RG2 BODY POROCITY(Versital) Mo

Date
1 2 4 5 6 7 8 9 11 12 13 14 15 16 18 19 20 21 22
Details
193(5170/1701/2800/2801)

Body Bush Miss

Body porocity

Body inlet hole block

Pin hole

Heavy Burr

Damage

Body Bush Miss

Body porocity
143(2820/2520)

Body inlet hole block

Pin hole

Heavy Burr

Damage

Body Bush Miss

Body porocity
303(51801)

Body inlet hole block

Damage

Pin hole

tot rej qty

Total production

Rej %

Updated By

shiv

shiv
 12
B shiv
e 10
tt
8 shiv
e
r 6
shiv
4

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2
onth : July- 2016

23 25 26 27 28

Res
Traget
Action
em / Cause
 Probl
SN
Row 23

20 21 22 23 24 25 26 27
 RG2 BODY POROCITY Month : January
Date
3 4 5 6 7 8 9 11 12 13 14 151 16 18 19 20 21 22 23 25
Details
RG 2 Body Porosity 1 4 9 4 1 5 2 2 1 1 2 7 2 1 2 2 2 11
M304930

Top Cover Porosity 2 7 1 2 2 1 2 4 3

Piston Porosity

Tot Pro Qty 302 470 150 226 381 391 245 210 315 270 322 214 397 318 213 264 341 248 424
RG 2 Body Porosity
M305840

Top Cover Porosity

Piston Porosity

Tot Pro Qty

RG 2 Body Porosity 1 11 2 3 2 9 4 7 13 13 15 6 3
M305850

Top Cover Porosity 1

Piston Porosity

Tot Pro Qty 442 150 150 210 150 150 150 353 150 244 209 95 200 200 150 210 150 60 105
RG 2 Body Porosity 4 5 1 5 7 3 2 3 3 5 4
9732980990
100305140

Top Cover Porosity

Piston Porosity

Tot Pro Qty 158 295 208 150 128 273 180 124 206 261 53 250 189 244 255 370 100
tot rej qty 0 2 9 8 25 8 11 9 10 7 16 11 9 20 16 16 11 7 6 14

Total production 442 610 620 655 584 681 669 598 633 739 603 623 675 650 718 612 614 596 678 629

Rej % 0.0 0.3 1.5 1.2 4.3 1.2 1.6 1.5 1.6 0.9 2.7 1.8 1.3 3.1 2.2 2.6 1.8 1.2 0.9 2.2

Updated By vivek vivek vivek vivek S.V vivek raj raj raj raj Raj RAJ vivek shiv anil shiv vivek vivek Sv Sv

4.5
4.0
3.5
B
3.0
e
2.5
tt
 3.0
e
2.5
tt
e 2.0
r 1.5
1.0
0.5
0.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
uary 2016

27 28 29 30

8 2 4 3

Res
330 345 315 210

Traget
6

105 105 77 165

3 4 5 5
Action

225 270 255 306

17 6 9 8

660 720 647 681

2.6 0.8 1.4 1.2

Sv Sv Sv shiv
oblem / Cause
 Proble
Row 22

SN
21 22 23 24 25 26 27 28
 RG2 BODY POROCITY Month : February 20
Date
1 2 3 4 5 6 8 9 10 11 12 13 15 16 17 18 19 20 22 23
Details
RG 2 Body Porosity 4 6 1 2 2 5 2 1 2 8 10 1 5 4 2 2
M304930

Top Cover Porosity 4 1 1 2 1 2 4 3

Piston Porosity

Tot Pro Qty 226 501 275 395 239 270 380 318 335 270 41 28 312 315 465 380 360 505 373 439
RG 2 Body Porosity
M305840

Top Cover Porosity

Piston Porosity

Tot Pro Qty 40 20 100 102

B.P 1 2 2 5 4 1 1 3 2 2 2
M305850

Top Cover Porosity 3 1

Piston Porosity

Tot Pro Qty 120 200 200 200 210 19 132 63 214 300 360 79 78 57 255 300 210
RG 2 Body Porosity 5 1 3 1 1 2 1
9732980990
100305140

Top Cover Porosity 3

Piston Porosity

Tot Pro Qty 260 60 150 151 121 300 62 120 120 229 134 103 135 180 105 115 120 60 167
tot rej qty 10 10 5 8 3 11 5 5 1 5 2 8 12 2 10 1 5 6 6 7

Total production 606 561 625 746 600 780 461 570 518 713 495 591 628 573 627 635 475 625 733 816

Rej % 1.7 1.8 0.8 1.1 0.5 1.4 1.1 0.9 0.2 0.7 0.4 1.4 1.9 0.3 1.6 0.2 1.1 1.0 0.8 0.9

Updated By Shiv shiv shiv shiv shiv SV SV SV SV SV SV SV SV SV SV SV SV vivek shiv vivek

2.5 shiv

2.0 shiv
B
e 1.5
tt
e 1.5
tt shiv
e 1.0
r
shiv
0.5

0.0 shiv
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
y 2016

24 25 26 27 28 29 Total

2 1 1

Res
2 4

429 336 20 239 50

2 2 2 1 Traget
1 1

105 354 502 304 47 388

7 1 3
Action

225 210 300 397

4 7 3 9 2 7

759 690 502 534 586 835

0.5 1.0 0.6 1.7 0.3 0.8

vivek vivek vivek vivek vivek SV

oblem / Cause
 Proble
Row 22

SN
1 22 23 24 25 26 27
 RG2 BODY POROCITY Month :
Date
Jan Feb 2 3 4 5 7 8 9 10 11 12 12 14 15 16 17 18 19 20
Details
RG 2 Body Porosity 2 3 6 5 7 2 4 69 33 17 12 2
M304930

Top Cover Porosity 1 8 1 17 1 17 2 40 2 51

Piston Porosity 1
Tot Pro Qty 235 232 447 278 530 449 442 324 439 493 544 347 365 269 279 579 1076
RG 2 Body Porosity
M305840

Top Cover Porosity

Piston Porosity

Tot Pro Qty 60

B.P 4 4 10 6 1 1
M305850

Top Cover Porosity 2 1

Piston Porosity 1
Tot Pro Qty 150 236 60 165 190 243 190 244 255 242 184 403
RG 2 Body Porosity 1 1 1 2 1 1 5 1 6 3
9732980990
100305140

Top Cover Porosity 1 1 1

Piston Porosity

Tot Pro Qty 352 359 255 239 120 150 405 315 240 240 360 420 650 182
tot rej qty 5 0 8 4 23 11 18 13 9 44 80 42 23 2 19 54 3

Total production 737 827 762 742 840 842 847 829 923 493 799 829 909 1092 929 761 1076

Rej % 0.7 0.0 1.0 0.5 2.7 1.3 2.1 1.6 1.0 ### 8.9 10.0 5.1 2.5 0.2 2.0 7.1 0.3

Updated By S.V. S.V. S.V. vivek vivek vivek vivek vivek vivek SHIV shiv shiv shiv shiv shiv shiv shiv

12.0 shiv

10.0
shiv
B
8.0
e
tt 6.0
 8.0
e
tt 6.0 shiv
e
r 4.0
shiv
2.0

0.0 shiv
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
h : March 2016

21 22 26 27 28 29 30 31 Total

1 1 1

Res
17 11

600 238 380 215 66 175 480 480

Traget
1

255 270 548 13 231 15 45

1 1 13 1
Action

227 253 30 255 230 638 472 34

19 12 0 1 13 1 1 1

1082 761 958 483 527 928 952 559

1.8 1.6 0.0 0.2 2.5 0.1 0.1 0.2

shiv vivek vivek vivek vivek vivek vivek vivek

oblem / Cause
 Proble
Row 22

SN
21 22 23 24 25 26 27 28 29
 RG2 BODY POROCITY Month
Date
1 2 4 5 6 7 8 9 11 12 13 14 15 16 18 19 20 21 22
Details
RG 2 Body Porosity 1 3 2 3 2
M304930

Top Cover Porosity 1 2 3 1 1

Piston Porosity

Tot Pro Qty 178 35 264 552 19 662 488 633 154 860 80 721 646 420 105 150
RG 2 Body Porosity
M305840

Top Cover Porosity

Piston Porosity

Tot Pro Qty

B.P 1 4 2 1
M305850

Top Cover Porosity 1 1 1 1

Piston Porosity 1
Tot Pro Qty 45 74 211 704 105 148 152 200 277 533 269
RG 2 Body Porosity 1 1 1 1 2 1
9732980990
100305140

Top Cover Porosity

Piston Porosity 2
Tot Pro Qty 327 504 26 160 150 315 90 155 476 170 80 145 194 63 97
tot rej qty 0 2 1 2 9 4 6 2 3 5 0 0 0 2 0 2 1 1 1

Total production 0 550 539 364 763 883 812 802 838 757 860 556 891 798 500 450 471 596 516

Rej % #DIV/0! 0.36364 0.18553 0.54945 1.17955 0.453 0.73892 0.24938 0.358 0.6605 0 0 0 0.25063 0 0.44444 0.21231 0.16779 0.1938

Updated By vivek shiv shiv shiv shiv shiv shiv vivek vivek SV vivek vivek SV shiv shiv shiv shiv shiv shiv
1.6
shiv
1.4
1.2
shiv
B 1
e 0.8
tt
0.6
e 0.8
tt shiv
0.6
e
r 0.4
0.2 shiv
0
1 2 3 4 5shiv 6 7 8 9 10 11 12 13 14 15 16 17 18 19
: April 2016

23 25 26 27 28 29 30 Total

Res
254 90 150 477

Traget
1

542 535 25 269 243

Action

94 220 240 249

0 1 0 1 1 7

542 629 499 359 483 399 477

0 0.15898 0 0.27855 0.20704 0 1.46751 #DIV/0! #DIV/0!

vivek vivek SV SV vivek vivek shiv

roblem / Cause

Row 22
 Probl
Row 22

SN
20 21 22 23 24 25 26 27
 RG2 BODY POROCITY Month
Date
2 3 4 5 6 7 9 10 11 12 13 14 16 17 18 19 20 21 23
Details
RG 2 Body Porosity 2 1 1
9739090154

Top Cover Porosity 2 2

Piston Porosity

Tot Pro Qty 184 405 390 131 214 210 90 165 95 210 60 210 142 41 447 90
RG 2 Body Porosity 1 2 1 1 4
9739090184

Top Cover Porosity 1 2 2 2 1

Piston Porosity

Tot Pro Qty 53 208 229 210 135 437 375 180 282 58 290 585 60 345
B.P
9739090194

Top Cover Porosity

Piston Porosity

Tot Pro Qty 60 30

RG 2 Body Porosity 2 2 2
9739100104

Top Cover Porosity 1 1 2

Piston Porosity 2
Tot Pro Qty 237 195 180 150 150 320 489 150 210 258 267 325 60 195 463
tot rej qty 0 3 2 0 1 0 4 3 3 3 2 3 3 0 9 0

Total production 421 458 598 424 521 499 647 615 665 584 642 388 548 477 467 626 597 630 463

Rej % 0 0.65502 0.33445 0 0.19194 0 0.61824 0.4878 0.45113 0.5137 0.31153 0 0 0.62893 0 0.47923 0 1.42857 0

Updated By shiv shiv shiv shiv shiv sun vivek vivek vivek vivek vivek shiv shiv shiv shiv shiv shiv vivek vivek

1.6 shiv
1.4
1.2
shiv
B 1
e
tt 0.8
e
tt 0.8
shiv
e 0.6
r 0.4
shiv
0.2
0 shiv
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2
: May- 2016

24 25 26 27 28 30 31

1 2 1 1

Res
1 2 1 1 3

165 606 329 391 656 75

Traget
1 1

155 315 381 360 390

60

Action
1

283 353 322

3 4 2 2 4 3 0

448 761 644 772 716 788 712 0 0

0.66964 0.52562 0.31056 0.25907 0.55866 0.38071 0 #DIV/0! #DIV/0!

vivek vivek vivek vivek shiv shiv shiv

roblem / Cause

Row 22
 Probl
Row 22

SN
20 21 22 23 24 25 26 27
 RG2 BODY POROCITY Month
Date
Details
193(5170/1701/2800/2801)

Body Bush Miss

Body porocity193

Body inlet hole block

Pin hole

Heavy Burr

Damage

Body Bush Miss

Body porocity193
143(2820/2520)

Body inlet hole block

Pin hole

Heavy Burr

Damage

Body Bush Miss

Body porocity193
303(51801)

Body inlet hole block

Damage

Pin hole

tot rej qty 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Total production 630 752 600 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Rej % 0.63492 0 0 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Updated By shiv shiv shiv shiv shiv shiv shiv shiv S.V

1 shiv
0.9
0.8
0.7 shiv
B
0.6
e 0.6
tt 0.5
shiv
e 0.4
r 0.3
0.2 shiv
0.1
0 shiv
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2
: Jun- 2016

Res
Traget
Action

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

#DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

em / Cause
 Probl
Row 23

SN
20 21 22 23 24 25 26 27
 RG2 BODY POROCITY(Versital) Mo
Date
1 2 4 5 6 7 8 9 11 12 13 14 15 16 18 19 20 21 22
Details
193(5170/1701/2800/2801)

Body Bush Miss

Body porocity 10 3

Body inlet hole block 2

Pin hole

Heavy Burr 26 56 6

Damage 7 6 2

Body Bush Miss

Body porocity 1 5 3
143(2820/2520)

Body inlet hole block

Pin hole

Heavy Burr

Damage

Body Bush Miss

Body porocity
303(51801)

Body inlet hole block

Damage 3

Pin hole 7
tot rej qty 1 5 20 0 0 38 0 17 3

Total production 60 0 400 428 0 160 0 49 135 1741 576

Rej % #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! 1.66667 #DIV/0! 1.25 4.6729 #DIV/0! 0 #DIV/0! 77.551 0 0.97645 0.52083

Updated By vivek vivek vivek vivek vivek shiv shiv shiv shiv shiv shiv

90 shiv
80
70
shiv
B 60
e 50
tt 40 shiv
e 30
r
20 shiv
10
0 shiv
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 2
onth : July- 2016

23 25 26 27 28 29 30

Res
4 2 2

2 2

Traget
7

Action
3

5 5 0 2 4 6 8

496 700 0 600 1510 619 60

1.00806 0.71429 #DIV/0! 0.33333 0.2649 0.96931 13.3333

s.v s.v vivek vivek vivek vivek shiv

em / Cause
 Probl
Row 23

SN
20 21 22 23 24 25 26 27
 MV BODY POROCITY(Versital)
Date Jun Feb Mar Apr May Jun Jul Aug 1 2 3 4 5 6 8 9 10 11
Details
PortTop face

Port bottom face

Slope Area

Port Face
193(5170/1701/2800/2801)

Body Bush Miss

Body porocity 31 7 5

Body inlet hole block 5 1 4

Pin hole 4 1 2 1

Heavy Burr 26 5 6 11 4

Damage 23 3 4 11 5

193 Production 5471 642 1233 765

Body Bush Miss

Body porocity 8 4
143(2820/2520)

Body inlet hole block

Pin hole

Heavy Burr

Damage

143 Production 1208 60 150 150 80

Body Bush Miss

4 3
303(51801)

Body porocity 7

Body inlet hole block

Damage

Pin hole

303 Production 1672 725 420 527

 tot Rej qty 104 9 15 28 14 7 0 3 0 5 0

702 150 150 725 1313 0 420 527 765 0

Total production 8351

Rej % 1.24536 1.28205 10 18.6667 1.93103 0.53313 #DIV/0! 0.71429 0 0.65359 #DIV/0!

Updated By shiv shiv shiv shiv shiv vivek vivek vivek vivek vivek

shiv
20
10
15 shiv
B
e
tt 10 shiv
e
r 5 shiv

0 shiv
1 2 3 4 5 6 7 8 9 10 11 12 13 14
 Month : Aug- 2016

12 13 16 17 19 20 21 22 23 24 25 26 27 29 30 31

Res
4 5 10

Traget
522 404 1175 730

2 2

60 430 200 78

Action
 0 0 2 0 2 0 0 4 0 0 0 5 10 0 0 0 0 0

0 60 430 522 200 0 0 404 0 0 0 1175 808 0 0 0 0 0

#DIV/0! 0 0.46512 0 1 #DIV/0! #DIV/0! 0.9901 #DIV/0! #DIV/0! #DIV/0! 0.42553 1.23762 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

vivek shiv shiv vivek vivek sv vivek vivek vivek vivek vivek sv shiv vivek vivek vivek vivek

Problem / Cause
10

SN
15 16 17 18 19 20 21 22 23 24 25 26
 MV BODY POROCITY(Versital)
Date Jun Feb Mar Apr May Jun Jul Aug sep Oct 1 3 4 5 6 7 9 12
Details
Port-1 face

M6 thread

port-1 Slope Area

Port-2 Face
193(5170/1701/2800/2801)

Body Bush Miss

Body porocity 31 111 11 11 11 10 14 18 1

Body inlet hole block 5

Pin hole 4

Heavy Burr 26

Damage 23

193 Production 5471 10814 420 441 605 727 903 1238

Body Bush Miss

Body porocity 8 23 4
143(2820/2520)

Body inlet hole block

Pin hole

Heavy Burr

Damage

143 Production 1208 6016 211

Body Bush Miss

3 3
303(51801)

Body porocity 7 25

Body inlet hole block

Damage

Pin hole

303 Production 16.72 2759

 tot Rej qty 104 159 11 11 11 10 14 18 3 8

19921 420 441 816 727 903 1238 0 0

Total production 8351

Rej % 1.24536 0.79815 2.61905 2.49433 1.34804 1.37552 1.55039 1.45396 #DIV/0! #DIV/0!

Updated By shiv shiv shiv shiv shiv shiv vivek vivek

3
Chart Title
2.5
B
2
e
tt 1.5 shiv
e
r 1
shiv
0.5
0 shiv
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1
l) Month : Oct- 2016

13 14 15 17 18 19 20 21 22 24 25 26 27 28

Res
7 1 2 5 20

Traget
615 712 1006 122 833 300 806 609 1013 464

4 2 3 0 1 9

467 225 749 212 605 797 867 911 972

Action
2 3 2 4 2 6

387 200 176 428 1122 230 216

 13 4 2 4 6 3 0 1 5 6 29 0 0

615 1566 1206 176 775 749 332 212 1438 1422 1603 1706 2140 1436

2.11382 0.25543 0.165837 2.27273 0.77419 0.40053 0 0.4717 0.34771 0.42194 1.80911 0 0 0 #DIV/0! #DIV/0!

vivek vivek SHIV SHIV SHIV uday uday shiv vivek vivek vivek vivek vivek vivek

Problem / Cause
Title

Row 30

SN
15 16 17 18 19 20 21 22 23 24 25 26 27
 MV BODY POROCITY(Ver
Date Jun Feb Mar Apr May Jun Jul Aug sep Oct Nov
Details

Port-1 top face 0

port-1 Slope Area 0

Port 1 M/C Face 0

Port-2 M/CFace 0
193(5170/1701/2800/2801)

M6 thread 0

Others 0

Body porocity 31 39 111 0

193 Production 5471 7435

143(2820/2520)

10814 0

Body porocity 8 7 23 0

143 Production 1208 1851 6016 0

303(51801)

Body porocity 7 25 0

303 Production 16.72 2759 0

tot Rej qty 104 159 0 0 0 0 0 0 0

19587
Total production 8351

Rej % 1.24536 0.81

Updated By

12
Chart Title
10

B 8
e 6
tt shiv
e 4
r 2
shiv
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
shiv
rsital) Month : Oct- 2016

Res
Action
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Problem / Cause
Row 18

16 17 18 19 20 21 22 23 24 25 26 27

SN
 Date 1 5
4721950193 Port-1 face 3
M6 thread 6
port-1 Slope Area
Port-2 Face
47219503034721950143

Port-1 face 4
M6 thread
port-1 Slope Area 1
Port-2 Face
Port-1 face
M6 thread
port-1 Slope Area
Port-2 Face

Total 5 15
8 15 26
6
1
53
23
5
11

3 1

61 57 34
 Char
100

50

0
4721950193 4721950143
 Chart Title

4721950143 4721950303 To
 Date 1
5 8
15 26

Total