Product Data Sheet

Version 17/11/03

Sika MonoTop -615HB

Light Weight Repair Mortar

Description SikaMonoTop-615HB is a one component, thixotropic, high build,

polymer modified, cementitious mortar containing Silica Fume.
SikaMonoTop-615HB cures to produce a waterproof light weight mortar
able to be applied in thick layer to vertical or overhead surface.

Uses - Fast repairs to overhead, horizontal or vertical concrete or mortar

surface.
Construction

- Filling/repair mortar for voids, honeycombed areas, etc.

- Repair of spalled concrete caused by reinforcement corrosion.

Advantages - Fast and easy to apply to clean, sound substrate in layers up to 50 mm

thick, (overhead surface) and 60 mm thick (vertical application).
- One component system requiring only the addition of clean water.
- Compatible with the thermal expansion properties of concrete.
-Chloride free.
- Non-corrosive to reinforcing steel.
- Non-toxic.
- Fibre to prevent micro cracking.

Important Notes - Store SikaMonoTop-615HB in a dry area.

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- Mixed SikaMonoTop-615HB hardens slowly under 8 C.
- Apply only to clean, sound substrates that have been dampened and primed.
- Mix to a uniform consistency (no lumps)
- A small reduction in the water gives a stiffer mix.
- Repairs with SikaMonoTop System cannot bridge live cracks or joint
etc.
- Repairs in excess of 60 mm must be layered in several coats.
- SikaMonoTop mortars that are wetted during the initial cure period
may produce a white "bloom" on the surface which does not affect the long
term properties of the mortar.

SikaMonoTop-615HB 1/3
D06297030902E
Technical Data

Colour Concrete Grey

Density Dry - 1.15kg/litre (bulk density of powder)

Mixer - 1.67kg/litre (density of fresh mortar)

Mixing Ratio 3.00-3.20 litres of clean water per 20 kg bag to suit desired consistency
Water : Powder =1 : 6.3 - 6.6 parts by weight
1 : 5.5 - 5.8 parts by volume

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Pot Life (30 C) approx. 20 minutes

Application Thickness Minimum 5 mm

Maximum 50mm (overhead application)
Maximum 60mm (vertical application)

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Application Temperatures Optimal range : between 5 C and 35 C

Mechanical Strengths 1 day 28 days

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(25 C) Compressive: 10 MPa 25 MPa

Bond Strength >1.5 N/mm2 (with substrate preparation)

Shelf Life 12 months when unopened

Storage Condition Store in a dry cool place

Packaging 20 kg bags

Instruction For Use High quality, long term repairs can only be achieved if they are carried out
conscientiously by experienced applicators giving adequate attention to details
relating to surface preparation, priming of concrete and steel, mixing of repair
mortars, application and curing.

Substrate Preparation Substrate must be sound, free of loose or weak particles, dust and dirt.
Oil and wax containing layers, as well as laitance must be completely removed.
The substrate must be throughly wetted down prior to the mortar application.

SikaMonoTop-615HB 2/3
Mixing SikaMonoTop-615HB can be hand mixed in small amounts. (easily up to
3 kg of powder). Fill sufficient clean water into a small container. Add
SikaMonoTop-615HB to the water and hand mix thoroughly with a
spatula or trowel until a smooth workable consistency is achieved. Always
respect the water : powder ratio (1 part of water for 5.5-5.8 parts of
powder by volume). If a mix has thickened due to delayed application,
do not dilute further with water.
For large repairs, mechanical mixing (of the whole bag) using a drill
and a paddle is advisable. Pour water in given quantity in a clean drum
and add SikaMonoTop-615HB slowly while mixing. Use a low speed
electric mixer for 3 minutes avoiding entrapped air. Follow the ratio 3 to
3.2 Ltr of water per 20 kg bag.

Application -SikaMonoTop-615HB can be applied by wet-spray equipment or manually

by trowelling.
-If, in the area to be repaired, steel reinforcement is exposed, SikaMonoTop-610
reinforcement protective coating, must be applied in two layers (refer to
SikaMonoTop-610 datasheet).
-SikaMonoTop-615HB has a good bond strength to the concrete.However,
SikaMonoTop-610 can be used as a bonding agent for achieving highest
mechanical performances. The application of SikaMonoTop-615HB onto
the bonding bridge SikaMonoTop-610 must be wet on wet.
-For thickness greater than 60 mm on vertical surface, SikaMonoTop-615HB
must be applied in several layers.
- As soon as the mortar has started to set, it can be smoothed by wooden
or synthetic float or a styrofoam block
.
Curing - Sika MonoTop -615HB cures with low shrinkage. To prevent premature
drying out of the mortar, keep it moist if exposed to strong sunshine as wind
- Standard curing methods are recommended.
- For very fine surface finish, the application of Sika Refit L is
advised.
Consumption Guide For 1 ltr. of fresh mortar approx. 1.45 kg. of powder are required.

Cleaning Remove non hardened SikaMonoTop products from tools and equipment
with water. Hardened material can only be removed mechanically.
Safety Instructions
Safety precautions SikaMonoTop-615HB is caustic (cement). Protect skin and eyes from
contact with mortar. Wear protective clothing and goggles while working
with the product.Should the material enter the eyes, rinse immediately with
clean water and seek medical attention.
Toxicity Non-toxic
Transport Non-hazardous.

The information, and, in particular, the recommendations relating to the application and end-use of Sika products, are given in good faith based on Sikas current
knowledge and experience of the products when properly stored, handled and applied under normal conditions in accordance with Sikas ecommendations. In
practice, the differences in materials, substrates and actual site conditions are such that no warranty in respect of merchantability or of fitness for a particular
purpose, nor any liability arising out of any legal relationship whatsoever, can be inferred either from this information, or from any written recommendations, or
from any other advice offered. The user of the product must test the products suitability for the intended application and purpose. Sika reserves the right to change
the properties of its products. The proprietary rights of third parties must be observed. All orders are accepted subject to our current terms of sale and delivery.
Users must always refer to the most recent issue of the local Product Data Sheet for the product concerned, copies of which will be supplied on request.

Sika (Thailand) Limited SikaMonoTop-615HB 3/3

Head Office Tel : +66 3821 4270-85
700/37 Moo 5 Bangpakong Industrial Park II, Fax : +66 3821 4286
Km.57 Bangna-Trad Rd., T. Klongtamhru, E-mail :sikathai@th.sika.com
Muang District, Cholburi 20000 website : http//www.sika.co.th