COAL MILL 1

INPUT DATA INPUT Unit

Coal Mill, tph (dry basis) 22 tph Input data
Coal Mill, tph (wet basis) 24 tph Manipulated data
Raw Coal Moisture, % 18 % *manipulate to balance yellow and red column
Product Moisture, % 10.00 %
Mill Inlet Temperature, degC 185 degC
Mill Outlet Temperature, degC 43 degC
Mill Motor Power, KWh 280 KWh

Coal Mill Surface Heat Loss, % Assumption 5 %

Mill Inlet Oxygen, % 13.23 %
Mill Outlet Oxygen, % 15.00 %
Mill Body Inleak 30%
Mill Fan Airflow, m3/min 987 m3/min
Inlet Mill Fan Oxygen, % 15.50 %
Mill Fan Static Pressure, mmH2O -559 mmH2O
Inlet Mill Fan Temperature, degC 60 degC

OUTPUT DATA OUTPUT Unit

Latent Heat Required - Drying 1066 Mcal/hr
Heat Input Required 1697 Mcal/hr
Heat Losses through Coal Mill Surface 85 Mcal/hr
Heat Losses due to Mill Body Inleak 546 Mcal/hr
Heat Balance 1066 Mcal/hr

Coal Mill Drying Efficiency 63% %

COAL MILL 2

INPUT DATA INPUT Unit

Coal Mill, tph (dry basis) 18 tph
Coal Mill, tph (wet basis) 20 tph
Raw Coal Moisture, % 10 % Input data
Product Moisture, % 2.0 % Manipulated data
Mill Inlet Temperature, degC 170 degC
Mill Outlet Temperature, degC 65 degC
Mill Motor Power, KWh 500 KWh

Coal Mill Surface Heat Loss, % Assumption 5 %

Mill Inlet Oxygen, % 7.19 %
Mill Outlet Oxygen, % 9.91 %
Mill Body Inleak 25%
Mill Fan Airflow, m3/min 2249 m3/min
Inlet Mill Fan Oxygen, % 10.72 %
Mill Fan Static Pressure, mmH2O -616 mmH2O
Inlet Mill Fan Temperature, degC 72 degC

OUTPUT DATA OUTPUT Unit

Latent Heat Required - Drying 900 Mcal/hr
Heat Input Required 3028 Mcal/hr
Heat Losses through Coal Mill Surface 151 Mcal/hr
Heat Losses due to Mill Body Inleak 684 Mcal/hr
Heat Balance 2192 Mcal/hr

Coal Mill Drying Efficiency 30% %

Remarks:
1) Balance the yellow and red column to know required mill inlet temperature
2) Input mill actual mill inlet temperature to check mill drying efficiency
Input data
Manipulated data