Beruflich Dokumente
Kultur Dokumente
v8 = v15 1,25
v30 = v15 0,8
v60 = v15 0,6
Currently, because of the short tool change times for clamp-type tool holders, we
predominantly work with tool life values from:
T= 15 to 30 min.
In many cases, though not exclusively, cam-controlled automatic lathes work with
tool life values from T = 240 to 480 min. Numerically-controlled lathes with short
reset times operate with v15 to v60 values.
Depending on the work required for reset or setup time and the number of work-
pieces to be machined, cutting speeds and thus the tool life values are adapted to the
production conditions.
9.8 Failures in drilling 139
Consequently, the HSS- ES qualities are only used for mills whose diameters are
greater than 20 mm.
High speed tools are frequently coated with hard materials (TiC, TiN) to improve
tool life travel.
Table 13.15 Parameters influencing grinding and their effects on the grinding result
Alteration Effects on the grinding result
Grinding wheel
Grain size Coarser Higher metal removal rate.
Peak-to-valley height on workpiece increases.
Finer Lower metal removal rate.
Peak-to-valley height on workpiece decreases.
Wheel appears harder and has higher form stability.
Hardness Harder Metal removal rate decreases.
Dull grains break off later or not at all.
Increased heating of the workpiece
(grinding cracks, structural change).
Softer Abrasive grains break off earlier.
Wheel wear increases.
Peak-to-valley height on workpiece increased.
Defects of form increase.
Structure Denser Wheel is harder.
Wheel has higher form stability.
Decreased peak-to-valley height on workpiece.
More open Wheel is softer.
Wheel grinds at lower temperature.
Increased peak-to-valley height on workpiece.
Wheel peripheral speed
Higher Wheel is harder.
Decreased peak-to-valley height on workpiece.
Lower Wheel is softer.
Workpiece speed
Higher Wheel is softer.
Alteration Effect on grinding result
Workpiece form
Small contact zone between wheel Harder wheel required so that abrasive grain does
and workpiece (for example exter- not break off too early.
nal cylindrical grinding)
Large contact zone between wheel Use softer or more open-porous wheel to get close to
and workpiece (for example, in the range of self-sharpening and to limit heating
flat grinding with cup wheel)
Interruptions in Wheel is softer.
the workpiece surface
(excerpt from the records of the Elbe-Schleifmittelwerke)
13.9 Reference tables 283
1 1 1 2
Finishing B bis B B bis B
4 2 2 3
Precision machining 2,0 mm
B in mm grinding wheel width