Renewal Parts Data

33-790-1H
Page 1

October, 1996
Supersedes Renewal Parts Data 33-790-1G
pages 1-20 dated December, 1988
Mailed to: C, D, E/33-700

Westinghouse
DS and DSL
Low Voltage
Power Circuit
Breakers and
Cell Parts

Contents Pages
DS Breaker (Front and Rear View) 2
Procedure for Identifying Breaker Type 2
Ordering Instructions 3
Sample Order Form 3
Pole Units 4-7
Arc Chutes 8
Barriers 9
Main Disconnecting Contacts 10
Levering Mechanism 11
Mechanism and Related Parts 12-13
Control Components 14-16
Automatic Tripping System 17-19
Current Sensors 20
DSL Current Limiting Breakers 21
Switchgear Cell Parts 22-25
Accessories and Other Parts 26-27
Switchgear Cell Provisions
and Upgrades 28
Recommended Spares 28

October, 1996
Renewal Parts Data
33-790-1H
Page 2

DS LOW VOLTAGE POWER CIRCUIT BREAKERS

Escutcheon Plate
Digitrip Trip Unit
Inside Wiring Guide
Nameplate
Outside Wiring Guide

Shutter Emergency
Charging Handle
Drawout Unit
Position Indicator
Open-Close Indicator

Padlock Plate
Close Bar
Trip Plate

Spring Charge Indicator

Front Cover

Figure 2.1 DS-416 Breaker Front View

Automatic Trip Auxiliary Switch Secondary Disconnect

Digitrip Trip Unit
Relay (ATR) Wire Guide Arc Chutes Contact Mounting Frame
Rating Plug Auxiliary Secondary
Auxiliary Switch Switch Disconnect
PT Module Contact Cover
(700 and 800
Only)
Moving
Secondary
Auxiliary Disconnect
Current Contacts
Sensors
Emergency
Charging
Handle
Main
Disconnect
Contacts
Levering
Shunt Mechanism
Trip Assembly

Direct Sensors
Levering
Trip
Device Roller
Actuator
Arm (4 per Breaker)
Opening Spring
Overcurrent Spring Charge Motor
Trip (Power Operated
Switch Breakers Only)

Figure 2.2 DS-416 Breaker with Front Cover Removed Figure 2.3 DS-416 Breaker Side View without Barriers

October, 1996
 Renewal Parts Data
33-790-1H
Page 3

PROCEDURE FOR ORDERING INSTRUCTIONS

IDENTIFYING BREAKER TYPE

A breaker is identified by the data found on the nameplate. 1 . Check the nameplate to identify the type of
Shop Order or S.O. numbers were used to identify breaker you have. (If adding accessories or
breakers until September 1990. These S.O. numbers options to existing breakers, you must also
were usually seven characters constructed with two provide the information in the procedure listed to
numbers followed by a letter and then an additional four the left.)
numbers. Examples are:
24Y7859 80Y3800 2 . Identify the part(s) from the photos shown.
27Y3838 81Y8500
28Y5868 82Y1260 3 . Determine the style number for the required
After September 1990, DS breakers were identified using parts.
three unique numbers. One is the G.O. (general order
number), the second is a 10 character F.N. (feature 4 . Specify the quantity required.
number) and the third is a 20 character OPTION number.
An example is: 5 . Use the form below and order the parts from your
G.O. CG12345 local Cutler-Hammer distributor.
F.N. 6616C31G02
Option Number: 10200 80700 00010 00000 6 . State the method of shipment.

Refer to Figure 2.1 for this type of nameplate.

------------------------------------------------------------------------------------------------------------------------------------------------------------
DS BREAKER RENEWAL PARTS ORDER FORM

Company Name and Address Contact Person Date

Purchase Order
Method of Shipment
Phone Number

REQUIRED INFORMATION
Shop Order

General Order Number Feature Number

Option Number

Breaker Type Frame Amp Rating Hertz

Breaker Control Voltage Motor Voltage Trip Voltage

PARTS LIST

ITEM QTY DESCRIPTION STYLE NUMBER UNIT PRICE

October, 1996
Renewal Parts Data
33-790-1H
Page 4

POLE UNITS
Type DS-206, DSL-206

Figure 4.1 DS-206 Pole Unit Assembly Front View Figure 4.2 DS-206 Pole Unit Assembly Rear View

Figure 4.3 DS-206 Lower Stud Assembly Figure 4.4 DS-206 Upper Stud Assembly

No.
Req'd DS-206 DSL-206
Figure Per Style Style
Description Number Breaker Number Number

Three Pole Unit Assembly 4.1, 4.2 1 140D152G05 140D152G07

A three pole unit assembly includes:

Molded Base
Lower Stud Assembly 4.3 3 591C652G01 591C652G03
Upper Stud Assembly 4.4 3 591C653G01 591C653G03

Only available in a three pole unit assembly.

October, 1996
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Page 5

POLE UNITS
Type DS-206E, DS-206H, DS-206S,DS-416,
DSL-416,DS-416H, DS-416S, DS-420, DSL-420

Figure 5.1 DS-416 Pole Unit Assembly Front View Figure 5.2 DS-416 Pole Unit Assembly Rear View

Figure 5.3 DS-416 Lower Stud Assembly Figure 5.4 DS-416 Upper Stud Assembly

DS-206E
DS-206H DS-416H
No. DS-206S DS-416S
Req'd DS-416 DSL-416 DS-420 DSL-420
Figure Per Style Style Style Style
Description Number Breaker Number Number Number Number

Single Pole Unit Assembly 5.1, 5.2 3 151D064G01 151D065G01 151D065G02 151D065G08

A single pole unit Includes:

Molded Base
Lower Stud Assembly 5.3 3 126D298G06 139D633G04 139D633G05 139D633G06
Upper Stud Assembly 5.4 3 591C750G02 139D635G01 139D635G02 139D635G01

Only available in a single pole unit assembly.

This is a direct replacement pole unit. It is different in appearance than the original.

October, 1996
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33-790-1H
Page 6

POLE UNITS
Type DS-632

Figure 6.1 DS-632 Pole Unit Assembly Front View Figure 6.2 DS-632 Pole Unit Assembly Rear View

Figure 6.3 DS-632 Lower Stud Assembly Figure 6.4 DS-632 Upper Stud Assembly

No.
Req'd DS-632
Figure Per Style
Description Number Breaker Number

Single Pole Unit Assembly 6.1, 6.2 3 567F962G01

A single pole unit assembly includes:

Molded Base
Lower Stud Assembly 6.3 3 140D091G05
Upper Stud Assembly 6.4 3 126D299G02

Only available in a single pole unit assembly.

October, 1996
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33-790-1H
Page 7

POLE UNITS
Type DS-840

Figure 7.1 DS-416 Pole Unit Assembly Front View Figure 7.2 DS-840 Pole Unit Assembly Rear View

Figure 7.3 DS-840 Lower Stud Assembly Figure 7.4 DS-840 Upper Stud Assembly

No.
Req'd DS-840
Per Style
Description Figure Breaker Number

Single Pole Unit Assembly 7.1, 7.2 3 567F991G03

A single pole unit assembly includes:

Molded Base
Lower Stud Assembly 7.3 3 140D778G01
Upper Stud Assembly 7.4 3 140D779G01

Only available in a single pole unit assembly.

October, 1996
Renewal Parts Data
33-790-1H
Page 8

ARC CHUTES

Arc Chutes

Figure 8.1 DS-840 without Barriers

Figure 8.2 Figure 8.3 Figure 8.4

No. Arc Chute Kit

Req'd (Includes 3)
Figure Per Style
Breaker Type Number Breaker Number

DS-206, DSL-206 8.2 3 1A33568G01

DS-206E, DS-206H, DS-206S 8.3 3 1A33568G02

DS-416, DS-416H, DS-416S, DSL-416
DS-420, DSL-420

DS-632 8.4 3 1A33568G03

DS-840 8.5 3 1A33568G04

Figure 8.5

October, 1996
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33-790-1H
Page 9

BARRIERS

Barriers

Figure 9.1 DS-840 with Barriers

Figure 9.2 Figure 9.3 Figure 9.4

No. Barrier Kit

Req'd (Includes 4)
Figure Per Style
Breaker Type Number Breaker Number

DS-206, DSL-206 9.2 4 1A33569G01

DS-206E, DS-206H, DS-206S 9.3 4 1A33569G02

DS-416, DS-416H, DS-416S, DSL-416, DS-420

DSL-420 9.3 4 1A33569G03

DS-632 9.4 4 1A33569G04

DS-840 9.5 4 1A33569G05

Figure 9.5

October, 1996
Renewal Parts Data
33-790-1H
Page 10

MAIN DISCONNECT CONTACT ASSEMBLY

Figure 10.1 Figure 10.2 Figure 10.3

Figure 10.4 Figure 10.5

No. Main
Maximum Req'd Disconnect
Amp. Figure Per Contact
Breaker Type Rating Number Breaker Assembly Kit

DS-206, DSL-206 800 10.1 6 1A33570G01

DS-206H, DS-206S, DS-416, DSL-416 1600 10.2 6 1A33570G02

DS-206E, DS-416H, DS-416S, DS-420 2000 10.3 6 1A33570G03

DSL-420, DS-632 3200 10.4 6 1A33570G04

DS-840 4000 10.5 12 1A33570G05

A kit includes the total number of main disconnect contact assemblies required for one breaker.

October, 1996
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33-790-1H
Page 11

MECHANISM

Figure 11.1 Figure 11.2

Levering Mechanism Assembly Crank Kit

All Types
DS/DSL
No. except DSL-420, DSL-420
Req'd DS-632 and DS-840 DS-632 DS-840
Figure Per Style Style Style
Description Number Breaker Number Number Number

Levering Mechanism Assembly 11.1 1 449D224G04 449D224G04 449D224G05

Crank Kit includes: 11.2 2 3838A95G01 3838A95G02 3838A95G03

Crank Arm with Roller,
Special Bolt and Elastic
Stop Nut

October, 1996
Renewal Parts Data
33-790-1H
Page 12

MECHANISM and RELATED PARTS

Figure 12.1 Figure 12.2 Figure 12.3

Electrically Operated with Closing Spring Manual Mechanism with Closing Spring Closing Spring Assembly

Figure 12.4 Figure 12.5 Figure 12.6

Emergency Charge Handle Kit Manual Charge Handle Kit with Oscillator Assembly Kit
Charging Cams

Figure 12.7 Figure 12.8 Figure 12.9

Opening Spring Trip Shaft Kit Hold Pawl and Rachet Kit

October, 1996
 Renewal Parts Data
33-790-1H
Page 13

MECHANISM and RELATED PARTS

All DS/DSL except DS-632 and DS-840

DS-632 and DS-840
Electrically Manually Electrically Manually
No Req'd Operated Operated Operated Operated
Figure Per Style Style Style Style
Description Number Breaker Number Number Number Number
Mechanism Assembly 12.1 1 567F759G02 N/A 567F759G04 N/A
w/o Closing Spring
Includes: Main Drive Link
Assembly (w/roller),
Oscillator Assembly,
Oscillator Reset Spring,
Emergency Charge Device,
Trip Latch, Trip Lever (for
Motor Cutoff Switch), Trip
Latch Reset Spring

Mechanism Assembly 12.2 1 N/A 567F759G01 N/A 567F759G07

w/o Closing Spring
Includes: Main Drive Link
Assembly (w/roller),
Trip Latch, Trip Lever (for
Motor Cutoff Switch), Trip
Latch Reset Spring

Closing Spring Assembly 12.3 2 791A671G03 791A671G03

Includes: Closing Spring and
Spring Ends
DS-206, DS-206S, DSL-206 12.3 2 349A521G01 349A521G01
DS-206H, DS-416, DS-416S, 12.3 2 791A671G02 791A671G02
DSL-416, and DSL-420
DS-206E, DS-416H, DS-420 12.3 2 791A671G01 791A671G01

Emergency Charge Handle Kit 12.4 1 3838A96G02 N/A 3838A96G02 N/A

Includes: Emergency Charge
Device and Emergency
Charge Handle

Manual Charge Handle Kit 12.5 1 N/A 3838A96G01 N/A 3838A96G01

Includes: Manual Charge
Assembly and Manual
Charge Handle and Charging Cams

Oscillator Assembly Kit 12.6 1 1A33566G01 N/A 1A33566G01 N/A

Includes: Oscillator Assembly,
and Oscillator Reset Spring

Opening Spring 12.7 2 698B907H01 698B907H01 698B907H01 698B907H01

Trip Shaft Kit 12.8 1 1A33567G01 1A33567G01 1A33567G01 1A33567G01

Includes: Trip Shaft Lever,
Trip Shaft, and Trip Shaft
Return Spring

Hold Pawl and Rachet Wheel Kit 12.9 1 1A33579G01 N/A 1A33579G01 N/A

Two Opening springs are required for DS-632 and DS-840

October, 1996
Renewal Parts Data
33-790-1H
Page 14

CONTROL COMPONENTS

Figure 14.1 Figure 14.2 Figure 14.3

Spring Charging Motor Kit Anti-Pump Relay Undervoltage Trip Assembly

(Coil not shown)

Figure 14.4 Figure 14.5 Figure 14.6

Latch Check Switch Shunt Trip Assembly Overcurrent Trip Switch Manual Reset

Figure 14.7 Figure 14.8

Spring Release Assembly Motor Cut-Off Switch

October, 1996
 Renewal Parts Data
33-790-1H
Page 15

CONTROL COMPONENTS

DS/DSL DS/DSL
except except
DS-840 DS-840 DS-840 DS-840
Fig. Style Style Fig. Style Style
Description No. Voltage Number Number Description No. Voltage Number Number
Spring 14.1 48 DC 449D431G03 449D431G03 Shunt Trip 14.5 24 DC 3752A02G01 3752A22G01
Charging 125 DC 449D431G01 449D431G01 Assembly 32 DC 3752A02G02 3752A22G02
Motor Kit 250 DC 449D431G02 449D431G02 w/wires 48 DC 3752A02G03 3752A22G03
Includes: Motor 120 60HZ 449D431G01 449D431G01 125 DC 3752A02G04 3752A22G04
Crank, Roller, 240 60HZ 449D431G02 449D431G02 250 DC 3752A02G05 3752A22G05
Connectors, 120 60HZ 3752A02G06 3752A22G06
Mtg. Bracket 240 60HZ 3752A02G07 3752A22G07
and Hardware For use 3752A02G08 3752A22G08
with
Anti-Pump 14.2 48 DC 8293A05G03 8293A05G03 Capacitor
Relay 125 DC 8293A05G04 8293A05G04 Trip(125VDC)
250 DC 8293A05G05 8293A05G05
120 60HZ 8293A05G01 8293A05G01 Overcurrent 14.6 All 3752A04G01 3752A24G01
240 60HZ 8293A05G02 8293A05G02 Trip Switch
Manual Reset
Undervoltage 14.3 120 60HZ 3752A05G01 3752A25G01 (2 Cont. w/wires)
Trip Assembly 208 60HZ 3752A05G02 3752A25G02
w/wires 240 60HZ 3752A05G03 3752A25G03 Overcurrent 14.6 All 3752A04G02 3752A24G02
(Instantaneous) 480 60HZ 3752A05G04 3752A25G04 Trip Switch
48 DC 3752A05G05 3752A25G05 Manual Reset
125 DC 3752A05G06 3752A25G06 (3 Cont. w/wires)
250 DC 3752A05G07 3752A25G07
24 DC 3752A45G01 3752A45G01 Overcurrent 14.6 All 3752A04G03 3752A24G03
115 50HZ 3752A45G02 3752A45G02 Trip Switch
208 50HZ 3752A45G03 3752A45G03 Manual Reset
230 50HZ 3752A45G04 3752A45G04 (4 Cont. w/wires)
400 50HZ 3752A45G05 3752A45G05
415 50HZ 3752A45G05 3752A45G05 Overcurrent 14.6 48 DC 3752A04G04 3752A24G04
480 50HZ 3752A45G06 3752A45G06 Trip Switch 115 AC 3752A04G05 3752A24G05
Undervoltage 14.3 120 60HZ 3752A06G01 3752A26G01 Electrical Reset 125 DC 3752A04G06 3752A24G06
Trip Assembly 208 60HZ 3752A06G02 3752A26G02 includes coil 230 AC 3752A04G07 3752A24G07
w/wires 240 60HZ 3752A06G03 3752A26G03 (2 Cont. w/wires) 250 DC 3752A04G08 3752A24G08
(Time Delay) 480 60HZ 3752A06G04 3752A26G04
48 DC 3752A06G05 3752A26G05 Overcurrent 14.6 48 DC 3752A04G09 3752A24G09
125DC 3752A06G06 3752A26G06 Trip Switch 115 AC 3752A04G10 3752A24G10
250DC 3752A06G07 3752A26G07 Electrical Reset 125 DC 3752A04G11 3752A24G11
24 DC 3752A46G01 3752A46G01 includes coil 230 AC 3752A04G12 3752A24G12
115 50HZ 3752A46G02 3752A46G02 (3 Cont. w/wires) 250 DC 3752A04G13 3752A24G13
208 50HZ 3752A46G03 3752A46G03
230 50HZ 3752A46G04 3752A46G04 Spring Release 14.7 48 DC 3752A03G01 3752A23G01
400 50HZ 3752A46G05 3752A46G05 Assembly 125 DC 3752A03G02 3752A23G02
415 50HZ 3752A46G05 3752A46G05 w/wires 250 DC 3752A03G03 3752A23G03
480 50HZ 3752A46G06 3752A46G06 120 60HZ 3752A03G04 3752A23G04
240 60HZ 3752A03G05 3752A23G05
Latch Check 14.4 All 140D161G01 140D161G01
Switch Motor Cut-off 14.8 A l l 567F430G06 567F430G06
Switch
Includes:
Mounting Brkt.
and Insulation
Replacement shunt trip, spring release and undervoltage trip are complete assemblies and include mounting hardware and wire leads
(not shown). If adding shunt trip, spring release or undervoltage trip to manual breakers; an auxiliary switch (page 16), and wiring guide
kit (page 27) are required. Confirm that secondary contacts exist in the rear of the breaker. All changes or additions on the breaker
should be wired per the standard drawing 508B508 and indicate the change on the breaker nameplate.

October, 1996
Renewal Parts Data
33-790-1H
Page 16

CONTROL COMPONENTS

Auxiliary Switch
Mounting Screw

Top Cover

End Cover

Figure 16.1
New Auxiliary Switch Assembly Kit (round) - one high

New Auxiliary Switch Assembly Kit (round) Style Number

(Includes mounting bracket, switch, covers, and screw)

1 High Assembly Kit 1A33571G01

2 High Assembly Kit 1A33571G02
When adding an auxiliary switch, be
sure that the wiring guides are installed.
Additional Auxiliary Switch Assembly w/cover (rectangular) There are three wiring guides and they are
located as follows: one inside and one
2 n d Auxiliary Switch 697B536G08 outside on the left side of the breaker, and
3 r d Auxiliary Switch 697B536G09 one between the right side of the trip unit
and the auxiliary switch. Refer to figures
2.1 and 2.2. for location and to page 27 for
Replacement Auxiliary Switches Assembly (rectangular) style numbers. Additional secondary
(Includes: switch, drive link and hardware) contacts and covers may be required.
Refer to figure 2.3 and page 27 for the style
1 s t Auxiliary Switch (ABAB only) 697B536G04 number.
2 n d Auxiliary Switch 697B536G05
3 r d Auxiliary Switch 697B536G06 For adding to breakers with existing
rectangular auxiliary switches.
Replacement Auxiliary Switch Only (rectangular)
Used for replacement only of existing
A B A B Auxiliary Switch 449D622G33 rectangular auxiliary switches.
A A A A Auxiliary Switch 449D622G34
B B B B Auxiliary Switch 449D622G35
A A A B Auxiliary Switch 449D622G36
A B B B Auxiliary Switch 449D622G37
A = N.O. B = N.C.

October, 1996
 Renewal Parts Data
33-790-1H
Page 17

AUTOMATIC TRIPPING SYSTEMS

Figure 17.1 Figure 17.2

Amptector I-A Solid State Trip Direct Trip Actuator (DTA)
Amptector I-A can be supplied in various combinations of four For use with Amptector I-A Trip System 6482C55G21
independent continuously adjustable overcurrent tripping For use with Digitrip Box 6482C55G28
functions: For use with Digitrip Mounting 6482C55G11
Long delay (L)
Short delay (S)
Instantaneous (I)
Ground (G)
The following combinations are available:
LI LSIG
LIG LSG
LSI

All Types There are various vintages of Amptector solid state tripping
DS/DSL devices (Amptector, Amptector I, and II, and Amptector I-A and
except DS-632 I I -A).
and DS-840 DS-632 DS-840 Amptector I -A is the only vintage of Amptector trip system
60 HZ. 60 HZ. 60 HZ. currently available. (AVAILABLE THROUGH DECEMBER 1996
Figure Style Style Style ONLY). After December 1996 and for all other vintages of
Model Number Number Number Number Ampector trip systems; a Digitrip retrofit kit is available. (Addi-
LI 17.1 1233C97G01 1233C97G01 1233C97G01 tional secondary contacts may be required). Contact your local
LIG 17.1 1233C97G02 1233C97G62 1233C97G82 Cutler-Hammer distributor for detail information.
LS 17.1 1233C97G03 1233C97G03 1233C97G03
LSG 17.1 1233C97G04 1233C97G64 1233C97G84 For information on application and operation of the Amptector
LSIG 17.1 1233C97G05 1233C97G65 1233C97G85 automatic tripping system, refer to section 8 of Instruction Book
LSI 17.1 1233C97G06 1233C97G06 1233C97G06 33-790-1G.

October, 1996
Renewal Parts Data
33-790-1H
Page 18

AUTOMATIC TRIPPING SYSTEMS

Potential Transformers Digitrip

(PT Module)

Rating
Plug

Power Relay Module(ATR)

Figure 18.1 Figure 18.2 Figure 18.3 Figure 18.4
Digitrip Box Digitrip Mounting Auxiliary CT Mounting Digitrip w/Rating Plug
(800 Box shown) w/ATR and PT Module (for use with Digitrip Mounting)

The Digitrip Box (figure 18.1) was used prior to June 1994 and on Digitrip (Figure 18.4)
breakers identified by style series 6616C _ _ G02. The Digitrip Trip Trip Style
Mounting (figure 18.2) was used after June 1994 and is identified Unit Functions Number
by breakers with style series 6616C _ _ G03. This series of 500 LI No Longer
500 LSI Available.
breakers used the Digitrip 500, 600, 700, and 800 trip units. After 500 LS Replace
August 1994, the Digitrip 510, 610, 810, and 910 trip units were 500 LIG With
used and these breakers are identified by style series 500 LSG Digitrip
500 LSIG 510
6616C _ _ G04. 600 LI No Longer
600 LSI Available.
Digitrip Box 600 LS Replace
600 LIG With
Type of Figure Style 600 LSG Digitrip
Trip Unit Number Number 600 LSIG 610
500 w/Gnd 18.1 694C501G01 700 LI No Longer
500 w/o Gnd 18.1 694C501G02 700 LSI Available.
700 LS Replace
600 w/Gnd and ATR 18.1 694C501G03 700 LIG With
600 w/o Gnd and ATR 18.1 694C501G04 700 LSG Digitrip
700 w/ Gnd, ATR, and PT module 18.1 694C501G05 700 LSIG 810
800 LI No Longer
700 w/o Gnd, w/ATR and PT module 18.1 694C501G06 800 LSI Available.
800 w/ Gnd, ATR, and PT module 18.1 694C501G05 800 LS Replace
800 w/o Gnd, w/ ATR and PT module 18.1 694C501G06 800 LIG With
800 LSG Digitrip
800 LSIG 810 or 910
Digitrip Mounting 510 LI 7829C05G01
510 LSI 7829C05G02
Type of Figure Style 510 LS 7829C05G03
Trip Unit Number Number 510 LIG 7829C05G04
500/510 w/Gnd 18.2 694C735G01 510 LSG 7829C05G05
510 LSIG 7829C05G06
500/510 w/o Gnd 18.2 694C735G02 610 LI 7829C10G01
600/610 w/Gnd 18.2 694C735G03 610 LSI 7829C10G02
600/610 w/o Gnd 18.2 694C735G04 610 LS 7829C10G03
610 LIG 7829C10G04
700/800/810/910 w/ Gnd, 610 LSG 7829C10G05
ATR, and PT module 18.2 694C735G05 610 LSIG 7829C10G06
700/800/810/910 w/o Gnd 810 LI 7829C08G01
and w/ATR and PT module 18.2 694C735G06 810 LSI 7829C08G02
810 LS 7829C08G03
810 LIG 7829C08G04
810 LSG 7829C08G05
810 LSIG 7829C08G06
Auxiliary CT Mounting 910 LI 7829C09G01
Figure Style 910 LSI 7829C09G02
910 LS 7829C09G03
Type Number Number 910 LIG 7829C09G04
w/Gnd 18.3 694C740G01 910 LSG 7829C09G05
w/o Gnd 18.3 694C740G02 910 LSIG 7829C09G06

October, 1996
 Renewal Parts Data
33-790-1H
Page 19

AUTOMATIC TRIPPING SYSTEMS

Digitrip Rating Plugs

Digitrip Rating Plugs for 500, 600, 700, 800 Digitrip Rating Plugs for 500, 600, 700, 800
Rated Current Rated Current
Current Sensor Style Current Sensor Style
In Rating Hertz Number In Rating Hertz Number

100 200 60 2613D10G01 1600 2000 50 2613D12G26

200 200 60 2613D10G02 2000 2000 50 2613D12G27
200 300 60 2613D10G03 1600 2400 50 2613D12G28
250 300 60 2613D10G04 2000 2400 50 2613D12G29
300 300 60 2613D10G05 2400 2400 50 2613D12G30
200 400 60 2613D10G06 1600 3200 50 2613D12G31
250 400 60 2613D10G07 2000 3200 50 2613D12G32
300 400 60 2613D10G08 2400 3200 50 2613D12G33
400 400 60 2613D10G09 3000 3200 50 2613D12G42
300 600 60 2613D10G10 3200 3200 50 2613D12G34
400 600 60 2613D10G11 2000 4000 50 2613D12G35
600 600 60 2613D10G12 2400 4000 50 2613D12G36
400 800 60 2613D10G13 3200 4000 50 2613D12G37
600 800 60 2613D10G14 4000 4000 50 2613D12G38
800 800 60 2613D10G15 3200 5000 50 2613D12G39
600 1200 60 2613D10G16 4000 5000 50 2613D12G40
800 1200 60 2613D10G17 5000 5000 50 2613D12G41
1000 1200 60 2613D10G18
1200 1200 60 2613D10G19
800 1600 60 2613D10G20 Digitrip Rating Plugs for 510, 610, 810, 910
1000 1600 60 2613D10G21
1200 1600 60 2613D10G22 Rated Current
1600 1600 60 2613D10G23 Current Sensor Style
1000 2000 60 2613D10G24 In Rating Hertz Number
1200 2000 60 2613D10G25
1600 2000 60 2613D10G26 100 200 50/60 3D86734G01
2000 2000 60 2613D10G27 200 200 50/60 3D86734G02
1600 2400 60 2613D10G28 200 300 50/60 3D86734G03
2000 2400 60 2613D10G29 250 300 50/60 3D86734G04
2400 2400 60 2613D10G30 300 300 50/60 3D86734G05
1600 3200 60 2613D10G31 200 400 50/60 3D86734G06
2000 3200 60 2613D10G32 250 400 50/60 3D86734G07
2400 3200 60 2613D10G33 300 400 50/60 3D86734G08
3000 3200 60 2613D10G42 400 400 50/60 3D86734G09
3200 3200 60 2613D10G34 300 600 50/60 3D86734G10
2000 4000 60 2613D10G35 400 600 50/60 3D86734G11
2400 4000 60 2613D10G36 600 600 50/60 3D86734G12
3200 4000 60 2613D10G37 400 800 50/60 3D86734G13
4000 4000 60 2613D10G38 600 800 50/60 3D86734G14
3200 5000 60 2613D10G39 800 800 50/60 3D86734G15
4000 5000 60 2613D10G40 600 1200 50/60 3D86734G16
5000 5000 60 2613D10G41 800 1200 50/60 3D86734G17
100 200 50 2613D12G01 1000 1200 50/60 3D86734G18
200 200 50 2613D12G02 1200 1200 50/60 3D86734G19
200 300 50 2613D12G03 800 1600 50/60 3D86734G20
250 300 50 2613D12G04 1000 1600 50/60 3D86734G21
300 300 50 2613D12G05 1200 1600 50/60 3D86734G22
200 400 50 2613D12G06 1600 1600 50/60 3D86734G23
250 400 50 2613D12G07 1000 2000 50/60 3D86734G24
300 400 50 2613D12G08 1200 2000 50/60 3D86734G25
400 400 50 2613D12G09 1600 2000 50/60 3D86734G26
300 600 50 2613D12G10 2000 2000 50/60 3D86734G27
400 600 50 2613D12G11 1600 2400 50/60 3D86734G28
600 600 50 2613D12G12 2000 2400 50/60 3D86734G29
400 800 50 2613D12G13 2400 2400 50/60 3D86734G30
600 800 50 2613D12G14 1600 3200 50/60 3D86734G31
800 800 50 2613D12G15 2000 3200 50/60 3D86734G32
600 1200 50 2613D12G16 2400 3200 50/60 3D86734G33
800 1200 50 2613D12G17 3000 3200 50/60 3D86734G42
1000 1200 50 2613D12G18 3200 3200 50/60 3D86734G34
1200 1200 50 2613D12G19 2000 4000 50/60 3D86734G35
800 1600 50 2613D12G20 2400 4000 50/60 3D86734G36
1000 1600 50 2613D12G21 3200 4000 50/60 3D86734G37
1200 1600 50 2613D12G22 4000 4000 50/60 3D86734G38
1600 1600 50 2613D12G23 3200 5000 50/60 3D86734G39
1000 2000 50 2613D12G24 4000 5000 50/60 3D86734G40
1200 2000 50 2613D12G25 5000 5000 50/60 3D86734G41

For use with forced air cooled DS-840 only.

October, 1996
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33-790-1H
Page 20

AUTOMATIC TRIPPING SYSTEMS

Current Sensors

Spacer - DS 206 only (Required 2/Sensor)

Figure 20.1 Figure 20.2 Figure 20.3

DS-206 Sensor w/Spacer DS-632 Sensor DS-840 Sensor

Sensor Ampere Rating Breaker Types Breaker Frame Rating Style Number
100 All DS-206, all DS-416, and all DS-420 800 151D995G01
150 All DS-206, all DS-416, and all DS-420 800 151D995G15
200 All DS-206, all DS-416, and all DS-420 800 151D995G02
300 All DS-206, all DS-416, and all DS-420 800 151D995G03
400 All DS-206, all DS-416, and all DS-420 800 151D995G04
600 All DS-206, all DS-416, and all DS-420 800 151D995G06
800 All DS-206, all DS-416, and all DS-420 800 151D995G08
1200 All DS-416, and DS-420 1600 151D995G12
1600 All DS-416, and DS-420 1600 151D995G16
2000 DS-420 2000 151D995G20
2400 DS-632 3200 151D995G23
2400 DS-632 3200 151D995G24
3200 DS-632 3200 151D995G31
3200 DS-632 3200 151D995G32
3200 DS-840 4000 588C734G02
4000 DS-840 4000 588C734G01
5000 DS-850 4000 588C734G03

DS-206 Spacer Kit (For DS-206 only. Not required for DS-206E, DS-206H or DS-206S) 794A965G01

These are replacements for sensors style 794A170G _ _ series, and are for phase or neutral use except as noted.
For neutral use only.
For phase use only.
For DS-840 only.
For use with forced air cooled.
Kit includes 2 spacers.

Refer to Instruction Book 33-790-1G, page 63 table 4 for application of sensors.

October, 1996
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33-790-1H
Page 21

CURRENT LIMITING BREAKERS

Isolating Transformers

Current
Limiters

Blown Limiter
Indicators

Figure 21.1 Figure 21.2

DSL-416 Front View DSL-416 w/o barriers Rear View

No. Required Style Current Limiters

Description Per Breaker Number Breaker No. Required Amp Style
Blown Limiter Indicator Assy 1 140D777G01 Type Per Breaker Rating Number
Blown Limiter Indicator Assy 1 140D777G03 DSL-206 3 150 140D316G01
(For fuse truck) DSL-206 3 200 140D316G02
Isolating Transformer Assy 1 591C755G01 DSL-206 3 250 140D316G03
Isolating Transformer Only 3 795A823H01 DSL-206 3 300 140D316G04
DSL-206 3 400 140D316G05
DSL-206 3 600 140D316G06
DSL-206 3 800 140D316G07
DSL-206 3 1200 140D316G10
DSL-206 3 1600 140D316G11
DSL-206 3 2000 140D316G12
DSL-416 3 800 151D932G01
DSL-416 3 1000 151D932G02
DSL-416 3 1200 151D932G03
DSL-416 3 1600 151D932G04
DSL-416 3 2000 151D932G05
DSL-416 3 2500 151D932G09
DSL-416 3 3000 151D932G10
DSL-420 3 3000 151D932G10

Drawout Fuse Truck Type Current Limiters

Truck No. Required Amp Style
Type Per Breaker Rating Number
DSL-3200 3 2500 5980C01G01
3 3000 5980C01G02
3 4000 5980C01G03
DSL-4000 3 2500 5980C01G01
3 3000 5980C01G02
3 4000 5980C01G03
3 5000 5980C01G04
Includes 3 transformers.
Limiters are mounted on a separate fuse truck.

Refer to Instruction Book 33-790-1G, page 69 table 5 for application of limiters.

October, 1996
Renewal Parts Data
33-790-1H
Page 22

SWITCHGEAR CELL PARTS

Divider Panel Kits

Between the circuit breakers in switchgear

are divider panels which usually hold a
variety of components for breaker control
and metering. The most common
components are ammeter, ammeter
switch, kirk key interlock, and electrically
operated pushbuttons and lights.
Standard voltage is 120VAC.
Each kit is pre-assembled, pre-wired and
comes with hardware and instructions for
ease of installation.
The kits shown on this page apply to the
DS circuit breakers listed below. For
circuit breakers not listed, contact your
local Cutler-Hammer distributor. Figure 22.1 Figure 22.2
Breaker Type Frame Size Divider Panel with ammeter, current Divider Panel with ammeter, switch,
DS-206 800 transformer and shorting block pushbuttons, lights, current transformers
DS-206S,H 800 and shorting block
DSL-206 800
DS-416 1600
DS-416S,H 1600
DSL-416 1600
DS-420 2000

Figure 22.3 Figure 22.4 Figure 22.5

Divider Panel with ammeter, switch, Divider Panel with ammeter, switch, Divider Panel with ammeter, switch,
2-current transformers and shorting block pushbuttons, lights, 2-current 3-current transformers and shorting block
transformers and shorting block

Figure 22.6 Figure 22.7

Divider Panel with ammeter, switch, Divider Panel with pushbuttons and lights
pushbuttons, lights, 3-current
transformers and shorting block

October, 1996
 Renewal Parts Data
33-790-1H
Page 23

SWITCHGEAR CELL PARTS

Divider Panel Kits

Figure Ammeter Style Figure Ammeter Style

Description Number Scale Number Description Number Scale Number
Divider Panel with 22.1 0-100 3A73104G01 Divider Panel with 22.4 0-100 3A73113G01
Ammeter, Current 22.1 0-150 3A73104G02 Ammeter, Switch, 22.4 0-150 3A73113G02
Transformer and 22.1 0-200 3A73104G03 Pushbuttons, Lights, 22.4 0-200 3A73113G03
Shorting Block 22.1 0-300 3A73104G04 2-Current Transformers 22.4 0-300 3A73113G04
22.1 0-400 3A73104G05 and Shorting Block 22.4 0-400 3A73113G05
22.1 0-500 3A73104G06 22.4 0-500 3A73113G06
22.1 0-600 3A73104G07 22.4 0-600 3A73113G07
22.1 0-800 3A73104G08 22.4 0-800 3A73113G08
22.1 0-1000 3A73104G09 22.4 0-1000 3A73113G09
22.1 0-1200 3A73104G10 22.4 0-1200 3A73113G10
22.1 0-1500 3A73104G11 22.4 0-1500 3A73113G11
22.1 0-1600 3A73104G12 22.4 0-1600 3A73113G12
22.1 0-2000 3A73104G13 22.4 0-2000 3A73113G13
Divider Panel with 22.2 0-100 3A73112G01 Divider Panel with 22.5 0-100 3A73107G01
Ammeter, Pushbuttons, 22.2 0-150 3A73112G02 Ammeter, Switch, 22.5 0-150 3A73107G02
Lights, Current 22.2 0-200 3A73112G03 3-Current Transformers 22.5 0-200 3A73107G03
Transformer and 22.2 0-300 3A73112G04 and Shorting Block 22.5 0-300 3A73107G04
Shorting Block 22.2 0-400 3A73112G05 22.5 0-400 3A73107G05
22.2 0-500 3A73112G06 22.5 0-500 3A73107G06
22.2 0-600 3A73112G07 22.5 0-600 3A73107G07
22.2 0-800 3A73112G08 22.5 0-800 3A73107G08
22.2 0-1000 3A73112G09 22.5 0-1000 3A73107G09
22.2 0-1200 3A73112G10 22.5 0-1200 3A73107G10
22.2 0-1500 3A73112G11 22.5 0-1500 3A73107G11
22.2 0-1600 3A73112G12 22.5 0-1600 3A73107G12
22.2 0-2000 3A73112G13 22.5 0-2000 3A73107G13
Divider Panel with 22.3 0-100 3A73106G01 Divider Panel with 22.6 0-100 3A73114G01
Ammeter, Switch, 22.3 0-150 3A73106G02 Ammeter, Switch, 22.6 0-150 3A73114G02
2-Current Transformers 22.3 0-200 3A73106G03 Pushbuttons, Lights, 22.6 0-200 3A73114G03
and Shorting Block 22.3 0-300 3A73106G04 3-Current Transformers, 22.6 0-300 3A73114G04
22.3 0-400 3A73106G05 and Shorting Block 22.6 0-400 3A73114G05
22.3 0-500 3A73106G06 22.6 0-500 3A73114G06
22.3 0-600 3A73106G07 22.6 0-600 3A73114G07
22.3 0-800 3A73106G08 22.6 0-800 3A73114G08
22.3 0-1000 3A73106G09 22.6 0-1000 3A73114G09
22.3 0-1200 3A73106G10 22.6 0-1200 3A73114G10
22.3 0-1500 3A73106G11 22.6 0-1500 3A73114G11
22.3 0-1600 3A73106G12 22.6 0-1600 3A73114G12
22.3 0-2000 3A73106G13 22.6 0-2000 3A73114G13
Divider Panel with 22.7 N/A 3A73115G01
Pushbuttons and Lights

October, 1996
Renewal Parts Data
33-790-1H
Page 24

SWITCHGEAR CELL PARTS

Neutral Sensor Kit Neutral Sensor Kit
The Neutral Sensor Kit (Figure 24.1) Sensor Figure Style
includes a fourth sensor and mounting Ampere Rating Number Number
hardware for four wire ground fault 50 24.1 3A73101G01
protection. Additional wiring needs to be 100 24.1 3A73101G02
done to the DS circuit breaker. (If there is
150 24.1 3A73101G03
no ground fault protection on the existing
200 24.1 3A73101G04
DS circuit breaker, then the trip unit also
300 24.1 3A73101G05
needs to be changed).
400 24.1 3A73101G06
A kit contains 1 neutral sensor, mounting 600 24.1 3A73101G07
plate and hardware. 800 24.1 3A73101G08
1200 24.1 3A73101G09
1600 24.1 3A73101G10
2000 24.1 3A73101G11

Figure 24.1
Neutral Sensor Kit

3-Phase Current Transformer Kit 3-Phase Current Transformer Kit

Figure 24.2 is a 3-phase current trans-
former that takes the guess work out of Figure Style
wiring. Included in the kit along with the Ratio Number Number
transformer is a new glass polyester 250:5 24.2 3A73102G01
barrier and the required hardware. This can 300:5 24.2 3A73102G02
be used instead of the individual current 400:5 24.2 3A73102G03
transformers (Figure 25.4) for metering and 500:5 24.2 3A73102G04
instrumentation ONLY. This kit is appli- 600:5 24.2 3A73102G05
cable for the following circuit breakers 750:5 24.2 3A73102G06
ONLY: DS-206, DS-206H, DS-206S, 800:5 24.2 3A73102G07
DSL-206, DS-416, DS-416S, DS-416H, 1000:5 24.2 3A73102G08
DSL-416, and DS-420. 1200:5 24.2 3A73102G09
1500:5 24.2 3A73102G10
1600:5 24.2 3A73102G11
2000:5 24.2 3A73102G12
Figure 24.2
3-Phase Current Transformer Kit

Key Interlock Provision Kit Key Interlock Provision Kit

The key interlock provision kit (Figure 24.3) Breaker Figure Style
includes all the necessary hardware to
Type Number Number
complete a provision for all DS circuit
breakers. Included in the kit is a new DS-206, DS-206S 24.3 3A73116G01
divider panel and blank plates to accept a DS-206H, DS-206E
key interlock. (2cylinders max.) DSL-206, DS-416,
DS-416S,
DS-416H,
DSL-416,
DS-420
DS-632, 24.3 3A73116G02
DS-632 with fuses
DS-840, 24.3 3A73116G03
DS-840 with fuses

Figure 24.3
Key Interlock Provision Kit

October, 1996
 Renewal Parts Data
33-790-1H
Page 25

SWITCHGEAR CELL PARTS

Figure 25.1 Figure 25.2 Figure 25.3

125VDC Capacitor Trip Device Stationary Secondary Contact (8 Point) Breaker Cell Switch
(For use in 120VAC control circuits) Style Number 590C808G01 3-NO, 3-NC Style Number 2A89010G01
Catalog Number (330mfd.) CTD-1 6-NO, 6-NC Style Number 2A89010G02
Catalog Number (1500mfd.) CTD-2

Current Transformer Kit Current Transformer Kit

The current transformers shown in Figure Circuit Breaker Figure Style
25.4 are for metering and instrumentation Type Type Ratio Number Number
ONLY. Do not use these current transform- DSM-16 DS-206, DS-206S 100:5 25.4 3A73103G01
ers for relaying. A kit contains three current DS-206H, DS-206E 150:5 25.4 3A73103G02
transformers and the required hardware. DSL-206, 200:5 25.4 3A73103G03
DS-416, 250:5 25.4 3A73103G04
DS-416S, 300:5 25.4 3A73103G05
DS-416H, 400:5 25.4 3A73103G06
DSL-416, 500:5 25.4 3A73103G07
DS-420 600:5 25.4 3A73103G08
800:5 25.4 3A73103G09
1000:5 25.4 3A73103G10
1200:5 25.4 3A73103G11
1500:5 25.4 3A73103G12
1600:5 25.4 3A73103G13
2000:5 25.4 3A73103G14
Figure 25.4 2500:5 25.4 3A73103G15
3000:5 25.4 3A73103G16
Current Transformer Kit
DSM-32 DS-632, 2400:5 25.4 3A73103G17
DS-632 with fuses 2500:5 25.4 3A73103G18
3000:5 25.4 3A73103G19
3200:5 25.4 3A73103G20
4000:5 25.4 3A73103G21
DSM-40 DS-840, 4000:5 25.4 3A73103G22
DS-840 with fuses 5000:5 25.4 3A73103G23
6000:5 25.4 3A73103G24

Insulation Boot For Live Bus Stab

Figure Style
Description Number Number
All breakers except DS-632 and DS-840 25.5 140D294H02
DS-632 (For cells w/o CTs) 25.5 140D769H01
DS-632 (For cells w/ CTs) 25.5 140D768H01
DS-840 (Not available)

Figure 25.5 Required 1 for each stab.

Insulation Boot for Live Bus Stab

October, 1996
Renewal Parts Data
33-790-1H
Page 26

ACCESSORIES and OTHER PARTS

DSL-XXX

Figure 26.1 Figure 26.2 Figure 26.3

Replacement Nameplate (DSL Shown) DS Breaker Label Kit DSL Breaker Label Kit
Style Number 8187A84G01 Style Number 3831A07G01

Figure 26.5 Figure 26.6

Lifting Yoke (Spreader Bar) Levering-In Tool
Style Number 694C614G02 Style Number 8644C73G01

Retaining Ring Std X Washer

Truarc Ring 'E' Ring

Figure 26.4 Figure 26.7 Figure 26.8

Portable Lifter Fastener Kit Finger Cluster Removal Tool
Style Number 6727D63H20 Style Number 3586A86G01 Style Number 591C901G01

Each kit includes 84 fasteners in various sizes and quantities of the types shown in
Figure 26.7.
October, 1996
 Renewal Parts Data
33-790-1H
Page 27

ACCESSORIES and OTHER PARTS

Figure 27.1 Figure 27.2 Figure 27.3

Space Heater Breaker Test Kit and Adapter Test Kit Adapter
Style Number 8779C02G02 Style Number 8779C02G03

Figure Style
Description Number Use Application Number
Replacement Nameplate 26.1 Used to replace the nameplates on the DS Dummy 9194D95H61
front of the breaker DS Drawout 9194D95H63
DSL 9194D95H64
Fuse Truck 9194D95H65
DS Fixed 9194D95H67
Space Heater 27.1 To reduce condensation when the switchgear 250 Watts, 125 Volts 7497A69H01
is de-energized 250 Watts, 250 Volts 7497A69H02
375 Watts, 125 Volts 7497A69H03
375 Watts, 250 Volts 7497A69H04
95 Watts, 125 Volts 7497A69H04
100 Watts, 250 Volts 7497A69H05
Secondary Disconnect 2.3 For Disconnecting secondary control All Breakers 591C498G06
Contact
Secondary Disconnect 2.3 Covers top of secondary contacts All Breakers 503B569H01
Contact Cover
Secondary Disconnect 2.3 For replacing secondary dicsonnect mounting All Breakers 591C498G07
Mounting Frame with frame, or for adding to breaker originally
8 point contact block supplied without secondary contacts
Drawout Breaker 2.3 Covers Front of Breaker All DS except DS-632
Front Covers for and DS-840 567F498H01
Amptector or DS-632 567F499H01
Digitrip Box DS-840 567F503H02
DSL-206 and DSL-416 567F498H03
DSL-420 695C166H02
Drawout Breaker 2.3 Covers Front of Breaker All DS except DS-632
Front Covers for and DS-840 694C733H02
Digitrip II and DS-632 695C105H01
Digitrip III DS-840 695C106H01
DSL-206 and DSL-416 694C733H02
DSL-420 695C147H02
Escutcheon Plate 2.1 Mounts on front cover All DS Breakers 695C102H01
All DSL Breakers 695C103H01
Breaker Roller Kit 2.3 To roll the breaker in and out of the housing All Breakers 1A33578G01
(double edge type) (Set of four)
and Retaining Rings
Wiring Guide Kit 2.3 Guides for wiring All DS except DS-840 1A33588G01
DS-840 151D418G01
All DSL Breakers 1A33589G01

Customer is to provide the following original information: GO, P.O., Item, FN and Option numbers.

October, 1996
Renewal Parts Data
33-790-1H
Page 28

SWITCHGEAR CELL PROVISIONS and UPGRADES

If the original switchgear has blank compartments or if an existing breaker needs to be upgraded, cell parts can be ordered. They
typically include some or all of the following parts:
Mounting pan, extension rails, and push-to-trip mechanism
Interference brackets
Polyester backplate (CT mounting plate)
Line and load stabs
Load bus runbacks, extensions, supports, and lug adapters
Door with handle, hinge and trip button
Gas and arc shields
Seismic positioner

Contact your local Cutler-Hammer sales representative with the following information:
General Order number
Shop Order number
Date of manufacture

RECOMMENDED SPARE PARTS FOR STOCK

The quantities listed are recommended for 5 breakers of the same rating. Items 8 -10 are only required for electrically operated breakers.
The reference page number contains the complete styles of the required parts. Where needed, fill in or complete the style numbers for
your application and forward to your local Cutler-Hammer sales representative.

Reference
Page Style
Item Qty Description Number Number
1 1 Pole Unit Assembly 4-7
2 1 Main Disconnect Contact Assembly Kit 10 1A33570G_ _
3 1 Trip Shaft Kit 13 1A33576G01
4 1 Direct Trip Actuator (DTA) 17 6482C55G _ _
5 1 Opening Spring 13 698B907H01
6 1 Fastener Kit 26 3586A86G01
7 1 Secondary Disconnect Contact 27 591C498G06
8 1 Shunt Trip Assembly 15 3752A _ _G0 _
9 1 Spring Release Assembly 15 3752A _ _G0 _
10 1 Anti-Pump Relay 15 8293A05G _ _
11 1 Spring Charge Motor Kit 15 449D431G0 _

Cutler-Hammer
Westinghouse &
Cutler-Hammer Products
Power Distribution Components Division
Pittsburgh, Pennsylvania, U.S.A. 15220

Printed in U.S.A.
October, 1996