DIGITAL CONTROLLER 5006H masibus

Ref No: m60H/om/101

Issue No: 08

Operators Manual

D I G I T A L C O NT R O L L E R 5 0 0 6H

Masibus Automation And Instrumentation Pvt. Ltd.

B/30, GIDC Electronics Estate,
Sector-25, Gandhinagar-382044, Gujarat, India
Ph: 91 79 23287275 - 79
Fax: 91 79 23287281, 82
Email:support@masibus.com
Web: www.masibus.com

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DIGITAL CONTROLLER 5006H masibus
Ref No: m60H/om/101
Issue No: 08

CONTENTS

1. GENERAL SPECIFICATIONS

2. MOUNTING DETAIL

3. TERMINAL CONNECTION

4. NAME OF FUNCTION PART AND FUNCTIONS

5. CONFIGURATION MODE

6. RUN MODE

7. CALIBRATION MODE

8. DISCRIPTION FOR RE-TRANSMISSION OUTPUT CALIBRATION

9. COMMUNICATION PROTOCOL

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DIGITAL CONTROLLER 5006H masibus
Ref No: m60H/om/101
Issue No: 08

1. GENERAL SPECIFICATION
Digital Zero and Span calibration
MODEL 5006H: using front panel keypad.
Two Set Point and Two Relay Zero adjustment automatically by
output rated for 2A@230VAC. software. (Except RTD input)
Four Operation Key SET1, SET2, CJC for T/C type input and 3-wire
INC and DEC. lead compensation for RTD sensor is
automatic.
DISPLAY:
TYPES OF SET POINT:
4 digit 0.8" Seven Segment Red
LEDs for Process Variable Set point types are configurable to
Individual discrete Red LEDs to energize relays for actual value
indicate relay status. below or above set point.
Hysteresis setting 0 to 100.
INPUT:
POWER SUPPLY:
RTD - PT100 3-wire
(Automatic three wire compensation) 110V/230V AC @ 50Hz
Thermo-couple types J, K, T, R, S (Factory set for any one),
(ANSI standard) 24V DC (+/- 10%) (optional)
4-20mA/1-5 V dc linear Ambient Temperature:
0-20mA/0-5 V dc linear 0 to 55 C
Humidity:
INPUT RANGE: Up to 95% RH non-condensing
Power consumption:
PT100 -199 to 850 C Less than 10 VA
PT100 (0.1C)-100.0 to 300.0 C
J -100 to 1200 C
K -100 to 1372 C
T -100 to 400 C
R 0 to 1768 C
S 0 to 1768 C
4-20 mA/1-5VDC
-1999 to 9999 (Field Scalable)
0-20mA/0-5VDC
-1999 to 9999 (Field Scalable)

ACCURACY:

(0.25% of FS + 1 count)
for T/C and RTD input.
(0.1% of FS + 1 count)
for mA and Voltage input

OUTPUT (One At Time):

Isolated 4-20 mA, 500 Ohms Max.

Accuracy: 0.25% of Full Scale
(Digital to analog Only)
24VDC @ 30mA TPS.
Isolated RS485 Communication.
Modbus RTU Protocol
CALIBRATION:

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DIGITAL CONTROLLER 5006H masibus
Ref No: m60H/om/101
Issue No: 08

2. MOUNTING DETAIL 1. Decrement Key: Decrement

value in PV window.
2. Increment Key: Increment value
in PV window.
3. PV window: 4 digital SSG LED
0.8 inch RED Display.
4. Relay-1 Indication: Comes ON
when relay-1 is energized.
5. Relay-2 Indication: Comes ON
when relay-2 is energized.
6. SET-1 key: On pressing this key
set value-1 is displayed in PV
window.
7. SET-2 key: On pressing this key
set value-2 is displayed in PV
window.

FRONT BEZEL: 48 x 96 mm
5. CONFIGURATION MODE
PANEL CUTOUT: 45 x 92 mm
DEPTH BEHIND THE PENAL: 163 mm Press Key together to enter
configuration mode.
3. TERMINAL CONNECTION
PASS WORD
Display Pass
Press 0
Press COnF

Press to configure Input Type,

CONFIGURE INPUT TYPE
Display InP
Press K.tC
Press InP

Press to configure ZERO,

4. NAME OF FUNCTIONAL CONFIGURE ZERO
PART AND FUNCTIONS Display zerO
Press -100
Press ZErO

Press to configure SPAN,

CONFIGURE SPAN
Display span
Press 1200
Press span

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CONFIGURE SERIAL NUMBER

Display SrNO
Press to configure SET POINT1,
CONFIGURE SET POINT1
Press 1
Display TSP1
Press SrNO
Press H on
Press tSP1 Press to configure Baud Rate,
CONFIGURE BAUD RATE
Display bAUd
Press to configure SET POINT2,
CONFIGURE SET POINT2 Press 9600
Display tSP2
Press baud
Press H on
Press tSP2 Press to configure Pass Word,
CONFIGURE PASS WORD
Display PASS
Press to configure DP,
CONFIGURE DESIMAL POINT Press 0
Display dP
Press PASS
Press 000.0
Press ConF
Press dP
Press 1200
Press to configure Open Sensor, Now you are in run mode and actual
CONFIGURE OPEN SENSOR PV value on display.
Display OPE.S
6. RUN MODE
Press UP
To configure set point value,
Press OPE.S
TO SET VALUE OF SET POINT1
Press ConF
Press 100
Press 1200
Press + To change Set
Up scale: Under Open condition PV is Point1 Value.
treated above set point.
Down scale: Under Open Condition TO SET VALUE OF
PV is Treated below set HYSTERISIS 1
point.
Press > 5 SECOND
For Communication Feature Display H 1
following two Parameter (Serial
Number and Baud Rate) is add in
configuration mode. Press + To change
Hysteresis
1 Value.

Press to configure Serial Number, TO SET VALUE OF SET POINT2

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Press 100 Press CALS

Press + To change Set Press to calibrate ZERO,

Point2 Value. CALIBRATION OF ZERO
Display CALZ
TO SET VALUE OF
HYSTERISIS 2
Press -005
Press > 5 SECOND (Adjust req. zero value)
Display H 2 Press CALz
Press + To change Press Cal
Hysteresis
Press 1200
2 Value.
Note: If Set Point value is less then
Zero or more then Span value, the Note: Zero Calibration available only
unit will display 'dErr' message and will for RTD type input.
stop control action, keeping all relays in
OFF. Reprogramming the unit will Now you are in run mode and actual
overcome this problem. Other wise PV value on display.
report to customer support at masibus.
For Re-transmission Feature
following Parameter is add in
7. CALIBRATION MODE
calibration mode.

Press Key together to enter

Press to calibrate OUTPUT ZERO,
calibration mode.
CALIBRATION OF OUTPUT
PASS WORD ZERO
Display Pass Display rTrZ

Press 5 Press 4.000

(Adjust 4.0mA value)
Press COnF
Press rTrZ
Press CAL
Press to calibrate OUTPUT SPAN,
CALIBRATION OF OUTPUT
Press to calibrate AMBIENT,
SPAN
CALIBRATION AMBIENT
Display rTr
Display CALA
Press 2
Press 23.8
and
Press CALA 0.000
(Adjust 20.0mA value)

Press to calibrate SPAN, Press rTrS

CALIBRATION OF SPAN
Display CALS Here output sapn display flashings 2
and 0.000 meen 20.000mA.
Press 1195
(Adjust req. span value) Press CAL

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procedure at the span at RTRS prompt.

Press 1200 On RTRS prompt, press INC or DEC key,
Now you are in run mode and actual this displays the value of current equal
PV value on display. to 20mA (20.000 with digit 2 flashing).
8. DETAIL DESCRIPTION Adjust this value equal to the value as
FOR CALIBRATION OF seen on the current measuring unit.
RE-TRANSMISSION Then press SET1 key to enter the value.
After entering the current value at the
OUTPUT. span, the unit under goes one shot
Retransmission output is required Calibration of output. Now the
to be calibrated at both Zero and Span. Retransmission output is calibrated. For
Calibration is done at fixed point at 4mA One shot calibration both zero and span
and 20mA. calibration is to be carried out
For Retransmission output Calibration go sequentially, one after another in one
to RTRZ prompt in calibration mode, now shot.
press INC or DEC key, this displays the RTRZ 4.000:
value of current 4mA (4.000 on display) Retransmission zero output value 4mA.
as output. Measure the output current at RTRS- 20.000 (with digit 2
this point on six times better accurate flashing.):-
measuring instrument. Adjust the Retransmission Span output value
current value at zero side using 20mA.
increment or decrement key equal to the Note: Note during calibration of the unit
value as seen on output current calibrate the ambient only if required.
measuring unit. Then press SET1 key to
enter the value. Repeat the same

9. COMMUNICATION PROTOCOL MODBUS-RTU DETAILS

INTRODUCTION
The unit can be connected in RS-485 communication data link either in multi drop
or repeat mode. Each unit must have unique Serial Number. Entire range of addresses (1
to 255) may be used. Before starting any communication, choose a baud rate compatible
to the host computer. The serial protocol used is MODBUS RTU.

Protocol details:
The function codes used Read Write of parameters are:
03. READ HOLDING REGISTERS (REFERENCE - 4x).For Read operation
06. PRESET SINGLE REGISTER (REFERENCE - 4x).For Write operation

The error checking field contains a 16-bit value implemented as two eight-bit bytes. The
error check value is the result of a Cyclical Redundancy Check (CRC) calculation
performed on the message contents.

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DIGITAL CONTROLLER 5006H masibus
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Modbus RTU protocol addresses for RS 485 Communication

Sr. Analog Parameters Absolute Type Access Type
No. Address

1 PROCESS VALUE 40001 Int Read Only

2 SET VALUE-1 40002 Int Read/Write
3 SET VALUE-2 40003 Int Read/Write
4 SET VALUE-1 40004 Int Read/Write
HYSTERESIS
5 SET VALUE-2 40005 Int Read/Write
HYSTERESIS
6 Engineering Zero 40006 Int Read/Write
7 Engineering Span 40007 Int Read/Write
8 Input Type 40008 Int Read/Write
9 Decimal Position 40009 Int Read/Write
10 Set point Type -1 40010 Int Read/Write
11 Set point Type -2 40011 Int Read/Write
12 Set Point Display 40012 Int Read/Write NA
13 Open Sensor Status 40013 Int Read/Write
14 Serial Number 40014 Int Read/Write
15 Baud Rate 40015 Int Read/Write
16 Pass Word 40016 Int Read/Write
Note: NA = Not Applicable.

Note:

1) The possible values to be entered through modbus for above parameters in

Table 3 are as follows:

a) SET VALUE-1 HYSTERESIS / SET VALUE-2 HYSTERESIS:

(Applicable Values: 0 to 100)

b) Input Type (Applicable values : 0 to 9):

Input Type Value

Rtd 0
Rtd.1 1
E-tc (Not Applicable) 2
J-tc 3
K-tc 4
T-tc 5
R-tc 6
S-tc 7
1 5v 8
0 5v 9

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DIGITAL CONTROLLER 5006H masibus
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c) Decimal Position :

Input Type Maximum Value

Rtd 0
Rtd.1 0
J-tc 0
K-tc 0
T-tc 0
R-tc 0
S-tc 0
1 5v 3
0 5v 3

d) Set point Type -1 / Set point Type -2 :

Type Value
L-on 0
h-on 1

e) Set Point Display:

Type Value
Set point - 1 0
Set point - 2 1

f) Open Sensor Status:

Type Value
UP 0
DN(down) 1

g) Serial Number : (Applicable Values : 0 to 255)

h) Baud Rate :

Type (bps) Value

4800 0
9600 1
19200 2

i) Pass word: (Applicable Values : 0 to 9999)

9.4: EXCEPTION RESPONCE:

CODE MEANING
01 Function code Invalid. It must be 01, 05, 03 or 06.The function code received in the query is
not allowable action for the slave.
02 Illegal address value. The data address received in the query is not an allowable address for
the salve.

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03 Illegal data value. A value contained in the query data field is not an allowable value for the
salve.

Table 4: Exceptional Response

10. Parameter Description:

Mode of Operation Description Message Description

Conf Configuration inp Input Type
Mode
rtd RTD Input (1%)
Rtd.1 RTD Input (0.1%)
J tc J type T/C Input
K tc K type T/C Input
T tc T type T/C Input
R tc R type T/C Input
S tc S type T/C Input
1-5V 1 -5V Linear Input
0-5V 0 -5V Linear Input
Zero Zero setting for
input
Span Span setting for
input
h-on High type setpoint
l-on Low type setpoint
Dp Decimal Point
Ope.s Open sensor
Srno Serial number
Baud Baud rate
Cal Calibration Mode Rtz1 Zero setting for
Retransmission
Output
Rts1 Span setting for
Retransmission
Output
Process Value on Run mode Open* Open Sensor
PV Window. indication
Derr* Data Error

Table 5: Parameter Description

Open*: (1) Sensor at input terminal is not connected or break.

(2) Process value is 5% higher than span or lower than zero
setting set by user for input type.

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DIGITAL CONTROLLER 5006H masibus
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Derr*: (1) EEPROM is corrupt

(2) Set point is greater than zero or span setting.

11. Maintenance:

Dangerous voltages capable of causing death are sometimes present in this

instrument. Before installation or beginning of any troubleshooting procedures
the power to all equipment must be switched off and isolated. Units suspected
of being faulty must be disconnected and removed first and brought to a
properly equipped workshop for testing and repair. Component replacement and
interval adjustments must be made by a company person only.

12. General Problems:

Unit does not Switch ON.

Check the Mains Cord.
I/P power may be not present. Check power supply voltage is it proper as per
order.

Reading indicated by Unit is unstable, wrong or open.

Check the process input and also check its connection are as per the back-
plate supplied.
Check the lead resistance of all the three arms of RTDs. All the three leads
should have same lead resistance. If no, change the cables.
Check the Input cables are properly tighten with back terminal.
Check for AC voltage pick up at the signal terminal.
All low-level input and output such as T/C, Rtd, Linear I/P and control signal
wires must be kept separate from supply and relay output cabling.

Communication Problem between the Unit and Host PC/Operator

Terminal.
Check the cabling.
Check the serial No. and baud rate settings at PC side and controller side.
Check the RS-485 to RS232 converter for 485 communication.
Check the serial port of the computer by shorting 2 and 3 no pin of PC
comports with PROCOMM, Hyper terminal or any other available application.
Check RS 232 RS 485 connection at PC and unit side.
For RS 485 sometimes terminating resistor of 120 at unit side. In most of the
cases this is not required for this model.

Unit Resetting.
Check the proper input terminal connection.
If Input Range is 0-5V or 1-5V then maximum voltage should be less than
10V & minimum voltage should be greater than -3V.

Supply Voltage.
Supply voltage should be given through a good isolation transformer. This being a
microprocessor based instrument, a massive voltage spike can damage it. A good
isolation transformer shields the instrument from such voltage spikes and surges.
All supply connections to final control devices such as contactors, solenoids etc.
must be taken directly from the supply and not from the supply terminals of the
instrument.

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DIGITAL CONTROLLER 5006H masibus
Ref No: m60H/om/101
Issue No: 08

This is an electronics instrument it may have problem not listed above, in case of
such fault while reporting to factory (masibus area office or head office), mention
exact nature of fault with sequence of events.

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