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Information

Hydro-Calculator Spreadsheet
Revision 2008-12-23, v1.1
(c) 2008, 2009 by Power-Trax.de - unauthorized usage will be prosecuted.
This Spreadsheet is the small version we here at Power-Trax.de use to calculate and design hydraulic systems.

You can use it to calculate


- hydraulic pumps
- hydraulic motors
- pump-engine-compounds
- pump-PTO-compounds w/ intermediate gearbox up to 5-speed
- hydraulic pistons - even multiple
- hydraulic winches at arbitrary hydraulic systems

Simply insert given values into the LIGHT BLUE fields.


The GREEN FIELDS will calculate missing parameters for your hydraulic system.

TERMS OF USE & DISCLAIMER


- use at your own risk. We are not responsible for errors or mistakes within calculations or respective results or actions or
system designs or -failures based on these calculations. No guarantee whatsoever.
- this spreadsheet is a version with reduced functionality. Important key numbers needed to design a system are MISSING. You
will need to seek professional assistance from us to have a hydraulic system being calculated and built.
- this spreadsheet only gives rough guidelines for hydraulic equipment
- there is no feasibility checking whether calculated pumps, PTOs or other units will work in this configuration

COPYRIGHT
This spreadsheet is (C)opyright by Power-Trax.de 2008 - 2010. Use at own risk. No professional usage. No copying, altering,
redistribution, use on any website other than power-trax.de or similar usage except granted via our expressed written
permission.

Feedback Welcome!

Seite 1
Pump

Hydro-Pump Calculator & Selector

Mininal REVs Nominal REVs Maximal REVs Nominal Flow Nominal pressure
UPm UPm UPm lpm bar
600 UPm 1500 UPm 2500 UPm 170 lpm 207 bar 1.00

Calc. Volume ccm Nom. Power kW


113 ccm 58.6 kW

Seite 2
Motor

Hydro Motor Calculator & Selector

Mininal REVs Nominal REVs Maximal REVs Nominal Volume Nominal pressure
UPm UPm UPm ccm bar
2000 UPm 5000 UPm 5500 UPm 2.5 ccm 200 bar 1.00

Nom. Flow lpm Nom. Power kW


13 lpm 4.2 kW

Seite 3
Pump_Engine

Pump-Engine-Compound Calculator & Selector

Pump Mininal REVs Nominal REVs Maximal REVs Nominal Flow Nominal pressure
UPm UPm UPm lpm bar
352 UPm 978 UPm 2200 UPm 60 lpm 160 bar 1.00

Engine Mininal REVs Nominal REVs Maximal REVs


UPm UPm UPm
720 UPm 2000 UPm 4500 UPm

Pump Calc. Volume ccm Nom. Power kW


61 ccm 16.0 kW
Beltdrive Ratio 1:n Pump:Eng.
0.49

Seite 1
Pump_PTO

Pump-Engine-Compound Calculator & Selector

Pump / PTO Nominal Flow Nominal pressure Nom. Power


lpm bar kW
60 lpm 210 bar 21.0 kW 1.00

Engine Mininal REVs Nominal REVs Maximal REVs


UPm UPm UPm
720 UPm 1500 UPm 3500 UPm

Gearbox 1st gear ENG:out 2nd gear ENG:out 3rd gear ENG:out 4th gear ENG:out 5th gear ENG:out
n:1 n:1 n:1 n:1 n:1
2.95 1.53 1.00 0.72 0.60

Pump 1st G Calc. Volume ccm


118 ccm
Pump 2nd G Calc. Volume ccm
61 ccm
Pump 3rd G Calc. Volume ccm
40 ccm
Pump 4th G Calc. Volume ccm
29 ccm
Pump 5th G Calc. Volume ccm
24 ccm

Seite 2
Piston

Piston Calculator & Selector

Piston Piston Dia Shaft Dia Stroke Number of Pistons


mm mm pcs.
25 mm 10 mm 300 mm 1 pcs.

Hydraulic Oil Flow Pressure


System lpm bar
27 lpm 150 bar

Piston FWD Calc. Volume FWD Force FWD


ccm N
147 ccm 7,363 N
Piston REV Calc. Volume REV Force REV
ccm N
124 ccm 6,185 N

Seite 3
Winch

Winch Calculator & Selector

Winch Oil Flow Pressure Pulling Force 1st Pulling Force top Pulling Speed 1st Pulling Speed top
lpm bar N N m/min m/min
60 lpm 150 bar 46000 N 27600 N 15 m/min 25 m/min

Hydraulic Oil Flow nom Pressure nom Pulling Force 1st Pulling Force top Nom. Speed 1st Nom. Speed top
System lpm bar N N m/min m/min
123 lpm 150 bar 46000 N 27600 N 31 m/min 51 m/min

Winch Winch Power rated Winch Power nom.


kW kW
15 kW 31 kW

Seite 4
Pipe Size

Pipe Size Calculator & Selector

Hydraulic Oil Flow nom


System lpm
50 lpm

Pipe Dia (min.) Suction Line Di Return Line Di Pressure Line Di


mm mm mm
35 mm 20 mm 13 mm

Seite 5

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