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ISBN 978-2-87997-395-1
SURFACE HARDENING OF STAINLESS STEELS
Contents
Cover photos
Expanite, Hillerd (DK) (left)
iStockphoto (top right)
Bodycote Hardiff, Dsseldorf (D) (bottom right)
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1
SURFACE HARDENING OF STAINLESS STEELS
1 Introduction
2
SURFACE HARDENING OF STAINLESS STEELS
2 Principle
Surface hardening includes a wide variety There are three distinctly different ap-
of techniques. Most often it is used to im- proaches to the various surface-hardening
prove the wear resistance of parts without methods [7]:
affecting the softer, tough base material 1. Thermochemical diffusion methods,
necessary to resist impact occurring during which modify the chemical composition
operation. of the surface with hardening species
such as carbon, nitrogen and boron. Dif-
Wear involves the physical removal of fusion methods allow effective hardening
material from a solid object. It can be of the entire surface. They can be used for
divided into three categories: abrasive, both single parts and batches.
adhesive and fatigue wear. 2. Applied energy or thermal methods,
Abrasive wear is when two surfaces rub which do not modify the chemical com-
together and the harder surface grinds position of the surface but rather improve
away the softer. It can be characterized properties by altering the surface struc-
by a rough appearance. Often, work ture that is they produce a quench-hard-
hardening of the surface can occur. ened surface, without additional alloying
Adhesive wear, like abrasive wear, is species. They can be used to harden the
caused by loaded surfaces rubbing to- entire surface or only part of it (selective
gether. With adhesive wear, high local- surface-hardening).
ized temperatures are created by friction 3. Surface coating or surface-modification
at the tips of opposing asperities on rub- methods, which involve the intentional
bing surfaces. These tips can deform and build-up of a new layer on the steel sub-
weld together, due to localized temper- strate.
atures. They either break and fall away as
debris or are cold-welded together. Various process methods for the surface
Fatigue wear occurs whenever a surface hardening of steels are shown in Table 1.
is subjected to repeated high-stress These long-established techniques are
load. Wear rates are less affected by tem- continually improved and remain among
perature than is corrosion [6]. the most widely applied ones. This publica-
tion discusses the most important surface-
hardening methods used on stainless steels
(marked in italics in the following table).
3
SURFACE HARDENING OF STAINLESS STEELS
1
Physical vapour deposition is discussed in the Euro Inox publication Colouring Stainless Steel, Materials and Applications
Series, Volume 16, http://www.euro-inox.org/pdf/map/ColouringStainlessSteel_EN.pdf
4
SURFACE HARDENING OF STAINLESS STEELS
Table 2. Typical characteristics of thermochemical diffusion treatments for stainless steels [7, 8]
Nitriding/Carburising/Nitrocarburising
Other
5
SURFACE HARDENING OF STAINLESS STEELS
6
SURFACE HARDENING OF STAINLESS STEELS
2
More information on specific heat treatment conditions of different stainless steels can be found in the Euro Inox publica-
tion Stainless Steels: Tables of Fabrication Parameters, Materials and Applications Series, Volume 17,
http://www.euro-inox.org/pdf/map/Tables_Fabrication_Parameters_EN.pdf
7
SURFACE HARDENING OF STAINLESS STEELS
case. Stabilised or low-carbon grades are Ferritic stainless steels. Ferritic stainless
recommended for nitriding, for the obvi- steel grades are non-hardenable by con-
ous reason that the nitriding temperature ventional heat treatment methods. How-
of approximately 540 C is in the sensitis- ever, the grades on which surface hard-
ing range. The nitrided case that can be ening can be successfully applied include
achieved on austenitic grades is very thin 1.4016 (430) and 1.4749 (446).
and seldom above 0.125 mm. In addition,
it seriously impairs resistance to corro- Precipitation-hardening stainless steels.
sion in most media. Nitriding austenitic Steel grades such as 1.4542, 1.4548 (17-4
stainless steels is therefore only carried PH), 1.4564, 1.4568 (17-7 PH), 1.4545 (15-
out for highly specialised applications 5 PH), 1.4980 (A-286) can be successfully
for example, when the material must be nitrided.
non-magnetic and still have an abrasion-
resistant surface [14].
Distance below surface, 0.0001 in. Distance below surface, 0.0001 in.
0 2 4 6 8 0 2 4 6 8
1600 1600
Hardness, HK
800 800
400 400
0 0
1600 1600
Hardness, HK
800 800
400 400
0 0
0 50 100 150 200 250 0 50 100 150 200 250
Distance below surface, m Distance below surface, m
Figure 1. Hardness related to case depth for four stainless steels that were annealed prior to nitriding. The anneal-
ing temperature was 1065 C for steel grades 302 and 1.4541 (321), 980 C for steel grade 1.4016 (430) and 900 C
for steel grade 1.4749 (446). Hardness is measured in Knoop values [9].
8
SURFACE HARDENING OF STAINLESS STEELS
Table 3. Surface hardness ranges and case depth for some corrosion-resistant and acid-resistant steels [7]
300
Austenitic (300 series)
525 C
Depth of case, 0.001 in.
200 8
Depth of case, m
550 C
Duration of nitriding, h
Figure 2. Comparison of the nitriding characteristics of austenitic (300 series) and martensitic (400 series) stain-
less steels, single-stage nitride at 525 C and 550 C [9]
9
SURFACE HARDENING OF STAINLESS STEELS
3.3 Plasma (ion) nitriding and liquid cross-sections [9]. However, it should be
nitriding noted that the presence of chromium ni-
trides is also an indicator of reduced corro-
Plasma (or ion) nitriding is a method of sur- sion resistance. This process is particularly
face hardening that uses glow-discharge suitable for stainless steels.
technology to introduce elemental nitro-
gen to the surface of a metal part, for sub- Liquid nitriding is performed at tempera-
sequent diffusion into the material. In a tures above 500 C in a molten, nitrogen-
vacuum, high-voltage electrical energy is bearing, fused-salt bath containing either
used to form plasma, through which nitro- cyanides or cyanates. Cyanide-free liquid
gen ions are accelerated to impinge on the nitriding salt compositions have also been
workpiece. This ion bombardment heats introduced. However, in the active bath, a
the workpiece, cleans the surface and pro- small amount of cyanide, generally up to 5
vides active nitrogen. It actually avoids the %, is produced as part of the reaction. This
need to remove the passive layer, as this is is a relatively low concentration and these
removed by sputtering prior to the nitriding compositions have gained widespread ac-
phase. Ion nitriding provides better con- ceptance within the heat-treating industry
trol of case chemistry and uniformity and because they contribute substantially to the
has other advantages, such as lower part alleviation of a potential source of pollution.
distortion than conventional gas nitriding. Liquid nitriding treatments result in some
For most ferrous alloys, the diffusion zone loss of corrosion resistance because the
formed by nitriding cannot be seen in a met- formation of nitrides and carbides depletes
In stainless steel cutlery, allographic image, because the coherent adjacent matrix areas. Corrosion data based
surface hardening is precipitates are generally not large enough on weight loss indicates that in some cases
available as an option to to resolve. In stainless steels, the chromium liquid-nitrided stainless steels face some
improve wear resistance.
level is high enough for extensive nitride loss of corrosion resistance. However, these
Photo: WMF, Geislingen
(D) formation, which can be seen in etched materials remain largely superior to untreat-
ed carbon and low-alloy steels [9].
10
SURFACE HARDENING OF STAINLESS STEELS
11
SURFACE HARDENING OF STAINLESS STEELS
Nitrocarburising can
also be successfully
applied in small bores
and even in very small
cavities. Photos: Body-
cote Hardiff, Dsseldorf
(D) left and Expanite,
Hillerd (DK) right
12
SURFACE HARDENING OF STAINLESS STEELS
Steel designation
Approximate Applications
EN Number EN Name
AISI/ASTM
13
SURFACE HARDENING OF STAINLESS STEELS
Surface hardening by applied energy in- causes the outer surface of the part to heat
cludes conventional thermal treatments to a temperature within or above the trans-
such as induction hardening and flame formation range. The process is followed by
hardening and high-energy treatments, immediate quenching. It is an electromag-
such as laser or electron beams. All these netic process, using a copper inductor coil
methods can be classified as thermal treat- fed a current at a specific frequency and
ments without chemistry changes. The power level.
modification of the surface is done by aus-
tenitising the steel followed by fast cooling, Only martensitic stainless steels can be
which leads to the formation of martensite. hardened using this process. Induction
The entire surface of the application can be hardening is favoured for components sub-
treated, or only a part of it. When the heat- jected to heavy loading, especially parts
ing is done locally, the treatment is called that experience torsional loading and sur-
selective surface hardening [7]. faces that experience impact forces. Typical
applications of induction-hardening include
4.1 Induction hardening gears, shafts, spindles mostly symmetri-
cal parts [18].
The induction hardening process is used
to increase wear resistance, surface hard-
ness and fatigue life through the creation
of a hardened surface layer, while main-
taining an unaffected core microstructure.
The parts to be heat-treated are placed in-
side a copper coil then heated above their
transformation temperature by applying an
alternating current to the coil. The alternat-
ing current in the coil induces an alternating
magnetic field within the workpiece, which
Table 5. Induction-hardenable stainless steels and their approximate induction austenitising temperatures
1.4021 X20Cr13
1.4028 X30Cr13
420 > 0.15 1065
1.4031 X39Cr13
1.4034 X46Cr13
14
SURFACE HARDENING OF STAINLESS STEELS
5 Costs
Cost must be weighed against the perfor- the time required for a given surface
mance required from the surface-treatment treatment
system. A low-cost surface treatment that fixturing, masking and inspection costs
fails to perform its function is a wasted ex- final finishing costs
pense. Unfortunately, it is nearly impossible material costs
to give absolute comparative costs for dif- energy costs
ferent surface-engineering options. Prob- labour costs
ably the most important factor concerning environment-related costs (for example,
the cost of producing a wear-resistant sur- disposal of spent solutions)
face on a part is part quantity. Treating many expected service life
parts usually allows economies in treat-
ment and finishing. Another consideration Because of these various factors, it is diffi-
when assessing surface-treatment costs is cult to compare costs with a high degree of
part size. There are critical sizes for each accuracy [7].
surface-treatment process above which the
cost of obtaining the treatment may be high.
Other factors to be considered are:
15
SURFACE HARDENING OF STAINLESS STEELS
6 Summary
There are several processes by which the It is common belief that surface-hardening
surface of stainless steels can be success- techniques diminish the original corrosion
fully hardened [19]. These processes not resistance of stainless steels. The latest
only improve the hardness of the surface techniques developed show that this is no
but also increase the materials scratch and longer the case and that corrosion resist-
wear resistance. Such surfaces are also used ance can be retained. Services are available
in applications where galling is an issue or from specialised companies, some of them
cutting edges are required (for example, in offer also plug-and-play technologies.
medical equipment). All processes showed
in this publication are based on altering the
original surface without an additional layer
being applied, which might peel or wear off.
16
SURFACE HARDENING OF STAINLESS STEELS
7 References
17
ISBN 978-2-87997-395-1
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