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This bulletin was prepared in good faith from the best information available
at the time of issue. While the values and characteristics are considered
representative, some variation, not affecting performance, can be expected.
It is the responsibility of the user to ensure that the products are used in the
applications for which they are intended.
The main concern related to reciprocating compressors is valve leakage caused by the build-
up of carbon deposits in the compression area, particularly on discharge valves and in
pulsation dampers and piping. Excessive carbon deposits may be the result of the following:
Over-lubrication too much oil being delivered to the cylinders which results in a heavy
oil film on compression chamber surfaces and valves. On prolonged exposure to air at
high temperature, the oil film gradually carbonizes. Over-lubrication can be avoided by
strict adherence to the compressor manufacturers recommendations for proper oil feed
rate.
The build-up of deposits on discharge valves is of concern because deposits not only
increase the cost of maintenance, but also add to the risk of fire or explosion. Although the
incidence of fire or explosion is low, it is believed that oils of low carbon-forming tendency,
such as RPM Compressor Oil, contribute to safety of operation.
The problem of deposit build-up has been recognized by European manufacturers, and the
Pneurop test has been developed for determining the carbon forming tendency of oils under
high temperature service conditions. It has been adopted as German Standard Test DIN
51352.
In the DIN 51352 test, a sample of oil is aged for 24 hours at 200C in the presence of iron
oxide and air. The Conradson Carbon residue of the aged sample, generally referred to as
the POT value of the oil, is determined. The maximum DIN 51352 POT value in German
Standard DIN 51506 is 2.5% for viscosity grades 32 and 46, and 3.0% for the heavier grades
68 to 150. All grades of RPM Compressor Oil have substantially lower POT values than the
limits allowed in DIN 51506.