barrel and
the stop. The sleeve has a stop (3) in the middle of the
barrel (2) in order to prevent the wire (1) from going further.
Close the hand crimper handles slightly in order to firmly
hold the DuraSeal splice sleeve in the proper nest.
PAGE
Connector Position Assurance (CPA)
The connector position assurance (CPA) is a small plastic
insert that fits through the locking tabs of a connector. CPAs
are used in all SIR System connectors and also in some con-
nectors of other systems. The CPA ensures that the connector
halves cannot vibrate apart. You must have the CPA in place
in order to ensure good contact between the mating terminals
16. Insert the wire into the splice sleeve barrel until the wire of a connection.
hits the barrel stop.
17. Tightly close the handles of the crimp tool until the Terminal Position Assurance (TPA)
The terminal position assurance (TPA) insert resembles the
The crimper handles will not open until you apply the
plastic combs used in the control module connectors. The
proper amount of pressure to the DuraSeal splice sleeve.
TPA keeps the terminal securely seated in the connector body.
Repeat steps 4 and 5 for the opposite end of the splice.
Do not remove the TPA from the connector body unless you
remove a terminal for replacement
18. Using the heat torch, apply heat to the crimped area of
the barrel.
19. Gradually move the heat barrel to the open end of
the tubing:
The tubing will shrink completely as the heat is moved
along the insulation.

PAGE
Lighting/Separating Stop from Turn Signal Lamps
The 2008 Medium Duty C-Series trucks have single red tail Important Notes:
lamp assemblies that function as stop/turn/hazard lamps. (a) It is the responsibility of the upfitter to meet all FMVSS
Many applications call for separating the brake lamps from lighting requirements. The upfitter must also ensure that
the Turn/Hazard function or adding additional Amber Turn / the combined current of any additional lighting does not
Hazard lamps. The procedure for implementing Amber Turn exceed the circuit fusing.
/Hazard Lamps is outlined below.
(b) Operation without the CHMSL relay installed will disable
1. Remove the CHMSL relay (Page B-18, Fuse Block - I/P-2). the Power Take-Off (PTO) system.
Carefully cut off the 87 terminal from the relay to elimi- (c) Operation without the CHMSL relay installed eliminates
nate the brake function from the existing lighting system. the Brake Lamp function at the 7-way Family 2 Trailer
2. Re-install the modified CHMSL relay. Connector.
3. Additional Turn lamps can be wired to 318 (Left Turn) and
the 319 (Right Turn) circuits in the Body Builder or Bus
Connector.

PAGE
Lighting/Separating Stop from Turn Signal Lamps (continued)

PAGE
California Air Resource Board (CARB) Idle Shutdown Regulations
REGULATION ENGINE SHUTDOWN SYSTEM OVERRIDE
The California Air Resource Board (CARB) has formulated new The engine shutdown system may be overridden to allow the
idle shutdown requirements applicable to 2008 model year engine to run continuously at idle, only under the following
heavy duty diesel engines operating in vehicles greater than conditions:
14,000 lbs. GVW. According to this regulation, all new 2008 (1) If the engine is operating in the PTO mode. The PTO system
and subsequent model year heavy duty diesel engines shall be switch will have a switch to override the engine shutdown
equipped with an engine shutdown system that automatically system and will be reset to the OFF position every time
shuts down the engine after 300 seconds of continuous idling the vehicles engine is turned OFF. This has been accom-
operation once the vehicle is stopped, the transmission is set plished by changing the current ON/OFF PTO switch to a
to Neutral or Park, and the parking brake is engaged. If the momentary PTO switch. Additionally, the PTO switch has
parking brake is not engaged, then the engine shutdown system been designed so that if it fails it will always fail in the
will shut the engine down after 900 seconds of continuous idling OFF position.
operation once the vehicle is stopped and the transmission is
set to Neutral or Park. (2) If
the vehicles engine coolant temperature is below 60F.
The engine shutdown system will be automatically activated
The engine shutdown system is tamper resistant and non-pro- once the coolant temperature reaches 60F or above. The
grammable and cannot modify the software/calibration to enable engine coolant temperature is measured with the engines
or disable the engine shutdown system. existing engine coolant temperature sensor
DRIVER WARNING EXEMPT VEHICLES

A warning signal (light or sound indicator inside the vehicle Heavy Duty diesel engines to be used in buses as defined in
cabin) will be used to alert the driver 30 seconds prior to engine California Vehicle Code #233, 612 and 642, school buses as
shutdown. The engine shutdown system is capable of allowing defined in California Vehicle Code #545, and recreational vehicles
the driver to reset the engine shutdown timer by momentarily as defined in Health and Safety Code18010 are exempt from
changing the position of the accelerator, brake, or clutch pedal these idle shutdown requirements. The idle shutdown system
or by shifting the transmission out of Park or Neutral. Once will not be provided on exempt vehicles and Federal vehicles.
reset, the engine shutdown system will restart the shutdown
sequence described above and will continue to do so until the
engine shuts down or the vehicle is driven. IMPLEMENTATION TIMING
The idle shutdown program will be implemented in January, 2008.

2008 MD Electrical

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Electrical Manual 2008 Medium Duty C-Series Conventional Cab i

SYSTEM OPERATING INSTRUCTIONS

(continued on next page)

ELECTRICAL COMPONENT LOCATIONS

(continued on next page)

ELECTRICAL AND PIN-OUT ILLUSTRATIONS

ELECTRICAL AND PIN-OUT ILLUSTRATIONS (continued)

(continued on next page)

SUBSYSTEM ELECTRICAL SCHEMATICS

(continued on next page)

SUBSYSTEM ELECTRICAL SCHEMATICS (continued)

SUBSYSTEM ELECTRICAL SCHEMATICS (continued)

(continued on next page)

(continued on next page)

Electrical Manual 2008 Medium Duty C Series Conventional Cab

WHATS NEW FOR THE MEDIUM DUTY C SERIES

Major changes for 2008 include:

(continued on next page)

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Electrical Manual 2008 Medium Duty C Series Conventional Cab

(PTO) vs. (UF3) Fast Idle

The 2008 Medium Duty C Series uses 6 engines as shown below:

FACTORY INSTALLED EQUIPMENT

Electrical Manual 2008 Medium Duty C Series Conventional Cab

To enable the Fast Idle, the following conditions must be met:

Electrical Manual 2008 Medium Duty C Series Conventional Cab

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION

Caterpillar LF6 Engine

Adjusting the Factory Preset Engine Speed

Reprogramming the PCM / Using the Tech 2 Scan Tool

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Electrical Manual 2008 Medium Duty C Series Conventional Cab

PTOs are inexpensive, convenient, safe and reliable.

(PTO) vs. (UF3) Fast Idle

Electrical Manual 2008 Medium Duty C Series Conventional Cab

The 2008 Medium Duty C Series uses 6 engines as shown below:

Electrical Manual 2008 Medium Duty C Series Conventional Cab

UPFITTER INSTALLED EQUIPMENT

Electrical Manual 2008 Medium Duty C Series Conventional Cab

PTO SWITCH CONVERSION CHART

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Caterpillar LG5 Engine

Adjusting the Factory Preset Engine Speed

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Electrical Manual 2008 Medium Duty C Series Conventional Cab

TABLE A Engine Calibrations

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION

Caterpillar LF6 Engine

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Mobile Variable Mode

Electrical Manual 2008 Medium Duty C Series Conventional Cab

TABLE B Engine Calibrations

PROGRAMMABLE DEFAULT SETTINGS MINIMUM VALUE MAXIMUM VALUE ADJUSTMENT RESOLUTION

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Adjusting the Factory Preset Engine Speed

PTO Engine Shutdown

Electrical Manual 2008 Medium Duty C Series Conventional Cab

Reprogramming the PCM / Using the Tech 2 Scan Tool (Attachment 1)

Electrical Manual 2008 Medium Duty C Series Conventional Cab

STEP CURRENT MENU SELECT

TO ADJUST THE MODE OF OPERATION:

The PTO OPTIONS MENU will appear with the selections:

FO: FAST IDLE