Beruflich Dokumente
Kultur Dokumente
21/03/2005
Article 4 1. Each Member shall, in consultation with the most representative o
rganizations of employers and workers concerned, taking into account national co
nditions and practice, formulate, implement and periodically review a coherent n
ational policy on safety and health of workers and the environment work. 2. Th
is policy shall aim to prevent accidents and damage to health that are a consequ
ence of the work, relate to the work activity or supervene at work by minimizing
, as far as is reasonably practicable, the causes of hazards inherent in the wor
k environment. 6 NR 13 - Boilers and Pressure Vessels
ILO Conventions
21/03/2005
Article 8 Each Member shall adopt, by law or regulation or any other method co
nsistent with national conditions and practice, and in consultation with represe
ntative organizations of employers and workers concerned, the necessary measures
to give effect to Article 4 of this Agreement. Article 9 1. The enforcement o
f laws and regulations concerning safety, hygiene and working environment should
be ensured by a system of inspection is appropriate and sufficient. 2. The co
ntrol system should provide for appropriate penalties for violations of the laws
or regulations. 7 NR 13 - Boilers and Pressure Vessels
Legal Grounds
Chapter V THE SAFETY AND OCCUPATIONAL HEALTH Article 200 - The Ministry of Labor
to establish additional provisions to the standards mentioned in this chapter,
bearing in mind the peculiarities of each activity or sector of employment, part
icularly regarding:
I - measures to prevent accidents and personal protective equipment in construct
ion, demolition or repairs;
21/03/2005
NR 13 - Boilers and Pressure Vessels
9
Legal Grounds
Ordinance 3214/78
It is for the Regional Labor Office to make inspection of compliance to the Regu
latory Standards WRD / ES: Del. Tarciso Celso Vieira de Vargas DRT / SP: mean of
4 assessments per day (assuming all NR's)
Annual visit: risk and risk 4 3 Every two years: risk 2 Every 3 years: a risk
NR 13 - Boilers and Pressure Vessels
21/03/2005
11
2 - History
Worldwide
Nineteenth century: steam as an energy source Accident boilers: God's work! Crea
tion of ASME: 1880 protests in 1905 (50 000 casualties per year) U.S. Legislatio
n: 1908 ASME Code: 1914 National Board Inspection Code: 1919
13
21/03/2005
NR 13 - Boilers and Pressure Vessels
In Brazil
First version: 1978 First review: 1984 (operators and the definition of serious
and imminent) Second Revision: 1994 (after an accident on Refinery) ABNT NB-55 (
safety inspection of boilers stationary) ⇒ NBR 12 177 Order 16 (2001) Inmetro: S
PIE
NR 13 - Boilers and Pressure Vessels
21/03/2005
14
Major industrial accidents
1976 - Sevezo - 500 dead 1984 - Bhopal - 2500 deaths in 1998 - Nigeria - 700 dea
d 1986 - Chernobyl - 500,000 deaths in 1972 - REDUC - 37 dead 1984 - Cubatão - 5
08 dead
21/03/2005
NR 13 - Boilers and Pressure Vessels
15
ILO Convention 174 (1993)
Prevention of major industrial accidents (accidents Extended): beyond the limits
of the company Brazil is a signatory since 2001 Example: pole Camaçari cu
rrent Accidents: pipes and ducts (range over large areas populated)
21/03/2005
NR 13 - Boilers and Pressure Vessels
16
21/03/2005
Rio Iguaçu (Paraná) Source: Report on the Internet
NR 13 - Boilers and Pressure Vessels
17
21/03/2005
Refinery in Algeria (Africa), boiler accident (5 photos) Source: Report on the I
nternet
NR 13 - Boilers and Pressure Vessels
18
21/03/2005
NR 13 - Boilers and Pressure Vessels
19
21/03/2005
NR 13 - Boilers and Pressure Vessels
20
21/03/2005
NR 13 - Boilers and Pressure Vessels
21
21/03/2005
NR 13 - Boilers and Pressure Vessels
22
3 - Purpose
Goal NR 13
Control over the state of equipment, trying to protect the physical integrity of
employees (CLT) as a function of potential energy accumulated Definition of cri
minal liability in the event of noncompliance and / or accidents
21/03/2005
NR 13 - Boilers and Pressure Vessels
24
Equipment covered
Boilers
20000 in Brazil, 200 in large enterprises (10 in CST) 5 million in Brazil and 70
,000 in large enterprises (900 in ~ CST) shall comply with NR 13 (contractual) a
udits (co-responsibility)
25
Pressure Vessels
21/03/2005
NR 13 - Boilers and Pressure Vessels
NR's related
The NR's down mainly involve the personal security and Occupational Medicine
21/03/2005
NR 13 - Boilers and Pressure Vessels
29
Qualified professional
Signing legal documents Mechanical Engineer with registration in CREA (assignmen
ts of Law 5194/66) has responsibility for the acts pertaining to Legislation (ch
arged or not) is the technical manager of the company
21/03/2005
NR 13 - Boilers and Pressure Vessels
30
13.1.2 For purposes of this NR, it is considered "Qualified Professional" who ha
s legal competence to practice the profession of engineer in activities relating
to project construction, operation and maintenance of monitoring, inspection an
d supervision of inspection of boilers and vessels pressure in accordance with p
rofessional regulations in force in the country
21/03/2005 NR 13 - Boilers and Pressure Vessels
31
Violation and penalties
Expiration notification
Deadlines: 60d, 120d and> 120d Dual seen
21/03/2005
NR 13 - Boilers and Pressure Vessels
32
Responsibility (accident)
Data Handbook:
13.3.1 Each boiler must have "Operation Manual" updated in English in place of e
asy access to operators, containing at least:
a) procedures for starting and stopping, b) Procedures and operating parameters
of routine c) procedures for emergency situations, d) general safety procedures,
health and environmental preservation.
21/03/2005
NR 13 - Boilers and Pressure Vessels
48
Operating Requirements
Pressure vessels categories I and II also must have the operation manual (same r
equirements) Schooling minimal (grade 1) specific training (minimum curriculum i
n Annex I) Stage supervised practical standard for internal operational areas
NR 13 - Boilers and Pressure Vessels
21/03/2005
49
Requirements for Inspection
Safety Check:
Initial
Before the entry into operation at the place of operation Exam internal an
d external hydrostatic test Test accumulation boiler criteria defined by PH
21/03/2005
NR 13 - Boilers and Pressure Vessels
50
Requirements for Inspection
Safety Check:
Periodic
Investigations Internal and external hydrostatic test Criteria defined by
PH respecting the deadlines set
21/03/2005
NR 13 - Boilers and Pressure Vessels
51
Caldeira A, B or CA, B or C (Alkali) A (with annual test of the SV) Special
Term 12 months 12 months 24 months 40 months
21/03/2005
NR 13 - Boilers and Pressure Vessels
52
Requirements for Inspection
Safety Check:
Extraordinary
Accident or occurrence affecting the safety or repair major change After i
nactivity Change location Criteria defined by PH
21/03/2005
NR 13 - Boilers and Pressure Vessels
53
Requirements for Inspection
Safety Check:
When viable, may be replaced by the hydrostatic test when feasible, may be repla
ced by equivalent END safely
Hydrostatic Test
Upon PH reports
21/03/2005
NR 13 - Boilers and Pressure Vessels
54
21/03/2005
NR 13 - Boilers and Pressure Vessels
55
21/03/2005
NR 13 - Boilers and Pressure Vessels
56
Requirements for Inspection
Boilers A and B
Calibration in the same period of regular monthly Manually operated when there i
s a change (reform, operational parameter, MAWP, pipe) Calibration in the same p
eriod of internal examination
NR 13 - Boilers and Pressure Vessels
Boiler B and C
Pressure Vessels
21/03/2005
57
Requirements for Inspection
Inspection Report
Inspection Report
Recommendations Inspection Date for Signing of the new inspection PH (CREA) and
the inspectors who performed services in the registry Note Security Filing Amend
ment right of plate (if necessary)
NR 13 - Boilers and Pressure Vessels
21/03/2005
59
Maintenance Requirements
Repairs or alterations must follow the code of design alteration or repair proje
cts:
Registration Issue equipment Automatic Service Order Control deadlines All speci
alties
Guard documentation (and access control) controlled internal standards Audit Doc
uments
NR 13 - Boilers and Pressure Vessels
21/03/2005
62
Register with Management Special
21/03/2005
NR 13 - Boilers and Pressure Vessels
63
Certification
Requires compliance with legal requirements creates a managing risks in the work
place 27 firms already certified
SPIE
21/03/2005
NR 13 - Boilers and Pressure Vessels
64
7 - Domain technological
Test
Qualified professional in SNQC or ASNT Acceptance criteria for Visual defects, n
on-destructive inspection of welded joints Maps (scales) to treat discontinuitie
s
21/03/2005
NR 13 - Boilers and Pressure Vessels
66
Non-destructive testing
Conventional
LP, MP, ME, U.S. eddy current, acoustic emission Phased-array, ACFM, TOFD, Iris
Climbing industrial
Unconventional
Advanced
21/03/2005
NR 13 - Boilers and Pressure Vessels
67
21/03/2005
NR 13 - Boilers and Pressure Vessels
68
Inspection Equipment
Determines the remaining factor of resistance (to reach the failure criterion) e
g boilers with 25 years API RP 579, BS 7920, Fracture Mechanics Eg found broken
on the inspection
NR 13 - Boilers and Pressure Vessels
21/03/2005
70
Integrity Evaluation
Tension
Fracture (avoided by inspection) Defect Tenacity
21/03/2005
NR 13 - Boilers and Pressure Vessels
71
Interesting links
Abend (www.abende.org.br)
IBP (www.ibp.org.br)
ABM (www.abmbrasil.com.br)
21/03/2005
72
8 - Inspection Service itself
SPIE
Service's own inspection equipment certified by INMETRO through product certific
ation body (IBP) Creates staff training, work patterns and effective minimum acc
eptable Advantages:
21/03/2005
NR 13 - Boilers and Pressure Vessels
79
10 - Management in CST
Own team
Participation of staff of the Operation and Process Control (Electrical and Inst
rumentation)
NR 13 - Boilers and Pressure Vessels
21/03/2005
81
Team hired
Should be transferred and trained quality management NBR ISO 17020 (service prov
iders END) SNQC (Abend): certification of NDT Inspectors
NR 13 - Boilers and Pressure Vessels
Quality:
21/03/2005
83
Companies providing
Brazil ISQ - Welding and Quality Institute
Sofla Engineering
Proenge Engineering
MKS
Just for example, there are others on the market. Companies mentioned have engin
eering and inspection with NDT.
German Engineering
PASA
21/03/2005
84
11 - Doubts / questions
Contact