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Article history: Compaction is a crucial topic for asphalt mixture in that the success of mix design greatly depends on the
Received 13 November 2016 compaction method being used, and the asphalt pavement achieves the required density also through
Received in revised form 14 February 2017 sufficient compaction efforts in the field. Therefore, understanding the compaction characteristics of
Accepted 15 February 2017
asphalt mixture is necessary. In this study, the compactability of asphalt mixture was evaluated utilizing
lab asphalt vibratory compactor and three types of mixtures, and an accelerometer was utilized to mon-
itor the vibration properties of vibrator-mixture system. Stiffness measurement values derived from
Keywords:
Intelligent Compaction were employed to characterize and identify the compaction stages of asphalt mix-
Compaction Meter Value (CMV)
Resonant Meter Value (RMV)
ture. Results indicated that the vibratory compaction of asphalt mixture can be classified into three stages
Compaction Control Values (CCV) for all the mixtures, and stiffness parameters can differentiate the compactability of asphalt mixtures.
Asphalt vibratory compactor (AVC) Linear relationships were found between air voids and stiffness parameters with most R square values
greater than 0.5 for three mixtures. The influences of compaction temperature (120 C vs. 140 C) and
underlying layer on the compactability of asphalt mixture were further discussed.
2017 Elsevier Ltd. All rights reserved.
1. Introduction for the workability of asphalt mixture. There are different com-
paction methods in the laboratory to fabricate mixture specimens
The compactability of asphalt mixture in the laboratory is one for performance tests. Nowadays the primary compaction method
of the most crucial factors that influence the results of mix design. in the United States is Superpave gyratory compactor (SGC) devel-
The formation of structure for asphalt mixture mainly depends on oped as the basis for the Superpave mix design method. Marshall
the compaction methods and the specified levels of compaction. Hammer compaction, as a classical method for design purpose
Meanwhile, the way in which how the asphalt mixture is com- back to 1940s, is still used in many cities and counties. In addition,
pacted in the field significantly influences the compaction degree, the Hveem Mix Design uses kneading compactor to simulate the
which is associated with the construction quality of asphalt pave- roller compaction. Other than the above three methods, there are
ment. Therefore, understanding the compactability of asphalt mix- other compaction methods in use, including asphalt vibratory
ture is needed for both design of asphalt mixture and construction compactor (AVC), lab roller compaction, static compaction, etc.
of asphalt pavement. Some comparative studies were performed to evaluate the dif-
Compactability, which is used for evaluating how easy it is to ference among compaction methods. In 1989, Consuegra et al.
compact a mixture in the field [1], is one of the aspects representing evaluated different compaction devices, including the mobile steel
wheel simulator; the Texas gyratory compactor; the California
Corresponding author. kneading compactor; the Marshall impact hammer, and the Ari-
E-mail address: bhuang@utk.edu (B. Huang). zona vibratory-kneading compactor [2]. Khan et al. evaluated the
http://dx.doi.org/10.1016/j.conbuildmat.2017.02.070
0950-0618/ 2017 Elsevier Ltd. All rights reserved.
420 W. Hu et al. / Construction and Building Materials 139 (2017) 419429
compaction methods including Marshall Automatic and Manual The objectives of this study are 1) to understand the com-
Impact Compaction; California Kneading Compaction; and Gyra- paction process of asphalt mixture by analyzing the response of
tory Shear Compaction with two different angles of gyration in vibrator-mixture system; 2) to correlate the response-derived stiff-
1998 [3]. From these studies, gyratory compaction method demon- ness with the volumetric parameter to evaluate the compactability
strated the ability to produce mixtures with engineering properties of asphalt mixture. The asphalt mixtures were compacted utilizing
nearest to those determined from field cores. Furthermore, adjust- the AVC. The response of vibrator-mixture system was monitored
ments on compaction parameters of the gyratory are necessary to by one-dimension accelerometer. The response-derived measure-
better simulate the mechanical properties of pavement cores [4]. ment values associated with the stiffness properties were
Between 2012 and 2014, by using the discrete element method employed to characterize the compaction stiffness of asphalt mix-
(DEM), Chen et al. revealed that there are significant effects of ture. The asphalt mixture used in this study included two dense
compaction methods on air void distribution in both vertical and graded mixtures for surface course and binder course and one
lateral distributions [57]. Open Graded Friction Course (OGFC) mixture.
As gyratory compaction method is widely accepted for mix
design, some measurements were developed from the densifica-
tion curve to evaluate the compactability of asphalt mixture. The 2. Methodology and materials
Compaction Energy Index (CEI), which is defined as the area from
the 8th gyration to 92% of the maximum theoretical specific grav- 2.1. Asphalt vibratory compactor
ity (Gmm) in the densification curve, indicates the variation of the
shear resistance effort of mixtures [4,8,9]. Bill Pine proposed the AVC was employed to evaluate the compact properties of
concept of locking point, which is defined as the first gyration asphalt mixture. AVC mainly consists of a compactor assembly
in which three gyrations are at the same height preceded by two and a vibratory compactor unit. The compactor assembly is a steel
sets of two gyrations at the same height [10,11]. The locking loading frame equipped with compactors, noise absorbing sup-
point of a mixture is believed to be capable of preventing over- ports and isolators. The vibratory compactor unit consists of two
compacting in the Superpave gyratory compactor. During the com- vibratory motors with an output frequency of 3560 round per min-
paction process the aggregate particles are brought closer to ute (RPM) and a force of 1886 lbs. Therefore, the fundamental fre-
achieve dense state of compactness and less void among the parti- quency of vibrator is round 60 Hz.
cles, and they lock up and develop a stable structure as compaction Two accelerometers are used to monitor the vibratory charac-
proceeds further [12]. The slope of the densification curve from the teristic of AVC during compaction. The accelerometer measures
SGC is considered as a possible compaction characteristic that acceleration through an integrated circuit in which there is flexible
relates to the densification of an asphalt mixture. The densification fingers carved in silicon. These fingers flex and lead to the
slope is computed as the slope of the percent of maximum density changes of capacitance when subjected to acceleration and decel-
(%Gmm) versus the log number of gyrations from gyration 10 to eration. By monitoring and recording the change of voltage due
the end of compaction. Leiva and West evaluated the compactabil- to the capacitance changes, the accelerometer uses this analogy
ity of asphalt mixture by the above laboratory parameters. Results signal to indicate the change of acceleration. In this study, two
indicated that these parameters are capable of describing the com- single axis accelerometers with different measuring ranges,
pactability of asphalt mixture in the laboratory [1]. 50 m/s2 with an accuracy of 0.5 m/s2 and 245 m/s2 with an
The lab vibratory compaction method can also be used to sim- accuracy of 2.45 m/s2 respectively, was utilized to record the
ulate the influence of breakdown rollers on the compaction of acceleration. Both accelerometers have a same frequency response
asphalt mixture in the field. Based on the hypothesis that a vibra- from 0 to 200 Hz, and the accelerometer readings were sampled at
tory compactor and the hot-mix-asphalt (HMA) form a coupled 1000 Hz. Three locations on the vibrating compaction assembly
system having unique vibration properties, Commuri and Zaman were tested first as shown in Fig. 1, and the results showed that
developed a compaction analyzer based on Neural Network (NN) the signal from location C was more damped than other locations
to continuously predict the density of asphalt mixture in 2008 since it is close to the pneumatic actuator, which can offer an
[13]. In their analyzer, the neural network classifier is employed adjustable static compaction force similar to the static load of
to analyze the entire frequency spectrum of acceleration of vibra- roller. Therefore, two accelerometers were installed on location A
tory compactor and to classify these vibratory components into and B correspondingly. During the test, it was found that the
different compaction levels. They also implemented this concept amplitude of the fundamental frequency was usually larger than
into intelligent asphalt compaction analyzer (IACA) for quality con- the scope of low-g accelerometer. Therefore, the data analysis
trol in the field [14]. Sebesta et al. also utilized the dynamic was primary based on the record of high-g accelerometer, and
response of Impact Hammer to evaluate the compaction properties was checked with the data form the low-g accelerometer.
of base and subgrade materials [15].
The previous studies indicated that there are two ways of eval- 2.2. Discrete-Time Fourier Transform
uating the compactability of asphalt mixture. The measurements
developed from the densification curve evaluate the compactabil- Discrete-Time Fourier Transform was utilized to perform the
ity of asphalt mixture in terms of volumetric properties, whereas response analysis. The paving material is subjected to the periodic
the dynamic response obtained from the vibratory compaction excitation during the vibratory compaction. The excitation can be
describes the compactability from compaction stiffness of asphalt separated into harmonic components by Fourier series. The origi-
mixture. This study will focus on the evaluation of compactability nal signal x(t) in the time domain can be converted into frequency
of asphalt mixture in terms of the response derived stiffness char- domain by Fourier Transform as Eq. (1).
acteristics of asphalt mixture. Previous researches revealed that Z 1
Intelligent Compaction (IC) technology for the soil compaction is Xjx xtejxt dt 1
1
more advanced than IC for HMA compaction [16,17]. The results
in this study may provide useful information and reference to where j = imaginary unit; x = frequency; t = time.
understand the compaction process of asphalt mixture and deter- The signal was collected at a fixed time interval of T. Consider-
mine suitable compaction requirements for the construction of ing N samples were taken from x(t), Eq. (2) may close to the orig-
asphalt pavement using IC technology. inal signal with high sample rates.
W. Hu et al. / Construction and Building Materials 139 (2017) 419429 421
Z 1 Z N1T
the first harmonic and the amplitude of the fundamental frequency
Xjx xtejxt dt xtejxt dt 2
1 0
of the roller drum had a significant relationship with the com-
paction level achieved [20]. Based on that, the CMV is calculated
Eq. (3) is the discrete form of Eq. (2). as Eq. (5):
X
N 1
A2 X
Xjx xnejxnT : 3 CMV C 5
0 AX
Eq. (3) represented the complex Fourier series, where the fun- where C = constant, A2X = acceleration amplitude of the first har-
damental frequency x. 0ith period T0 can be written as Eq. (4). monic component of the vibration, AX = acceleration amplitude of
the fundamental component of the vibration.
2p
x0 : 4 The Resonant Meter Value (RMV) provides an indication of the
T0 drum behavior (e.g., continuous contact, partial uplift, double
Fast Fourier Transform algorithm was employed to perform dis- jump, rocking motion, and chaotic motion). RMV is defined as Eq.
crete Fourier transform in this study. Also, short-term Fourier (6).
transform was utilized to perform time frequency analysis for A0:5X
obtaining the spectrum of acceleration. RMV C 6
AX
In this study, the signal length of acceleration for frequency
analysis was one second. It should be noted that the signal length where A0.5X = subharmonic acceleration amplitude caused by
influences the amplitude of signal at frequency domain. On one jumping. Theoretically, RMV = 0 indicates that the drum is in a con-
hand, with the increase of signal length, the amplitude of funda- tinuous contact. When RMV > 0, the drum enters a double jump
mental component of vibration may decrease. Meanwhile, the sig- mode and transitions to chaotic modes. Several previous researches
nal amplitudes of other harmonic components may be eliminated show that the drum behavior affects the CMV measurements
due to the introduction of different vibration properties within [21,22]. Therefore, CMV must be interpreted in conjunction with
the signal length. On the other hand, the decrease of signal length the RMV measurements.
will decrease the computing speed. It may also increase the influ- As a relative stiffness index, the Sakai CCV is similar to CMV,
ence of noise on frequency analysis. Based on the trial analyses, it which is also determined from the measured acceleration data
was found that the signal length of 1 s is capable of identifying the but based on more harmonic frequency components. The concept
change of vibration properties during the compaction. of the CCV is that the roller drum starts to enter into a jumping
motion as the ground stiffness increases, resulting in vibration
2.3. Measurement values (MV) accelerations at various frequency components. CCV is defined as
Eq. (7).
The measurement values (MV) were developed to characterize A0:5X A1:5 A2X A2:5X A3X
the stiff properties of paving materials during field construction CCV 100 : 7
AX A0:5X
when the industry developed IC technologies. Different vendors
use different types of MV [18], which may be defined by either where, A3X is the acceleration amplitude of the second harmonic
vibration frequency analysis or mechanical models. In this study, component of vibration; A1.5X and A2.5X are the acceleration ampli-
the measurement values developed from vibration frequency anal- tude of the 1.5 and 2.5 fundamental frequency of vibration. The con-
ysis were considered. Two different vibratory-based ICMV systems, cepts of CMV and CCV are illustrated in Fig. 2. It should be noted
the Compaction Meter Value (CMV) and the Compaction Control that all the manufacturers employ proprietary data recording and
Values (CCV), were used to quantify the process the lab vibratory filtering methods using proprietary software.
compaction.
CMV is a dimensionless compaction parameter that depends on 2.4. Materials
roller dimensions (i.e., drum diameter and weight) and roller oper-
ation parameters (e.g., frequency, amplitude, and speed) and is In this study, both dense graded and open graded asphalt mix-
determined using the dynamic roller response [19]. In 1980 Thun- ture were included. Two dense graded asphalt mixtures were
der and Sandstrm found that the ratio between the amplitude of selected. They are common used asphalt mixture for wearing
422 W. Hu et al. / Construction and Building Materials 139 (2017) 419429
course and binder course in Tennessee, called D-mix and was 8.89 cm. All samples were compacted for a fixed time of 25 s.
B-mix, respectively. The aggregate for D-mix consisted of gravel, The compaction process was firstly characterized by the time-
#10 limestone and natural sand, whereas that for B-mix consisted frequency spectrum of acceleration of compact unit. Then the evo-
of gravel, #7 limestone and natural sand. As for the open graded lution of compaction for HMA was investigated by analyzing both
friction course (OGFC), to ensure the bonding between aggregate stiffness properties and volumetric properties. Finally, the influ-
particles, it employed PG 76-22 bitumen as the binder, and the ence factors on compactability of HMA were discussed.
aggregate for OGFC consists of gravel and #7 limestone. The grada-
tion and volumetric properties of each mixture were listed in
Table 1. 3. Identification of different compaction stages of vibratory
compaction
2.5. Test procedures
3.1. Vibratory properties of HMA
The experimental design used in this study was illustrated in
Fig. 3. The loose asphalt mixture was placed in a rectangular mold Fig. 4 illustrated the amplitude of acceleration at frequency
with 38.1 cm in length, 16.51 cm in width and 8.89 cm in depth. It domain under two loading scenarios: empty loaded and loaded.
should be noted that the mold shape has an edge effect on asphalt Fig. 4-(a) indicated the oscillatory properties of the vibrator at
mixture compaction. The asphalt mixture compacted in tetragonal empty loaded condition. The single-peak of amplitude at 60 Hz
mold may have less even air voids distribution in lateral direction was generated by the vibrators in the compact unit. The funda-
than that in cylinder mold [5]. For each sample, the loose thickness mental component of vibration was determined by the output
Table 1
Gradation and volumetric properties for each asphalt mixture.
Fig. 4. Relationship between frequency and Amplitude of acceleration under two loading scenarios.
force and frequency of compact unit. As a comparison, when stage in which there were no significant changes of signal strength
loaded, the peak value of amplitude at fundamental component in time-frequency spectrum of acceleration.
of vibration decreased as illustrated in Fig. 4-(b). Meanwhile, there
were several peaks at harmonic and/or subharmonic frequency 3.2. Characterization of the stiffness property of asphalt mixture at
components. The presence of amplitude peaks at fundamental different compaction stages
component, harmonic and subharmonic component are believed
to be associated with the increase of stiffness for compacted mate- Measurement values are defined based on the amplitude peaks
rial. Therefore, it is possible to evaluate the stiffness of compacted at specified frequencies. These frequency components include fun-
materials by analyzing the change of amplitude of these vibratory damental component, harmonic/subharmonic components. The
components. spectral properties can be quantitatively evaluated by calculating
Fig. 5 illustrated the time-frequency spectrum of acceleration the ratios of amplitude values. The changes of measurement values
for different asphalt mixtures. The fundamental frequency of during vibratory compaction for different mixtures were illus-
compactor-material contact system was pointed out in the figures. trated from Figs. 68. The measurement value was calculated at
During the compaction process, there was an increase of funda- the time interval of one second with the sample rate of 1000 Hz.
mental frequency from 0 Hz to oscillation frequency of compact The error bars represented the standard deviation from
unit (58 Hz), followed by a stably decrease. Then, there was a fluc- replications.
tuation of fundamental frequency for each mixture. Finally, there Fig. 6 illustrated the change of CMV during vibratory com-
tended to be a stable stage after that fluctuation. The color scale paction for different mixtures. CMV is the ratio of acceleration
in the spectrum indicated the strength of acceleration signal. There amplitude at the first harmonic component to the fundamental
were stronger signals at fundamental frequency and each har- component. As shown in Fig. 6, CMV gradually increased within
monic and subharmonic frequencies. The stronger signals corre- the first ten seconds, followed by a sudden increase with an
spond to the peaks in the frequency domain of acceleration as increased standard deviation. Finally, the CMV value remained
shown in Fig. 4. stable for each mixture. It was found that the CMV for B-mix was
One can infer from Fig. 5 that the process of lab vibratory com- slightly higher than 50, while those for D-mix and OGFC were
paction may consist of different stages. During the initial stage of slightly lower than 50.
compaction, the fundamental frequency of compact unit was close Generally, three stages can be identified in accordance with the
to that of empty loaded. As the loose mixture becomes denser, change of CMV during compaction. At the first stage, CMV gradu-
the stiffness of mixture increases. Accordingly, the fundamental ally increases with a relatively small standard deviation. Following
frequency of compactor-material system decreased. There was a the first stage, there was a distinct increase in CMV at the second
fluctuation in time-frequency spectrum during the entire com- stage. It seems that CMV also exhibited large variability within this
paction process. Following this fluctuation, there seemed a stable stage, which may be attributed to the chaos state due to the
424 W. Hu et al. / Construction and Building Materials 139 (2017) 419429
Fundamental frequency
(a) B-mix
Fundamental frequency
(b) D-mix
Fundamental frequency
(c) OGFC
Fig. 5. Time-frequency spectrums of acceleration.
W. Hu et al. / Construction and Building Materials 139 (2017) 419429 425
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