ASSIGNMENT ON CAPACITY PLANNING & SCHEDULING

TOTAL MARKS : 20

In a garment industry there is different order quantity for different styles of a trouser as follows

Name Style Order Production cycle time

of No. Quanti
Complet Complet Complet
Garme ty
e cutting e sewing e
nt
finishing
Trouser 1A 2600 4 days 9 days 4 days
after cut after after
2B 800
issue complet complet
3C 2600 e cutting e sewing
4D 3000
5E 2200

Note: 1. Garments received in ware house to be assumed as ready for delivery

2. Working days from Monday to Friday

October Monday Tuesday Wednesda Thursday Friday Saturday Sunday
y
1 2 3 4 5 6 7
8 9 10 11 12 13 14
15 16 17 18 19 20 21
22 23 24 25 26 27 28
29 30 31
November Monday Tuesday Wednesda Thursday Friday Saturday Sunday
y
1 2 3 4
5 6 7 8 9 10 11
12 13 14 15 16 17 18
19 20 21 22 23 24 25
26 27 28 29 30
Calendar
Calculate:

1. Assign the planned completion date for the following steps of each order

a. Complete cutting ( 2Marks)

b. Complete sewing( 2Marks)

c. Complete finishing to ware house( 2Marks)

2.Each day the planning department receives the information on the garments completed in
three departments are cutting ,sewing, finishing .Based on daily report an extract of actual daily
cutting/sewing/finishing for 5 styles are as follows.

Daily cutting report

Date Style No. No. of Garments cut

3.10.16 1A 400
4.10.16 1A 800
4.10.16 2B 290
5.10.16 1A 1400
5.10.16 2B 600
8.10.16 3C 940
8.10.16 5E 1150
9.10.16 4D 480
10.10.16 3C 1100
10.10.16 4D 2500
10.10.16 5E 1000
11.10.16 3C 700

Daily Sewing report

Date Style No. No. of Garments sewn

17.10.16 2B 790
18.10.16 1A 960
19.10.16 1A 1600
22.10.16 1A 40
22.10.16 4D 1900
22.10.16 5E 1000
23.10.16 5E 500
24.10.16 3C 2000
24.10.16 5E 650
25.10.16 4D 600
26.10.16 3C 720
29.10.16 4D 490
Daily finishing report

Date Style No. No. of Garments

finished
23.10.16 2B 160
24.10.16 1A 800
24.10.16 2B 20
25.10.16 2B 600
26.10.16 1A 1760
29.10.16 1A 40
30.10.16 3C 1500
31.10.16 3C 1000
1.11.16 3C 150
1.11.16 4D 2400
2.11.16 4D 480
5.11.16 5E 1900
7.11.16 5E 150
9.11.16 5E 100
a. Enter the information on the following production order control record (5 Marks)

PRODUCTION ORDER CONTROL RECORD

Styl Quantity Date Complete cutting Complete sewing Complete finishing Ready
e issue into ware house for
No. d customer
Issue cut Plan Actual Plan Actual Plan Actual
Delivery
d Date Date Date
Qty Qty Dat Qty Dat
Dat e e
e
1A 2600 260 1.10. 5.10.1 400 3.10 18.10. 960 18.1 24.10. 800 24.1 26.10.16
0 16 6 16 0 16 0
800 4.10
140 5.10
0
2B 800 790 2.10. 8.10.1 290 4.10 19.10. 790 17.1 25.10. 160 23.1 25.10.16
16 6 16 0 16 0
600 5.10 20 24.1
0
600 25.1
0
3C 2600 274 2.10. 8.10.1 940 8.10 19.10. 25.10. 26.10.16
0 16 6 16 16
 4D 3000 298 3.10. 9.10.1 480 9.10 22.10. 190 22.1 26.10. 26.10.16
0 16 6 16 0 16

5E 2200 215 4.10. 10.10. 115 8.10 23.10. 100 22.1 29.10. 10.11.16
0 16 16 0 16 0 0 16
100 10.1 500 23.1
0 0 0

b. If the daily capacity of all the departments is 3000 garments /day, then calculate the average
utilization of cutting/sewing/finishing capacity during the above days. (5 Marks)

c. Write down your observation regarding the problems of the above factory. (4 Marks)