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ABSTRACT: Sulfur components are traditionally considered as undesirable contaminants of liquid hydrocarbon fuels. Many
countries have passed strict regulations to keep sulfur content of dierent fuels as low as possible. On a daily basis, over 3000
barrels of sour gas condensate are produced in Khangiran natural gas processing plant with an annual growth rate of around 16%
in the last six years. In pursue of our previous researches, a mixture of nitric and sulfuric acids is introduced as a novel oxidative
desulfurization agent. Also, the eect of microwave radiation was studied on desulfurization eciency of proposed agent. Both
hydrogen sulde and mercaptans are totally eliminated from sour gas condensate and its total sulfur content is severely reduced
from 8500 ppm to less than 300 ppm.
2013 American Chemical Society 825 dx.doi.org/10.1021/ef4018515 | Energy Fuels 2014, 28, 825831
Energy & Fuels Article
vanadium(V) oxide/titanium dioxide (V2O5/TiO2),32 cobalt- Table 1. Characteristics of Khangiran Gas Processing Plant
molibden/aluminum oxide (CoMo/Al2O3),33 molibden/ Sour Condensate
aluminum oxide (Mo/Al2O3)34 are mostly used as the solid
property method unit amount
catalysts among many others.
In addition to these liquid and solid phase catalysts, high- Sp.Gr. 60/60 F D-4052 0.7959
energy radiations may be also employed to improve the sulfur TSC D-1266 ppm (wt) 8210
removal eciency through activation of oxidation process. mercaptans D-3227 ppm (wt) 456
Plasma radiations for molecular oxygen,35 UV irradiation for H2S D-1159 ppm (wt) 150
activation of hydrogen peroxide36 and microwave-assisted acidity D-664 mg KOH/g 0.19
ODS37 are the examples of such high-energy radiation viscosity @ 100 F D-445 c.St. 1.143
utilization. water content D-4928 Wt% <0.02
In our previous research, we reported that the addition of molecular weight IP-86 g/mol 140
concentrated H2SO4 to sour condensate is able to achieve 90% aromatics D-1319 vol % 19.9
desulfurization eciency.38 Due to its reasonable capital and olens D-1319 vol % <0.3
operational cost, the H2SO4 is nominated as the appropriate naphthenic D-1319 vol % 64.1
choice for successful ODS process. paranic D-1319 vol % 16
In the present article, it has been investigated the caloric value, gross D-240 kcal/kg 11085
combination of H2SO4 with HNO3, as another strong oxidant, chemical analysis
in pursuit of even deeper desulfurization and achievement of components mole percent components mole percent
ultraclean fuels. To the best of our knowledge, combination of C6 1.3 C11 17
H2SO4 and HNO3 has not been reported to be used for C7 2.6 C12 12.2
desulfurization of petroleum cuts. Eect of dierent operational C8 7.5 C13 7.5
conditions such as HNO3 to H2SO4 volumetric ratio (NSR), C9 18 C14 4.0
oxidative agents to sour condensate volumetric ratio (OCR) C10 21 C15 3.0
and process temperature has been studied to predict the
optimal conditions. Moreover, microwave radiations have been 500 mL distilled water to ensure the removal of residual salts and
also used during the desulfurization process to improve the excess oxidative agents remaining inside the treated condensate. The
sulfur removal eciency of sour natural gas condensates. A intensity of stirring and mixture temperature were controlled via a
novel set up has been proposed for microwave radiation temperature conditioned magnetic stirring system. Since desulfuriza-
assisted ODS that can simultaneously control the power output tion reactions are all exothermic, the temperature of all mixtures was
maintained at 80 C and the eect of temperature variations on
of radiations and the temperature of the mixture. desulfurization eciency was not studied.
Figure 2. Oxidation of refractory sulfur components by nitronium cation: (A) reaction with thiophene and (B) reaction with DBT.
Figure 3. Formation of stable emulsion in condensate treated by H2SO4 by increase of agitation intensity: (A) 100 rpm, (B) 300 rpm, (C) 500 rpm,
(D) 700 rpm.
compounds.45,46 Since OSC comprises most of the TSC of sour diameter of the droplet size; smaller is the diameter of the
condensate, the nitric acid should be used as a limiting reactant droplet, lesser will be the rate of creaming. Therefore, reduction
in the reaction of nitronium production. in droplet size, caused by higher agitation intensities, lead to
Figure 1B shows the eect of agitation time on the TSC of signicant reducing the creaming rate and eventually
treated condensates by H2SO4 and combination of HNO3/ permanent connement of these droplets in the aqueous
H2SO4 at optimal volumetric ratio of 0.3. Both of these phase, known as stable emulsion.47 Elimination of such stable
oxidative solutions provide similar behaviors and the slope of emulsions necessitates costly operations such as the use of
TSC gradually decreases by increasing the agitation time and certain chemical de-emulsiers or application of some external
asymptotically approaches to less than 1000 ppm at 15 min. electric or magnetic elds.4851 Figure 3 shows the images of
Evidently, 15 min can be considered as the optimum agitation condensates treated by concentrated H2SO4 with dierent
time for successful desulfurization of sour condensate for both agitation intensities. As can be seen, the agitation intensities of
oxidative agents. Evidently, considering the asymptotic nature 100 and 300 rpm provide a homogeneous single phase solution.
of all corresponding curves, longer agitations are not supposed Using higher intensities (500 and 700 rpms) produce
to further reduce TSC and based on both technical and considerable amounts of stable emulsions. Based on these
economic considerations higher agitations are not advised. results, operating with agitation intensity around 300 rpm is
Considering the obtained results, the eective parameters on recommended to prevent emulsion formation.
the desulfurization eciency in the absence on microwave 4.2. Microwave-Assisted ODS of Sour Condensate.
radiation can be arranged based on order of eectiveness as Microwave radiation was applied during the ODS treatment of
follows: agitation time, OCR and NSR. Obviously, the use of sour condensate by H2SO4 and the combination of HNO3/
HNO3/H2SO4 solution provide slightly better desulfurization H2SO4. The microwave-assisted ODS experiments were carried
(600 ppm) result at optimal agitation time and optimum OCR out in three dierent microwave output powers (300, 500, and
value, compared to concentrated H2SO4 solution (700 ppm). 700 W), with retention times of 2, 5, 10, 15, and 20 min at
Agitation intensity of sour condensate with oxidative agent is OCR of 2 and NSR of 0 and 0.3 (see Table 3).
another important operating variable. By mixing aqueous and Figure 4A shows that the desulfurization eciency is
organic phases, droplets of immiscible organic phase in dierent improved with increasing the microwave radiation output
sizes are produced inside aqueous phase. Evidently, increasing power for both oxidative agents. Also, it seems that the
agitation intensity may lead to more ecient desulfurization by microwave radiation has more inuence on the eciency of
constructing smaller dispersed phase droplets, which will ODS treatment with HNO3/H2SO4. Figure 4B represents the
provide more mass transfer area between aqueous and organic eect of retention time on the TSC of condensates treated by
phases. On the other hand, employment of excessive agitation microwave-assisted ODS with H2SO4 and the combination of
intensities may create stable emulsions; the formed droplets HNO3/H2SO4. Although the microwave radiation improves the
tend to coalesce with each other due to high interfacial energy desulfurization eciency, the trend of the time dependence
and consequently cream above the aqueous phase. However, charts are still comparable with the curves obtained in the
based on Stokes law, the rate of creaming is inuenced by the absence of microwave radiation. The obtained results indicate
828 dx.doi.org/10.1021/ef4018515 | Energy Fuels 2014, 28, 825831
Energy & Fuels Article
Table 3. Sulfur Contents of Microwave-Assisted Treated microwave radiation provides a selective heating process.
Condensates via Dierent Oxidative Agents These radiations are absorbed by polar components and can
easily pass through nonpolar species. Therefore, microwave
microwave retention
run output power time TSC radiation leads to selective absorption of energy by oxidizing
no. NSR OCR (W) (min) H2S RSH (ppm) agents and most of the sulfur compounds (which are polar
1 0 2 300 15 NIL NIL 580 components), without any discernible eect on hydrocarbons
2 0 2 500 2 NIL NIL 3100 (mostly nonpolar components). In other words, signicant
3 0 2 500 5 NIL NIL 2250 portion of sulfur compounds including mercaptans, sulfoxides,
4 0 2 500 10 NIL NIL 980 sulfones, suldes, and disuldes are among polar components;
5 0 2 500 15 NIL NIL 530 this can eectively accelerate the desulfurization reactions by
6 0 2 500 20 NIL NIL 510 providing sucient activation energy through microwave
7 0 2 700 15 NIL NIL 510 radiation. Moreover, since all of oxidizing agents are highly
8 0.3 2 300 15 NIL NIL 420 polar molecules, the desulfurization of even nonpolar sulfur
9 0.3 2 500 2 NIL NIL 2840 components can be notably enhanced due to the fact that
10 0.3 2 500 5 NIL NIL 1130 oxidizing agents are highly activated under microwave
11 0.3 2 500 10 NIL NIL 570 radiations, which can lead to further desulfurization of these
12 0.3 2 500 15 NIL NIL 350 nonpolar sulfur components (e.g., DBT and aryl sulfur
13 0.3 2 500 20 NIL NIL 300 compounds).
14 0.3 2 700 15 NIL NIL 280 The second discussion suggests that while the more polar
species may absorb microwave energy more eectively, this
energy is immediately turned to heat and the heat dissipates
across the entire reaction mixture. Hence, any dierences are
solely due to dierences in heating rate and also temperature.
The authors believe that both approaches enjoy a broad overlap
and actually stem from similar roots.
5. ENVIRONMENTAL ISSUES
Complete elimination of hydrogen sulde and mercaptans with
considerable reduction of TSC (from 8500 ppm to around 280
ppm) of more than 3000 bbl/day production of Khangiran sour
gas condensate can prevent the emission of more than 6.5 t of
various sulfur oxides (SOx) in to the atmosphere. Evidently,
such immense reduction in SOx emission has great environ-
mental advantages. On the other hand, with an eye on the
optimal values of OCR (2) and NSR (0.3) and considering
around 3% bleed ratio, based on the experimental results
obtained via titration of the spent acids with standard caustic
solution, considerable amounts of depleted sulfuric and nitric
acids should be discarded, in each 24 h (135 and 45 bbl/day,
respectively). Haphazard disposal of these hazardous materials
may create other environmental issues and presents another
Figure 4. Variations of TSC of treated condensates treated with (A) challenge for our future researches. Practical approaches can
microwave output power and (B) retention time. include either safe disposal methods52,53 or regeneration cycles
of depleted acids.54
that the ODS eciency of sour condensate by the combination
of H2SO4 and HNO3 can be improved up to 30% in the 6. CONCLUSION
presence of microwave radiations. To complete the order of Sour gas condensate production of Khangran natural gas
eectiveness of operational parameters in the ODS process in renery has been tripled in the last six years. Transportation,
the presence of microwave radiations, parameters can be storage, and consumption of these condensates have led to
arranged as follows: agitation time, OCR, NSR, and microwave several health and environmental issues. Ecient desulfuriza-
radiation power. tion of sour condensates can drastically improve HSE
Interestingly, microwave-assisted ODS via HNO3/H2SO4 standards. A novel mixture of nitric and sulfuric acids is
solutions could eectively desulfurize the sour condensate introduced as an ecient ODS agent. It is clearly shown that
with considerable removal eciency of as high as 97%. It seems the use of microwave radiation can signicantly improve the
that most of the remaining sulfur compounds (280 ppm) desulfurization eciency. The proposed oxidative agent
should be sterically hindered or highly stable (refractory) sulfur completely eliminated the hydrogen sulde and mercaptans
components, such as DBT, benzo naphtho thiophene, benzo and signicantly reduced the TSC of a typical sour gas
phenanthro thiophene, and pyridyl benzothiophene, which condensate from 8500 ppm to around 280 ppm. It was clearly
even nitronium cation cannot eectively oxidize them. shown that by using the optimal OCR and NSR values, the
The following somehow dierent points of view may explain proposed ODS agent can prevent the emission of more than
the eectiveness of microwave radiation in enhancement of 6.5 tons per day of SOx, which provides valuable environmental
ODS eciency. The rst mechanism postulates that the benets.
829 dx.doi.org/10.1021/ef4018515 | Energy Fuels 2014, 28, 825831
Energy & Fuels
Article
AUTHOR INFORMATION (19) Liotta, F. J.; Han, Y. Z. Production of Ultra-Low Sulfur Fuels by
Selective Hydroperoxide Oxidation; National Petrochemical & Reners
Corresponding Author Association: Washington, DC, 2003.
*Tel.: 098 511 8810739. Fax: 098 511 8816840. E-mail: (20) Kharasch, M. S.; Nudenberg, W.; Mantell, G. J. Reactions of
Shahsavand@um.ac.ir. atoms and free radicals in solution. XXV. The reactions of olefins with
Notes mercaptans in the presence of oxygen. J. Org. Chem. 1951, 16 (4),
The authors declare no competing nancial interest. 524532.
518524.
(24) Liu, Y.; Song, H.; Zhang, W. Oxidative desulfurization of model
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